Dee Zee DZ960051B Louvered Sport Bar Instructions
Dee Zee DZ960051B is an appearance accessory for accessorizing your vehicle. It is not to be relied upon as protection for the vehicle occupants in the event of an accident. The product is backed by industry-leading warranty programs. Regularly clean the product with a mild detergent to be entitled to the warranty. Avoid using abrasive cleaners.
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1-800-779-2102
DZ 960051B
Mon - Thurs 7:30am - 5:00pm | Friday 7:30am - 4:00pm CST
PLEASE INSPECT YOUR PRODUCT FOR DAMAGE
BEFORE PROCEEDING TO INSTALLATION
INSTRUCTIONS FOR RETURNS:
ALL PRODUCTS NEED RETURNED TO THE ORIGINAL POINT OF
PURCHASE FOR RETURNS, WARRANTY DEFECTS, OR DAMAGE.
FOR MISSING HARDWARE & PARTS,
PLEASE CONTACT DEE ZEE DIRECTLY.
WWW.DEEZEE.COM
REGISTER YOUR PRODUCT ONLINE: www.deezee.com/registration
VIEW INSTRUCTIONS ONLINE: www.deezee.com/instructions
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04/18/18
Thank you for choosing Dee Zee to add function and accessorize your vehicle. Dee Zee has been a staple brand in the truck accessory market since 1977 and we hold a reputation of quality manufacturing based in America’s Heartland. Our products are born through careful engineering and backed by industry leading warranty programs. We appreciate the opportunity to serve you and your vehicle!
Review the instruction pages in their entirety to prepare the required tools
Note: This product is an appearance accessory and should not be relied upon as protection for the vehicle occupants in the event of an accident. Buyer assumes all risk, liability, and costs for vehicle impact operations.
Any modifications or unintended use of this product shall immediately void all manufacturers’ warranties. Dee Zee, Inc. disclaims all liability for injuries to persons or property resulting from modifications or unintended use of this product.
You can review the full warranty policy at www.deezee.com.
Cleaning: To be entitled to all warranty rights offered with the product, Dee Zee sport bars need to be cleaned regularly with a mild detergent. Do NOT use abrasive cleaners.
DZ 960051B
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A Front Bar
Sport Bar DZ 960051B
Installation Instructions
B Back Bar C Top Bracket
D Bed Bracket
G Rear Brake Light
X1
E
Driver Side Plate
X2
H
Rubber Boot
X1
F
Passenger Side Plate
X1
X1
I
Rubber Grommet
X1
J 4mm Allen Head
Bolt
X1
K 4mm Lock
Washer
X2
N 8mm Flat Washer O Steel block
X2
X4
L
4mm Flat
Washer
P 8mm Lock
Washer
X2
X3
M 8mm Allen Head
Bolt
X2
Q 8mm Nut
DZ 960051B
X4
X2
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X2
X2
04/18/18
R 12mm -1.75
Flat Socket
Bolt
V
6mm Nut
S 6mm Allen Head
Bolt
T
6mm Lock Washer
U
6mm Flat Washer
X4
W 12mm Welded
Bolt
X10 X10
X
12mm Flat Washer
Y
12mm Lock
Washer
X20
Z
12mm Nut
X10 X4
AA 12mm Rubber
Cover
AB
12mm Plastic
Washer
X4
X4 X4
Tools Required
X8
Allen Wrench
SUPPLIED
Ratchet and Socket or Wrench
10mm
13mm
Drill
1/2” Drill Bit
DZ 960051B
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X4
04/18/18
1
Install the rubber grommet (I) in the back bar (B) then feed the wires for the third brake light though the grommet. Then install the third brake light (G) using bolt (J), lock washer (L) and lock washer (K). Fully tighten hardware. Install rubber grommets (I) into the front bar (A) as shown.
L
K J
G B
I
A
2
Next the front bar (A) and the rear bar (B) need to come together. The rear bar tabs will go underneath the front bar tabs. Place the steel blocks (O) on top of the tabs then install the top bracket (C). Use bolts (M), washers (N), lock washers (P) and nuts (Q) to secure the front bar, rear bar, and top bracket together. Center top bracket and Fully tighten hardware.
B
DZ 960051B
A
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N
P
Q
M
N
C
O
04/18/18
DZ 960051B
3 Feed the wires from the third brake light to the upper hole of the front bar where the grommet was installed in step 1. Run the wires into the front bar, down to the lower hole of the front bar and bring the wires out of the lower hole.
4
Wires come out here
Wires coming through rear bar
Wires go into front bar
Wires in front bar
Install rubber boots (H) on the ends of the front and rear bars. Then install the bed brackets (D) using bolts (R). Bends on the bed brackets are on the outside of the sport bar and facing down. Do not fully tighten hardware at this time.
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R
H
D
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5 Install driver side plate (E) by using bolts (S), lock washers (T) flat washers (U) and nuts (V). Then repeat on passenger side using the passenger side plate (F). Fully tighten hardware.
E
S
T
U
V
U
6
Place the sport bar assembly on the bed and adjust the bed brackets to desired position. Mark the bed caps in the inner slots of the bed brackets to locate where the holes need to be drilled. Remove the sport bar and fully tighten the bed brackets to the front and rear bars
DZ 960051B
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7 Drill holes in the middle of the marks that were made in step 6. Once the holes are drilled, place the sport bar back onto the truck bed and line up the holes with the slots.
Drill Holes
8
Install sport bar assembly using bolt (W), plastic washer (AB), washer (X), lock washer
(Y) and nut (Z). Center the sport bar and fully tighten hardware at this time. Then install the rubber cover (AA) onto nut (Z).
Z
Y
X
Z
AA
DZ 960051B
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Sport Bar Wiring Instructions
Find your make and model year then go to the page listed. For the most recent revision of color instructions visit www.deezee.com/instructions/
Make Year Go to Page
Dodge Ram 1500
Dodge Ram 1500
2002-2008
2009-2018
10
12
Dodge Ram 2500
Dodge Ram 2500
2003-2009
2010-2018
14
16
A
¼” Eyelet
D Wire loom
X1
B
Sport Bar Wiring
Hardware
Scotch lock
X1
C Zip-ties
X8
X15 Ft
Tools Required
Wire Crimper
Wire Stripper
DZ 960051B
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Dodge Ram 1500 2002-2008 Wiring Instructions
1 Run the Red wire of the CHMSL light through the stake pocket and back towards the rear of the vehicle. Locate the White with Tan Stripe wire coming off of a wire loom on the driver side frame.
White with Tan
Stripe
2 Run the Black wire of the CHMSL light through the stake pocket down towards the frame of the truck and locate the ground bolt as shown.
Bolt
DZ 960051B
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3 Use the scotch lock (B) to connect the White with Tan Stripe wire and the Red wire of the CHMSL light. Insert the White with Tan Stripe wire into the outer slot of the scotch lock and insert the Red wire into the blunt end of the Scotch lock. Then fold over the plastic cover and crimp the Scotch lock together.
Red wire
B
White with Tan
Stripe
Open Closed
4 Strip the end of the Black wire of the CHMSL light and crimp the ¼” eyelet (A) onto the
Black wire. Remove the ground bolt from step 2 and add the eyelet. Reinstall the bolt.
Black wire
A
Use Wire Loom (D) and Zip-ties (C) to cover and hold up wires where preferred.
DZ 960051B
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Dodge Ram 1500 2009-2018 Wiring Instructions
1 Run the Red wire of the CHMSL light through the stake pocket and back towards the rear of the vehicle. Locate the White with Purple Stripe wire taped onto a wire loom on the driver side frame.
White with
Purple Stripe
2 Run the Black wire of the CHMSL light through the stake pocket down towards the frame of the truck and locate the ground stud as shown.
Stud
DZ 960051B
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3 Use the scotch lock (B) to connect the White with Purple Stripe wire located in step 1 and the Red wire of the CHMSL light. Insert the White with Purple Stripe wire into the outer slot of the scotch lock and insert the Red wire into the blunt end of the Scotch lock. Then fold over the plastic cover and crimp the Scotch lock together.
Red wire
White with
Purple
Stripe
B
Open Closed
4 Strip the end of the Black wire of the CHMSL light and crimp the ¼” eyelet (A) onto the
Black wire. Remove the ground nut from step 2 and add the eyelet. Reinstall the bolt.
Black wire
A
Use Wire Loom (D) and Zip-ties (C) to cover and hold up wires where preferred.
DZ 960051B
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04/18/18
Dodge Ram 2500 2003-2009 Wiring Instructions
1 Run the Red wire of the CHMSL light through the stake pocket and back towards the rear of the vehicle. Locate the White with Tan Stripe wire coming off of a wire loom on the driver side frame.
White with
Tan Stripe
2 Run the Black wire of the CHMSL light through the stake pocket down towards the frame of the truck and locate the ground stud as shown.
Stud
DZ 960051B
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3 Use the scotch lock (B) to connect the White with Tan Stripe wire located in step 1 and the Red wire of the CHMSL light. Insert the White with Tan Stripe wire into the outer slot of the scotch lock and insert the Red wire into the blunt end of the Scotch lock. Then fold over the plastic cover and crimp the Scotch lock together.
White with Tan
Stripe
B
Red wire
Open Closed
Strip the end of the Black wire of the CHMSL light and crimp the ¼” eyelet (A) onto the
Black wire. Remove the ground nut from step 2 and add the eyelet. Reinstall the bolt.
A
Use Wire Loom (D) and Zip-ties (C) to cover and hold up wires where preferred.
DZ 960051B
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04/18/18
Dodge Ram 2500 2009-2018 Wiring Instructions
1 Run the Red wire of the CHMSL light through the stake pocket and back towards the rear of the vehicle. Remove the spare tire and locate the White with Purple Stripe wire taped onto a wire loom on the rail connecting the main frames together.
White with
Purple Stripe
2 Run the Black wire of the CHMSL light through the stake pocket down towards the frame of the truck and locate the ground stud as shown.
Stud
DZ 960051B
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3 Use the scotch lock (B) to connect the White with Purple Stripe wire located in step 1 and the Red wire of the CHMSL light. Insert the White with Purple Stripe wire into the outer slot of the scotch lock and insert the Red wire into the blunt end of the Scotch lock. Then fold over the plastic cover and crimp the Scotch lock together.
White with
Purple
Stripe
B
Red wire
`1
Open Closed
4 Strip the end of the Black wire of the CHMSL light and crimp the ¼” eyelet (A) onto the
Black wire. Remove the ground nut from step 2 and add the eyelet. Reinstall the bolt.
Black wire
A
Use Wire Loom (D) and Zip-ties (C) to cover and hold up wires where preferred.
DZ 960051B
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