Graco 309291L, Electrostatic Pro Xs2 Air Spray Gun, U.S. Owner's Manual

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Graco 309291L, Electrostatic Pro Xs2 Air Spray Gun, U.S. Owner's Manual | Manualzz

Instructions - Parts List

MANUAL ELECTROSTATIC

PRO

Xs2

Air Spray Gun

For use with Class I Group D or Class II 2 G spray materials.

Important Safety Instructions:

Read all warnings and instructions in this manual.

Save these instructions.

See page for 2 Table of Contents and List of Models.

Part No. 244399, Series C

See page 2 for Model 244399 information.

100 psi (0.7 MPa, 7 bar) Maximum Air Inlet Pressure

100 psi (0.7 MPa, 7 bar) Maximum Working Fluid Pressure

U.S. Patents 6758424 and 7,226,004

309291L

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2001, Graco Inc. is registered to I.S. EN ISO 9001 ti1295a

2

Model Information

Table of Contents

Model Information . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

How the Electrostatic Spray Gun Works . . . . . . . 5

Gun Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Install the System . . . . . . . . . . . . . . . . . . . . . . . . 6

Warning Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Ventilate the Spray Booth . . . . . . . . . . . . . . . . . . 6

Connect the Air Line . . . . . . . . . . . . . . . . . . . . . . 8

Connect the Exhaust Tube . . . . . . . . . . . . . . . . . 8

Select a Fluid Nozzle and Air Cap . . . . . . . . . . . 9

Connect the Fluid Line . . . . . . . . . . . . . . . . . . . 10

Filter the Fluid . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Check Electrical Grounding . . . . . . . . . . . . . . . . 12

Check Fluid Resistivity . . . . . . . . . . . . . . . . . . . 13

Check Fluid Viscosity . . . . . . . . . . . . . . . . . . . . 13

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Flush the Spray Gun . . . . . . . . . . . . . . . . . . . . . 15

Electrical Tests . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Test Gun Resistance . . . . . . . . . . . . . . . . . . . . . 17

Test Power Supply Resistance . . . . . . . . . . . . . 18

Test Electrode Resistance . . . . . . . . . . . . . . . . . 19

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Spray Pattern Troubleshooting . . . . . . . . . . . . . 20

Gun Operation Troubleshooting . . . . . . . . . . . . 21

Electrical Troubleshooting . . . . . . . . . . . . . . . . . 22

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pressure Relief Procedure . . . . . . . . . . . . . . . . 23

Prepare the Gun for Service . . . . . . . . . . . . . . . 24

Air Cap/Nozzle Replacement . . . . . . . . . . . . . . 25

Electrode Replacement . . . . . . . . . . . . . . . . . . . 26

Fluid Packing Removal . . . . . . . . . . . . . . . . . . . 27

Packing Rod Repair . . . . . . . . . . . . . . . . . . . . . . 28

Barrel Removal . . . . . . . . . . . . . . . . . . . . . . . . . 29

Barrel Installation . . . . . . . . . . . . . . . . . . . . . . . . 29

Power Supply Removal and Replacement . . . . 30

Turbine Alternator Removal and Replacement . 31

Fan Air Adjustment Valve Repair . . . . . . . . . . . . 32

Fluid Adjustment Valve Repair . . . . . . . . . . . . . 33

Air Valve Repair . . . . . . . . . . . . . . . . . . . . . . . . . 33

Atomizing Air Restrictor Valve Removal and

Replacement . . . . . . . . . . . . . . . . . . . . . . . . 34

ES ON/OFF Valve Repair . . . . . . . . . . . . . . . . . 35

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39

Air Line Accessories . . . . . . . . . . . . . . . . . . . . . 39

Fluid Line Accessories . . . . . . . . . . . . . . . . . . . 39

Gun Accessories . . . . . . . . . . . . . . . . . . . . . . . . 40

Miscellaneous Accessories . . . . . . . . . . . . . . . . 40

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 42

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 42

Model Information

Part No.

244399

Model

PRO Xs2

Standard

X

Type of Coatings

Operation Manual

High Conductivity

X

309294/3W9294/3Z9294

309291L

Symbols

Symbols

Warning Symbol Caution Symbol

WARNING

This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions.

CAUTION

This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions.

WARNING

Fire, Explosion, and Electric Shock Hazard

Improper grounding, poor air ventilation, open flames, or sparks can cause a hazardous condition and result in a fire, explosion, or electric shock.

• Electrostatic equipment must be used only by trained, qualified personnel who understand the requirements in this manual.

• Ground the equipment, all personnel in or close to the spray area, the object being sprayed,

and all conductive objects in the spray area. See Grounding, page 11.

• Provide fresh air ventilation to avoid buildup of flammable or toxic vapors when spraying, flushing, or cleaning the gun. Interlock the gun air supply to prevent operation unless ventilating

fans are on. See Ventilate the Spray Booth on page 6.

• Do not flush with the gun electrostatics on. Do not turn on the gun electrostatics until all solvent is removed from the system.

• If there is any static sparking while using the equipment, stop spraying immediately. Identify and correct the problem.

• Eliminate all ignition sources such as pilot lights, cigarettes, and static arcs from plastic drop cloths. Do not plug in or unplug power cords or turn lights on or off in the spray area.

Check gun resistance daily. See Test Gun Resistance on page 17.

• Use cleaning solvents with the highest possible flash point, preferably above ambient temperature.

• Keep the spray area free of debris and rags. Do not store solvent and flammable fluids in the spray area.

• Use only non-sparking tools to clean residue from the booth and hangers.

• Keep a fire extinguisher in the work area.

Toxic Fluid Hazard

Hazardous fluids or toxic fumes can cause a serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled.

• Know the specific hazards of the fluid you are using. Read the fluid manufacturer’s warnings.

• Store hazardous fluid in an approved container. Dispose of the hazardous fluid according to all local, state, and national guidelines.

• Wear appropriate protective clothing, gloves, eyewear, and respirator.

309291L 3

4

Symbols

WARNING

Equipment Misuse Hazard

Equipment misuse can cause the equipment to rupture, malfunction, or start unexpectedly and result in a serious injury.

• This equipment is for professional use only.

• Read all manuals, tags, and labels before operating the equipment.

• Use the equipment only for its intended purpose. If you are uncertain, call your Graco distributor.

• Do not alter or modify equipment. Use only genuine Graco parts and accessories.

• Check the equipment daily. Repair or replace worn or damaged parts immediately.

• Do not exceed the maximum working pressure of the lowest rated system component. Maximum working air and fluid pressure of this equipment is 100 psi (0.7 MPa, 7.0 bar).

• Use fluids and solvents that are compatible with the equipment wetted parts. See the Techni-

cal Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.

• Route the hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose Graco hoses to temperatures above 180

°

F (82

°

C) or below -40

°

F (-40

°

C).

• Do not kink or overbend hoses or use hoses to pull equipment.

• Wear hearing protection when operating this equipment.

• Comply with all applicable local, state, and national fire, electrical, and other safety regulations.

Pressurized Equipment Hazard

Spray from the gun, hose leaks, or ruptured components can splash fluid in the eyes or on the skin and cause serious injury.

• Do not point the spray gun at anyone or at any part of the body.

• Do not stop or deflect fluid leaks with your hand, body, glove, or rag.

Follow the Pressure Relief Procedure on page 23 when you stop spraying and before clean-

ing, checking, or repairing equipment.

• Check hoses and couplings daily. Replace worn, damaged, or loose parts immediately.

• Tighten all fluid connections before each use.

309291L

Introduction

Introduction

How the Electrostatic Spray Gun

Works

The air hose supplies air to the spray gun. Part of the air operates the turbine and the rest of the air atomizes the fluid being sprayed. The turbine generates power, which is converted by the power cartridge to supply high voltage current to the gun’s electrode.

The pump supplies fluid to the hose and gun, where the fluid is electrostatically charged as it passes the electrode. The charged fluid is attracted to the grounded workpiece, wrapping around and evenly coating all surfaces.

Atomizing air RESTRICTOR valve. Restricts atomizing air flow. Replace with plug (included) if desired.

ES ON/OFF valve. Turns electrostatics ON (I) or

OFF (0).

ES INDICATOR. Green when ES is ON (I).

ES INDICATOR

ES ON/OFF

Gun Overview

The electrostatic gun includes the following controls

(see F IG . 1).

FLUID adjustment valve. Adjusts fluid rod travel.

Use only in low flow conditions, to reduce wear.

Fan AIR adjustment valve. Adjusts fan size and shape.

RESTRICTOR

Fig. 1 Gun Overview ti1266a

AIR

FLUID

309291L 5

6

Installation

Installation

Install the System

WARNING

Warning Sign

Mount warning signs in the spray area where they can easily be seen and read by all operators. An English

Warning Sign is provided with the gun.

Fire, Explosion, and Electric Shock Hazard

Installing and servicing this equipment requires access to parts which may cause electric shock or other serious injury if work is not performed properly.

Do not install or service this equipment unless you are trained and qualified.

Be sure your installation complies with

National, State and Local codes for the installation of electrical apparatus in a Class

I, Group D or a Class II 2G Hazardous

Location.

Comply with all applicable local, state, and national fire, electrical, and other safety regulations.

F IG . 2. shows a typical electrostatic air spray system. It

is not an actual system design. For assistance in designing a system to suit your particular needs, contact your Graco distributor.

Ventilate the Spray Booth

WARNING

Flammable or Toxic Vapor Hazard

Provide fresh air ventilation to avoid the buildup of flammable or toxic vapors when spraying, flushing, or cleaning the gun. Do not operate the gun unless ventilation fans are operating.

Electrically interlock the gun air supply with the ventilators to prevent gun operation without ventilating fans operating. Check and follow all National, State, and

Local codes regarding air exhaust velocity requirements.

High velocity air exhaust will decrease the operating efficiency of the electrostatic system. Air exhaust velocity of

100 ft/min (31 linear meters/minute) should be sufficient.

309291L

Installation

ES ON/OFF valve: I is ON, 0 is OFF

A

*E

G

D

H

F

C*

C O B*

M

J*

L

S

G

V

*R

W

K

U*

P

N

Q*

T

Hazardous Area

The air supply to the gun must be electrically interlocked with the ventilators to prevent the power supply from operating without ventilating fans on.

TI1531a

Non-Hazardous

Fig. 2. Typical Installation

Key

A Main Air Supply Line

B* Ventilation Fan Interlock Solenoid Valve

C* Main Air Supply Shutoff Valve (bleed-type)

D Pump Air Line Filter/Water Separator

E* Pump Air Supply Shutoff Valve (bleed-type)

F Air Line Lubricator

G Air Pressure Regulator

H Pump

J* Pump Ground Wire

K Fluid Filter

L Fluid Supply Line Shutoff Valve

M Fluid Pressure Regulator

N Fluid Supply Line

O Gun Air Line Filter/Water Separator

P Gun Air Supply Line Shutoff Valve

Q* Air Hose Ground Wire

R* Graco Grounded Air Hose

S Electrostatic Air Spray Gun

T Air Line Drain Valve

U* Fluid Drain Valve

V Gun Air Inlet

W Gun Fluid Inlet

* Required for safe operation. Must be purchased separately. NOTE: Solenoid valve (B) is not offered as a Graco accessory.

309291L 7

8

Installation

Connect the Air Line

4.

Install a bleed-type air valve (E) on the pump air line to shut off air to the pump. Install an additional bleed-type air valve (C) on the main air line (A) to isolate the accessories for servicing.

WARNING

WARNING

Electric Shock Hazard

To reduce the risk of electric shock or other serious injury, the air supply hose must be electrically connected to a true earth ground. Use only Graco Grounded Air

Supply Hose.

1.

Connect the Graco Grounded Air Supply Hose (R) between the air supply line and the gun's air inlet

(V). The gun air inlet fitting has a left-hand thread.

Connect the air supply hose ground wire (Q) to a true earth ground.

2.

Install an air line filter/water separator (O) on the gun air line to ensure a dry, clean air supply to the gun. Dirt and moisture can ruin the appearance of your finished workpiece and can cause the gun to malfunction.

3.

Install a bleed-type air regulator (G) on the pump and gun air supply lines to control air pressure to the pump and gun.

Pressurized Equipment Hazard

The bleed-type air valve (E) is required in your system to relieve air trapped between the valve and the pump after the air regulator is shut off. Trapped air can cause the pump to cycle unexpectedly, which can result in serious injury, including splashing fluid in the eyes or on the skin.

5.

Install an air shutoff valve ( P) on each gun air supply line to shut off air to the gun(s).

Connect the Exhaust Tube

Press the exhaust tube (38) onto the barbed adapter on the bottom of the gun handle. Secure the tube with the clamp (39).

309291L

Installation

Select a Fluid Nozzle and Air

Cap

WARNING

Pressurized Equipment Hazard

To reduce the risk of an injury, follow the

Pressure Relief Procedure on page 23

before removing or installing a fluid nozzle and/or air cap.

The gun is supplied with Part No. 197266 Nozzle and

197477 Air Cap. If you require a different size, refer to

Table 1 and Table 2 , and instruction manual 309419, or

consult with your Graco distributor. See Air Cap/Nozzle

Replacement on page 25.

Table 1: Fluid Nozzles

Part No.

197263

197264

197265

197266

197267

197268

249920*

249921*

249922*

249923*

249924*

249925*

* Glass-reinforced acetal construction.

Orifice Size

0.75 mm (.030 in.)

1.0 mm (.042 in.)

1.2 mm (.047 in.)

1.5 mm (.055 in.)

1.8 mm (.070 in.)

2.0 mm (.080 in.)

0.75 mm (.030 in.)

1.0 mm (.042 in.)

1.2 mm (.047 in.)

1.5 mm (.055 in.)

1.8 mm (.070 in.)

2.0 mm (.080 in.)

Part No.

197477

197478

197479

197480

197481

Table 2: Air Caps

Pattern Shape and Length in. (mm)

Round end;

15-17 (381-432)

Round end;

15-17 (381-432)

Tapered end;

13-15 (330-381)

Round end;

16-18 (406-457)

Tapered end;

17-19 (432-483)

Recommended Fluids and

Production Rates

Light to medium viscosity.

Medium to high production.

Light to medium viscosity.

Low to medium production.

Light to medium viscosity.

Medium to high production.

Medium to high viscosity and high solids.

Low to medium production.

Medium to high viscosity and high solids.

Medium to high production.

309291L 9

Installation

Connect the Fluid Line

1.

Before connecting the fluid line (N), blow it out with air and flush it with solvent. Use solvent which is compatible with the fluid to be sprayed.

2.

Install a fluid regulator (M) on the fluid line to control fluid pressure to the gun.

3.

Install a fluid filter (K) and drain valve (U) at the pump outlet.

4.

Connect the fluid line to the 3/8 npsm gun fluid inlet

(W).

5.

Before running any paint through the spray gun, flush it out with a compatible solvent.

Filter the Fluid

Install a fluid filter (K) to remove particles and sediment which could clog the spray nozzle.

WARNING

Pressurized Equipment Hazard

The fluid drain valve (U) is required in your system to assist in relieving fluid pressure in the displacement pump, hose, and gun.

Triggering the gun to relieve pressure may not be sufficient. Install a drain valve close to the pump's fluid outlet. The drain valve reduces the risk of serious injury, including splashing in the eyes or on the skin.

10 309291L

Installation

Grounding

WARNING

Fire, Explosion, and Electric Shock Hazard

When operating the electrostatic gun, any ungrounded objects in the spray area (people, containers, tools, etc.) can become electrically charged. Improper grounding can result in static sparking, which can cause a fire, explosion, or electric shock.

Follow the grounding instructions below.

The following are minimum grounding requirements for a basic electrostatic system. Your system may include other equipment or objects which must be grounded.

Check your local electrical code for detailed grounding instructions. Your system must be connected to a true earth ground.

Pump: ground the pump by connecting a ground wire and clamp as described in your separate pump instruction manual.

All persons entering the spray area: shoes must have conductive soles, such as leather, or personal grounding straps must be worn. Do not wear shoes with non-conductive soles such as rubber or plastic.

If gloves are necessary, wear the conductive gloves that are supplied with the gun. If non-Graco gloves are worn, cut off fingers or palm area of glove, to ensure your hand contacts the grounded gun handle.

Object being sprayed: keep the workpiece hangers clean and grounded at all times. Resistance must not exceed 1 megohm.

The floor of the spray area: must be electrically conductive and grounded. Do not cover the floor with cardboard or any non-conductive material which would interrupt grounding continuity.

Electrostatic Air Spray Gun: ground the gun by connecting the Graco Grounded Air Hose and connecting the air hose ground wire to a true earth ground.

See Check Electrical Grounding, page 12.

ti1259a

Air compressors: ground the equipment according to the manufacturer's recommendations.

All air and fluid lines must be properly grounded.

Use only grounded hoses with a maximum of 100 feet (30.5 m) combined hose length to ensure grounding continuity.

Flammable liquids in the spray area: must be kept in approved, grounded containers. Do not use plastic containers. Do not store more than the quantity needed for one shift.

• All electrically conductive objects or devices in the

spray area: including fluid containers and wash cans, must be properly grounded.

309291L 11

Installation

Check Electrical Grounding

4.

Make sure the grounded air hose (R) is connected and the hose ground wire is connected to a true earth ground.

WARNING

Fire, Explosion, and Electric Shock Hazard

Megohmmeter Part No. 241079 (AA-see

F IG . 3.) is not approved for use in a hazardous area. To reduce the risk of sparking, do not use the megohmmeter to check electrical grounding unless:

The gun has been removed from the hazardous area;

Or all spraying devices in the hazardous area are turned off, ventilation fans in the hazardous area are operating, and there are no flammable vapors in the area (such as open solvent containers or fumes from spraying).

Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury and property damage.

1.

Have a qualified electrician check the electrical grounding continuity of the spray gun and air hose.

2.

Turn the ES ON/OFF valve OFF. ti1259a

5.

Measure the resistance between the gun handle

(BB) and a true earth ground (CC). Use an applied voltage of 500 minimum to 1000 volts maximum.

The resistance should not exceed 1 megohm. See

F IG . 3..

6.

If the resistance is greater than 1 megohm, check the tightness of the ground connections and be sure the air hose ground wire is connected to a true earth ground. If the resistance is still too high, replace the air hose.

BB

AA

CC ti1274a ti1273a

3.

Turn off the air and fluid supply to the gun. The fluid hose must not have any fluid in it.

Fig. 3. Check Gun Grounding

12 309291L

Installation

Check Fluid Resistivity

WARNING

Fire, Explosion, and Electric Shock Hazard

Check the fluid resistivity in a non-hazardous area only. Resistance Meter 722886 and Probe 722860 are not approved for use in a hazardous area.

Failure to follow this warning could cause fire, explosion, or electric shock and result in serious injury and property damage.

Graco Part No. 722886 Resistance Meter and 722860

Probe are available as accessories to check that the resistivity of the fluid being sprayed meets the requirements of an electrostatic air spray system.

Follow the instructions included with the meter and probe. Readings of 25 megohms-cm and above provide the best electrostatic results.

Check Fluid Viscosity

To check fluid viscosity you will need:

• a viscosity cup

• a stopwatch.

1.

Completely submerge the viscosity cup in the fluid.

Lift the cup out quickly, starting the stopwatch as soon as the cup is completely removed.

2.

Watch the stream of fluid coming from the bottom of the cup. As soon as there is a break in the stream, shut off the stopwatch.

3.

Record the fluid type, elapsed time, and size of the viscosity cup.

4.

If the viscosity is too high or too low, contact the material supplier. Adjust as necessary.

309291L 13

Operation

Operation

INSTRUCTIONS

Refer to the gun operation manual

(supplied) for Setup, Shutdown, and

Daily Care procedures.

14 309291L

Maintenance

Maintenance

INSTRUCTIONS

Refer to the gun operation manual

(supplied) for Daily Care and Cleaning procedures.

Flush the Spray Gun

Flush the gun before changing colors, at the end of the day, before storing, and before repairing the gun.

WARNING

Fire, Explosion, and Electric Shock Hazard

To reduce the risk of fire, explosion, or electric shock, turn the ES ON/OFF valve OFF before flushing the gun.

WARNING

Pressurized Equipment Hazard

To reduce the risk of an injury, follow the

Pressure Relief Procedure on page 23

whenever you are instructed to relieve the pressure.

2.

Relieve the pressure.

ti1276a

3.

Change the fluid source to solvent, or disconnect the fluid line and connect a solvent supply line to the gun.

4.

Point the gun into a grounded metal pail. Flush until clean solvent flows from the gun.

CAUTION

Flush the gun with a non-conductive, compatible solvent. Conductive solvents can cause the gun to malfunction.

Do not use methylene chloride as a flushing or cleaning solvent with this gun as it will damage nylon components.

1.

Turn the ES ON/OFF valve OFF.

5.

Relieve the pressure.

ti1276a ti1276a ti1273a

309291L 15

Maintenance

6.

Shut off or disconnect the solvent line.

7.

Hang the gun from its hook, with the nozzle pointing down.

8.

When ready to spray again, reconnect the fluid supply line. Follow the Setup procedure in the Operation Manual.

ti1288a

16 309291L

Electrical Tests

Electrical Tests

Electrical components inside the gun affect performance and safety. The following procedures test the condition of the power supply (18) and electrode (29), and electrical continuity between components.

Use megohmmeter Part No. 241079 (AA) and an applied voltage of 500 V. Connect the leads as shown.

WARNING

Test Gun Resistance

1.

Flush and dry the fluid passage.

2.

Measure resistance between the electrode needle tip (29) and the air swivel (35); it should be 101-121 megohms. If outside this range, go to the next test. If

in range, refer to Electrical Troubleshooting on page 22, for other possible causes of poor perfor-

mance.

Fire, Explosion, and Electric Shock Hazard

Megohmmeter Part No. 241079 (AA-see

F IG . 4.) is not approved for use in a hazard-

ous area. To reduce the risk of sparking, do not use the megohmmeter to check electrical grounding unless:

The gun has been removed from the hazardous area;

Or all spraying devices in the hazardous area are turned off, ventilation fans in the hazardous area are operating, and there are no flammable vapors in the area (such as open solvent containers or fumes from spraying).

Failure to follow this warning could cause fire, explosion, and electric shock and result in serious injury and property damage.

AA

29

35

TI1468A

Fig. 4. Test Gun Resistance

309291L 17

Electrical Tests

Test Power Supply Resistance

1.

Remove the power supply (18), page 29.

2.

Remove the turbine alternator (19) from the power supply, page 30.

3.

Measure resistance from the power supply's ground

strips (EE) to the spring (18b). See F IG . 5..

4.

The resistance should be 75-85 megohms. If outside this range, replace the power supply. If in range, proceed to the next test.

5.

If you still have problems, refer to Electrical Trou-

bleshooting on page 22 for other possible causes

of poor performance, or contact your Graco distributor.

6.

Be sure the spring (18b) is in place before reinstalling the power supply.

18b

EE

Fig. 5. Test Power Supply Resistance ti1500a

18 309291L

Electrical Tests

Test Electrode Resistance

1.

Insert a conductive rod (B) into the gun barrel

(removed for the power supply test) and against the metal contact (C) in the front of the barrel.

2.

Measure the resistance between the conductive rod

(B) and the electrode (29). The resistance should be

20-30 megohms. See F IG . 6..

3.

If in range, refer to Electrical Troubleshooting on page 22 for other possible causes of poor perfor-

mance, or contact your Graco distributor.

4.

Remove the electrode (29), page 26. Measure the

resistance between the contact (E) and the electrode wire (F). The resistance should be 20-30 megohms. If out of range, replace the electrode.

See F IG . 7..

5.

Make sure the metal contact (C) in the barrel, the

nozzle contact ring (7a, F IG . 8.), and the electrode

contact (E) are clean and undamaged.

F

Fig. 7. Electrode

29 E ti1513a

Fig. 8. Nozzle Conductive O-Ring

7a ti1548a

C

29

Fig. 6. Test Electrode Resistance

B ti1499a

309291L 19

Troubleshooting

Troubleshooting

WARNING WARNING

Electric Shock Hazard

Installing and servicing this equipment requires access to parts which may cause an electric shock or other serious injury if the work is not performed properly. Do not install or repair this equipment unless you are trained and qualified.

Pressurized Equipment Hazard

To reduce the risk of an injury, follow the

Pressure Relief Procedure on page 23

whenever you are instructed to relieve the pressure.

Check all possible remedies in the Troubleshooting

Chart before disassembling the gun.

Spray Pattern Troubleshooting

Some spray pattern problems are caused by the improper balance between air and fluid.

Problem

Fluttering or spitting spray.

Cause Solution

No fluid.

Refill supply.

Loose, dirty, damaged nozzle/seat.

Clean or replace nozzle, page 25.

Improper spray pattern.

Streaks.

Air in fluid supply.

Damaged nozzle or air cap.

Check fluid source. Refill.

Replace, page 25.

Fluid buildup on air cap or nozzle.

Fan air pressure too high.

Fluid too thin.

Fluid pressure too low.

Fan air pressure too low.

Clean. See Operation Manual.

Decrease.

Increase viscosity.

Increase.

Increase.

Fluid too thick.

Too much fluid.

Did not apply 50% overlap.

Dirty or damaged air cap.

Reduce viscosity.

Decrease flow.

Overlap strokes 50%.

Clean or replace, page 25.

20 309291L

Troubleshooting

Gun Operation Troubleshooting

Problem

Excessive spray fog.

“Orange Peel” finish.

Fluid leaks from the fluid packing area

Air leaks from the front of the gun

Fluid leakage from the front of the gun

Cause Solution

Atomizing air pressure too high.

Close restrictor valve some, or decrease air pressure as low as possible; minimum 40 psi (0.28 MPa, 2.8 bar) needed at gun for full voltage.

Increase viscosity.

Fluid too thin.

Atomizing air pressure too low.

Open atomizing air valve more or increase gun air inlet pressure; use lowest air pressure necessary.

Remix or refilter fluid.

Poorly mixed or filtered fluid.

Fluid too thick.

Worn packings or rod.

Reduce viscosity.

Replace packings or rod; see page

28.

Air valve (21) is not seating properly. Clean and service air valve; see

page 33.

Worn or damaged packing rod (26).

Replace; see page 28

Gun does not spray

Dirty air cap

Worn fluid seat.

Replace fluid nozzle and/or electrode

needle; see pages 25 to 26.

Tighten; see page 25.

Loose fluid nozzle (7).

Damaged nozzle o-ring (7b).

Low fluid supply.

Damaged air cap (9).

Dirty or clogged fluid nozzle (7).

Replace; see page 25.

Add fluid if necessary.

Replace; see page 25.

Clean; see page 25.

Damaged fluid nozzle (7).

Replace; see page 25.

Damaged fluid adjustment valve (25). Replace; see page 33.

Misaligned air cap (9) and fluid nozzle (7).

Clean fluid buildup off air cap and

fluid nozzle seat; see page 25.

309291L 21

Troubleshooting

Electrical Troubleshooting

Problem

Poor wrap.

ES indicator or voltage/current display is not lit.

Cause Solution

ES ON/OFF valve OFF (0).*

Gun air pressure too low.

Faulty gun resistance.

Turn ON (I).

Check air pressure to gun; minimum

40 psi (0.28 MPa, 2.8 bar) needed at gun for full voltage.

Decrease.

Atomizing air pressure too high.

Fluid pressure too high.

Decrease.

Incorrect distance from gun to part.

Should be 8-12 in. (200-300 mm).

Poorly grounded parts.

Resistance must be 1 megohm or less. Clean workpiece hangers.

See Test Gun Resistance on page

17.

Low fluid resistivity.

Fluid leaks from the packing (26d) and causes a short.

Faulty turbine alternator.

ES ON/OFF valve OFF (0).*

Check fluid resistivity, page 13.

Clean the packing rod cavity.

Replace the packing rod. See page

28.

Be sure the plug is in place on the back of the turbine alternator housing. Remove and test the turbine

alternator. See page 31.

Turn ON (I).

Operator gets mild shock.

No power.

Operator not grounded or is near ungrounded object.

Gun not grounded.

Replace power supply. See page 30.

See Grounding on page 11.

Operator gets shock from workpiece. Workpiece not grounded.

See Check Electrical Grounding on

page 12 and Test Gun Resistance on page 17.

Resistance must be 1 megohm or less. Clean workpiece hangers.

* ES indicator light is off when the gun is triggered.

22 309291L

Repair

Repair

Pressure Relief Procedure

3.

Trigger the gun into a grounded metal waste container to relieve the fluid pressure.

WARNING

Pressurized Equipment Hazard

The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from electric shock, accidental spray from the gun, splashing fluid, or moving parts, follow the

Pressure Relief Procedure whenever you:

• are instructed to relieve the pressure

• stop spraying

• check or service any of the system equipment

• or install or clean the fluid nozzle.

1.

Turn the ES ON/OFF valve OFF.

ti1276a

4.

Open the pump drain valve, having a waste container ready to catch the drainage. Leave the pump drain valve open until you are ready to spray again.

ti1290a

5.

If the nozzle or hose is completely clogged or pressure is not fully relieved, slowly loosen the hose end coupling. Now clear the nozzle or hose.

ti1273a

2.

Turn off the air bleed valves to the fluid source and to the gun.

ti1289a t

309291L 23

Repair

Prepare the Gun for Service

WARNING

Electric Shock Hazard

Installing and repairing this equipment requires access to parts that may cause electric shock or other serious injury if the work is not performed properly. Do not install or service this equipment unless you are trained and qualified.

WARNING

Pressurized Equipment Hazard checking or servicing any part of the system and whenever you are instructed to relieve the pressure.

To reduce the risk of injury, follow the Pres-

sure Relief Procedure on page 23 before

Check all possible remedies in Troubleshooting

before disassembling the gun.

• Use a vise with padded jaws to prevent damage to plastic parts.

• Lubricate the power supply o-ring (18a) and some packing rod parts (26) with dielectric grease (40), as specified in the text.

• Lightly lubricate o-rings and seals with non-silicone grease. Order Part No. 111265 Lubricant. Do not over-lubricate.

• Only use genuine Graco parts. Do not mix or use parts from other PRO Gun models.

• Air Seal Repair Kit 244781 is available. The kit must be purchased separately. Kit parts are marked with an asterisk, for example (6*).

• Fluid Seal Repair Kit 244911 is available. The kit must be purchased separately. Kit parts are marked with a double asterisk, for example (5**).

1.

Flush the gun, page 15.

2.

Relieve the pressure, page 23.

3.

Disconnect the gun air and fluid lines.

4.

Remove the gun from worksite. Repair area must be clean.

24 309291L

Repair

Air Cap/Nozzle Replacement

CAUTION

Hold the front end of the gun up and trigger the gun while removing the nozzle to help drain the gun and prevent any paint or solvent left in the gun from entering the air passages.

1.

Prepare gun for service, page 24.

2.

Remove the retaining ring (27) and air cap (9). See

F IG . 9..

3.

Point gun up and squeeze trigger while removing the fluid nozzle (7) assembly with the multi-tool (37).

27

27a*

9

7

37

WARNING

Fire, Explosion, and Electric Shock Hazard

The nozzle contact ring (7a) is a conductive contact ring, not a sealing o-ring. To reduce the risk of sparking or electric shock, do not remove the nozzle contact ring (7a) except to replace it and never operate the gun without the contact ring in place. Do not replace the contact ring with anything but a genuine

Graco part.

Use non-silicone grease, Part No. 111265, on the small o-ring (7b). Do not over-lubricate. Do not lubricate the contact ring (7a).

4.

Lightly lubricate the o-ring (7b). . Install it and the contact ring (7a) on the nozzle (7).

Make sure the electrode needle (29) is finger-tight (page

26).

5.

Trigger gun while installing the fluid nozzle (7) with the multi-tool (37). Tighten until the fluid nozzle seats in the gun barrel (1/8 to 1/4 turn past hand-tight).

6.

Install the air cap (9) and retaining ring (27). Make sure the u-cup (27a*) is in place with the lips facing forward.

7.

Test gun resistance, page 17.

7a

7b

Fig. 9. Air Cap/Nozzle Replacement ti1501a

309291L 25

Repair

Electrode Replacement

1.

Prepare the gun for service, page 24.

2.

Remove the air cap and nozzle, page 25.

3.

Unscrew the electrode (29) with the multi-tool (37).

Hold the packing rod end (26h) to prevent it from

turning. See F IG . 10..

CAUTION

To avoid damaging the plastic threads, be very careful when installing the electrode.

4.

Apply low-strength (purple) Loctite

®

or equivalent thread sealant to the electrode and packing rod threads. Install the electrode finger-tight. Do not overtighten.

5.

Install the fluid nozzle and air cap, page 25.

6.

Test gun resistance, page 17.

Fig. 10. Electrode Replacement

37 t i1502a

26 309291L

Fluid Packing Removal

1.

Prepare the gun for service, page 24.

2.

Remove the air cap and fluid nozzle, page 25.

3.

Remove the electrode, page 26.

4.

Remove the trigger screws (8) and trigger (30). See

F IG . 11.

5.

Remove the packing rod (26), using the multi-tool

(37).

CAUTION

Clean all parts in non-conductive solvent compatible with the fluid being used, such as xylol or mineral spirits. Use of conductive solvents can cause the gun to malfunction.

6.

Check all parts for wear or damage and replace if necessary.

30

Fig. 11. Fluid Packing Removal

37

8

TI1549A

Repair

309291L 27

Repair

Packing Rod Repair

You may replace the packing rod as individual parts or as an assembly. The assembly is pre-adjusted at the factory.

Before installing the fluid packing rod into the gun barrel, make sure the internal surfaces of the barrel are clean.

Remove any residue with a soft brush or cloth. Check the inside of the barrel for marks from high voltage arcing. If marks are present, replace the barrel.

To assemble the individual parts:

1.

Place the packing nut (26e) and seal (26b**) on the fluid rod (26h). Flats on the packing nut must face the back of the fluid rod. The seal o-ring must face

away from the packing nut. See F IG . 12.

2.

Fill the inner cavity of the spacer (26g**) with dielectric grease (40). Place the spacer on the fluid rod

(26h) in the direction shown. Generously apply dielectric grease to the outside of the spacer.

3.

Place the fluid packing (26c**), rod packing (26d**), and housing (26f) on the packing rod (26h) .

4.

Lightly tighten the packing nut (26e). The packing nut is properly tightened when there is 3 lb (13.3 N) of drag force when sliding the packing housing (26f) assembly along the rod. Tighten or loosen the packing nut as needed.

5.

Install the o-ring (26a**) on the outside of housing

(26f). Lubricate the o-ring with non-silicone grease,

Part No. 111265. Do not over-lubricate.

6.

Install the spring (4) against the nut (E) as shown.

7.

Install the packing rod assembly (26) into the gun barrel. Using the multi-tool (37), tighten the assembly until just snug.

8.

Install the trigger (30) and screws (8).

9.

Install the electrode, page 26.

10. Install the nozzle and air cap, page 25.

11. Test gun resistance, page 17.

4

E

26h

TI1550A

**26c

**26d

**26g

**26b

26e

26f

**26a

Fig. 12. Packing Rod

28 309291L

Repair

Barrel Removal Barrel Installation

1.

Prepare the gun for service, page 24.

2.

Carefully loosen the nut (32) from the bracket fluid fitting (13). Pull the tube (14) out of the fitting. Make sure both ferrules and the nut stay with the tube.

3.

Loosen the three screws (11).

1.

Be sure the gasket (10*) is in place. Make sure the air holes are aligned properly. Replace if damaged.

See F IG . 14..

2.

Place the barrel (16) over the power supply (18) and onto the gun handle (17).

3.

Tighten the three screws (11) oppositely and evenly

(about a half turn past snug).

CAUTION

To avoid damaging the power supply (18), pull the gun barrel straight away from the gun handle. If necessary, gently move the gun barrel from side to side to free it from the gun handle.

4.

Hold the gun handle (17) with one hand and pull the

barrel (16) straight off the handle. See F IG . 13..

CAUTION

Do not over-tighten the screws (11).

4.

Assemble the fluid tube (14) into the bracket fitting

(13). Ensure that the ferrules are in place. Tighten the nut (32).

5.

Test gun resistance, page 17.

13

32

14

11

16

*10

11

18

16 ti1503a

17

Fig. 13. Barrel Removal ti1504a

Fig. 14. Barrel Installation ti1535a

309291L 29

Repair

Power Supply Removal and

Replacement

• Inspect the gun handle power supply cavity for dirt or moisture. Clean with a clean, dry rag.

• Do not expose gasket (10) to solvents.

1.

Prepare gun for service, page 24.

2.

Remove the barrel (16), page 29.

7.

Lubricate the alternator o-ring (19a*) with non-silicone grease, Part No. 111265. Do not over-lubricate.

8.

Lubricate the power supply o-ring (18a*) with dielectric grease (40).

9.

Insert the power supply/alternator assembly in the gun handle (17). Make sure the ground strips make contact with the handle.

10. Install the barrel (16), page 29.

11. Test gun resistance, page 17.

CAUTION

Be careful when handling the power supply (18) to avoid damaging it.

19e

GG

19

*19a

*10

3.

Grasp the power supply (18) with your hand. With a gentle side to side motion, free the power supply/alternator assembly from the gun handle (17),

then carefully pull it straight out. See F IG . 15..

4.

Disconnect the 3-wire connector (GG) from the power supply. Slide the alternator up and off the power supply. Inspect the power supply and alternator for damage.

5.

Check the power supply resistance, page 18.

Replace if necessary.

Before installing the power supply, make sure the o-rings (18a*, 19a*), spring (18b), and pads (19e) are in place.

6.

Connect the 3-wire connector (GG). Slide the alternator (19) down onto the power supply (18).

16

18

*18a

Fig. 15. Power Supply

18b ti1534a

30 309291L

Repair

Turbine Alternator Removal and

Replacement

Replace turbine alternator bearings after 2000 hours of operation. Order Part No. 223688 Bearing Kit.

1.

Prepare gun for service, page 24.

2.

Remove the power supply/alternator assembly,

page 30.

3.

Disconnect the alternator from the power supply,

page 30.

4.

Measure resistance between the two outer terminals of the 3-wire connector (GG); it should be

2.5-3.5 ohms. If outside this range, replace the alternator coil.

5.

Follow the bearing replacement procedure in the bearing kit manual 308034.

6.

Install the alternator on the power supply, page 30.

7.

Install the power supply/alternator assembly, page

30.

309291L 31

Repair

Fan Air Adjustment Valve Repair

1.

Prepare the gun for service, page 24.

2.

Place a wrench on the flats of the valve assembly

(20) and unscrew it from the handle (17).

You may replace the valve as an assembly (go to

step 9) or as individual parts (steps 3-9).

3.

Remove the retaining ring (20a). See F IG . 16..

4.

Turn the valve stem (20d) counterclockwise until it comes free from the valve housing (20c).

5.

Remove the o-ring (20b).

6.

Clean all parts and inspect for wear or damage.

Use non-silicone grease, Part No. 111265. Do not over-lubricate.

7.

When reassembling the fan air valve (20), lightly lubricate the valve threads and screw the stem (20d) fully into the housing (20c) until bottomed. Install the o-ring (20b*), lubricate, and unscrew the valve stem until the o-ring enters the housing.

8.

Reassemble the retaining ring (20a). Unscrew the valve stem from the housing until it is stopped by the retaining ring.

9.

Screw the valve assembly (20) into the gun handle, using a wrench on the flats of the housing. Torque to

15-25 in-lb (1.7-2.8 N•m).

20d

TI1487A

20b*

20a

20c

Fig. 16. Fan Air Adjustment Valve

32 309291L

Repair

Fluid Adjustment Valve Repair

1.

Prepare the gun for service, page 24.

2.

Remove the fluid adjustment valve (25). It can only

be replaced as a complete assembly. See F IG . 17..

3.

Screw the valve (25) into the gun handle. Torque to

15-25 in-lb (1.7-2.8 N•m).

25

4.

Remove the air valve (21) with a pliers. Inspect the rubber sealing surface and replace the air valve if damaged.

CAUTION

When removing the air valve (21) be careful not to damage the seat area.The rubber seal is not removable.

5.

Inspect the u-cup (6*). Do not remove the u-cup unless damaged. If removed, install the new one with its lips facing into the gun handle (17).

6.

Install the air valve (21) and spring (15) into the gun handle (17).

7.

Install the fluid adjustment valve (25). Torque to

15-25 in-lb (1.7-2.8 N•m).

8.

Install the barrel, page 29.

TI1536A

Fig. 17. Fluid Adjustment Valve

Air Valve Repair

1.

Prepare the gun for service, page 24.

2.

Remove the barrel, page 29.

3.

Remove the fluid adjustment valve (25) from the

handle (17). Remove the spring (15). See F

IG

. 18..

CAUTION

Clean all parts in non-conductive solvent compatible with the fluid being used, such as xylol or mineral spirits. Use of conductive solvents can cause the gun to malfunction.

*6

Fig. 18. Air Valve

17

TI1551A

21

15

25

309291L 33

Repair

Atomizing Air Restrictor Valve

Removal and Replacement

4.

Torque the valve housing (23a) to 15-20 in-lb

(1.7-2.3 N•m).

1.

Prepare the gun for service, page 24.

2.

Remove the atomizing air restrictor valve (23).

Inspect the o-ring (23c*). Replace if necessary. See

F IG . 19..

3.

Install a new atomizing air restrictor valve (23), or disassemble and replace parts individually. The valve protrusion must be oriented to clear the air valve (21) shaft.

If the atomizing air valve is not desired, install the supplied plug (47).

Fig. 19. Atomizing Air Valve

23d

TI1533A

23c*

23a

47

23b

34 309291L

Repair

ES ON/OFF Valve Repair

1.

Prepare the gun for service, page 24.

2.

Loosen the screw (48). Remove the valve.

3.

Lubricate the o-rings (22a* and 22b*) with non-silicone grease, Part No. 111265. Do not over-lubricate.

CAUTION

Do not over-lubricate parts. Excessive lubricant on the o-rings can be pushed into the gun air passage and blemish the finish on the workpiece.

4.

Clean and inspect parts for damage. Replace if necessary.

The protrusion on the retainer plate (22d) must point upward.

5.

Reinstall the valve. Torque the screw (48) to 15-25 in-lb (1.7-2.8 N•m).

22f

22g

22b*

22e

22d

22a*

22c

48

TI1488A

Fig. 20. ES ON/OFF Valve

309291L 35

Parts

Parts

Part No. 244399 20 kV Electrostatic Gun, Series C

25 (Ref)

29

See page 37 for detail views of the alternator (19), fan adjustment

valve (20), ES ON/OFF valve (22), and packing rod (26).

22

20

19e

19

19a*

28

17

21***

15

25 ti1266a

*18a

18b

18

11

11

23c*

23a

4

16

26

**5

1

*10 *6

8

30

23d

24a*

24

13

23b

47

35

27

27a*

9

7

7a

7b

14

32 **31

38

39

37

36 ti1496b

36 309291L

Ref. No. 19: Alternator

19a*

19b

19b

TI1481a

20a

Ref. No. 20: Fan Adjustment Valve

20d

20b*

20c

TI1487A

Parts

19e

19d 19c

Ref. No. 22: ES ON/OFF Valve

22g

22d

22f

22c

TI1488A

22b*

22e

22a*

48

Ref. No. 26: Packing Rod

26e

26d**

26c**

**26b

26f

26g**

26a**

26h

TI1497a

309291L 37

Parts

Ref.

No.

Part No. Description

1

7

110078 FITTING, tube, fluid; includes one

4 each of items 31 and 32

185111 SPRING, compression

5** 185120 SPACER, fluid; nylon

6* 188749 PACKING, u-cup, air valve;

UHMWPE

197266 NOZZLE; 1.5 mm orifice; includes items 7a and 7b

7a 111261 .O-RING, conductive

7b 111507 .O-RING; fluoroelastomer

8 197369 SCREW, trigger

9 197477 AIR CAP

10* 197517 GASKET, barrel

11 197518 SCREW; socket-hd;

10-24 x 3/4 in. (19 mm)

13 15M678 BRACKET, inlet, fluid

14 197589 TUBE, fluid

15 185116 SPRING, compression

16 244396 BARREL, gun

17 245289 HANDLE, gun (includes item 28)

18 244539 POWER SUPPLY, 20 kV; includes items 18a-18b

18a* 103337 .O-RING; fluoroelastomer

18b 197624 .SPRING, compression

19 244555 TURBINE, alternator; includes items 19a-19e

19a* 110073 .O-RING; fluoroelastomer

19b 223688 .BEARING KIT; includes front and rear bearings and fan

19c 244577 .COIL

19d 111745 .RING, retaining

19e 198821 .PAD, pressure

20 244556 VALVE, adjustment, fan; includes items 20a-20d

20a 101021 .RING, retaining

20b* 106560 .O-RING; fluorocarbon

20c 197566 .HOUSING, fan valve

20d 197567 .STEM, fan valve

21*** 244557 VALVE, air

22 244558 VALVE, electrostatics, ON/OFF; includes items 22a-22g

22a* 111516 .O-RING; CV75

22b* 113137 .O-RING; fluoroelastomer

22c 198403 .SHAFT, valve

22d 198404 .PLATE, retaining

22e 198453 .WASHER

22f 198464 .PIN

22g 276753 .KNOB

23 244559 VALVE, air, atomizing; includes items 23a-23d

23a 197594 .HOUSING, valve

23b 197591 .SHAFT

Qty

1

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

3

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

Ref.

No.

Part No. Description

23c* 168518 .O-RING; fluoroelastomer

23d 101021 .RING, retaining

24 249323 VALVE, exhaust; includes item

24a

24a* 112085 .O-RING; fluorocarbon

25 244593 VALVE, adjustment, fluid

26 244598 ROD, packing; includes items

26a-26h

26a** 111316 .O-RING; fluoroelastomer

26b** 116905 .SEAL

26c** 178409 .PACKING, fluid; UHMWPE

26d** 178763 .PACKING, rod; acetal homopolymer

26e 185488 .NUT, packing

26f 185495 .HOUSING, packing

26g** 186069 .SPACER, packing; acetal

26h 244694 .ROD, packing

27 244927 RING, retaining, air cap; includes item 27a

27a* 198307 .PACKING, u-cup

28 276695 HOOK

29****276697 NEEDLE, electrode

30 276698 TRIGGER

31** 110077 FERRULE, tube, fluid

32 110079 NUT, tube, fluid

35 244834 SWIVEL, air; 1/4 npsm(m); left-hand threads

36 107460 WRENCH, ball end

37 276741 MULTI-TOOL

38 185103 TUBE, exhaust

39 110231 CLAMP

40 116553 GREASE, dielectric, tube (not shown)

41 244914 COVER, gun; box of 10 (not shown)

42

179791 TAG, warning (not shown)

43 ▲ 180060 SIGN, warning (not shown)

47 197967 PLUG

48 198058 SCREW, cap, socket hd

Qty

2

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

1

* Included in Air Seal Repair Kit 244781.

** Included in Fluid Seal Repair Kit 244911.

*** Rubber seal is not removable.

**** Optional replacement Electrode Needle 277060 is available for abrasive materials.

Replacement Warning labels, signs, tags, and cards are available at no cost.

38 309291L

Accessories

Accessories

Air Line Accessories

AirFlex

Flexible Grounded Air Hose

100 psi (7 bar, 0.7 MPa) Maximum Working Pressure

0.315 in. (8 mm) ID; 1/4 npsm(f) x 1/4 npsm(f) left-hand thread. Use for maximum flexibility.

244963

244964

244965

244966

244967

244968

244969

6 ft (1.8 m)

15 ft (4.6 m)

25 ft (7.6 m)

36 ft (11 m)

50 ft (15 m)

75 ft (23 m)

100 ft (30.5 m)

Standard Grounded Air Hose

100 psi (7 bar, 0.7 MPa) Maximum Working Pressure

0.315 in. (8 mm) ID; 1/4 npsm(f) x 1/4 npsm(f) left-hand thread

223068

223069

223070

223071

223072

223073

223074

6 ft (1.8 m)

15 ft (4.6 m)

25 ft (7.6 m)

36 ft (11 m)

50 ft (15 m)

75 ft (23 m)

100 ft (30.5 m)

Bleed-Type Master Air Valve

300 psi (21 bar, 2.1 MPa) Maximum Working Pressure

Relieves air trapped in the air line between this valve and the pump air motor when closed.

107141 3/4 npt

Air Line Shutoff Valve

150 psi (10 bar, 1.0 MPa) Maximum Working Pressure

For turning air to gun on or off.

224754 1/4 npsm(m) x 1/4 npsm(f) left-hand thread.

Air Line Quick Disconnect

112534 Swiveling quick disconnect replaces standard air inlet swivel.

Air Hose Adapter Nipple

185493 Use to connect multiple air hoses. 1/4 npt x

1/4 npsm left-hand thread.

Non-Swivel Air Inlet Fitting

185105 Replaces standard swivel. Left-hand thread.

Extended Air Inlet Fitting

189191 Replaces standard swivel to provide extended handle grip area. Left-hand thread.

Fluid Line Accessories

Fluid Hose

225 psi (14 bar, 1.4 MPa) Maximum Working Pressure

FM Approved; nylon; 3/8 npsm(fbe)

215637

215638

1/4 in. (6 mm) ID x 25 ft (7.6 m)

1/4 in. (6 mm) ID x 50 ft (15.2 m)

Fluid Shutoff/Drain Valve

500 psi (35 bar, 3.5 MPa) Maximum Working Pressure

For turning fluid on or off to the gun and for relieving fluid line pressure at the pump.

208630 1/2 npt(m) x 3/8 npt(f); carbon steel and

PTFE; for non-corrosive fluids

Fluid Swivel

5800 psi (405 bar, 40 MPa) Maximum Working Pressure

115898 1/4 npsm(m) x 1/4 npsm(f)

309291L 39

Accessories

Gun Accessories

Gun Repair Kits

244781

244911

Air Seal Repair Kit

Fluid Seal Repair Kit

Round Pattern Kits

Consists of fluid tip, diffuser and air cap.

245217

245219

4-6 in. (102-152 mm) diameter

8-10 in. (203-254 mm) diameter

Push/Pull Fan Air Valve

244912 For quick change of fan size.

ES Always On Kit

244913 Replaces inlet fitting with ball valve to shut off air during flushing. Converts ES ON/OFF valve to always ON condition.

Handle Grips

245263

245264

Medium Grip

Large Grip

Gun Washer Kit

245270 Use to convert Graco gun washers so they can clean PRO Xs2 air spray guns.

Pressure Cups

Includes air regulators for gun atomization air and supply air to pressure cup.

244731

244732

1 Quart (0.95 Liter)

2 Quart (1.90 Liter)

Gun Valve Lubricant

111265 4 oz (113 g) tube of sanitary (non-silicone) lubricant for fluid seals and wear areas.

Alternator Bearing Kit

223688 To repair the turbine alternator.

Cleaning Brush

105749 For cleaning air cap and fluid nozzle.

Abrasive Material Electrode Needle

277060 Optional replacement Electrode Needle is available for abrasive materials.

Miscellaneous Accessories

Ground Wire and Clamp

222011 For grounding pump and other components and equipment in the spray area.

12 gauge, 25 ft (7.6 m).

Megohmmeter

241079 500 Volt output; 0.01-2000 megohms.

Not for use in hazardous areas.

Paint Resistance Meter

722886 Use with 722860 Paint Probe to measure resistance of paint.

Not for use in hazardous areas.

Paint Probe

722860 Use with 722886 Paint Resistance Meter to measure resistance of paint.

Not for use in hazardous areas.

Safety Warning Signs

180060 English Warning Sign. FM Approved. Available at no charge from Graco.

Instruction Signs

198309

198319

English Setup Instructions.

English Daily Care Instructions.

Electrostatic Conductive Gloves (box of 12)

117823

117824

117825

Small

Medium

Large

40 309291L

Technical Data

Technical Data

Category

Maximum Working Fluid Pressure

Maximum Working Air Pressure

Minimum Air Pressure at Gun Inlet

Maximum Fluid Operating Temperature

Paint Resistivity Range

Short Circuit Current Output

Voltage Output

Sound Power (measured per ISO Standard 9216)

Sound Pressure (measured 1 m from gun)

Air inlet fitting, left-hand thread

Fluid inlet fitting

Gun Weight

Gun Length

Wetted Parts

Data

100 psi (0.7 MPa, 7 bar)

100 psi (0.7 MPa, 7 bar)

40 psi (0.28 MPa, 2.8 bar)

120

°

F (48

°

C)

3 megohm-cm to infinity

125 microamperes

20 kV at 40 psi (0.28 MPa, 2.8 bar): 90.4 dB(A) at 100 psi (0.7 MPa, 7 bar): 105.4 dB(A) at 40 psi (0.28 MPa, 2.8 bar): 87 dB(A) at 100 psi (0.7 MPa, 7 bar): 99 dB(A)

1/4 npsm(m)

3/8 npsm(m)

23.5 oz (668 g)

8.6 in. (21.8 cm)

Stainless Steel, Nylon, Acetal, Ultra-High Molecular

Weight Polyethylene, Fluoroelastomer, PEEK, Tungsten

Wire, Polyethylene

Loctite

®

is a registered trademark of the Loctite Corporation.

309291L 41

Graco Standard Warranty

Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by

Graco, Graco will, for a period of twelve months or two thousand hours of operation from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. However, any deficiency in the barrel, handle, trigger, hook, internal power supply, and alternator (excluding turbine bearings) will be repaired or replaced for thirty-six months or six thousand hours of operation from the date of sale. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco's written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by

Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.

The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT

NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer.

Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.

Graco Information

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:

1-800-328-0211 Toll Free

612-623-6921

612-378-3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

MM 309291

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.graco.com

309291L

8/2007

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