Graco 3A5379B, Electric Supply System for Sealants and Adhesives Owner's Manual


Add to my manuals
52 Pages

advertisement

Graco 3A5379B, Electric Supply System for Sealants and Adhesives Owner's Manual | Manualzz

Operation

Electric Supply

Systems for Sealants and Adhesives

3A5379B

EN

For use with non-heated bulk supply of medium to high viscosity sealants and adhesive materials. For professional use only.

Not approved for use in explosive atmospheres or hazardous locations.

D60 3 inch dual post

60 liter (16 gallon) size, 30 liter (8 gallon),

20 Liter (5 gallon) sizes

150 psi (1.0 MPa, 10 bar) Maximum Air Inlet Pressure

See page 3 for model information, including maximum working pressure and approvals.

Important Safety Instructions

Read all warnings and instructions in this manual and in your pump manual before using the equipment. Save all instruc tions.

2

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Models 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Component Identification / Typical Installation . . 7

D60 3 in. Dual Post . . . . . . . . . . . . . . . . . . . . . . . 7

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

General Information . . . . . . . . . . . . . . . . . . . . . . 9

Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Connect Power . . . . . . . . . . . . . . . . . . . . . . . . . 10

Install Vented Oil Cap Before Using Equipment. 11

Attach Drum Stops . . . . . . . . . . . . . . . . . . . . . . 12

Driver Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Mechanical Setup . . . . . . . . . . . . . . . . . . . . . . . 13

Pump Operation 13

Supply System Operation . . . . . . . . . . . . . . . . . . . 14

Pressure Relief Procedure . . . . . . . . . . . . . . . . 14

Flush Before Using Equipment . . . . . . . . . . . . . 14

Start and Adjust Ram . . . . . . . . . . . . . . . . . . . . 14

Start and Adjust Pump . . . . . . . . . . . . . . . . . . . 15

Change Drums . . . . . . . . . . . . . . . . . . . . . . . . . 15

Shutdown and Care of the Pump . . . . . . . . . . . 15

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Driver Maintenance . . . . . . . . . . . . . . . . . . . . . . 16

Platen Maintenance . . . . . . . . . . . . . . . . . . . . . 17

Driver Troubleshooting . . . . . . . . . . . . . . . . . . . . . 20

Power Saving Mode . . . . . . . . . . . . . . . . . . . . . 20

Error Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Ram Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 23

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Replace Shaft Bearing Assembly . . . . . . . . . . . 24

Replace Fan Fuses . . . . . . . . . . . . . . . . . . . . . . 24

Replace Fan Assembly . . . . . . . . . . . . . . . . . . . 25

Replace Electronics Cover . . . . . . . . . . . . . . . . 27

Repair Token Cable . . . . . . . . . . . . . . . . . . . . . . 30

Software Update Procedure . . . . . . . . . . . . . . . 30

Remove Displacement Pump . . . . . . . . . . . . . . 32

Install Displacement Pump . . . . . . . . . . . . . . . . 33

Disconnect Pump from Platen . . . . . . . . . . . . . . 34

Connect Platen . . . . . . . . . . . . . . . . . . . . . . . . . 34

Remove Wipers . . . . . . . . . . . . . . . . . . . . . . . . . 34

Install Wipers . . . . . . . . . . . . . . . . . . . . . . . . . . . 34

Remove Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Install Driver . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Supply Unit Repair . . . . . . . . . . . . . . . . . . . . . . . 36

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Electric Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Electric Driver . . . . . . . . . . . . . . . . . . . . . . . . . . 39

D60 3 in. Dual Post Supply Unit . . . . . . . . . . . . 40

D60 Pump Mounts 257623 and 257624 for 5 Gallon

(20 Liter), 8 Gallon (30 Liter), and 16 Gallon (60

Liter) Platens . . . . . . . . . . . . . . . . . . . . . . . . 42

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter

(16 Gallon) Platens . . . . . . . . . . . . . . . . . . . 43

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Platen Options . . . . . . . . . . . . . . . . . . . . . . . . . . 47

Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . 48

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Supply Systems . . . . . . . . . . . . . . . . . . . . . . . . . 49

Technical Specifications . . . . . . . . . . . . . . . . . . . . 51

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 52

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 52

3A5379B

Related Manuals

Related Manuals

The following manuals are available at www.graco.com.

Component Manuals in English:

Manual Description

3A6001

Electric Pumps for Sealants and Adhe sives Instructions-Parts

313527 Supply Systems Repair-Parts

312375

Check-Mate ® Displacement Pumps

Instructions-Parts

312376

Check-Mate ® Pump Packages

Instruction-Parts

312467

312468

100 cc Check-Mate Displacement Pump

Repair Parts Manual

200 cc Check-Mate Displacement Pump

Repair Parts Manual

312374 Air Controls Instructions-Parts

312491 Pump Fluid Purge Kit

312492 Drum Roller Kit Instruction

Models

Part No.

25E079

25E080

25E081

25E082

Pump Lower

Check-Mate 100 CS

Check-Mate 200 CS

Check-Mate 100 SM

Check-Mate 200 SM

D60

D60

D60

D60

Ram Platen

Not Included

Not Included

Not Included

Not Included

Maximum Working

Pressure psi (MPa, bar)

6000 (41.3, 413)

3300 (22.8, 228)

6000 (41.3, 413)

3300 (22.8, 228)

3A5379B 3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

SKIN INJECTION HAZARD

High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Engage trigger lock when not dispensing.

• Do not point dispensing device at anyone or at any part of the body.

• Do not put your hand over the fluid outlet.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or servicing equipment.

• Tighten all fluid connections before operating the equipment.

• Check hoses and couplings daily. Replace worn or damaged parts immediately.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

3A5379B

3A5379B

WARNING

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. Paint or sol vent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well-ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).

• Ground all equipment in the work area. See Grounding instructions.

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.

• Stop operation immediately if static sparking occurs or you feel a shock .

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec tric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and reg ulations.

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Safety Data Sheets (SDSs) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

SPLATTER HAZARD

Hot or toxic fluid can cause serious injury if splashed in the eyes or on skin. During blow off of platen, splatter may occur.

• Use minimum air pressure when removing platen from drum.

Warnings

5

6

Warnings

EQUIPMENT MISUSE HAZARD

WARNING

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system com ponent. See Technical Specifications in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Specifica tions in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete infor mation about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu facturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

PERSONAL PROTECTIVE EQUIPMENT

Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

3A5379B

Component Identification / Typical Installation

Component Identification / Typical Installation

D60 3 in. Dual Post

(Note: Do not use motor lift ring to lift entire system.)

S

X

Lift Location

B

H

K

A

V

F

Lift Location

W

G

Y

T

C

E

R

P

D

U

F IG . 1: Typical Installation

Key:

A Ram Assembly

B Electric Driver

C Displacement Pump

D Platen Mounting

E Check Valve

F Driver Oil Sight Glass

G Integrated Air Controls (see F

IG

. 2)

H Lift Ring

3A5379B

K Driver Disconnect Switch

P Pump Bleed Valve

R Wet Cup

S Driver Pressure Control Knob

T Fluid Line (not supplied)

U Air Line (not supplied)

V Air Line Drain Valve (not supplied)

W Air Filter (not supplied)

X Bleed Type Air Shutoff Valve (not supplied)

Y Driver Output Shaft

7

8

Component Identification / Typical Installation

Integrated Air Controls

The integrated air controls include:

• Main air slider valve (AA): turns air on and off to the ram. When closed, the valve relieves pressure downstream.

• Ram air regulator (AB): controls ram up and down pressure and blowoff pressure.

• Ram director valve (AC): controls ram direction.

• Exhaust port with muffler (AD)

• Blowoff button (AG): turns air on and off to push the platen out of an empty drum.

Air Line Accessories

The following accessories are required for proper sys tem operation.

• Air line drain valve (V)

• Air line filter (W): removes harmful dirt and mois ture from the compressed air supply.

• Bleed-type air valve (X): isolates the air line acces sories and supply system for servicing. Locate upstream from all other air line accessories.

• Air relief valve (attached to the ram air regulator, not visible): automatically relieves excessive pres sure.

AD

AC

AG

AB

AA

F IG . 2. Integrated Air Controls

3A5379B

Installation

Installation

Grounding

All electrical wiring must be done by a qualified elec trician and comply with all local codes and regula tions.

General Information

Accessories are available from Graco. Make certain all accessories are adequately sized and pressure-rated to meet the system’s requirements.

NOTE: Platens are not provided with the Electric Supply

Systems and must be purchased separately. See

Platen Options on page 47 for compatible platen infor mation.

F IG . 1 is only a guide for selecting and installing system components and accessories. Contact your Graco dis tributor for assistance in designing a system to suit your particular needs.

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode.

Improper grounding can cause electric shock.

Grounding provides an escape wire for the electric current.

Electric Pump: The system is grounded through the power cord.

NOTE: The grounding lug locknut (GL) can be used for additional grounding connections such as in spray appli cations where a ground cable could be connected between the electric driver and a metal bucket when flushing a gun into the bucket.

Location

NOTICE

Always lift the supply system at the proper lift locations

(see F IG . 1). Do not lift in any other way. Failure to lift at the proper lift locations can result in damage to the supply system.

Attach a lifting sling at the proper lift spots. Lift off the pallet using a crane or a forklift.

Position the ram so the driver and air controls are easily accessible. Ensure that there is enough space overhead for the ram to raise fully. (See Dimensions, page 49.)

Using the holes in the ram base as a guide, drill holes for 1/2 in. (13 mm) anchors.

Ensure that the ram base is level in all directions. If nec essary, level the base using metal shims. Secure the base to the floor using 1/2 in. (13 mm) anchors that are long enough to prevent the ram from tipping.

3A5379B

GL

F IG . 3

Air and fluid hoses: use only electrically conductive hoses with a maximum of 500 ft. (150 m) combined hose length to ensure grounding continuity. Check the electrical resistance of the hoses. If the total resistance to ground exceeds 29 megohms, replace the hose immediately.

Air compressor: follow manufacturer’s recommenda tions.

Spray gun/dispense valve: ground through connection to a properly grounded fluid hose and pump.

Driver: The driver is grounded through the power cord.

Fluid supply container: follow local code.

Object being sprayed: follow local code.

Solvent pails used when flushing: follow local code.

Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a non-conductive sur face, such as paper or cardboard, which interrupts the grounding continuity.

9

Installation

To maintain grounding continuity when flushing or relieving pressure: hold a metal part of the dispense valve firmly to the side of a grounded metal pail, then trigger the valve.

Connect Power

NOTICE

To avoid equipment damage, route and secure a power cord that is long enough to allow the full range of movement for the ram.

2. Remove the two screws and washers to separate the junction box cover (BA) and disconnect switch

(K) from the junction box (BC) on the electrical driver.

Power Supply

See Table 1 for power supply requirements. The system requires a dedicated circuit protected with a circuit breaker.

Table 1: Power Supply Specifications

Voltage Phase Hz Current

200-240 VAC 1 50/60 20 A

Select the minimum cord wire gauge based on length according to the table below:

Length

50 ft (15.24 m)

100 ft (30.48 m)

200 ft (60.96 m)

300 ft (91.44 m)

Gauge

12 AWG

10 AWG

6 AWG

4 AWG mm

2

3.31

5.26

13.29

21.14

Power Disconnect Switch

A power disconnect switch must be installed within easy reach of the equipment. This switch must shut off and lock-out all electric power to the system.

BA

BC

F IG . 5: Remove Junction Box Cover

NOTE: Inside the junction box, fan and power wires are connected to terminals 1L1 and 5L3 on the disconnect block. Refer to F IG . 6 for the terminal locations. Two wires are connected to each terminal and the fan ground wire is connected to the ground terminal as shown in

F IG . 5.

7

7

7

/

/

/

1. Cut power cord wires to the following lengths:

• Ground wire - 6.5 inches (16.5 cm)

• Power wires - 3.0 inches (7.6 cm)

• Add ferrules as necessary. See F IG . 4.

BA

BD

LQ

WLE

C2

F IG . 6: Terminal Connections

3. Press the junction box gasket tightly against the back of the junction box cover to ease installation of the power cord.

LQ

F IG . 4: Power Cord

10 3A5379B

Installation

4. Insert the power cord through the cord grip and into the junction box.

9. Tighten the cord grip to securely hold the power cord in the junction box.

Cord Grip

For clarity, tan wires and other power wires not shown

F IG . 7: Connect Power

5. Attach the ground wire to the ground terminal inside the junction box as shown in F IG . 7.

6. Refer to F IG . 6 and connect the wires from the power cord into terminals 2T1 and 6T3.

NOTE: Do not attach the ground wire to the grounding lug locknut on the outside of the electric driver. Located below the fan wiring cord grip, the grounding lug locknut is used for grounding the pump lower. See Grounding on page 9.

7. Place the fan wires and other power wires into the open area on either side of the disconnect block

(BD) as space permits.

8. Reinstall the junction box cover and disconnect switch (K) using the two screws and washers removed in step 2.

NOTICE

Make sure all wires are routed correctly before instal lation. If wires get pinched when the screws are tight ened, damage will occur.

F IG . 8: Tighten Cord Grip

Install Vented Oil Cap Before

Using Equipment.

The driver gear-box is shipped from the factory pre-filled with oil. The temporary unvented cap (PX) prevents oil leaks during shipment. This temporary cap must be replaced with the vented oil cap (P), supplied with the equipment, before use.

NOTE: Prior to use, check oil level. Oil level should be half way up the sight glass.

P

PX ti31010a

F IG . 9: Unvented and Vented Oil Caps

3A5379B 11

Installation

Attach Drum Stops

D60 Supply systems are shipped with drum stops in place to help position the drum on the ram. For replace ment parts, order Kit 255477. The kit includes 2 each of capscrews (FA), lock washers (not shown), and drum stops (FB).

2. Using the capscrews (FA) and lock washers (not shown), attach the drum stops (FB) to the ram base.

D60 Base

60 gal (16 L)

8 gal (30 L)

5 gal (20 L)

FB FA ti10917a

F IG . 10

1. Locate the correct set of mounting holes on the ram base.

F IG . 11: Ram Base

12 3A5379B

Driver Setup

Driver Setup

1. Pull the driver pressure adjustment knob (AK) out and turn counterclockwise until it stops. Push the knob in to lock.

AK

Pump Operation

The driver will adjust the speed to maintain a constant fluid pressure.

Pull the driver pressure control knob (AK) out to set.

Turn the knob clockwise to increase the pressure, or counter-clockwise to decrease the pressure. Push the knob to lock. See F IG . 12.

ti20171a_1

F IG . 12: Driver Pressure Adjustment Knob

2. Turn the disconnect switch (K) OFF. Connect the unit to the power source. See F IG . 5, page 10.

Mechanical Setup

1. Fill the displacement pump wet cup 2/3 full with

Graco Throat Seal Liquid (TSL).

2. Back-off the air regulator to its full counterclockwise position and close all shutoff valves.

3. Connect the air line from an air source to the system air inlet. See F IG . 1. Use a supply hose capable of meeting the required flow.

3A5379B 13

Supply System Operation

Supply System Operation

Pressure Relief Procedure

Follow the Pressure Relief Procedure whenever you see this symbol.

8. Open the fluid line drain valve and the pump bleed valve (P). Have a container ready to catch the drain age.

9. Leave the pump bleeder valve (P) open until ready to spray again.

If you suspect that the spray tip/nozzle or hose is com pletely clogged, or that pressure has not been fully relieved after following the steps above, very slowly loosen the tip guard retaining nut or hose end coupling and relieve pressure gradually, then loosen completely.

Now clear the tip/nozzle or hose.

Flush Before Using Equipment

The pump was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminat ing fluid with oil, flush the pump with a compatible sol vent before use. See the pump manual for flushing directions.

This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Pro cedure when you stop spraying and before cleaning, checking, or servicing the equipment.

1. Lock the gun/valve trigger.

2. Pull the driver pressure adjustment knob (AK) out and turn counterclockwise until it stops. Push the knob in to lock.

3. Turn the driver disconnect switch (K) OFF.

4. See F IG . 2, page 8.

a. Close the main air slider valve (AA).

b. Set the ram director valve (AC) to DOWN. The ram will slowly drop.

c. Jog the ram director valve up and down to bleed air from the ram cylinders.

5. Unlock the gun/valve trigger.

6. Hold a metal part of the gun/valve firmly to the side of a grounded metal pail, and trigger the gun/valve to relieve pressure.

7. Lock the gun/valve trigger.

Start and Adjust Ram

1. Raise ram: Open the main air slider valve (AA) and set the ram air regulator (AB) to 40 psi (0.28 MPa,

2.8 bar). Set the ram director valve handle (AC) to

UP and let the ram rise to its full height.

2. Lubricate the platen seals (D) with grease or other lubricant compatible with the fluid you will pump.

3. Put a full drum on the ram base and center it under the platen (D).

4. Remove the drum cover and smooth the surface of the fluid with a straightedge. To prevent air from being trapped under the platen, scoop fluid from the center of the pail to the sides, to make the surface concave.

5. Adjust the pail to be sure it is aligned with the platen, and remove the bleed stick (BS) to open the platen bleed port (J).

14 3A5379B

Supply System Operation

6. With hands away from the pail and the platen, push down on the ram director valve (AC) handle, and lower the ram until the platen rests on the lip of the pail. Move the ram director valve handle to the hori zontal position (neutral).

Change Drums

J

D r_255648_313527_7a

7. Lower ram: a. Set the ram director valve (AC) to DOWN and continue to lower the ram until fluid appears at the platen bleed port (J), and close the platen bleed port. Set the ram director valve to neutral, reinstall the vent handle, and tighten securely.

Start and Adjust Pump

1. Connect the pump outlet fittings and the hose (not supplied).

NOTE: Be sure all components are adequately sized and pressure rated to meet the system’s requirements.

2. Turn the driver disconnect switch (K) OFF. Then set the ram air regulator (AB) to about 50 psi (0.35 MPa,

3.5 bar). Set the ram director valve (AC) to DOWN.

3. Turn the driver disconnect switch (K) ON.

4. Start the pump. See Pump Operation on page 13.

5. Keep the ram director valve (AC) set to DOWN while the pump is operating.

NOTE: Increase air pressure to the ram if the pump does not prime properly with heavier fluids. Decrease air pres sure if fluid is forced out around the top seal or platen.

Excessive air pressure in the material drum could cause the drum to rupture, causing serious injury. The platen must be free to move out of the drum. Never use drum blowoff air with a damaged drum.

1. Stop the pump by turning the disconnect switch (K)

OFF.

2. Raise the platen out of the drum.

a. Press and hold the blowoff air button (AG) until the platen (D) is completely out of the drum. Set the ram director valve (AC) to UP to raise the platen (D). Use the minimum amount of air pres sure necessary to push the platen out of the drum.

3. Release the blowoff air button and allow the ram to rise to its full height.

4. Remove the empty drum.

5. Inspect the platen and, if necessary, remove any remaining material or material build–up.

6. Place the full drum on the ram base.

7. Lower the ram and adjust the position of the drum relative to the platen. See Start and Adjust Ram on page 14.

Shutdown and Care of the Pump

1. Set the ram director valve (AC) to DOWN.

2. Follow the Pressure Relief Procedure on page 14.

3. Follow the pump shutdown instructions in the sepa rate pump manual.

3A5379B 15

Maintenance

Maintenance

Driver Maintenance

NOTICE

Do not open/remove the gear cover. The gear side is not intended to be serviced. Opening the gear cover may alter the factory set bearing pre-load and may reduce the product life.

Preventative Maintenance Schedule

Check Oil Level

Check the oil level in the sight glass (CC). (See F IG . 13.)

The oil level should be near the halfway point of the sight glass when the driver is not running. If the oil is low, open the fill cap (CA) and add Graco Part No.

16W645 ISO 220 silicone-free synthetic EP gear oil.

See F IG . 13.

The oil capacity is approximately 1.0 - 1.2 quarts (0.9 -

1.1 liters). Do not overfill.

The operating conditions of your particular system determine how often maintenance is required. Establish a preventative maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system.

Change the Oil

NOTE: Change the oil after a break-in period of 200,000 to 300,000 cycles. After the break-in period, change the oil once per year.

1. Remove the driver from the ram. See Remove

Driver on page 35.

2. Place a minimum 2 quart (1.9 liter) container under the oil drain port. Remove the oil drain plug (15).

Allow all oil to drain from the driver.

3. Reinstall the oil drain plug (15). Torque to 18-23 ft-lb

(25-30 N•m).

4. Open the fill cap (CA) and add Graco Part 16W645

ISO 220 silicone-free synthetic EP gear oil. Check the oil level in the sight glass (CC). (See F IG . 13.)

Fill until the oil level is near the halfway point of the sight glass. The oil capacity is approximately 1.0 -

1.2 quarts (0.9 - 1.1 liters). Do not overfill.

5. Reinstall the fill cap.

NOTICE

Only use oil with Graco part number 16W645. Any other oil may not lubricate properly and can cause damage to the drive train.

CA

CB

CC

WLE

F IG . 13: Sight Glass and Oil Fill Cap

Bearing Pre-Load

See F IG . 13. The bearing pre-loads (CB) are factory set and are not user adjustable. Do not adjust the bearing pre-loads.

16 3A5379B

Maintenance

Platen Maintenance

See F IG . 14. If the platen does not come out of the pail easily when the pump is being raised, the air assist tube

(AT), or check valve may be plugged. A plugged valve prevents air from reaching the underside of the plate to assist in raising it from the pail.

1. Perform the Pressure Relief Procedure on page

14.

2. Refer to the parts illustration on page 43 and disas semble the air assist valve as shown.

3. Clear the air assist tube (AT) in the platen. Clean all parts of the valve and reassemble.

4. Remove the bleed stick (BS) from the platen. Push the bleed stick through the bleed relieve ports to remove material residue.

Adjust Spacers

Use Platen with Tapered and Straight Sided Pails

The platen is supplied for use with 20 liter (5 gallon), 30 liter (8 gallon), and 60 liter (16 gallon) straight sided pails, but only single wiper platens can be easily modi fied for use with tapered pails.

Use platen with tapered pails

1.

Working from the bottom , use a screwdriver to pry the spacer (EG) loose. Work the spacer upward completely above the flange of the platen. See F IG .

15.

2. By hand, angle the spacer (EG) and work it off the plate, pulling it down over the flange and bottom wipers (EB). See F IG . 16.

3. Save the spacer (EG), as it is required for other applications.

1 To use Model 255655 platens with tapered pails, the spacer

(EG) must be removed.

BS

BS

EG

AT

EG r_255468_313527_33a

F IG . 15

EB r_255468_313527_30a

F IG . 14

3A5379B 17

Maintenance

Use platen with straight sided pail

1. Ensure the large diameter of the spacer (EG) is fac ing down.

Work the spacer (EG) up over the platen by hand completely above the flange of the platen.

See F IG . 16.

2.

Working from the top , use a screwdriver to position the spacer (EG) between the flange and wipers

(EB). See F IG . 17.

EB

F IG . 16: Sliding spacer

EG r_255468_313527_30a

Remove and Reinstall Wipers

Disassemble 20, 30, and 60 Liter Wiper Assemblies

1. Remove the wiper assembly; see F IG . 18: a. For all single wiper platens: Remove the two clips (470) with needle nose pliers and remove the platen cover (469).

b. Remove the eight nuts (459) that hold the wiper assembly to the platen casting (451) and remove the wiper assembly.

c. See Reassemble 20, 30, and 60 Liter Wiper

Assemblies to change wiper sizes, styles, or a complete wiper assembly.

2. Remove the eight nuts (459) on the wiper assembly.

3. Separate the top plate (457), spacer (452), wiper(s)

(453), wiper support (454), and bottom plate (455).

4. Clean, inspect, and replace worn components.

EG

EB

F IG . 17: Installing Spacer r_255468_313527_32a

18 3A5379B

Reassemble 20, 30, and 60 Liter Wiper Assemblies

1. Assemble the wiper assembly.

a.

For single wiper assemblies : Place the bottom b.

plate (455) on a flat surface. Place the wiper support (454), wiper (453), spacer (452), and top plate (457) on the bottom plate (455).

For single wiper assemblies with SST platens

Place the bottom plate (455) on a flat surface.

Place the wiper support (454), wiper (453), flow ered wiper support (460), PTFE spacer (452), and top plate (457) on the bottom plate (455).

Single Wiper Platen

470

469

459

462

:

-

Maintenance c.

For double wiper assemblies : Place the bottom plate (455) on a flat surface. Place the wiper support (454), wiper (453), spacer (452), wiper

(453) and top plate (457) on the bottom plate

(455).

d. Install eight nuts (409) on the outer ring. Torque to 45 in-lbs (61 N•m).

e. Replace the o-ring (456), or install a new o-ring under the platen casting (451). Use lubricant to hold in place.

f.

Install the platen casting (451). Tighten with four nuts (509).

461

Single Wiper with

SST Platen

470

469

459

462

461

Double Wiper Platen

459

451

456

459

462

465

456

456

459

457

465

451

457

465

451

459

457

453

452 452

452

460

453

453

453

454

454

454

455

455

455

F IG . 18: Single and Double Wiper Assemblies

3A5379B 19

Driver Troubleshooting

Driver Troubleshooting

Power Saving Mode

When fast blinking is displayed, the driver has entered

Power Saving Mode. When the driver is on and pressur ized, but the pump has not moved any material in 30 min utes, the driver will enter Power Saving Mode and will decrease pressure to 75% of the maximum pressure while stalling.

Power Saving Mode will be exited when:

• Material starts to dispense and causes the pump to move, OR

• The pressure knob is adjusted, OR

• Power is cycled OFF and ON

Error Codes

Error codes can take two forms:

Alarm: alerts you to the alarm cause and shuts down the pump.

Deviation: alerts you to the problem, but the pump may continue to run past the set limits until the system’s absolute limits are reached.

NOTE: The blink code is displayed using the power indi cator (L) on the driver. The blink code listed below indi cates the sequence. For example, blink code 2 indicates two blinks, a pause, and then the sequence repeats.

/

.

WLD

NOTE: To clear an error code, first try turning the driver pressure adjustment knob (AK) counterclockwise until it stops. If the status indicator (L) does not stop blinking shortly after turning the knob to zero, cycle the power by turning the disconnect switch (K) to the OFF position for at least 30 seconds before turning it back ON.

20 3A5379B

Driver Troubleshooting

1

Blink Code

2

3

4

5

6

7

Error Type

Alarm

Alarm

Deviation

Deviation

Alarm

Alarm

Alarm

Troubleshooting Steps

Voltage Too Low

• Verify that the line voltage is within the range specified in Techni cal Specifications , page 51.

• Use the recommended cord (see page 10).

• Cycle the power and check the status indicator to see if the error is still active.

Voltage Too High

• Verify that the line voltage is within the range specified in Techni cal Specifications , page 51.

• Cycle the power and check the status indicator to see if the error is still active.

• Verify that the outlet check valve is installed on the pump and func tions properly. A faulty outlet check valve can result in excessive pump speed, causing high voltage internally to the electric driver.

Low Temperature

• Warm equipment.

• Contact your Graco distributor or Tech Service for more informa

tion.

High Temperature

The temperature of the system is near the maximum operation tem perature. The performance has been reduced to prevent the driver from completely shutting down.

• Check fan operation. Clean the fan and driver housing. Verify the fuses are intact in the junction box.

• Reduce the pressure, duty cycle, or gun tip size.

• Move the unit to a cooler location.

Driver Motor Temperature Fault

The motor is running too hot. Allow the unit to cool.

• Check fan operation. Clean the fan and driver housing. Verify the fuses are intact in the junction box.

• Reduce the pressure, duty cycle, or gun tip size.

• Move the unit to a cooler location.

Board Temperature Fault

The control board is running too hot. Allow the unit to cool.

• Check fan operation. Clean the fan and driver housing. Verify the fuses are intact in the junction box.

• Reduce the pressure, duty cycle, or gun tip size.

• Move the unit to a cooler location.

Driver Motor Encoder Calibration Error

• Cycle the power and check the status indicator to see if the error is still active.

• Calibrate the encoder (see page 29).

• Contact your Graco distributor or Tech Service for more informa tion.

3A5379B 21

Driver Troubleshooting

8

Blink Code

9

10

11

12, 13

Fast Flash

Error Type

Alarm

Alarm

Alarm

Alarm

Alarm

Deviation

Troubleshooting Steps

Encoder Error

• Cycle the power and check the status indicator to see if the error is still active.

• Verify that the encoder cable is connected securely.

• The encoder may need to be replaced.

• Contact your Graco distributor or Tech Service for more informa

tion.

Software Versions Do Not Match

• Obtain the software update token and follow Software Update

Procedure on page 30

(contact your Graco distributor or Tech Service for more informa tion).

Circuit Board Communication Failure

• Cycle the power and check the status indicator to see if the error is still active.

• Contact your Graco distributor or Tech Service for more informa

tion.

Internal Circuit Board Hardware Failure

• Cycle the power and check the status indicator to see if the error is still active.

• Contact your Graco distributor or Tech Service for more informa tion.

Internal Software Error

• Cycle the power and check the status indicator to see if the error is still active.

• Contact your Graco distributor or Tech Service for more informa tion.

See Power Saving Mode , page 20.

Problem

Driver does not turn over and LED is off

Driver does not turn over and LED is on

Oil is leaking

Over voltage (greater than 300 V)

No power to control board

Encoder fault

Cause

Oil was over-filled

Drain plug not tightened properly

Seal cartridge o-ring missing or dam

aged.

Solution

• Check the power supply

• Contact your Graco distributor or

Tech Service for more informa tion.

• Cycle the power.

• Contact your Graco distributor or

Tech Service for more informa

tion.

• Drain and refill as stated in

Check Oil Level , page 16.

• Torque to 18-23 ft-lb (25-30

N•m).

• Replace the shaft bearing assembly.

22 3A5379B

Ram Troubleshooting

Ram Troubleshooting

Check all possible problems before disassembling the ram, pump, or platen. Refer to the appropriate pump manual for pump troubleshooting.

Problem Cause Solution

Ram will not raise or lower.

Ram raises and low ers too fast.

Air leaks around cyl inder rod.

Fluid squeezes past ram plate wipers.

Closed air valve or clogged air line.

Not enough air pres sure.

Worn or damaged piston.

Hand valve closed or clogged.

Air pressure is too high.

Worn rod seal.

Open, clear.

Increase.

Replace. See Supply Unit Repair on page 36.

Open, clear.

Decrease.

Replace. See Supply Unit Repair on page 36.

Decrease.

Pump will not prime properly or pumps air.

Air assist valve will not hold drum down or push plate up.

Air pressure too high.

Worn or damaged wipers.

Closed air valve or clogged air line.

Not enough air pres sure.

Worn or damaged piston.

Hand valve closed or clogged.

Hand valve is dirty, worn, or damaged.

Closed air valve or clogged air line.

Not enough air pres sure.

Valve passage clogged.

Replace. See

Open, clear.

Increase.

Remove and Reinstall Wipers

Replace. See pump manual.

Open, clear. See

Clean, service.

Open, clear. See

Increase.

Clean. See

Platen Maintenance

Platen Maintenance

Platen Maintenance on page 17.

on page 18.

on page 17.

on page 17.

3A5379B 23

Repair

Repair

Replace Fan Fuses

To prevent skin injection and splashing, never open an applicator fitting while there is pressure in the fluid line. Perform the Pressure Relief Procedure , page

14, before performing any repair procedure.

All electrical wiring must be done by a qualified elec trician and comply with all local codes and regula tions.

Replace Shaft Bearing

Assembly

1. Perform the Pressure Relief Procedure , page 14.

2. Disconnect the unit from the power source.

3. Remove two screws (53) and remove the junction box cover (BA) from the driver to gain access to the disconnect block (BD). Gently pull out the fuse hold ers.

4. Unscrew the fuse holder, remove the old fuse, and replace with the new fuse (Graco part number

116682) (5 mm x 20 mm, 500 mA, 250V, Slow

Blow). Reconnect the fuse holder and tighten.

1. Stop the pump at the bottom of its stroke. Shut off and remove power to the driver.

2. Perform the Pressure Relief Procedure , page 14.

3. Disconnect the lower from the driver. See Remove

Driver on page 35.

4. Drain the oil from the driver. See Change the Oil , page 16.

5. Reinstall the oil drain plug. Torque to 18-23 ft-lb

(25-30 N•m).

6. Unscrew the shaft bearing assembly (14) from the driver. See Parts , page 38.

7. Install the new shaft bearing assembly. Torque to

175-200 ft-lb (240-280 N•m).

8. Fill with oil. See Change the Oil , page 16.

9. Reconnect the lower to the driver.

10. Turn the power ON and resume operation.

53

BA

BD

WLD

F IG . 19: Fuse Location

5. Repeat step 4 with the second fuse.

6. Tuck the wires back into the junction box (BC) around the disconnect block (BD) and reinstall the junction box with two screws and washers.

NOTICE

Make sure all wires are routed correctly before instal lation. If wires get pinched when the screws are tight ened, damage will occur.

24 3A5379B

Replace Fan Assembly

WLE

GS

1. Perform the Pressure Relief Procedure , page 14.

2. Disconnect the unit from the power source.

3. Remove two screws (53) and remove the junction box cover (BA) from the driver to gain access to the disconnect block (BD). See F IG . 19.

4. Loosen screws for 1L1 and 5L3 and gently remove the wires from each location.

F IG . 21: Grounding Screw

7. Loosen the fan cord grip (C1) attached to the driver and pull out the fan wires.

Repair

7

7

7

/

/

/

WLD

F IG . 20: Remove Wires

5. Use a wire cutter to cut ferrule tips from the fan wires and motor power wires close to the ferrules.

NOTE: Do not cut the tip off of the ground wire.

See F IG . 20.

6. Remove the grounding screw (GS) and disconnect the green grounding wire coming out of the fan cord grip (C1) attached to the driver (not the junction box).

WLD

F IG . 22: Remove Fan Wires

8. Remove the screws that attach the fan assembly to the driver and pull up on the end farthest from the junction box. Slide the assembly toward the junction box to remove.

F IG . 23: Fan Assembly Removal

3A5379B 25

Repair

9. Install the new fan assembly. To reattach the fan assembly, slide the cover into the slots for tabs located on the junction box side, and gently push down the far end. Apply thread locker and use the supplied fasteners and washers. Torque to 15 - 20 ft-lb (20 - 27 N•m).

C1

WLE

F IG . 24: Fan Assembly Installation

10. Route the wires through the fan cord grip (C1) attached to the driver (not the junction box (BC)).

11. Reattach the ground wire to the grounding screw.

Tighten the ground screw. See F IG . 21.

26

7

7

7

/

/

/

WLD

12. Use a ferrule to connect each fan wire to one of the two wires coming out of the motor grommet. Then attach one wire set into the disconnect box location

1L1, and the other wire into location 5L3. See F IG .

21.

13. Gently tuck the wires back into the junction box (BC) around the disconnect block (BD) and reinstall the junction box cover (BA). Replace the two screws

(53) and washers, then tighten. See F IG . 19, page

24.

NOTICE

If wires get pinched when the screws are tightened, damage will occur. Make sure all wires are routed correctly before installation.

14. Tighten cord grip attached directly to driver assem bly.

3A5379B

Replace Electronics Cover

Removal

Repair

6. Unscrew the ground screws from the fan and power cord ground wires.

1. Perform the Pressure Relief Procedure , page 14.

2. Disconnect the unit from the power source.

3. Remove the lower from the driver. See Remove

Driver on page 35.

NOTE: This is required to complete the calibration pro cedure (page 29).

4. Remove two screws (6) and remove the junction box cover (5).

WLD

F IG . 26: Ground Screw Location

7. Use a wire cutter to cut ferrule tips from the fan wires and motor power wires.

NOTE: Cut the wires as close to the ferrules as possi ble. Do not cut the tip off of the ground wires.

7

7

7

/

/

/

51

BA

6

WLE

F IG . 25: Junction Box Cover

5. Loosen the cord screws on the disconnect block

(51) and disconnect the wires from locations 1L1 and 5L3.

NOTE: Power cord cables (excluding the ground wire) may remain attached.

7

7

7

/

/

/

WLE

F IG . 27: Disconnect Fan Wires

8. Use an adjustable wrench to loosen the fan cord grip (C1).

3A5379B

C1

WLD

F IG . 28: Loosen Cord Grip

9. Pull the fan wires out through the cord grip.

27

Repair

10. Remove the four bolts (56) and washers, the gasket

(52), and the junction box sleeve (101).

13. Pull the wire connectors down, out of the harness clip, and disconnect the motor power and motor temperature wires (TW).

52

101

56

TW

WLD

F IG . 29: Junction Box Sleeve

11. Remove the 12 screws (20) and washers from the electronics cover (50).

F IG . 32: Motor Wires

14. Disconnect the stroke position sensor wire (SW).

50

20

SW

WLD

F IG . 30: Electronics Cover Removal

12. Carefully tilt the electronics cover (50) down.

WLD

F IG . 33: Stroke Position Wire

15. Disconnect the encoder wire (EW).

50

F IG . 31: Tilt Electronics Cover

WLD

NOTICE

All wires must be disconnected before the cover is completely removed. Hold the cover in place while dis connecting wires or let the cover rest on a work sur face to avoid damaging the wires and connections.

EW

WLD

F IG . 34: Encoder Wire

16. Discard the used cover gasket (53) and the junction box gasket (52).

28 3A5379B

53

NOTICE

If wires get pinched when the cover screws are tight ened, damage will occur. Make sure all wires are posi tioned inside the cover before installation.

4. Install the new junction box gasket (8).

5. Route the fan cable through the fan cord grip.

6. Connect the stripped fan wire to the motor wire and crimp the wires together.

7

7

7

/

/

/

52

WLD

F IG . 35: Electronics Cover and Junction Box Gaskets

Installation

1. Install the new cover gasket (53) (included in the electronics cover kit). See F IG . 35, page 29.

2. Reconnect all wires.

3. Install the electronics cover (50) and tighten all 12 screws (20). Torque to 15-20 ft-lb (20-27 N•m). See

F IG . 30, page 28.

7. Connect the fan ground wire. See F IG . 29, page 28.

See F IG . 26, page 27.

8. Use an adjustable wrench to tighten the fan cord grip (C1). See F IG . 28, page 27.

9. Install the gasket (52), the junction box sleeve (101), and tighten all four bolts (56). See F IG . 29, page 28.

10. Install the junction box cover (BA) and tighten the two screws (6). See F IG . 25, page 27.

11. Install the wires into the disconnect switch (51) and tighten the wire screws.

NOTE: The lower must be removed from the system in order to calibrate correctly. The calibration stroke length is longer than the operating stroke. Leaving the lower attached will cause the driver rod to contact the lower rod and it will not calibrate correctly.

12. Connect the power cord.

13. Engage power.

Driver Motor Encoder Calibration

NOTE: The driver must be de-coupled from the lower and must be able to cycle freely with no obstructions.

1. Cycle power to the driver by first turning the discon nect switch (K) to OFF, and then to ON again.

2. Wait for the status indicator LED (L) to turn on solid or start blinking.

3. Within 30 seconds, rapidly turn the driver pressure control knob (AK) back and forth from 0 to 10 at least five times and then set the knob back to 0. If the status indicator LED (L) was solid before, it will begin blinking an encoder calibration error (code 8) during the calibration process.

4. The driver output shaft (Y) will run up and down slowly over the course of several minutes.

5. Midway through the auto-calibration process, the driver output shaft (Y) will pause as it moves to the next step.

6. The driver output shaft (Y) will move up and down faster 5-6 times.

7. Ensure the auto-calibration process is complete before continuing. Wait for the LED to stop blinking.

Repair

WLD

F IG . 36: Install Fan Wires

3A5379B 29

Repair

Repair Token Cable Software Update Procedure

1. Perform the Pressure Relief Procedure , page 14.

2. Disconnect the unit from the power source.

3. Remove all 12 screws (20) and washers from the electronics cover (50). See F IG . 30, page 28.

4. Carefully tilt the electronics cover (50) down.

See F IG . 31, page 28.

NOTICE

All wires must be disconnected before the cover is completely removed. Hold the cover in place while dis connecting wires or let the cover rest on a work sur face to avoid damaging the wires and connections.

5. Check the token wire (T) connections. Replace the wire if it is damaged.

NOTE: Make sure the token wire connection is posi tioned with the wires facing the bottom of the driver (as seen below).

1. Perform the Pressure Relief Procedure , page 14.

2. Disconnect the unit from the power source.

3. Remove the two screws (53) and washers. Then remove the junction box cover (BA) from the driver to gain access to the token slot (TS).

53

BA

TS

T

WLD

F IG . 37: Token Wire

6. Install the cover and tighten all 12 screws (20) and washers. Torque to 15-20 ft-lb (20-27 N•m).

NOTICE

If wires get pinched when the cover screws are tight ened, damage will occur. Make sure all wires are posi tioned inside the cover before installation.

7. Connect the power cord.

30

WLD

F IG . 38: Token Slot Location

4. Insert and press the token firmly into the slot.

NOTE: The token has no preferred orientation.

5. Tuck the wires back into the junction box (BC) and reinstall the junction box cover (BA) with two screws and washers.

NOTICE

If wires get pinched when the cover screws are tight ened, damage will occur. Make sure all wires are posi tioned inside the cover before installation.

6. Connect the unit to the power source and turn it ON.

7. The red indicator light (L) will flash while the soft ware is being loaded (approximately 30 seconds).

When the software is completely loaded, the red light will turn off for four seconds before the software version flashes. Then a solid light will stay on.

3A5379B

Repair

NOTE: Whenever the unit is powered on and the token is present in the token slot, the indicator light will flash the three series software code one time. Example:

1.02.003 would be one blink, a pause, two blinks, a pause, then three blinks. Normal operation will resume after the software version displays.

L

F IG . 39: Red Indicator Light Location

8. Turn off the unit and disconnect from the power source.

9. Remove the two screws (53) and washers. Then remove the junction box cover (BA) from the driver to gain access to the token slot (TS).

10. Remove the token from the slot.

11. Tuck the wires back into the junction box (BC) and reinstall the junction box cover (BA) with two screws and washers.

NOTICE

If wires get pinched when the cover screws are tight ened, damage will occur. Make sure all wires are posi tioned inside the cover before installation.

NOTE: The latest software version for each system can be found by searching “Software Version Change His tory for 17N254” at Graco Technical Support. Contact a technical support representative before upgrading.

3A5379B 31

Repair

Remove Displacement Pump

7. Remove the clip (DA), and slide the coupling cover

(DB) up to remove the coupling (DC).

DB

DB

DA

DB

DA

DA

DC

DC Keep hands and fingers away from the priming piston during operation and whenever the pump is pressur ized to reduce the risk of injury. On the pump down stroke the priming piston extends beyond the intake housing to pull the material into the pump. The prim ing piston works under extreme force. During opera tion and whenever the pump is pressurized, the priming piston can severely injure or amputate a hand or finger, or break a tool, caught between it and the intake housing. Always relieve the pressure before checking, clearing, cleaning, flushing, or servicing any part of the pump.

Refer to your appropriate pump manual to repair the dis placement pump.

1. Flush the pump; see your pump manual for flushing directions. Stop the pump at the bottom of its stroke.

2. Perform the Pressure Relief Procedure on page

14.

3. Disconnect power from the driver.

4. Disconnect the fluid hose. Hold the fluid outlet fitting with a wrench to keep it from being loosened while you disconnect the fluid hose.

F IG . 41:

DD ti10510a ti10508a

8. Use a wrench to hold the tie rod flats to keep the rods from turning. Unscrew the nuts from the tie rods (DD) and carefully remove the displacement pump.

F IG . 42:

Fluid Hose

9. Raise the ram assembly to lift the driver away from the displacement pump.

10. Remove the displacement pump and service as needed.

32

F IG . 40:

5. Remove the platen from the displacement pump.

6. If the driver does not require servicing, leave it attached to its mounting.

Be sure to use at least two people when lifting, mov ing, or disconnecting the pump. This pump is too heavy for one person. If you are disconnecting the displacement pump from a motor that is still mounted

(for example, on a ram), be sure to support the dis placement pump while it is being disconnected, to prevent it from falling and causing injury or property damage. Do this by securely bracing the displace ment pump, or by having at least two people hold it while another disconnects it.

11. Refer to the appropriate pump manual to service the displacement pump.

3A5379B

Install Displacement Pump

Repair

4. Screw the nuts onto the tie rods (DD) and torque to

50-60 ft-lb (68-81 N•m).

DD

Keep hands and fingers away from the priming piston during operation and whenever the pump is pressur ized to reduce the risk of injury. On the pump down stroke the priming piston extends beyond the intake housing to pull the material into the pump. The prim ing piston works under extreme force. During opera tion and whenever the pump is pressurized, the priming piston can severely injure or amputate a hand or finger, or break a tool, caught between it and the intake housing. Always relieve the pressure before checking, clearing, cleaning, flushing, or servicing any part of the pump.

1. Verify power is disconnected from the driver.

1. Raise the ram to install the displacement pump to the platen.

2. Insert the displacement pump on the platen.

3. Carefully place the displacement pump on the tie rods (DD).

Be sure to use at least two people when lifting, mov ing, or disconnecting the pump. This pump is too heavy for one person. If you are disconnecting the displacement pump from a motor that is still mounted

(for example, on a ram), be sure to support the dis

placement pump while it is being disconnected, to prevent it from falling and causing injury or property damage. Do this by securely bracing the displace

ment pump, or by having at least two people hold it while another disconnects it.

ti10511a

F IG . 43:

5. Install the coupling (DC), and slide the coupling cover (DB) down. Install the clip (DA).

DB

DA

DB

DA

DB

DA

DC

DC ti10509a

F IG . 44:

6. Reconnect all hoses, and reconnect the ground wire.

7. Fill the wet cup (R) 1/3 full of Graco Throat Seal Liq uid or a compatible solvent.

8. Attach the platen to the displacement pump. Follow steps to Connect Platen on page 34.

9. Turn the driver disconnect switch (K) ON.

10. Run the pump slowly to ensure that it is operating properly.

3A5379B 33

Repair

Disconnect Pump from Platen

20, 30, and 60 Liter Platen

1. Perform the Pressure Relief Procedure on page

14.

2. Disconnect power from the driver.

3. Loosen two 5/16 in. screws (462) from the platen.

4. Carefully pull the pump away to prevent damage to the pump inlet. If using a pump with an intake adapter, remove the screws (472), adapter (471), and o-rings (473, 463) from the pump inlet.

Check-Mate Mounting

463

Connect Platen

20, 30, and 60 Liter Platen

NOTE: Before installing the 20, 30, or 60 liter platen to a pump with an intake adapter, install the adapter and o-ring from mounting kit 257630 using the two set screws. See F IG . 45.

1. Place the o-ring (473) from mounting kit 257630 on the pump intake. Loosen the mounting bracket screws (401) and carefully lower the pump onto the o-ring (463) and platen.

2. Secure the pump’s intake flange to the plate with screws (401).

Remove Wipers

See Remove and Reinstall Wipers on page 18.

Install Wipers

See Remove and Reinstall Wipers on page 18.

462 r_255648_313527_35a

F IG . 45: 20, 30, and 60 liter mounting kit

34 3A5379B

Repair

Remove Driver

3. Follow the steps to Remove Displacement Pump on page 32.

4. Unscrew the four bolts (111) shown in F IG . 46, and remove the driver by attaching a secure hoist to the driver lift ring (H).

Install Driver

1. Using a secure hoist, attach the motor to the mount ing plate (109) with screws (111) and washers

(110). See F IG . 46 on page 35.

2. Follow the steps to Install Displacement Pump on page 33.

109

111

110 r_255648_313527_15a

F IG . 46: Electric Driver on D60 with Ram

H

F IG . 47: Driver Lift Ring

3A5379B 35

Repair

Supply Unit Repair

202c

To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the

Pressure Relief Procedure on page 14. Do not use pressurized air to remove the guide sleeve or the piston.

Always service both cylinders at the same time. When you service the piston rod, always install new o-rings in the piston rod seal and the ram piston.

Disassemble Piston Rod Seal and Bearing

1. Perform the Pressure Relief Procedure on page

14.

2. Disconnect power.

3. Remove the pump package. See Remove Driver on page 35.

4. Access the piston rod seal and bearing.

a. Ensure the ram is in the lowest position.

Remove nuts (383) and lockwashers (382) from the piston rods (302n). Remove the entire pump package, including the mounting plate (381) off of the piston rods (302n). Secure the pump package so the pump and platen will not fall.

See pages 40 and 42.

5. Remove the retaining ring (203, 803).

6. Remove the piston rod seal and bearing.

a. Slide the end cap (202a), pin (202b), o-ring

(202c), and spring (202m) up and off of the pis ton rod (202n). Remove the retaining ring

(202k) and bearing (202j) from the end cap

(202a) and remove the o-ring (202d).

7. Inspect all parts for wear or damage. Replace as necessary.

NOTE: Do not reinstall the end cap assembly if the ram piston (202e, 802e) needs to be removed from the pis ton rod. See the next page for ram piston repair instruc tions.

202a

202j

202m

202n

F IG . 48: 3 in. Piston Rod Seal

WLD

203

202d

202b

202k

36 3A5379B

Repair

Assemble Piston Rod Seal and Bearing

See F IG . 48 on page 36.

1. Lubricate the o-ring (202d) and bottom bearing

(202j).

a. Install the o-ring (202d), bottom bearing (202j), and retaining ring (202k) into the end cap

(202a).

b. Install the new o-ring (202c) and pin (202b) on the end cap (202a).

c. Lubricate the o-ring (202c) and end cap (202a).

d. Slide the spring (202m) and end cap (202a) onto the piston rod (202n, 302n).

2. Install the retaining ring (203).

3. Remount the mounting plate (381) and attach the nuts (383) and lockwashers (382). Torque to 40 ft-lb

(54 N•m).

Disassemble Ram Piston

1. Complete steps 1-4 from Disassemble Piston Rod

Seal and Bearing on page 36 to remove the end cap from the piston rod.

NOTICE

Do not tilt the piston rod to one side when removing it from the base or when installing it. Such movement can damage the piston or inside surface of the base cylinder.

2. Carefully lay the piston (202e, 802e) and rod (202n,

302n, 802n) down so the piston rod will not be bent.

Remove the nut (202f, 802f), washer (202g, 802g), piston (202e, 802e), outer o-ring (202c, 802c), and inner o-ring (202h, 802h).

3. Inspect all parts for wear or damage. Replace as necessary.

202c

202h

F IG . 49: 3 in. Ram Piston

202n, 802n

202e, 802e

202g, 802g

202f, 802h

TI10521A

Assemble Ram Piston

1. Install new o-rings (202h, 802h, 202c, 802c).

2. Lubricate the piston (202e, 802e) and o-rings.

3. Apply medium strength thread sealant. Install the piston (202e, 802e), washer (202g, 802g), and nut

(202f, 802f) on the piston rod (202n, 302n, 802n).

4. Carefully insert the piston (202e, 802e) into the cyl inder, and push the piston rod (202n, 302n, 802n) straight down into the cylinder.

5. Slide the spring (202m, 802m) and end cap (202a,

802a) onto the piston rod (202n, 302n, 802n).

6. Install the retaining ring (203) and the mounting plate with nuts (383, 857) and washers (382, 858) with the pump package and platen.

3A5379B 37

Parts

Parts

Use this table to identify which pump mounting kit and platen are compatible with each driver and supply system.

Supply System

D60 3 in. Dual Post

(see page 40)

Pump

Mounting Kit

257624

Platens

Gallons (liters)

5 (20), 8 (30), 16 (60)

Pump Mounting

Kit Page pg. 42

Platens

Page pg. 43

Electric Driver

38

D

E

F

WLG

3A5379B

Parts

Electric Driver

Ref. Part Description

1

2

CHASSIS

15H392 ADAPTER, rod Xtreme

5† 17B507 COVER, junction box

6† 115264 SCREW, cap, socket head

7† 104572 WASHER, lock spring

8*† 17B509 GASKET, cover, junction box

9

10

15H525 CAP, fill

TAG, oil

11 555448 PLUG, stl, 3/8 pipe hex

12 123971 KNOB, disconnect, operator

13 121171 GRIP, cord, .35-.63, 3/4

14 See Part 14 Table

15 15H432 PLUG, oil drain

16 24E315 SIGHT GLASS

17 ▲ 16W360 LABEL, safety, warning

18 15F931 RING, lift, sst

19 ▲ 16T764 LABEL, warning

17J476 LABEL, warning

20*‡ 109114 SCREW, cap, sch

21*‡ 104572 WASHER, lock, spring

22 24V224 COVER, fan, assy

(includes fan, cable and fasteners)

23* 16U113 KNOB KIT

50* ELECTRONICS COVER

51 262657 SWITCH, power, 40A

52 16Y458 GASKET, junction box

53* 16Y460 GASKET, side cover

55 108788 WASHER, flat

56 124165 SCREW, cap, socket head

69 LABEL, branding, Xtreme Z45

LABEL, branding, Xtreme Z25

96 127721 KNOB, impact control, preventer

Qty.

1

1

2

1

1

2

1

1

1

1

2

1

31

28

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Ref. Part Description

97 127463 SCREW, cap, socket head

101‡ 17B505 SLEEVE, junction box

102 17B553 ERROR CODE LABEL

16Y491 TOKEN CABLE (not shown)

104 16W645 GEAR LUBE

116682 FUSE (not shown)

24W120 SENSOR, stroke position

105 ▲ 195792 LABEL, warning

* 24W078 KIT, electronics, cover

(includes 8, (12x) 20, (12x) 21, 23, 50, 53, and ferrules)

Qty.

1

1

0

1

1

1

1

1

† 127854 Junction Box Cover Kit

(includes 5, 8, (2x) 6, (2x) 7)

‡ 127855 Junction Box Sleeve Kit

(includes (4x) 20, (4x) 21, 101)

▲ Replacement Warning labels, signs, tags, and cards are available at no cost.

★ The driver gear-box is shipped from the factory pre-filled with oil. Additional oil must be purchased sepa

rately.

Part 14 Table:

Ref. Description Driver 24V016 Part No.

14 CARTRIDGE, out put seal

14a KIT, washer, sup port

25C164

25C162

14b KIT, bumper, lower 25C163

14c O-RING 25C165

(pack of two)

✖ Kit 24K341 does not include part 14b. 16K679 must be ordered separately.

Part Specifications:

Ref.

1

Instruction

Torque to 20 - 27 N•m (15-20 ft-lb)

3

Torque to 240 -280 N•m (175-200 ft-lb)

4

5

Torque to 25-30 N•m (18-23 ft-lb)

Torque to 195-210 N•m (145-155 ft-lb). Apply service

able medium thread locker.

3A5379B 39

Parts

D60 3 in. Dual Post Supply Unit

Model 257621 Shown

257

212

211

209

Detail A

236

203

202a

202b

302n

211

212

215

236

202d

202c

202j

202k

202m Detail A

216

213

99

217

256

253, 254, 255

202e

202h ti21264a

202c

202g

202f

40 3A5379B

Parts

D60 3 in. Supply Units, 257621

Ref. Part Description

202 PISTON, ram, subassembly;

202a* includes 202a-202m

BEARING, ram end cap

202b* 107092 PIN, spring, straight

202c*

202d*

O-RING

O-RING

202e* 183943 PISTON

202f*

202g*

202h*

202j*

202k*

NUT, jam

WASHER, split

O-RING

BEARING, ram end cap

202m*

RETAINER, retaining ring

SPRING, compression

302n* 257655 ROD, piston, ram

203* 127510 RING, retaining, 3.06 dia

301

209

RAM

BRACKET, mounted

211 101682 SCREW, cap, sch

212 100016 WASHER, lock

213 255650 CONTROL, air; see the Air Con trols Instructions - Parts manual

215 101689 GAUGE, pressure, air

Qty.

1

1

8

2

1

8

1

2

2

2

2

2

2

2

2

4

2

2

2

2

Ref. Part Description

216 132848 ELBOW, plug in

217 128863 ELBOW

236 ▲ 15V954 LABEL, valve shutoff air control

253 C19853 SCREW, cap, socket hd

254 C38185 WASHER, lock

255 C32467 STOP, drum

256 16T421 ADAPTER, pipe hex; 5/8 in.

257 ▲ 15J074 LABEL, safety, crush & pinch

99 VALVE, safety relief

▲ Replacement Danger and Warning labels, tags, and cards are available at no cost.

❖ Not shown.

* Parts included in Supply Units Repair Kit 257622

(purchase separately).

See the Air Controls Instructions - Parts manual for two-button interlock parts.

Qty.

1

1

2

2

1

4

2

2

2

3A5379B 41

Parts

D60 Pump Mounts 257623 and 257624 for 5 Gallon (20 Liter), 8

Gallon (30 Liter), and 16 Gallon (60 Liter) Platens

Note: See page 38 for kit configuration table.

383

382

381

386 387

384 385

Ref. Part Description

381 ‡

BRACKET, shelf, NXT2200

BRACKET, shelf, NXT3400 and

NXT6500

382 101533 WASHER, spring lock

383 101535 NUT, hex

384 100133 WASHER, lock

385 C38372 SCREW, cap, hex head

386 105281 FITTING, 3.4 nptf x 3/4 npsm, 45°

387 C12034 HOSE, coupled 72 in.

388 ✖

389 ✖

390 ✖

SLEEVE, protective; 72 in.

STRAP, tie

HOLDER, cable tie, rotating

391 ✖ 160327 FITTING, 3/4 nptf x 3/4 npsm, 90°

Qty.

1

1

2

1

1

2

1

4

4

2

2

‡ For 257623 only.

✿ For 257624 only.

✖ Not shown.

r_255648_313527_15a

42 3A5379B

Parts

20 Liter (5 Gallon), 30 Liter (8 Gallon), and 60 Liter (16 Gallon)

Platens

451

456

Double Wiper Platen

461

459

462

464

465

461

457

459 456

459

Single Wiper with

SST Platen

470

469

459

462

464

451

465

453

452

457

452

451

456

459

457

Single Wiper Platen

461

470

469

459

462

464

465

460 452

453

453

453

454

454

454

455

455

455 r_255648_313527_26a r_255648_313527_25a r_255648_313527_34a

3A5379B 43

Parts

Platen Descriptions

Platen

257727 ✿

257728 ✿

257729 ✿

257730 ❄

257731 ❄

25A206 ✿

257732

257733

257734

257735

257736

257737

257740

257738

257739

257741

Platen Size

20 Liter

(see page 45)

30 Liter

(see page 45)

60 Liter

(see page 46)

Platen

Material

CS

CS

SST

CS

CS

SST

CS

CS

SST

CS

CS

CS

CS

SST

CS

CS

Seal

Material

Nitrile

PolyUrethane

PTFE-coated

Nitrile

Nitrile

PolyUrethane

Nitrile (FDA

Approved)

Nitrile

PolyUrethane

PTFE-coated

Nitrile

Nitrile

PolyUrethane

Nitrile

PolyUrethane

PTFE-coated

Nitrile

Nitrile

PolyUrethane

✿ Single wiper

❄ Double wiper

See page 4546 for parts.

Wiper Assembly Kit

257639

257640

257641

257642

257643

25A207

257644

257645

257646

257647

257648

257649

257650

257651

257652

257653

44 3A5379B

Parts

Common Parts

The parts listed below are common among all 20, 30, and 60 liter platens. Parts that vary are found in the tables on page 4546 .

Ref. Part Description Qty.

456 121829 O-RING 1

459 113504 NUT, keps, hex hd (For CSTL platens) 12

461 257697 HANDLE, bleed, sst

463 109482 O-RING; see page 46

465 C20350ELBOW, 90°; 1/4 OD x 1/4 npt

1

1

1

Varying Parts - 20 Liter (5 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Ref.

Description

451 BASE

452 ‡ SPACER

453 ‡ WIPER, main

454 ‡ WIPER, PE support

455 ‡ PLATE, bottom

457 ‡ PLATE, top - clamp retainer

460 ‡ WIPER, support

462 ‡ SCREW, cap, hex hd

464 VALVE, check

468 ‡ TAG, instructions

469 ‡ COVER

470 ‡ PIN, hairpin, cotter (10 pack)

257727

257665

276049

257672

257681

257668

257692

100057

122056 n/a

15W184

16U740

Parts designated n/a are not available separately.

Reference Numbers

257728

257665

276049

257678

257681

257668

257692

100057

122056 n/a

15W184

16U740

257729

257662

276049

257675

257681

257671

257698

257689

112894

501867 n/a

15W184

16U740

257730 257731

257665

257694

257665

257694

257672 (2) 257678 (2)

257681 257681

257668

257686

257668

257686

100057

122056

100057

122056

‡ See page 44 for wiper assembly kits.

25A206

257662

276049

25A208

257681

257671

257698 n/a

112894

501867 n/a

15W184

16U740

Varying Parts - 30 Liter (8 Gallon) Platens

The following table indicates which parts (according to reference number) are included with each platen.

Qty:

1

2

1

1

1

1

1 (2)

1

1

2

1

1

Ref.

Description

451 BASE

452 ‡ SPACER

453 ‡ WIPER, main

454 ‡ WIPER, PE support

455 ‡ PLATE, bottom

457 ‡ PLATE, top

460 ‡ WIPER, support

462 ‡ SCREW, cap, hex hd

464 VALVE, check

468 ‡ TAG, instructions

469 ‡ COVER

470 ‡ PIN, hairpin, cotter (10 pack)

257732

257665

194148

257673

257682 n/a n/a

100057

122056 n/a

15X403

16U740

Parts designated n/a are not available separately.

257733

257665

194148

257679

257682 n/a n/a

100057

122056 n/a

15X403

16U740

Reference Numbers

257734

257662

194148

257676

257682 n/a n/a

257690

112894

501867 n/a

15X403

16U740

257735 257736

257665

257695

257665

257695

257673 (2) 257679 (2)

257682 257682 n/a n/a n/a n/a

100057

122056

100057

122056

‡ See page 44 for wiper assembly kits.

Qty:

1

1

1 (2)

1

1

1

1

1

1

2

1

2

3A5379B 45

Parts

Varying Parts - 60 Liter (16 Gallon) Platens

The following tables indicates which parts (according to reference number) are included with each platen.

Ref.

Description

451 BASE

452 ‡ SPACER

453 ‡ WIPER, main

454 ‡ WIPER, PE support

455 ‡ PLATE, bottom

457 ‡ PLATE, top

460 ‡ WIPER, support

462 ‡ SCREW, cap, hex hd

464 VALVE, check

468 ‡ TAG, instructions

469 ‡ COVER

470 ‡ PIN, hairpin, cotter (10pack)

257737

257665

257684

257674

257683 n/a n/a

100057

122056 n/a

15X404

16U740

Parts designated n/a are not available separately.

257740

257665

257684

257680

257683 n/a n/a

100057

122056 n/a

15X404

16U740

Reference Numbers

257738

257662

257684

257677

257683 n/a n/a

257691

112894

501867 n/a

15X404

16U740

257739

257665

257696

257674 (2)

257683 n/a n/a

100057

122056

257741

257665

257696

257680 (2)

257683 n/a n/a

100057

122056

‡ See page 44 for wiper assembly kits.

Qty:

1

2

1

1

1

1

1 (2)

1

1

2

1

1

Platen Mounting Kits

Check-Mate Mounting

463

462 r_255648_313527_35a

Ref. Part Description

463 109482 O-RING

471

472

ADAPTER

SCREW, socket-hd

473 109458 O-RING

Qty.

2

1

1

1

46 3A5379B

Accessories

Platen Options

NOTE: Platens are not provided with the Electric Supply Systems and must be purchased separately.

Part No.

Platen Size Platen Style Seal Material

257727 20 L (5 Gal) Single Wiper Nitrile

257728 20 L (5 Gal) Single Wiper Polyurethane

257729 20 L (5 Gal) Single Wiper PTFE

257730 20 L (5 Gal) Dual Wiper Nitrile

257731 20 L (5 Gal) Dual Wiper Polyurethane

257732 30 L (8 Gal) Single Wiper Nitrile

257733 30 L (8 Gal) Single Wiper Polyurethane

257734 30 L (8 Gal) Single Wiper PTFE

257735 30 L (8 Gal) Dual Wiper Nitrile

257736 30 L (8 Gal) Dual Wiper Polyurethane

257737 60 L (16 Gal) Single Wiper Nitrile

257738 60 L (16 Gal) Single Wiper PTFE

257739 60 L (16 Gal) Dual Wiper Nitrile

257740 60 L (16 Gal) Single Wiper Polyurethane

257741 60 L (16 Gal) Dual Wiper Polyurethane

Accessories

3A5379B 47

Wiring Diagram

Wiring Diagram

$,5)/2:',5(&7,21

-

72/

72/

,1&20,1*/,1(

32:(5

7

7

7

/

/

/

WLD

-

-

&21752/%2$5'

32:(5

)$132:(5

WLE

F IG . 50: Wiring Diagram

48

WLD

3A5379B

Dimensions

Dimensions

Supply Systems

A

(ram up)

B

(ram down)

3A5379B

F

E

C

D

49

Dimensions

Dimensions

Ram Model

D60

A in. (mm)

89 (2260.6)

B in. (mm)

59 (1498.6)

C in. (mm)

14 (355.6)

D in. (mm)

18 (457.2)

Weight

Use the table below to identify the maximum weight for each available platen size.

E in. (mm)

24 (609.6)

Platen Size

Gallons (Liters)

30 (115)

16 (60)

8 (30)

5 (20)

Maximum Weight lbs (kg)

44 (20)

25 (11.3)

21 (9.5)

19 (8.7)

F in. (mm)

28 (711.2)

50 3A5379B

Technical Specifications

Technical Specifications

Electric Supply System

Air Inlet Sizes

D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal. (115 L)

US Metric

Maximum air input pressure (supply system)

D60 - 3 in. dual post, 16 gal. (60 L), 5 gal. (20 L), 30 gal. (115 L)

Maximum fluid, air working pressure and weight (dis placement pump)

Pump Wetted parts

150 psi 1.0 MPa, 10 bar

For Check-Mate pump packages, see the Check-Mate Pump

Instructions-Parts manual.

For Check-Mate displacement pumps, see the Check-Mate

Displacement pumps Instructions-Parts manual.

3/4 in. npt(f)

Electric Pumps

Maximum continuous cycle rate

(To prevent premature pump wear, do NOT exceed maximum recommended speed of fluid pump)

Weight

Operating temperature range

Input voltage

Input current

Oil capacity†

Oil specification†

Maximum force

Noise (dBa)

Sound data

US Metric

33 cycles per minute

115 lb

23° to 120° F

52 kg

-5° to 50° C

200-240 VAC, single phase, 50/60 Hz

20A maximum

1.5 quarts 1.4 liters

Graco part number 16W645

ISO 220 silicone-free synthetic EP gear oil†

4200 lbf 18.7 kN

74 dB

† The driver gear-box is shipped from the factory pre-filled with oil. Additional oil must be purchased separately.

3A5379B 51

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents

.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest dis

-

tributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 3A5379

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2018, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision B , July 2020

advertisement

Was this manual useful for you? Yes No
Thank you for your participation!

* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project

Related manuals