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OPERATING INSTRUCTIONS
ATH W42
Contents
1.0
INTRODUCTION ................................................................................................................... - 3 -
1.1
General Information ........................................................................................................... - 3 -
1.2
Description ........................................................................................................................ - 4 -
1.3
Operation.......................................................................................................................... - 7 -
1.4
Technical Data ................................................................................................................ - 15 -
1.5
Scale Drawing ................................................................................................................. - 16 -
2.0
INSTALLATION ................................................................................................................... - 17 -
2.1
Transport & Storage Conditions ........................................................................................ - 17 -
2.2
Unpacking the machine .................................................................................................... - 18 -
2.3
Delivery Contents ............................................................................................................ - 19 -
2.4
Location .......................................................................................................................... - 21 -
2.5
Fixing ............................................................................................................................. - 22 -
2.6
Electrical Connection ........................................................................................................ - 23 -
2.7
Pneumatic Connection ...................................................................................................... - 23 -
2.8
Hydraulic Connection ....................................................................................................... - 23 -
2.9
Assembly ........................................................................................................................ - 24 -
2.10
Completion of Work ...................................................................................................... - 34 -
3.0
OPERATION ....................................................................................................................... - 35 -
3.1
Operating Instructions ..................................................................................................... - 35 -
3.2
Basic Information ............................................................................................................ - 36 -
4.0
MAINTENANCE ................................................................................................................... - 37 -
4.1
Consumables for installation, maintenance and servicing..................................................... - 37 -
4.2
Safety Regulations for Oil ................................................................................................. - 38 -
4.3
Notes ............................................................................................................................. - 39 -
4.4
Maintenance or Service Plan ............................................................................................. - 39 -
4.5
Troubleshooting / Error Display and Solutions .................................................................... - 40 -
4.6
Maintenance and Service Instructions ................................................................................ - 42 -
4.7
Disposal .......................................................................................................................... - 43 -
5.0
EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY...................... - 44 -
6.0
APPENDIX .......................................................................................................................... - 45 -
6.1
Pneumatic circuit diagram ................................................................................................ - 45 -
6.2
Electric circuit diagram ..................................................................................................... - 45 -
6.3
Hydraulic circuit diagram .................................................................................................. - 45 -
7.0
WARRANTY CARD ............................................................................................................... - 46 -
7.1
Scope of the Product Warranty ......................................................................................... - 47 -
8.0
INSPECTION LOG ............................................................................................................... - 48 -
8.1
Installation and Handover Log .......................................................................................... - 49 -
8.2
Inspection Plan ................................................................................................................ - 50 -
8.3
Visual inspection (authorised expert) ................................................................................. - 51 -
9.0
SPARE PART BOOK ............................................................................................................. - 55 -
10.0
NOTES ............................................................................................................................... - 78 -
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1.0
INTRODUCTION
1.1
General Information
THESE INSTRUCTIONS ARE AN INTEGRAL PART OF THE MACHINE.
THEY MUST BE READ AND UNDERSTOOD BY THE USER.
NO LIABILITY IS ASSUMED FOR ANY DAMAGES CAUSED BY FAILURE TO
FOLLOW THESE INSTRUCTIONS OR THE VALID SECURITY PROVISIONS.
WARNING: Follow the instructions to prevent injury or damage.
TIP: Provides more information on functionality and tips for using the device efficiently.
Appropriate protective clothing must be worn for all work on the described system.
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1.2
Description
7
8
3
1
2
4
5
10
6
9
1.
Main switch with emergency stop function used to switch the balancing machine on and off
2.
Cone intake
3.
Weight storage
4.
Wheel protector
5.
Plunge
6.
Balancing shaft
7.
Display
8.
Control
9.
Brake pedal
10.
Broad-measurement (optional)
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3 4
1 2
9
8 6
7
5
1) Display INTERNAL imbalance
3) Display position of the INTERNAL imbalance
5) Display mode
7) Display STATIC imbalance
9) Display weight position
2) Display EXTERNAL imbalance
4) Display position of the EXTERNAL imbalance
6) Indicator light for measurement unit – mm or inches
8) Indicator light for measurement unit – g or ounces
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Distance between rim and machine
Calibration button
ALU programme selection
Rim width
Self test
Optimisation programme
Rim diameter
Change between
DYNAMIC/STATIC
Display precise imbalance < 5 g
Change size entries
- Button
- Button
Only operate the buttons with your fingers. Under no circumstances should sharp objects be used.
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1.3
Operation
1.3.1. Self test
After it is switched on, the device carries out a self test and then automatically switches to “dynamic” mode
1.3.2. Wheel assembly
Select the correct cone to centre the wheel on the balancing flange.
As shown below, there are 2 easy ways to mount the wheel. a.
The first way of mounting a wheel is shown opposite.
Using this method, the wheel rim is stretched onto the balancing shaft from the exterior.
If you are using the largest cone, the extension piece for the clamping cone must also be used.
This method increases the risk of clamping errors and is therefore only recommended for use with steel rims. b.
When using the second method, first position the tension springs on the balancing shaft and then a suitable cone. The wheel rim can be stretched onto the balancing shaft using a pressure hood.
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1.3.3.
Selecting the balancing type
DYN
Dynamic – mode (standard):
This function calculates the radial and lateral run-out of an aluminium or steel wheel rim.
The balancing weights are positioned on the exterior and interior of the wheel.
STA
Static – mode:
This function calculates the radial run-out of a steel wheel rim.
The balancing weights are positioned centrally on the wheel rim.
ALU -1-
These functions calculate the radial and lateral run-out of an aluminium wheel rim.
The balancing weights are positioned at a predefined point.
ALU -2-
These functions calculate the radial and lateral run-out of an aluminium wheel rim.
The balancing weights are positioned at a predefined point.
ALUS
These functions calculate the radial and lateral run-out of an aluminium wheel rim.
The balancing weights are positioned at a location that has been pre-defined by the user.
We recommend selecting the ALUS mode to balance aluminium wheel rims. This mode not only takes into account the exact cross section of your wheel rim, but also helps you to precisely position the adhesive weight.
If using ALU 1, the following measurements must be observed when attaching adhesive weights:
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1.3.4.
Entry of the tyre sizes a) Basics:
In motorcycle mode, an optional measuring tip (+ 100 mm) must be used.
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b) Wheel data and entries for calculating the imbalance:
The following data must be recorded in the DYN, STA and
ALU1 modes:
[A] Distance between wheel and machine
[B] Rim width
[D] Rim diameter
This data is recorded by positioning the gauge on the wheel rim. The [A] and [D] data is automatically recorded by the machine.
The rim width must then be entered using the [B+] / [B-] buttons.
The following data must be recorded in ALU2 and ALUS mode:
[A] Distance between the machine and the first adhesive point
[B] Distance between the machine and the second adhesive point
[D] Rim diameter
[dE] Rim diameter at the second adhesive point
All wheel values are recorded by the automatic plunge.
During the measurement process, firstly move the plunge to the first point and then, after a brief wait, it can be moved to the second point.
The [A]; [B]; [D] and [De] data is then automatically recorded by the machine.
In this process, the ALUS programme does not need to be selected in advance.
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1.3.5. Starting the balancing process
Start the balancing process using the
STARTbutton or by closing the wheel protector
/
Turn the wheel until all the diodes on the display light up
The weight must then be applied to the wheel.
The machine provides you with the following aids to ensure precise positioning:
Programme
Internal weight
External weight
DYN
STA
ALU1
12 o'clock position
12 o'clock position
(laser)
12 o'clock position (laser)
12 o'clock position
(laser)
12 o'clock position
ALU2
ALUS
12 o'clock position
(laser)
Weight recording on the gauge arm
Weight recording on the gauge arm
Weight recording on the gauge arm a) HID function
- The HID function allows you to position the external balancing weight in a hidden spot behind the spokes.
- This function is available in ALU2 and ALUS mode.
After the balancing process, the HID programme can be started by pressing the T + OPT buttons +
The display then shows SPO – 12H.
Turn the wheel until all the diodes on the display for the external position light up.
Confirm this position using ALU
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The display will then show SPO – -1-.
Now turn the wheel until the left spoke is at the 12 o'clock position.
Confirm this position using ALU
The display will then show SPO – -2-.
Now turn the wheel until the right spoke is at the
12 o'clock position.
Confirm this position using ALU
The display will then show the INTERNAL
IMBALANCE and SPL in the third field.
By turning the wheel until all the diodes for the external position light up, the respective value will also be displayed.
Next, position the weight against the gauge and use this to position the weight on the wheel rim.
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Continue to turn the wheel until all the diodes for the external position light up in order to pinpoint the second value. The respective value will then also be displayed.
Next, position the weight on the gauge and use this to position the weight on the wheel rim. b) Optimisation
- It is possible to minimise the static imbalance of the wheel using the OPT function. The unbalance of the wheel rim is evened out with the unbalance of the tyre.
After a balancing run, you can test the static imbalance by pressing the F button.
If the imbalance is over 30 g, an optimisation process is recommended.
Make a mark at the position of the valve on the tyre, the entry cover of the balancing machine and the wheel rim so that the mark lines up with the valve.
Press the OPT button to start the optimisation process.
A display then appears which tells you to turn the tyre 180° on the wheel rim.
Remove the wheel from the balancing machine.
Measure the air pressure and remove the tyre using a suitable tyre changer.
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Fit the tyre on the wheel rim again and turn it
180°.
Fill the wheel with the same air pressure.
The wheel can then be mounted on the balancing machine again. Pay attention to the marks on the entry cover when doing so.
Start the balancing process using the STARTbutton or by closing the wheel protector
The optimisation that has been calculated will then appear on the display.
Turn the wheel when stretched until the display opposite appears.
Mark the TYRE at the 12 o’clock position.
Turn the wheel when stretched until the display opposite appears.
Mark the WHEEL RIM at the 12 o’clock position.
Remove the wheel from the balancing machine.
Measure the air pressure and remove the tyre using a suitable tyre changing machine.
Fit the tyre on the wheel rim again and, whilst doing so, turn the tyre until both marks on the tyre and the wheel rim line up.
Fill the wheel with the same air pressure.
Start the balancing process using the STARTbutton or by closing the wheel protector
/
/
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1.4
Technical Data
Maximum wheel weight
Rim diameter
Rim width
Maximum wheel diameter
Balancing accuracy
Measurement accuracy
Cycle time
Motor
Electric system
Power consumption
Balancing speed
Protection type
Sound pressure level during operation
Shaft diameter
Balancing programmes
Additional functions
Floor anchor
Number of anchors
Machine dimensions
(L x W x H)
Net/gross weight
< 65 kg
12-24 inches
1.5-20 inches
800 mm
+/- 1 g / 0.1 ounce
> 99 %
7 - 12 s
0.25 kW
1 / 220 V / 50 Hz
< 15 W in standby mode
180 rpm
IP 54
< 70 dB(A)
40 mm
“Dynamic” mode (standard)
“Static” mode
Standard “ALU-1”, “ALU-2” mode
“ALU-S” mode
OPT (optimisation) mode
HID mode (positioning behind spokes)
Setting the measurement units to g / ounces, mm / inches
Bolt anchor: M8 x 100
3 approx. 1330 x 800 x 1700 mm
113/176 kg
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1.5
Scale Drawing
800 mm
1700 mm
1330 mm
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2.0
INSTALLATION
The machine must be installed by an authorised person according to the instructions.
The operating instructions (including the log) are an important part of the machine / product.
!!!PLEASE STORE CAREFULLY!!!
The product must be checked after completion of the installation, handover, if necessary, briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.
2.1 Transport & Storage Conditions
When transporting and positioning the machine, always use suitable lifting and material handling equipment and consider the machine’s centre of gravity.
The machine should only be transported with the original packaging.
Data: ----
Width 850 mm
Length 750 mm
Height 1.160 mm
Storage temperature -10 to +50 °C
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2.2 Unpacking the machine
Remove the top cover of the packaging and make sure that no damage has occurred during transport.
Remove the safety bolt to remove the machine from the pallet / rack.
Use a suitable lifting device (possibly with a stopping rope) to lower the machine from the pallet / frame.
The packaging material used for the machine should be stored carefully.
Keep the packaging material out of the reach of children as it may be hazardous.
You can view the current contents of the packaging in the image opposite.
There is also an accessory pack INSIDE the balancing machine.
In order to retrieve this, tip the machine slightly and remove the pack.
If something is missing from the delivery (see packing slip), please contact our sales department.
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2.3
Delivery Contents
Wheel protector
Consists of two plastic arcs and a frame with handle
LED monitor with holder
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Wheel rim gauge
Measurement range diameter: 10-23 inches
Measurement range width: 3-14 inches
Packaging dimensions: 455 x 430 x 50 mm
Protector mechanism
Fixing screw for protector
Fixing
Packaging dimensions: 350 x 230 x 160 mm
Accessories box
Packaging dimensions: 385 x 240 x 280 mm
Adhesive weight remover
5 g impact weight
10 g impact weight
35 g impact weight
50 g impact weight
100 g impact weight
Weight pliers
Hexagon key
Tensioned cover
Rubber lip for tensioned cover
Tension spring
Fixing anchor
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Balancing shaft
Fixing screw for balancing shaft
Rapid clamping nut
45-75 mm cone
70-90 mm cone
88-110 mm cone
105-130 mm cone
Distance ring for 105-130 mm cone
2.4
Location
The machine should be kept away from flammable and explosive materials, as well as from sunlight and intense light. The machine should be placed in a well-ventilated location.
The machine must be set up on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.
In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site.
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings.
The machine should only be mounted and used within closed rooms. It has no corresponding safety features (e.g. IP protection, galvanised design, etc.).
Temperature
Sea level
Humidity
4-40 °C
< 1500 m
50% at 40 °C – 90% at 20 °C
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Drawing
2.5
Fixing
General and local regulations must be observed. Therefore, these steps should only be carried out by a trained professional.
The machine must be set up and fixed on sufficiently firm ground, if necessary, according to the minimum requirements of the information given in the foundation plan.
The machine must be fastened at the points provided with suitable or specified fastening material.
In addition to the ground conditions, the guidelines and instructions of the accident prevention regulations as well as the workplace regulations must be observed when selecting an installation site.
When assembling on floor coverings, check their load-bearing capacity. A construction expert should be consulted for inspection when mounting on floor coverings.
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2.6
Electrical Connection
General and local regulations must be observed. Therefore, these steps may only be carried out by a trained professional.
Pay attention to the necessary supply line (see technical data).
The connection should be made with a 230V Schuko plug or 5-phase 16 A CEE plug (partially included).
Voltage deviations should be 0.9 - 1.1 times the nominal voltage range and the frequency deviation should be 0.99 - 1.01 times the frequency range.
Necessary protective measures must be taken to guarantee this.
At the end of the work, the direction that the motor rotates must be checked.
2.7
Pneumatic Connection
For all pneumatic systems, a compressed air maintenance unit (partially included) must be installed between the supply line and the system.
The air pressure of the supply line must at least correspond to the technical data.
The compressed air maintenance unit must be set correctly and checked.
The compressed air maintenance unit must be serviced at regular intervals.
The maximum or minimum pressure ensures perfect functioning without any damage.
2.8
Hydraulic Connection
Before the system is put into operation or operated for the first time with oil, the following must be observed with regard to the optimal, trouble-free and almost air-free functioning
All hydraulic lines must be connected and tightened according to the hydraulic plan and, if applicable according to the hose designation.
All hydraulic lines and cylinders must be vented according to the hydraulic plan and, if applicable, according to the hose designation.
In order to ensure the faultless and safe functioning of the system and the hose assemblies used, the hydraulic fluids used must comply with the specific instructions and recommendations of the manufacturer.
Used media that do not meet the specific requirements or which have unauthorised contamination damage the entire hydraulic system and shorten the service life of the hydraulic systems used. Warning: (system contamination can also occur when oil is refilled)
The minimum requirement and minimum oil quantity must be checked and ensured.
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2.9
Assembly
These instructions are not to be viewed as assembly instructions; hints and tips are provided only for trained expert installers. Suitable clothing and personal protection must be worn for the following work.
Incorrect installation and settings lead to exclusion of liability and warranty.
Partly pre-assembled machines must be checked, introduced and approved by a competent person before commissioning.
Machine assembly must be carried out by a qualified and competent person.
2.9.1.
Setting up the balancing machine a.
Remove the balancing machine from the shipping pallet. Use the support points that are specially designed for this purpose to do this. Under no circumstances should the machine be lifted on other points, e.g. the shaft, the display or the accessory panel. b.
The machine must be firmly positioned on the ground using the special support points and, if necessary, washers must be used.
2.9.2.
Fixing with safety anchor
Drill holes, observing the necessary drill depth A and drill diameter of the dowel manufacturer.
Clean out the inside of the holes.
Insert the anchor bolts into the holes up to the appropriate depth.
Tighten the nuts to the torque specified by the manufacturer.
Clamping thickness B varies depending on the floor covering.
The balancing machine must be anchored on the floor in order to achieve a precise balancing result.
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2.9.3.
Assembling the balancing shaft
Clean the entry point before assembling the balancing shaft.
!!! Before fixing, ensure that both marks match up
!!!
Now fix the balancing shaft with the clamping cone using the screw provided.
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2.9.4.
Assembling the wheel protector
Remove the upper cover from the protector mechanism.
Secure the cover using the four screws, washers and spring washers provided.
Connect these to the corresponding connection port and affix the cover again.
Remove the handle from the frame of the wheel protector.
Remove the fixing screw from the protector mechanism.
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First, slide the rear part of the protector over the entry point for the protector.
Then, take the protector frame and guide it into the entry point through the rear part of the protector.
Now, slide the front half over the protector.
Next, connect both parts and secure these using both screws.
Attach the fixing screw to the entry point again.
Mount the handle back onto the protector.
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2.9.5.
Assembling the monitor
Fix the monitor holder to the housing using the four screws provided.
Remove the two upper screws on the cover of the holder in order to guide the connecting cables through the inside cable channel.
Connect the cables to the machine.
Next, fix the monitor to the holder using the screws provided.
Then connect the monitor.
Finally, both upper screws on the holder can be reattached.
2.9.6.
Assembling the tyre width gauge (optional)
First, mount the arm holder onto the wheel protector brackets.
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Next, secure the measurement gauge to the wheel protector frame using two Allen screws.
Now secure the connecting cable to the frame using cable ties...
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...and connect the cable to the middle connection port on the machine.
2.9.7.
Activating the tyre width gauge
In order to access the system, you must press the key combination shown opposite:
1.
First the C button and then the T button
2.
The CAL – CAL displays will appear and the indicator lights flash.
3.
Release the buttons only when the indicator light is steady.
4.
Press the A↓ button
5.
Press the A↑ button
6.
Press the ALU button
7.
Press the A↑ button once
1x
>
+
>
Turn the wheel rim width gauge on/off using B↓; B↑
To end the process, press the A↑ button 4 times
4x
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2.9.8.
System settings
The basic settings can be established using the system settings.
Display unit for the imbalance grams / ounces
+
Automatic start when closing the wheel protector on/off
+
Calibration programme for the automatic gauge (2D)
+
Calibration programme for the automatic gauge (optional 3D)
+
Calibration programme
+
HID programme
+
2.9.9.
Calibrating the weight sensors
The machine MUST be calibrated after securing and at a minimum before the season or after a longer period of use.
Clamp a wheel that has already been balanced (14 or 15”) and enter the wheel values (see Usage, Point 4).
In order to access the calibration system, you must press the key combination shown opposite:
1.
First the C button and then the T button
2.
The [CAL] – [CAL] displays will appear and the indicator lights flash.
3.
Release the buttons only when the indicator light is steady.
+
The balancing process for the calibration starts when you press the
START button or close the wheel protector.
The display shown opposite appears after the balancing process.
Attach the calibration weight (100 g) to the inside of the wheel rim.
/
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The second balancing process for the calibration starts when you press the START button or close the wheel protector.
The display shown opposite appears after the balancing process.
Attach the calibration weight (100 g) to the outside of the wheel rim.
Press the START button again or close the wheel protector in order to terminate the calibration process.
2.9.10.
Service calibration of the gauge
/
/
1.
Position the gauge to “0”
2.
3.
Press the key combination STOP + < 5 g
The display shown opposite will appear
+
4.
Position the gauge to “100 mm”
5.
Press the ALU button
6.
The display shows [CAL] – [215]
7.
Position the gauge to “215 mm”. When doing so, position the measuring tip to the outer edge of the entry cover.
8.
Press the ALU button
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9.
The display shows [CAL.] – [15.0]
10.
This value can be changed using D+ / D-
11.
Confirm with [ALU].
12.
Then secure an appropriate wheel (e.g. 16”) on the machine
13.
Next, position the plunge on the edge of the wheel rim
14.
Press the ALU button
15.
The display shows [CAL.] – [End]
16.
If the display shows [CAL] – [10], this means that the calibration has been unsuccessful and must be repeated.
2.9.11.
Service calibration of the width gauge (optional)
1.
Press the key combination STOP + OPT
2.
The display shown opposite will appear
+
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3.
Position the gauge on the clamping cone
4.
Press the ALU button
5.
The display shows [CAL] – [200]
6.
Now take the spacer and place it on the clamping cone
7.
Next, position the gauge on the tip of the spacer
8.
Press the ALU button
9.
The display shows [CAL] – [End] and the correct calibration
10.
If the display shows [CAL] – [0F], this means that the calibration has been unsuccessful and must be repeated
When using the ALU S programme, it is recommend that the display threshold be set to 10 g.
Why:
Because the machine records the dynamic and static imbalance, the operating characteristics of the wheel change when the weights are affixed.
Because the weights are positioned further towards the middle of the wheel rim, the weights automatically achieve greater and more precise balancing results.
Because the machine requires the balancing weights at one point and there are different adhesive weight systems, this can cause a large weight distribution.
The adhesive weights are not 100 % affixed in the correct location.
2.10
Completion of Work
Before commissioning, check all fastening screws, electrical, pneumatic and hydraulic lines and, if necessary, tighten these. Warning: in some cases, this must be checked at regular intervals and tightened if necessary (note in the instructions).
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3.0
OPERATION
3.1
Operating Instructions
Company:
Place of work:
Operation:
Operating Instructions
for
Tyre Servicing
Date:
Signature:
Risks to People and the Environment
Noise danger
Danger of being caught on machine
Danger due to uncontrolled moving parts
Danger from charged dust in the brake system
Protective Measures and Rules of Conduct
Wear close-fitting clothes
Do not wear a watch, rings, chains or similar jewellery when working
Wear ear protection and safety goggles.
Longer hair should be secured by a hair net or other measure
Only use impact wrenches that don’t blow air on the wheel rim.
Clean wheels and tyres only when wet to avoid dust build-up; if possible, use wheel washing systems.
Remove dust on the brake drums with an extraction bell with suitable industrial vacuum cleaners.
Use category U equipment for asbestos-free dusts and category K1 for asbestos-containing dusts.
(Observe current GUV regulations)
Damaged tyres must not be used.
When inflating the tyre, set up a guard to catch any flying parts. Keep people out of the danger area.
Tyre filling must be monitored and the maximum permissible assembly air pressures must not be exceeded.
Only operate motor-driven wheel balancers with a protective hood.
For large wheels of trucks and self-driving machines:
- On machines with vertical wheels, work with heavy tyres (for example, EM tyres) must be carried out by two people.
- For tyres with a diameter >1.4 m or a weight >200 kg, fall-protection devices must be used.
Response to faults and hazards
Machine defects must be reported to the manufacturer immediately
Switch off the machine and secure against unauthorised restart
Damage should only be repaired by qualified personnel
First Aid
Inform first aiders (see alarm/emergency plan).
Treat injuries immediately.
Enter into the accident book
Contact emergency services for serious injuries.
Emergency number: _____________
Ambulance service: _______________
Maintenance
Repair only by instructed and trained persons
Disconnect or secure the machine from the mains power supply for set-up, adjustment, maintenance or servicing
Clean the machine after operation is ended
Annual check of the machine by an authorised and trained person
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3.2
Basic Information
Independent operation of the machine may only be carried out by persons over the age of 18 who have been trained in the operation of the machine and have demonstrated their ability to do so to the employer.
They must be expressly contracted by the employer to operate the machine. The order to operate the machine must be given in writing.
The machine must only be used for its intended use.
Always use appropriate material during installation and operation.
Before assembly or disassembly check all components for damage.
If necessary, observe special manufacturer instructions for mounting or dismounting of vehicle-specific work.
An important part of the guarantee / warranty is fulfilment of the maintenance plan. This includes in particular, ensuring cleanliness, corrosion protection, checks and repairing damages immediately if required.
During operation attention should always be paid to hazards. As soon as dangers occur, switch off the machine immediately, remove the mains plug and disconnect the air supply.
Then contact your dealer.
All warning labels must always be easy to read. If damaged, they must be replaced immediately.
Pay attention to possible shearing points around the machine.
During operation, the noise can reach 85dB (A), so the operator should take appropriate protective measures.
Moving parts of the machine can catch loose clothing, long hair or jewellery.
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4.0
MAINTENANCE
The user must maintain the machine regularly to ensure safe operation.
Repair work may only be carried out by authorised service partners or after customer consultation with the manufacturer.
Before maintenance and repair work:
- The machine must be disconnected from ALL supply networks
- Pull main switch out of mains plug, if necessary, discharge compressed air from system
- Appropriate measures must be taken against a restart
Work on electrical elements or on the supply line may only be carried out by experts or electricians.
4.1
Consumables for installation, maintenance and servicing
Hydraulic Oil
General minimum requirement:
Eni PRECIS HVLP-D Item No. 00066018
Summer
Winter
(15° to 45°):
(under 10°):
HVLP-D 46 (e.g.: Eni PRECIS HVLP-D)
HVLP-D 32 (e.g.: Eni PRECIS HVLP-D)
Minimum requirement especially for 2-post lifts:
Eni PRECIS HVLP-D Item No. 00067218
Summer
Winter
(15° to 45°):
(under 10°):
HVLP-D 32
HVLP-D 22
(e.g.: Eni PRECIS HVLP-D)
(e.g.: Eni PRECIS HVLP-D)
Preservative for ropes, welds, screws, corners, edges and cavities.
Minimum requirement:
Petec spray translucent - 500 ml Item No. 73550 / Petec wall inlet translucent - 1000 ml
73510
Item No. 98507 Petec UBS pistol
Slideway lubricant
Minimum requirement:
STORER WHS 2002 White EP high performance grease. Item No. KPF1-2K-20
Lubricant for bushes, chains, rollers & moving parts
Minimum requirement:
White ultra lube, 500 ml aerosol. Item No. 34403 – WUL – White Ultra Lube
Floor anchor
Minimum requirement for lifting platforms:
Fischer FIS A M 16 x 200 galvanised in combination with Fischer Superbond reaction cartridge
Minimum requirement for passenger car and passenger car/truck balancing machine:
Impact anchor M8 x 100
Minimum requirement for truck mounting machine:
Impact anchor M12 x 100
Compressed air system
Item No.
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Minimum requirement:
PROMAT chemicals special compressed air oil
Cleaning
Item No.: 4000355209
Minimum requirement:
Caramba intensive brake cleaner acetone-free
Care and protection of metals, painted or powder-coated surfaces
Minimum requirement:
Petec spray translucent - 500 ml
Petec wall inlet translucent - 1000 ml
Petec UBS pistol
Item No. 73550
Item No. 73510
Item No. 98507
Care and protection of metals, painted or powder-coated surfaces in the tread area and plastic parts
Minimum requirement:
Valet Pro Classic Protectant Plastic Sealant 500 ml
4.2
Safety Regulations for Oil
Always observe the legal requirements or regulations for handling used oil.
Always dispose of used oil through a certified organisation.
In the case of leaks, oil must be collected immediately with binders or trays so that it cannot penetrate into the soil.
Avoid any skin contact with the oil.
Do not allow oil vapours to escape into the atmosphere.
Oil is a combustible medium. Pay attention to possible hazards.
Wear oil-resistant protective clothing, such as gloves, goggles, protective clothing, etc.
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4.3
Notes
Regardless of the level of dirt, the machine must be maintained, cleaned and serviced at regular intervals.
The machine should then be treated with a care product (such as oil or wax spray).
Do not use cleaning agents that are harmful to the skin.
IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS
EXCLUDED
4.4
Maintenance or Service Plan
Interval
Check of ALL safety-relevant parts
Cleaning
Check or restore surface protection
Check for leaks in the hydraulic system
Check or restore surface protection or corrosion protection
Check or restore damage to the paint and components
Check or restore rust damage
Check or treat cavities and non-painted areas
Check for leaks in the pneumatic system
Control the tightness of screws
Check, lubricate & adjust bearing slack
Check wear parts
Check fluids (level, wear, contamination, quality)
Check and lubricate sliding surfaces
Remove any dirt inside
Clean and check electrical components
Check motor and transmission for function and wear
Check welds and construction
Visual inspection (according to inspection plan)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
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4.5
Troubleshooting / Error Display and Solutions
The balancing computer may display the following error messages:
Error Code
Err -1-
Err -2-
Err -3-
Err -4-
Err -5-
Err -7-
Err -8-
Reason
See troubleshooting
1. There is no wheel on the shaft, or wheel is too light
2. Balancing shaft is not tightened
3. Wheel was not sufficiently secured
4. Ribbed belt not or too weakly tensioned
Wheel imbalance is too great
Defective pressure sensor
Rotates in wrong direction
Wheel cover is not closed
Saved data has been deleted
100g weight missing
Defective pressure sensor
Defective power board or motherboard
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Symptoms
Different balancing results 1
Cause
Balancing machine is not properly anchored to the ground
Incorrect calibration
Balancing shaft not tight
Bent shaft
Piezo sensors not fixed or defective
Rim is not clean or is warped
Button board is not connected to the control board or cable connection is defective
Damage or lack of corrosion protection, possibly maintenance
Solution
Check the floor anchor
Re-calibrate
Check the balancing shaft attachment
Check the balancing shaft
Check the strength of the piezo sensors mounting screws or replace them
Check the rim
Check the connection as well as the line.
Remove rust, clean and restore surface.
Buttons do not respond
Product shows (heavy) rust damage
Motor / electric
Engine does not or only sporadically brakes
Motor makes noises
Building circuit breaker blows
Other causes of
"erroneous" balancing results
Brake resistor defective or not connected.
Brake resistor defective or not connected.
Damaged motherboard
The condenser is defective or not connected.
Main machine switch is not connected correctly or there is a contact error.
Defective motherboard.
Use of different adapters and resulting tension errors.
Check brake resistor or connection
Check brake resistor or connection
Contact ATH service
Check condenser or connection
Check the electrical connection
Tensioning with cones over a worn middle hole in the rim can cause differences of up to 10g.
Imbalanced tyres on the vehicle may be the result of an imbalanced brake drum or disc or worn fastening bores in the rim or brake.
Contact ATH service
When using adapters, please observe the installation instructions.
Repair or use special adaptations of rims or materials
In such cases, readjustment without first removing the wheel is advised.
ALWAYS USE ORIGINAL PARTS AND ACCESSORIES.
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4.6
Maintenance and Service Instructions
All maintenance and service work should be carried out at least according to the maintenance schedule
COMPRESSED AIR MAINTENANCE UNIT
(Partial stock if necessary for the activity)
SETTING THE WORKING PRESSURE:
Check the working pressure displayed by the manometer (1). This must correspond to the technical data.
The working pressure can be adjusted with a pressure regulator (A).
Pull the pressure regulator upwards to make adjustments.
Turn the knob clockwise to increase the pressure in the machine, turn it counter clockwise to decrease.
OILER
Check the oil level in the oil reservoir (3).
Remove the oil reservoir.
Now refill the tank with a pneumatic oil with a viscosity of SAE20.
Check the injection quantity of the oil through the viewing glass (4).
Generally, the screw must be closed completely in a clockwise direction and then opened again about ¼ to ½ turn by turning it counter clockwise.
WATER SEPARATOR
Check the water level in the separator (2).
Water is drained when the valve (B) is opened.
4
3
C
A 1
B
2
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Setting the drive belt tension
1.
Carefully remove the cover (weight storage).
2.
Remove the fixing screws from the motor.
3.
Move the motor using a tensioning screw and ensure the correct belt tension is achieved when doing so.
4.
Tighten the fixing screws on the motor again.
5.
Carry out a test run and ensure that the belt does not move to the side.
6.
Remount the cover.
Changing the fuses
1.
Carefully remove the cover (weight storage).
2.
Remove the fuse from the electricity supply board.
3.
Swap the old fuse for a new fuse, ensuring that the ratings of the fuses are the same.
If the problem persists, please contact the service team.
4.7
Disposal
Remove the air and power supply.
Remove all non-metallic substances and store them in accordance with local regulations.
Remove the oil from the machine and store it in accordance with local regulations.
Recycle all metallic substances.
The machine contains some substances that can pollute the environment and cause harm to the human body if not handled correctly.
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5.0
EG-/EU-KONFORMITÄTSERKLÄRUNG / EC-/EU-DECLARATION OF CONFORMITY
Seriennummer
Serial number gemäß Maschinenrichtlinie 2006/42/EG, Anhang II 1A, EMV-Richtlinie 2014/30/EU, Anh. IV
In accordance to Machine Directive 2006/42/EG, Appendix II 1A, EMC Directive 2014/30/EU, App. IV
Firmenbezeichnung und vollständige Anschrift des Herstellers
Business name and full address of the manufacturer
ATH-Heinl GmbH &Co. KG
Gewerbepark 9
DE – 92278 Illschwang
Name und Anschrift des Dokumentations-Bevollmächtigten
Name and address of the Technical Files authorized representative
ATH-Heinl GmbH &Co. KG
Gewerbepark 9
DE – 92278 Illschwang
Hiermit erklären wir, dass die nachfolgend bezeichnete Maschine in der von uns in Verkehr gebrachten Ausführung den einschlägigen, grundlegenden Sicherheits- und Gesundheitsanforderungen der EG-Richtlinie 2006/42/EG sowie den unten aufgeführten
Harmonisierungsrechtsvorschriften entspricht.
We herewith declare that that the machine described below, as a result have been brought on to the general market comply with the relevant fundamental Safety and Health regulations of the of Directive 2000/60/EC and the harmonized standards listed below.
Typbezeichnung
Model name
Beschreibung der Maschine
Descriptions of the machine
Der oben beschriebene Gegenstand der Erklärung erfüllt die folgenden einschlägigen Harmonisierungs-rechtsvorschriften der
Union
The object of the declaration described above meets the following applicable Community harmonisation legislation
Folgende harmonisierten Normen und Vorschriften wurden eingehalten
The following harmonized standards and regulations are applied
Prüfinstitut
Institute of Quality
2006/42/EC (Maschinen-Richtlinie)
EN ISO 12100:2010
EN 60204-1:2006/AC:2010
SGS Supervice Gözetme Etüd Kontrol Servisleri A.S.
Baglar Max. Osmanpasa Cad. No. 95
Is Istanbul Plaza, A Girisi
Günesli 34209 Istanbul (TURKEY)
Rad-Wuchtmaschine
Wheel balancer
ATH W42
Referenznummer der technischen Daten
Reference number for the technical data
Nummer des Zertifikats
Number of the certificate
ATH-Heinl GmbH &Co. KG
Gewerbepark 9
DE – 92278 Illschwang
Juni 2004
TCF-MD-140526-048
0263/IN-IST-14
502756/AOO/AKC (OUCE 141003)
Hans Heinl
(Geschäftsführer / General Manager )
DURCH UMBAUTEN UND/ODER VERÄNDERUNGEN AN DER MASCHINE WIRD DIE CE-PRÜFUNG AUSSER KRAFT GESETZT UND
EINE HAFTUNG AUSGESCHLOSSEN.
BY MODIFICATION AND / OR CHANGES TO THE MACHINE, THE CE EXAMINATION IS EXCLUDED WITHOUT LIMITATION AND A
LIABILITY SHALL BE EXCLUDED.
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6.0
APPENDIX
6.1
Pneumatic circuit diagram
Not relevant!
6.2
Electric circuit diagram
Not relevant!
6.3
Hydraulic circuit diagram
Not relevant!
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7.0
WARRANTY CARD
Dealer address:
Company (or customer number):
Contact partner:
Street:
Postcode & town:
Tel. & Fax:
Email:
Manufacturer & model: Serial number:
Customer address:
Company (or customer number):
Contact partner:
Street:
Postcode & town:
Tel. & Fax:
Email:
Year of construction: Reference number:
Message description:
Description of required spare parts:
Spare part: Item number: Amount:
IMPORTANT:
Damage resulting from improper handling, lack of maintenance or mechanical damage is not covered by the warranty. For systems that have not been installed by an ATH approved installer, the warranty is limited to the provision of the necessary spare parts.
Transport damages:
Visible defect (visible transport damage, note on freight forwarder delivery note, immediately send copy of the delivery note and photos to ATH-Heinl)
Hidden defect (transport damage is only detected when unpacking the goods, send damage report with pictures to ATH-Heinl within 24 hours)
Place & Date Signature & Stamp
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7.1
Scope of the Product Warranty
Five years for the devices structure
Power supplies, hydraulic cylinders and all other wear components such as turntables, rubber plates, ropes, chains, valves, switches, etc., are limited to one year under normal circumstances/use under warranty conditions.
The warranty does not extend to:
Defects caused by normal wear and tear, misuse, transport damage, improper installation, tension or lack of required maintenance.
Damage caused by neglect or failure to follow the instructions in this manual and/or other accompanying instructions.
Normal wear and tear on parts requiring service to keep the product in safe working condition.
Any component that has been damaged during transport.
Other components that have not been explicitly listed but are considered to be general consumables.
Water damage caused by e.g. rain, excessive humidity, corrosive environments or other contaminants.
Blemishes that do not affect function.
WARRANTY IS NOT VALID,
IF THE WARRANTY CARD WAS NOT SENT TO ATH-HEINL.
Damage and malfunctions caused by non-compliance with maintenance and adjustment work (according to operating instructions and/or training), faulty electrical connections (rotating field, rated voltage, protection) or improper use (overload, outdoor installation, technical changes) are excluded from the warranty!
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8.0
INSPECTION LOG
This inspection manual (including log) is an important part of the operating instructions and product.
!!!PLEASE STORE CAREFULLY!!!
Check
The product must be checked after completion of the installation, handover, if necessary briefing and then regularly in accordance with the applicable regulations and legal provisions in the country of operation by a suitable and approved company or facility.
In the case of changes or extensions to the product type, an additional inspection book must be maintained and accepted.
Scope of Inspection
In addition to perfect function, cleanliness and maintenance requirements, it is vital that the safety-relevant components of the entire system are checked.
Technical Data
- Please refer to the enclosed operating instructions.
Nameplate
- Make a note of all the data below
- Manufacturer & type of mounting materials used:
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8.1
Installation and Handover Log
Site:
Company:
Street:
Town:
Country:
Device / system:
Manufacturer:
Type / model:
Serial no.:
Year of construction:
Responsible retailer:
The above product has been assembled, checked for function and safety and put into operation. Installation was carried out by:
the operator the technical expert
The operator confirms that the product type has been set up correctly, that he/she has read and understood all information contained in these operating instructions and the log, and that he/she keeps this documentation accessible to the instructed operator at all times.
The operator confirms that after installation and commissioning by a person trained by the manufacturer or an authorised dealer (expert), instruction in the function, handling, safety-relevant specifications, maintenance and care of the machine has taken place, documents, information and specifications of the machine have been provided and the product is working properly.
IMPORTANT NOTES:
IF THE ABOVEMENTIONED POINTS ARE NOT FULFILLED, THE WARRANTY CLAIM IS EXCLUDED:
The warranty is only valid in conjunction with compliance and evidence of proper assembly, handover, and if necessary training, as well as yearly maintenance carried out by an expert authorised by the manufacturer. The interval between services must not exceed 12 months. In case of non-standard use or multi-shift or seasonal use, a bi-annual inspection and maintenance must be arranged.
Warranty claims are only recognised if all points in the log and operating instructions have been met, the claim is asserted immediately after detection and this log is sent to the manufacturer along with the maintenance and service logs .
Further specific information about the warranty, such as scope, requirements and specifications, are described in the operating instructions and must be observed.
Damages and complaints caused by improper handling; failure to maintain and service; use of unsuitable or unspecified assembly, operating, maintenance or service products; mechanical damage; intervening in the unit without consultation or by an unauthorised expert are excluded from the warranty. For systems that have not been installed by an authorised expert, the warranty is limited by agreement of the manufacturer to the provision of the necessary spare parts.
Expert name and company stamp if necessary, number and name of retailer
Date and expert signature
Operator name and company stamp Date and operator signature
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8.2
Inspection Plan
Nameplate
Quick reference guide
Operating instructions
Safety label
Operation label
Other labels
Construction (deformation, cracks)
Fixing dowels and stability
Condition of concrete flor (cracks)
Condition / general condition
Condition / cleanliness
Condition / care and sealing
Condition / liquids
Condition / lubrication
Condition / aggregate
Condition / drive
Condition / motor
Condition / transmission
Condition / cylinder
Condition / valve
Condition / electrical control
Condition / electric buttons
Condition / electric switches
Condition / electric lines
Condition / hydraulic lines
Condition / hydraulic screws
Condition / pneumatic lines
Condition / pneumatic screws
Condition / tightness
Condition / bolts and bearings
Condition / consumables
Condition / covers
Condition / functions under load
Condition / safety-relevant components
Condition / electrical safety device
Condition / hydraulic safety device
Condition / pneumatic safety device
Condition / mechanical safety device
Condition / functions under load
Inspection sticker issued
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8.3
Visual inspection (authorised expert)
Inspection Certificate
relating to a regular / extraordinary inspection / audit *)
The device has undergone a readiness test.
No / the following *) defects were found:
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Inspection contents: functional and visual inspection according to specifications
Pending partial inspection:
_________________________________________________________________________________
_________________________________________________________________________________
There were no *) concerns arising from commissioning, an audit is not *) required.
(Place, date) (Technical expert signature)
Confirmation of acceptance:
(Name of technical expert)
(Title)
(Address)
(Employed at)
Operator (company stamp, date, signature)
Faults noted **) ________________________________________________________
Faults remedied **) ____________________________________________________________________
*)
**)
Delete if not applicable
Confirmation of operator or a representative with date and signature
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Visual inspection (authorised expert)
Inspection Certificate
relating to a regular / extraordinary inspection / audit *)
The device has undergone a readiness test.
No / the following *) defects were found:
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Inspection contents: functional and visual inspection according to specifications
Pending partial inspection:
_________________________________________________________________________________
_________________________________________________________________________________
There were no *) concerns arising from commissioning, an audit is not *) required.
(Place, date) (Technical expert signature)
Confirmation of acceptance:
(Name of technical expert)
(Title)
(Address)
(Employed at)
Operator (company stamp, date, signature)
Faults noted **) ________________________________________________________
Faults remedied **) ____________________________________________________________________
*)
**)
Delete if not applicable
Confirmation of operator or a representative with date and signature
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Visual inspection (authorised expert)
Inspection Certificate
relating to a regular / extraordinary inspection / audit *)
The device has undergone a readiness test.
No / the following *) defects were found:
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Inspection contents: functional and visual inspection according to specifications
Pending partial inspection:
_________________________________________________________________________________
_________________________________________________________________________________
There were no *) concerns arising from commissioning, an audit is not *) required.
(Place, date) (Technical expert signature)
Confirmation of acceptance:
(Name of technical expert)
(Title)
(Address)
(Employed at)
Operator (company stamp, date, signature)
Faults noted **) ________________________________________________________
Faults remedied **) ____________________________________________________________________
*)
**)
Delete if not applicable
Confirmation of operator or a representative with date and signature
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Visual inspection (authorised expert)
Inspection Certificate
relating to a regular / extraordinary inspection / audit *)
The device has undergone a readiness test.
No / the following *) defects were found:
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Inspection contents: functional and visual inspection according to specifications
Pending partial inspection:
_________________________________________________________________________________
_________________________________________________________________________________
There were no *) concerns arising from commissioning, an audit is not *) required.
(Place, date) (Technical expert signature)
Confirmation of acceptance:
(Name of technical expert)
(Title)
(Address)
(Employed at)
Operator (company stamp, date, signature)
Faults noted **) ________________________________________________________
Faults remedied **) ____________________________________________________________________
*)
**)
Delete if not applicable
Confirmation of operator or a representative with date and signature
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 54 -
9.0
SPARE PART BOOK
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 55 -
Maschine / Machine
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 56 -
# ATH # Referenz Bezeichnung
´01-01 RSB0005 520230040 Radschutzbogen komplett
Description
Wheel Hood Assembly
´01-02 RKA0103 20602066 Kunststoffabdeckung (Gewichte Ablage) Weight Tray
´01-03 RDA0001 520211070 Display komplett Display Assembly
´01-04 RSP0002 520210010 Stromversorgungsplatine
´01-05 RGE0003 530203520 Gehäuse
Power Board
Cabinet
´01-06 RKH0085 20601008 Konus Halterung
´01-07 30201172 Innen-Sechskantschraube M14x60
´01-08 RMA0001 520204020 Messarm komplett
´01-09 RSM0007 520202020 Schutzbogen-Mechanismus komplett
´01-10 RGW0062 520201060 Gewindewelle mit Spannglocke
´01-11 RMO0755 520212010 Motor 220V
´01-12 RBM0001 520206010 Bremsmechanismus komplett
Cone Handle
SHCS M14x60
Distance Arm Assembly
Main Shaft/Spindle
Motor
Braking System
3
1
1
Hood Mounting Assembly 1
1
1
1 x
1
1
1
1
1
´01-13 RRP0138 520215020 Rotationsplatine
´01-14 RHS0001 520216030 Hauptschalter
´01-15 RRB7001 520229020 Radbeleuchtung / Laser komplett
´01-16 RGE0002 530203214 seitliche Abdeckung
´01-17 RMF0115 520205010 Messarm für Breitenmesslehre
´01-18 RTP0172 21101012 Tastenplatine
´01-19 RSF1100 21101020 Steuerfolie Tasten
Encoder
ON/OFF Switch
1
1
Laser/LED Light 1
Cabinet Side Metal Cover 1
External Gauge
Press Key Board
Press Key Panel
´01-20 RAB0015 20602075 Abdeckung vorne (Kunststoff) für Gehäuse ATH Front plastic cover
1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 57 -
Anzeige / Display
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 58 -
# ATH #
´02-01 RSF0155
´02-03
´02-05
´02-07
Referenz Bezeichnung
20601188 Display-Folie
30204001 Kreuzschlitz-Schraube M3x16
´02-04 RDP7000 21006035 Display-Platine
30204001 Kreuzschlitz-Schraube ST2.9x8
´02-06 RKP0108 530211214 Display-Befestigungsplatte
30204001 Kreuzschlitz-Schraube ST2.9x8
Description
Display Panel; 15S
Display Front Cover 15S1 convex
Cross recessed pan head screw
M3x16
Computer/Display Board
Cross recessed tapping screw
ST2.9x8
Display Liner
Cross recessed tapping screw
ST2.9x8
Display Stem Sheet
Display Back Cover 15S1 x
1
1
´02-08 RDT0931 530211213 Display Metallleiste unten
´02-10 RHM1094 530211208 Display Anschluss und Halterung Display Connect Plate
´02-11 30201337 Kreuzschlitz-Schraube M4x16
Cross recessed pan head screw
M4x16
´02-12 SHCS M10X20
´02-13 30301055 Selbstsichernde Mutter M10
´02-14 RHM1095 530211200 Display Halterung
Secure nut M10
Display Support
´02-15
´02-16 RHM1096 530211209 Abdeckung Kabelkanal
´02-17
30201004 Innensechskant-Schraube M4X12 SHCS M4X12
30201338 Kreuzschlitz-Schraube M4x20
Display Support Cover
Cross recessed pan head screw
M4x20
´02-18 SHCS M10X20 2
´02-19
´02-20
30301003 Mutter M10
30301004 Mutter M12
Hex Nut M10
Hex Nut M12
2
2
´02-21 RHM1097 530211264 Display Abdeckung an Halterung Display Support Rotation Basement 1
´02-22
´02-23
30501007 Beilagscheibe 12mm
30201112
Innensechskant-Schraube
M12x30
Washer Flat 12mm
SHCS M12x30
2
2
´02-25
´02-26
´02-27
´02-28
´02-29
Display Support Connect Basement 1
30204004 Kreuzschlitz-Schraube ST2.9x12
30301013 Mutter M3
30501005 Beilagscheibe 8mm
30502005 Federscheibe 8mm
Cross recessed tapping screw
ST2.9x12
Hex Nut M3
Washer; Flat 8mm
Washer; Spring 8mm
30201063 Innensechskant-Schraube M8x20 SHCS M8x20
2
12
4
4
4
2
2
1
6
1
2
1
1
1
1
4
1
4
1
2
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 59 -
Zubehör / Accessories
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 60 -
# ATH # Referenz Bezeichnung
´03-01 RAF0033 530201001 Aufnahmeflansch für Konus 4
´03-02 RKO0085 530201008 Konus 1 45-75 mm
´03-03 RKO0086 530201010 Konus 2 70-90 mm
Description
Spacer Ring
Cone 45-75 mm
Cone 70-90 mm
´03-04 RKO0087 530201011 Konus 3 88-110 mm
´03-05 RKO0088 530201012 Konus 4 105-130 mm
´03-06 RGL0065 20101001 Gummilippe für Druckhaube
´03-07 RDH0034 20601001 Druckhaube (ohne Gummilippe)
Cone 88-110 mm 1
Cone 105-130 mm 1
Quick Nut Cup
Cover
Quick Nut Cup
´03-08 RKE0192 20601002 Kunststoffeinsatz für Schnellspannmutter 40mm Quick Nut Cover
1
1
1
´03-09 RSM0199 20601086 Schnellspannmutter 40mm
´03-10 RIS0060
´03-11 RIS0063
22102001 Inbusschlüssel 12mm
22102002 Inbusschlüssel 6mm
´03-12 RIS0065 22102003 Inbusschlüssel 4mm
´03-13 RIS0066 22102004 Inbusschlüssel 3mm
´03-14 RGZ0057 22102005 Gewichtszange
Quick Nut 40mm
Allen Wrench
12mm
1
1
Allen Wrench 6mm 1
Allen Wrench 4mm 1
Allen Wrench 3mm 1
1
´03-15 RSF0208
´03-16 RPG0195
20701019 Spannfeder Ø 40mm
22102006 Schlaggewicht PKW 100g
Weight Hammer
Mounting Spring
Ø40mm
Weight 100g
1
1 x
1
1
1
´03-17 RPG0196 22102010 Schlaggewicht PKW 50g
´03-18 RPG0197 22102011 Schlaggewicht PKW 35g
´03-19 RPG0198 22102013 Schlaggewicht PKW 10g
´03-20 RPG0199 22102027 Schlaggewicht PKW 5g
´03-21 RFL0038 20601004 Felgenmesslehre
´03-22 152004-05 20601105 Klebegewichts-Entferner
´03-23 RMF0116 530210003 Kalibrierstange für Messarm OPTIONAL
´03-24 HIS2535
´03-25 RIS0062
30201064 Inbusschraube M8x25
22102035 Inbusschlüssel 8mm
Weight 50g
Weight 35g
Weight 10g
Weight 5g
Wheel Calliper
Weight Shovel
External Gauge
Calibration Kit
OPTIONAL
SHCS M8x25
1
1
1
12
Allen Wrench 8mm 1
1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 61 -
Schutzbogen-Mechanismus / Hood mounting
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 62 -
# ATH # Referenz Bezeichnung
´04-01 RSM0001 530208004 Schutzbogen-Mechanismus Abdeckung
Description
Hood Mounting Assembly
Cover
1
´04-03 RSM0003 530208008 Schutzbogen-Mechanismus Welle Hood Rotating Shaft
´04-04 RSM0004 20601035 Schutzbogen-Mechanismus Wellenlager Hood Shaft Bushing
´04-05 RSM0005 20703001 Schutzbogen-Mechanismus Feder
´04-06 30604115 Sprengring 38mm
Hood Spring
Snap Ring 38mm
´04-07 RMS6000 21006031 Mikroschalter V - 156 - 1C25
´04-08 RSM0006 530208002 Schutzbogen Anschlag
Hood Switch V
Hood Cam Stop
´04-09 RSM0007 20601034 Schutzbogen-Mechanismus komplett Hood Cam
- 156 - 1C25 1
1
1
1
2
1
2
´04-10 RSM2001 21301004 Einschrauböse
´04-11 30201063 Selbstschneidende Schraube M8x20
1
4
´04-12
´04-13
´04-14
´04-15
´04-16
´04-17
´04-18
´04-19
´04-20
30202025 Innensechskant-Schraube M8x12
30201064 Innensechskant-Schraube M8x25
30301002 Mutter M8
30501005 Beilagscheibe 8mm
30201114 Innensechskant-Schraube M12x40
30101506 Selbstschneidende Schraube M8x30
30201002 Innensechskant-Schraube M4x8
30501105 Beilagscheibe 8mm
30201067 Innensechskant-Schraube M8x40
Adjustable Eye Bolt
HHB M8x20
Hexagon socket set screw
M8x12
SHCS M8x25
Nut M8
Washer; Flat 8mm
SHCS M12x40
HHB; Full tread M8x30
SHCS M4x8
Washer; Wide brim 8mm
SHCS M8x40
2
1
6
1
1
1
2
4
1 x
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 63 -
Schutzbogen / Hood
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 64 -
# ATH # Referenz Bezeichnung
´05-01 RSB0006 20602029 Schutzbogen (Kunststoff)
Description
Wheel Hood Cover; Folded
´05-02 30201364 Kreuzschlitz-Schraube M5x12
´05-03 RSB0007 530205035 Rahmen für Schutzbogen
´05-04
´05-05
´05-06
30201084 Innensechskant-Schraube M10x30
30501006 Beilagscheibe 10mm
30201337 Kreuzschlitz-Schraube M4x16
Cross recessed pan head screw
M5x12
Wheel Hood Support
SHCS M10x30
Washer; Flat 10mm
Cross recessed pan head screw
M4x16 x
2
2
1
´05-07 RSB0008 20601049 Halter für Messarm OPTIONAL
´05-08 30201092 Innensechskant-Schraube M10x70
External Gauge Clip OPTIONAL 1
SHCS M10x70 2
´05-09
´05-10
30502006 Federscheibe 10mm
30301003 Mutter M10
´05-11 RSB0004 20601196 Handgriff für Schutzbogen
´05-12 30201063 Innensechskant-Schraube M8x20
Washer; Spring 10mm
Nut M10
Wheel Hood Handle
SHCS M8x20 2
2
2
1
1
1
3
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 65 -
Motor / Motor
# ATH # Referenz Bezeichnung
´06-01 RMO0755 20401009 Motor JY7116 / 220V
´06-02 RMH0123 530206002 Motorhalterung
´06-03 RRR0134 530206003 Rippenriemenrad
´06-04
´06-05
30701010 Passfeder 5x5x30
30201043 Innensechskant-Schraube M6x16
´06-06
´06-07
30502004 Federscheibe 6mm
30501004 Beilagscheibe 6mm
´06-08 RRR0133 20403001 Rippenriemen 4PJ965
Description
Motor JY7116 / 220V
Motor Basement
Motor Belt Pulley
Key 5x5x30
SHCS M6x16
Washer; Spring 6mm
Washer; Flat 6mm
Motor Belt 4PJ965
1
1
1
4 x
1
4
4
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 66 -
Wuchtwelle / Main shaft
# ATH # Referenz Bezeichnung Description
´07-01 RWA0001 530207004 Aufnahme für Wuchtwelle
´07-02 30201004 Innensechskant-Schraube M4x12
Deformation of Beams
SHCS M4x12
´07-03 RWZ0001 530207009 Zahnscheibe für Rotationsplatine 64T Tooth 64T
´07-04 RWA0002 530207005 Abdeckung für Wuchtwelle
´07-05 30201044 Innensechskant-Schraube M6x20
Bear Cover
SHCS M6x20
´07-06
´07-07
30303101 Mutter M30x1.5
30604023 Sprengring 30mm
´07-08 RWL0845 30802002 Kugellager 6006
´07-09 RWL0184 30802001 Kugellager 6005
´07-10 30604105 Sprengring 25mm
´07-11 RWW0214 530207006 Wuchtwelle
´07-12 RGW0062 530207054 Gewindewelle mit Spannglocke
Nut Round M30x1.5
Snap Ring 30mm
Bearing 6006
Bearing 6005
Snap Ring 25mm
Main Shaft
Threaded Shaft/Spindle
´07-13 RGW0063 30201172 Innensechskant-Schraube M14x260 SHCS M14x260
1
1
1
1
1
1
1
1 x
1
4
1
1
3
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 67 -
Pressure sensor / Sensor
# ATH # Referenz Bezeichnung
´08-01 30301003 Mutter M10
´08-02
´08-03
530207043 Beilagscheibe
21006032 Piezo-sensoren
Description
Nut M10
Sensor flat washer
Piezo Sensors
´08-04
´08-05
RPA0128
´08-06 RPA0129 21006033 Piezo-Sensor Aufnahmewelle horizontal Vertical shaft
´08-07 RPA0130 20402015 Piezo-Sensor Aufnahmewelle vertikal Horizontal shaft
´08-08
21301007 horizontal + vertikal
21301008 Ø10 + Ø 10 / 3x0.75mm²x1.5m
30502006 Federscheibe 10mm
Horizontal + Vertical 1
Ø10 + Ø 10 / 3x0.75mm²x1.5m 1
Washer; Spring 10mm
1
1
2
X
5
2
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 68 -
Positionssensor / Encoder
# ATH # Referenz Bezeichnung
´09-01 30201002 Innensechskant-Schraube M4x8
´09-02
´09-03
30502002 Federscheibe 4mm
30501002 Beilagscheibe 4mm
´09-04 RRP0138 21003004 Rotationsplatine 64T
´09-05 30301101 Mutter M3
´09-06
´09-07
30502001 Federscheibe 3mm
30501001 Beilagscheibe 3mm
´09-08 RRP0139 530207003 Aufnahme für Rotationsplatine
´09-09 30201265 Kreuzschlitz-Schraube M3x10
Description
SHCS M4x8
Washer; Spring 4mm
Washer; Flat 4mm
Encoder Board 64T
Nut M3
Washer; Spring 3mm
Washer; Flat 3mm
Encoder Board Support
Cross recessed M3x10
1
2
2
2
1
2 x
2
2
2
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 69 -
Bremse / Brake
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 70 -
# ATH #
´10-01 RFB0001
Referenz Bezeichnung
20702001 Obere Rückzugfeder der Bremse
´10-02 30301082 Mutter M6
´10-03 RBA0012 530202002 Abstandshalter der Bremse
´10-04 RBK1000 20101002 Bremsklotz
´10-05 RBA0002 530202001 Mutter für Aufnahme der
´10-06 30201042 Innensechskant-Schraube M6x12
Description
Upper Braking Return Spring
Nut M6
Brake Pad Spacer
Brake Pad
Brake Pad Bracket
SHCS M6x12
´10-07 RBA0003 530202003 Montageplatte für Brake Fix Mounting Plate
´10-08 RBA0004 530202004 Aufnahmeplatte für
´10-09
´10-10
´10-11
´10-12
´10-13
´10-14
RBA0005 530106010 Verbindungsstück zur Zugstange
RBP0001 530202009 Bremspedal
RBA0006 530202022 Aufnahme für Bremspedal
RMS6001
RBZ0001
21006031 Mikroschalter
530202005 Zugstange für Bremse
30301138 Mutter M12
Brake Movable Mounting Plate
Brake Rod Connector
Brake Pedal Weldment
Brake Pedal Bracket
Brake Switch
Braking Rod
Nut M12
´10-15 30101024 Selbstschneidende Schraube M6x25 HHB M6x25
´10-16 RBA0007 530202012 Achse für Bremspedal Brake Fix Axle
´10-17
´10-18
´10-19
30301101 Mutter M3
30301105 Mutter M6
30201043 Innensechskant-Schraube M6x16
Nut M3
Nut M6
SHCS M6x16
Brake Pedal Link ´10-20 RBA0008 530202008 Verbindungsstück Bremspedal zu
´10-21 30301105 Mutter M6
´10-22 RBA0009 530202007 Buchse für Verbindungsstück
´10-23 30903006 Sicherungsstift 2x20
´10-24 RBA0010 530202006 Zugmechanismus
´10-25 RFB0002 20702002 Rückzugfeder
´10-26
´10-27
30301102 Mutter M4
30201006 Innensechskant-Schraube M4x20
´10-28 30201269 Kreuzschlitz-Schraube M3x20
´10-29
´10-30
´10-31
30201044 Innensechskant-Schraube M6x20
30501004 Beilagscheibe 6mm
30301105 Mutter M6
´10-32 RBA0011 530106033 Verbindungsstück Stange zu Feder
Nut M6
Brake Linkage Bushing
Slick pin 2x20
Brake Rod Link
Lower Braking Return Spring
Nut M4
SHCS M4x20
Cross recessed pan head screw
M3x20
SHCS M6x20
Washer; Flat 6mm
Nut M6
Brake Rod Connector Linkage
1
2
1
1
1
1
1
1
1
2
2
2
1
3
1
1
1
1
2
2
2
4
4
4
1
1
2 x
1
1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 71 -
Stromversorgungsplatine / Power board
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 72 -
#
´11-01
´11-02
´11-03
´11-04
´11-05
´11-06
´11-09
ATH # Referenz Bezeichnung
30301103 Mutter M4
30502002 Federscheibe 4mm
30502004 Federscheibe 6mm
30201337 Kreuzschlitz-Schraube M4x16
30301106 Mutter M8
30201614 Kreuzschlitz-Schraube M3x25
Description
Nut M4
Washer; Spring 4mm
Washer; Spring 6mm
Cross recessed pin head screw
M4x16
HHB M6x16
Nut M8
Resistance 100W/15Ω RXG-100-
15RJ
Power Board Liner
Cross recessed socket screw
M3x25
Air-Cooling Fin x
4
4
4
4
1
5
1
4
4
1
´11-11 30301101 Mutter M3
´11-12 RSP0169 21003003 Stromversorgungsplatine
´11-13 RTR0174 20404006
Transformator 220V ~ Double 9V
25W
Nut M3
Power Board
Transformer 220V ~ Double 9V
25W
15
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 73 -
Abstandslehre / Measuring arm
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 74 -
# ATH #
´12-01 RAL0001
´12-02 RFA0001
´12-03 RAL0002
´12-04
´12-05 30604101 Sprengring 20mm
´12-06 RGA0001 530204013 Getrieberad für Abstandslehre
´12-07
´12-08 RPO0131
´12-10 RPO0130
´12-11
´12-12
´12-13
´12-14
´12-15
Referenz Bezeichnung
20801005 Aufkleber für Abstandlehre
20701005 Feder für Abstandlehre
530204010 Rohr für Abstandlehre
530204008 Beilagscheibe für Abstandslehre
30204002 Kreuzschlitz-Schraube ST2.9x9.5
21006025 Potentiometer 720°
´12-09 RPH0001 530204012 Potentiometer-Aufnahme
21006024 Potentiometer 360°
30202011 Innensechskant-Schraube M4x4
30201443 Kreuzschlitz-Schraube M6x20
30501004 Beilagscheibe 6mm
30502004 Federscheibe 6mm
30301011 Mutter M6
Description
Distance Arm Sticker
Distance Arm Spring
Distance Arm Rod
Distance Arm Rod Washer
Snap Ring 20mm
Distance Arm Gear
Cross recessed tapping screw
ST2.9x9.5
Wheel Distance Potentiometer;
Double Round
Distance Arm Slide Block
Wheel Distance Potentiometer;
Single Round
Hexagon socket set screw M4x4
Cross recessed pan head screw
M6x20
Washer; Flat 6mm
Washer; Spring 6mm
Nut M6
´12-16 RPH0002 530204022 Winkel für Potentiometer-
´12-17
Distance Arm End Metal Plate
30201043 Innensechskant-Schraube M6x16 SHCS M6x16
´12-18 RGA0002
´12-19 RAA0001
530204009 Zahnstange für Abstandslehre
530204004 Aufnahme für Abstandslehre
Distance Arm Gear Rail
´12-20
´12-21 RPH0003
30204001 Kreuzschlitz-Schraube ST2.9x6.5
530204018 Beilagscheibe für Abstandslehre
´12-22 RPH0004 530204024 Einstellplatte für Abstandslehre
Distance Arm Basement
Cross recessed tapping screw
ST2.9x6.5
Distance Arm Pad
´12-23
´12-24 RBA0001 30818001 Aufnahme der Abstandslehre
Distance Arm Adjustable Spacer
Countersunk Flat Phillips Head
Screw M6x40
Distance Arm Sleeve
´12-25 RBA0002 Distance Arm Sleeve Nut
´12-26 RBA0003
´12-27
´12-28
´12-29 RES0002
530214001 Buchse der Abstandslehre Nut Bush
30201043 Innensechskant-Schraube M6x16 SHCS M6x16
30501004 Beilagscheibe 6mm
20601076 Endstück für Gewicht-Messfinger
Washer; Flat 6mm
Distance Arm Head Pivot Bushing
´12-30 RSS0001 Distance Arm Head Weight Holder
´12-31 RBS2000
´12-32 RKP0001
´12-33 RSF2000
´12-34 RGM0001
´12-35 RBS2001
30501007 Beilagscheibe 12mm
20601069 Klemmplatte
20701005 Feder von Gewicht-Messspitze
20601104 Arm von Gewicht-Messspitze
30204100 Kreuzschlitz-Schraube ST4.9x32
Washer; Flat 12mm
Distance Arm Head Bushing
Distance Arm Head Spring
Distance Arm Head Connect Rod
Cross recessed tapping screw
ST4.9x32
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 75 - x
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
5
1
1
2
6
6
6
2
2
2
1
1
1
1
Laser / Laser
# ATH # Referenz Bezeichnung
´13-01 30201335 Kreuzschlitz-Schraube M4x12
´13-02 RKA0104 530206034
Kunststoffabdeckung
(Laser/LED)
´13-03 RLG0001 530206033 Grundplatte für Laser
´13-04 RLA0001 2106035 Laser Ø12x35 - 5V
´13-05 RLA0002 530206032 Aufnahme für Laser
´13-06 30201335 Kreuzschlitz-Schraube M4x12
´13-07 30202301 Madenschraube M5x5
´13-08 RRB7000 20402010 Rad-Beleuchtung LED
Description
Cross recessed pan head screw
M4x12
Threaded Shaft Plastic Cover
Laser Basement Plate
Laser Line Optical Transmitter
Ø12x35 - 5V
Laser Basement
Cross recessed pan head screw
M4x12
Hexagon tapper head set screw
M5x5
Weight Indicator Light x
2
1
1
1
1
2
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 76 -
Steuerplatine / Computer board
#
´14-01
´14-02
´14-03
´14-04
ATH #
RSP0168
Referenz Bezeichnung
30201614 Schraube M3x25
30502001 Federscheibe 3
30301101 Mutter M3
21003016 Steuerplatine
Description
Screw M3x25
Spring washer 3
Nut M3
Computer board x
4
8
12
1
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 77 -
10.0 NOTES
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 78 -
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 79 -
® Copyright ATH-Heinl GmbH & Co. KG, 2019, All rights reserved / Misprints and technical changes reserved / As of: 2019-03
Manufacturer ATH-Heinl GmbH & CO.KG
- 80 -

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