Graco 334512C, Isolated Pump Expansion Kits Instructions

Installation-Parts
Isolated Pump Expansion Kits
334512C
EN
For use with a ProMix® MC0500 Proportioner to pump color, catalyst, and solvent. For professional use
only.
Important Safety Instructions
Read all warnings and instructions in this manual and in your PD2K
Installation, Operation, and Repair manuals.
Save these instructions.
See page 3 for model part numbers and
approvals information.
PROVEN QUALITY. LEADING TECHNOLOGY.
Contents
Related Manuals ................................................ 2
Models............................................................... 3
Warnings ........................................................... 4
Important Isocyanate (ISO) Information ................
Isocyanate Conditions ..................................
Material Self-ignition.....................................
Keep Components A and B Separate ............
Moisture Sensitivity of Isocyanates................
Changing Materials ......................................
7
7
7
7
8
8
Installation.......................................................... 9
Before Installing the Kit................................. 9
Install the Pump .......................................... 9
TSL Cup Kit ................................................. 11
Fluid Connections ........................................ 13
Electrical Connections .................................. 14
Grounding ................................................... 16
Complete the Installation .............................. 17
Repair................................................................ 19
Dose Valve Tubing Connections ................... 19
Replace Pump Control Module ..................... 21
Electrical Schematics.......................................... 22
Pump Expansion Kit Parts................................... 28
Notes ................................................................ 31
Dimensions ........................................................ 32
Technical Data ................................................... 33
Graco Standard Warranty.................................... 34
Related Manuals
Manual No.
Description
Manual No.
Description
3A2800
PD2K Proportioner Repair-Parts
Manual, Manual Systems
332339
Pump Repair-Parts Manual
332454
332457
PD2K Proportioner Installation
Manual
Color Change Valve Repair-Parts
Manual
332455
332562
PD2K Proportioner Operation
Manual, Manual Systems
Color Change Kits InstructionsParts Manual
332456
3A2801
Mix Manifold Instructions-Parts
Manual
Pump Expansion Kits
Installation-Parts Manual
2
334512C
Models
Models
Kit Part No.
Pump Used
Description
Maximum Fluid
Working Pressure
24W159
24W273♦
35 cc Low Pressure Color or Catalyst
Pump Kit (Isolated)
300 psi (2.068
MPa, 20.68 bar)
24W160
24W274♦
70 cc Low Pressure Color Pump
Kit (Isolated)
300 psi (2.068
MPa, 20.68 bar)
24W277
24W303♦
35 cc High Pressure Color or Catalyst
Pump Kit (Isolated)
1500 psi (10.34
MPa, 103.4 bar)
24W278
24W304♦
70 cc High Pressure Color Pump
Kit (Isolated)
1500 psi (10.34
MPa, 103.4 bar)
♦ The fluid section of these pumps is approved for placement in the hazardous area. The mounting plate is
an approved partition between the hazardous and non-hazardous areas.
Figure 1 . Pump Expansion Kit Identification Label
334512C
3
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific
risks. When these symbols appear in the body of this manual or on warning labels, refer back to these
Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout
the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and
plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable
fumes are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless
they are antistatic or conductive.
• Stop operation immediately if static sparking occurs or you feel a shock, Do not use
equipment until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can
cause electric shock.
• Turn off and disconnect power at main switch before disconnecting any cables and before
servicing or installing equipment.
• Connect only to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes
and regulations.
4
334512C
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•
•
•
•
•
•
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop spraying/dispensing and before
cleaning, checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing
equipment, follow the Pressure Relief Procedure and disconnect all power sources.
TOXIC FLUID OR FUMES
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin,
inhaled, or swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable
guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning
equipment.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury,
including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective
equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent
manufacturer.
334512C
5
Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated
system component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data
in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete
information about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure.
• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment. Alterations or modifications may void agency approvals
and create safety hazards.
• Make sure all equipment is rated and approved for the environment in which you are using it.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
6
334512C
Important Isocyanate (ISO) Information
Important Isocyanate (ISO) Information
Isocyanates (ISO) are catalysts used in two
component materials.
Self--ignition
Material Self
Isocyanate Conditions
Some materials may become self-igniting if applied
too thick. Read material manufacturer’s warnings
and material MSDS.
Spraying or dispensing fluids that contain
isocyanates creates potentially harmful mists,
vapors, and atomized particulates
• Read and understand the fluid manufacturer’s
warnings and Safety Data Sheet (SDS) to know
specific hazards and precautions related to
isocyanates.
• Use of isocyanates involves potentially
hazardous procedures. Do not spray with the
equipment unless you are trained, qualified,
and have read and understood the information
in this manuals and in the fluid manufacturer’s
application instructions and SDS.
• Use of incorrectly maintained or mis-adjusted
equipment may result in improperly cured
material. Equipment must be carefully
maintained and adjusted according to
instructions in the manual.
Keep Components A and B Separate
Cross-contamination can result in cured
material in fluid lines which could cause serious
injury or damage equipment. To prevent
cross-contamination:
• Never interchange component A and component
B wetted parts.
• Never use solvent on one side if it has been
contaminated from the other side.
• To prevent inhalation of isocynate mists, vapors,
and atomized particulates, everyone in the
work area must wear appropriate respiratory
protection. Always wear a properly fitting
respirator, which may include a supplied-air
respirator. Ventilate the work area according to
instructions in the fluid manufacturer’s SDS.
• Avoid all skin contact with iscocyanates.
Everyone in the work area must wear chemically
impermeable gloves, protective clothing and
foot coverings as recommended by the fluid
manufacturer and local regulatory authority.
Follow all fluid manufacturer recommendations,
including those regarding handling of
contaminated clothing. After spraying, wash
hands and face before eating or drinking.
334512C
7
Important Isocyanate (ISO) Information
Moisture Sensitivity of Isocyanates
Exposure to moisture (such as humidity) will cause
ISO to partially cure; forming small, hard, abrasive
crystals, which become suspended in the fluid.
Eventually a film will form on the surface and the ISO
will begin to gel, increasing in viscosity.
NOTICE
Partially cured ISO will reduce performance and
the life of all wetted parts.
Changing Materials
NOTICE
Changing the material types used in your
equipment requires special attention to avoid
equipment damage and downtime.
• When changing materials, flush the equipment
multiple times to ensure it is thoroughly clean.
• Always clean the fluid inlet strainers after
flushing.
• Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere.
Never store ISO in an open container.
• Check with your material manufacturer for
chemical compatibility.
• Keep the ISO pump wet cup or reservoir (if
installed) filled with appropriate lubricant. The
lubricant creates a barrier between the ISO and
the atmosphere.
• When changing between epoxies and urethanes
or polyureas, disassemble and clean all fluid
components and change hoses. Epoxies often
have amines on the B (hardener) side. Polyureas
often have amines on the A (resin) side.
• Use only moisture-proof hoses compatible with
ISO.
• Never use reclaimed solvents, which may
contain moisture. Always keep solvent
containers closed when not in use.
• Always lubricate threaded parts with an
appropriate lubricant when reassembling.
NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO,
the humidity, and the temperature.
8
334512C
Installation
Installation
Before Installing the Kit
• Servicing the electrical control box exposes you
to high voltage. To avoid electric shock, turn off
power at the main circuit breaker before opening
the enclosure.
• All electrical wiring must be done by a qualified
electrician and comply with all local codes and
regulations.
• This equipment must be grounded to reduce the
risk of static sparking and electric shock, which
could cause fumes to ignite or explode. See
Grounding, page 16.
Follow the Pressure Relief Procedure in
your PD2K manual whenever you see
this symbol.
Install the Pump
The electronic portion of the pump kit must remain
outside the hazardous location. See Figure 2.
1. Follow the steps in Before Installing the Kit, in the
previous section.
2. Plan your installation so that all pumps are
located within 6 ft. of the PD2K electrical control
box (D). Each multi-conductor cable (10) must
be able to reach from the dual cable grommet
(9) to one of the ports on the control box. See
Electrical Connections, page 14. See also Figure
2.
NOTE: To mount pumps on both sides of the
control box, turn the pump control module (6)
over, and connect the dual cable grommet (9) on
the other side of the rear mounting bracket.
3. Install the pump assembly securely by bolting
the rear mounting bracket (4) to desired wall or
sturdy surface. See Dimensions, page 32.
This equipment stays pressurized until pressure
is manually relieved. To help prevent serious
injury from pressurized fluid such as skin injection,
splashing fluid, and moving parts, follow the
Pressure Relief Procedure in your system manual
when you stop spraying and before cleaning,
checking, or servicing the equipment.
4. Apply approved fireproof sealant to the mating
surface of the mounting plate (1), to ensure
an airtight seal. Mount the plate on the
horizontal surface that is the barrier between
the hazardous and non-hazardous areas. See
Dimensions, page 32.
1. Flush the system as explained in your PD2K
Operation Manual. Follow the Pressure Relief
Procedure in your PD2K manual.
2. Close the main air shutoff valve on the air supply
line.
3. Remove electrical power from the system.
334512C
9
Installation
Non--Hazardous Location
Non
Hazardous Location
Hazardous Location
Figure 2
10
334512C
Installation
TSL Cup Kit
Throat Seal Liquid (TSL) lubricates the pump throat
packings and dosing valves. The TSL Cup Kit
supplies TSL to the upper and lower throat cartridges
of the pump, and to the four pump dosing valves.
NOTE: TSL must be ordered separately. Order Part
No. 206995, 1 quart (0.95 liter).
1. Slide the kit mounting bracket onto any side of
the pump’s hex nut.
NOTE: If you are not lubricating the dosing
valves, remove the unused barbed fittings (51b)
from the bottom of the TSL cup (51). Apply low
strength thread adhesive and install the plugs
and gaskets supplied with the kit.
6. Cut the tubing (51c) to length as required.
Connect the TSL cup fittings to the fittings on the
pump and valves. TSL is gravity-fed from the
cup to the pump and valves; position the fittings
and tubing to prevent kinks and enable the TSL
to flow freely.
7. Fill the cup with TSL.
2. Place the TSL cup (51) into the bracket (51a).
Routing of the throat seal tubing (51c) should
always slope up to the reservoir.
NOTE: The pump’s upper throat cartridge has
three ports (two are plugged). Install the barbed
fitting (51b) in the port closest to the TSL cup, by
moving a plug if necessary.
3. Check that the o-ring is in place on the barbed
fitting (51b). Apply low strength thread adhesive
and install the fitting in the upper throat cartridge
port.
4. Repeat for the lower throat cartridge.
5. If you are lubricating the dosing valves, remove
the plug and gasket from the valve port closest
to the TSL cup. Check that the o-ring is in place
on the barbed fitting (51b). Apply low strength
thread adhesive and install the fitting in the valve
port.
334512C
Figure 3 Install TSL Cup Kit
11
Installation
Air Connections
Connect the main air supply line to the air inlet of the
solenoid manifold (40).
NOTE: A 6 ft (1.83 m) length of 1/4 in. (6 mm) OD
polyethylene tubing (35) is supplied with the kit to
supply air to the expansion pump’s solenoid manifold
(40).
1. Cut the air supply tubing that leads into the
electrical control box (D).
3. Connect the supplied 1/4 in. (6 mm) OD tubing
(35) between the open branch of the Y-fitting (55)
and the air inlet of the solenoid manifold (40).
This line supplies air to the expansion pump
solenoid manifold, as shown in the illustration.
NOTE: If you are installing a second, third, or
fourth pump, make additional splices in the main
air supply line and connect in same manner.
2. Install the Y-fitting (55) supplied in the kit to
restore air supply to the electrical control box (D).
Figure 4 Supplying Air to the Expansion Pump
Solenoid Manifold
12
334512C
Installation
Fluid Connections
1. Connect a 1/4 npt(f) fluid hose from the fluid
source to the pump’s fluid inlet fitting (S).
2. Connect a 1/4 npt(f) fluid outlet hose from the
pump’s fluid outlet fitting (R) to the gun’s fluid
supply.
Figure 5 Pump Fluid Connections
334512C
13
Installation
Electrical Connections
NOTICE
To avoid electrical component damage, remove all
system power before plugging any connectors.
NOTE: See the Electrical Schematics, page 22.
1. Verify that electrical power is removed from the
system.
2. Remove the cover from the electrical control box.
3. Remove the knockout (K) from the side of the
electrical control box.
4. Thread the cable into the electrical control box
and connect to the appropriate connection port
on the enhanced fluid control module (Pump 1
to P1, Pump 2 to P2, Pump 3 to P3, and Pump
4 to P4).
Figure 6 Install Grommet in Electrical Control
Box
Figure 7 Enhanced Fluid Control Module
Connection Points
14
334512C
Installation
5. Thread the 2–wire cable (52) up into the
electrical box through an existing grommet and
the wireway. Connect the cable (52) to the
appropriate terminals on the top of the 48 Vdc
power supply (P1 for pump 1, P2 for pump 2,
P3 for pump 3, P4 for pump 4); red wire to +
terminal, black wire to - terminal.
6. Install the dual grommet (9, shipped loose) on
the free end of the D-SUB cable (10).
7. Fasten the grommet (9) to the side of the
electrical control box, using two screws (11).
8. Reinstall the cover on the electrical control box.
Figure 8 48 Vdc Power Supply Connection
Points
334512C
15
Installation
Grounding
This equipment must be grounded to reduce the
risk of static sparking and electric shock. Electric
or static sparking can cause fumes to ignite or
explode. Improper grounding can cause electric
shock. Grounding provides an escape wire for the
electric current.
1. Verify that the base unit is properly grounded.
See the PD2K installation manual for complete
grounding instructions.
2. Ground the expansion kit pump(s) as follows:
a. Connect a ground wire to the ground screw
(8) on the added pump kit’s back panel (4).
Connect the other end of the ground wire to
the same true earth ground that the main unit
is connected to. Verify that the added pump
is grounded by taking a resistance reading
from the ground screw (8) on the added
pump kit’s back panel (4) to the system’s
true earth ground. Resistance must be less
than 1 ohm.
Figure 9 Grounding the Pump Expansion Kit
16
334512C
Installation
Complete the Installation
1. Install the cover (29) on the expansion kit, using
the screw (31).
2. Restore electrical power.
3. Turn on the control box power switch.
4. Press
and navigate to System Screen 1
on the Advanced Display Module. Change the
number of Color Pumps and Catalyst Pumps as
needed, based on the kit installation.
Figure 11 System Screen 1
Figure 10 Install Expansion Kit Cover
334512C
17
Installation
5. Go to the Pump Screens. The menu bar at the
top of the screen will now show separate tabs
for all installed pumps. Each pump has three
screens. Enter the required information, as
explained in the PD2K Operation Manual.
NOTE: At a minimum, you must enter the
Pump Size on Pump Screen 1 and transducer
calibration data “Outlet Offset Factor” and “Outlet
Sensitivity Factor” on Pump Screen 2 (see your
PD2K Operation Manual). Also, create a recipe
using the new material number, which can be
found on Pump Screen 1 under Available Colors
(or Catalysts).
Figure 13 Fourth (Catalyst) Pump Screen
6. The Home Screen will now show animations and
information for the added pumps.
Figure 12 Third (Color) Pump Screen
Figure 14 PD2K Home Screen (Advanced
Display Module)
7. See the PD2K Operation Manual to return the
system to service.
18
334512C
Repair
Repair
Dose Valve Tubing Connections
NOTE: 5/32 in. (4 mm) tubing connects the solenoid
manifold to the pump’s dosing valves. See the Pump
Tubing Schematic on the next page. Tubing lengths
must be 18 in. ± 1/2 in. (457 mm ± 13 mm) for all
connections. Always use equal lengths of tubing, to
balance the timing of the valves. Lengths longer than
18 in. (457 mm) will increase valve response time.
1. On the bottom of the solenoid manifold are four
ports with tube fittings: UP OPEN, UP CLOSED,
DOWN OPEN, and DOWN CLOSED. These
ports provide air to open and close the pump’s
inlet dosing valves.
Figure 16 Inlet Manifold Tubing Connections
2. On the side of the solenoid manifold are four
ports with 90° tube fittings (not shown): UP
OPEN, UP CLOSED, DOWN OPEN, and DOWN
CLOSED. These ports provide air to open and
close the pump’s outlet dosing valves.
Figure 15 Tubing Connections at Solenoid
Manifold, to Pump Inlet Manifold
Figure 17 Tubing Connections at Solenoid
Manifold, to Pump Outlet Manifold
a. Connect green tubing (G) from the UP OPEN
fitting to the 90° tube fitting on the side of the
INLET UP dosing valve.
a. Connect blue tubing (B) from the UP OPEN
fitting to the 90° tube fitting on the side of the
OUTLET UP dosing valve.
b. Connect red tubing (R) from the UP CLOSED
fitting to the 90° tube fitting on the end of the
INLET UP dosing valve.
b. Connect red tubing (R) from the UP CLOSED
fitting to the 90° tube fitting on the end of the
OUTLET UP dosing valve.
c.
Connect black tubing (K) from the DOWN
OPEN fitting to the 90° tube fitting on the side
of the INLET DOWN dosing valve.
d. Connect red tubing (R) from the DOWN
CLOSED fitting to the 90° tube fitting on the
end of the INLET DOWN dosing valve.
Figure 18 Outlet Manifold Tubing
Connections
334512C
19
Repair
c.
Connect yellow tubing (Y) from the DOWN
OPEN fitting to the 90° tube fitting on the side
of the OUTLET DOWN dosing valve.
d. Connect red tubing (R) from the DOWN
CLOSED fitting to the 90° tube fitting on the
end of the OUTLET DOWN dosing valve.
3. Repeat these steps for each pump in your
system.
See the following table to understand the relationship
between pump stroke and dose valve actuation.
Table 1 Dose Valve Actuation
Pump
Stroke
Up
Down
UP
Up Inlet
Valve
Down
Inlet
Valve
Up
Outlet
Valve
Down
Outlet
Valve
Open
Closed
Open
Closed
Closed
Open
Closed
Open
EXH
OP EN
INLET UP
Gre e n (G)
Re d (R)
CLOS ED
Blue (B)
OP EN
Re d (R)
OUTLET UP
CLOS ED
DOWN
EXH
OP EN
INLET DOWN
Bla ck (K)
Re d (R)
CLOS ED
Ye llow (Y)
OP EN
Re d (R)
OUTLET DOWN
CLOS ED
Figure 19 Pump Tubing Schematic
20
334512C
Repair
Replace Pump Control Module
If the pump control module needs replacement, install
a new module as follows.
NOTICE
To avoid electrical component damage, remove all
system power before plugging any connectors.
NOTE: See the Electrical Schematics, page 22.
1. Connect the motor cable connectors (56) to
connection ports 2 and 3 on the pump control
module (6) and to the pump motor (N).
NOTE: The wire harness has two cables, one
for the motor control and the other for encoder
feedback. The connectors are keyed differently
to ensure correct installation. Attach the two
ground wires to the ground screw on the pump
motor (N).
Figure 21 Pump Control Module Connections
2. Connect the 2–wire cable (52) to connection port
8 on the pump control module (6); red wire to pin
1 and black wire to pin 2.
3. Ensure that the pre-installed D-SUB Cable (10)
is securely attached to connection port 1 on the
pump control module (6).
4. Connect the pump’s outlet pressure transducer
(T) to port 5.
5. Connect the inlet pressure transducer to port 4.
6. Install the valve wiring (V) in port 7. See
Electrical Schematics, page 22.
Figure 20 Pump Control Module Connection
Points
334512C
21
Electrical Schematics
Electrical Schematics
NOTE: The electrical schematic illustrates all possible wiring expansions in a ProMix PD2K system. Some
components shown are not included with all systems.
CABLE
16H078
AWI
GATEWAY
(24R910)
2
CABLE
(15V206)
CATALYST CHANGE
MODULE 6
6
(24N935)
CATALYST CHANGE
MODULE 5
6
(24N935)
COLOR CHANGE
MODULE 4
6
(24N935)
COLOR CHANGE
MODULE 3
6
(24N935)
2
CABLE
(15V206)
2
CABLE
(15V206)
MAC SERIES 46
SOLENOID
(16P812)
PUMP V/P FOR
FLUID REG.
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
PUMP V/P FOR
FLUID REG.
MAC SERIES 46
SOLENOID
(16P812)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
BREAKOUT MODULE PUMP 3
(24N527)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
UP
DOWN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
SOLVENT METER (258718)
SAFETYINTERLOCK SWITC
H
CABLE (16V429)
COLOR CH
ANGE MODULE 7
(24R219)
7
1 CABLE
(16V426)
1
LIGHT
TOWER
(15X472)
1
CABLE
(16T280)
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
CABLE (16T659)
SOLVENT
FLOW
INPUTS
SWITCH (120278)
3
ADVANCED
CABLE
DISPLAY MODULE
(121003)
(24E451)
4
FAN
(24P658)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
BARRIER
BOARD
(248192)
SOLVENTCUTOFF (121324)
SWITCH (120278)
FLOW RATE ANALOG IN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
FAN
(24P658)
ENCODER AND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
UP
DOWN
SPLITTER
(16P243)
GFB
INTERF
ACES
PRESSURE SW (121323)
GCA
MODULE
EFCM
(24N913)
FLOW RATE ANALOG IN
FLOW SENSOR
(120278)
OR G3000 METER
(239716, 258718
16M510, 16M519)
PUMP V/P FOR
FLUID REG.
BREAKOUT MODULE PUMP 2
(24N527)
UP
DOWN
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
COLOR CH
ANGE MODULE 8
(24R219)
7
BOOTH CO
NTROL(24M731)
BREAKOUT MODULE PUMP 4
(24N527)
MAC SERIES 46
SOLENOID
(16P812)
PUMP V/P FOR
FLUID REG.
PUMP INLET
TRANSDUCER
(16P289, 16P290)
MAC SERIES 46
SOLENOID
(16P812)
PUMP OUTLET
TRANSDUCER
(16P289, 16P290)
BREAKOUT MODULE PUMP 1
(24N527)
PUMP INLET
TRANSDUCER
(16P289, 16P290)
FAN
(24P658)
ENCODERAND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
SOLENOID (121324)
FLOW RATE ANALOG IN
FAN
(24P658)
119159
119159
119159
119159
16T072
CAN
IS BOARD
(24M485)
ENCODER AND MOT
OR
(16P036, 16P037)
WIRE HARNESS
(24P684, 24P685)
GUNTRIGGER INPUTS
CABLE
(16V426)
16W159
16W159
POWER IN
16W159
16W159
TERMINAL
BLOCKS WITH FUSES
FLOW RATE ANALOG IN
TERMINAL BLOCK
(114095)
3 CABLE
(121227)
2
5
COLOR CHANGE
MODULE 2
6
(24N935)
48V-10APOWER SUPPLY
(16U820)
3 CABLE
(121001)
3
CABLE
(121227)
LINEFILTER
(16V446)
5
24V
POWER
SUPPLY
(16T660)
CABLE (15V206)
CABLE
16T658
INTEGRA
TION
GATEWAY
COLOR CHANGE
MODULE 1
6
(24N935)
POWER MODULE
(24R257)
2 CABLE
(15V206)
2 CABLE
(15V206)
065161, 065159
RELAY
2 POSITION
SWITCH
(16U725)
HAZARDOUS LOCATION
NON-HAZARDOUS LOCATION
Figure 22 Electrical Schematic, Sheet 1
22
334512C
Electrical Schematics
CONTINUED ON P
AGE 3
CONTINUED ON P
AGE 3
UNUSED
UNUSED
5
4
3
2
1
10
1
2
3
4
5
8
1
2
3
4
5
6
7
8
9
10
11
12
5
AWI
GATEWAY
(24R910)
12345
CAN IS BOARD
(NONIS)
(IS)
4
1
2
3
4
5
1
2
3
4
5
(121227)
P3
P4
3
GCAMODULE
EFCM
(24N913)
3
5
12345
1
2
3
UNUSED
54 3 2 1
SOLVENT CUTOFF (121324)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
SOLVENT
UNUSED
BARRIER
BOARD
(248192)
+24VDC
COM
UNUSED
UNUSED
+24VDC
COM
+24VDC
COM
UNUSED
1
RED WIRE (06
5161)
2
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
METER
(258718)
GROUND BAR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 25 PIN
D-SUB CABLE
(16T659)
UNUSED
UNUSED
CABLE
(16T280)
GFB INTERFACE
(121324)
123
UNUSED
UNUSED
(121001)
3
(24M485)
12345
SPLITTER
(16P243)
1
2
3
4
5
INTEGR
ATION
GATEWAY
5
1
CABLE
4
25 PIN D-SUB CABLE
(16T659)
BLAC
K WIRE (065159)
24V
POWER
SUPPLY
(16T660)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
1
GRND (GRN/YEL)
3
2
12345
1234
4
BREAK
OUT MODULE PUMP 2 (24N527)
7
6
5
12345
12345
1234
13 A1(+) A2(-)
8
12 34
12 34
5678
7
6
5
12345
1234
12 3 4
8
12 34
5678
+24VDC
COM
+24VDC
COM
PUMP 2
UP
PUMP 2
DOWN
MANIFOLD
MAC SERIES 46
(16P812 QTY 2)
+-+-+-+-
LINE
FILTER
(16V446)
V/P FOR FLUID REG.
PUMP 2
OUTLET TRANSDUCER
PUMP 2
(16P289 OR 16P290)
SEE DET
AILAOR B
INLET TRANSDUCER
PUMP 2
(16P289 OR 16P290)
FAN PUMP 1
(24P658)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
+24VDC
COM
+24VDC
COM
PUMP 1
UP
ENCODER/MO
TOR
AND
WIRE HARN
ESS
PUMP2
MANIF
OLD
MAC SERIES 46
(16P812 QTY 2)
F2
F1
F4
N
F3
+-+-+-+-
POWER MODULE
(24R257)
N04
4
12345
PUMP 1
DOWN
SEE DET
AILAOR B
V/P FOR FLUID REG.
PUMP 1
+ -
CABLE
(16T658)
L
ENCODER/MOT
OR
AND
WIRE HARN
ESS
PUMP1
N03
2 POSITION
SWITCH
(16U725)
N04
INLET TRANSDUCER
PUMP 1
(16P289 OR 16P290)
48V-10A
POWER SUPPLY
(16U820)
N (BLUE)
L (BROWN)
N03
GRND
OUTLET TRANSDUCER
PUMP 1
(16P289 OR 16P290)
14
N L
3
1234
+48V
COM
+48V
COM
RELAY
2
12345
+48V
COM
+48V
COM
BREAK
OUT MODULE PUMP 1 (24N527)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
2
P4
P3
16T072
12345
1
1
2
3
4
5
CABLE
G3000
METER
PUMP 1
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWIST
ED PAIR CABLE (16W159)
G3000
METER
PUMP 2
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWIST
ED PAIR CABLE (16W159)
L GRND N
MOTOR
MOUNTING
SCREW
1 2 3 4 5 6 78 9
1011 12
WIRE HARN
ESS
(24P685)
1 2 3 4 5 6 78 9
12
10
PUMP ENCODER AND MOTOR
(16P037)
1 2 3 4 5 67 8 9
MOTOR
MOUNTING
SCREW
1011 12
UNUSED
UNUSED
UNUSED
DRAIN/FOIL
UNUSED
DRAIN/FOIL
UNUSED
UNUSED
DRAIN/FOIL
UNUSED
UNUSED
UNUSED
UNUSED
DRAIN/FOIL
DRAIN/FOIL
MOTOR
GROUND
SCREW
UNUSED
UNUSED
UNUSED
UNUSED
WIRE HARN
ESS
(24P684)
L N GRND
3
1234
1 2 3 4 5 67 8 9
UNUSED
UNUSED
12345
1234
UNUSED
UNUSED
12345
BREAKOUT MODULE
(24N527)
2
3
UNUSED
UNUSED
UNUSED
2
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
BREAKOUT MODULE
(24N527)
TERMINAL
BLOCK
(114095)
UNUSED
L N GRND
POWER IN
DETAIL B, HIGH PRESSURE PUMPS
(24M707, 24M71
5, 24T800)
DETAILA, LOW PRESSURE PUMPS
(24M706, 24M714, 24T799)
UNUSED
CABLE
(16H078)
10
PUMP ENCODER AND MOTOR
(16P036)
Figure 23 Electrical Schematic, Sheet 2, Part 1
CONTINUED ON THE NEXT PAGE
334512C
23
FAN PUMP 2
(24P658)
3
CABLE
(15V206)
CABLE (16V429)
2
UNUSED
CABLE (121227)
Electrical Schematics
GUN TRIGGER INPUTS
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
SIG
COM
7
1
2
3
4
5
6
7
8
9
10
11
12
FLOW RATE ANALOG IN 1
FLOW RATE ANALOG COMMON 1
FLOW RATE ANALOG IN 2
FLOW RATE ANALOG COMMON 2
FLOW RATE ANALOG IN 3
FLOW RATE ANALOG COMMON 3
FLOW RATE ANALOG IN 4
FLOW RATE ANALOG COMMON 4
SIG
SOLVENT FLOW SWITCH 2 (120278)
COM
SIG
SAFETY INTERLOCK SWITCH
COM
9
1
2
3
4
5
6
GCAMODULE
EFCM
(24N913)
3
4
LIGHT
TOWER
(15X472)
3
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
1
BREAKOUT MODULE PUMP 3 (24N527)
4
6
5
12345
1234
12 34
8
12 34
5678
2
3
12345
1234
BREAKOUT MODULE PUMP 4 (24N527)
4
12345
5
12345
7
6
1234
12 34
8
12 34
5678
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
+24VDC
COM
+24VDC
COM
PUMP 4
UP
MANIFOLD
MAC SERIES 46
(16P812 QTY 2)
MAC SERIES 46
(16P812 QTY 2)
MANIFOLD
PUMP 4
DOWN
V/P FOR FLUID REG.
PUMP 4
OUTLET TRANSDUCER
PUMP 4
(16P289 OR 16P290)
SEE DETAILAOR B
INLET TRANSDUCER
PUMP 4
(16P289 OR 16P290)
FAN PUMP 3
(24P658)
PWR (RED)
SIG (WHITE)
COM(BLACK)
SHIELD/GRN
+24VDC
COM
+24VDC
COM
PUMP 3
UP
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 4
PUMP 3
DOWN
V/P FOR FLUID REG.
PUMP 3
SEE DETAILAOR B
OUTLET TRANSDUCER
PUMP 3
(16P289 OR 16P290)
ENCODER/MOTOR
AND
WIRE HARNESS
PUMP 3
INLET TRANSDUCER
PUMP 3
(16P289 OR 16P290)
+48V
COM
+48V
COM
12345
7
+48V
COM
+48V
COM
3
1234
1
2
3
4
5
ADVANCED
DISPLAY MODULE
(24E451)
FAN PUMP 4
(24P658)
1
2
(121003)
1
2
3
4
5
4
25 PIN D-SUB CABLE
(16T659)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
12345
GFB PRESSURE SWITCH (121323)
SOLVENT FLOW SWITCH 1 (120278)
CABLE
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
4 25 PIN
D-SUB CABLE
(16T659)
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
119159
1
2
3
4
5
6
7
8
9
10
11
12
G3000
METER
PUMP 3
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
G3000
METER
PUMP 4
(EITHER, 239716,
258718,16M510,
OR 16M519)
GRND
SCREW
TWISTED PAIR CABLE (16W159)
TWISTED PAIR CABLE (16W159)
Figure 24 Electrical Schematic, Sheet 2, Part 2
CONTINUED ON THE NEXT PAGE
24
334512C
Electrical Schematics
FROMCAN IS BOARD (24M485)
2 CABLE(15V206)
12 34 5
COLOR
CHANGE
MODULE 1
(COLORS
1 THRU 8)
MANIFOLD
FLUSH
COLOR1
COLOR2
COLOR3
COLOR4
COLOR5
COLOR6
COLOR7
COLOR8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J10
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
J15
J14
DUMP
COLOR1
COLOR2
COLOR3
COLOR4
COLOR5
COLOR6
COLOR7
COLOR8
MANIFOLD
*FLUSH
COLOR9
COLOR10
COLOR11
COLOR12
COLOR13
COLOR14
COLOR15
COLOR16
12 34 5
COLOR
CHANGE
MODULE 2
(COLORS
9 THRU 16)
1
2
3
4
5
6
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3 J15
4
5
6
J16
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J10
J9
J8
6
J14
MANIFOLD
MANIFOLD
+24VDC
COM
+24VDC
COM
+24VDC
COM
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
DUMP*
FLUSH
COLOR9
CATALYST 1
COLOR10
CATALYST 2
COLOR11
CATALYST 3
COLOR12
CATALYST 4
COLOR13
COLOR14
COLOR15
COLOR16
CATALYST
CHANGE
MODULE 5
(CATALYST
1 THRU 4)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
UNUSED
UNUSED
1
2
3
4
5
6
J15
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J14
COLOR17
COLOR18
COLOR19
COLOR20
COLOR21
COLOR22
COLOR23
COLOR24
12 34 5
COLOR
CHANGE
MODULE 3
(COLORS
17 THRU 24)
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J15
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J9
6
J14
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J9
DUMP
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
12 34 5
2
MANIFOLD
MANIFOLD
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16 43
J10
CABLE
(15V206)
2
CABLE
MANIFOLD
COM
+24VDC
COM
+24VDC
COM
+24VDC
6
12 34 5
*FLUSH
MANIFOLD
6
5
4
3
2
1
*FLUSH
DUMP*
COLOR17
COLOR25
COLOR18
COLOR26
COLOR19
COLOR27
COLOR20
COLOR28
COLOR21
COLOR29
COLOR22
COLOR30
COLOR23
COLOR24
54 3 2 1
(15V206)
2
CABLE
(15V206)
12 34 5
12 34 5
COLOR
CHANGE
MODULE 4
(COLORS
25 THRU 32)
+24VDC
COM
+24VDC
COM
+12VDC
COM
1
2
3
4
5
6
J8
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J15
+24VDC
COM
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J10
6
5
4
3
2
1
COM
+24VDC
UNUSED
UNUSED
UNUSED
UNUSED
J9
6
J14
MANIFOLD
6
5
4
3
2
1
DUMP*
COLOR25
COLOR26
COLOR27
COLOR28
COLOR29
COLOR30
12 34 5
2
CABLE(15V206)
Figure 25 Electrical Schematic, Sheet 3
* May be unused in some configurations.
CONTINUED ON THE NEXT PAGE
334512C
25
Electrical Schematics
CATALYST
CHANGE
MODULE 6
(CATALYST
3 THRU 4)
MANIFOLD
FLUSH
CATALYST 3
CATALYST 4
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
6
5
4
3
2
1
COM
+24VDC
COM
+24VDC
COM
+24VDC
J16
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
J10
6
5
4
3
2
1
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
6
J15
J14
DUMP
CATALYST 3
CATALYST 4
2
CABLE
(15V206)
12 34 5
54 3 2 1
CATALYST
CHANGE
MODULE 5
(CATALYST
1 THRU 2)
MANIFOLD
FLUSH
CATALYST 1
CATALYST 2
+24VDC
COM
+24VDC
COM
+24VDC
COM
1
2
3
4
5
6
J8
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
J15
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
UNUSED
1
2
3
4
5
6
MANIFOLD
J9
6
J14
DUMP
CATALYST 1
CATALYST 2
(15V206)
2
CABLE
12 34 5
12 34 5
COLOR
CHANGE
MODULE 4
(COLORS
25 THRU 32
)
ALTERNATE CONFIGURATION
FOR CATALYST CHANGE CONTROL
Figure 26 Electrical Schematic, Sheet 3, Alternate
Configuration for Catalyst Change Control
CONTINUED ON THE NEXT PAGE
26
334512C
Electrical Schematics
FROMCAN IS BOARD (24M485)
NON-HAZARDOUS LOCATION
HAZARDOUS LOCATION
MANIFOLD
COLOR FLUSH
COLOR 1
COLOR 2
COLOR 3
COLOR 4
COLOR 5
COLOR 6
COLOR 7
COLOR 8
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
12 34 5
COLOR
CHANG
E
MODULE 7
(COLORS
33 THRU 40)
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
J16
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
7
J15
J14
J10
CATALYST FLUSH
CATALYST 1
CATALYST 2
CATALYST 3
CATALYST 4
COLOR 9
COLOR 10
COLOR 11
COLOR 12
1
CABLE
(16V426)
12 34 5
MANIFOLD
COLOR 13
COLOR 14
COLOR 15
COLOR 16
COLOR 17
COLOR 18
COLOR 19
COLOR 20
COLOR 21
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
+12VDC
COM
+12VDC
COM
+12VDC
COM
1
2
3
4
5
6
12 34 5
COLOR
CHANG
E
MODULE 8
(COLORS
41 THRU 48)
J8
MANIFOLD
J9
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
J16
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
6
5
4
3
2
1
COM
+12VDC
COM
+12VDC
COM
+12VDC
7
J15
J14
J10
COLOR 22
COLOR 23
COLOR 24
COLOR 25
COLOR 26
COLOR 27
COLOR 28
COLOR 29
COLOR 30
1
CABLE
(16V426)
54 3 2 1
5 4 3 2 1
BOOTH CONTROL
(24M731)
Figure 27 Electrical Schematic, Sheet 3, Hazardous
Location
334512C
27
Pump Expansion Kit Parts
Pump Expansion Kit Parts
28
334512C
Pump Expansion Kit Parts
Kit 24W159, 35 cc Low Pressure Catalyst Pump (Isolated)
Kit 24W160, 70 cc Low Pressure Color Pump (Isolated)
Kit 24W277, 35 cc High Pressure Catalyst Pump (Isolated)
Kit 24W278, 70 cc High Pressure Color Pump (Isolated)
Ref
1
2
3
Part
———
———
24W273
24W274
24W303
24W304
4
5
6
7
———
24T770
24N527
514237
8
9
10
———
———
11
105209
12
14
114231
121487
17
18
16X048
17B863
19
20
121399
16V659
24T786
24T809
23
24
25
114342
121907
100575
26
100731
334512C
Description
PLATE, isolation, pump
BRACKET, mounting
PUMP, 35 cc, B side, low
pressure; for Kit 24W159;
see manual 332339
PUMP, 70 cc, A side, low
pressure; for Kit 24W160;
see manual 332339
PUMP, 35 cc, B side, high
pressure; for Kit 24W277;
see manual 332339
PUMP, 70 cc, A side, high
pressure; for Kit 24W278;
see manual 332339
BRACKET, mounting, rear
KIT, fan
MODULE, control, pump
SCREW, cap, socket head;
10–32 x 1.5 in. (38 mm)
SCREW, ground; M5 x 0.8
GROMMET, dual cable
CABLE, D-SUB; 25 pin; 6
ft (1.83 m)
SCREW, cap, socket head;
10–32 x 7/8 in. (22 mm)
NUT, lock; 10–32
GROMMET, electrical, 3/4
in.
LABEL, warning
ADAPTER, bulkhead,
transducer
O-RING, 012, FX75
SENSOR, pressure, fluid
outlet
for Models 24W159 and
24W160
for Models 24W277 and
24W278
ELBOW, 1/4–18 npt(f)
FITTING, nipple, 1/4 npt
SCREW, cap, hex head,
3/8–16 x 5/8 in. (16 mm)
WASHER, 3/8 in., stainless
steel
Qty
1
4
1
Ref
27
28
29
31
32
33
34
35
1
1
1
4
4
36
40
41
42
43
44
46
51
4
1
51a
51b
1
2
51c
2
2
51d
1
2
1
51e
2
2
2
4
52
55
56
Part
101566
100101
Description
NUT, lock; 3/8–16
SCREW, cap, hex head,
3/8–16 x 1 in. (25 mm)
- — — — COVER, pump
112948
SCREW, #10–32 x 0.5 in.
(13 mm)
103833
SCREW, #10–32 x 3/4 in.
(19 mm)
— — — TUBE, nylon, red; 5/32 in (4
mm) OD x 18 in. (457 mm)
-——
TUBE, nylon, green; 5/32
in. (4 mm) OD x 18 (457
mm)
— — — TUBE, polyethylene; 1/4 in.
(6 mm) OD x 6 ft (1.83 m)
— — — PLATE, cover, switch
17B861 MANIFOLD, solenoid
115671
CONNECTOR
114151
ELBOW
114263
CONNECTOR
16P812 VALVE, solenoid
C06061 MUFFLER
24T302 KIT, TSL CUP; includes
51a-51e
— — — BRACKET
24U617 KIT, barbed fittings;
includes o-rings; package
of 12
— — — TUBE, polyurethane; 1/4
in. (6 mm) OD; 10 ft (3.05
m); cut to fit
— — — PLUG, screw; 10–32; to
replace unused item 73b at
TSL cup; not shown
— — — GASKET; for item 73d; not
shown
— — — CABLE, 2–wire
115287
Y-FITTING; 1/4 in. (6 mm)
OD tubing
WIRE HARNESS
24P684 for Kits 24W159 and
24W160
24P685 for Kits 24W277 and
24W278
Qty
4
4
1
12
12
6
6
A/R
1
1
1
4
4
2
1
1
1
1
1
8
8
6
1
1
29
Pump Expansion Kit Parts
Ref
57
62
Part
Description
24N345
24N346
HOSE, coupled, 1.5 ft.
HOSE, coupled, 2.5 ft.
Qty
1
1
Items marked — — — are not available separately.
Replacement Danger and Warning labels, tags,
and cards are available at no cost.
30
334512C
Notes
Notes
334512C
31
Dimensions
Dimensions
Figure 28
Figure 30
Figure 29
32
334512C
Technical Data
Technical Data
Pump Expansion Kit
U.S.
Metric
Kits 24W159 and
24W160
300 psi
2.1 MPa, 21 bar
Kits 24W277 and
24W278
1500 psi
10.5 MPa, 105 bar
100 psi
0.7 MPa, 7.0 bar
Maximum fluid working
pressure:
Maximum working air
pressure:
Wetted parts:
334512C
See Pump manual 332339.
33
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its
name to be free from defects in material and workmanship on the date of sale to the original purchaser for use.
With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of
twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be
defective. This warranty applies only when the equipment is installed, operated and maintained in accordance
with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction,
damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper
maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco
be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures,
accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation,
operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized
Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace
free of charge any defective parts. The equipment will be returned to the original purchaser transportation
prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be
made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS
FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The
buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost
profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available.
Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT,
MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of
their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of
these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco
supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold
hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices
and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be
drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en
Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou
en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
To place an order, contact your Graco Distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original Instructions. This manual contains English. MM 334512
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
2015,, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Copyright 2015
www.graco.com
Revision C, June 2018

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