Graco 3A5540C, Reactor 2 App Instructions


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Graco 3A5540C, Reactor 2 App Instructions | Manualzz

Instructions

Reactor

®

2 App Installation Kit

For Reactor 2 Electric and Hydraulic Systems

3A5540C

EN

For remotely changing system settings on Graco Reactor 2 E-30, E-XP2, H-30, H-40, H-50,

H-XP2, and H-XP3 systems. For professional use only.

Models: 25D612, 25E656

Important Safety Instructions

Read all warnings and instructions in this manual and in the Reactor

®

2 manual. Save all instructions.

IMPORTANT

By operating your Reactor 2 system with the cellular module installed, you are accepting the Graco Reactor

App Terms and Conditions and Software License

Agreement (“Terms”).

To review the Terms, install the Reactor App on your mobile device or visit www.graco.com.

2

Contents

Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Agency Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . 6

Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Mount Cellular Module . . . . . . . . . . . . . . . . . . . . 9

Update ADM Software . . . . . . . . . . . . . . . . . . . 10

Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Connect App to Reactor . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Reactor 2 App . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Cellular Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

View Cellular Screen . . . . . . . . . . . . . . . . . . . . . 13

Reset Reactor Key . . . . . . . . . . . . . . . . . . . . . . 13

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Disconnect Cellular Module . . . . . . . . . . . . . . . . 14

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Cellular Module and Antenna . . . . . . . . . . . . . . 15

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Technical Specifications . . . . . . . . . . . . . . . . . . . . 17

Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 18

Graco Information . . . . . . . . . . . . . . . . . . . . . . . . . 18

Models

Kit

25D612

25E656

Included Cellular Module

25M720

25E372

Description

3G cellular module, operational worldwide

LTE CAT-1 (4G) cellular module, only operational in the United States and Canada

Related Manuals

Manual in

English

333023

333024

334945

334946

Description

Reactor 2 E-30 and E-XP2 Proportioning Systems

(Operation)

Reactor 2 E-30 and E-XP2 Proportioning Systems

(Repair-Parts)

Reactor 2 Hydraulic Proportioning Systems

(Operation)

Reactor 2 Hydraulic Proportioning Systems

(Repair-Parts)

3A5540C

Agency Approvals

Agency Approvals

NOTE: Cellular module kit 25M833 contains Part 25M720. Cellular module kit 25E658 contains Part 25N372.

Description

MODULE, cellular, worldwide (25M720)

Approvals

MODULE, cellular, United States and Canada only

(25N372)

3A5540C 3

4

Warnings

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks.

When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings.

Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

WARNING

ELECTRIC SHOCK HAZARD

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

EQUIPMENT MISUSE HAZARD

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See

Technical Specifications in all equipment manuals.

Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Specifications

in all equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about your material, request Safety Data Sheets (SDSs) from distributor or retailer.

• Do not leave the work area while equipment is energized or under pressure.

• Turn off all equipment and follow the Pressure Relief Procedure when equipment is not in use.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work area.

• Comply with all applicable safety regulations.

MOVING PARTS HAZARD

Moving parts can pinch, cut or amputate fingers and other body parts.

• Keep clear of moving parts.

• Do not operate equipment with protective guards or covers removed.

• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment, follow the Pressure Relief Procedure and disconnect all power sources.

3A5540C

Warnings

3A5540C 5

6

Typical Installation

Typical Installation

B

C

D

AA

A

CA

E

F IG . 1: Typical Reactor App Cell Module Installation (Reactor 2 Electric Shown)

F

WLD

3A5540C

ADM

C D A

Typical Installation

B

AA

F

WLD

E

F IG . 2: Typical Reactor App Cell Module Installation (Reactor 2 Electric Shown)

Ref.

C

CA*

Description

A

AA

Cellular Module

Cellular Module Nuts

ADM* Advanced Display Module

B Antenna

Bracket

Bracket Screws

Ref.

D

E

F*

*

Description

Cellular Module CAN Cable

CAN Cable Tee

TCM CAN Cable

Included with Reactor 2 proportioner.

3A5540C 7

Overview

Overview

To avoid injury due to unexpected machine operation initiated by remote controller, disconnect the cellular module from the system prior to troubleshooting. See

Disconnect Cellular Module , page 14.

The Reactor 2 App allows the Graco Reactor 2 to be monitored and operated remotely. The Reactor 2 is intended to be controlled by an on-site operator. In any lock-out, tag-out procedure, take into consideration the potential for changes to the Reactor 2 settings due to remote operation.

8 3A5540C

Installation

Installation

Mount Cellular Module

1.

2.

Shut down the system. See your Reactor operation manual for shutdown instructions.

Disconnect incoming power at the source.

3.

Open the top and bottom door latches to the electrical cabinet.

4.

Open the electrical cabinet.

5.

Inside the electrical cabinet, remove the TCM CAN cable from the TCM. Install the CAN cable tee (E).

See , page 5.

6.

Install the TCM CAN cable (F) and the cellular module CAN cable (D) onto the cable tee (E).

7.

Using a Phillips screwdriver, loosen the four ADM mounting screws (MS) in the inside of the cabinet door.

SB

MS ti32875a

F IG . 3

8.

Lift up the ADM and pull it away from the Reactor to unseat the mounting screws. For easy reassembly, leave the loosened screws attached to the ADM.

9.

Gently lower the ADM until it is hanging from the

TCM CAN cable (F). This exposes four shroud bolts

(SB). See F IG . 3.

10. Remove the four bolts (SB) attaching the shroud to the Reactor frame. The door latches will hold the plastic shroud in place.

11. Slide the unattached end of the cellular module

CAN cable (D) through the grommet in the electrical cabinet door.

12. Gently pull back the bottom inside corner of the shroud to access the unattached end of the cellular

CAN cable.

13. Slide the CAN cable to the top inside corner of the electrical cabinet door.

NOTE: To minimize cable strain during door operation, locate the CAN cable as close to the corner of the electrical cabinet door as possible.

14. Remove the two screws (CA) on the left side of the

Reactor electrical cabinet.

NOTE: For units with Graco InSite, remove both the mounting screws and the InSite module. Set aside.

15. Place the cellular module mounting bracket (C) over the exposed electrical cabinet holes. Reinstall the screws (CA).

NOTE: For units with Graco InSite, reinstall the InSite module over the same holes but on top of the cellular module mounting bracket.

16. Install the antenna (B) onto the cellular module (A).

Tighten by hand.

17. Install the cellular module (A) onto the mounting bracket (C) weld studs. Fully tighten the nuts (AA).

18. Connect the unattached end of the cellular module

CAN cable (D) to the cellular module (A).

NOTE: Leave enough slack in the cable so that the door swings freely. Check both ends of the cable for slack so the cable is not stressed during door operation

19. Reinstall the shroud bolts (SB).

20. During first use, complete Update ADM Software , page 10.

21. Remount the ADM using the four ADM mounting screws (MS). Tighten the screws fully.

22. Close the cabinet door and tighten the door latches.

3A5540C 9

Installation

Update ADM Software

1.

Shut down system. See your Reactor operation manual for shutdown instructions.

2.

Open the top and bottom door latches to the electrical cabinet.

3.

Open the electrical cabinet. Using a Phillips screwdriver, loosen the four ADM mounting screws in the inside of the cabinet door.

4.

Lift up the ADM and pull it away from the Reactor to unseat the mounting screws. For easy reassembly, leave the loosened screws attached to the ADM.

5.

Remove the token access panel on the back of the

ADM.

6.

Insert and press the software upgrade token firmly into the slot.

NOTE: There is no preferred orientation of the token.

7.

Turn on the system power.

NOTICE

A status is shown while software is updating to indicate progress. To prevent corrupting the software load, do not remove the token until the status screen disappears.

NOTE: When the ADM display turns on, you may see the following screens:

First:

Software is checking which modules will take the available updates.

Second:

Status of the update with approximate time until completion.

Third:

Updates are complete.

Icon indicates update success/failure. See the following table.

Icon Description

Update successful.

Update unsuccessful.

Update complete, no changes necessary.

Modules were updated or didn’t require an update; however, one or more modules need to be updated manually with a token.

8.

Remove the software update token.

9.

Replace the token access panel.

10. Remount the ADM using the four ADM mounting screws. Tighten the screws fully.

11. Close and lock and the cabinet door with the door latches.

12. Press to continue to the operation screen.

10 3A5540C

Setup

Setup

Download the Graco Reactor app on the Apple App

Store

®

or the Android Google Play

store.

1.

Open the Reactor App on your smartphone.

2.

Read and accept the Terms of Use and data usage notification.

3.

Review the app tutorial.

Connect App to Reactor

1.

On the Reactor ADM, press setup mode.

to enter the

2.

Press

5).

to go to the Cellular screen (see F IG .

NOTE: Before connecting the Reactor to an app for the

first time, Reset Reactor Key . See page 13.

3.

To connect the app to the Reactor, scan the code.

a.

Select the Scan code button on the app. (See

F IG . 4.) b.

Using the app and your smartphone camera, scan the code displayed on the ADM Cellular screen.

4.

If you have trouble scanning the code, type in the

IMEI and the key instead.

a.

Select Type in IMEI and key. (See F IG . 4.) b.

Enter the Reactor IMEI found on the ADM

Cellular screen.

c.

Enter the Reactor key found on the ADM

Cellular screen.

d.

Select the Connect button on the app.

F IG . 4: Connect Screen in App

3A5540C 11

Operation

Operation

Reactor 2 App

G

H J

K

L

M

N

P

R

S

T

W

Y

Ref.

Description

L

M

N

P

R

G

H

J

K

Reactor Status

Reactor Name

Menu

Reactor Power Switch

Heat Zone Settings

Heat Zone On/Off

Heat Zone Actual Temperature

Heat Zone Temperature Setpoint

Proportioner Start/Stop Switch

12

U

Ref.

Description

V

S

T

U*

V

W

Y

Proportioner Mode (Spray, Jog, Park)

Pump Pressure

Pump Pressure Setpoint

Material Usage

Cycle Count

Reset Cycle Count

* Not available with Reactor 2 Hydraulic systems.

3A5540C

Cellular Screen

Cellular Screen

F IG . 5: ADM Cellular Screen

Use this screen to connect the Reactor 2 app to the

Reactor, determine the cellular signal strength, or reset the Reactor Key.

Reset Reactor Key

Resetting your Reactor Key prevents other users from remotely changing or viewing Reactor settings without first reconnecting to the Reactor.

View Cellular Screen

1.

On the Reactor ADM, press setup mode.

to enter the

1.

On the Reactor ADM Cellular screen, press to reset the Reactor key.

2.

Press to go to the Cellular screen.

2.

Press to confirm resetting the Reactor key.

3.

Reconnect your app to the Reactor. See Connect

App to Reactor , page 11.

NOTE: After resetting your Reactor key, all operators using the Graco Reactor 2 app must reconnect to the

Reactor.

NOTE: For security of wireless control, change the

Reactor key on a regular basis and whenever there is a concern about unauthorized access.

3A5540C 13

Troubleshooting

Troubleshooting

For information on troubleshooting a Reactor, refer to the Reactor repair manual.

Disconnect Cellular Module

NOTE: Before troubleshooting the Reactor, disconnect the cellular module (A). The Reactor 2 App cannot change Reactor 2 settings while the cellular module is disconnected.

1.

Shut down system. See your Reactor 2 operation manual for shutdown instructions.

2.

Disconnect incoming power at the source.

3.

Disconnect the cellular module CAN cable (D) from the cellular module (A).

Problem Cause Solution

No module status LEDs are illuminated.

No network connection.

No power to cellular module.

Turn Reactor proportioner on.

Ensure cellular module is properly

installed. See Installation , page 9.

Still establishing cellular connection.

Wait a few minutes for the unit to establish a connection.

Unable to establish cellular connection.

To establish cellular connection, move system to a location with cellular service.

Network is connected, but there is no server connection.

Cellular module software is incorrect. Go to ADM Advanced Software screen and confirm that software is correct. If it is not, update the ADM software.

Server is not responding.

Mount accessory antenna 25D878 on the outside of your trailer.

Wait a few minutes for the unit to establish a connection.

14 3A5540C

Parts

Cellular Module and Antenna

Parts

5

6

3

4

7

8

Ref.

Part

1

2

Description

25M831 BRACKET

Qty.

25M833 KIT, cellular module, worldwide 1

25E658 KIT, cellular module, United States 1 and Canada only

25M828 ANTENNA, paddle

127158 NUT, 8-32

121002 CABLE, can

124654 TEE, CAN

25M832 TAG, agreement (not shown)

17E206 TOKEN, Reactor 2

Electric/Hydraulic (not shown)

1

1

1

1

2

1

1

WLD

Accessories

Part Description

25D878 KIT, antenna, external use (not shown)

3A5540C 15

Parts

16 3A5540C

Technical Specifications

Technical Specifications

Cellular Module (25M720)

FCC/IC

Contains FCC ID

Contains IC ID (Industry Canada)

XPY1CGM5NNN

8595A-1CGM5NNN

The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Cellular Radio Data

Cellular Radio

Band Support

WCDMA/HSDPA/HSUPA Power Class u-blox SARA-U201

Band 19 (800 MHz)

Band 5 (850 MHz)

Band 8 (900 MHz)

Band 2 (1900 MHz)

Band 1 (2100 MHz)

Power Class 3 (24 dBm) for WCDMA/HSDPA/HSUPA mode

Cellular Module (25N372)

FCC/IC

Contains FCC ID

Contains IC ID (Industry Canada)

MCQ-XB3C1

RI7XE866A1NA

1846A-XB3C1

5131A-XE866A1NA

The enclosed device complies with Part 15 of the FCC Rules and with Industry Canada license-exempt RSS standard(s). Operation is subject to the following two conditions:(1) this device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.

Changes or modifications not expressly approved by the party responsible for compliance could void the user’s authority to operate the equipment.

Cellular Radio Data

Cellular Radio

Band Support

Telit LE866

Band 12 (700 MHz)

Band 4 (1700 MHz)

Band 2 (1900 MHz)

3A5540C 17

Graco Standard Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Information

For the latest information about Graco products, visit www.graco.com

.

For patent information, see www.graco.com/patents .

TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.

Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original instructions.

This manual contains English. MM 3A5540

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA

Copyright 2016, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.

www.graco.com

3A5540C, January 2019

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