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Installation Instructions
TL-Series Servo Motors
Catalog Numbers TLY-A110, TLY-A120, TLY-A130, TLY-A220, TLY-A230,
TLY-A2530, TLY-A2540, TLY-A310
Topic
Installation and Maintenance Guidelines
Requirements for Motor Mounting
Page
Remove and Install a Shaft Key
About This Publication
This publication provides installation instructions for the TL-Series motors categorized with a
TLY catalog number.
Use this document if you are responsible for installing these Allen-Bradley motor products. Please read all instructions before installing this motor.
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2 TL-Series Servo Motors
Important User Information
Solid state equipment has operational characteristics differing from those of electromechanical equipment. Safety
Guidelines for the Application, Installation and Maintenance of Solid State Controls, publication SGI-1.1, available from your local Rockwell Automation sales office or online at http://literature.rockwellautomation.com. It describes some important differences between solid state equipment and hard-wired electromechanical devices. Because of this difference, and also because of the wide variety of uses for solid state equipment, all persons responsible for applying this equipment must satisfy themselves that each intended application of this equipment is acceptable.
In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.
The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.
No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.
Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation,
Inc., is prohibited.
Throughout this manual, when necessary, we use notes to make you aware of safety considerations.
WARNING
Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.
IMPORTANT
ATTENTION
Identifies information that is critical for successful application and understanding of the product.
Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard and recognize the consequences.
SHOCK HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.
BURN HAZARD
Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.
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TL-Series Servo Motors 3
Catalog Number Explanation
TL Y - A 3 10 M - B J 6 2 AA
FACTORY DESIGNATED OPTIONS
AA = Standard
AN = NEMA Mounting Flange/Shaft
BRAKE
2 = No Brake
4 = 24V dc Brake
CONNECTORS
6 = 1m (39.4 in.) Leads with
Circular Plastic Connectors
ENCLOSURE/SHAFT KEY/SHAFT SEAL
J = IP65 Housing/Shaft Key/No Shaft Seal
K = IP65 Housing/No Shaft Key/No Shaft Seal
FEEDBACK
B = Absolute Encoder, Battery-backed
Multi-turn
H = Incremental Encoder (2000 lines)
RATED SPEED
2
25
3
MAGNET STACK LENGTH DESIGNATOR
FLANGE SIZE
Diameter of Mounting Bolt Circle for Metric Motors, or NEMA size
1 = 46 mm or NEMA 17
= 70 mm or NEMA 23
= 90 mm or NEMA 34
= 100 mm
VOLTAGE RATING
A = 230 V ac
TYPE
Y = Leads with Circular Connector
SERIES DESIGNATOR
TL = Low Inertia
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Before You Begin
Before unpacking the product, inspect the shipping carton for damage. If damage is visible, immediately contact the shipper and request assistance. Otherwise, proceed with unpacking.
Remove the motor carefully from its shipping container, and visually inspect the motor for any damage. Carefully examine the motor frame, front output shaft, and mounting pilot for any defects.
Keep the original packing material in case you need to return the product for repair or transport it to another location. Use both the inner and outer packing cartons to verify adequate protection for a unit returned for service.
ATTENTION
Do not attempt to open and modify the motor. Modifications that can be performed in the field are described in this manual, other changes should not be attempted.
Only a qualified Allen-Bradley employee can service this type of motor.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
Installation and Maintenance Guidelines
This section advises you on how to install your product so it provides safe and reliable service.
To Prolong Motor Life
Thoughtful design and proper maintenance can increase the life of a servo motor.
• Always install the motor with the cable entry point(s) positioned underneath the motor housing, and provide a drip loop in each cable. A drip loop is a downward bend in the cable that lets water gather and drip off the cable rather than continue to flow along the cable.
These two installation practices greatly reduce the potential for moisture related problems.
Recommended Connector Orientation with Drip Loop
Motor is positioned so cable enters from above, and cable lacks drip loop.
Cable enters beneath the motor, and drip loop is formed.
• Avoid installing the motor with the shaft pointing upward. This orientation increases the risk of contaminant ingress.
• Avoid spraying liquids under pressure directly on the junction of the motor shaft, housing, and connectors, as well as the enclosure joints. Fluids under pressure can be forced around worn seals, and contaminate the motor bearings. Bearing contamination will significantly shorten the life of a servo motor.
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• If design requirements permit, provide shields that protect the motor housing, shaft, seals and their junctions from product contamination, caustic agents, and high pressure fluids.
• Replace the optional shaft seal at or before its expected twelve-month lifetime elapses.
Refer to Remove and Install a Shaft Key on page 21 for more information on shaft seals.
• Inspect the motor and seals for damage or wear on a regular basis. If damage or adverse wear is suspected, replace the item.
• If desired, the motor front flange may be sealed to the driven equipment by a bead of RTV around the periphery of the motor to equipment joint. Use of a gasket or RTV on the mating surfaces may cause misalignment of the shaft and result in damage to the motor and driven equipment.
• Brakes on these servo motors are holding brakes. The brakes are spring-set, and release when voltage is applied to the brake coil. A power source, either external or internal to the servo drive, is required to disengage the brake. The power source may be applied by the machine controller.
If system main power fails, holding brakes can withstand occasional use as stopping brakes.
However, this is potentially damaging to the system, increases brake wear, and reduces brake life.
IMPORTANT
Holding brakes are not designed to stop rotation of the motor shaft, nor are they intended to be used as a safety device. They are designed to hold a motor shaft at 0 rpm for up to the rated brake holding torque.
Follow these steps to prevent shaft rotation.
1. Command the servo drive to 0 rpm.
2. Verify the motor is at 0 rpm.
3. Engage the brake.
4. Disable the drive.
Disabling the drive removes the potential for brake wear caused by a badly tuned servo system oscillating the shaft.
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Mechanical Connections
Mechanical connections to the motor shaft, such as couplings and pulleys, require a torsionally rigid coupling or a reinforced timing belt. The high dynamic performance of servo motors can cause couplings, pulleys, or belts to loosen or slip over time. A loose or slipping connection will cause system instability and may damage the motor shaft. All connections between the machine and the motor shaft must be rigid to achieve acceptable system response. Periodically inspect connections to verify their rigidity.
When mounting couplings or pulleys to the shaft, verify that the connections are properly aligned and that axial and radial loads are within the specifications of the motor.
Refer to Motor Load Force Ratings on page 17 for guidelines on how to achieve 20,000 hours of
motor bearing life.
ATTENTION
Do not strike the shaft, key, couplings, or pulleys with tools during installation or removal.
Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys, or a shaft key. Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on the motor shaft.
Apply a constant pressure, with a wheel puller for example, to the user end of the shaft to remove a friction fit or a stuck device.
Failure to observe these safety procedures could result in damage to the motor and its components.
A shaft key provides a rigid mechanical connection with the potential for self-alignment, but the key must be properly installed in the keyway. Refer to these sections for additional information:
• Dimensions on page 12 for dimensional information about the key and shaft keyway.
• Remove and Install a Shaft Key on page 21 for recommendations on how to remove and
install a shaft key.
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Interconnect Cables
Knowledgeable cable routing improves system electromagnetic compatibility (EMC). Refer to
Shielding of Brake Wires Within the Power Cable on page 9 for cable shield grounding at the servo
drive.
Follow these steps to install the cables.
1. Keep wire lengths as short as physically possible.
2. Route signal cables away from motor and power wiring. Typical signal cables transmit encoder, serial, or analog data at low voltages.
3. Separate cables by 0.3 m (1 ft) minimum for every 9 m (30 ft) of parallel run.
4. Ground both ends of the cable shield and twist the signal wire pairs to prevent electromagnetic interference (EMI) from other equipment.
ATTENTION
High voltage can be present on the shields of a power cable, if the shields are not grounded.
Verify there is a connection to ground for all shields in the power cable.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
Electrical Noise
ElectroMagnetic Interference (EMI), commonly called noise, adversely impacts motor performance by inducing stray signals. Effective techniques to counter EMI include filtering the ac power, shielding and separating signal carrying lines, and practicing good grounding techniques. Effective ac power filtering can be achieved by using isolated ac power transformers or properly installed ac line filters.
To reduce EMI follow these guidelines:
• Physically separate signal lines from motor cabling and power wiring. Do not route signal wires with motor and power wires, and do not route signal wires over the vent openings of servo drives or other electrical power sources.
• Ground all equipment by using a single-point parallel ground system that employs ground bus bars or large straps. If necessary, use additional electrical noise reduction techniques to reduce
EMI in noisy environments.
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Shaft Seals
You may install the optional shaft seal to protect the front bearing from fluids or fine dust that could contaminate the motor bearing and reduce its lifetime. The IP rating for the motor depends on the usage of shaft seals.
Refer to these sections for additional information:
• Shaft Seal Kits on page 23 lists catalog numbers of seal kits available for your motor.
• Specifications on page 22 briefly describes IP ratings.
Install the TL-Series
Motor
Before installing the motor, review and become familiar with the following instructions:
• Requirements for Motor Mounting
Requirements for Motor Mounting
All TL-Series motors include a mounting pilot for aligning the motor on a machine. Preferred fasteners are stainless steel. The installation must comply with all local regulations and use of equipment and installation practices that promote electromagnetic compatibility and safety.
ATTENTION
Unmounted motors, disconnected mechanical couplings, loose shaft keys, and disconnected cables are dangerous if power is applied.
Disassembled equipment should be appropriately identified (tagged-out) and have access to electrical power restricted (locked-out).
Before applying power to the motor, remove the shaft key and other mechanical couplings that could be thrown from the shaft.
Failure to observe these safety procedures could result in personal injury.
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TL-Series Servo Motors 9
Power Cable Shielding
Power cables must be shielded, and the cable shield must connect to a ground.
ATTENTION
High voltage can be present on the shields of a power cable, if the shields are not grounded.
Verify there is a connection to ground for all shields in the power cable.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
Verify the separate brake wire shield connects to the overall chassis ground by looping back this brake
wire pair as shown in the figure Shielding of Brake Wires Within the Power Cable.
Shielding of Brake Wires Within the Power Cable
Factory supplied
Field Modified
}
Power cable contains brake wires with separate ground shield.
Cable insulation is removed to expose overall power cable shield.
Loop brake wires and signal shielding to contact the overall power cable shield.
Connect shields to power cable ground clamp on drive
Clamp should contact both (overall and brake) cable shields.
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10 TL-Series Servo Motors
Installing the Motor
Follow these procedures and recommendations to install a TL-Series motor.
ATTENTION
Servo motors are not for direct connection to an ac power line.
Servo motors are designed for connection to a servo drive that controls the application of ac power.
Failure to observe these safety procedures could result in damage to the motor and equipment.
ATTENTION
Do not strike the shaft, couplings, or pulleys with tools during installation or removal.
Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys.
Failure to observe these safety procedures could result in damage to the motor and its components.
1. Allow sufficient clearances in the area of the motor for it to stay within its specified operating temperature range.
• Obtain the specified motor thermal rating by mounting the motor on a surface with heat dissipation equivalent to an aluminum heatsink of the following dimensions.
Motor Frame Size
TLY-A1xx
TLY-A2xx
TLY-A25xx, TLY-3xx
Heatsink Dimensions (H x W x D) Approx.
(1)
millimeters (inches)
203.0 x 203.0 x 6.4 (8 x 8 x 0.25)
254.0 x 254.0 x 6.4
305.0 x 305.0 x 12.7
(10 x 10 x 0.25)
(12 x 12 x 0.5)
(1)
Ambient temperature of the specified heatsink is 40 °C (104 °F).
• Refer to Specifications on page 22 for the operating range.
• Do not install the motor in an area with restricted airflow, and keep other heat producing devices away from the motor.
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TL-Series Servo Motors 11
ATTENTION
Outer surfaces of the motor can reach high temperatures, 110 °C (230 °F) during motor operation.
Take precautions to prevent accidental contact with hot surfaces. Locate the motor and route cable connections to avoid contact with hot surfaces.
Failure to observe these safety procedures could result in personal injury or damage to equipment.
2. Position the motor with the cable connections beneath the motor.
Refer to Recommended Connector Orientation with Drip Loop on page 4 for a visual
reference of correct motor and cable positioning.
3. Properly mount and align the motor.
• Refer to Dimensions on page 12 to properly locate and size motor mounts.
• Do not exceed the Motor Load Force Ratings on page 17. The tables list the radial and
axial shaft load limitations of your motor.
4. Connect the feedback, and the combined power and brake cables after the motor is mounted.
ATTENTION
Mount the motor so exposure to dust and liquids is minimized for both the motor and its cable connections, and restrain cables to prevent uneven tension or flexing at the connectors.
Short circuits in the feedback, power, or brake circuits may result from exposure of the unsealed motor cable connectors to dust or liquids, or by uneven forces at the connector housing.
Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment.
ATTENTION
Servo drive power must be turned off before connecting or disconnecting the cables to the motor, and if a cable is left disconnected at the motor end.
Arcing or unexpected motion could occur if the feedback, power or brake cables are connected or disconnected while power is applied to the servo drive.
Failure to observe these safety procedures could result in personal injury or damage to the motor and equipment.
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12 TL-Series Servo Motors
Dimensions
Dimensions are supplied for non-brake motors. Footnotes provide additional dimensions for brake motors, and tolerances for common dimensions. All dimensions are approximate.
References for Motor Dimensions
Mounting pattern has two holes for A110 through A130
(shown). All others have four holes.
HD
LB
L
T
L-LB
TB
D
Key (supplied) for motors with key slot.
S dia. holes on
M dia. bolt circle.
P
N
NB
AD
LE
BE
LA
F
G
Motor Dimensions for
Metric Frame
CAB
Mounting pattern has two threaded holes for A120 and
A130 (shown). All others have four holes.
AC
HD
AD
BE
Motor Dimensions for
NEMA Mount
LE
LB
L
CAB
L-LB
T
S dia. holes on
M dia. bolt circle.
LA
D
Key supplied with
TLY-A2xx and TLY-A25xx
(NEMA 23 and 34) only.
TLY-A120 or TLY-A130
(NEMA 17) is not available with key slot.
G
P
N
F
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TL-Series Servo Motors 13
Metric Frame Dimensions, Approx.
Motor
AD BE D
1
HD L
2
L-LB
3
LA LB
2
LE
2
Series mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.)
TLY
-
A
110
120
130
31.1
(1.22)
21.0
(0.83)
8.0
(0.315)
51.1
(2.01)
78.5
(3.09)
84.5
(3.33)
98.5
(3.88)
25.0
(0.984)
5.0
(0.20)
53.5
(2.11)
59.5
(2.34)
73.5
(2.89)
39.1
(1.54)
220
230
43.0
(1.69)
12.0
(0.4724)
73.0
(2.87)
106.1
(4.18)
128.1
(5.04)
30.0
(1.181)
6.0
(0.24)
76.1
(3.00)
98.1
(3.86)
42.8
(1.69)
2530
2540
53.0
(2.09)
27.6
(1.09)
16.0
(0.6299)
93.0
(3.66)
134.7
(5.30)
143.7
(5.66)
35.0
(1.378)
8.0
(0.32)
99.7
(3.93)
108.7
(4.28)
43.8
(1.72)
310
56.0
(2.20)
99.0
(3.90)
179.2
(7.06)
144.2
(5.68)
57.1
(2.25)
Metric motor frames are designed to metric dimensions. Inch dimensions are a mathematical conversion.
M mm
(in.)
46.0
(1.811)
70.0
(2.76)
90.0
(3.54)
100.0
(3.94)
1 Tolerance for this dimension is: TLY
-A1xx -0.009 mm (-0.0004 in.); TLY-A2xx -0.011 mm (-0.0004 in.); TLY-A25xx -0.011 mm (-0.0004 in.);
TLY-A310 -0.011 mm (-0.0004 in.).
2 TLY-A110, TLY-A120, or TLY-A130 motor with brake, add 35.6 mm (1.40 in.) to L, LB, and LE.
TLY-A220 and TLY-A230 motor with brake, add 34.6 mm (1.36 in.) to L, LB, and LE.
TLY-A2530, or TLY-A2540 motor with brake, add 36.6 mm (1.44 in.) to L, LB, and LE.
TLY-310 motor with brake, add 23.0 mm (0.90 in.) to L, LB, and LE.
3 Tolerance for this dimension is: ±1.0 mm (±0.039 in.).
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14 TL-Series Servo Motors
Metric Frame Dimensions, Approx. (cont.)
Motor
Series
TLY-A
N
4 mm
(in.)
NB mm
(in.)
P mm
(in.)
S
5 mm
(in.)
T mm
(in.)
TB mm
(in.)
CAB
6
G
7 mm
(in.) mm
(in.)
F
8 mm
(in.)
Key
9 mm
(in.)
110
120
30.0
(1.1811)
20.0
(0.79)
40.0
(1.57)
4.5
(0.177)
2.5
(0.10)
4.5
(0.18)
6.2
(0.244)
3.0
(0.118)
3 x 3 x 15
(0.118 x 0.118 x
0.59)
130
220
50.0
(1.9685)
27.0
(1.06)
60.0
(2.36)
5.5
(0.217)
1000
(39.4)
9.5
(0.374)
4.0
(0.157)
4 x 4 x 15
(0.158 x 0.158 x
0.59)
230
2530
2540
70.0
(2.7556)
34.0
(1.34)
80.0
(3.15)
6.6
(0.260)
3.0
(0.12)
7.0
(0.28)
13.0
(0.512)
5.0
(0.197)
5 x 5 x 20
(0.197 x 0.197 x
0.79)
310
80.0
(3.15)
86.0
(3.39)
Metric motor frames are designed to metric dimensions. Inch dimensions are a mathematical conversion.
4 Tolerance for this dimension is: TLY-A1xx -0.021 mm (-0.0008 in.); TLY-A2xx -0.025 mm (-0.001 in.); TLY-A25xx -0.03 mm (-0.0012 in.);
TLY-A310 -0.03 mm (-0.0012 in.).
5 TLY-A1xx has two mounting holes, TLY-A2xx…TLY-A310 have four mounting holes.
Mounting holes are S diameter on M diameter bolt circle.
6 Tolerance for cable length is ±50.0 mm (±1.97 in.). Minimum bend radius is 15.00 mm (0.59 in.).
7 Tolerance for this dimension is: -0.20 mm (-0.008 in.).
8 Tolerance for this dimension is: TLY-A1xx -0.006…-0.031 mm (-0.0002…-0.0012 in.); TLY-A2xx, TLY-A25xx and TLY-A3xx
-0.012…-0.042 mm (-0.0005…-0.0017 in.).
9 X-Y tolerance for this dimension is: TLY-A1xx -0.025 mm (-0.001 in.); TLY-A2xx, TLY-A25xx and TLY-A3xx -0.03 mm (-0.0012 in.). Length is untoleranced.
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TL-Series Servo Motors 15
NEMA Mount Dimensions, Approx.
Motor AC
AD BE D
1
HD L
2
L-LB
3 LA LB
2
LE
2
M
Series mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.) mm
(in.)
TLY-A
120
130
—
31.10
(1.22)
21.0
(0.83)
6.35
(0.25)
52.0
(2.05)
91.5
(3.603)
105.5
(4.153)
27.0
(1.063)
5.0
(0.20)
64.5
(2.54)
78.5
(3.09)
39.1
(1.54)
43.8
(1.725)
220
60
(2.36)
43.0
(1.69)
12.70
(0.50)
73.0
(2.87)
137.9
(5.43)
159.9
(6.30)
38.1
(1.50)
6.0
(0.24)
99.8
(3.93)
121.8
(4.80)
43.3
(1.70)
66.7
(2.625)
230
2530
—
53.0
(2.09)
27.6
(1.09)
15.875
(0.625)
96.0
(3.78)
149.2
(5.872)
158.2
(6.205)
44.5
(1.752)
8.0
(0.32)
104.7
(4.12)
113.7
(4.48)
43.8
(1.72)
98.4
(3.875)
2540
NEMA motor flanges and shafts are designed to inch dimensions. Other frame areas are designed to metric dimensions.
Conversions are mathematically calculated.
1 Tolerance for this dimension is: TLY-A1xx -0.009 (-0.0004); TLY-A2xx -0.011 (-0.0004); TLY-A25xx -0.011 (-0.0004).
2 TLY-A120, or TLY-A130 motor with brake, add 35.6 mm (1.40 in.) to L, LB, and LE.
TLY-A220, or TLY-A230 motor with brake, add 34.6 mm (1.36 in.) to L, LB, and LE.
TLY-A2530, or TLY-A2540 motor with brake, add 36.6 mm (1.44 in.) to L, LB, and LE.
3 Tolerance for this dimension is: ±1.0 mm (±0.039 in.).
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16 TL-Series Servo Motors
NEMA Mount Dimensions, Approx. (cont.)
Motor
Series
TLY-A
N
4 mm
(in.)
NB mm
(in.)
P mm
(in.)
S
5 mm
(in.)
T mm
(in.)
TB mm
(in.)
CAB
6
G
7 mm
(in.) mm
(in.)
F
8 mm
(in.)
Key
9 mm
(in.)
120
22.0
(0.8661)
—
130
42.0
(1.65)
8-32
Thread
2.0
(0.08)
—
1000
(39.4)
— — —
220
38.1
(1.50)
—
56.4
(2.22)
5.5
(0.217)
1.5
(0.06)
—
1000
(39.4)
10.92
(0.43)
3.175
(0.125)
(0.125 x 0.125 x 0.9375)
230
2530
73.02
(2.875)
—
86.0
(3.39)
5.5
(0.217)
1.6
(0.06)
—
1000
(39.4)
13.13
(0.517)
4.763
(0.1875)
(0.187 x 0.187 x 1.156)
2540
NEMA motor flanges and shafts are designed to inch dimensions. Other frame areas are designed to metric dimensions. Conversions are mathematically calculated.
4 Tolerance for this dimension is: TLY
-A1xx -0.021 mm (-0.0008 in.); TLY-A2xx -0.025 mm (-0.001 in.); TLY-A25xx -0.03 mm (-0.0012 in.).
5 TLY
-A1xx has two threaded holes, TLY-A2xx and TLY-A25xx have four mounting holes.
Mounting holes are S diameter on M diameter bolt circle.
6 Tolerance for cable length is ±50.0 mm (±1.97 in.). Minimum bend radius is 15.00 mm (0.59 in.).
7 Tolerance for this dimension is: -0.38 mm (-0.015 in.).
8 Tolerance for this dimension is: +0.051 mm (+0.002 in.).
9 X-Y tolerance for this dimension is: TLY -0.051 mm (-0.002 in.). Length is untoleranced.
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TL-Series Servo Motors 17
Motor Load Force Ratings
Motors are capable of operating with a sustained shaft load. The radial and axial load force location, and maximum values are provided.
Load Forces on the Shaft
Radial load force is applied at the midpoint of the shaft extension.
Axial load force is applied at the center of the shaft diameter.
The following tables represent 20,000-hour L10 bearing fatigue life at various loads and speeds. The
20,000-hour life does not account for application-specific life reduction that can occur due to bearing grease contamination from external sources.
Loads are measured in pounds. Kilograms are a mathematical conversion.
Radial Load Force Ratings
Motor
TLY-A110
TLY-A120
TLY-A130
TLY-A220
TLY-A230
TLY-A2530
TLY-A2540
TLY-A310
1000 rpm
48
50
27
31
80
12
13 kg
11
(lb)
(26) 10
(29) 10
(60) 22
(68) 24
(106) 38
(110) 39
(177) 64
2000 rpm
kg
3000 rpm
(lb) kg
(19) 7
(21) 8
(23) 9
(48) 19
(54) 21
(84) 34
(87) 34
(140) 56
(lb)
4500 rpm
kg
(123) 47
5000 rpm
–
–
(lb)
–
–
–
–
–
(103) –
16
18
28
29
8
7
6 kg
(35)
(40)
(62)
(64)
–
(lb)
(14)
(15)
(17)
Publication TL-IN003A-EN-P — June 2007
18 TL-Series Servo Motors
Axial Load Force Ratings (maximum radial load)
Motor 1000 rpm 2000 rpm 3000 rpm
TLY-A110
TLY-A120
TLY-A130
TLY-A220
TLY-A230
TLY-A2530
TLY-A2540
TLY-A310 kg
8
18
18
24
9
10
15
15
(lb)
(18) kg
6
(20) 7
(22) 8
(32) 11
(34) 12
(39) 13
(39) 13
(54) 18
(lb)
(14) kg
5
(16) 5
(17) 6
(24) 9
(26) 10
(29) 11
(29) 11
(40) 15
(lb)
(10)
(12)
4500 rpm
kg
–
–
(34) 12
(lb)
–
5000 rpm
kg
4
–
–
–
–
–
–
(27) –
9
9
7
8
5
5
(lb)
(9)
(10)
(11)
(16)
(17)
(19)
(20)
–
Axial Load Force Ratings (zero radial load)
Motor 1000 rpm 2000 rpm 3000 rpm
TLY-A110
TLY-A120
TLY-A130
TLY-A220
TLY-A230
TLY-A2530
TLY-A2540
TLY-A310 kg
19
23
23
29
12
12
12
19
(lb) kg
(26) 9
(26) 9
(26) 9
(41) 14
(41) 14
(50) 17
(50) 17
(65) 22
(lb) kg
(20) 7
(20) 7
(20) 7
(30) 11
(30) 11
(37) 14
(37) 14
(48) 19
(lb)
4500 rpm
kg (lb)
(41) 15
5000 rpm
kg
–
–
–
–
–
–
9
11
– 11
(32) –
6
9
6
6
(lb)
(20)
(25)
(25)
–
(13)
(13)
(13)
(20)
Publication TL-IN003A-EN-P — June 2007
TL-Series Servo Motors 19
Connector Data
These tables provide signal descriptions for servo motors with TLY catalog numbers.
Absolute Encoder
Feedback Connections
Pin Signal
1…5 Reserved —
6 BAT+ Brown
7…12 Reserved —
13 DATA+ Blue
14 DATA- Blue/black
15…21 Reserved —
Connector Pinouts
Feedback Connector
Tyco AMP 206152-1
1
4
9
15
21
26
3
8
14
20
25
28
23
24
ECOM & BAT- Black
SHIELD Drain wire
Incremental Encoder
Feedback Connections
Pin Signal
1…8 Reserved —
9 AM+ Green
10 AM-
11 BM+
12 BM-
13 IM+
14 IM-
15 S1+
16 S1-
17 S2+
18 S2-
19 S3+
20 S3-
Green/blk
Blue
Blue/blk
Yellow
Yellow/blk
Grey/blk
Grey
Brown/blk
Brown
White/blk
White
23 ECOM Black
3
4
1
2
Power and Brake Connections
Pin Signal
U phase Red
Reserved — drain wires
7 MBRK+ Yellow
9 MBRK- Blue
Power and Brake Connector
Power and Brake Connections
Tyco AMP 206705-2 Pin Signal
U phase Red
1 3
1
2
4
6
3
4 Reserved —
7 9 drain wires
7 MBRK+ Yellow
9 MBRK- Blue
ATTENTION
Be sure that cables are installed and restrained to prevent uneven tension or flexing at the cable connectors. Excessive and uneven force at the cable connector may result in damage to the housing and contacts as the cable flexes. Failure to observe these safety procedures could result in damage to the motor and its components.
Publication TL-IN003A-EN-P — June 2007
20 TL-Series Servo Motors
Connector Type
Motor Connectors
Connector housing
Connector backshell
Signal and power contact pins
(1)
Reel
Loose
Ground contact pins
(2)
Reel
Loose
Brake contact pins
(3)
Reel
Loose
Compatible Connectors for Mating Cables
Feedback - 28 Position
206152-1
206070-8
1658540-4
(5)
1658540-5
—
—
Connector housing
Connector backshell
Contact sockets
Reel
Loose
205839-3
206070-8
1658538-2
(6)
Tools for Motor Connectors or Compatible Connectors
Hand crimp tool
Contact tool
Extraction and insertion - feedback
Extraction - power and brake
Extraction - ground
Insertion - power, brake, and ground
(4)
91503-1
91285-1
Power - 9 Position
206705-2
206966-7
A110…A130
66102-9
66103-4
(7)
A220…A310
164161-4
164164-2
66106-8
66107-4
206708-1
206966-7
66100-9
(8)
66101-4
58495-1
305183
725840-1
91002-1
(1)
Tyco AMP specifies wire sizing in AWG, mm
2
is a conversion from AWG in the footnotes.
For U, V, and W power phases in the power connector.
(2)
For motor frame ground in the power connector.
(3)
For motor brake in the power connector.
(4)
(5)
Use of the contact insertion tool is optional, as contacts are readily pushed by hand into the connector housing. After contacts are inserted into the connector housing, gently pull backward on each wire to be sure that contacts are fully seated and latched into position.
Wire range is 0.08…0.2 mm
2
(28…24 AWG).
(6)
(7)
Contacts and wire gauge used in Rockwell cables may vary by cable conductor. For reference only, the wire range of these contacts is 0.08…0.2 mm
2
(28…24 AWG).
Wire range is 0.2…0.6 mm
2
(24…20 AWG).
(8)
Wire range is 0.8…1.4 mm
2
(18…16 AWG).
Publication TL-IN003A-EN-P — June 2007
TL-Series Servo Motors 21
Remove and Install a Shaft Key
Shaft keys are constructed of carbon steel. Keys for metric mount motors are toleranced for
interference fit (slightly larger than the opening) to be sure of a secure and rigid fit with the mating connection. Keys for NEMA mount motors are toleranced for a slightly loose (slip) fit.
ATTENTION
Do not strike the shaft, key, couplings, or pulleys with tools during installation or removal.
Damage may occur to the motor bearings and the feedback device if sharp impact to the shaft is applied during installation of couplings and pulleys, or a shaft key.
Damage to the feedback device also may result by applying leverage from the faceplate to remove devices mounted on the motor shaft.
Apply a constant pressure, with a wheel puller, to the user end of the shaft to remove from the motor shaft any friction fit or stuck device.
Failure to observe these safety procedures could result in damage to the motor and its components.
To remove a shaft key, perform one of the following actions.
• Lift the key by grasping it with a plier or similar tool.
• Lever the key with a flat-blade screwdriver inserted between the key and the slot.
To install a shaft key, follow these steps.
1. Verify that the replacement key matches the keyway in the shaft and the mating mechanical connection (for example, a coupling or pulley) before proceeding.
2. Align the front of the key with the front of the motor shaft. This prevents the radiused end-of-cut at the motor end of the keyway from interfering with correct seating of the key.
3. Support the underside of the shaft diameter with a fixture, and use a controlled press device to apply a constant force across the top surface to press the key into the shaft.
IMPORTANT
Check the motor shaft and surrounding surfaces. Remove any nicks, burrs, or surface damage. Significant grooving or damage will require service by Rockwell Automation to provide appropriate seal performance.
Publication TL-IN003A-EN-P — June 2007
22 TL-Series Servo Motors
Key Alignment and Shaft Support
Key aligns to front of shaft.
Shaft
Mill cut rounds end of keyway.
Support for Shaft and Motor
For clarity, shaft is rotated
90° clockwise between the drawings.
Specifications
The exterior surfaces of servo motors with TLY catalog numbers are made from the following materials. Always store a motor in a clean and dry location within these environmental conditions.
Surface Material
Shaft key carbon steel
Housing of TLY-A1xx, TLY-A2xx, and TLY-A25xx.
aluminum and potting compound
Housing of TLY-A3xx aluminum
Requirement
Temperature, operating
Temperature, storage
Description
(2)
0 … 40 °C (32 … 104 °F)
-10 … 85 °C (14 … 185 °F)
Relative humidity 20% … 85% non-condensing
Atmosphere non-corrosive
Motor with optional shaft seal
(1)
IP65 dust tight, water jets
Motor without a shaft seal, and mounted in this direction.
shaft down
shaft horizontal
shaft up
IP53
IP51
IP50 dust protected, spraying water dust protected, vertically falling water dust protected, no special moisture protection
Cable connectors IP30 protected from objects greater than 2.5 mm (0.1 in.) in diameter, no special moisture protection
(1)
An optional shaft seal kit is required to provide the IP65 rating (excludes lower rating for cable connectors).
See Additional Resources on page 24 for Shaft Seal Installation Instructions.
(2)
IP rating descriptions are for reference only. Refer to the international standards for more complete rating descriptions.
Publication TL-IN003A-EN-P — June 2007
TL-Series Servo Motors 23
Accessories
Accessories available from the factory include the following items.
Motor Cables
Factory manufactured feedback and power cables are available in standard cable lengths. Transition cables are available to allow connection of servo motors with TLY catalog numbers to existing
N-Series power, feedback, and brake cables. Factory cables provide proper shield termination, which reduces the potential for EMI.
For a complete listing of available cables refer to your drive’s installation manual, contact your nearest
Rockwell Automation sales office, or access the information from the website references in
Additional Resources on page 24.
Connector Kits
Each connector kit includes the appropriate connector housing, pins, and backshell.
Connector Kit
Feedback Connector
Catalog Number
2090-KFBM6-00AA
Connector Kit
Power Connector
Catalog Number
2090-KPBM6-16AA
Shaft Seal Kits
Catalog numbers and dimensions for shaft seals are shown below.
Motor
TLY-A110, TLY-A120, TLY-A130
TLY-A220, TLY-A230
TLY-A2530, TLY-A2540, TLY-A310
Catalog
Number
(1)
TL-SSN-1
TL-SSN-2
TL-SSN-3
Inside Diameter Outside Diameter Width
mm (in.)
8.9 (0.35) mm
16
(in.)
(0.71) mm
3
(in.)
(0.12)
14.0 (0.55)
19.8 (0.78)
24
30
(0.95)
(1.18)
5
5
(0.20)
(0.20)
(1)
Shaft seals require a lubricant to reduce wear. Lubricant is provided with kit.
Transition Cables
Transition cables interface between N-Series motor cables and the cables on servo motors with TLY catalog numbers with incremental encoders. The cables are 500 mm (20.0 in.)in length.
Feedback Cable
Catalog Number
Power and Brake Cable
Catalog Number
Power Only Cable
Catalog Number
2090-CFBM6CN-04AA 2090-CPBM6CN-16AA 2090-CPWM6CN-16AA
Publication TL-IN003A-EN-P — June 2007
Transition Plates
Transition mounting plates allow a TL-Series NEMA motor to physically replace an N-Series motor.
Catalog Number Description Compatible Motors
TL-TRPLAT-17-23
TL-TRPLAT-23-34
TL-TRPLAT-34-42
TL Transition Plate, NEMA 17 to 23
TL Transition Plate, NEMA 23 to 34
TL Transition Plate, NEMA 34 to 42
Transition plates are not available for the N-56xx motors.
N-23xx TLY-A1xxx-xxxxN
N-34xx TLY-A2xxx-xxxxN
N-42xx TLY-A25xxx-xxxxN
Additional Resources
For additional information about motors and compatible Rockwell Automation drives, refer to these publications.
For
Connecting to a drive.
Read this document
Kinetix 2000 User Manual
Kinetix 6000 User Manual
Ultra3000 Installation Manual
Ultra3000 Integration Manual
TL-Series Installation Instructions Mounting TL-Series motor transition plates
Installing a shaft seal
Information about Kinetix products
Shaft Seal Installation Instructions
Kinetix Motion Control Selection Guide
A glossary of industrial automation terms and abbreviations
Allen-Bradley Industrial Automation
Glossary
Publication Number
2093-UM001
2094-UM001
2098-IN003
2098-IN005
TL-IN002
2090-IN012
GMC-SG001
AG-7.1
You can view or download publications at http://literature.rockwellautomation.com. To order paper copies of technical documentation, contact your local Rockwell Automation distributor or sales representative.
Publication TL-IN003A-EN-P - June 2007 PN-13218
Copyright © 2007 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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