Graco 3A8848A, G5 Pro Automatic Lubrication Pump Owner's Manual

Instructions
G5™ Pro Automatic
Lubrication Pump
3A8848A
For dispensing of NLGI Grades #000 to #2 greases and oils with at least 40cSt. For
professional use only.
Not approved for use in explosive atmospheres or hazardous (classified) locations.
Model Numbers, page 3
4250 psi (29.3 MPa, 293 bar) Pump Output Pressure
5000 psi (34.5 MPa, 344.8 bar) Fill Inlet Pressure
Important Safety Instructions
Read all warnings and instructions in this
manual before using the equipment.
Save these instructions.
Related Manuals
Manual in
Description
English
333393
Fill Valve
EN
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Part / Model Numbers . . . . . . . . . . . . . . . . . . . . . . . 3
4 Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Understanding the Model Number . . . . . . . . . . . 4
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Component Identification . . . . . . . . . . . . . . . . . . 8
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . 9
Pump to Point . . . . . . . . . . . . . . . . . . . . . . . . 9
Typical Installation - With Remote
Fill Manifold. . . . . . . . . . . . . . . . . . . . . . 10
Optional Installation - Without Remote
Fill Manifold. . . . . . . . . . . . . . . . . . . . . . 11
Choose an Installation Location . . . . . . . . . . . . 12
System Configuration and Wiring . . . . . . . . . . . 12
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Recommendations for Pump Usage in
Harsh Environments . . . . . . . . . . . . . . . 13
Remote Illumination Response . . . . . . . . . . 14
Wiring and Installation Diagrams. . . . . . . . . 14
Power DIN DC - 15 Foot . . . . . . . . . . . . 15
Power CPC DC - 2 Wire . . . . . . . . . . . . . . . 15
Power CPC DC - 5 Wire . . . . . . . . . . . . 16
Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Pressure Relief Procedure . . . . . . . . . . . . . . . . . 17
Connect to Auxiliary Fittings . . . . . . . . . . . . . . . 17
Pressure Relief Valves . . . . . . . . . . . . . . . . . 17
Set Pump Output Points and Outlet Volume . . . 18
Load Pump with Grease . . . . . . . . . . . . . . . . . . 19
Models Without a Follower Plate. . . . . . . . . 19
Models With a JIC Side Vent. . . . . . . . . . . . 20
Models with Top Fill. . . . . . . . . . . . . . . . . . . 20
Models with a Follower Plate . . . . . . . . . . . 21
Auto-Fill Shut Off . . . . . . . . . . . . . . . . . . . . . . . . 21
Load Grease . . . . . . . . . . . . . . . . . . . . . . . . 21
Change Grease . . . . . . . . . . . . . . . . . . . . . . 22
Remote Fill with Remote Fill Manifold . . . . . 22
Remote Fill without Remote Fill Manifold . . 23
Remote Filling Station Pressure Relief . . . . 24
Fill with Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Prime the Pump . . . . . . . . . . . . . . . . . . . . . . . . . 25
Quick Setup Guide. . . . . . . . . . . . . . . . . . . . . . . 26
Pro Model Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Control Panel Overview (FIG. 22) . . . . . . . . . . . . 27
Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Powering Units With Controllers . . . . . . . . . 28
Entering Setup Mode. . . . . . . . . . . . . . . . . . 28
2
Entering a PIN Code to Access Setup Mode28
ON Time. . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
OFF Time . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Prelube. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Prelube Delay. . . . . . . . . . . . . . . . . . . . . . . . 30
Advanced Programming. . . . . . . . . . . . . . . . . . . . . 31
Entering a PIN Code for the First Time . . . . 32
Entering Advanced Setup . . . . . . . . . . . . . . 32
Selecting Advanced Setup Options. . . . . . . 32
A2 - Low Level Alarm Time . . . . . . . . . . . . . 32
A5 - Active Alarm . . . . . . . . . . . . . . . . . . . . . 33
A7- Constant Alarm Output ON Fault . . . . . 34
A8 - 4 Digit Hour OFF Time . . . . . . . . . . . . . 34
Models with Firmware 6.03 and later. DMS
Models with Firmware 7.07 and later. . . . . . 35
A10 - Low Level Reset Upon Power On . . . 35
A11- Warning Off Through Alarm Relay. . . . 35
Models with Firmware 6.06 and later for
non-DMS models. Models with
Firmware 7.09 and later for DMS models . . 36
A12 - Prelube Sequences . . . . . . . . . . . . . . 36
A13- MM:SS OFF Time . . . . . . . . . . . . . . . . 36
Run Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Time Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Manual Run Cycle . . . . . . . . . . . . . . . . . . . . 37
Additional Controls . . . . . . . . . . . . . . . . . . . 38
Manual Run Cycle . . . . . . . . . . . . . . . . . . . . 38
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Recycling and Disposal . . . . . . . . . . . . . . . . . . . . . 41
End of Product Life. . . . . . . . . . . . . . . . . . . . . . . 41
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
2-Liter Models . . . . . . . . . . . . . . . . . . . . . . . . . . 43
4-Liter and Larger Models . . . . . . . . . . . . . . . . . 44
Kits and Accessories . . . . . . . . . . . . . . . . . . . . . . . 47
Installation and Repair Kits. . . . . . . . . . . . . . . . . 47
Reservoir Conversion Kits . . . . . . . . . . . . . . . . . 47
Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Pressure Relief Valves . . . . . . . . . . . . . . . . . . . . 47
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Mount Pattern. . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Technical Specifications . . . . . . . . . . . . . . . . . . . . 49
California Proposition 65 . . . . . . . . . . . . . . . . . . . . 49
Graco Standard Warranty. . . . . . . . . . . . . . . . . . . . 50
3A8848A
Part / Model Numbers
Part / Model Numbers
The Part Number is a six-digit unique number that is only used to order the G5 pump. Directly related to this
six-digit Part Number is the configured Graco Model Number. This configured number identifies the distinct
features of a specific G5 pump. To help with understanding each component that makes up the Model Number, see
Understanding the Model Number, page 4. The following tables show the relationship between each Part Number
and the related Model Number.
4 Liter Models
Part
Numbers
95G104
95G105
95G106
3A8848A
Model Number
G5-G-24PR-4L0L05-00C00000
G5-G-24PR-4L0L05-C0000000
G5-G-24PR-4L0L05-C0R00000
3
Part / Model Numbers
Understanding the Model Number
Use the Code Sample provided below to identify each component’s location in the Model Number. The options for
each component that make up the code are provided on the lists below.
NOTE: Other pump configurations are available that are not documented in this manual. Contact Graco Customer
Service or your local Graco distributor for assistance.
Code Sample:
G
5
-
Code a: Pump Fluid Type
• G = Grease
• A = Oil
a
-
b
Code bb: Power Source
• 12 = 12 Volts DC
• 24 = 24 Volts DC
Code cc: Operation Control
• PR = Pro (Timer) Control
Code dd: Reservoir Capacity (Liters)
• 2L = 2 Liters
• 4L = 4 Liters
• 8L = 8 Liters
• 12 = 12 Liters
• 16 = 16 Liters
b
N C
c c
-
d
d
e
f
0
g
0
g
-
h
i
j
0
0
k m n
Code e: Reservoir Feature
• F = Follower Plate Installed
• 0 = No Follower Plate
• A = Auto-Fill Shut Off
• L = Top Fill
• S = JIC Side Vent
0
p
0
q
Code f: Low Level Option
• L = Low Level with Controller
• 0 = No Low Level monitoring
Code gg: Options
• 00 = No Options
• 05 = 5 Pin CPC power cable
• 07 = No Power Cord
Code h, i, j, k, m, n, p, q
NOTE: Codes h - q relate to a specific location on the
G5 pump. See FIG. 1 for these locations.
• C = CPC
• D = DIN
• R = Remote Manual Run
• 0 = Not populated
i
n
h
j
k
FIG. 1
4
q
m
p
3A8848A
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The
exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.
When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.
Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this
manual where applicable.
WARNING
ELECTRIC SHOCK HAZARD
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause
electric shock.
•
•
•
Turn off and disconnect power at main switch before disconnecting any cables and before servicing
or installing equipment.
Connect only to grounded power source.
All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
•
•
•
•
•
•
•
•
•
•
3A8848A
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Specifications in all equipment manuals.
Use fluids and solvents that are compatible with equipment wetted parts. See Technical
Specifications in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For
complete information about your material, request Safety Data Sheets (SDSs) from distributor or
retailer.
Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
Do not alter or modify equipment. Alterations or modifications may void agency approvals and
create safety hazards.
Make sure all equipment is rated and approved for the environment in which you are using it.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
5
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
•
•
•
•
•
•
Do not point dispensing device at anyone or at any part of the body.
Do not put your hand over the fluid outlet.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
Tighten all fluid connections before operating the equipment.
Check hoses and couplings daily. Replace worn or damaged parts immediately.
PRESSURIZED EQUIPMENT HAZARD
Over-pressurization can result in equipment rupture and serious injury.
•
•
A pressure relief valve is required at each pump outlet.
Follow the Pressure Relief Procedure in this manual before servicing.
PLASTIC PARTS CLEANING SOLVENT HAZARD
Many cleaning solvents can degrade plastic parts and cause them to fail, which could cause serious
injury or property damage.
•
•
6
Use only compatible solvents to clean plastic structural or pressure-containing parts.
See Technical Specifications in all equipment manuals for materials of construction. Consult the
solvent manufacturer for information and recommendations about compatibility.
3A8848A
Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Equipment can start without warning. Before checking, moving, or servicing equipment, follow the
Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate protective equipment when in the work area to help prevent serious injury, including
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not
limited to:
•
•
3A8848A
Protective eyewear, and hearing protection.
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
7
Installation
Installation
Component Identification
Oil Models
N
JIC Side Vent Models
S
Top Fill Models
Q
A
Auto-Fill Shut Off Models
Grease Models with
Follower Plate
P
Grease Models
J
M
Pump Outlet Plug
F
B
E
95GXXX
G5-G-24PR-2LFL00-00C00000
E
K
FIG. 2:
Key:
A
B
C
D
E
F
G
8
Reservoir
Pump 5 Element (5 included)
Pressure Relief Valve (Not included [not shown] / required
for each outlet. Available from Graco. See Parts, Page
43.)
Zerk Inlet Fill Fitting (1 included / grease models only)
Pump Outlet Plug (Not included, see Parts, page 45
Volume Control Spacers Not included, see Parts, page
45. See Fig FIG. 11, page 18.)
Fuse (DC models only - Not included [not shown].
Available from Graco. See Parts, Page 43.)
H
D
H
J
K
L
M
N
P
Q
S
Control Panel
Power / Sensor Panel (both sides; only one side shown)
Part Number / Model Number example only shown (see
Understanding the Model Number, page 4, for details.)
Power Cord (not shown)
Follower Plate (grease models only / not available on all
grease models)
Fill Cap (oil models only)
Auto-Fill Shut Off
Top Fill Lid
JIC Side Vent
3A8848A
Installation
Typical Installation
Pump to Point
B
C
A
FIG. 3:
Key:
A
B
C
D
Connected to fused power source
Pressure Relief Valve (Not included / required for each
outlet - user supplied. See Parts, page 43)
Series Progressive Divider Valves (Divider Installations) Injectors (Injector Installations)
To lube points
3A8848A
9
Installation
Typical Installation - With Remote Fill Manifold
The installation shown is only a guide for selecting and installing system components. Contact your Graco
distributor for assistance in planning a system.
B
R
F
H
J
C
N
T
Q
S
D
P
M
K
L
A
E
FIG. 4:
Key:
A
B
C
D
E
F
G
H
J
K
L
M
N
P
Q
R
S
T
G5 Pump
Auto-Fill Shut Off Valve
Auto-Fill Inlet
G5 Reservoir
Remote Fill Reservoir
Remote Fill Pump
Supply Hose (user supplied)
Air Supply to Refill Pump
Supply Hose (user supplied)
Pressure Relief Valve
Drain Hose
Fill Coupler/Inlet (quick disconnect)
Fill Manifold❖
Fill Manifold Outlet
Fill Manifold Vent Port
Pressure Gauge
Pressure Regulator and Gauge
Pressure Relief Knob
❖ To relieve the stall pressure in the fill line, a fill manifold (N) must be installed in the system.
10
3A8848A
Installation
Optional Installation - Without Remote Fill Manifold
The installation shown is only a guide for selecting and installing system components. Contact your Graco
distributor for assistance in planning a system.
NOTE: The remote filling station pump stalls (dead-heads) when the reservoir is full. If the pump does not stall
(dead-heads), there is a leak in the system.
B
H
F
U
C
J
D
S
V
Y
L
A
E
L2
L1
W
FIG. 5:
Key:
A
B
C
D
E
F
H
J
L
S
U
V
W
Y
G5 Pump
Auto-Fill Shut Off Valve
Auto-Fill Inlet
G5 Reservoir
Remote Fill Reservoir
Remote Fill Pump
Relief Valve
Supply Hose (user supplied)
Drain Tube
L1 Option - to reservoir
L2 Option - to overflow container
Pressure Regulator and Gauge
Pressure Relief Valve
Quick disconnect
Overflow Container
Supply Hose Pressure Relief Valve❖
❖ To relieve the stall pressure in the fill line, a fill manifold (N) must be installed in the system.
3A8848A
11
Installation
Choose an Installation Location
•
AC pumps are not recommended when high
vibration or shock is present.
Part No.
AUTOMATIC SYSTEM ACTIVATION HAZARD
The system is equipped with an automatic timer that
activates the pump lubrication system when power is
connected or when exiting the programming
function. Unexpected activation of the system could
result in serious injury, including skin injection and
amputation.
Before you install or remove the lubrication pump
from the system, disconnect and isolate all power
supplies and relieve all pressure.
•
Select a location that adequately supports the
weight of the G5 pump and lubricant, as well as all
plumbing and electrical connections.
•
Refer to the mounting hole layouts provided in the
Dimensions, page 48. No other installation
configuration should be used.
•
Use designated mounting holes and provided
configurations only.
•
Always mount the G5 pump oil models upright.
•
Mount top fill G5 pump models so there is a
minimum clearance of four (4) in. (10.2 cm) above
the reservoir to allow for lid removal and filling.
•
If the G5 pump grease model is going to be
operated in a tilted or inverted position for any
period of time, use a model that includes a follower
plate, otherwise the G5 pump must be mounted
upright. Refer to the model number to confirm if a
follower plate was installed on the pump. See
Understanding the Model Number, page 4, to
identify this character in the model number.
571159
125910
127665
132187
Description
Reservoir bracket and strap
L-Bracket for pump
USP to G-Series mounting bracket
Isolator mounting kit
System Configuration and
Wiring
Grounding
The equipment must be grounded to reduce the risk
of static sparking and electric shock. Electric or static
sparking can cause fumes to ignite or explode.
Improper grounding can cause electric shock.
Grounding provides an escape wire for the electric
current.
Improper installation of the grounding conductor may
result in a risk of electric shock. This product must be
installed by a qualified electrician in compliance with
all state and local codes and regulations.
If the product is permanently connected, it must be:
•
installed by a qualified electrician or serviceman
•
connected to a grounded, permanent wiring system
If an attachment plug is required in the end use
application:
•
it must be rated for the product electrical
specifications
•
Use the three included fasteners to secure the G5
pump to the mounting surface.
•
•
Some installations may require an additional
reservoir support bracket. See the following table
for bracket information.
it must be an approved, 3-wire grounding type
attachment plug
•
•
In high vibration environments, additional isolation
at the mounting point is necessary. See the
following table for further information.
it must be plugged into a properly installed and
grounded outlet in accordance with all local codes
and ordinances
•
when repair or replacement of the power cord or
plug is required, do not connect the grounding wire
to either flat blade terminal
12
3A8848A
Installation
Fuses
NOTICE
Fuses (user supplied) are required on all DC models.
To avoid equipment damage:
•
•
Never operate G5 pump DC models without a
fuse installed.
A fuse of the correct current must be installed in
line with the power entry to the equipment
Fuse Kits are available from Graco. The following table
identifies the correct fuse for the input voltage and the
corresponding Graco Kit number.
Input
Voltage
12 VDC
24 VDC
Fuse Value
Graco Kit No.
7.5 A
4.0 A
571039
571040
Recommendations for Pump Usage in
Harsh Environments
•
Use pump with CPC style power cable.
•
If using a DIN style power or alarm harness with a
right angle mating connector, make sure that the
connector does not exit the unit in the upward
direction.
•
Use a corrosion preventative electrical grease on all
contacts.
3A8848A
13
Installation
Remote Illumination Response
The following tables include graphical representations of the connector as it appears on the unit, a pin-out associated with the connector and a typical installation wiring diagram. An internal representative wiring diagram is
included where it is deemed useful.
Wire colors provided on these pages only refer to the power cable provided by Graco with this product.
Standard Remote Illumination
(via 5 wire CPC power cable)
Off
On
Toggles On and Off once per second
Toggles On and Off once per second
Unit in OFF Mode
Unit in ON Mode
Warning Condition
Fault Condition
Tri-Color Remote Illumination
(M12 Connector)
Off
Green
Yellow
Red
Wiring and Installation Diagrams
The following Table identifies the wiring and installation diagrams provided in this manual.
Diagram
Page #
Power DIN DC
15
Power CPC DC
15
Illuminated Manual Run Input
14
Symbol
Kits: 571030, 571031,
571032, 571033
3A8848A
Installation
Power CPC DC - 2 Wire
Power DIN DC - 15 Foot
Pin and Related Wire Color (FIG. 6)
Pin
1
2
3
FIG. 6
3A8848A
Pin Name
-VDC
+VDC
Not Used
Not Used
Color
Black
White
Not Used
Green
Part No.: 127783: 15 ft. (4.5 m)
Pin and Related Wire Color (FIG. 7)
Pin
1
2
3
4
5
6
7
Pin Name
Not Used
-VDC
+VDC
Not Used
Not Used
Not Used
Not Used
Color
Not Used
Black
White
Not Used
Not Used
Not Used
Green
FIG. 7
15
Installation
Power CPC DC - 5 Wire
Part No.: 127780: 15 ft (4.5 m)
Part No.: 127781: 20 ft (6.1 m)
Part No.: 127782: 30 ft (9.1 m)
An Illuminated Remote Run Button Kit: 571030, 571031
for starting a manual run cycle if used in conjunction
with a 5-wire CPC cable, is available from Graco. Contact your local Graco distributor or Graco Customer
Service for additional information about these kits.
Pin and Related Wire Color (FIG. 8)
Pin
1
2
3
4
5
6
7
Pin Name
Not Used
-VDC
+VDC
LIGHT
Manual Run
Switch
Not Used
Not Used
Color
Not Used
Black
Red
White
Orange
Not Used
Green
FIG. 8
16
3A8848A
Operation
Operation
Pressure Relief Procedure
Connect to Auxiliary Fittings
Follow the Pressure Relief Procedure whenever
you see this symbol.
NOTICE
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid, and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
Relieve Pressure at the pump element using two
wrenches working in opposite directions on the pump
element and pump element fitting to slowly loosen
fitting only until fitting is loose and no more lubricant or
air is leaking from the fitting. Repeat for each pump
element installed (FIG. 9).
NOTE: When loosening the pump element fitting, do
not loosen the pump element, Loosening the pump element will change the output volume.
Do not attach unsupported equipment to auxiliary fittings such as fill ports and pump element. Attaching
unsupported equipment to these fitting can result in
irreparable housing damage.
•
•
•
Always use two wrenches working in opposite
directions when connecting anything to pump
element or auxiliary fittings. See FIG. 9 for an
example.
Torque pump element fittings to 50 in. lbs
(5.6 N•m).
When connecting pump element into housing
torque to 50 in. lbs (5.6 N•m).
Pressure Relief Valves
To prevent over-pressurization, which can result in
equipment rupture and serious injury, a pressure
relief valve appropriate for the lubrication system
must be installed close to every pump outlet to alleviate unintended pressure rises in the system and
protect the G5 pump from damage.
•
Only use a pressure relief valve that is rated for
no more than the working pressure of any component installed in the system. See Technical
Specifications, page 49.
•
Install a pressure relief valve close to every
pump outlet; before any auxiliary fitting.
NOTE: A pressure relief valve can be purchased from
Graco. See Parts, page 43.
FIG. 9
3A8848A
17
Operation
Set Pump Output Points and
Outlet Volume
NOTE: If less than five (5) pump elements are needed,
remove any additional pump elements and replace with
a plug. Torque fitting to 50 in-lb (5.6 N•m).
5. Follow the Pressure Relief Procedure, page 17,
before making any adjustments to the pump
volume.
6. Use a wrench to turn the pump element counterclockwise to loosen. Do not remove the entire
pump element. Only back the pump element out
enough to allow a spacer to be slid on or off. (FIG.
11).
1. Follow the Pressure Relief Procedure, page17,
before removing or replacing a pump element.
2. Use a wrench to turn the pump element counterclockwise to loosen.
3. Remove the pump element and replace with a plug
(torque fitting to 50 in-lb (5.6 N•m)) (FIG. 10).
4. Repeat steps 2 and 3 until all pump elements have
been replaced with the desired number of plug(s).
FIG. 11
7. If needed, remove or insert spacers to achieve the
required pump output volume. A tool may be
needed to facilitate removal.
The pump volume control is set using no spacers,
one (1) or two (2) spacers (FIG. 11).
Do not use more than two (2) spacers to adjust the
output volume.
No. Spacers
2
1
0
FIG. 10
NOTE:
• Only use Graco spacers (Kit 133457 - 5 spacers per
kit) to control output volume.
•
18
It may be necessary to repeat this outlet volume
setup procedure after the pump is operating to
re-adjust the volume of dispensed fluids.
Output Volume/ Minute
cubic inches
0.055
0.104
0.155
cubic cm
0.90
1.70
2.54
8. Tighten the pump element fitting. Torque fitting to
50 in-lb (5.6 N•m).
•
The amount of dispensed volume varies depending
upon external conditions, such as lubricant
temperature and back pressure from downstream
connections.
•
Use of these volume adjustment in conjunction with
setting the ON time of the pump allows for control
of the output volume.
3A8848A
Operation
•
Use these volume adjustments as a starting point,
then adjust as needed to ensure the desired
lubrication dispense.
Load Pump with Grease
Models Without a Follower Plate
1. Connect the fill hose to the Zerk inlet fill fitting
(FIG. 12)
To ensure optimal performance from the G5 pump:
•
Use only NLGI #000 - #2 greases appropriate for
the application, automatic dispensing, and the
temperature. Consult with the machine and lube
manufacturer for details.
•
The reservoir can be filled using a hand operated
pump, a pneumatic pump, or an electric transfer
pump.
•
Do not overfill the reservoir.
•
Do not operate the G5 pump without a reservoir
attached.
•
•
•
D
NOTICE
Always clean the fitting (D) (FIG. 12) with a clean
dry cloth prior to filling the reservoir. Dirt and/or
debris can damage the pump and/or the lubrication system.
When changing greases, always use compatible
fluids or greases.
Use care when filling the reservoir with a pneumatic or an electric transfer pump, to not pressurize and break the reservoir.
FIG. 12
2. For higher viscosity fluids, start the pump to rotate
the stirring paddle during the fill to prevent air
pockets from forming. Do not exceed a 30 minute
run time.
For models using an external controller, start the
pump operation following your controller
specifications.
3. Fill the reservoir with NLGI grease.
NOTE: The vent port located in rear of reservoir should
not be used as an overfill port/indicator (FIG. 15).
4. Remove the fill hose.
3A8848A
19
Operation
Models With a JIC Side Vent
1. Inspect the JIC vent and vent hose, if attached, to
make sure it is not plugged.
2. Connect the fill hose to the zerk inlet fill fitting (see
FIG. 12).
3. For higher viscosity fluids, start the pump rotating
the stirring paddle during the fill to prevent air
pockets from forming. Do not exceed a 30 minute
run time.
For models using an external controller, start pump
operation following your controller specifications.
4. Fill the reservoir with NLGI grease.
NOTE: The JIC vent and vent hose, if attached, should
not be used as an overfill port/indicator (FIG. 13).
Models with Top Fill
AUTOMATIC SYSTEM ACTIVATION HAZARD
Moving parts can pinch, cut or amputate fingers and
other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with lid removed.
Disconnect power before removing lid.
1. Disconnect the power from the equipment.
NOTE: If battery disconnect is not available, remove the
power cord (FIG. 14).
JIC Vent
Vent Hose
FIG. 14
FIG. 13
5. Remove the fill hose.
NOTICE
Check the JIC vent and vent hose, if attached, after
removal of the fill hose for any grease. Remove any
grease from the JIC vent and vent hose.
Grease in the hose may create a vacuum and cause
problems with pumping, or may cause excessive
pressure and cause damage to the reservoir.
20
2. Clean the top of the lid and the area around the top
of the reservoir to ensure that no debris falls into
the reservoir when the lid is removed.
3. Turn the lid counterclockwise to remove.
4. Place the lid in a clean area to avoid debris getting
inside of the lid or on the threads.
5. Fill the reservoir with new clean grease.
3A8848A
Operation
6. Make sure that no contaminants enter the reservoir.
NOTICE
Vent Hole
Any debris or dirt accidentally introduced into the
reservoir should be removed immediately. Do not allow
the pump to operate until any debris or dirt are
removed.
Operating the pump with debris or dirt in the reservoir
may damage the pump, down stream equipment, and
bearings.
7. Clean the threads on the reservoir and the lid.
8. Replace the lid on the reservoir, turning clockwise
(approximately 1 3/4 turns).
9. Reconnect the power to the equipment.
Models with a Follower Plate
1. Connect the fill hose to the inlet fittings (see FIG.
12).
2. For higher viscosity fluids, start the pump to rotate
the stirring paddle during filling to prevent air
pockets from forming in the grease. Do not exceed
a 30 minute run time.
For models using an external controller, start the
pump operation following your controller
specifications.
3. Fill the reservoir with grease until the seal of the
follower plate breaches the vent hole and the
majority of air is expelled from the reservoir.
NOTE: The vent port, located in rear of reservoir,
should not be used as an overfill port/indicator.
FIG. 15
4. Turn off the air supply (H) to the refill pump (F).
5. Remove the fill hose.
Auto-Fill Shut Off
The Auto-Fill Shut Off is used for refilling the G5
reservoir in an automatic lubrication system. As fluid is
added to the reservoir, the plate valve is pushed up to
the top of the reservoir, pushing the valve pin and
closing the inlet fluid path.
When the fluid refilling path closes, the refilling line
pressurizes and brings the refilling pump to a
pressurized stall condition.
NOTE: The operator must monitor the system while
filling the reservoir to prevent overfilling.
Load Grease
To ensure optimal performance from the G5 pump:
3A8848A
•
Only use NLGI #000 - #2 greases appropriate for
the application, automatic dispensing, and the
temperature. Consult with the machine and lube
manufacturer for details.
•
Do not overfill the reservoir.
•
Do not operate the G5 pump without a reservoir
attached.
21
Operation
NOTICE
Use care when filling the reservoir with a pneumatic or
an electric transfer pump, to not pressurize and break
the reservoir.
Change Grease
When changing greases, always use compatible fluids
or greases.
The remote filling station pump stalls (dead-heads)
when the reservoir is full, causing the supply system
pressure to rise to the maximum output pressure of
the filling station pump. To help prevent equipment
damage or serious injury caused by pressurized fluid,
such as skin injection or injury from splashing fluid,
always use a remote filling station pump with a
maximum output pressure of 5100 psi (35.1 MPa,
351.6 bar) and use supply hoses with a minimum
pressure rating of 5100 (35.1 MPa, 351.6 bar).
COMPONENT RUPTURE HAZARD
The maximum working pressure of each component
in the system may not be the same. To reduce the
risk of over-pressurizing any component in the
system, be sure you know the maximum working
pressure of each component. Never exceed the
maximum working pressure of each component.
Never exceed the maximum working pressure of the
lowest rated component in the system.
Over-pressurizing any component can result in
rupture, fire, explosion, property damage, and
serious injury.
Regulate input pressure to the remote fill pump so
that no fluid line, component or accessory is over
pressurized.
Remote Fill with Remote Fill Manifold
The reference letters used in the following instructions
refer to FIG. 4, page 10.
The fill valve is used to relieve pressure in the refill line
and to reset the Auto-Fill Shut Off. See Fill Valve
instruction manual. Graco fill valve, Part No. 77X542 is
available. Contact your local Graco distributor.
1. Pull out and hold the pressure relief knob (T) long
enough to relieve line pressure between the fill
manifold (N) and the auto-fill shut off valve (B).
2. Verify that the auto-fill shut off valve (B) pin is
recessed, indicating that it is reset.
Pin recessed
FIG. 16
3. Remove the yellow dust cover from the fill coupler
(M).
4. Connect the supply hose (J) between the remote
filling station pump (F) and the fill coupler port
(marked with an “I”).
5. Start the remote filling station pump (F).
6. When the G5 reservoir (D) is filled:
•
the remote filling station pump (F) stalls
(dead-heads),
•
the auto-fill shut off valve pops up (FIG. 17),
•
the pressure gauge (R) rises to the fill pump’s set
pressure.
NOTE: If the pump does not stall (dead-heads) there is
a leak in the system.
22
3A8848A
Operation
Pin up
Remote Fill without Remote Fill Manifold
The referenced letters used in the following instructions
refer to FIG. 5, page 11.
1. A supply hose pressure relief valve (Y) and overflow
container (W), that collects excess fluid that drains
during pressure relief, must be installed in an easily
accessible location between the remote filling
station pump (F) and the auto-fill shut off valve (B).
This pressure relief valve is used to relieve pressure
in the refill line and to reset the Auto-Fill Shut Off.
See Typical Installation, starting on page 9.
FIG. 17
7. Turn off the remote filling station pump (F).
8. Pull out and hold the pressure relief knob (T) long
enough to relieve the pressure between the fill
manifold (N) and the auto-fill shut off valve (B) and
between the remote filling station pump (F) and the
fill manifold (N).
NOTE: The length of time to vent varies upon the
system design and installation. In some installations it
may be necessary to repeat Step 8.
9. Disconnect the supply hose (J) at the fill coupler
(M).
10. Replace the yellow dust cover for the fill coupler
(M).
3A8848A
Pressure Relief Kit 247902 is available from Graco.
Contact your distributor or Graco Customer Service
for additional information.
2. Connect the supply hose (J) at the quick
disconnect (V).
3. Turn on remote filling station pump (F) and fill the
G5 reservoir (D) until the indicator pin on the
auto-fill shut off valve (B) is pushed up (see FIG. 17).
The pressure in the refill pump (F) increases and the
pump stalls.
4. Turn off the air supply (H) to the refill pump (F).
5. Relieve remote filling station pump pressure
following the Remote Filling Station Pressure
Relief procedure, page 24.
6. Disconnect the supply hose (J) from the quick
disconnect (V).
23
Operation
Remote Filling Station Pressure Relief
The reference letters used in the following instructions
refer to FIG. 5, page 11.
The following Pressure Relief Procedure is only
used with the Auto-Fill Shut Off valve to relieve
remote filling station and lubricant supply line
pressure.
This equipment stays pressurized until pressure is
manually relieved. To help prevent serious injury from
pressurized fluid, such as skin injection, splashing
fluid, and moving parts, follow the Pressure Relief
Procedure when you stop dispensing and before
cleaning, checking, or servicing the equipment.
1. To relieve pressure between the refill pump (F) and
the auto-fill shut off valve (B), open the supply hose
pressure relief valve (Y) (FIG. 18). The pressure
releases and excess fluid drains out of the drain
tube (L) and into the lubrication overflow container
(W).
2. Close the supply hose pressure relief valve (Y) after
all pressure has been relieved.
Fill with Oil
•
Only use oil appropriate for the application,
automatic dispensing, and the equipment’s
operating temperature. Consult with machine and
lube manufacturer for details.
•
The reservoir can be filled using a hand operated
pump, pneumatic pump or electric transfer pump.
•
No not overfill (FIG. 19).
•
Do not operate the G5 pump without a reservoir
attached.
•
Only use oils with a viscosity of at least 40 cSt.
1. Remove the fill cap (FIG. 19).
2. Pour the oil into the reservoir to the max fill line
(FIG. 19).
3. Replace the fill cap, and hand tighten, securely
(FIG. 19).
Max Fill Line
Fill Cap
Y
L
W
FIG. 19
FIG. 18
24
3A8848A
Operation
Prime the Pump
NOTE: It is not necessary to prime the pump each time
the pump is filled with lubricant. The pump only
requires priming the first time used, or if the pump is
allowed to run dry.
1. Loosen the pump element fitting using two
wrenches working in opposite directions (FIG. 20).
NOTICE
Make sure not to loosen the pump element when
loosening the pump element fitting. If the pump
element is loosened, this will change the output
volume.
FIG. 21
3. Tighten the pump element fitting using two
wrenches working in opposite directions (see FIG.
20).
FIG. 20
2. Run the pump until air-free lubricant is dispensed
out of the element fitting (FIG. 21).
3A8848A
25
Operation
Quick Setup Guide
!!
26
%#
3A8848A
Pro Model Setup
Pro Model Setup
Control Panel Overview (FIG. 22)
NOTE: Programming instructions begin on page 28.
DISPLAY
• A blinking LED under HH, MM, SS
•
•
OFF TIME
• LED lights when OFF Time sequence is running.
• Value is entered in HH:MM.
• Displays in HH:MM (hours and minutes) when > 1
or ## indicates type of measurement unit you are setting; i.e., HH is
hours.
A blinking number on the display
indicates the G5 is in SETUP
MODE.
•
In RUN MODE displayed numbers
count up or down. See Time ON
and Time OFF.
•
•
ON TIME
• LED lights when ON Time
•
•
•
sequence is running.
HH
Display shows time as
MM:SS (minutes and seconds). i.e., 08:30 is 8 minutes: 30 seconds.
MM
ON
MM : SS
Times lubrication cycle.
Counts down from a set
time to zero.
SS
##
hour.
Displays in MM:SS (minutes and second) when < 1
hour.
Times pump rest between cycles.
Counts down from set time to zero.
ALARM ICONS
!
LED next to icon lights when a
fault / warning event occurs
during a run cycle. See page
39 for a complete description
of these alarm scenarios.
OFF
HH : MM
LOCK ICON
• LED next to icon lights indi-
LEFT DIRECTION ARROW /
RESET
• In SETUP MODE: moves
•
•
•
•
cursor in display one field to
the left.
In SETUP MODE LED lights
when setting up the PIN.
PRELUBE
In RUN MODE: single press
clears warning.
LED next to icon lights indicating
Prelube function is enabled.
In RUN MODE: pressing for
one second ends run cycle if
there are no warnings.
In ALARM MODE: pressing
and holding for 3 seconds
clears fault / warning and
switches cycle to OFF
MODE.
cating PIN is required to
enter setup.
•
•
UP and DOWN ARROW
Hold both the UP and DOWN ARROW
buttons down together for 3 seconds
to enter SETUP MODE.
In SETUP MODE, increases or
decreases number values shown in
display.
RIGHT DIRECTION ARROW /
MANUAL RUN / ENTER:
• In SETUP MODE: saves entry,
•
moves cursor in display one
field to the right or to the next
setup step.
In RUN MODE: starts a manual
run cycle.
FIG. 22
3A8848A
27
Pro Model Setup
Instructions
Powering Units With Controllers
By default, units with controllers are set to
operate in a timed mode with 1 minute of
ON time and 8 hours of OFF time. The unit
should be powered up in OFF mode,
counting down from the 8 hours. If the unit powers up
in ON mode and has not been primed, hold the reset
button located on the control panel (example shown on
the right) for 1 second to move to the OFF mode.
The Pro Model uses a timer to regulate how long a
pump cycle runs and the length of time the pump rests
between cycles.
NOTE:
•
•
•
A blinking number on the display indicates the G5 is
in SETUP MODE.
In RUN MODE numbers on the display do not blink.
After 60 seconds of no activity, the device returns
to RUN MODE in the OFF Time cycle and the OFF
Time restarts counting down the total programmed
amount of time. It does not resume the countdown
from the point where the cycle was interrupted
when you entered SETUP MODE.
Entering Setup Mode
Press both the UP and DOWN
ARROW buttons together for 3
seconds to enter the SETUP
MODE.
NOTE: If the lock LED is
lit after entering Setup
Mode and four 0000’s
are displayed, the unit
has a PIN Code lock out
enabled. See Entering a
PIN Code to Access
Setup Mode for instructions on entering a value.
28
Entering a PIN Code to Access Setup Mode
The G5 controller does not require a user to provide a
PIN code to access the programming features of the
unit. However, Graco understands that some users may
want to protect the program settings and therefore, an
option for adding PIN Code authorization is available.
The instructions for setting a PIN Code are provided in
Advanced Programming of this manual, see page 31.
To enter the PIN Code:
1. Press both the UP and
DOWN ARROW buttons for 3
seconds.
2. The LED next to the LOCK ICON on
the display lights and the 4 zeros
appear on the display indicating the
system requires a PIN Code entry to access the G5
in SETUP MODE.
3. The cursor is automatically
positioned to enter the first
character of the PIN Code.
Use the UP and DOWN
ARROW buttons to move up
and down through the numbers 0-9 until the first
number in the PIN code is displayed in the field.
4. Press the ENTER button to set the
number. The cursor automatically
moves to the next number field.
5. Repeat steps 3 and 4 for each PIN Code prompt
field.
If the PIN Code entered is correct, the first editable
character on the display will flash.
NOTE: A blinking field on the display indicates the G5 is
in SETUP MODE. In RUN MODE numbers on the display will not blink.
ON Time
•
The LED next to the clock in the ON
field lights, indicating that the ON
Time parameters are being set.
•
ON Time is set in Minutes and Seconds (MM: SS).
3A8848A
Pro Model Setup
•
•
•
An LED flashes under
either MM when programming minutes
OR SS when programming seconds.
5. Repeat steps 1 - 4 to set the SS (seconds) fields.
OR
In SETUP MODE, the
number displayed in
the first field, on the
left side of display
blinks, indicating the
device is ready to program the ON Time minutes.
The total amount of ON Time cannot
exceed 30 minutes. If a value greater
than 30 minutes is entered, the RED
alarm LED lights and the value must
be updated.
6. After pressing the ENTER button to set
the last SS field, all the programmed ON
Time information is saved.
The G5 automatically switches to the OFF Time
SETUP MODE.
OFF Time
•
The LED next to the clock in the OFF
field lights, indicating that the OFF
Time parameters are being set.
•
OFF Time is set in Hours and Minutes
(HH: MM).
•
An LED flashes under
either HH when programming hours OR
MM when programming minutes.
If this time does not meet the application needs,
contact Graco Customer Support.
Programming ON Time
NOTE: When programming a time of less than 10 minutes a leading zero must be programmed in the first
number field and then press the ENTER button to save
the zero selection.
1. To set the ON Time use the
UP or DOWN ARROW button
to scroll through numerals 0
to 5 until the desired number
appears in the first MM (minutes) field.
2. Press the ENTER button to lock in the
selection. The next MM number field to
the right flashes indicating it is ready for
programming.
3. Use the UP or DOWN
ARROW button to scroll
through numerals 0 to 9 until
the desired number appears
in the second MM number
field.
4. Press the ENTER button to lock in the
selection.
The next number field to the right
flashes and the LED lights under SS; indicating it is
ready to program the seconds fields.
3A8848A
OR
•
In SETUP MODE the
number displayed in
the first field, on the
left side of display
blinks, indicating the
device is ready to program the OFF Time hours.
•
The total amount of OFF Time must be
at least twice as long as the programmed ON Time. If a value less than
twice the ON Time is entered, the RED
alarm LED lights and the value must be updated.
If this time does not meet the application needs,
contact Graco Customer Support.
Programming OFF Time
NOTE: When programming a time of less than 10
hours a leading zero must be programmed in the first
number field and then press the ENTER button to save
the zero selection.
1. To set the OFF Time use the
UP or DOWN ARROW button
to scroll through numerals 0
to 9 until the desired number
appears in the first HH (hour)
field.
29
Pro Model Setup
2. Press the ENTER button to lock in the
selection. The next HH number field to
the right flashes indicating it is ready for
programming.
3. Use the UP or DOWN
ARROW button to scroll
through numerals 0 to 9 until
the desired number appears
in the second HH number
field.
4. Press the ENTER button to lock in the
selection.
The next number field to the right
flashes and the LED lights under MM; indicating it is
ready to program the minutes fields.
5. Repeat steps 1 - 4 to set the next MM (minutes)
fields.
6. After pressing the ENTER button to set
the last MM field, the OFF Time information is saved.
Prelube
The Prelube function determines operation of the pump
when power is applied. It can be set to OFF or ON.
OFF (default) - The unit resumes its lubrication cycle at
the point it was at when power was removed.
ON - The unit begins a pump cycle.
Setting Prelube
1. After the setting of the OFF Time information and
pressing the ENTER button, the G5 automatically
switches to the Prelube setup.
Notice the LED next to the prelube
icon on the G5 display lights indicating Prelube setup mode.
2. OFF displays. To
have the prelube
cycle begin immediately, leave this set
to OFF.
3. Press the ENTER button to set the
selection.
30
4. For setting a prelube
delay time, press the
DOWN ARROW button to change OFF to
ON on the display.
Prelube Delay
Prelube Delay can be entered to delay the start of the
pump’s cycle on power up. If prelube is set to ON, a
prelube delay time in MM:SS must be entered. By
default, the delay is set to 0 (begin an ON cycle immediately).
Delaying the prelube function may be desired if other
critical functions or systems of the machine or vehicle
are also coming on line during power up.
1. Prelube Delay is set in
MM:SS (minutes and seconds). To set the time use the
UP or DOWN ARROW button
to scroll through numerals 0
to 5 until the desired number
appears in the first MM (minutes) field.
The maximum length of time Prelube Delay can be
set to is 59:59 (59 minutes:59 seconds).
2. Press the ENTER button to lock in the
selection. The next MM number field to
the right flashes indicating it is ready for
programming.
3. Use the UP or DOWN
ARROW button to scroll
through numerals 0 to 9 until
the desired number appears
in the second MM number
field.
4. Press the ENTER button to lock in the
selection.
The next number field to the right
flashes and the LED lights under SS; indicating it is
ready to program the seconds fields.
5. Repeat steps 1 - 4 to set the SS (seconds) fields.
6. After pressing the ENTER button to set
the last SS field the G5 automatically
switches to the RUN MODE.
3A8848A
Advanced Programming
Advanced Programming
There are several Advanced Programming options. The following Table identifies each option and when it is used.
Advanced
Setting
Option
A1
Lockout
Code (Optional)
A2
Low Level Alarm
Time
A5
Active Alarm
Format/ Description
Why Use This?
Secures setup modes with
PIN
MM:SS (minutes:seconds)
sets amount of time
between Low Level Warning
to Low Level Fault.
Default = 3 minutes
Prevents unauthorized users to adjusting settings.
Changes alarm output
behavior.
Default = OFF
To accommodate most lubrication situations, a conservative amount of time is programmed between
the low level warning and fault to help protect unit
from running dry. If necessary the amount of time
the unit runs before stopping due to a low level fault
can be adjusted.
Uses alarm output to determine if a unit has an
alarm AND/OR loses power.
The output turns ON when power is applied. It turns
OFF when power is lost or an alarm occurs.
Normal operation (OFF) will only activate alarm output in an alarm condition when power is on.
Can change (set to ON) to activate alarm with power
ON and deactivate with power OFF OR warning.
A7
Constant Alarm
Output on Fault
Firmware 6.02 and later
A8
4 Digit Hour Off
Time
Changes alarm output
behavior.
Default = OFF
Changes maximum OFF
time.
Used to manage power outage.
This function changes the behavior of the alarm output in a fault from either toggling once every second
or steady on.
This function changes OFF time from HH:MM to
HHHH. It allows a maximum of 9999 hours of OFF
time.
Default = OFF
Firmware 6.04 and later for non-DMS models and 07.07 and later for DMS models
A10
Low Level Reset Changes low level fault
This function changes the behavior of the low level
Upon power ON upon power ON.
fault upon power ON.
A11
Warning OFF
through alarm
relay
Default = OFF
Changes alarm output
behavior.
This function changes the behavior of the alarm output in a warning condition to always OFF.
Default = OFF
Firmware 6.06 and later for non-DMS models and 07.09 and later for DMS models
A12
Prelube
Changes the number of the This function changes the behavior of the prelube
Sequences
Prelube sequences.
function to add more lubrication sequences upon
pump start up.
A13
MM:SS Off Time Changes the OFF time pro- This function changes the programming of the OFF
gramming from HH:MM to
time.
MM:SS
Default = OFF
3A8848A
31
Advanced Programming
Entering a PIN Code for the First Time
A1-Setting Up PIN Code
A PIN Code can be programmed into the G5 to protect
the settings from inadvertently being changed by unauthorized users.
1. Press the UP ARROW button for 10
seconds.
The LED next to the LOCK ICON on the
display lights, indicating that the PIN Mode
has been entered.
2. The word OFF appears in the
display. Press the UP or
DOWN ARROW button to
change this to ON.
3. Press the ENTER button to enter the
PIN Code.
4. The cursor automatically is
positioned to entered the first
character of the PIN Code.
Use the UP and DOWN
ARROW buttons to move up
and down through the numbers 0-9 until the first
number in the PIN code is displayed in the field.
If the G5 was previously set up to require a PIN Code,
the LED next to the LOCK ICON lights, indicating a PIN
Code is required.
1. The cursor is automatically
positioned to enter the first
character of the PIN Code.
Use the UP and DOWN
ARROW buttons to move up
and down through the numbers 0-9 until the first
number in the PIN code is displayed in the field.
2. Press the ENTER button to set the
number. The cursor automatically
moves to the next number field.
3. Repeat steps 1 and 2 for each PIN Code prompt
field.
If the PIN Code entered is correct, the first editable
character on the display will flash.
Selecting Advanced Setup Options
1. Press the UP or DOWN
ARROW button to move up
or down through Advanced
Options A1 and A2.
2. Press the ENTER button to set the
selection.
5. Press the ENTER button to set the
number. The cursor automatically
moves to the next number field.
A2 - Low Level Alarm Time
6. Repeat steps 4 and 5 for each PIN Code prompt
field.
Programs the amount of time in MM: SS (minutes and
seconds) the pump can run between a Low Level Warning and a Low Level Fault to help protect unit from running dry.
7. Press the ENTER button to save the
PIN Code and exit Advanced Setup.
Entering Advanced Setup
Pump ON mode only.
The maximum recommended length of time is 3:00
minutes.
Press the UP ARROW button for 10 seconds.
32
3A8848A
Advanced Programming
Fault, and Low Level LED illuminate.
HH
MM
SS
##
5. Repeat steps 1 - 4 to set the SS (seconds) fields.
!
6. After pressing the ENTER button to set
the last SS field, all the programmed ON
Time information is saved.
Unit exits Advanced Programming.
ON
MM : SS
OFF
HH : MM
A5 - Active Alarm
Changes the alarm output behavior. Uses output to
determine if a fault has occurred.
Fault and ON LED’s illuminate.
HH
FIG. 23
NOTE: When programming a time of less than 10 minutes a leading zero must be programmed in the first
number field and then press the ENTER button to save
the zero selection.
1. To set the time use the UP or
DOWN ARROW button to
scroll through numerals 0 to
9 until the desired number
appears in the first MM (minutes) field.
2. Press the ENTER button to lock in the
selection. The next MM number field to
the right flashes indicating it is ready for
programming.
3. Use the UP or DOWN
ARROW button to scroll
through numerals 0 to 9 until
the desired number appears
in the second MM number
field.
4. Press the ENTER button to lock in the
selection.
The next number field to the right
flashes and the LED lights under SS; indicating it is
ready to program the seconds fields.
3A8848A
MM
SS
##
ON
OFF
MM : SS
HH : MM
!
C
P1
C
P2
C
C
P3
P
123
FIG. 24
1. The default OFF displays.
2. Press the UP or DOWN
ARROW button to change
OFF to ON on the display to
activate alarm condition.
3. Press the ENTER button to exit
Advanced Programming.
33
Advanced Programming
A7- Constant Alarm Output ON Fault
This function changes the behavior of the alarm output
in a fault from either toggling once every second
(default) or steady on.
Fault and Warning LEDs Illuminate
3. Press the ENTER button to exit
Advanced Programming.
A8 - 4 Digit Hour OFF Time
Changes the OFF time from HH:MM to HHHH. Allows
for a maximum of 9999 hours of OFF time.
OFF LED illuminates.
HH
MM
SS
##
!
HH
ON
OFF
MM : SS
HH : MM
MM
SS
##
ON
OFF
MM : SS
HH : MM
!
C
P1
C
P2
C
C
P3
P
123
C
P1
C
P2
C
C
P3
P
123
FIG. 25
1. The default OFF is
displayed. The alarm
output will toggle
once a second.
2. Press the UP or DOWN
ARROW to change OFF to
ON on the display to change
the alarm output to be on
steady
FIG. 26
1. The default OFF displays.
2. Press the UP or DOWN
ARROW button to change
OFF to ON on the display to
activate alarm condition.
3. Press the ENTER button to exit
Advanced Programming.
34
3A8848A
Advanced Programming
Models with Firmware 6.03 and later. DMS Models with Firmware
7.07 and later
A10 - Low Level Reset Upon Power On
This function changes the behavior of the low level
upon pump power on. When A10 is on, a low level fault
clears when the pump power is cycled. The pump will
revolve 5 revolutions, checking to see if the low level
condition is still present. If not, it will self clear and continue. If a low level condition exists during the 5 revolutions, it will go into a low level fault.
A11- Warning Off Through Alarm Relay
This function changes the behavior of the alarm output
in a warning condition to always off.
Fault and Warning LEDs Illuminate
HH
MM
SS
##
Low Level ON LED illuminates (FIG. 27).
HH
MM
SS
##
!
ON
OFF
MM : SS
HH : MM
ON
OFF
C
P1
MM : SS
HH : MM
C
P2
C
C
P3
P
!
123
C
P1
C
P2
C
C
P3
P
123
FIG. 28
FIG. 27
1. The default OFF is displayed. The alarm output
will toggle once a second.
2. Press the UP or DOWN
ARROW button to change
OFF to ON on the display to
change the low level reset
upon power on.
3. Press the ENTER button.
3A8848A
1. The default OFF is
displayed. The alarm
output will turn on
during a warning
condition.
2. Press the UP or DOWN
ARROW to change OFF to
ON on the display to change
the alarm output to be off
during a warning condition.
3. Press the ENTER button to exit
Advanced Programming.
35
Advanced Programming
Models with Firmware 6.06 and later for non-DMS models. Models
with Firmware 7.09 and later for DMS models
A12 - Prelube Sequences
This function changes the behavior of the prelube function
to add more lubrication sequences upon pump start up.
While running multiple sequences, after the initial
sequence, PL:xx will be displayed showing how many
sequences are left.
NOTE: if pump has option “08” and using a pressure
switch with multiple sequences, a vent delay time must
be programmed under Advanced Programming Option
A3.
3. Press the ENTER button to exit Advanced
Programming after the last digit of the
prelube sequence is displayed.
A13- MM:SS OFF Time
This function changes the programming of the OFF Time.
OFF and Warning LEDs Illuminate
HH
MM
SS
##
Prelube LED illuminates (FIG. 29)
HH
MM
SS
##
!
ON
OFF
MM : SS
HH : MM
ON
OFF
C
P1
MM : SS
HH : MM
C
P2
C
C
P3
P
!
123
C
P1
C
P2
C
C
P3
P
123
FIG. 30
FIG. 29
1.
The default 0001 is displayed.
When Prelube is on, it will run
one sequence.
2.
Press the UP or DOWN
ARROW button until desired
number of prelube
sequences displays.
NOTE: When prelube is on, and the pump is powered-up, the pump will run this amount of lubrication
ON sequences.
36
1. The default OFF is
displayed.
OFF/Backup time in
setup mode is displayed in HH:MM
(Hours/Minutes).
2. Press the UP or DOWN
ARROW to change OFF to
ON on the display. The
OFF/Backup Time in setup
mode will be displayed in
MM:SS (Minutes/Seconds).
3. Press the ENTER button to exit
Advanced Programming.
3A8848A
Run Mode
Run Mode
•
Time Control
The example shown in FIG. 32 shows an ON Time
of 8 minutes and 42 seconds before the lubrication
cycle ends.
After setup is complete, the G5 automatically begins to
run the OFF Time sequence (FIG. 31).
•
HH
SS
##
!
The G5 runs the programmed OFF sequence.
(Notice the OFF Time LED on the display lights and
the OFF Time counts down on the display.)
•
MM
ON
MM : SS
The example shown in FIG. 31 shows an OFF Time
of 1 hour and 32 minutes before the lubrication
cycle begins.
HH
MM
ON
MM : SS
SS
##
OFF
HH : MM
!
OFF
HH : MM
FIG. 32
•
When the ON Time count reaches zero, the pump
shuts off again and the system again runs OFF
Time cycle and the OFF Time LED is now again illuminated (FIG. 31).
This sequence repeats itself until the device is
reprogrammed or an alarm occurs.
Manual Run Cycle
FIG. 31
•
To run an extra (non-programmed)
lubrication cycle, push the Manual Start
button.
When the OFF Time count reaches zero, the G5
Automatic Lubrication Pump turns the pump on
and it runs for the programmed ON Time cycle (FIG.
32).
(Notice the ON Time LED is now illuminated on the
display.)
3A8848A
37
Run Mode
Additional Controls
Prelube / Prelube Delay
HH
MM
SS
##
In all models a power OFF/ON cycle can be controlled
with the Prelube and Prelube Delay functions.
Prelube
ON
MM : SS
The Prelube function has been selected. Prelube delay
is set to 00:00:
•
Power to the unit cycles OFF then ON.
•
Pro Model - display shows ON Time (See Time
Control, page 37).
•
!
OFF
HH : MM
Unit immediately begins a lubrication cycle.
Prelube Delay
The Prelube function has been selected. Prelube delay
is set to something other than 00:00:
•
Power to the unit cycles OFF then ON.
•
The LED next to the clock in the OFF field is
illuminated (FIG. 33).
•
•
•
38
Unit immediately begins the Prelube Delay
count down until the lubrication cycle begins.
The Prelube LED lights (FIG. 33).
The display shows time remaining until lubrication cycle begins. The example shown in FIG.
33 shows 8 minutes and 14 seconds left until a
lubrication cycle begins.
FIG. 33
Manual Run Cycle
To run an extra (non-programmed) lubrication cycle, push the Manual Start button.
NOTE: Manual Run option is not available while unit is
in Vent Mode.
3A8848A
Alarms
Alarms
Any time a Fault / Warning occurs, a combination of LED’s illuminate to notify that there is a problem and to help
identify the kind of Fault / Warning that occurred.
•
Faults will not automatically clear. Warnings will clear after a set time, if condition was fixed.
•
To clear a fault, press and hold the RESET button on the display button pad for 3 seconds.
•
To clear a warning instantly, press and immediately release the RESET button.
The following pages describe the most likely fault / warnings.
Alarm Type
Low Level
Warning
What it Looks Like
HH
MM
ON
MM : SS
Low Level
Fault
HH
MM
ON
MM : SS
3A8848A
SS
##
!
OFF
HH : MM
SS
##
OFF
HH : MM
!
What it Indicates
Solution
Level of lubricant in
Add lubricant to reservoir.
reservoir is low and additional lubricant needs to be After lubricant
added.
is added,
press the
Unit continues to operate RESET butas normal for a limited
ton to clear the warning.
period of time until a low
level alarm is triggered.
Add lubricant to reservoir.
Level of lubricant in
reservoir is low and additional lubricant needs to be After lubricant is
added.
added press
and hold the
Unit stops pumping and
displays amount of accu- RESET button to clear
fault.
mulated time since the
alarm was triggered.
If repriming pump is
required, the low level
alarm time should be
decreased. See A-2:
Advanced Programming,
Low Level Alarm Time
page 32.
39
Maintenance
Maintenance
Frequency
Component
Daily and at refill
Zerk Fittings
Daily
G5 Pump Unit and Reservoir
Daily
Display
Monthly
External Wiring Harness
40
Required Maintenance
Keep all fittings clean using a clean
dry cloth. Dirt and/or debris can
damage pump and/or lubrication
system.
Keep pump unit and reservoir clean
using a clean dry cloth.
Keep display clean using a clean dry
cloth.
Verify external harnesses are secure.
3A8848A
Recycling and Disposal
Recycling and Disposal
End of Product Life
At the end of the product’s useful life, dismantle and
recycle it in a responsible manner.
•
Perform the Pressure Relief Procedure, page 17.
•
Drain and dispose of fluids according to applicable
regulations. Refer to the material manufacturer’s
Safety Data Sheet.
•
Remove motors, batteries, circuit boards, LCDs
(liquid crystal displays), and other electronic
components. Recycle according to applicable
regulations.
•
Do not dispose of batteries or electronic
components with household or commercial waste.
•
Deliver remaining product to a recycling facility.
3A8848A
41
Troubleshooting
Troubleshooting
1. Follow Pressure Relief Procedure, page 17,
before checking or repairing the pump.
2. Check all possible problems and causes before
disassembling pump.
Problem
Unit does not power on
Unit does not power on (DC models
only)
Unit does not power on (AC models
only)
Unable to set desired ON/OFF times
Unit is not operating based on the
time that was programmed
Lubricant leaks past seal located on
the bottom of the reservoir
Unit not pumping during ON cycle,
but controller lights and functions
Follower plate is not going down
Cause
Incorrect/loose wiring
Tripped external fuse due to internal
component failure
42
Refer to Installation instructions,
page 8.
Contact Graco Customer Service.
Tripped external fuse due to pumping non-cold weather lubricant in
cold weather -13°F (-25°C)
Replace lubricant with pumpable
lubricant, rated for environmental
conditions and application.
Tripped internal power supply fuse
due to power supply failure
Contact Graco Customer Service.
Maximum duty cycle is 33% (2 minutes OFF for each minute ON)
Time entered was misinterpreted as
MM:SS instead of HH:MM (or visa
versa)
Reservoir retaining tabs are cracked
or broken
Replace fuse.
Adhere to allowable duty cycle. Contact Graco Customer Support if
other duty cycles are required for
application.
Verify the unit was programmed as
intended, referencing programming
instructions. Note the dot designation for hours, minutes, seconds on
the top row of the display.
Replace reservoir.
Reservoir is being pressurized during Ensure vent hole is not plugged.
filling
If problem persists, contact Graco
Customer Service or your local
Graco distributor for assistance.
Failed motor
Replace unit.
Air is trapped in the reservoir
Add grease following Load Pump
between the follower plate and lubri- with Grease instructions, page 19.
cant
Ensure air is purged.
Pump takes several minutes before it Pumping non-cold weather lubricant
begins pumping at the highest pump in cold weather -13°F (-25°C)
volume setting (no stroke adjust
spacers installed)
Dim display, unit is not operating
Solution
Add 1 stroke adjust spacer and
adjust lube cycle time to accommodate the difference in pump volume
per stroke.
Tripped internal, resettable fuse due Verify sensor and manual run inputs
to internal component failure or sen- have not created a short circuit consor short circuit condition
dition. Cycle power.
3A8848A
Parts
Parts
2-Liter Models
Low Level Grease Models
40b
Follower Plate Models
45
43
44
40a
35
42
41
16
57
27 1
60
15
36
13
15
14
23
Low Level Oil Models Only
67
12
37 3
66
18
21
3
17
31
3
1 Torque to 4 in. lbs (0.45 N.m)
34
2 Torque to 30 in. lbs (3.4 N.m)
30
3 Torque to 50 in. lbs (5.6 N.m)
4 2
3A8848A
43
Parts
Parts
4-Liter and Larger Models
Follower Plate Models
40d
43
40b
4L Top Fill Reservoir
44
75
41
42
Auto-Fill Shut Off Models
82
40a
Low Level Grease Models Only
83
45
81
85
36
35
84
36
40c
61
57
16
27 1
23
56
62
87
88
74
89
45
73
13
14
12
37
3
15
3
17 3
21
31
33
72
30
67
66
1 Torque to 4 in. lbs (0.45 N.m)
2 Torque to 30 in. lbs (3.4 N.m)
34
44
Low Level Oil Models Only
1
18
60
4 2
3 Torque to 50 in. lbs (5.6 N.m)
3A8848A
Parts
Parts
Ref.
1
3
4
12
Part
278142
115477
127079
13
132524
14
15
278144
120822
16
17
18
21
23❖
27
30‡❊
31
33▲
34
133457
278145
278942
123025
258760
119228
16A579
16A578
35
36
37
123741
40a
24E984
40b
16G021
40a
24B702
40b
16G020
40c
3A8848A
17F484
Description
Qty.
BASE, five pump housing
1
COVER, bottom with seal
1
SCREW, mach, torx pan hd
9
RECT-RING, included in kit
1
571042, 571069, 571179
O-RING, included in kit 571042,
571044, 571045, 571069,
2
571179
PLATE, ricer
1
BEARING, ball
1
PADDLE, stirring, 2 Liter models
without follower plate, included in
1
kit 571046
PADDLE, stirring, 4 Liter and
larger models without follower
1
plate
PADDLE, stirring, 2 Liter models
and larger without follower plate,
1
included in kit 571047
PADDLE, stirring, 4 Liter models
1
with follower plate
PUMP. element, included in kit
5
571041
SPACER
PLUG, pump, 3/4 - 16 (optional)
0
PADDLE, low level
1
SCREW, M6
1
BOARD, circuit, Pro
1
SCREW, machine, flat head
2
LABEL, safety
1
LABEL, overlay
1
WIPER, stirring, models without
follower plate, included in kits
1
571044, 571046, 571047
LABEL, brand
1
FITTING, zerk, grease, not
1
included on oil models
RESERVOIR, 2 Liter, grease,
1
included in kit 571042, 571069
RESERVOIR, 2 Liter, oil, included
1
in kit 571179
RESERVOIR, 4 Liter, grease,
1
included in kit 571183
RESERVOIR, 4 Liter, oil, included
1
in kit 571182
RESERVOIR, 4 Liter, G5, AFSO
1
Ref.
Part
40d
133998
41
278139
42
43
44
16F472
56
57
58▲
60
24D838
24E246
24F836
24F923
24F924
127144
117156
196548
16D984
61
25C764
62
574002
45†
66
57
72
73
74
75▲
81
82
83
84
85
87
88
89
200
126417
24N806
15H108
127783
127780
Description
Qty.
RESERVOIR, 4 Liter, side vent
1
JIC
SEAL, follower plate, 2 Liter
1
models
SEAL, follower plate, 4 Liter
2
models
PLATE, follower
1
ROD, follower plate
1
SPRING, compression
1
BAFFLE, low level, 2 Liter
1
BAFFLE, low level, 4 Liter
1
BAFFLE, low level, 8 Liter
1
BAFFLE, low level, 12 Liter
1
BAFFLE, low level, 16 Liter
1
SEAL, oval
1
BEARING, sleeve
1
LABEL, (not shown)
1
WASHER, low level models
2
RESERVOIR, mid-section kit, with
o-rings (see quantity by size / model
below)
8 Liter models
1
2 Liter models
2
16 Liter models
3
APADTER, reservoir, 4 Liter
1
models and larger
NUT, oil
FLOAT, oil models
PLATE, baffle, low level
1
SCREW, machine
2
SPRING, plate, valve, reset
1
LABEL, safety, pinch
1
VALVE, AFSO
1
BOLT, mounting
1
PACKING, o-ring
1
PACKING, o-ring
1
SEAL, upper, reservoir
1
SEAL, lower, reservoir
1
SPACER, seal, base
1
PLATE, valve
1
CABLE, 15 ft. (4.5 m), SOOW w/7
pos, 3 pin, 90° (See Wiring and
1
Installation Diagrams, page 15)
CABLE, 15 ft. (4.5 m), SOOW w/7
pos, 5 pin, 90° (See Wiring and
Installation Diagrams, page 14)
45
Parts
Ref.
Part
127781
127782
16U790
201
124300
124333
202
124301
124594
124595
Description
Qty.
CABLE, 20 ft. (6.1 m), SOOW w/7
pos, 5 pin, 90° (See Wiring and
Installation Diagrams, page 14)
CABLE, 80 ft. (9.1 m), SOOW w/7
pos, 5 pin, 90° (See Wiring and
Installation Diagrams, page 14)
CABLE, DIN, bare (See Wiring
and Installation Diagrams, page
1
14)
CABLE, M12, 16.5 FT. (5 M), 4
wire, straight male to flying leads
1
(See Wiring and Installation
Diagrams, page 14)
CABLE, M12, 16.5 ft (5 m), 4
wire, straight male to female (see
1
Wiring and Installation
Diagrams, page 14)
CONNECTOR, straight, M12
1
female, 4 pin
CONNECTOR, straight, M12
male, 4 pin (See Wiring and
1
Installation Diagrams, page 14)
CONNECTOR, straight, M12
male, 5 pin (See Wiring and
1
Installation Diagrams, page 14)
▲ Replacement safety labels, tags, and cards are
available at no cost.
❖ Also order Ref 27, Part No. 123025 and Ref 60, Part
No. 16D984
‡❊ For Pro Models Only - Also order Ref 31, Part No.
119228 and Ref 34, Part No. 16A578
† Also order Ref 57, Part No. 117156 when ordering this
part.
46
3A8848A
Kits and Accessories
Kits and Accessories
Installation and Repair Kits
Kit No.
Description
571026 KIT, output union, 3 pump
571063 KIT, output union, 2 pump
KIT, return to reservoir NPT,
571028 includes pressure relief valve
16C807
KIT, return to reservoir BSPP,
571071 includes pressure relief valve
16C807
KIT, remote manual run, 12 volt
571030
DC
KIT, remote manual run, 24 volt
571031
DC
KIT, remote manual run, 12 volt
571032
DC, with cable
KIT, remote manual run, 24 volt
571033
DC with cable
571036 KIT, cover with “G” label
KIT, pump element, includes Ref
571041
17, 18, 33
KIT, repair, 2 liter reservoir,
571042
includes Ref 13, 36, 40
KIT, repair, 2 liter reservoir, for
571069 models with follower plate,
includes Ref 13, 36, 40
KIT, replacement, paddle, 2 liter,
571044 for models without follower plate,
includes Ref 13, 16, 35, 57
KIT, replacement, paddle, 2 liter,
for models with follower plate,
571045
includes Ref 13, 16, 35,40a, 42,
57
KIT, replacement, paddle, 4-16
571046 liter, for models without follower
plate, includes Ref 13, 16, 35, 57
KIT, replacement, paddle, 4 liter,
571047 for models with follower plate,
includes Ref 13, 16, 35, 57
3A8848A
Manual
Number
3A0523
3A0525
Kit No.
Description
571058 KIT, output adapter, NPT
571070 KIT, output, adapter, BSPP
571060 KIT, fill, zerk, leakproof
KIT, repair, reservoir oil, 2 liter
571179
models, includes Ref 13, 36, 40b
KIT, repair, reservoir, oil 4 liter
571182
models, includes Ref 13, 36, 40b
KIT, repair, reservoir, grease, 4
571183 liter models, includes Ref 13, 36,
40b
Manual
Number
3A0522
NA
3A0534
Reservoir Conversion Kits
3A0528
NA
3A0533
3A0534
Kit No.
571155
571156
571157
571158
571229
KIT, reservoir conversion, 4 Liter
KIT, reservoir conversion, 8 Liter
KIT, reservoir conversion, 12 Liter
KIT, reservoir conversion, 16 Liter
KIT, reservoir conversion, 4L Top
Fill
Manual
Number
3A1260
3A8295
Fuses
Part
3A0535
Description
Description
Qty
571039 FUSE, 7.5 A for 12 volt DC
1
571040 FUSE, 4A for 24 volt DC
1
Pressure Relief Valves
Kit No. Description
133910 VALVE, pressure relief, 4000 psi (27.6 MPA,
275.8 bar)
133991 VALVE, 5 x pressure relief, 4000 psi (27.6
MPA, 275.8 bar)
133958 KIT, 5 x pressure relief valves with return
47
Dimensions
Dimensions
Mount Pattern
(For correct mounting configuration, choose either Option 1 or Option 2). See P/N 126916 template.
Option 1
0.367inch
9.3 mm
7.087 inch
180.0 mm
2x Ø 0.366 inch
9.3 mm
1.180 inch
30.0 mm
3.268 inch
83.0 mm
3.544 inch
90.0 mm
Option 2
0.722 inch
18.3 mm
6.378 inch
162.0 mm
2x Ø 0.366 inch
9.3 mm
0.708 inch
18.0 mm
3.740 inch
95.0 mm
3.189 inch
81.0 mm
FIG. 34
48
3A8848A
Technical Specifications
Technical Specifications
G5 Pro Automatic Lubrication Pump
US
Pump output pressure
Fill inlet pressure
Power
12 VDC
24 VDC
Fluid
Grease Models
Oil Models
Pumps
Metric
4250 psi
5000 psi
29.3 MPa, 293 bar
34.4 MPa, 344.7 bar
9 - 16 VDC; 5A current, 60 W, inrush/locked rotor 12 A
18 - 32 VDC; 2.5 A current, 60 W, inrush/locked rotor 6 A
Grease NLGI #000 - #2
At least 40 cSt oil
Up to 3
0.12 in.3 (2 cm3)/minute per outlet - 2 spacers
Pump Output
0.18 in.3 (3 cm3)/minute per outlet - 1 spacers
0.25 in.3 (4 cm3)/minute per outlet - 0 spacers
Pump Outlet
1/4-18 NPSF, Mates with 1/4-18 npt male fittings
Reservoir Size
2, 4, 8, 12, 16 Liters
Reservoir Vent
-8 JIC (if equipped)
IP Rating
Sensor Inputs
Ambient Temps
Noise (dBa)
Maximum sound pressure
Materials of Construction
Wetted Parts
IP69K
3 (any of pressure or cycle)
1 (machine count)
-40°F - 158°F
-40°C - 70°C
<70dBa
nylon 6/6 (PA), amorphous polyamide, zinc plated steel, carbon steel, alloy steel,
stainless steel, nitrile rubber (buna-N), bronze, nickel plated alnico, chemically lubricated acetal, aluminum, PTFE
All trademarks or registered trademarks are the property of their respective owners.
Pump Maximum Weight lb (kg)
Model
With follower plate
2L
12.4 (5.6)
4L
15.3 (6.9)
8L
16.8 (7.6)
12L
18.4 (8.3)
16L
19.9 (9.0)
Without follower plate
11.4 (5.2)
13.1 (5.9)
14.6 (6.6)
16.1 (7.3)
17.6 (8.0)
With auto-fill shut off
N/A
17.9 (8.1)
19.7 (8.9)
21.6 (9.8)
23.4 (10.6)
California Proposition 65
CALIFORNIA RESIDENTS
WARNING: Cancer and reproductive harm – www.P65warnings.ca.gov.
3A8848A
49
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification
of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be
returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or
workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental
or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder,
or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered
into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu
que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés,
à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2022, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision A, April 2022

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