Graco 312159A EH™ 200 Hydraulic Sprayers Repair Owner's Manual

Repair
EH™ 200 HDI
Hydraulic Sprayer
312159A
- Use with Architectural Coatings and Paints 230 Vac, 50 Hz, 14A
3300 psi (2.8 MPa, 230 bar) Maximum Working Pressure
Model: 253581 Sprayer
Model: 255094 Sprayer, Spray Gun and Hoses, Gauge
Important Safety Instructions.
Read all warnings and instructions in this
manual. Save these instructions.
ti9641a
ti9641a
English
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2006, Graco Inc. is registered to I.S. EN ISO 9001
Warnings
The following Warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. Refer
back to these Warnings. Additional, product-specific warnings may be found throughout the body of this manual
where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
• Turn off and disconnect power cord before servicing equipment.
• Use only grounded electrical outlets.
• Use only 3-wire extension cords.
• Ensure ground prongs are intact on sprayer and extension cords.
• Do not expose to rain. Store indoors.
2
312159A
WARNING
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment.
• For professional use only.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not use hoses to pull equipment.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
SUCTION HAZARD
Never place hands near the pump fluid inlet when pump is operating or pressurized. Powerful suction
could cause serious injury.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDS’s to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
312159A
3
General Repair Information
General Repair Information
SAE O-Ring Installation
1. Unscrew lock nut to touch fitting.
To reduce risk of serious injury, do not touch moving
parts with fingers or tools while testing repair. Shut
off sprayer when repairing. Install all covers, gaskets,
screws and washers before operating sprayer
1. Keep all screws, nuts, washers, gaskets, and electrical
fittings removed during repair procedures. These parts
are not normally provided with replacement assemblies.
2. Test repair after problem is corrected.
3. If sprayer does not operate properly, review repair
procedure to verify procedure was done correctly. If
necessary, see Troubleshooting Guide, page 7, for other
possible solutions.
2. Lubricate o-ring (A).
$
WLD
3. Screw in fitting hand tight.
WLD
4. Unscrew fitting until oriented
properly.
4. Install belt guard before operation of sprayer and replace if
damaged. Belt guard reduces risk of pinching and loss of
fingers; see preceding WARNING.
Grounding
Ground sprayer with grounding clamp to earth ground
for safe sprayer operation. FIG. 1.
WLD
5. Tighten lock nut to indicated torque.
(Make sure washer is seated properly
without pinching o-ring).
WLD
FIG. 1
4
312159A
Maintenance
Maintenance
tip or hose.
DAILY: Check hydraulic oil level and fill as necessary.
DAILY: Check hose for wear and damage.
Pressure Relief Procedure
DAILY: Check gun safety for proper operation.
The system pressure must be manually relieved to prevent the system from starting or spraying accidentally.
Fluid under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of an
injury from injection, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you:
• are instructed to relieve the pressure,
• stop spraying,
• check or service any of the system equipment,
• or install or clean the spray tip.
DAILY: Check pressure drain valve for proper operation.
1. Lock gun trigger safety.
2. Turn engine ON/OFF switch to OFF.
3. Move pump valve to OFF (down) and turn pressure control
knob fully counter clockwise.
4. Unlock trigger safety. Hold metal part of gun firmly to side of
grounded metal pail, and trigger gun to relieve pressure.
5. Lock gun trigger safety.
6. Open pressure drain valve. Leave valve open until ready to
spray again.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, VERY SLOWLY loosen
tip guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Now clear
312159A
DAILY: Check that displacement pump is tight.
DAILY: Check level of Throat Seal Liquid (TSL) in displacement pump packing nut. Fill nut, if necessary. Keep
TSL in nut to help prevent fluid buildup on piston rod and
premature wear of packings and pump corrosion.
WEEKLY/DAILY: Remove any debris or media from
hydraulic rod.
SEMI-ANNUALLY:
Check belt wear, page 10; replace if necessary.
YEARLY OR 2000 HOURS:
Replace hydraulic oil and filter with Graco hydraulic oil
169236 (5 gallon/20 liter) or 207428 (1 gallon/3.8 liter)
and filter 116909.
Replace belt.
5
Troubleshooting
Troubleshooting
PROBLEM
Motor won't start
Motor doesn't work properly
Motor operates, but displacement pump
doesn't operate
Displacement pump operates, but output
is low on upstroke
Displacement pump operates but output
is low on downstroke and/or on both
strokes
Paint leaks and runs over side of wetcup
Excessive leakage around hydraulic
motor piston rod wiper
Fluid delivery is low
CAUSE
SOLUTION
Hydraulic pressure is too high
Turn hydraulic pressure knob counter clockwise to lowest setting.
Check power main.
Correct any fault
Check that the motor is plugged in
Plug in motor
Faulty motor
Consult engine manual, supplied.
Hydraulic pump valve is OFF
Set hydraulic pump valve ON.
Pressure setting too low
Increase pressure.
Displacement pump outlet filter (if used) Clean the filter.
is dirty or clogged
Tip or tip filter (if used) is clogged
Remove tip and/or filter and clean.
Hydraulic fluid too low
Shut off sprayer. Add fluid*.
Belt worn or broken or off
Replace, page 9.
Hydraulic pump worn or damaged
Bring sprayer to Graco distributor for repair.
Dried paint seized paint pump rod
Service pump. See manual 311845.
Hydraulic motor not shifting
Set pump valve OFF. Turn pressure down.
Turn engine OFF. Pry rod up or down until
hydraulic motor shifts .
Piston ball check not seating properly
Service piston ball check. See manual
311845.
Piston packings worn or damaged
Replace packings. See manual 311845.
Piston packings worn or damaged
Tighten packing nut or replace packings.
See manual 311845.
Intake valve ball check not seating
Service intake valve ball check. See manproperly
ual 311845.
Loosen wet-cup
Tighten wet-cup enough to stop leakage.
Throat packings worn or damaged
Replace packings. See manual 311845.
Piston rod seal worn or damaged
Replace these parts.
Pressure setting too low
Displacement pump outlet filter (if used)
is dirty or clogged
Intake line to pump inlet is not tight
Hydraulic motor is worn or damaged
Large pressure drop in fluid hose
Paint builup on hydraulic components
Air in fluid pump or hose
Increase pressure.
Clean filter.
Tighten.
Bring sprayer to Graco distributor for repair.
Use larger diameter or shorter hose.
The sprayer overheats
Clean.
Spitting from gun
Check for loose connections on siphon
assembly, tighten, then reprime pump.
Loose intake suction
Tighten.
Fluid supply is low or empty
Refill supply container.
Excessive hydraulic pump noise
Low hydraulic fluid level
Turn sprayer OFF. Add fluid*.
Electric motor does not operate
Power switch is not ON
Turn power switch to ON.
Tripped circuit breaker
Check circuit breaker at power source.
Reset motor switch.
*Check hydraulic fluid level often. Do not allow fluid level to become too low. Use only Graco approved hydraulic fluid.
6
312159A
Hydraulic Pump
Hydraulic Pump
Removal
Let hydraulic system cool before beginning service.
1. Relieve pressure, page 5.
2. (FIG. 2) Place drip pan or rags under sprayer to catch
hydraulic oil that leaks out during repair.
3. Remove drain plug (202) and oil filter (227) and allow
hydraulic oil to drain.
4. Remove screw (172), nut (173) and belt guard (117).
5. Raise motor and remove belt (44).
6. Remove two set screws (197) and fan pulley (96).
7. Remove case drain tube (225).
8. Remove elbow (221).
9. Remove hose (276) from elbow (226). Remove elbow (226)
from hydraulic pump (220).
10.Remove hydraulic hose (288) from reservoir cover (209).
11.Remove eight screws (212) reservoir cover (209) filter
assembly (206) and gasket (203).
12.Remove four screws (277) and hydraulic pump (220) from
reservoir cover (209).
312159A
Installation
1. Install hydraulic pump (220) to reservoir cover (209) with
four screws (277) (ensure o-rings 210 and 211 are in place);
torque 90 - 110 in-lb (10 - 12 N·m).
2. Install gasket (203) filter assembly (206) and reservoir cover
(209) with eight screws (212); torque 110 - 120 in-lb
(12 - 14 N·m).
3. Install hydraulic hose (288) to reservoir cover (209).
4. Install elbow (226) in hydraulic pump (220). Install hose
(276) in elbow (226). Torque to 15 ft-lb (20.3 N·m).
5. Install elbow (221); torque to 15 ft-lb (20.3 N·m).
6. Install case drain tube (225); torque to 15 ft-lb (20.3 N·m).
7. Install fan pulley (96) with two set screws (197).
8. Raise motor and install belt (44).
9. Install belt guard (117) with screw (172) and nut (173).
10.Install drain plug (202). Install oil filter (227); tighten 3/4 turn
after gasket contacts base. Fill hydraulic pump with Graco
hydraulic oil, page 6, through elbow (221) port until full. Fill
reservoir with remaining hydraulic oil.
11.Start up and allow pump to operate at low pressure for
approximately 5 minutes to purge all air.
12.Check oil hydraulic oil and top off, if required.
7
Hydraulic Pump
225
276
288
ti9777a
222
225
221
220
44
226
96
227
117
276
211 210
212
209
288
277
207
197
173
206
172
203
ti9776a
202
FIG. 2
8
312159A
Fan Belt
Fan Belt
Removal
1.
2.
3.
4.
5.
Installation
1. Thread belt (44) around drive pulley (43) and fan
pulley (96).
2. Let motor (119) down to put tension on belt.
3. Rotate belt guard (117) down.
4. Tighten belt guard knob (55).
Relieve pressure, page 5.
(FIG. 3) Loosen belt guard knob (55).
Rotate belt guard (117) up.
Lift motor (119) up to remove tension on belt (44).
Remove belt from pulley (43) and fan pulley (96).
117
44
ti9760a
119
43
96
ti8816a
55
ti9759a
FIG. 3
312159A
9
Electric Motor
Electric Motor
Removal
Installation
1. Install handle (175), bottom isolator plate (190) and rocker
plate (99) to motor (119) with two screws (30) and nuts
(174); two screws (23) and nuts (174). Torque screws to
225 in-lb (25.4 N·m).
2. Install motor and rocker plate (99) on sprayer.
3. Swing motor retainer bracket (204) in. Tighten motor
nut (205).
4. Install Fan Belt, page 10.
1. Relieve pressure, page 5.
2. Remove Fan Belt, page 10.
3. FIG. 4. Loosen motor nut (205). Swing motor retainer
bracket (204) out.
4. Remove motor (119) and rocker plate (99) from sprayer.
5. Remove two screws (23) and nuts (174). Remove two
screws (30), nuts (174), handle (175), bottom isolator plate
(190) and rocker plate (99) from engine (119).
119
133
30
205
23
204
175
43
99
174
190
193
191
174
192
ti9764a
FIG. 4
10
312159A
Hydraulic Motor Rebuild
Hydraulic Motor Rebuild
Removal
1. Relieve pressure, page 5.
2. Place drip pan or rags under sprayer to catch hydraulic oil
that leaks out during repair.
3. Do Displacement Pump, Removal, page 14.
4. FIG. 5. Remove hydraulic lines (271, 288) from fittings (226)
at top left and right side of hydraulic motor.
5. Loosen jam nut (264).
6. Unscrew and remove hydraulic motor cap (265).
7. Slide piston rod/hydraulic motor cap assembly (A) from
hydraulic motor cylinder (263).
FLYING PARTS HAZARD
Detent spring has high energy potential. If detent
spring is released without due care detent spring and
balls could fly into the eyes of the disassembler.
Wear safety glasses when removing or installing
detent spring and balls. Failure to wear safety
glasses when removing detent spring could result in
eye injury or blindness.
312159A
Installation
FLYING PARTS HAZARD
1. Slide piston rod assembly (A) into hydraulic motor
cylinder (263).
2. Screw down hydraulic motor cap (268). Unscrew hydraulic
motor cap until inlet and outlet align with hydraulic line
fittings and test hole in hydraulic motor cap points toward
belt guard (117).
3. Torque jam nut (264) against hydraulic motor cap (268) to
150 ft-lb (17 N·m).
4. Fig. 5. Install hydraulic lines (271, 288) to fittings (226) to
top left and right side of hydraulic motor; torque to 40 ft-lb
(54.2 N·m).
5. Do Displacement Pump, Installation, page 15.
6. Start engine and operate pump for 30 seconds. Turn engine
OFF. Check hydraulic oil level and fill with Graco hydraulic
oil, page 6.
11
266
265
test hole
288
271
ti8817A
A
264
263
ti8818a
FIG. 5
12
312159A
Hydraulic Oil/Filter Change
Hydraulic Oil/Filter Change
Removal
227
1. Relieve pressure, page 5.
2. Place drip pan or rags under sprayer to catch hydraulic oil
that drains out.
3. Remove drain plug (202). page 21. Allow hydraulic oil to
drain.
4. FIG. 6. Unscrew filter (227) slowly - oil runs into groove and
drains out rear.
Installation
1. Install drain plug (202) and oil filter (227). Tighten oil filter
3/4 turn after gasket contacts base.
2. Fill with five quarts of Graco hydraulic oil 169236
(5 gallon/20 liter) or 207428 (1 gallon/3.8 liter).
3. Check oil level.
312159A
ti2271a
FIG. 6
13
Displacement Pump
Displacement Pump
Removal
5. (FIG. 9) Remove rod couplers (179).
179
1. Flush pump.
2. Relieve pressure, page 5.
3. (FIG. 7) Remove paint hose fitting (67) and paint hose (63)
from pump fitting.
179
ti8830a
FIG. 9
6. (FIG. 10) Remove pin.
63
67
ti9951a
FIG. 7
4. (FIG. 8) Slide coupler cover (180) up to fully expose rod
couplers (179).
FIG. 10
ti8831a
180
179
FIG. 8
14
ti8829a
312159A
Displacement Pump
Installation
CAUTION
Support pump with your hand before opening T-handle.
1. (FIG. 13) If needed, place pump rod in adjustment casting
and pull pump to lengthen rod.
7. (FIG. 11) Open clamp (247).
247
ti8834a
FIG. 11
ti8833a
FIG. 13
2. (FIG. 14) Install pump (111) in sprayer.
8. (FIG. 12) Remove pump (111) from sprayer.
111
111
ti8959a
FIG. 12
ti8832a
FIG. 14
3. (FIG. 15) Close clamp (247) around pump (111) and push it
closed.
247
ti8958a
FIG. 15
312159A
15
Displacement Pump
4. (FIG. 16) Install pin.
6. (FIG. 18) Slide couple cover (180) down over rod couplers
(179).
180
179
ti8957a
FIG. 16
ti8955a
5. (FIG. 17) Slide coupler cover (180) up to expose pump rod.
Install rod couplers (179) over rod.
FIG. 18
7. (FIG. 19) Install paint hose fitting (190) and paint hose (63)
to pump connection.
180
179
63
179
67
ti8956a
FIG. 17
ti 8954a
FIG. 19
16
312159A
Notes
Notes
312159A
17
Parts
Parts
Parts Drawing - Frame and Belt Guard
101
117
173
148
51
172
48
112
27
170
19
49
35
132
115
81
55
75
116
39
54
69
186
70
49
50
ti9731a
18
312159A
Parts
Parts List - Frame and Belt Guard
Ref
19
27
35
39
48
49
50
51
54
55
69
70
75
81
101
Part
101354
260212
112827
119509
803298
100527
110838
117284
156306
15D862
116038
120211
15J645
192027
15K872
312159A
Description
PIN, spring, straight
SCREW, hex washer hd, thd form
BUTTON, snap
WHEEL, pneumatic
SCREW, cap, hex hd
WASHER, plain
NUT, lock
GRILL, fan guard
WASHER, flat
NUT, hand
WASHER, wave spring
RING, retaining, e-ring
WASHER
SLEEVE, cart
LABEL
Qty
2
1
2
2
2
4
2
1
2
1
2
2
2
2
1
Ref
112
115
116
117
132
148
170
172
173
186
Part
248818
288261
288111
288734
109032
115477
102040
119434
116969
120655
Description
HANDLE, cart
RAIL, belt guard, assy
FRAME, cart, weldment, EH200
GUARD, belt assembly, painted
SCREW, mach, pnh
SCREW, mach, torx pan hd
NUT, LOCK, HEX
SCREW, shoulder, socket head
NUT, lock
SCREW, flat head
Qty
1
1
1
1
4
4
1
1
1
2
19
Parts Drawing - Electric Motor
Parts Drawing - Electric Motor
162
119
301
303
302
30
133
ti9963a
23
176
175
43
99
193
174
190
191
174
192
ti9739a
Parts List - Electric Motor
Ref
23
30
43
99
119
133
162▲
174
175
176
190
191
20
Part
110963
114653
15E588
15E585
15E669
100002
187975
110996
246214
111700
15F217
113817
Description
SCREW, cap, flange head
SCREW, cap, flange head
PULLEY
BRACKET, mounting, elec. motor
MOTOR, electric, 3 hp, 230 Vac
SCREW, set, sch
LABEL, warning
NUT, hex, flange head
HANDLE, conversion
GRIP, handle
PLATE, isolator, bottom
BUMPER
Qty
2
2
1
1
1
2
1
4
1
1
1
4
Ref
192
193
301
302
303
▲
Part
100057
111040
197186
197187
197188
Description
SCREW, cap, hex hd
NUT, lock, insert, nylock, 5/16
PLUG, Italian, rewireable
PLUG, IEC 309, 16/20A, 3-pin
PLUG, Australian, rewireable
Qty
4
4
1
1
1
Warning labels, are available at no cost.
Breaker Switch Repair Kit 287744 is available
Capacitors Repair Kit 287746 is available
312159A
Parts Drawing - Reservoir Assembly
Parts Drawing - Reservoir Assembly
44
103
96
197
121
63
ti9740a
Parts List - Reservoir Assembly
Ref
44
63
96
103
121
197
Part
119433
243814
15E410
287668
116756
120087
312159A
Description
BELT, V, gripnotch, ax41 in.
HOSE, coupled
PULLEY, fan
HOSE, kit
FITTING
SCREW, set, 1/4 X 1/2
Qty
1
1
1
1
1
2
21
Parts Drawing - Reservoir Assembly
Parts Drawing and List - Reservoir and Filter
234
233
227
286
232
214
224
225
223
222
231
293
221
216
219
230
294
220
217
215
213
229
238
237
226
211
210
236
235
289
205
204
213
240
228
277
287
209
208
203
201
207
206
144
202
ti9733a
Parts List - Reservoir and Filter
Ref
201
202
203
204
205
206
207
208
209
210
211
213
214
215
216
217
219
220
221
222
223
224
22
Part
15J513
101754
120604
15E476
15D862
116919
15E587
154594
15M056
107188
156401
119426
120726
198841
100084
116967
237686
246178
110792
15B438
117560
15A464
Description
Qty
TANK, reservoir, blue
1
PLUG, pipe
1
GASKET, reservoir
1
BRACKET, retainer, motor
1
NUT, hand
1
FILTER
1
TUBE, suction
1
O-RING
1
COVER, reservoir, EH200
1
O-RING
4
O-RING
1
SCREW, mach, hex washer hd
11
CAP, breather, filler
1
RETAINER, ball, pressure bypass
1
BALL, metallic
1
SPRING, compression
1
WIRE, ground assembly w/ clamp
1
PUMP
1
FITTING, elbow, male, 90 deg
1
KNOB, pressure
1
SCREW, set, socket head
1
LABEL, control
1
Ref
225
226
227
228
229
230†
231
232
233
234
235
236*
237*
238*
240*
277
286
287
289*
293†
294†
†
*
Part
Description
Qty
198699 TUBE, hydraulic, case drain
1
120634 FITTING, elbow, hydraulicw/o-rings
1
246173 FILTER, oil, spin on
1
15E599 HOUSING
1
100040 PLUG, pipe
1
162485 ADAPTER, nipple
1
244067 FILTER, fluid
1
15C766 TUBE, diffusion
1
117285 O-RING
1
287285 CAP, filter
1
245103 VALVE, drain, kit
1
114708 SPRING, compression
1
15G563 HANDLE, valve
1
116424 NUT, cap
1
193710 SEAL, seat, valve
1
117471 SCREW, mach, hex flat head
4
189892 LABEL, identification
1
120184 FITTING, hydraulic
1
193709 SEAT, valve
1
102814 GAUGE
1
243683 UNION, swivel
1
Included in Gauge Kit 241339
Included in Drain Valve Kit 245103
312159A
Parts Drawing - Displacement Pump and Attaching Hardware
Parts Drawing - Displacement Pump and Attaching Hardware
182
10
13
181
180
178
179
111
64
65
67
66
63
68
33
ti9738a
Parts List- Displacement Pump and Attaching Hardware
Ref
10
13
33
63
64
65
66
67
Part
288759
288741
189920
243814
15J413
107505
15J410
120583
312159A
Description
KIT, hydraulic motor
PIN, linch
STRAINER, (1-11 1/2 npsm)
HOSE, coupled
FITTING, pump, QD
O-RING
FITTING, QD
NUT, hand
Qty
1
1
1
1
1
1
1
1
Ref
68
111
178
179
180
181
182
Part
150286
288819
156698
277377
15H957
15K641
15K642
Description
ADAPTER
PUMP, displacement
O-RING
COUPLER
COVER, coupler
HOSE, supply
HOSE, return
Qty
1
1
1
2
1
1
1
23
Parts Drawing - Hydraulic Motor
Parts Drawing - Hydraulic Motor
129
267
264
268
269
266
265
270
263
266
271
256
248
253
254
272
273
274
275
246
245
244
243
239
291
283
290
292
241
280
279
247
ti9736a
24
312159A
Parts Drawing - Hydraulic Motor
Parts List
2
Ref
129◆✓
239
241
243◆†
244◆†
245◆†
246◆†
247
248◆✓
253◆†✓
254◆†✓
256◆†✓
263◆
264◆
265◆✓
266◆
267◆✓
268◆✓
269◆✓
270◆†✓
271◆
272◆
312159A
Part
15B063
15J278
107210
117739
112342
112561
117283
288344
108014
178226
178207
246176
15A726
117607
100139
198629
117609
Description
LABEL
MANIFOLD, adapter
SCREW
WIPER, ROD
BEARING, rod
BLOCK, packing
O-RING
CLAMP, pump
ROD, displacement
O-RING
SEAL, piston
BEARING, piston
SLEEVE, hydraulic cylinder
NUT, jam
CAP, head
ELBOW std thd
SCREW, cap, hex head
O-RING
WASHER, sealing
PLUG, pipe
TUBE, hydraulic, supply
TEE, branch, str thd
Qty
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
Ref
273◆
274
275
279
280
283▲
290
291
292
▲
◆
✓
†
Part
117328
117441
116813
105510
101550
192840
15J503
15K438
15F584
Description
NIPPLE, straight
VALVE, ball
NIPPLE, hydraulic
WASHER, lock, spring (hi-collar)
SCREW, cap, sch
LABEL, warning
SHIELD
LABEL
LABEL
Qty
1
1
1
2
2
1
1
1
1
Warning labels, are available at no cost.
Included in Hydraulic Motor Kit 288759
Included in Trip Rod/Piston Kit 288736
Included in Seal Kit 246174
25
255094 EH 200 Sprayer with Spray Gun and Hoses
255094 EH 200 Sprayer with Spray Gun and Hoses
Ref
202
202a
202b
202c
202d
202e
202f
26
Part
Description
Qty
241338 KIT, Gun and Hose, Texture
1
3300 psi (227 bar, 22.7 MPa)
Includes 202a - 202f
1
240797 HOSE, grounded, nylon; 3/8 in. ID;
cpld 3/8-18 npsm; 50 ft (15 m);
spring guards both ends
3300 psi (227 bar, 22.7 MPa)
241735 HOSE, grounded, nylon; 3/16 in. ID;
1
cpld 1/4 npt(m) x 1/4 npsm(f);
3 ft (0.9 m); spring guards both ends
3300 psi (227 bar, 22.7 MPa)
1
246220 GUN, spray, texture
®
Includes RAC Tip Guard
and GHD427 Spray Tip Cylinder
See 308491 for parts
159841 ADAPTER, 3/8 X 1/4 in. npt
1
239663 SWIVEL, straight
1
162485 ADAPTER, nipple
1
202c
202e
202b
202a
202d
202f
312159A
Technical Data
Technical Data
Sprayer
EH 200 HDI
Hydraulic Hydraulic Motor HP
(kW)
Pressure Reservoir
psi (bar) Capacity
Gallons
(Liters)
3300
(230)
1.25
(4.75)
4.5
(3.3)
Vac, Hz, A Maximum Maximum Fluid Inlet
Delivery
Tip size
in.
gpm (lpm)
230, 50, 14
1.7
(6.4)
0.039
1
npsm(m)
Fluid Outlet in.
npsm(m)
3/8
npt(f)
3/8
Basic Sprayer Wetted Parts:
Zinc and nickel-plated carbon steel, stainless steel, PTFE, acetal, chrome plating, leather, V-Max UHMWPE, aluminum, stainless steel, tungsten carbide, ceramic, nylon, aluminum
Dimensions
Sprayer
Weight lb (kg)
Width in. (cm)
Length in. (cm)
EH 200 HDI
195 (95)
26 (66)
50 (127)
Sound Levels*
Sound Pressure . . . . . . . . . . . . . . . . . . . . . . 80 dB(A)
Sound Power . . . . . . . . . . . . . . . . . . . . . . . . 95 dB(A)
*Measured at maximum normal load conditions
312159A
27
Graco Standard Warranty
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
ADDITIONAL WARRANTY COVERAGE
Graco does provide extended warranty and wear warranty for products described in the Graco Contractor Equipment Warranty Program".
TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the nearest distributor.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 311797
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
www.graco.com
2/2007
28
312159A

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project