Graco 3A1307A - Winch Kit for RoadLazer RoadPak Line Striping System Instructions

Instructions Winch Kit for RoadLazer™ RoadPak™ Line Striping System 3A1307A ENG Model 24G773 Important Safety Instructions For complete warnings and safety instructions see RoadLazer™ RoadPak™ Line Striper System manual. Save these instructions. The RoadPak Winch Kit is to be used as a safety device for the operator to lift the gun arm off the ground and slowly and safely drive out of the way of traffic to a safe place where the gun arm can properly be stowed for transporting. When the operator is not spraying, the vehicle should not be operated unless the gun arm is stowed in the proper position. See RoadLazer™ RoadPak™ Line Striper System manual. ti17103a Winch Kit Installation 1. Assemble adaptor bracket (1) to height adjustment bracket on both sides. Fasten with bolts (6), washers (7), and nuts (8). Torque to 28 ft-lb. 4. Slide winch arm bracket (3) into winch arm (2) and secure into place by tightening extension clamp (15) and inserting the safety pin. 6 7 15 3 1 7 ti17106a 2 8 5. Insert winch assembly into one of the adapter brackets (1) and secure with pin (9). ti17104a 2. Use four bolts and lock washers (supplied) to assemble winch (5) onto winch arm (2). 9 1 ti17108a 6. Install winch switch (20) and connector bracket (17) next to the battery on the RoadPak frame. Fasten with screws (16). 5 2 20 17 16 ti17105a 3. Use bolts, washers, and nuts (supplied) to assemble cable guide onto winch arm bracket (3). ti17109a ti17107a 7. Pull the wires of the winch control connector (19) through the hole of the connector bracket and fasten the connector to the bracket with screws (18). 3 18 19 ti17110a 2 3A1307A 8. Connect blue and yellow cables (21) from the winch terminals to blue and yellow color-coded terminals on winch switch terminal. 21 11. Plug in winch controller (19) to the connector and route to the cab of the vehicle. Properly protect and secure all wires to keep from damaging them during every day use. 12. Adjust the winch arm (3) so it is in line with the lifting point on the gun arm. Ensure the winch arm is secured by pinning it and tightening the extension clamp (15). 13. Use the buttons on the controller to lower the winch. Connect the winch hook (22) to the lifting point on the gun arm. ti17111a 9. Disconnect ground terminal on battery. Connect red and black cables (21) to red and black color-coded winch switch terminals. Attach the red cable from the winch control connector and power cable from the winch switch to the positive terminal on the battery. Then connect the black cable to the ground terminal on the battery. See Wiring Diagram, page 4. 22 10. Connect the green plugs from the winch control connector and the winch switch as showed in Wiring Diagram, page 4. ti17114a 14. When transporting the RoadPak system, the gun arm must be properly stowed (see manual 3A1214) and the winch arm must be adjusted to fit within the width of the vehicle. ti17112a 3A1307A 3 Wiring Diagram Wiring Diagram Black Blue Red - + Yellow Black Green Black Green ti17113a 4 3A1307A Parts List Parts List 23 22 5 2 13 3 14 14 15 19 14 11 20 12 9 16 18 10 17 1 21 6 8 ti17115a 7 Ref. 1 2 3 5 6 7 8 9 10 11 12 13 Part 16G688 24G839 24G841 16G458 101147 109570 801020 115473 186812 M71635 100678 111040 3A1307A Description Qty. BRACKET, adapter, winch, painted 2 ARM, winch, painted 1 BRACKET, arm, winch, painted 1 WINCH, RoadLazer 1 SCREW, cap, hex HD 4 WASHER, plain 8 NUT, lock, hex 4 PIN, hitch 2 CHAIN, ground 3.5 HP 2 CLAMP, hose 2 SCREW, cap hex HD 1 NUT, lock, insert, nylock, 5/16 1 Ref. 14 15 16 17 Part 100023 238813 107439 16H234 18 19 20 21 22 117501 16H069 16F346 16H070 16H068 23 16H067 Description Qty. WASHER, flat 6 CLAMP, extension 1 SCREW, mach, hex HD 4 BRACKET, mtg., connector, winch 1 ctrl SCREW, mach, slot hex wash HD 2 SWITCH, corded remote/plug in 1 SWITCH, winch, contactor 1 WIRE, assemblies, battery/winch 1 CONNECTOR, 1-3/8 in. eye dia., 1 carbiner CABLE, 3/16 in. dia., blue 1 5 Parts List All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice. Original instructions. This manual contains English. MM 3A1307 Graco Headquarters: Minneapolis International Offices: Belgium, China, Japan, Korea GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 Copyright 2010, Graco Inc. is registered to ISO 9001 www.graco.com 02/2011 6 3A1307A
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