Graco 3A0237N - Heated Hoses and Applicator Kits Instructions

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Graco 3A0237N - Heated Hoses and Applicator Kits Instructions | Manualzz

Instructions-Parts

Heated Hoses and

Applicator Kits

3A0237N

EN

For use with Graco

®

HFR

Metering Systems.

Not approved for use in European explosive atmospheres. For professional use only.

See page 2 for Maximum Fluid Working Pressures and approvals.

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

Important Safety Instructions

Read all warnings and instructions in this manual.

Save these instructions.

2

Related Manuals

Contents

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Heated Hose Bundle Part Numbers . . . . . . . . . . . . 3

Fluid Temperature Sensor (FTS) . . . . . . . . . . . . 4

Heated Whip Hose . . . . . . . . . . . . . . . . . . . . . . . 4

Individual Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Applicator Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

MD2 Valve Applicator Kits . . . . . . . . . . . . . . . . 10

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Important Two-Component Material Information 14

Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 14

Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 14

Keep Components A and B Separate . . . . . . . . 14

Moisture Sensitivity of Isocyanates . . . . . . . . . . 14

Foam Resins with 245 fa Blowing Agents . . . . . 14

Changing Materials . . . . . . . . . . . . . . . . . . . . . . 15

A and B Components . . . . . . . . . . . . . . . . . . . . . . 15

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Connect Whip Hose to Gun or Gun Manifold . . 16

Connect Heated Hoses . . . . . . . . . . . . . . . . . . . 17

Connect FTS and Heated Whip Hose . . . . . . . . 20

Connect Solenoid Kit . . . . . . . . . . . . . . . . . . . . 21

Check Hoses for Leaks . . . . . . . . . . . . . . . . . . . 22

Protective Covering . . . . . . . . . . . . . . . . . . . . . . 22

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Instructions for Replacing Individual A or B Hose 24

Clean Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Bundle Individual Whip Hoses . . . . . . . . . . . . . 26

Bundle Individual Heated Hoses . . . . . . . . . . . . 28

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Heated Hose Bundles . . . . . . . . . . . . . . . . . . . . 32

Using Fluid Temperature Sensors For Single Heat

Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

Using Fluid Temperature Sensors for Dual Heat

Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

MD2 Applicator Kits . . . . . . . . . . . . . . . . . . . . . 37

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Solenoid Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 42

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 42

Related Manuals

Component Manuals in U.S. English :

Manual Description

313997 HFR Operation

313998 HFR, Repair-Parts

313872 EP

Gun, Instructions-Parts

312185 MD2 Valve, Instructions-Parts

312666

310649

Fusion

CS Plural Component, Impingement Mix Spray Gun with ClearShot

Liquid Technology, Instructions-Parts

Fusion Automatic Plural Component,

Impingement Mix Spray Gun, Instructions-Parts

309550

309856

Fusion Air Purge Plural Component,

Impingement Mix Spray Gun, Instructions-Parts

Fusion Mechanical Purge Plural Component, Impingement Mix Spray Gun,

Instructions-Parts

3A0861 Ratio Check Assembly, Instructions-Parts

3A0237N

Heated Hose Bundle Part Numbers

Heated Hose Bundle Part Numbers

Each hose contains an A component hose, a B component hose, and an air hose (1/4 npt x 1/4 npsm, m x f).

Part No.

Ratio

ID in. (mm)

Length ft (m)

Single Hose Part No.

JIC Fittings

A (Red) B (Blue) A (Red) B (Blue)

Maximum Fluid

Pressure psi (MPa, bar)

Stainless Steel Dual Heat Zone Hose Bundle with Air Hose

24D108

24D109

24D110

24D111

24D112

24D113

24D114

24D115

2:1

2:1

2:1

2:1

1:1

1:1

1:1

1:1

1/4 (6) A x 3/8 (10) B 5 (1.5)

1/4 (6) A x 3/8 (10) B 10 (3)

1/4 (6) A x 3/8 (10) B 25 (7.6)

1/4 (6) A x 3/8 (10) B 50 (15.2)

3/8 (10) A x 3/8 (10) B 5 (1.5)

3/8 (10) A x 3/8 (10) B 10 (3)

3/8 (10) A x 3/8 (10) B 25 (7.6)

3/8 (10) A x 3/8 (10) B 50 (15.2)

Carbon Steel Dual Heat Zone Hose Bundle with Air Hose

24E925

24E927

24E929

24E931

24E933

24E935

24E937

24E939

24E934

24E936

24E938

24E940

24E934

24E936

24E938

24E940

24D116

24D117

24D118

24D119

24D120

24D121

24D122

24D123

1:1

1:1

1:1

1:1

2:1

2:1

2:1

2:1

1/4 (6) A x 3/8 (10)B 5 (1.5)

1/4 (6) A x 3/8 (10)B 10 (3)

1/4 (6) A x 3/8 (10)B 25 (7.6)

1/4 (6) A x 3/8 (10)B 50 (15.2)

3/8 (10) A x 3/8 (10) B 5 (1.5)

3/8 (10) A x 3/8 (10) B 10 (3)

3/8 (10) A x 3/8 (10) B 25 (7.6)

3/8 (10) A x 3/8 (10) B 50 (15.2)

24E901

24E903

24E905

24E907

24E911

24E913

24E915

24E917

Carbon Steel Single Heat Zone Hose Bundle with Air Hose

24D124

24D125

24D126

24D127

2:1

2:1

1:1

1:1

1/4 (6) A x 3/8 (10) B 25 (7.6)

1/4 (6) A x 3/8 (10) B 50 (15.2)

3/8 (10) A x 3/8 (10) B 25 (7.6)

3/8 (10) A x 3/8 (10) B 50 (15.2)

261520

261514

261522

261516

Carbon Steel Single Heat Zone Hose Bundle with Air Hose

24D129

24D131

24E963

24E964

24E965

24E966

24E967

24E968

24E969

1:1

1:1

1:1

1:1

1:1

2:1

1:1

1:1

1:1

1/4 (6) A x 3/8 B 50 (15.2)

3/8 (10) A x 3/8 (10) B 50 (15.2)

1/4 (6) A x 1/4 (6) B 25 (7.6)

1/4 (6) A x 1/4 (6) B 50 (15.2)

1/2 (13) A x 1/2 (13) B 50 (15.2)

1/4 (6) A x 1/4 (6) B 50 (15.2)

1/2 (13) A x 1/2 (13) B 50 (15.2)

1/4 (6) A x 1/4 (6) B 10 (3)

3/8 (10) A x 3/8 (10) B 10 (3)

24E910

24E912

24E914

24E916

24E910

24E912

24E914

24E916

261523

261517

261523

261517

261524 261527 5/5

261526 261527 5/5

246065  246066  5/5

246059  246060  5/5

246063  246064  5/5

246067  246068  5/5

246071  246072  5/5

24D190 24D191 5/5

24D760 24D761 5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

3500 (24, 241)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

3500 (24, 241)

3500 (24, 241)

2000 (14, 138)

2000 (14, 138)

2000 (14, 138)

3500 (24, 241)

3500 (24, 241)

2000 (14, 138)

2000 (14, 138)

 If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.

 All heated hose bundles are CE approved.

3A0237N 3

4

Heated Hose Bundle Part Numbers

Fluid Temperature Sensor (FTS)

Part No.

258756

258758

Fittings

JIC to JIC

JIC to JIC

Description

Maximum Fluid

Pressure psi (MPa, bar)

Fluid Temperature Sensors for dual heat zones with stainless steel fittings 5000 (34.5, 345)

Fluid Temperature Sensors for single heat zone with stainless steel fittings 5000 (34.5, 345)

Heated Whip Hose

Single Hose Part No. JIC Fittings

Part No.

ID in. (mm)

Length ft (m)

Carbon Steel Single Heat Zone

24H076

24H077

1/4 (6)

3/8 (10)

10 (3)

10 (3)

Carbon Steel Dual Heat Zone

24H078 1/4 (6) 10 (3)

24H079 3/8 (10) 10 (3)

Stainless Steel Single Heat Zone

24H080

24H081

1/4 (6)

3/8 (10)

10 (3)

10 (3)

Stainless Steel Dual Heat Zone

24H082 1/4 (6) 10 (3)

24H083 3/8 (10) 10 (3)

A (Red) B (Blue) A (Red) B (Blue)

24D190 24D191 5/5

24D760 24D760 5/5

24H064 24H065 5/5

24H066 24H067 5/5

24H068 24H069 5/5

24H070 24H071 5/5

24H072 24H073 5/5

24H074 24H075 5/5

 All heated whip hoses are CE approved.

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

Maximum Fluid

Pressure psi (MPa, bar)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3A0237N

Individual Hoses

Individual Hoses

A Side Heated Hoses (Red)

Part No.

ID in. (mm)

Length ft (m)

JIC

Fittings

Carbon Steel Heated Dual Heat Zone

24E901 1/4 (6) 5 (1.5) 5/5

24E903

24E905

24E907

24E909

24E911

24E913

24E915

24E917

24E919

24E921

24E923

1/4 (6)

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

10 (3)

25 (7.6)

5/5

5/5

50 (15.2) 5/5

5 (1.5)

10 (3)

25 (7.6)

5/5

5/5

5/5

50 (15.2) 5/5

5 (1.5)

10 (3)

25 (7.6)

5/5

5/5

5/5

50 (15.2) 5/5

Maximum

Fluid

Pressure psi

(MPa, bar)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

Carbon Steel Heated Single Heat Zone

246065  1/4 (6) 25 (7.6) 5/5

246059

246067

246094

246061

246069

246063

246071

24D190

24D760

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/4 (6)

3/8 (10)

50 (15.2) 5/5

50 (15.2) 5/5

25 (7.6) 5/5

50 (15.2) 5/5

50 (15.2) 5/5

50 (15.2) 8/8

50 (15.2) 8/8

10 (3)

10 (3)

5/5

5/5

2000

(14, 138)

2000

(14, 138)

3500

(24, 241)

2000

(14, 138)

2000

(14, 138)

3500

(24, 241)

2000

(14, 138)

3500

(24, 241)

2000

(14, 138)

2000

(14, 138)

3A0237N

Part No.

ID in. (mm)

Length ft (m)

JIC

Fittings

Stainless Steel Heated Dual Heat Zone

24E925 1/4 (6) 5 (1.5) 5/5

Maximum

Fluid

Pressure psi

(MPa, bar)

24E927 1/4 (6)

24E929 1/4 (6)

24E931 1/4 (6)

24E933 3/8 (10)

24E935 3/8 (10)

24E937 3/8 (10)

24E939 3/8 (10)

24E941 1/2 (13)

24E943 1/2 (13)

24E945 1/2 (13)

24E947 1/2 (13)

10 (3)

25 (7.6) 5/5

50 (15.2) 5/5

5 (1.5) 5/5

10 (3)

25 (7.6) 5/5

50 (15.2) 5/5

5 (1.5) 5/5

10 (3)

5/5

5/5

5/5

25 (7.6) 5/5

50 (15.2) 5/5

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

 If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.

 All heated hoses are CE approved.

5

Individual Hoses

A Side Unheated Hoses (Red)

Part No.

ID in. (mm)

Length ft (m)

JIC

Fittings

Carbon Steel Unheated

262173 1/4 (6) 5 (1.5) 5/5

262175

262177

262179

262181

262183

262185

262187

262189

262191

262193

262195

1/4 (6)

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

10 (3)

25 (7.6)

5/5

5/5

50 (15.2) 5/5

5 (1.5)

10 (3)

25 (7.6)

5/5

5/5

5/5

50 (15.2) 5/5

5 (1.5)

10 (3)

25 (7.6)

8/8

8/8

8/8

50 (15.2) 8/8

Maximum

Fluid

Pressure psi (MPa, bar)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

Part No.

ID in. (mm)

Length ft (m)

Stainless Steel Unheated

262236 1/4 (6) 5 (1.5)

JIC

Fittings

5/5

262238

262240

262242

262244

262246

262248

262250

262252

262254

262256

262258

1/4 (6)

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

10 (3)

25 (7.6)

5/5

5/5

50 (15.2) 5/5

5 (1.5)

10 (3)

25 (7.6)

5/5

5/5

5/5

50 (15.2) 5/5

5 (1.5)

10 (3)

25 (7.6)

8/8

8/8

8/8

50 (15.2) 8/8

Maximum

Fluid

Pressure psi (MPa, bar)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

Individual A Side Heated Whip Hose

Part No.

ID in.

(mm)

Length ft (m)

Heat

Zone

Maximum

Fluid

Pressure psi (MPa, bar) Material

CST 24E949 1/4 (6) 10 (3) Single 3500

(24, 241)

24E951 3/8 (10) 10 (3) Single 3500

(24, 241)

24H085 1/4 (6) 10 (3) Dual 3500

(24, 241)

24H087 3/8 (10) 10 (3) Dual 3500

(24, 241)

24H089 1/4 (6) 10 (3) Single 3500

(24, 241)

24H091 3/8 (10) 10 (3) Single 3500

(24, 241)

24H093 1/4 (6) 10 (3) Dual 3500

(24, 241)

24H095 3/8 (10) 10 (3) Dual 3500

(24, 241)

CST

CST

CST

SST

SST

SST

SST

6

Part No.

ID in.

(mm)

Length ft (m)

Heat

Zone

Maximum

Fluid

Pressure psi (MPa, bar) Material

CST 24H224 1/4 (6) 5 (1.5) Single 3500

(24, 241)

24H226 3/8 (10) 5 (1.5) Single 3500

(24, 241)

24H228 1/4 (6) 5 (1.5) Dual 3500

(24, 241)

24H230 3/8 (10) 5 (1.5) Dual 3500

(24, 241)

24H232 1/4 (6) 5 (1.5) Single 3500

(24, 241)

24H234 3/8 (10) 5 (1.5) Single 3500

(24, 241)

24H236 1/4 (6) 5 (1.5) Dual 3500

(24, 241)

24H238 3/8 (10) 5 (1.5) Dual 3500

(24, 241)

CST

CST

CST

SST

SST

SST

SST

3A0237N

Individual Hoses

B Side Heated Hoses (Blue)

Part No.

ID in. (mm)

Length ft (m)

JIC

Fittings

Carbon Steel Heated Dual Heat Zone

24E902 1/4 (6) 5 (1.5) 6/6

24E904

24E906

24E908

24E910

24E912

24E914

24E916

24E918

24E920

24E922

24E924

1/4 (6)

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

10 (3)

25 (7.6)

6/6

6/6

50 (15.2) 6/6

5 (1.5)

10 (3)

25 (7.6)

6/6

6/6

6/6

50 (15.2) 6/6

5 (1.5)

10 (3)

25 (7.6)

6/6

6/6

6/6

50 (15.2) 6/6

Maximum

Fluid

Pressure psi (MPa, bar)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

Carbon Steel Heated Single Heat Zone

246066  1/4 (6) 25 (7.6) 6/6

246060

246095

246070

246062

246064

246068

246072

24D191

24D761

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/4 (6)

1/2 (13)

1/4 (6)

3/8 (10)

50 (15.2) 6/6

25 (7.6) 6/6

50 (15.2) 6/6

50 (15.2) 6/6

50 (15.2) 6/6

50 (15.2) 6/6

50 (15.2) 6/6

10 (3)

10 (3)

6/6

6/6

2000

(14, 138)

2000

(14, 138)

2000

(14, 138)

2000

(14, 138)

2000

(14, 138)

2000

(14, 138)

3500

(24, 241)

3500

(24, 241)

2000

(14, 138)

2000

(14, 138)

Part No.

ID in. (mm)

Length ft (m)

JIC

Fittings

Stainless Steel Heated Dual Heat Zone

24E926 1/4 (6) 5 (1.5) 6/6

Maximum

Fluid

Pressure psi (MPa, bar)

24E928 1/4 (6)

24E930 1/4 (6)

24E932 1/4 (6)

24E934 3/8 (10)

24E936 3/8 (10)

24E938 3/8 (10)

24E940 3/8 (10)

24E942 1/2 (13)

24E944 1/2 (13)

24E946 1/2 (13)

24E948 1/2 (13)

10 (3)

25 (7.6) 6/6

50 (15.2) 6/6

5 (1.5) 6/6

10 (3)

25 (7.6) 6/6

50 (15.2) 6/6

5 (1.5) 6/6

10 (3)

6/6

6/6

6/6

25 (7.6) 6/6

50 (15.2) 6/6

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

 If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.

 All heated hoses are CE approved.

3A0237N 7

Individual Hoses

B Side Unheated Hoses (Blue)

Part No.

ID in. (mm)

Length ft (m)

JIC

Fittings

Carbon Steel Unheated

262174 1/4 (6) 5 (1.5) 6/6

262176

262178

262180

262182

262184

262186

262188

262190

262192

262194

262196

1/4 (6)

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

10 (3)

25 (7.6)

6/6

6/6

50 (15.2) 6/6

5 (1.5)

10 (3)

25 (7.6)

6/6

6/6

6/6

50 (15.2) 6/6

5 (1.5)

10 (3)

25 (7.6)

10/10

10/10

10/10

50 (15.2) 10/10

Maximum

Fluid

Pressure psi (MPa, bar)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

Part No.

ID in. (mm)

Length ft (m)

Stainless Steel Unheated

262237 1/4 (6) 5 (1.5)

JIC

Fittings

6/6

262239

262241

262243

262245

262247

262249

262251

262253

262255

262257

262259

1/4 (6)

1/4 (6)

1/4 (6)

3/8 (10)

3/8 (10)

3/8 (10)

3/8 (10)

1/2 (13)

1/2 (13)

1/2 (13)

1/2 (13)

10 (3)

25 (7.6)

6/6

6/6

50 (15.2) 6/6

5 (1.5)

10 (3)

25 (7.6)

6/6

6/6

6/6

50 (15.2) 6/6

5 (1.5)

10 (3)

25 (7.6)

10/10

10/10

10/10

50 (15.2) 10/10

Maximum

Fluid

Pressure psi (MPa, bar)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

3500

(24, 241)

Individual B Side Heated Whip Hose

Part No.

ID in. (mm)

Length ft (m)

Heat

Zone

Maximum

Fluid

Pressure psi (MPa, bar) Material

CST 24E950 1/4 (6) 10 (3) Single 3500

(24, 241)

24E952 3/8 (10) 10 (3) Single 3500

(24, 241)

24H086 1/4 (6) 10 (3) Dual 3500

(24, 241)

24H088 3/8 (10) 10 (3) Dual 3500

(24, 241)

24H090 1/4 (6) 10 (3) Single 3500

(24, 241)

24H092 3/8 (10) 10 (3) Single 3500

(24, 241)

24H094 1/4 (6) 10 (3) Dual 3500

(24, 241)

24H096 3/8 (10) 10 (3) Dual 3500

(24, 241)

CST

CST

CST

SST

SST

SST

SST

Part No.

ID in. (mm)

Length ft (m)

Heat

Zone

Maximum

Fluid

Pressure psi (MPa, bar) Material

CST 24H225 1/4 (6) 5 (1.5) Single 3500

(24, 241)

24H227 3/8 (10) 5 (1.5) Single 3500

(24, 241)

24H229 1/4 (6) 5 (1.5) Dual 3500

(24, 241)

24H231 3/8 (10) 5 (1.5) Dual 3500

(24, 241)

24H233 1/4 (6) 5 (1.5) Single 3500

(24, 241)

24H235 3/8 (10) 5 (1.5) Single 3500

(24, 241)

24H237 1/4 (6) 5 (1.5) Dual 3500

(24, 241)

24H239 3/8 (10) 5 (1.5) Dual 3500

(24, 241)

CST

CST

CST

SST

SST

SST

SST

8 3A0237N

Applicator Kits

Applicator Kits

The table below lists applicators that can be used with the heated hoses and identifies which applicators require solenoid kits. See

Related Manuals for the applicator manual numbers.

NOTE: The MD2 valves must use one of the chemical connection kits to connect to the fluid hoses. See MD2

Valve Applicator Kits on page 10.

NOTE: When selecting an applicator, if an applicator is chosen which does not have a signal communicating to the

HFR, then the sizes of the A and B pumps added together must be greater or equal to 120 cc. For example: A (red) pump size = 20 cc, B (blue) pump size = 100 cc, 20 cc + 100 cc = 120 cc. Since the pump sizes combined = 120 cc, an applicator may be selected which does not have a signal communicating to the HFR.

Applicator Handle Options

Automatic Fusion Air Purge Guns

Automatic Fusion Mechanical Purge Guns

Fusion Air Purge Guns

Fusion Mechanical Purge Guns

Fusion CS Guns

No handle

No handle

EP Gun

No handle

Electric actuated pistol

No handle

1:1 and 10:1 MD2 Valves

(See

MD2 Valve Applicator Kits on page 10

for models and chemical connection kits)

Electric actuated pistol

Pneumatic

Electric actuated lever

Required Solenoid Kit Pressure Relief Kit

24D161

24D161

24D160, 24C757

24D160, 24C757

24D160, 24C757

24C067

24C067

24C067

3A0237N 9

Applicator Kits

MD2 Valve Applicator Kits

MD2 Valve

(see manual 312185)

Electric

(255208)

MD2 Handle

Lever

(255249)

Pneumatic

(255206)

Part No.

(Series)

24D523

24D524

24D525

24D526

24D530

24D531

24D532

24D533

24D534

24D535

24D536

24D537

24D500

24D501

24D502

24D503

24D504

24D505

24D509

24D510

24D511

24D512

24D513

24D514

24D515

24D516

24D521

24D522

255179

(1:1 with soft seats)

255180

(1:1 with hard seats)

255181

(10:1 with soft seats)

255182

(10:1 with hard seats)

Chemical Connection Kit

Carbon Steel

(24D414)

Stainless Steel

(24D162)

10 3A0237N

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

The hoses must be grounded. Improper grounding, set-up or usage of the hoses can cause electric shock.

• Turn off and disconnect power before disconnecting before installing or servicing hoses.

• Connect to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Never cut or puncture a hose cover.

• Do not expose to rain. Store indoors.

SKIN INJECTION HAZARD

High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Inspect hose before each use for cuts, bulges, kinks or any other damage.

• Replace hoses proactively at regular intervals based on your operating conditions.

• Replace damaged hose immediately.

• Tighten all fluid connections before operating the equipment.

• Keep clear of leaks.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Never exceed hose Maximum Pressure or Temperature ratings.

• Only use chemicals that are compatible with wetted parts. See Technical Data in this manual.

Read MSDSs and fluid and solvent manufacturer’s recommendations.

• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing equipment.

THERMAL EXPANSION HAZARD

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

BURN HAZARD

Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe burns:

• Do not touch hot fluid or equipment.

3A0237N 11

Warnings

WARNING

TOXIC FLUID OR FUMES HAZARD

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled or swallowed.

• Read Safety Data Sheet (SDS) for handling instructions and to know the specific hazards of the fluids you are using, including the effects of long-term exposure.

• When spraying, servicing equipment, or when in the work area, always keep work area well ventilated and always wear appropriate personal protective equipment. See Personal Protective Equipment warnings in this manual.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

FIRE AND EXPLOSION HAZARD

Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static arc).

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Ground all equipment in the work area. See Grounding instructions.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail.

• If there is static sparking or you feel a shock, stop operation immediately.

Do not use equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request MSDS from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

12 3A0237N

Warnings

WARNING

PERSONAL PROTECTIVE EQUIPMENT

Use siempre equipo de protección individual apropiado y proteja su piel cuando pulverice, realice el mantenimiento del equipo o se encuentre en la zona de trabajo. El equipo de protección le ayuda a evitar lesiones graves, como la exposición prolongada a productos, la inhalación de emanaciones tóxicas, gotas suspendidas o vapores; reacciones alérgicas; quemaduras; lesiones oculares y pérdida de audición. Este equipo de protección incluye, entre otros:

• Un respirador bien ajustado, que puede incluir un respirador con suministro de aire, guantes impermeables a sustancias químicas, ropa y calzado de protección según recomendaciones del fabricante del fluido y la autoridad reguladora local.

• Protección ocular y auditiva.

3A0237N 13

Important Isocyanate (ISO) Information

Important Isocyanate (ISO) Information

Isocyanates (ISO) are catalysts used in two component materials.

Isocyanate Conditions

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.

• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material.which could cause off gassing and offensive odors. Equipment must be carefully maintained and adjusted according to instructions in the manual.

• To prevent inhalation of isocyanate mists, vapors and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator. Ventilate the work area according to instructions in the fluid manufacturer’s SDS.

• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing. After spraying, wash hands and face before eating or drinking.

• Hazard from exposure to isocyanates continues after spraying. Anyone without appropriate personal protective equipment must stay out of the work area during application and after application for the time period specified by the fluid manufacturer. Generally this time period is at least 24 hours.

• Warn others who may enter work area of hazard from exposure to isocyanates. Follow the recommendations of the fluid manufacturer and local regulatory authority. Posting a placard such as the following outside the work area is recommended:

TOXIC FUMES

HAZARD

DO NOT ENTER DURING

SPRAY FOAM APPLICATION

OR FOR ___ HOURS AFTER

APPLICATION IS COMPLETE

DO NOT ENTER UNTIL:

DATE: ____________

TIME: ____________

14 3A0237N

For all applications except spray foam

Important Isocyanate (ISO) Information

Keep Components A and B

Separate

Spraying or dispensing fluids that contain isocyanates creates potentially harmful mists, vapors, and atomized particulates.

• Read and understand the fluid manufacturer’s warnings and Safety Data Sheet (SDS) to know specific hazards and precautions related to isocyanates.

• Use of isocyanates involves potentially hazardous procedures. Do not spray with this equipment unless you are trained, qualified, and have read and understood the information in this manual and in the fluid manufacturer’s application instructions and SDS.

• Use of incorrectly maintained or mis-adjusted equipment may result in improperly cured material. Equipment must be carefully maintained and adjusted according to instructions in the manual.

• To prevent inhalation of isocyanate mists, vapors, and atomized particulates, everyone in the work area must wear appropriate respiratory protection. Always wear a properly fitting respirator, which may include a supplied-air respirator.

Ventilate the work area according to instructions in the fluid manufacturer’s SDS.

• Avoid all skin contact with isocyanates. Everyone in the work area must wear chemically impermeable gloves, protective clothing and foot coverings as recommended by the fluid manufacturer and local regulatory authority. Follow all fluid manufacturer recommendations, including those regarding handling of contaminated clothing.

After spraying, wash hands and face before eating or drinking.

Material Self-ignition

Cross-contamination can result in cured material in fluid lines which could cause serious injury or damage equipment. To prevent cross-contamination:

• Never interchange component A and component

B wetted parts.

• Never use solvent on one side if it has been contaminated from the other side.

Moisture Sensitivity of

Isocyanates

Exposure to moisture (such as humidity) will cause ISO to partially cure, forming small, hard, abrasive crystal that become suspended in the fluid. Eventually a film will form on the surface and the ISO will begin to gel, increasing in viscosity.

NOTICE

Partially cured ISO will reduce performance and the life of all wetted parts.

• Always use a sealed container with a desiccant dryer in the vent, or a nitrogen atmosphere. Never store ISO in an open container.

• Keep the ISO pump wet cup or reservoir (if installed) filled with appropriate lubricant. The lubricant creates a barrier between the ISO and the atmosphere.

• Use only moisture-proof hoses compatible with

ISO.

• Never use reclaimed solvents, which may contain moisture. Always keep solvent containers closed when not in use.

• Always lubricate threaded parts with an appropriate lubricant when reassembling.

NOTE: The amount of film formation and rate of crystallization varies depending on the blend of ISO, the humidity, and the temperature.

Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and Safety Data Sheet (SDS).

3A0237N 15

Important Isocyanate (ISO) Information

Foam Resins with 245 fa

Blowing Agents

Some foam blowing agents will froth at temperatures above 90°F (33°C) when not under pressure, especially if agitated. To reduce frothing, minimize preheating in a circulation system.

Changing Materials

NOTICE

Changing the material types used in your equipment requires special attention to avoid equipment damage and downtime.

• When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.

• Always clean the fluid inlet strainers after flushing.

• Check with your material manufacturer for chemical compatibility.

• When changing between epoxies and urethanes or polyureas, disassemble and clean all fluid components and change hoses. Epoxies often have amines on the B (hardener) side. Polyureas often have amines on the B (resin) side.

16 3A0237N

Installation

Installation

Description

The heated hose maintains proper fluid temperature while dispensing.

Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permanently damage the hose.

Hoses are 5 ft (1.5 m), 10 ft (3 m), 25 ft (7.6 m), and 50 ft

(15.2 m) long. The whip hose is 5 ft (1.5 m) or 10 ft (3 m) long.

Tighten

Tighten

F IG . 1: Fusion Gun

Connect Whip Hose to Gun or

Gun Manifold

NOTE: For best whip hose flexibility, assemble whip hose to gun or gun manifold as instructed.

1.

Assemble A and B component hoses to gun or gun manifold fittings as shown in F IG

. 1 and F IG . 2.

2.

If applicable, assemble signal cable (E1) and air hose to gun or gun manifold fittings.

3.

Tighten fittings to A and B component hoses.

Ensure hose remains flat after fittings are tightened.

Loosen and retighten fittings as necessary to eliminate any torque on hoses. This will help achieve a flat profile on the hose.

NOTE: Use chemical connection kit (153) on all MD2

valves. See F IG . 2.

4.

For MD2 valves with 255208 and 255249 and both

EP Gun models, connect the signal cable (E1) from the applicator to the whip hose signal cable (3b).

5.

See applicator manual for complete setup instructions.

153c

153a

B Side Hose

E1

F IG . 2: MD2 Valve Kit 24D501

Tighten

3b

A Side Hose

153b

153a r_24d501_3a0237_1a

3A0237N 17

Installation

Connect Heated Hoses

4.

Connect air hoses (C).

Single Heat Zone with A and B Heated Hose

D

1.

Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES).

B

C

TI14733a

Dual Heat Zone with A and B Heated Hose

D

A

F IG . 3

2.

Connect fluid hoses (A, B).

3.

Connect signal cables (13).

TI14731a

C

TI15097a

D

Single Heat Zone with A or B Heated Hose

D

B

C

TI15140a D

F IG . 5

A

13 TI14732a

F

IG

. 4

NOTE: Do not connect the main air supply to the air hose at this time.

5.

Connect electrical wires (D).

a.

Ensure electrical wires ends are 5/8 in.

(0.625mm) long. If they are not, use a sharp scissors to strip all four wire ends to the correct length. See Strip Length Gauge for correct length.

Strip Length

This illustration is not to scale.

5/8 in.

(0.625 mm)

TI9733a

F

IG

. 6

18 3A0237N

Installation

NOTE: Be careful not to cut or nick copper strands.

If more than five strands are cut or nicked, trim wire and re-strip.

New hoses are pre-stripped at correct length; remove insulation to expose bare wire.

a.

Ensure strip length is correct by fitting ferrule over exposed wire. Ferrule should be flush with wire end. See F IG . 7.

NOTE: On some older heated hoses wire insulation will not fit inside ferrule insulator. In these cases, use scissors to split and remove ferrule insulator.

b.

If wire is short of ferrule end, adjust strip length accordingly. If bare wire is protruding from ferrule, trim flush to ferrule end. See F IG . 7.

Incorrect

a.

Insert one wire from heated hose into connector. Ensure that ferrule is mating with connector insert. See F IG . 9.

TI9770A

F IG . 9: Insert Wire and Setscrew b.

Thread in setscrew and use hex wrench to torque setscrew to 60 in-lbs (6.78 N•m).

NOTE: To reach approximately 60 in-lbs (6.78 N•m), complete 4.5 revolutions with hex wrench after setscrew comes in contact with ferrule.

Correct

Incorrect

TI9768a

F IG . 7 c.

Remove ferrule and apply oxide inhibitor to bare wire. See F IG . 8.

d.

Reinsert wire in ferrule and apply more oxide inhibitor to ferrule and wire end.

F IG . 8

TI9769A

TI9779A

F IG . 10: Torque Setscrew c.

Insert remaining wire from pair into connector; ensure proper insertion depth. Thread setscrew and torque to 60 in-lbs (6.78 N•m); see sub-step

B. See F IG . 9 and F IG . 10.

d.

Repeat sub-steps A through C for remaining wire pair.

e.

Re-torque all setscrews to 60 in-lbs (6.78 N•m).

NOTE: When torqued to 60 in-lbs (6.78 N•m) setscrews will be approximately flush with connector.

See F IG . 11.

6.

Pair electrical wires as follows: A-Hose to A-Hose;

B-Hose to B-Hose.

NOTE: When connecting first hose section to proportioner, wire pairing does not make a difference.

3A0237N 19

Installation f.

Insert cap plugs over setscrews. See F IG . 11.

Cap plugs

Setscrews

TI9771A

F IG . 11 g.

Wrap connector and wire on each side of connector in black electrical tape to help seal out moisture. Ensure 1 in. (25.4 mm) of wire on each side of connector is wrapped.

7.

Connect cables (F). Leave slack (G) in cables as stress relief to prevent cable failure.

F

G

TI14734a

F IG . 12

8.

Repeat for additional hoses.

9.

See

Connect FTS and Heated Whip Hose , page

21.

20 3A0237N

Installation

Connect FTS and Heated Whip Hose

NOTICE

To prevent damage to probe, do not kink or excessively bend hose. Do not coil hose tighter than the minimum bend radius of 3 ft (0.9 m). Do not subject hose to excessive weight, impact, or other abuse.

1.

For Single Zone Heat :

Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe. Insert in component A (red) side of main hose for foam or polyurea systems.

3.

Connect whip hose ground wire (K) to ground screw on underside of FTS.

4.

Connect fluid hoses to FTS (J).

NOTE: To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

5.

Connect electrical connectors (D).

6.

Connect air hose (C) to whip air hose (L) or see

Connect Solenoid Kit on page 22 for installation

instructions.

For Dual Zone Heat:

Carefully extend FTS probe (H) into the hose sections from the proportioner. Do not bend or kink probe. Insert in component A (red) and component

B (blue) side of main hose for foam or polyurea systems.

7.

Connect hose assembly cable (F) to FTS cable (R).

Leave slack (G) in cables as stress relief, to prevent cable failure.

8.

See

Check Hoses for Leaks , page 23.

2.

Connect FTS (J) to whip hose (W).

D B

Single Zone Heat K

To Gun

J

R

F

To Proportioner

G

Dual Zone Heat

F

B

A H

24

C

K

3b

A

W

L

24D160 or 24D161, page 22

ti14735a

D

B

To Gun

R J

G

To Proportioner

F IG . 13: FTS Connections

3A0237N

D

B

A

D

24

H

C

W

A

3b

D

L

24D160 or 24D161, page 22

ti14736b

21

Installation

Connect Solenoid Kit

A solenoid kit is required for some applicators used with

Graco Metering Systems. See Individual Hoses

on

page 5 to see which applicators require a solenoid kit.

NOTE: To ensure proper operation of valve, install the solenoid kit within 15 ft (4.5 m) of the applicator.

The solenoid reaction time decreases if the solenoid kit is farther away from the applicator. Ensure that the scuff guard covers the solenoid if mounted between the hose and whip hose.

1.

Turn off all power to the system.

2.

Apply anaerobic pipe sealant to pipe threads on mufflers (205), tee fitting (202), and swivel fitting

(215). Connect to valve (201).

3.

Connect elbow fittings (204), and wire harness

(206) to valve (201).

4.

Connect air hose (C) to swivel fitting (215).

5.

Connect two elbows (207) and tubing (212) to open and closed ports on the applicator. See applicator manual for port locations.

NOTE: Cut tubing (212) to desired length if necessary.

6.

Install plug (203), or tube fitting (214) and ball valve

(213) in the other side of the tee fitting (202).

213

202

207 212 214

203 r_24D161_3a0237B_2b

F IG . 15

7.

For solenoid kit 24D161: Connect elbow fitting (207) and tubing (212) to the purge air port and tube fitting

(214). See applicator manual for port locations.

Connect Splitter

24D160 and 24D161 use a splitter (211) to allow the

Graco Metering System to dispense material from the system controls.

1.

Connect the splitter (211) to the valve (201) with screw (208), washer (209), and nut (210).

2.

Connect the hose communications cable (24) to the single splitter (211) connection.

3.

Connect the wire harness (206) and signal cable

(3b) from the whip hose to the splitter (211).

206

207

206

3b

205

208

212 210

209

202

215 205

201

204 r_24D161_3a0237b_1b

F IG . 16

201

211

24 r_24D160_3a0237b_1b

F IG

. 14

C

22 3A0237N

Installation

4.

For 24C757: Connect valve (201) to the B side pump guard (GD) with screws (208) and washers

(209).

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

M

GD

N

206

P

TI14737b

209

208

201 r_24c352_3A0237_2a

F IG . 17

5.

Remove motor cover and connect solenoid cable

(206) to cable (2B).

2B

F IG . 18

2.

For spray guns, close fluid valves on gun fluid manifold. Remove manifold from gun, see gun manual.

Connect fluid whip hoses to manifold.

3.

Check that all equipment is properly grounded. See system operation manual.

4.

Pressure check hose. See proportioner manual for priming instructions. After all lines are free of air, check for leaks. If there are leaks, relieve pressure as instructed in proportioner manual. Tighten connections, then pressurize again to ensure leaks have stopped. Relieve pressure.

Protective Covering

1.

Wrap all fluid hose connections with electrical tape.

6.

For 24D160 and 24D161: Connect the valve (201) between the last hose bundle and the whip hose

with zip ties (not supplied.) See F IG . 13.

NOTE: To ensure proper operation of valve, install the solenoid kit within 15 ft (4.5 m) of the applicator.

The solenoid reaction time decreases if the solenoid kit is farther away from the applicator. Ensure that the scuff guard covers the solenoid if mounted between the hose and whip hose.

Check Hoses for Leaks

1.

Grease with Fusion grease and connect fluid hoses to proportioner fluid manifold (M). Red for hardener,

blue for resin. See F IG . 18.

NOTE: The manifold hose adapters (N,P) allow use of 1/4 in. and 3/8 in. ID fluid hoses.

To check adapter tightness, torque as follows:

• A (red) side (N) to 20-25 ft-lb (27-34 N•m).

• B (blue) side (P) to 30-35 ft-lb (41-47 N•m).

TI14738a

F IG . 19

2.

Fold wire back on hose to ensure adequate strain relief. Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abrasion.

3.

Install protective cover, or wrap hose bundle with duct tape to protect foam.

4.

For hoses that include a protective scuff cover, unroll excess cover over hose and electrical connections. Tape securely.

3A0237N 23

Operation

Operation

Single Heat Zone Shown

M

Do not operate a coiled hose. A coiled hose creates uneven heat buildup which can result in hose rupture and cause serious injury, including fluid injection.

Maximum hose operating temperature is 180°F

(82°C). If using hose without an FTS, measure hose temperature to ensure it does not exceed 180°F

(82°C).

Hose must be properly supported to avoid excessive strain due to weight, bending, or sharp edges.

Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.

• Open a valve to relieve the fluid expansion during heating.

• Replace hoses proactively at regular intervals based on your operating conditions.

1.

Connect air hose (C) to main air supply if equipped.

2.

Connect electrical connectors (D) to connector from fluid manifold (M) or accessory control box. See , page 17. Connect hose cable (F) to cable from proportioner fluid manifold (M) or accessory control box. Connect signal cable (24) to connector behind the proportioner fluid manifold (M).Wrap connections with electrical tape.

F IG . 20

F

M

13

C

D

TI14737b

(24) connector

24 3A0237N

Maintenance

Maintenance

1.

Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electrical power to proportioner. See system operation manual.

2.

Be sure fluid is cool before disconnecting hoses.

Instructions for Replacing

Individual A or B Hose

1.

Before disconnecting hoses, relieve all fluid pressure and shut off electrical power to proportioner.

See system operation manual.

2.

Disconnect electrical wire from connectors (5). Disconnect fluid hose and remove from bundle.

3.

For whip hose bundles, see

Bundle Individual

Whip Hoses on page 27.

4.

For hose bundles, see

Bundle Individual Heated

Hoses on page 29.

Clean Orifice

Only for MD2 Valve using Orifice Block Kit 24E505 and an orifice.

NOTE: 24E505 does not come with an orifice. See on page 40 for orifice part numbers.

1.

Follow Pressure Relief Procedure in MD2 valve manual.

2.

Use 5/16 in. nut driver to remove orifices.

NOTICE

To prevent cross-contamination of the orifices do not interchange A component and B component parts. The A component orifice is marked with an

A.

3.

Remove cap from orifice.

NOTE: The cap is held in place with reverse threads.

4.

Remove needle from orifice. Thoroughly inspect all o-rings and replace if necessary.

5.

If necessary, use drill bit that is the same size as the orifice to drill out the orifice. Orifice size is marked on the orifice.

6.

Liberally lubricate all o-rings.

7.

Reassemble in reverse order. Torque orifices into fluid housing to 20-30 in-lb (2.26-3.39 N•m).

3A0237N 25

Maintenance

26 3A0237N

Maintenance

Bundle Individual Whip Hoses

Individual whip hoses must be bundled with scuff guards and air and signal cables. Follow the instructions below to bundle single and dual heat zone whip hose bundles.

See F IG . 21 on page 28.

1.

Lay out the A and B material hoses with the male fittings at the same end of the bundle.

2.

Lay out the air hose (3) with the male fitting at the same end as the male fittings of the material hoses.

NOTE: The female fitting of the air hose should be 6 in. (152.4 mm) beyond the female fitting of the material hoses.

3.

Lay out the signal cable (4) with the female end of the signal cable at the same end as the male ends of the material hoses.

NOTE:

• The male sign cable connector (4) should be 6 in. beyond the female ends of the material hoses.

• Use electrical tape (8) to secure position of signal cable 10 in. (254 mm) back from the end of the material hose.

4.

Connect Electrical Connectors.

For Single Zone Heated Whip Hose Bundles : a.

Place one 6 AWG electrical connector (5) 24 in.

(609.6 mm) from the male material hose fittings.

b.

Connect the 6 AWG wire from each material hose to the electrical connector (5).

c.

Use black electrical tape (8) to secure the connector to the hose bundle.

For Dual Zone Heated Whip Hose Bundles: a.

Place two 6 AWG electrical connectors (5) 24 in. (609.6 mm) from the male material hose fittings.

b.

Unlace the 6 AWG wire from each material hose, trim back the wire, and connect to the electrical connector (5).

c.

Use black electrical tape (8) to secure both connectors (5) to the correct material hose.

5.

Apply scuff guard (10) on each individual material hose up to the electrical connector (5).

6.

Use red electrical tape (12) to secure the scuff guard (10) on the red material hose.

7.

Use blue electrical tape (13) to secure the scuff guard (10) on the blue material hose.

8.

Use electrical tape and temporarily tape the hose and cable ends together.

9.

Feed the scuff guard (4) over the male material hose fittings.

10. Use black electrical tape (8) and secure at least 3 in.

(76.2 mm) of scuff guard (4) next to the electrical connector (5) on side with male material hose fittings.

NOTE: Ensure no foam insulation is exposed on either material hose.

11. Fold the scuff guard (4) over itself and feed the remaining scuff guard over the entire length of the bundle.

12. Leave excess scuff guard (4) loose on the end with the female material fittings.

13. Remove electrical tape securing the hose and cable ends together.

14. Apply warning label (10) in the center of the bundle.

Secure edges with black electrical tape.

3A0237N 27

Maintenance

Dual Heat Zone Heated Whip Hose Bundle

female fittings

8

5

3

4 male connector

6 in.

(152.4 mm)

10 in.

(254 mm)

4 5

8 10

13 2 male fittings

B Side female connector

A Side

10

12 1

16 in.

(406.4 mm)

24 in.

(609.6 mm)

27 in.

(685.8 mm)

Single Heat Zone Heated Whip Hose Bundle

4 female fittings 8

10 8

3

4 male connector

5

10 2

13 male fittings

B Side female connector

A Side

10

12

1

F IG . 21: Whip Hose Bundles

28 3A0237N

Maintenance

Bundle Individual Heated Hoses

Individual hoses must be bundled with a scuff guard,

FTS cable(s), and air and signal cables.Follow the instructions below to bundle individual heated hoses for dual and single zone heat.

See F IG . 22 on page 30.

1.

Lay out the A and B material hoses with the male fittings at the same end of the bundle.

2.

Lay out the air hose (23) with the male fitting at the same end as the male fittings of the material hoses.

3.

Lay out the signal cable (24) and FTS cable(s) (25) with the female end of the cables at the same end as the male fittings of the material hoses.

NOTE:

• All signal cable connectors (24) should be 2 in.

(50.8 mm) beyond the male fittings of the material hoses.

• Use electrical tape (29) to secure position of signal cable 10 in. (254 mm) back from the end of the material hose.

4.

Wrap FTS Cables.

7.

Use electrical tape and temporarily tape the hose and cable ends together.

8.

Feed the scuff guard (26) over the female material hose fittings.

9.

Use black electrical tape (29) and tape the scuff guard (26) down 10 in. from the female fittings on the material hoses. Tape at least 3 in. (76.2 mm) of scuff guard (26).

NOTE: Ensure no foam insulation is exposed on either material hose.

10. Fold the scuff guard (26) over itself and feed the remaining scuff guard over the entire length of the bundle.

11. Leave excess scuff guard (26) loose on the end with the male material fittings.

12. Remove electrical tape securing the hose and cable ends together.

13. Apply warning label (31) in the center of the bundle.

Secure edges with black electrical tape (29).

NOTICE

To heat material correctly, ensure that the red electrical tape is on the A side FTS cable and the blue electrical tape is on B side FTS cable.

a.

Wrap each end of one FTS cable (25) with red electrical tape (32). This FTS cable will correspond with the A material hose.

b.

For Dual Zone Heat Only: wrap each end of the other FTS cable (25) with blue electrical tape

(33). This FTS cable will correspond with the B material hose.

5.

Carefully twist the material hoses, air hose (23), and cables throughout the entire bundle with a 24 in

(609.6 mm) maximum pitch.

NOTE: Do not twist 5 ft and 10 ft hose bundle lengths.

6.

Tightly wrap the bundle with lace (28) with an 8 in. maximum pitch. Use black electrical tape to stop the lacing 10 in. (254 mm) from the material fittings on each end of the hoses.

3A0237N 29

Maintenance

Dual Heat Zone Heated Hose Bundle Shown

female connectors

29

26

28 29

1 male connectors female fittings

A Side

B Side male fittings

2 in.

50.8 mm)

25 32

25

33

1

No exposed foam permitted.

21 23

22 24

4 in.

101.6 mm)

3 in.

(76.2 mm)

1 in.

(25.4 mm)

10 in.

(254 mm)

18 in.

457.2 mm)

19 in.

(482.6 mm)

Machine End

21 23

32

A Side

25

B Side

25

22

24 33

F IG . 22: Heated Hose Bundles

30 3A0237N

Parts

Parts

Whip Hoses

NOTE: A FTS assembly must connect the heated hose and whip hose. See page 36.

Dual Heat Zone Heated Whip Hose

8

3

4

4 5

5 8 10

13 2

10

12 1

B Side

A Side

Single Heat Zone Heated Whip Hose

4

8

10 8

3

4

5

10 2

13

B Side

10

12

1

A Side

3A0237N 31

Parts

Heated Whip Hoses

Common Parts

Ref.

No.

Part No. Description

4  SCUFF GUARD; 1.75 in. dia.; see varied parts table for length

7  15B679 LABEL, safety; A hose, B Hose, and whip hose, English

 16M219 LABEL, safety; A hose, B Hose, and whip hose, Spanish/French

8 ‡ TAPE, electrical; black

9

10 

120542 BAG, polyethylene; not shown

SCUFF GUARD; 1.25 in. dia.; see varied parts table for length

Qty

.

1

3

3

1

2

2

Ref.

No.

Part No. Description

12 ‡

13 ‡

TAPE, electrical; red

TAPE, electrical; blue

Qty

.

1

1

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

 Not shown.

‡ Purchase locally.

 Order 24E961 for replacement scuff guard. Contains

30 ft (9 m) of braided polyester mesh.

 Order 24E954 replacement scuff guard. Contains

200 ft (60.9 m) of braided polyester mesh.

Varied Parts

1

Hose

Assy

Length ft (m) Red (A) Hose

Stainless Steel Dual Heat Zone

24D193 5 (1.5)

24D194 10 (3)

See

Heated

Whip Hose , page 4.

24D750 25 (7.6)

24D751 50 (15.2)

Carbon Steel Dual Heat Zone

24D195

24D196

5 (1.5)

10 (3)

See

Heated

Whip Hose , page 4.

24D752 25 (7.6)

24D753 50 (15.2)

Carbon Steel Single Heat Zone

24D192 10 (3)

24D822 10 (3)

See

Heated

Whip Hose , page 4.

24E970 10 (3)

24E971 10 (3)

Qty .

1

2

Reference Number and Description

3 4

Blue (B) Hose

Air Hose and

Signal Cable

Kit

Scuff Guard

Length ft (m)

5

Electrical

Connector

See

Heated

Whip Hose , page 4.

See

Heated

Whip Hose , page 4.

See

Heated

Whip Hose , page 4.

1

24D169

24D171

24D169

24D171

24D169

24D171

24D169

24D171

24D171

24D171

24D171

24D171

1

9 (2.7)

10 (3)

33 (10)

56 (17)

9 (2.7)

10 (3)

33 (10)

56 (17)

10 (3)

10 (3)

10 (3)

10 (3)

261821

261821

261821

261821

261821

261821

261821

261821

261821 (1)

261821 (1)

261821 (1)

261821 (1)

2 (1)

6 

Connector

Splice

261181

1

Air Hose and Signal Cable Kits (3)

Reference Number and Description

3b 3a

Kit

24D169 24E953

24D171 15B280

Qty .

1

Air Hose 5 Pin Signal Cable

24E900

24E899

1

32 3A0237N

Parts

Heated Hose Bundles

NOTE: A FTS assembly must connect the heated hose and whip hose. See page 36.

Dual Heat Zone Heated Hose Bundle Shown

female connectors

29

26

28 29 male connectors female fittings male fittings

A Side

B Side

2 in.

50.8 mm) 25

25

33

32 21 23

22 24

21

Machine End

23

32

22

24 33

A Side

5

B Side

5

3A0237N 33

Parts

Dual Zone Heated Hose Bundles

Common Parts

Ref.

No.

Part No. Description

26

27

 SCUFF GUARD; 1.75 in. dia.; see varied parts table for length

261821 CONNECTOR, electrical

29 ‡ TAPE, electrical; black

30  120542 BAG, polyethylene

31  15B679 LABEL, safety; A hose, B Hose, and hose bundle, English

 16M219 LABEL, safety; A hose, B Hose, and hose bundle, Spanish/French

32 ‡

33 ‡

TAPE, electrical; red

TAPE, electrical; blue

Qty

.

1

3

1

1

2

1

2

3

Varied Parts

21

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

 Order 24E954 for replacement scuff guard. Contains

200 ft (60.9 m) of braided polyester mesh.

 Not shown.

‡ Purchase locally.

22

Reference Number and Description

23 24 25

Hose

Assy

Length ft (m)

24D108 5 (1.5)

24D109 10 (3)

24D110 25 (7.6)

24D111 50 (15.2)

24D112 5 (1.5)

24D113 10 (3)

24D114 25 (7.6)

24D115 50 (15.2)

24D116 5 (1.5)

24D117 10 (3)

24D118 25 (7.6)

24D119 50 (15.2)

24D120 5 (1.5)

24D121 10 (3)

24D122 25 (7.6)

24D123 50 (15.2)

Qty .

Red (A) Hose

See

Heated

Hose Bundle

Part Numbers , page 3.

1 1

Blue (B) Hose Air Hose

See

Heated

Hose Bundle

Part Numbers

,

page 3.

24E953

15B280

24F179

15B290

24E953

15B280

24F179

15B290

24E953

15B280

24F179

15B290

24E953

15B280

24F179

15B290

1

5 Pin

Signal

Cable

24E900

24E899

24E898

24E897

24E900

24E899

24E898

24E897

24E900

24E899

24E898

24E897

24E900

24E899

24E898

24E897

1

FTS

Cable

24E896

24E895

24E894

24E893

24E896

24E895

24E894

24E893

24E896

24E895

24E894

24E893

24E896

24E895

24E894

24E893

2

26

Scuff

Guard

Length ft (m)

56 (17)

9 (2.7)

10 (3)

33 (10)

56 (17)

9 (2.7)

10 (3)

33 (10)

56 (17)

1

9 (2.7)

10 (3)

33 (10)

56 (17)

9 (2.7)

10 (3)

33 (10)

28

Tie Hose

Lacing

Length in. (mm)

18 (457.2)

45 (1143)

90 (2286)

18 (457.2)

45 (1143)

90 (2286)

18 (457.2)

45 (1143)

90 (2286)

18 (457.2)

45 (1143)

90 (2286) see above

34 3A0237N

Parts

Single Zone Heated Hose Bundles

Common Parts

Ref.

No.

Part No. Description

26

27

 SCUFF GUARD; 1.75 in. dia.; see varied parts table for length

261821 CONNECTOR, electrical

29 ‡ TAPE, electrical; black

30  120542 BAG, polyethylene

31  15B679 LABEL, safety; A hose, B Hose, and hose bundle, English

 16M219 LABEL, safety; A hose, B Hose, and hose bundle, Spanish/French

32 ‡

33 ‡

TAPE, electrical; red

TAPE, electrical; blue

Qty

.

1

3

1

1

1

1

2

3

Varied Parts

21

 Replacement Danger and Warning labels, tags, and cards are available at no cost.

 Order 24E954 for replacement scuff guard. Contains

200 ft (60.9 m) of braided polyester mesh.

 Not shown.

‡ Purchase locally.

22

Reference Number and Description

23 24 25

Hose

Assy

Length ft (m)

24D124 25 (7.6)

24D125 50 (15.2)

24D126 25 (7.6)

24D127 50 (15.2)

24D129 50 (15.2)

24D131 50 (15.2)

Qty .

Red (A) Hose

See Heated

Hose Bundle

Part Numbers

,

page 3.

1 1

Blue (B) Hose Air Hose

See Heated

Hose Bundle

Part Numbers , page 3.

24E953

15B280

24F179

15B290

15B280

15B290

1

5 Pin

Signal

Cable

24E900

24E899

24E898

24E897

24E899

24E897

1

FTS

Cable

24E896

24E895

24E894

24E893

24E895

24E893

1

26

Scuff

Guard

Length ft (m)

33 (10)

56 (17)

33 (10)

56 (17)

56 (17)

56 (17)

1

28

Tie Hose

Lacing

Length in. (mm)

45 (1143)

90 (2286)

45 (1143)

90 (2286)

90 (2286)

90 (2286) see above

3A0237N 35

Parts

Using Fluid Temperature Sensors For Single Heat Zones

258758 Carbon Steel Fluid Temperature Sensor

27

Fluid Temperature Sensor

52

2 Whip Hose

Heated Fluid Hose

25

10

1

22

21

51

3b

3a

23

TI1435a

24

Using Fluid Temperature Sensors for Dual Heat Zones

258757 Stainless Steel Fluid Temperature Sensor

Fluid Temperature Sensors

27

52

25

2

Whip Hose

10

1

22

21

51

3a

27

3b

23

24

Heated Fluid Hose

FTS Kits

Ref.

51

52

Dual Heat Zones

Description 258756

FTS, sensor, red 24F393

FTS, sensor, blue 24F392

Qty.

1

1

TI14736b

Ref.

51

52

Single Heat Zones

Description 258758

FTS, sensor, red 24F393

COUPLER 16C806

Qty.

1

1

36 3A0237N

Parts

15F144 Hose Wire Jumper

Use the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system.

To build one complete 50 ft single side heated hose bundle, order the following parts:

Ref. Part Description

100 15F144 JUMPER, hose wire; includes two 117789 electrical connectors; 50 ft (15.2 m) long

101 chart 2,

page 37

HOSE, resin, heated; 50 ft (15.2 m) minimum

102 15B296 CABLE, FTS

103 15C517 HARNESS, hose jumper

104 261670 FLUID TEMPERATURE

SENSOR

105 purchase locally

HOSE, hardener, unheated; 50 ft (15.2 m) minimum; customer supplied

106 purchase locally

CONNECTORS, fluid; as required to complete assembly; not shown

Qty

1

1

1 as req’ d

1

1

1

Install as follows:

1.

Wrap hose wire jumper (100) around resin hose

(101) in a spiral fashion.

2.

Connect resin hose wire (101a) to other side of

Power-Lock

connector (100a); see page 17.

3.

Wrap FTS cable (102) around resin hose (101) in a spiral fashion.

4.

Twist hoses (101 and 105) together to provide strain relief.

5.

Repeat steps 1-4 for each length of hose (101).

Connect hoses, electrical connectors, and cables; see , page 17.

6.

Install one -Lock connector (100a) between wires;

see page 18.

7.

Connect 258758

, page 21.

8.

Install whip hose and gun. Ensure that gun is grounded.

9.

Connect hoses to proportioner.

10. Insulate and protect hoses. See

Protective Covering , page 23.

Hoses (101 and 105) must be sized and pressure rated to meet the requirements of your system.

Do not operate heated hose (101) at more than 45 A.

If hose is cold, turn current adjustment fully counterclockwise before reheating hose.

Spray gun must be grounded.

105

102

100

101a

100a

FTS

100a

100

101 TI14739a

101a

3A0237N 37

Parts

MD2 Applicator Kits

See

MD2 Valve Applicator Kits table on page 10 for kit descriptions.

MD2 Applicator Kit 24D501 Shown

B Side Hose 153c

1

151

153a A Side Hose

152

153a

1

153b r_24d501_3a0237_1a

1

Apply anaerobic pipe sealant.

MD2 Applicator Kits

Ref.

151

152

153

Part Description

VALVE; see Individual Hoses

on

page 5

HANDLE; see

MD2 Valve Applicator Kits on page 10

KIT, chemical connection; see parts lists.

Qty

.

1

1

1

 MD2 valve kits only.

See Solenoid Kits on page 39 for parts.

24F227 Ratio Check Assembly

To check spray ratio with Fusion and Graco EP guns.

See manual 3A0861 for more information.

24E505 Orifice Block Kit

To balance pressures with adjustable orifices. See manual 312185 for more information.

(153) 24D162 Stainless Steel Connection

Kit

Ref.

Part Description

153a 258307 FITTING, elbow; SAE 06 x 1/4 npt(f)

153b 122961 ADAPTER, swivel; JIC 6 x 1/4 npt

153c 122737 ADAPTER, swivel; 1/4 npt x JIC 5

Qty

.

2

1

1

(153) 24D414 Carbon Steel Connection Kit

Ref.

Part Description

153a 122969 FITTING, elbow; 1/4 npt x SAE 06

153b 122721 ADAPTER, swivel; JIC 6 x 1/4 npt

153c 122963 ADAPTER, swivel; JIC 5 x 1/4 npt

Qty

.

2

1

1

38 3A0237N

Accessories

Accessories

Scuff Guard

Use to keep hose clean and protect it from damage.

Part

24E954

Description

200 ft (60.9 m) braided polyester mesh.

Fold back over itself for easy installation.

Part

24E961

246456

Description

30 ft (9 m) braided polyester mesh.

Fold back over itself for easy installation.

50 ft (15.2 m) polyethylene bag.

Inflate with air for easy installation.

Solenoid Kits

Not all applicator kits require a solenoid kit. See Applicator Kits , page 9.

24C757 Machine Mount Kit

1

Apply anaerobic pipe sealant to pipe threads.

2

Connects to applicator.

1

1

1

203

202

213

Ref.

Part Description

201 120900 VALVE, solenoid, 3 way

202 108638 FITTING, pipe, tee

203 100721 PLUG, pipe

204 121022 FITTING, elbow, male, 1/4 npt

205 121021 MUFFLER, 1/4 npt

206 122955 HARNESS, m12 x mini din

206

201

207 2

212

204

209

208

Qty

.

1

2

1

1

2

1

205 1 r_24c3521_3a0237a_1b

Ref.

Part Description

Qty

.

207 112698 ELBOW, swivel, male; 1/8 npt

208 115968 SCREW, cap, socket head

209 GC2107 WASHER, lock, spring, #8

212 054130 TUBING, polyethylene; 1/4 OD;

36 ft (11 m)

213 114339 FITTING, union, swivel, 1/4 npt; sst 1

2

1

2

2

3A0237N 39

Accessories

24D160 Remote Mount MD2 Kit

24D161 Remote Mount Fusion Kit

211

201

204

1 205

212

208

206

215

202

203 1

Only 24D160

213 1

214 1

212

207 r_24d161_3a0237b_3b

2 207

Only 24D161

1

Apply anaerobic pipe sealant to pipe threads.

2

Connects to applicator.

Ref.

Part Description

Qty

.

201 120900 VALVE, solenoid, 3 way

202 108638 FITTING, pipe, tee

203 100721 PLUG, pipe; for 24D160

204 121022 FITTING, elbow, male; 1/4 npt

205 121021 MUFFLER; 1/4 npt

206 122955 HARNESS, m12 x mini din

207 112698 ELBOW, swivel, male; 1/8 npt

208 120094 SCREW, pan hd,

209 102360 WASHER, flat

210 15F988 NUT, lock, hex

211 120953 CONNECTOR, splitter

212 054130 TUBING, polyethylene; 1/4 OD;

36 ft (11 m) for 24D160;

213

214

54 ft (16.5 m) for 24D161

15B565 VALVE, ball

116658 FITTING, tube, male; 1/4 npt;

24D161

215 114339 FITTING, union, swivel, 1/4 npt; sst 1

1

1

1

2,3

2

2

1

1

1

1

1

1

1

1

40 3A0237N

Technical Data

Category Data

Maximum

Fluid Working

Pressure

Maximum

Air Working

Pressure

See page 3

130 psi (0.9 MPa, 9 bar)

Maximum

Operating

Temperature

180°F (82°C)

Wetted Parts Nylon, Zinc-Plated Carbon Steel,

303 Stainless Steel, Butyl

Total Heating

Load (2 hoses)

1/4” diameter: 11 watts/foot

(36 watts/meter)

3/8’ diameter: 13 watts/foot

(43 watts/meter)

1/2” diameter: 15 watts/foot

(49 watts/meter)

Technical Data

3A0237N 41

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT

LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com.

For patent information, see www.graco.com/patents.

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Toll Free: 1-800-746-1334 or Fax: 330-966-3006

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

For patent information, see www.graco.com/patents.

Original instructions. This manual contains English. MM 3A0237

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

Revision N, September 2016

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