Graco 3A4738A, , ProBell Reflective Speed Sensor Kit Instructions

Instructions - Parts ProBell™ Reflective Speed Sensor Kit 3A4738A EN For use with the ProBell when reflective speed sensing is required. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and other Related Manuals on page 2. Save all instructions. Related Manuals Manual No. Description 334626 ProBell Rotary Applicator, Hollow Wrist 334452 ProBell Rotary Applicator Part Numbers Covered Part Number 2 Description 24Z183 Reflective Fiber Optic Sensor Kit: Includes fiber optic sensor, electrical wiring cable, and reflective fiber optic cable kit 25A537. 25A537 Reflective Fiber Optic Cable Kit: Includes reflective fiber optic cable with housing and hardware required to install in a ProBell applicator. 3A4738A Introduction This manual provides instructions for installing a reflective speed sensor kit in a ProBell applicator. See manual 334452 or 334626 for more details on the ProBell applicator. Installation Remove Magnetic Pickup Sensor and Fiber Optic Cable For instructions on removing the magnetic pickup sensor and fiber optic cable, see “Replace Magnetic Pickup Sensor or Fiber Optic Extension Cable” in the standard applicator manual 334452 (steps 1–7) or the hollow wrist applicator manual 334626 (steps 1–5). • For a hollow wrist applicator cut both cable strands to 11.3 inches (287 mm), measuring from the back of the cable housing to the end of the cable. See “A” in Fig. 2. Install Reflective Sensor and Cable For instructions on installing the reflective sensor and cable, see “Replace Magnetic Pickup Sensor or Fiber Optic Extension Cable” in the standard applicator manual 334452 (steps 8–9) or the hollow wrist applicator 334626 (steps 6–7). Note: The cable strands must be fed through the applicator housing as the reflective fiber optic cable housing is being installed. FIG. 3: Install New Sensor and Screw FIG. 1: Remove Existing Screw and Sensor Cut New Reflective Fiber Optic Cable to Length Cut the fiber optic cable to length according to the style of ProBell being used. Clean cuts can be accomplished using the Graco Fiber Optic Cutter. • Assemble Reflective Fiber Optic Cable 1. Install the provided nuts, fittings, and cable markers onto the cable strands. Nuts can be installed using a 3/16” nut driver or twisting by hand. Adjust each nut so that the fiber optic cable extends 0.11 inches (2.8 mm) past the nut. For a standard applicator cut both cable strands to 7.7 inches (195 mm), measuring from the back of the cable housing to the end of the cable. See “A” in Fig. 2. FIG. 4: Extend Fiber Optic Cable Past Nut FIG. 2: Cut Cables to Length 3A4738A 3 2. Screw both the fittings into the applicator rear manifold or base plate. FIG. 5: Screw Fitting into Applicator 1 Brown Connect the Applicator to the Fiber Optic Sensor 2 White 3 Blue 1. Connect the dual strand fiber optic cables to ports F on the applicator. See the image below for the proper fiber optic end length for each applicator style. 4 Black FIG. 8: Sensor Cable Color Code FIG. 6: Standard Style Applicator FIG. 7: Hollow Wrist Style Applicator 2. Connect the other end of the dual strand fiber optic cable to the reflective fiber optic sensor. Install Reflective Fiber Optic Sensor 1 24VDC 2 (Teach/Unused) 3 GND 4 Signal Out (NPN) FIG. 9: NPN Models Cable I.O. Connect the supplied sensor cable. Mount and make wiring connections according to the sensor manufacturer’s manual. 4 3A4738A Teach Reflective Sensor See the manufacturer’s manual shipped with the device to set the “on1shot” timer to zero, and set the “tchsel” to “2pttch”. Then perform a two point teach: With bearing air applied, rotate the bell cup and note the numbers on the detector screen to tell when the sensor is over the reflective portion of the disk versus the dark portion of the disk. Perform a two point teach, one over the reflective portion and one over the dark portion. Note, the reflective disk on the ProBell has two pulses per revolution. Fiber Optic Supplies 24W875 Fiber Optic Repair Kit – includes fittings for one double-strand fiber optic cable and a cutter tool. 24W876 Fiber Optic Bulkhead Fitting, SST – Qty 2. Accepts Graco fiber optic cable fittings. Fits ½ inch (13mm) panel hole. 24W877 Fiber Optic Bulkhead, Plastic- Qty 2. Accepts bare fiber optic cable. Fits 5/16inch (8mm) panel hole. 24W823 Fiber Optic Cutter Tool – Qty 3 24X009 Marker Numbers for Fiber Optic Cable Ends – Pack of 30 (#1 and #2) Accessories Fiber Optic Cables: Use to connect the applicator to the reflective fiber optic sensor. Use one dual strand fiber optic cable or two single strand fiber optic cables for each applicator. Note: For dual strand fiber optic cables, the length of the cable extending past the fitting nut must be adjusted for use with the ProBell. See Figure1 and 2. Single strand fiber optic cables are adjusted at the factory. Dual Strand Fiber Optic Cables Part Number Description 24X003 Fiber Optic Cable, Reflective, 25 ft. 24X004 Fiber Optic Cable, Reflective, 50 ft. 24X005 Fiber Optic Cable, Reflective, 100 ft. 3A4738A Fiber Optic Cables, Hollow Wrist Models Standard single fiber. Kit 24Z193 24Z194 24Z195 Description CABLE, fiber optic, 11 m (36 ft.) CABLE, fiber optic, 20 m (66 ft.) CABLE, fiber optic, 30 m (99 ft.) Qty 1 1 1 Fiber Optic Cables, Reciprocator Models Standard single fiber. Kit 24Z190 24Z191 24Z192 Description CABLE, fiber optic, 11 m (36 ft.) CABLE, fiber optic, 20 m (66 ft.) CABLE, fiber optic, 30 m (99 ft.) Qty 1 1 1 5 Graco Information For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents. TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505 All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A3642 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2015, Graco Inc. All Graco manufacturing locations are registered to ISO 9001. www.graco.com Revision A, November 2016
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