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Actuator controls
AUMATIC AC 01.1/ACExC 01.1
Control:
Parallel
Profibus DP
Profibus DP with FO
Modbus
Modbus with FO
DeviceNet
à Foundation Fieldbus
Manual Operation and setting
2
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Read operation instructions first .
Observe safety instructions.
.
.
Reference documents:
Operation instructions (assembly, operation, commissioning) for actuator
Manual (Fieldbus device integration) AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Can be downloaded from the Internet (www.auma.com) or ordered directly from AUMA (addresses from page 94).
5
5.1
5.1.1
5.2
5.2.1
5.2.2
5.2.3
5.3
5.3.1
5.3.2
5.3.3
5.3.4
5.3.5
5.3.6
2
2.1
2.2
3
3.1
3.2
3.3
3.3.1
3.3.2
3.4
3.4.1
3.5
3.6
3.7
4
4.1
4.1.1
4.1.2
4.2
4.3
4.3.1
4.3.2
4.4
4.4.1
4.4.2
4.4.3
Table of contents
1
1.1
1.2
1.3
Page
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
General notes on safety
Range of application
Warnings and symbols
5
6
6
Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Name plate
Short description
10
10
11
9
9
12
12
13
14
14
15
15
16
16
17
17
17
19
19
20
21
7
8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Local operation
Operation from REMOTE
Menu navigation via push buttons (for settings and indications)
Short overview: functions of the push buttons
Structural design and navigation
Operation and setting via AUMA COM-AC programming software
Operation setting via COM-AC
Password change
Language change in the display
LCD contrast setting of the display (applies only to controls with green display)
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Status indications in the display
Status indication S0/S6 - operation
Status indication S4 - torque
Torque indication: edit
Electronic name plate
Display indication: enable view
Electronic name plate: view
Indication lights/LEDs
Standard indication
Configuration of the signals: view/edit
Blinking behaviour of indication lights/LEDs: view/edit
Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Signals via fieldbus
Configuration of adjustable (user-definable) signals
Feedback via output contacts (binary) - (option)
Configuration for output contacts 1 to 5: view/edit
Configuration alarm contacts (collective fault signal): view/edit
Output contacts 1 to 5: use as running indication (blinker)
Feedback signals (analogue) - (option)
Position transmitter/actual position source (E2): view
Source of the torque signal E6: view
Feedback signals (configuration) via analogue output 1: view
Signal range at the analogue output 1: view/edit
Feedback signals (configuration) via analogue output 2: view
Signal range at the analogue output 2: view/edit
22
22
23
23
25
26
27
27
28
28
29
30
30
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7
7.1
7.2
7.3
7.4
7.4.1
7.4.2
7.4.3
7.4.4
7.4.5
7.5
7.5.1
7.5.2
7.5.3
7.5.4
7.5.5
7.5.6
7.5.7
7.5.8
7.7
7.7.1
7.7.2
7.7.3
7.7.4
7.8
7.8.1
7.6
7.6.1
7.6.2
7.6.3
7.6.4
7.6.5
7.6.6
7.6.7
7.6.8
7.9
7.9.1
7.9.2
7.9.3
7.9.4
6
6.1
6.2
6.2.1
6.3
6.3.1
6.4
6.4.1
6.4.2
6.4.3
6.4.4
6.4.5
6.5
6.6
Page
Operation mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Operation mode OFF
Operation mode LOCAL
Push-to-run operation or self-retaining: set for the operation mode LOCAL
Operation mode REMOTE
Push-to-run operation or self-retaining: set for operation mode REMOTE
Operation mode EMERGENCY
Operation mode (type of duty) activation for an emergency operation
EMERGENCY operation: switch on or off/signal behaviour definition
Actuator behaviour definition in case of an emergency operation
EMERGENCY position definition
Motor protection and/or torque switching: by-pass
Fault State behaviour in case of bus communication loss
Failure behaviour in case of analogue signal loss (option)
31
32
32
33
33
34
34
35
35
36
36
37
37
Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Type of seating: check/edit end positions
Torque switching: check/set
Limit switching setting
Intermediate positions (option)
Display indication: enable view
Intermediate positions: switch on or off
Intermediate position definition
Operation behaviour = actuator behaviour definition
Intermediate positions: set the signalling
Intermediate positions with multiport valve function (option)
Check: Multiport valve function available?
Check: Positioner active?
Display indication: enable view
Intermediate positions: switch on or off
Intermediate position setting
Operation behaviour = actuator behaviour definition
Intermediate positions signalling
Intermediate positions in LOCAL: direct approach without stopping
Positioner (operation mode SETPOINT MODE)
Adaptive behaviour: switch on or off
Overrun (inner dead band): set manually
Max. error variable (outer dead band): set manually
Dead time setting
Closing fully/opening fully (end position tolerance for setpoint E1)
Open-close duty (REMOTE) or modulating duty (SETPOINT) selection
Source of setpoint E1: view
Input range of setpoint 1: view/edit
Stepping mode (option)
Display indication: enable view
Stepping mode: switch on or off
Stepping range setting (start and end of stepping mode).
ON and OFF times setting
Local controls enable function (option)
Selector switch functions: enable/disable
EMERGENCY STOP function (option)
Description of the functions
Feedback signals on the display
Feedback signals setting via output contacts
Feedback signal setting via LEDs
40
41
42
47
47
48
48
48
48
49
49
49
43
43
44
44
45
45
56
56
57
57
58
59
59
60
60
61
61
61
50
50
51
52
52
53
53
54
55
3
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
8
8.1
8.1.1
8.1.2
8.1.3
8.1.4
8.2
8.2.1
8.2.2
8.3
8.3.1
8.3.2
8.3.3
8.3.4
8.3.5
7.10
Foundation Fieldbus interface
7.11
External inputs for bus (option)
7.11.1
Signals assignation for operation commands
7.12
Combination fieldbus/standard interface (option)
7.13
Monitoring and failure functions
7.13.1
Torque monitoring
7.13.2
7.13.3
Motor protection (thermal monitoring)
Monitoring of the max. number of starts per hour and max. running time per hour
7.13.4
7.13.5
7.13.6
Operating time monitoring
Reaction monitoring
Phase failure monitoring
Corrective action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
Fault indications and warning indications
Status indication S0 - faults and warnings
Status indication S1 - faults
Status indication S2 - warnings
Status indication S3 - causes for not ready remote
Diagnostics
Operating data logging
Diagnostic indications (D) via the display
Troubleshooting
Problems with position feedback/indication E2 (from actuator)
Display hardly readable or illegible
Actuator does not run
Actuator does only operate from local
Actuator is not switched off by limit seating in direction CLOSE or OPEN
74
74
75
76
77
78
78
80
91
91
91
91
91
91
Page
62
63
63
66
67
67
68
69
71
72
73
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Parameter index and indications on the display . . . . . . . . . . . . . . . . . . . 93
Addresses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
4
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
1 Safety instructions
1.1
General notes on safety
Standards/directives
Safety instructions/ warnings
AUMA products are designed and manufactured in compliance with recognised standards and directives. This is certified in a declaration of incorporation and a declaration of conformity.
The end user or the contractor of the plant must observe national laws and regulations regarding assembly, electrical connection, and commissioning on site.
This includes in particular the fulfilment of the requirements in standards and directives for potentially explosive areas, such as e.g. EN 60079-17
“Inspection and maintenance of electrical installations in hazardous areas
(other than mines) (IEC 60079-17:2002)”.
This includes, in particular the observance of the applicable configuration directives for fieldbus applications.
All personnel working with this device must be familiar with the safety and warning instructions in this manual and observe the instructions given.
Safety instructions and warning signs on the device must be observed to avoid personal injury or property damage.
Qualification of staff Assembly, electrical connection, commissioning, operation, and maintenance must be carried out exclusively by suitably qualified personnel authorised by the end user or contractor of the plant.
Prior to working on this product, the staff must have thoroughly read and understood these instructions and, furthermore, know and observe officially recognised rules regarding occupational health and safety.
Work performed in potentially explosive atmospheres is subject to special regulations which have be observed. The end user or contractor of the plant are responsible for respect and control of these regulations, standards, and laws.
Commissioning Prior to commissioning, it is important to check that all settings are in compliance with the requirements of the application. Incorrect settings might present a danger to the application, e.g. cause damage to the valve or the installation.
The manufacturer will not be held liable for any consequential damage. Such risk lies entirely with the user.
Safe operation
.
Prerequisites for safe and smooth operation:
Correct transport, proper storage, mounting and installation, as well as
.
careful commissioning.
Exclusively operate the device if it is in perfect condition while observing
.
these instructions.
Immediately inform about any faults and damage and allow for corrective
.
measures.
Observe recognised rules for occupational health and safety.
Protective measures The end user or the contractor are responsible for implementing required protective measures on site, such as enclosures, barriers, or personal safety equipment for the staff.
Any device modification requires the consent of the manufacturer.
Maintenance
5
6
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
1.2
Range of application
AUMA actuator controls are exclusively designed for the operation of AUMA actuators.
Other applications require explicit (written) confirmation by the manufacturer.
.
The following applications are not permitted, e.g.:
.
motor activation pump activation
No liability can be assumed for inappropriate or unintended use.
Observance of these operation instructions is considered as part of the device’s designated use.
1.3
Warnings and symbols
The following references and symbols are used in these instructions:
NOTICE
Information
Potentially hazardous situation. Failure to observe this warning may result in property damage.
The term Information preceding the text indicates important notes and information.
For assembly, operation, and commissioning, observe the additional safety and warning instructions of the reference documents (page 2).
Symbol for CLOSED.
Symbol for OPEN.
Æ
Via the menu to parameter
Describes the path within the menu to the parameter. By using the push buttons of the local controls you may quickly find the desired parameter in the display.
È
Description of the parameter settings/indications
Describes the setting/viewing possibilities of a parameter.
ò
Step by step
Provides a detailed description of each step for setting/viewing the parameter.
Manual
2 Identification
2.1
Name plate
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Each device is equipped with a name plate (figure 1).
Figure 1
1 Name plate controls
Identification data on the controls’ name plate:
Figure 2
1
2
3
AC 01.1
P:1,5kW
Com No: 1309595
No: 0902MA97286
KMS: TP180/001
ACP : M B
3 ~ 400V IP67
Control: RS 485
1 Type and size of the controls
2 Commission number
3 Wiring diagram/control
Type and size These instructions apply to the following controls types:
Type: AC = actuator controls AUMATIC
Size: 01.1
Commission number An order-specific commission number is assigned to each device. You can use this number to download the wiring diagram, inspection records and further information from the Internet (www.auma.com).
Wiring diagram/control Controlling the actuator controls is performed via a Foundation Fieldbus
interface , if the 11th position in the ACP wiring diagram contains the letters
B or C. Example: ACP 11F1-2M0—B000.
The actuator controls are designed for the Non-Intrusive version (refer also to page 8), if the 7th position in the ACP wiring diagram contains the figure
M, e.g.: ACP 11F1-2M0—B000.
7
8
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
2.2
Short description
Actuator controls
Local controls/
COM-AC/fieldbus
Intrusive – Non-Intrusive
The AUMATIC actuator controls is used to operate AUMA actuators and is supplied ready for use.
The controls can be mounted directly to the actuator but also separately on a wall bracket.
The functions of the AUMATIC controls include standard valve control in
OPEN - CLOSE duty, positioning, process control, logging of operating data, diagnosis functions right through control via fieldbus.
Operation, setting, and display can be performed on site directly at the con-
.
trols or alternatively from REMOTE via a fieldbus interface.
On site it is possible to operate the actuator via the local controls (push buttons and display) and
.
perform settings (contents of these instructions).
read in or out data or modify and save settings via the AUMA COM-AC programming software (option), using a computer (laptop or PC).
Depending on the version, the connection between computer and
AUMATIC can be made with cable (infra-red interface) or without cable
(Bluetooth interface)(not included in these instructions).
.
Intrusive version:
Limit and torque setting is performed via switches in the actuator.
.
Non-Intrusive version:
Limit and torque setting is performed via the controls, actuator and controls housings do not have to be opened.
For this purpose, the actuator is equipped with an MWG (magnetic limit and torque transmitter), also supplying analogue torque feedback signals/torque indication.
Manual
3 Operation
3.1
Local operation
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
The local operation of the actuator is performed using the push buttons
(figure 3).
Figure 3
4
2
3
5
1 Push button OPEN
2 Push button STOP
3 Push button CLOSE
4 Push button Reset
5 Selector switch
6 Indication lights/LEDs
Ò Set selector switch (5) to position Local control (LOCAL).
0
I
I
Information
The actuator can now be operated using the push buttons (1 – 3).
1. Run actuator in direction OPEN:
2. Stop actuator:
3. Run actuator in direction CLOSE:
Press push button (1).
Press push button (2).
Press push button (3).
The OPEN - CLOSE operation commands can be given either in push-to-run operation or in the self-retaining mode.
3.2
Operation from REMOTE
Ò
Set selector switch to position Remote control (REMOTE).
0
I
I
Information
Now, it is possible to operate the actuator by remote control via operation commands (OPEN, STOP, CLOSE) or via analogue setpoint
(e.g. 0 – 20 mA).
.
Use the MODE input (refer to wiring diagram) to select between REMOTE
.
MODE (open-close duty) and SETPOINT MODE (modulating duty).
The FAILURE MODE and EMERGENCY MODE operation modes are set via parameters.
9
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
3.3
Menu navigation via push buttons (for settings and indications)
The push buttons of the local controls (figure 4) are used to view, edit, and show various indications on the display.
Figure 4
6
2
3 p q
8
4
5
C
1 Push button
2 Push button p q
3 Push button 8
4 Push button
C
5 Selector switch
6 Display
Ò Set selector switch (5) to position 0 (OFF).
0
I
I
Now, settings and indications can be performed via the push buttons (1 – 4).
3.3.1 Short overview: functions of the push buttons
Table 1
Push buttons
Functions p q
Scrolling within a group
(The triangles in the display show the direction of scrolling.)
Change values
Enter figures from 0 to 9
8 Confirm the selection to go to a new menu/subgroup.
C
Cancel process
Return to previous display: press briefly
Change to another group ( S, M, D )
- press for approx. 3 seconds until group M0 is displayed.
- hold down for more than 3 seconds until group
(thereby, group M is skipped).
D0 is displayed
10
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
3.3.2 Structural design and navigation
.
.
.
The indications on the display are divided into 3 groups:
Group
Group
Group
S
M
D
= status indications
= menu (settings)
= diagnostic indications
The active group is displayed on the top right corner of the display.
M0
OFF S0
E2
OPEN POSITION
100%
M0
Change groups Change from group
Ò
Press C
S to group M : push button and hold it down for approx. 3 seconds until group
M0 appears.
Change from group
Ò
Press C
S to group D : push button and hold it down until group D0 appears
(group M is hereby skipped).
Change from any group
Ò Briefly press C .
M or D back to group S :
Scrolling
Ò
Press qp
:
The triangles in the top left corner of the display indicate the possible scrolling direction (within one group) of scrolling.
OFF S0
E2
OPEN POSITION
100%
Enter the password
Information
In the menu (group M ), the settings are protected by a password.
To change the parameters, a password must first be entered.
The following default password is set in the factory: 0000.
After selecting EDIT , the following is displayed:
ENTER PASSWORD
0 * * *
:EDIT
↵
:OK C:ESC
1. Select figures 0 to 9: Press qp
.
2. Move to the next position: Press 8 .
3. Repeat steps 1 and 2 for all four digits.
4. To cancel a process: Press C .
If no input is received over a longer period of time (approx. 10 min), the controls automatically returns to the status indication S0 .
11
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
3.4
Operation and setting via AUMA COM-AC programming software
Data from the actuator can easily be imported, exported and settings changed and saved using the AUMA COM-AC programming software
(option) in combination with a computer.
Depending on the version, the connection between computer and AUMATIC can be performed with cable (infra-red interface) or without cable (Bluetooth interface) (not included in these instructions) .
Figure 5
1 2
3
1 Infra-red interface 2 Bluetooth interface (option)
3 Bluetooth LED
3.4.1 Operation setting via COM-AC
The COM-AC software can transmit the operation commands OPEN, STOP,
CLOSE to the actuator.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
COM-AC CONTROL (M1P0)
LOCAL CLIENT (M1P10)
EDIT
LOCAL CLIENT
M1P10
REMOTE AND LOCAL
:EDIT
↵
:OK C:ESC
Default value: REMOTE AND LOCAL
Description of the parameter settings:
REMOTE AND LOCAL
The actuator can be operated in selector switch position LOCAL CONTROL or REMOTE CONTROL via the COM-AC with the OPEN, STOP, CLOSE commands.
LOCAL CONTROL ONLY
The actuator can be operated in selector switch position LOCAL CONTROL via the COM-AC with the OPEN, STOP, CLOSE commands.
No operation control is possible in selector switch position REMOTE CONTROL.
12
Manual
3.5
Password change
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
The following default password is set in the factory: 0000.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
CHANGE PASSWORD (M1D)
ò
Step by step:
1. Set selector switch to position 0 (OFF).
0
I
I
2. Press C and hold down it for approx 3 seconds.
Display indicates:
MAIN MENU
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
M0
3. Press q
.
Display indicates:
MAIN MENU
LANGUAGE/CONTRAST
SETTINGS
OPERATIONAL DATA
M1
4. Press 8 .
Display indicates:
SETTINGS M10
SET LIMIT SWITCHES
SEATING MODE
TORQUE
5. Select CHANGE PASSWORD (M1D)
Display indicates: using q
.
SETTINGS M1D
POSITIONER
INTERMED. POSITION
CHANGE PASSWORD
6. Press 8 .
Display indicates:
CHANGE PASSWORD M1D0
PASSWORD
0000
↵
:EDIT C:ESC
7. Enter password (see page 11).
13
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
3.6
Language change in the display
Æ
Via the menu to parameter:
MAIN MENU (M0)
LANGUAGE/CONTRAS (M00)
LANGUAGE (M010)
Manual
EDIT M010
GERMAN
ENGLISH
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
GERMAN
GERMAN, PORTUGUESE, ITALIAN, SPANISH,
FRENCH, ENGLISH, TUERKCE, POLSKI, MAGYAR
3.7
LCD contrast setting of the display (applies only to controls with green display)
To improve the legibility of the display under unfavourable lighting conditions, the contrast may be adjusted.
This setting is only possible for green displays. The contrast setting has no effect on the blue display.
Æ
Via the menu to parameter:
MAIN MENU (M0)
LANGUAGE/CONTRAST M00)
LCD CONTRAST (M011)
EDIT M011
LCD CONTRAST
30 %
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
80 %
0 % to 100 %
Information Alternatively, the LCD contrast can be set as follows:
1. Press C and hold it down.
The menus S , M , D are skipped.
After approximately 10 seconds, the LED display will continuously change from bright to dark and vice versa.
2. Release push button
The current brightness level is saved.
14
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
4 Indications
4.1
Status indications in the display
The status indications on the display locally indicate the current operation states in plain text or as bar chart.
Table of contents:
4.1.1 Status indication S0/S6 - operation
4.1.2 Status indication S4 - torque
Further information on this topic:
For status indications regarding faults and warnings, refer to pages 74 et seqq.
4.1.1 Status indication S0/S6 - operation
Information
Operation mode display
For actuators equipped with active process controllers in the logic sub-assembly, status indication S6 is displayed instead of status indication
S0 in selector switch position REMOTE. The description below applies to both indications ( S0 and S6 ).
Line 1 indicates the current operation mode (LOCAL MODE, OFF,
SETPOINT MODE, ...)
S0 LOCAL MODE
OPEN
E2
00 %
1-+
Operation command/ setpoint display
Line 2 indicates currently incoming operation commands
(OPEN, STOP, CLOSE) or the setpoint E1 in % of the total travel.
LOCAL MODE
OPEN
E2
S0
RUNNING OPEN
100 %
Valve position display Line 3 indicates the valve position in % of the travel.
This indication is only available if the actuator is equipped with a position transmitter.
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100%
0 % = Actuator is in end position CLOSED
100 % = Actuator is in end position OPEN
End position/running indication Line 4 indicates the current actuator status.
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100%
È
Description of indications in line 4:
RUNNING OPEN
Actuator runs logically OPEN (remains set during operation pauses).
15
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
RUNNING CLOSE
Actuator runs logically CLOSE (remains set during operation pauses).
OPEN POSITION
End position OPEN reached.
CLOSED POSITION
End position CLOSED reached.
SETPOINT POSITION
Setpoint (modulating actuators only).
È
Description of the fault signals:
See page 74.
4.1.2 Status indication S4 - torque
This indication is only available if the actuator is equipped with an MWG
(magnetic limit and torque transmitter); refer to page 8.
A deflection to the left side indicates torque in direction CLOSE.
A deflection to the right side indicates torque in direction OPEN.
TORQUE
TORQUE 50 %
S4
Example: SA 07.5 with 20 – 60 Nm
100 % corresponds to 60 Nm of the nominal torque.
50 % corresponds to 30 Nm of the nominal torque.
4.2
Torque indication: edit
The torque value can be displayed in percent, Newtonmeter (Nm) or in
Lbs/ft.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
TORQUE INDICATION (M1317)
EDIT M1317
TORQUE INDICATION
NEWTONMETER
:EDIT
↵
:OK C:ESC
Default value: NEWTONMETER
È
Description of the parameter settings:
PERCENT
Indication of the nominal torque in percent
NEWTONMETER
Indication in Nm
LBS.FT.
Indication in Lbs./ft.
16
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
4.3
Electronic name plate
The electronic name plate provides information about the order data (important for enquiries in the factory)
Table of contents:
4.3.1 Display indication: enable view
4.3.2 Electronic name plate: view
4.3.1 Display indication: enable view
The EL. NAME PLATE setting must be set to VIEW ENABLED :
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
EL. NAME PLATE (M4013)
EDIT M4013
EL. NAME PLATE
VIEW ENABLED
:EDIT
↵
:OK C:ESC
Default value: VIEW ENABLED
È
Description of the parameter settings:
VIEW NOT ENABLED
The electronic name plate is not shown in the display.
VIEW ENABLED
The electronic name plate is shown in the display.
4.3.2 Electronic name plate: view
Æ
Via the menu to parameter:
MAIN MENU (M0)
EL. NAME PLATE (M3)
ORDER DATA (M30)
PRODUCT DATA (M31)
PROJECT DATA (M32)
SERVICE DATA (M33)
EL.NAME PLATE
ORDER DATA
PRODUCT DATA
PROJECT DATA
M30
17
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Table 2
Order data (M30)
COMMISS NO.AUMATIC
COMMISS NO.ACTUATOR
KKS NO.
VALVE NO.
PLANT NO.
Product data (M31)
PRODUCT TYPE
WORKS NO. ACTUATOR
WORKS NO. AUMATIC
LOGIC SFTWR. VER.
LOGIC HRDWR. VER.
DATE OF FINAL TEST
WIRING DIAGRAM
TERMINAL PLAN set in the factory set in the factory set in the factory adjustable adjustable set in the factory set in the factory set in the factory software version of the logic, set in the factory hardware version of the logic, set in the factory set in the factory set in the factory set in the factory
Project and user specific data are freely definable and can be entered by the user:
Table 3
Project data (M32)
PROJECT NAME
CUSTOMER FIELD 1
CUSTOMER FIELD 2 adjustable (fields for customer input) adjustable (fields for customer input) adjustable (fields for customer input)
Service information such as the AUMA service phone number and the
AUMA Internet address can be indicated here:
Table 4
Service data (M33)
SERVICE PHONE
INTERNET ADDRESS
SERVICE TEXT 1
SERVICE TEXT 2 set in the factory www.auma.com, set in the factory can only be changed by service technician can only be changed by service technician
18
Manual
4.4
Indication lights/LEDs
4.4.1 Standard indication
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
The indication lights/LEDs locally display the different operation states as optical signal. The assignment of signals is freely selectable.
Table of contents:
4.4.1 Standard indication
4.4.2 Configuration of the signals: view/edit
4.4.3 Blinking behaviour of indication lights/LEDs: view/edit
Figure 6 shows the indication lights/LEDs on the local controls:
Figure 6
Version (standard):
LED marking with letters
Version (option):
LED marking with figures
Table 5 describes the standard indication.
Table 5
(
LED 1 (left) symbol)
LED 2 (T)
LED 3 (Th)
LED 4 (T)
LED 5 (right)
( symbol) illuminated Actuator is in end position CLOSED blinking
Running indication: Actuator runs in direction
CLOSE illuminated Torque fault CLOSE illuminated Motor protection tripped illuminated Torque fault OPEN illuminated Actuator is in end position OPEN blinking
Running indication: Actuator runs in direction
OPEN
LED 6 (BT)
(option) illuminated Bluetooth connection available
Information The behaviour (blinking/illuminated) can be changed via the parameter.
BLINKER
19
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
4.4.2 Configuration of the signals: view/edit
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
LED 1 (LEFT HAND) (M1312)
LED 2 (M1313)
LED 3 (M1314)
LED 4 (M1315)
LED 1 (RIGHT HAND) (M1316)
Information
EDIT M1312
LED 1 (LEFT HAND)
CLOSING BLINK
:EDIT
↵
:OK C:ESC
Default values: LED 1 (LEFT HAND) = CLOSING BLINK
LED 2 = TORQUE FAULT (CLOSE)
LED 3 =
LED 4 =
THERMO FAULT
TORQUE FAULT (OPEN)
LED 5 (RIGHT HAND)= OPENING BLINK
Table 8, page 23 describes the signals which can be assigned to the LEDs.
Table 8 applies to both the LEDs and the output contacts.
20
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
4.4.3 Blinking behaviour of indication lights/LEDs: view/edit
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
BLINKER (M1311)
EDIT M1311
BLINKER
OFF IN MIDPOSITION
:EDIT
↵
:OK C:ESC
Default value: OFF IN MIDPOSITION
È
Description of the parameter settings:
OFF
Blinker is switched off.
LIT IN MIDPOSITION
Table 6
LED 1 only (yellow)
LED 1 (yellow)
LED 5 only (green)
LED 5 (green) illuminated Actuator is in end position CLOSED blinking
Actuator runs in direction CLOSE (running indication) illuminated Actuator is in end position OPEN blinking
Actuator runs in direction OPEN (running indication)
OFF IN MIDPOSITION
Table 7
LED 1 (yellow)
LED 5 (green) illuminated Actuator is in end position CLOSED blinking
Actuator runs in direction CLOSE (running indication) illuminated Actuator is in end position OPEN blinking
Actuator runs in direction OPEN (running indication)
Information The BLINKER parameter also influences the blinking behaviour of output contacts 1 to 5 if they are used as a running indication.
21
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
5 Signals
5.1
Signals via fieldbus
Information
Feedback signals via Foundation Fieldbus can be configured.
The configuration is only defined via the transducer blocks and/or the function blocks.
The DD (Device Description) can be downloaded from the Internet: www.auma.com
Please refer to the “Manual (Device integration Fieldbus) AUMATIC AC
01.1/ACExC 01.1 Foundation Fieldbus” regarding the feedback signals via
Foundation Fieldbus and the parameter configuration via the fieldbus interface.
Table of contents:
5.1.1 Configuration of adjustable (user-definable) signals: view
5.1.2 Configuration of fault signals: view
5.1.1 Configuration of adjustable (user-definable) signals
The AUMATIC contains 3 function blocks (DIFB) allowing the user to configure 8 signals each out of the predefined set of signals. Configuration is exclusively defined via a Foundation Fieldbus configuration software. For further information, please refer to “Manual (Device integration Fieldbus)
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus”.
22
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
5.2
Feedback via output contacts (binary) - (option)
These feedback signals are only available if a parallel interface is available in addition to the fieldbus interface (refer to page 66).
The output contacts can be used to indicate operation modes of the actuator or the controls as binary signals. The signals can be freely assigned. Example:
Output contact open = no thermal fault
.
.
Output contact closed = thermal fault in actuator
The output contacts are denominated in the wiring diagram as follows:
Output contacts 1 to 5: DOUT1 to DOUT5
Alarm contacts: NC fault/NO ready
Table of contents:
5.2.1 Configuration for output contacts 1 to 5: view/edit
5.2.2 Configuration for alarm contacts (collective fault signal): view/edit
5.2.3 Output contacts 1 to 5: use as running indication (blinker)
5.2.1 Configuration for output contacts 1 to 5: view/edit
Information Fault signals can be issued via the ALARM CONTACT parameter, other signals via the output contacts 1 to 5.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT CONTACT 1 (M1412)
OUTPUT CONTACT 2 (M1413)
OUTPUT CONTACT 3 (M1414)
OUTPUT CONTACT 4 (M1415)
OUTPUT CONTACT 5 (M1412)
EDIT M1412
OUTPUT CONTACT 1
CLOSED POSITION
:EDIT
↵
:OK C:ESC
Default values: OUTPUT CONTACT 1 = END POSITION OPEN
OUTPUT CONTACT 2 = END POSITION CLOSED
OUTPUT CONTACT 3 = SELECTOR SWITCH REMOTE
OUTPUT CONTACT 4 = TSC FAULTS
OUTPUT CONTACT 5 = TSO FAULTS
Table 8 shows the signal descriptions for the LEDs and the output contacts:
Table 8
Signal
NOT USED
CLOSED POSITION
OPEN POSITION
RUNNING CLOSE
RUNNING OPEN
Description
No signals
Signals LSC (WSR) or LSC (WSR) and TSC
(DSR) (depending on type of seating)
Signals LSO (WOEL) or LSO (WOEL) and
TSO (DOEL) (depending to type of seating)
Actuator runs logically CLOSE
Actuator runs logically OPEN
23
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Signal
ACTUATOR MOVING
LSC (WSR)
LSO (WOEL)
TSC (DSR)
TSO (DOEL)
THERMO FAULT
TORQUE FAULT (CLOSE)
TORQUE FAULT (OPEN)
TORQUE FAULT (GEN.)
SETPOINT E1 LOSS
FEEDBACK E2 LOSS
SPEED E3 LOSS
TORQUE E6 LOSS
WARNING OPER.TIME
WARNING STARTS/RUN
LOCAL SW. POSITION
REMOTE SW. POSITION
OFF SW. POSITION
REMOTE MODE
SETPOINT MODE
INTERMED. POS. 1
INTERMED. POS. 2
INTERMED. POS. 3
INTERMED. POS. 4
STEPPING MODE
CLOSING BLINK
OPENING BLINK
FAULT IND.
WARNING IND.
NOT READY IND.
SETPOINT REACHED
LOSS OF PHASE
I/O1 ANALOG IN2 LOSS
I/O1 ANALOG IN1 LOSS
Description
Actuator is running from LOCAL, REMOTE, or in manual operation (without position transmitter, only LOCAL or REMOTE operation are indicated).
Limit switch CLOSE operated
Limit switch OPEN operated
Torque switch CLOSE operated
Torque switch OPEN operated
Motor protection has tripped (reset may be necessary)
Torque fault in direction CLOSE occurred
Torque fault in direction OPEN occurred
Torque fault CLOSE or OPEN (combined signal)
Nominal value signal is by 0.3 mA lower than the lowest set value
Actual position signal is by 0.3 mA lower than the lowest set value not available
Torque signal is by 0.3 mA lower than the lowest set value
The programmed max. operating time for an
OPEN - CLOSE operation has been exceeded
The max. number of starts/h or max. running time/h has been exceeded.
Selector switch in position LOCAL
Selector switch in position REMOTE
Selector switch in position OFF
Operation mode REMOTE active
Operation mode SETPOINT MODE
Signalisation of the intermediate positions 1 to
4. Signal behaviour according to POS.1
CONTROL to POS.4 CONTROL parameters
Programmed stepping range ( START STEP
STOP STEP parameters) has been entered
Signal is blinking for operation in direction CLOSE.
Signal is active in end position CLOSED.
Signal is blinking for operation in direction
OPEN. Signal is active in end position OPEN.
Collective signal includes: internal fault, torque fault, phase loss, thermal fault, and internal fault (refer to status indications on page 75)
Collective signal includes: operation time warning, warning starts/run, no reference operation, internal warnings, and signal losses (refer to status indications on page 75)
Collective signal includes: remote ready selector switch not REMOTE, incorrect operation command, emergency operation (refer to status indications on page 76)
Actuator is in nominal position
One phase is missing
Signal loss of the parallel interface analogue input 2
Signal loss of the parallel interface analogue input 1
24
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
5.2.2 Configuration alarm contacts (collective fault signal): view/edit
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
ALARM CONTACT (M1411)
Information
EDIT M1411
ALARM CONTACT
FAULT GROUP 3
:EDIT
↵
:OK C:ESC
Default value: FAULT GROUP 3
Faults interrupt or prevent the electrical operation of the actuator.
È
Description of the parameter settings:
Table 9 shows the value selection available for the fault signals:
Table 9
Value
FAULT GROUP 1
FAULT GROUP 2
FAULT GROUP 3
FAULT GROUP 4
FAULT GROUP 5
FAULT GROUP 6
FAULT GROUP 7
FAULT GROUP 8
FAULT GROUP 9
FAULT GROUP 10
Signals (collective fault signal)
–
–
–
–
–
–
–
–
–
–
–
–
FAULT IND.
NOT READY IND.
FAULT IND.
without torque fault
NOT READY IND.
FAULT IND.
FAULT IND.
without torque fault
FAULT IND.
NOT READY IND.
WARNING IND.
FAULT IND.
without thermal fault
NOT READY IND.
FAULT IND.
without both torque and thermal faults
–
–
–
NOT READY IND.
FAULT IND.
without thermal fault
FAULT IND.
without both torque and thermal faults
–
–
–
FAULT without thermal fault
NOT READY IND.
WARNING IND.
25
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
5.2.3 Output contacts 1 to 5: use as running indication (blinker)
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT CONTACT 1 (M1412)
OUTPUT CONTACT 2 (M1413)
OUTPUT CONTACT 3 (M1414)
OUTPUT CONTACT 4 (M1415)
OUTPUT CONTACT 5 (M1416)
EDIT M1412
OUTPUT CONTACT 1
CLOSING BLINK
:EDIT
↵
:OK C:ESC
È
Description of the parameter settings:
CLOSING BLINK
Signal is active in end position CLOSED.
Signal is blinking for operation in direction CLOSE (depending on the
BLINKER parameter).
OPENING BLINK
Signal is active in end position OPEN.
Signal is blinking for operation in direction OPEN (depending on the
BLINKER parameter).
Information The output contacts/LEDs of the local controls (page 19) can also be used to indicate whether the actuator is operated and if yes, in which direction.
Signal behaviour for BLINKER setting
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
BLINKER (M1311)
EDIT M1311
BLINKER
OFF IN MIDPOSITION
:EDIT
↵
:OK C:ESC
Default value: OFF IN MIDPOSITION
È
Description of the parameter settings:
OFF
Signal is active in end position.
Blinker (running indication) is switched off.
LIT IN MIDPOSITION
Signal is active in end position and blinking during operation in direction of the end position. The signal remains active in intermediate position.
OFF IN MIDPOSITION
Signal is active in end position and blinking during operation in direction of the end position. The signal is off in intermediate position.
Information The BLINKER parameter also influences the blinking behaviour of the indication lights/LEDs on the local controls.
26
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
5.3
Feedback signals (analogue) - (option)
These feedback signals are only available if a parallel interface is available in addition to the fieldbus interface (refer to page 66).
Depending on the actuator equipment, different signals can be recorded and issued as continuous values, e.g. 4 to 20 mA.
Table of contents:
5.3.1 Position transmitter/actual position source (E2): view
5.3.2 Source of the torque signal E6: view
5.3.3 Feedback signals via analogue output 1: view
5.3.4 Signal range at the analogue output 1: view/edit
5.3.5 Feedback signals via analogue output 2: view
5.3.6 Signal range at the analogue output 2: view/edit
5.3.1 Position transmitter/actual position source (E2): view
The valve position can be transmitted as a continuous signal by various position transmitters: The type of position transmitter/actual position source
(E2) installed in the actuator is indicated here.
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
FEEDBACK E2 (M4101)
VIEW
FEEDBACK E2
POT.
C:ESC
Default value: POTENTIOMETER (for Non-Intrusive: MWG )
The following actual position sources (E2) are available:
È
Description of the parameter settings:
NONE
There is no position transmitter available in the actuator.
POT.
There is a potentiometer installed in the actuator.
0-20mA
There is an RWG installed in the actuator. The position feedback signal amounts to 0 – 20 mA.
4-20mA
There is an RWG installed in the actuator. The position feedback signal amounts to 4 – 20 mA.
MWG
There is an MWG (magnetic limit and torque transmitter) installed in the actuator.
27
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
5.3.2 Source of the torque signal E6: view
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
TORQUE E6 (M4103)
VIEW
TORQUE E6
MWG
C:ESC
Default value: depending on actuator
È
Description of the parameter settings:
NONE
There is no electronic torque monitoring available.
LOGIC ANALOG IN1
The torque signal is transmitted from an external sensor via the logic board to the analogue input 1.
MWG
The torque signal is generated using the MWG installed in the actuator.
5.3.3 Feedback signals (configuration) via analogue output 1: view
Configuration of analogue output 1 (of the I/O).
Designation in the wiring diagram: ANOUT1.
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT1 (M410A)
VIEW
I/O1 ANALOG OUT1
POSITION E2
C:ESC
Default value: POSITION E2
È
Description of the parameter settings:
NOT USED
Analogue output 1 not used.
FEEDBACK E2:
Position feedback (analogue output 1 assigned to actual position signal).
If the actuator is equipped with a position transmitter (potentiometer, RWG or MWG), an analogue position feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (see wiring diagram). An adjustment to the end positions or the defined travel is not required. An automatic adjustment is done via the end positions (LSC (WSR) and LSO
(WOEL)).
28
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
For torque seating, the end positions OPEN and CLOSED of the limit switching should be set as close as possible to the end positions of the valve to minimise the deviation of the feedback.
TORQUE E6
Analogue torque feedback signal (analogue output 1 assigned to torque signal).
If a magnetic limit and torque transmitter (MWG) is installed, an analogue torque feedback (galvanically isolated) is available as a 0/4 – 20 mA signal at the electrical connection (refer to wiring diagram). The zero point is in the centre of the selected output range (at 10 mA or 12 mA). The torque in direction CLOSE is indicated with 0 – 10 mA or 4 – 12 mA, the torque in direction OPEN with 10 – 20 mA or 12 – 20 mA. For 100 % of the nominal output torque, 0 or 4 mA is indicated in direction CLOSE, and 20 mA is indicated in direction OPEN.
Figure 7
0 mA
(4 mA)
10 mA
(12 mA)
20 mA
(20 mA)
– 100 %
– 100 % = max. nominal torque reached in end position CLOSED
0 % + 100 %
+ 100 % = max. nominal torque reached in end position OPEN
5.3.4 Signal range at the analogue output 1: view/edit
Signal range at the analogue output 1 (of the I/O).
This value must correspond to the desired feedback signal.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT1 TYPE (M411B)
EDIT M411B
I/O1 ANALOG OUT1 TYP
0-20mA
:EDIT
↵
:OK C:ESC
Default value: 0-20 m A
È
Description of the parameter settings:
0-20mA
Analogue output 1 generates a 0 – 20 mA signal.
4-20mA
Analogue output 1 generates a 4 – 20 mA signal.
20-0mA
Analogue output 1 generates a 20 – 0 mA signal.
20-4mA
Analogue output 1 generates a 20 – 4 mA signal.
29
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
5.3.5 Feedback signals (configuration) via analogue output 2: view
Configuration of analogue output 2 (of the I/O).
Designation in the wiring diagram: ANOUT2.
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT2 (M410C)
VIEW
I/O1 ANALOG OUT2
TORQUE E6
C:ESC
Default value: TORQUE E6
È
Description of the parameter settings:
NOT USED
Analogue output 2 not used.
FEEDBACK E2:
Position feedback (analogue output 2 assigned to actual position signal).
Description see analogue output 1.
TORQUE E6
Analogue torque feedback signal (analogue output 2 assigned to torque signal). Description see analogue output 1.
5.3.6 Signal range at the analogue output 2: view/edit
Signal range at the analogue output 2 (of the I/O).
This value must correspond to the desired feedback signal.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O1 ANALOG OUT2 TYPE (M411D)
EDIT M411D
I/O1 ANALOG OUT1 TYPE
0-20 mA
:EDIT
↵
:OK C:ESC
Default value: 0-20 m A
È
Description of the parameter settings:
0-20mA
Analogue output 2 generates a 0 – 20 mA signal.
4-20mA
Analogue output 2 generates a 4 – 20 mA signal.
20-0mA
Analogue output 2 generates a 20 – 0 mA signal.
20-4mA
Analogue output 2 generates a 20 – 4 mA signal.
30
Manual
6 Operation mode
6.1
Operation mode OFF
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Different operation modes (operation types) are available:
The current operation mode is indicated in the first line of the display:
LOCAL MODE
OPEN
E2
RUNNING OPEN
S0
100 %
Table of contents and short description of the operation modes (operation types):
6.1
Operation mode OFF
No local control, no remote control possible.
6.2
Operation mode LOCAL
Control via push buttons OPEN, STOP, CLOSE at the local controls.
6.3
Operation mode REMOTE
Control by commands OPEN-STOP-CLOSE from remote control room or process control system.
6.4
Operation mode EMERGENCY
Control by command EMERGENCY from control room or process control system.
6.5
Operation mode FAILURE
Actuator behaviour on loss of signal.
Further information in other clauses:
7.6
Positioner (operation mode SETPOINT MODE)
Control via analogue setpoint, e.g. 0 - 20 mA.
7.8
Operation mode RESTRICTED
Operation via the local controls of the AUMATIC is disabled.
7.9
Operation mode EMERGENCY STOP
In combination with the EMERGENCY STOP button.
Ò
Set selector switch to position 0 (OFF).
0
I
I
Display indicates:
OFF S0
.
.
.
.
No local control possible.
No remote control possible.
No EMERGENCY operation possible.
The controls remain fully operative as far as signalling is concerned
.
(controls’ power supply is maintained).
The p
, q
, 8 , C push buttons can be used to set parameters and indications via the display.
31
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
6.2
Operation mode LOCAL
Ò Set selector switch to position Local control (LOCAL).
0
I
I
Manual
Display indicates:
LOCAL MODE S0
32
.
.
The actuator can be controlled via OPEN - STOP - CLOSE push buttons of the local controls.
Faults and warnings without automatic reset can be confirmed with the
Reset push button.
6.2.1 Push-to-run operation or self-retaining: set for the operation mode LOCAL
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
MAINTAINED LOCAL (M1310)
EDIT M1310
MAINTAINED LOCAL
OPEN + CLOSE (STOP)
:EDIT
↵
:OK C:ESC
Default value: OPEN + CLOSE (STOP)
È
Description of the parameter settings:
OFF
Push-to-run operation off, self-retaining activated:
Actuator runs in direction OPEN or CLOSE after an operation command has been issued. If the operation command is removed, the actuator continues to run (self-retaining) until it is stopped by the STOP command or an end position or intermediate position has been reached.
OPEN
Push-to-run operation in direction OPEN activated:
Actuator only runs in direction OPEN while an operation command is issued. If the operation command is removed, the actuator stops.
CLOSE
Push-to-run operation in direction CLOSE activated:
Actuator only runs in direction CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
OPEN + CLOSE (STOP)
Push-to-run operation in direction OPEN and CLOSE activated:
Actuator only runs in direction OPEN or CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
OPEN+CLOSE (NO STOP)
Self-retaining without STOP:
A direct reversal of the direction of rotation without STOP command is possible.
Manual
6.3
Operation mode REMOTE
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Ò Set selector switch to position Remote control (REMOTE).
0
I
I
Display indicates:
REMOTE MODE S0
The actuator is controlled by external REMOTE commands OPEN - STOP -
CLOSE.
Information If SETPOINT MODE is displayed, a positioner (option) is available. In this case, selection can be made between REMOTE MODE and SETPOINT
MODE (refer to page 53).
6.3.1 Push-to-run operation or self-retaining: set for operation mode REMOTE
The parameter has no influence on the operation commands transmitted via fieldbus.
Setting is only required if a further parallel interface is available in addition to the fieldbus interface (refer to page 66).
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
MAINTAINED REMOTE (M1410)
EDIT M1410
MAINTAINED REMOTE
OFF
:EDIT
↵
:OK C:ESC
Default value: OFF
È
Description of the parameter settings:
OFF
Push-to-run operation off, self-retaining activated:
Actuator runs in direction OPEN or CLOSE after an operation command has been issued. If the operation command is removed, the actuator continues to run (self-retaining) until it is stopped by the STOP command or an end position or intermediate position has been reached.
OPEN
Push-to-run operation in direction OPEN activated:
Actuator only runs in direction OPEN while an operation command is issued. If the operation command is removed, the actuator stops.
CLOSE
Push-to-run operation in direction CLOSE activated:
Actuator only runs in direction CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
OPEN + CLOSE (STOP)
Push-to-run operation in direction OPEN and CLOSE activated:
33
34
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Actuator only runs in direction OPEN or CLOSE while an operation command is issued. If the operation command is removed, the actuator stops.
OPEN+CLOSE (NO STOP)
Self-retaining without STOP:
A direct reversal of the direction of rotation without STOP command is possible.
6.4
Operation mode EMERGENCY
In an emergency, the actuator can be brought to a programmed EMER-
GENCY position by removing the EMERGENCY signal.
As the EMERGENCY signal works active low, 24 V DC must be present at the EMERGENCY input while in the normal state (refer to wiring diagram).
An EMERGENCY operation is performed when the signal is interrupted
(0 V). During EMERGENCY operation the actuator does not perform any operation commands.
After initiating an EMERGENCY operation (the EMERGENCY input is again supplied with 24 V DC), the operation commands must be deleted and have to be reapplied. This does not apply to operation commands being transferred via the 0/4 – 20 mA input or via fieldbus telegrams. They will immediately be executed again.
Information For actuators equipped with a fieldbus interface, the EMERGENCY operation behaviour is only available if an I/O interface (fieldbus standard combination, page 66) or additional control inputs (page 63) are available.
Table of contents:
6.4.1 Operation mode (type of duty) activation for an EMERGENCY operation
6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition
6.4.3 Actuator behaviour definition in case of an emergency operation
6.4.4 EMERGENCY position definition
6.4.5 Motor protection and/or torque switching by-pass
6.4.1 Operation mode (type of duty) activation for an emergency operation
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERG.SEL.SW.POS. (M1612)
Information
EDIT M1612
EMERG.SEL.SW.POS.
REMOTE ONLY
:EDIT
↵
:OK C:ESC
Default value: REMOTE ONLY
Description of the parameter settings:
REMOTE ONLY
Emergency operation only possible in selector switch position REMOTE
REMOTE AND LOCAL
Emergency operation possible in selector switch position REMOTE and
.
.
LOCAL
The operation mode EMERGENCY has the highest priority.
No emergency operation is performed when the selector switch is in position OFF.
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
6.4.2 EMERGENCY operation: switch on or off/signal behaviour definition
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERGENCY BEHAVIOUR (M1610)
EDIT M1610
EMERGENCY BEHAVIOUR
OFF
:EDIT
↵
:OK C:ESC
Default value: OFF
È
Description of the parameter settings:
OFF
Emergency operation is switched off.
GOOD SIGNAL FIRST
An EMERGENCY operation is only triggered when the EMERGENCY signal at the EMERGENCY input drops from 24 V to 0 V, i.e. provided that a 24 V signal was previously connected to the EMERGENCY input.
ACTIVE IMMEDIATE
An EMERGENCY operation is only initiated if 0 V are connected to the
EMERGENCY signal input.
Information For ACTIVE IMMEDIATE , an EMERGENCY operation is initiated immediately after the actuator is switched on, when 0 V are connected to the
EMERGENCY signal input.
6.4.3 Actuator behaviour definition in case of an emergency operation
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERGENCY POSITION (M1611)
EDIT M1611
EMERGENCY POSITION
FAIL AS IS
:EDIT
↵
:OK C:ESC
Default value: FAIL AS IS
È
Description of the parameter settings:
FAIL AS IS
The actuator stops in the current position.
FAIL CLOSE
The actuator runs to end position CLOSED.
FAIL OPEN
The actuator runs to end position OPEN.
FAIL TO PRESET
The actuator runs to the predetermined position.
35
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
6.4.4 EMERGENCY position definition
If the EMERGENCY operation action FAIL TO PRESET ( EMERGENCY
POSITION parameter) is set, the actuator runs to the EMERGENCY position stated here.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
PRESET POSITION (M1614)
EDIT M1614
PRESET POSITION
0.0%
:EDIT
↵
:OK C:ESC
Default value: 0.0 %
Setting range: from 0.0 % to 100.0 % (from OPEN to CLOSED)
6.4.5 Motor protection and/or torque switching: by-pass
During the EMERGENCY operation, the motor protection and/or torque switching can be by-passed.
This value is set in the factory and can only be changed by the authorised
AUMA staff.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
EMERGENCY BEHAVIOUR (M16)
EMERGENCY BY-PASS (M1603)
EDIT M1603
EMERGENCY BY-PASS
NONE
C:ESC
Default value: NONE
È
Description of the parameter settings:
NONE
No by-pass of motor protection
THERMAL
The signals of the thermoswitches or the PTC thermistors of the motor winding are by-passed.
TORQUE
The signals of the torque switching in the actuator (TSC (DSR)/TSO
(DOEL)) are by-passed
THERMAL AND TORQUE
The signals of the thermoswitches or PTC thermistors and the signals of the torque switching are by-passed.
Information For actuators with explosion protection, the motor protection and the torque switching cannot be by-passed.
36
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
6.5
Fault State behaviour in case of bus communication loss
The fault state behaviour of the Foundation Fieldbus function blocks (AOFB or DOFB) have to be configured to activate the failure behaviour in case of
Foundation Fieldbus communication loss.
The fault state behaviour is configured via Foundation Fieldbus by means of a configuration software.
For further information, please refer to “Manual (Device integration Fieldbus)
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus”.
6.6
Failure behaviour in case of analogue signal loss (option)
The operation mode FAILURE enables an initiation of failure operations in case of signal loss of an analogue 4 – 20 mA setpoint signal.
If the FAILURE mode is enabled, the display indicates:
FAILURE MODE S0
.
Conditions: in addition to the Foundation Fieldbus interface, the AUMATIC is
.
equipped with a further parallel interface (refer to page 66).
the AUMATIC is equipped with additional control inputs (refer to page
63).
Failure behaviour: switch on or off
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
FAILURE BEHAVIOUR (M1510)
EDIT M1510
FAILURE BEHAVIOUR
OFF
:EDIT
↵
:OK C:ESC
Default value: OFF
Description of the parameter settings:
OFF
Failure behaviour is switched off.
GOOD SIGNAL FIRST
A failure operation is only initiated when no wire break is recognised after switching on, but wire break is recognised later through loss of signal.
With this setting, it is ensured that the actuator does not perform a preset failure action (failure position) when switched on without signal E1 connected.
FAIL IMMEDIATE
A failure operation is initiated in case of cable break.
37
38
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Information If FAIL IMMEDIATE is switched on, a failure operation is initiated immediately after the actuator is switched on if a loss of signal has occurred.
Source for initiation (failure source): set for failure operation
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
FAILURE SOURCE (M1514)
EDIT M1514
FAILURE SOURCE
E1 OR E2 FEEDBACK
:EDIT
↵
:OK C:ESC
Default value: SETPOINT E1
Information Recommended setting: SETPOINT E1
È
Description of the parameter settings:
SETPOINT E1
Failure behaviour is initiated if setpoint E1 fails.
The monitoring depends on the preset setpoint range, e.g.:
E1 = 4 – 20 mA, E1 lower than 3,7 mA = loss of signal
E1 = 10 – 20 mA, E1 lower than 9.7 mA = loss of signal
Monitoring of E1 = 0 – 20 mA is not possible
E1 OR E2 FEEDBACK
.
.
.
Failure behaviour is initiated if setpoint E1 or feedback E2 fail.
The following is monitored: for actuators with potentiometer: Cable break is detected for electronic position transmitter RWG 4 – 20 mA in actuator:
E2 lower than 3.7 mA = signal loss for MWG in actuator:
Communication faults and MWG internal faults are recognised
E1, E2 OR E4 FEEDBACK
Failure behaviour is initiated if setpoint E1, feedback E2, or process variable
E4 fail.
Actuator reaction (failure position): setting on loss of signal
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
FAILURE POSITION (M1512)
EDIT M1512
FAILURE POSITION
FAIL AS IS
:EDIT
↵
:OK C:ESC
Standard value: FAIL AS IS
Description of the parameter settings:
FAIL AS IS
The actuator stops in the current position.
FAIL CLOSE
The actuator runs to end position CLOSED.
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
FAIL OPEN
The actuator runs to end position OPEN
FAIL TO PRESET
The actuator runs to a predetermined position.
Preset position definition
If the FAIL TO PRESET failure action ( FAILURE POSITION parameter) is set, the actuator runs to the preset position stated here.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
PRESET POSITION (M1513)
EDIT M1513
PRESET POSITION
0.0 %
:EDIT
↵
:OK C:ESC
Standard value: 0.0 %
Setting range: from 0.0 % to 100.0 % (from OPEN to CLOSED)
Failure delay time setting
Determines the time elapsed between the recognition of a cable break and the initiation of the failure action.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FAILURE BEHAVIOUR (M15)
DELAY TIME (M1511)
EDIT M1511
DELAY TIME
3.0 s
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
3.0
0.0
s to 1200.0
seconds (20 minutes)
39
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7 Functions
7.1
Type of seating: check/edit end positions
Manual
NOTICE
Valve damage due to incorrect setting!
Ò
The torque must suit the valve.
Ò
Only change the setting with the consent of the valve manufacturer.
Limit seating The limit switching is set in such a way that the actuator switches off at the desired switching points. The torque switching acts as an overload protection for the valve.
Torque seating The torque switching is set to the desired tripping torque. After reaching the tripping torque the actuator is turned off.
The limit seating needs to be set in such a way that the limit switching is tripped shortly before reaching the set tripping torque. If this is not the case, one of the following fault signals is displayed: TSO FAULTS or TSC
FAULTS (menu S1 ).
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
SEATING MODE (M11)
OPEN POSITION (M1110)
CLOSED POSITION (M1111)
EDIT M1110
OPEN POSITION
LIMIT
:EDIT
↵
:OK C:ESC
Default value: LIMIT
EDIT M1111
CLOSED POSITION
LIMIT
:EDIT
↵
:OK C:ESC
40
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.2
Torque switching: check/set
NOTICE
This setting is only possible for the non-intrusive version.
For further information refer to page 8.
Valve damage due to incorrect setting!
Ò The torque must suit the valve.
Ò Only change the setting with the consent of the valve manufacturer.
Information
Information
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
TORQUE (M12)
OPENING (M1210)
CLOSING (M1211)
EDIT
OPENING
M1210
100%
:EDIT
↵
:OK C:ESC
EDIT M1211
CLOSING
100%
:EDIT
↵
:OK C:ESC
Default value: according to order data
Setting range: according to torque setting range refer to actuator name plate
The value can be displayed in percent, Newtonmeter (Nm), or in Lbs/ft.
To change the display unit, refer to page 16.
To display in percent:
100 % equals the max. torque indicated on the name plate of the actuator.
Example: SA 07.5 with 20 – 60 Nm: 100 % = 60 Nm
33 % = 20 Nm
.
.
.
The following fault signals are sent if torque setting performed has been reached in mid-travel:
Status indication
Status indication
Status indication
S0
S1 :
: operation mode OFF/LOCAL =
S0/S6 : operation mode REMOTE =
TORQUE FAULT (OPEN) or
FLT + NR
FAULT IND.
TORQUE FAULT
.
(CLOSE) (torque fault)
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (General Error, 17 (0x11)) and XD_ERROR_EXT (Torque fault OPEN, 0x00000001 or Torque fault CLOSE, 0x00000002), thus generating an operation mode change of the DOFB or AOFB to the IMan status.
The fault has to be acknowledged before the operation can be resumed.
The acknowledgement is made:
1. either by an operation command in the opposite direction.
– For TORQUE FAULT (CLOSE) : Operation command in direction
OPEN
– For TORQUE FAULT (OPEN) : Operation command in direction
CLOSE
2. or, in case the torque present is smaller than the preset tripping torque:
– via the Reset push button in selector switch position LOCAL.
– via the APPLICATION_RESET Foundation Fieldbus parameter of the
APVB transducer block (index 784).
41
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.3
Limit switching setting
This setting is only possible for the non-intrusive version
For further information refer to page 8.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
SET LIMIT SWITCHES (M10)
CLOSED POSITION (M100)
OPEN POSITION (M101)
SET LIMIT SWITCH M101
OPEN POSITION
63.3 %
↵
:EDIT C:ESC
SET LIMIT SWITCH M100
CLOSED POSITION
63.3 %
↵
:EDIT C:ESC
Manual
Information
NOTICE
Information
For end position setting, turn selector switch to LOCAL position and move the actuator into the end position, either via manual or motor operation
(using the push buttons). Then turn the selector switch back to position OFF and accept end position.
Valve damage due to direct approaching of mechanical end stop during motor operation!
Ò During motor operation, interrupt travel before reaching the mechanical valve end stop (press push button STOP ).
If an end position cannot be set:
Ò
Check the type of control unit in actuator.
42
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.4
Intermediate positions (option)
The AUMATIC allows to define up to 8 intermediate positions.
Condition
.
.
.
The actuator is either equipped with: an MWG (for Non-Intrusive version), or a potentiometer (5 k an RWG
Ω
) or
In these versions, the positioning of the intermediate positions is made via software parameters.
Selection of the intermediate positions can be made either via push buttons from LOCAL or via the fieldbus interface from REMOTE with the standard commands OPEN and CLOSE. The actuator stops when reaching the intermediate position. The operation command has to be cleared and sent again to resume operation to the next intermediate position.
Information If the intermediate positions are to be approached directly (without stop), the multiport valve function (page 47) is available as an option.
Table of contents:
7.4.1 Display indication: enable view
7.4.2 Intermediate positions: switch on or off
7.4.3 Intermediate position definition
7.4.4 Operation behaviour = actuator behaviour definition
7.4.5 Intermediate positions: set the signalling
7.4.1 Display indication: enable view
The INTERMED. POSITION parameter must be set to VIEW ENABLED to carry out settings in the intermediate positions.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
INTERMED. POSITION (M4015)
EDIT M4015
INTERMED. POSITION
VIEW NOT ENABLED
:EDIT
↵
:OK C:ESC
Default value: VIEW NOT ENABLED
Description of the parameter settings:
VIEW NOT ENABLED
The parameter for the intermediate positions are not indicated in the display.
VIEW ENABLED
The parameter for the intermediate positions are indicated in the display.
43
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.4.2 Intermediate positions: switch on or off
Each intermediate position ( POS.1
to POS8.
) may individually be switched on/off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 SELECTOR SW. (M1C12)
EDIT M1C12
POS.1 SELECTOR SW
OFF
:EDIT
↵
:OK C:ESC
Default value: OFF
È
Description of the parameter settings:
OFF
Intermediate position switched off.
REMOTE ONLY
Intermediate position only active in operation mode REMOTE.
LOCAL ONLY
Intermediate position only active in operation mode LOCAL.
REMOTE AND LOCAL
Intermediate position active in operation modes REMOTE and LOCAL.
7.4.3 Intermediate position definition
Each intermediate position ( POS.1
to POS.8
) can be set to any value between 0 % and 100 % of the travel.
This function is only available the with position feedback.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 (M1C10)
EDIT M1C10
POS.1
0.0 %
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
0,0 %
0.0 % to 100.0 % of the travel
(from OPEN to CLOSED)
44
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.4.4 Operation behaviour = actuator behaviour definition
The reaction of the actuator upon reaching an intermediate position can be programmed via the parameters “ POS. 1: BEHAVIOUR to POS. 8:
BEHAVIOUR.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 BEHAVIOUR (M1C11)
EDIT M1C11
POS.1 BEHAVIOUR
NO STOP
:EDIT
↵
:OK C:ESC
Default value: NO STOP
È
Description of the parameter settings:
NO STOP
No intermediate stop, actuator continues the operation.
STOP OPENING DIR.
Actuator stops during operation in direction OPEN upon having reached the intermediate position. Actuator only runs after a new operation command is issued.
This function is not active in the operation mode SETPOINT MODE.
STOP CLOSING DIR.
Actuator stops during operation in direction CLOSE after reaching the intermediate position. Actuator only runs after a new operation command is issued.
This function is not active in the operation mode SETPOINT MODE.
STOP BOTH DIR.
Actuator stops after reaching the intermediate position. Actuator only runs after a new operation command is issued.
This function is not active in the operation mode SETPOINT MODE.
7.4.5 Intermediate positions: set the signalling
.
.
.
The reaching of an intermediate position can be signalled: via bus (see separate operation instructions) via the indication lights (LEDs) of the local controls (page 19) or via the output contacts (page 23)
The signal behaviour of the individual intermediate positions is set via the
POS.1-8 control parameters:
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 CONTROL (M1C13)
EDIT M1C13
POS.1 CONTROL
NOT USED
:EDIT
↵
:OK C:ESC
Default value: NOT USED
45
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
È
Description of the parameter settings:
NOT USED
No signal.
C
_ _ _
POS¯¯¯¯¯O
Signal active from reaching the intermediate position to end position OPEN.
C¯¯¯¯¯POS
_ _ _
O
Signal active from end position CLOSED to reaching the intermediate position.
C
_ _ _
POS
_ _ _
O
Impulse signal issued when going through intermediate position
Figure 8 shows the signal behaviour in intermediate positions.
Figure 8
A
1
0
B
1
0
C
1
0
D
1
0
POS
A NOT USED
B C
_ _ _
POS¯¯¯¯¯¯O
C C¯¯¯¯¯¯POS
_ _ _
O
D C
_ _ _
POS
_ _ _
O
1 Active signal
2 Signal not activated
POS = intermediate position
Further feedback signals which can be used together with the multiport valve function (option):
Description of the parameter settings:
SETPOINT REACHED
As each intermediate position is processed as a setpoint, the signal
SETPOINT REACHED is issued after reaching any intermediate position.
ACTUATOR MOVING
Is signalled as long as the actuator is still running to the intermediate position and no intermediate position signal has been issued yet.
46
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.5
Intermediate positions with multiport valve function (option)
The multiport valve function allows the selection of the eight intermediate positions either directly from LOCAL (via push buttons) or from REMOTE
(via special fieldbus commands). Hereby the selected intermediate posi- tion is approached directly, without stopping in another intermediate
position.
In this case, the actuator continues running until the selected intermediate position has been reached. Example: Operation from position 5 to 7 without stopping at position 6. This function is available with operation commands from LOCAL via the push buttons or from REMOTE via a fieldbus interface.
Limitation When equipped with a parallel interface (page 66), the direct selection function is only available in local operation, since the number of control cables is not sufficient to select a specific intermediate position.
Table of contents:
7.5.1 Check: Multiport valve function available?
7.5.2 Check: Positioner active?
7.5.3 Display indication: enable view
7.5.4 Intermediate positions: switch on or off
7.5.5 Intermediate position setting
7.5.6 Operation behaviour = actuator behaviour definition
7.5.7 Intermediate positions signalling
7.5.8 Intermediate positions in LOCAL: direct approach without stopping
7.5.1 Check: Multiport valve function available?
The multiport valve is available if the POS. DIRECTRUNNING (M400B) parameter is displayed in the
Æ
Via the menu to parameter:
MAIN MENU (M0)
SPECIAL FUNCTIONS (M40) menu.
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
POS. DIRECTRUNNING (M400B)
VIEW
POS. DIRECTRUNNING
FUNCTION ACTIVE
C:ESC
Default value: FUNCTION NOT ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
Multiport valve function off = selection of the respective subsequent intermediate position via OPEN - CLOSE commands
FUNCTION ACTIVE
Multiport valve function on = direct selection of intermediate positions possible from both REMOTE and LOCAL.
Information The function is either activated or deactivated via the EDIT menu. This value is set in the factory and can only be changed by the AUMA service.
47
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.5.2 Check: Positioner active?
The positioner must be available. This value is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
POSITIONER (M4000)
VIEW
POSITIONER
POSITIONER ENABLED
C:ESC
The POSITIONER parameter must be set to POSITIONER ENABLED .
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
There is no positioner available.
POSITIONER ENABLED
The controls are equipped with a positioner.
7.5.3 Display indication: enable view
The indication of the multiport valve intermediate positions in the display is performed as described on page 17.
7.5.4 Intermediate positions: switch on or off
The multiport valve intermediate positions are switched on/off as described on page 44.
7.5.5 Intermediate position setting
Each of the 8 intermediate positions must be programmed. For direct selection of the intermediate positions from either LOCAL or REMOTE, it is sufficient to define the position ( POS.1-8) parameter of each intermediate position.
Æ
Via the menu to parameter:
MAIN MENU
SETTINGS (M1)
INTERMED. POSITION (M1C)
POS.1 (M1C10)
EDIT M1C10
POS.1
0.0 %
:EDIT
↵
:OK C:ESC
Setting ranges: 0.0 % to 100.0 % of the travel (from OPEN to CLOSED)
Typically all 8 outputs of the valve are distributed evenly over 360°, therefore the limit switch CLOSE should be set to output 1 and the limit switch OPEN to output
8. Afterwards the positions of the intermediate positions can be set:
Intermediate position 1: POS.1
Intermediate position 2: POS.2
0.0 % (output 1)
14.3 % (output 2)
Intermediate position 3: POS.3
Intermediate position 4: POS.4
Intermediate position 5: POS.5
Intermediate position 6: POS.6
28.6 % (output 3)
42.9 % (output 4)
57.1 % (output 5)
71.4 % (output 6)
Intermediate position 7: POS.7
85.7 % (output 7)
Intermediate position 8: POS.8
100.0 % (output 8)
48
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.5.6 Operation behaviour = actuator behaviour definition
The operation behaviour setting of the multiport valve intermediate positions is performed as described on page 45.
7.5.7 Intermediate positions signalling
The signalling of the multiport valve intermediate positions is performed as described on page 45.
.
.
.
Reaching an intermediate position can be signalled: via the bus (refer to separate manual) via the signal contacts (LEDs) of the local controls (page 19) or via the signal contacts (page 23)
In addition to the “intermediate position reached” signal, the following feedback signals can be used together with the multiport valve function:
SETPOINT REACHED
As each intermediate position is processed as a setpoint, the signal
SETPOINT REACHED is issued after reaching any intermediate position.
ACTUATOR MOVING
Is signalled as long as the actuator is still running to the intermediate position and no intermediate position signal has been issued yet.
7.5.8 Intermediate positions in LOCAL: direct approach without stopping
Æ
Via the menu to parameter:
MAIN MENU (M0)
RUNNING TO POS. (M5)
POS. NUMBER (M50)
Now enter desired intermediate position
Ò
Set selector switch to position Local control ( I ).
Actuator runs to selected intermediate position
Indication on the display during operation:
RUNNING TO POS.
P5
E2
RUNNING CLOSE
60 %
67 %
Line 1: operation mode
Line 2: selected intermediate position
Line 3: position feedback
Line 4: status signal
Indication in display after having reached intermediate position:
RUNNING TO POS.
P5
E2
60 %
60 %
SETPOINT POSITION
Ò
To approach a new intermediate position:
– Set selector switch to position OFF (0).
– Enter desired intermediate position.
– Set selector switch to position Local control ( I ).
Actuator runs to desired intermediate position.
49
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.6
Positioner (operation mode SETPOINT MODE)
The positioner records position setpoint E1 and position feedback E2 for comparison. Depending on the detected deviation, the actuator motor then runs in direction OPEN or CLOSE.
Ò Set selector switch to position REMOTE.
If the positioner is active, the display shows:
E1
SETPOINT MODE S0
60%
E2 60%
SETPOINT POSITION
Information If the display shows REMOTE MODE , the actuator is set to open-close duty and no modulation is performed. In this case, modulating duty has to be selected first, refer to page 53.
Table of contents:
7.6.1 Adaptive behaviour: switch on or off
7.6.2 Overrun (inner dead band): manual setting
7.6.3 Max. error variable (outer dead band): manual setting
7.6.4 Dead time setting
7.6.5 Closing fully/opening fully (end position tolerance for setpoint E1)
7.6.6 Open-close and modulating duty selection
7.6.7 Source of setpoint E1: view
7.6.8 Input range of setpoint E1: view/edit
7.6.1 Adaptive behaviour: switch on or off
As standard, the adaptive positioning is switched on, i.e. overrun and max.
error variable are automatically defined by the positioner (figure 9).
If the setting is to be made manually, the ADAPTIVE BEHAVIOUR parameter must be in position OFF .
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
ADAPTIVE BEHAVIOUR (M4011)
EDIT M4011
ADAPTIVE BEHAVIOUR
ON
:EDIT
↵
:OK C:ESC
Default value: ON
È
Description of the parameter settings:
OFF
Adaptive behaviour switched off.
ON
Adaptive behaviour switched on.
50
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Figure 9 shows the modulating behaviour:
Figure 9
E1
P1
E2
T4
T3
T2
P2 P3
T1
E1 Nominal value
E2 Actual value
P1 Switch-on point
T1 Outer dead band
T2 Max. error variable
T3 Inner dead band
P2 Switch-off point in direction OPEN T4 Overrun
P3 Nominal value reached
Information If the adaptive behaviour is switched off, overrun and max. error variable must be set manually (refer to subclauses 7.6.2 and 7.6.3).
7.6.2 Overrun (inner dead band): set manually
The inner dead band determines the switch-off point of the actuator and, therefore, influences the overrun (figure 9).
The inner dead band may be set individually for the directions OPEN and
CLOSE.
Manual setting is only possible if the adaptive behaviour ( ADAPTIVE
BEHAVIOUR parameter) is switched off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
OPENING DEADBAND (M1913)
CLOSING DEADBAND (M1914)
EDIT M1913
OPENING DEADBAND
0.5 %
:EDIT
↵
:OK C:ESC
EDIT M1914
CLOSING DEADBAND
0.5 %
:EDIT
↵
:OK C:ESC
Default values:
Setting ranges:
OPENING DEADBAND = 0.5 %
CLOSING DEADBAND = 0.5 %
OPENING DEADBAND = 0.0 % to 9.9 %
CLOSING DEADBAND = 0.0 % to 9.9 %
51
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.6.3 Max. error variable (outer dead band): set manually
The outer deadband determines the switching-on point of the actuator.
The motor starts if the actual value (input signal E2) or a change in nominal value is higher than the max. error variable determined by the outer dead band (refer to figure 9). Manual setting is only possible if the adaptive behaviour ( ADAPTIVE BEHAVIOUR parameter) is switched off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
OUTER DEADBAND (M1915)
EDIT M1915
OUTER DEADBAND
1.0 %
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
1.0 %
0.1 % to 9.9 %
7.6.4 Dead time setting
The dead time prevents the operation to a new nominal position within a pre-determined time.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
DEAD TIME (M1910)
Information
EDIT M1910
DEAD TIME (T-OFF)
0.5 s
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
0.5
0.0
s to 60.0
seconds
It must be ensured via the controls that the max. permissible number of starts of the actuator is not exceeded. This can be achieved by setting the dead time to a sufficiently high value.
52
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.6.5 Closing fully/opening fully (end position tolerance for setpoint E1)
If the end positions cannot be reached due to inaccurate analogue setpoint signals (0/4 mA or 20 mA), a tolerance for the nominal value within the end position range can be set. If the tolerance is exceeded or not reached, the actuator continues the operation until the full end position has been reached. This ensures that the actuator opens and closes fully.
Information The tolerance ranges are not effective if the operation commands are transferred to the actuator as fieldbus telegrams. In this case the actuator runs completely CLOSED as soon as it receives the nominal value 0 % and completely OPEN as soon as it receives the nominal value 100.0 %.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
POSITIONER (M19)
FULL OPEN ADJUST (M1911)
FULL CLOSE ADJUST (M1912)
EDIT M1911
FULL OPEN ADJUST
100 %
:EDIT
↵
:OK C:ESC
EDIT M1912
FULL CLOSE ADJUST
0 %
:EDIT
↵
:OK C:ESC
Default values:
Setting ranges:
FULL OPEN ADJUST = 100 %
FULL CLOSE ADJUST = 0 %
FULL OPEN ADJUST = 95 % to 100 % of travel
FULL CLOSE ADJUST = 0 % to 50 % of travel
7.6.6 Open-close duty (REMOTE) or modulating duty (SETPOINT) selection
Selection between open-close duty and modulating duty is defined by the appropriate function blocks:
Open-close duty: Use Discrete Output Function Block (DOFB).
Modulating duty: Use Analog Output Function Block (AOFB).
Information These two function blocks may not be used simultaneously.
.
The following versions also allow a change-over between open-close and modulating duty via the MODE input (refer to wiring diagram): in addition to the Foundation Fieldbus interface, the AUMATIC is equip-
.
ped with a further parallel interface (refer to page 66) the AUMATIC is equipped with additional control inputs (refer to page
63).
MODE input: + 24 V DC = REMOTE MODE = open-close duty, i.e. the control is executed via commands OPEN - STOP - CLOSE
MODE input: 0 V (or input open) = SETPOINT = modulating duty, i.e. the control is executed via an analogue signal (e.g. 0/4 – 20 mA)
53
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.6.7 Source of setpoint E1: view
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
SETPOINT E1 (M4100)
VIEW
SETPOINT E1
FOUNDATION FIELDBUS
C:ESC
Default value: FOUNDATION FIELDBUS
È
Description of the parameter settings:
NONE
There is no setpoint source available.
LOGIC ANALOG IN1
For AUMA service only (the setpoint E1 is transmitted from external via the analogue input 1 directly to the logic board).
I/O1 ANALOG IN1
The setpoint E1 is transmitted via the I/O board interface, analogue input 1.
I/O1 ANALOG IN2
The setpoint E1 is transmitted via the I/O board interface, analogue input 2.
FOUNDATION FIELDBUS
The setpoint E1 is transmitted via the Foundation Fieldbus interface board.
FF ANALOG IN1
The setpoint E1 is transmitted via the Foundation Fieldbus interface board, analogue input 1.
FF ANALOG IN2
The setpoint E1 is transmitted via the Foundation Fieldbus interface board, analogue input 2.
54
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.6.8 Input range of setpoint 1: view/edit
The parameters of this setting depend on the pre-set setpoint source
( SETPOINT E1 (M4100) parameter, page 54).
Initial and end value via the Foundation Fieldbus interface
In Foundation Fieldbus standard version, the setpoint E1 is transmitted via the AO function block.
Initial and end value via I/O interface
As an option, the setpoint E1 can be supplied via an analogue input instead of using the fieldbus. This is possible for the following versions: a) in addition to the Foundation Fieldbus interface, the AUMATIC is equipped with a further parallel interface (refer to page 66) b) the AUMATIC is equipped with additional control inputs (refer to page 63)
The input range amounts to 0/4 – 20 mA. It is possible to modify the input range via the display for both versions:
Version a) for setpoint source of parallel interface, analogue input 1:
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O ANLOG IN1 START (M410H)
I/O ANLOG IN1 END (M410I)
VIEW
I/O1 ANLOG IN1 START
0.0 mA
C:ESC
VIEW
I/O1 ANLOG IN1 END
20 mA
C:ESC
Default values:
Setting ranges:
I/O ANLOG IN1 START = 0 m A
I/O ANLOG IN1 END = 20 m A
I/O ANLOG IN1 START = 0 to 20 m A
I/O ANLOG IN1 END = 0 to 20 m A
Version b) for setpoint source of Foundation Fieldbus interface, analogue input 1:
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
FF-INTERFACE 1 (M1M)
FF ANLOG IN1 START (M1M00)
FF ANLOG IN1 END (M1M01)
Information
VIEW
FF ANLOG IN1 START
0.0 mA
C:ESC
VIEW
FF ANLOG IN1 END
20.0 mA
C:ESC
Default values:
Setting ranges:
FF ANLOG IN1 START = 0 m A
FF ANLOG IN1 END = 20 m A
FF ANLOG IN1 START = 0 to 20 m A
FF ANLOG IN1 END = 0 to 20 m A
If the measuring values are 0.3 mA below the initial value a wire break is indicated as a warning.
55
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.7
Stepping mode (option)
Manual
In stepping mode the operating time can be increased for the entire or any portion of the valve travel (refer to figure 10).
Figure 10 t1 t2 t3
1 t4 t3 t4
2 t1 t2
Information
1 Stepping range OPEN
2 Stepping range CLOSE
P1 Start of stepping mode
P2 Stop of stepping mode t1 Operating time for normal operation t2 Operating time for stepping mode t3 Running time t4 OFF time (pause time)
Stepping mode is only possible if a position transmitter (potentiometer,
RWG, or MWG) is installed in the actuator.
Table of contents:
7.7.1 Display indication: enable view
7.7.2 Stepping mode: switch on or off
7.7.3 Stepping range setting (start and end of stepping mode).
ON and OFF times setting
7.7.1 Display indication: enable view
To perform settings for stepping mode via the display, the STEPPING MODE setting must be in position VIEW ENABLED .
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
STEPPING MODE (M4014)
EDIT M4014
STEPPING MODE
VIEW NOT ENABLED
:EDIT
↵
:OK C:ESC
Default value: VIEW NOT ENABLED
È
Description of the parameter settings:
VIEW NOT ENABLED
The parameters for the stepping mode are not indicated in the display.
56
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
VIEW ENABLED
The parameters for the stepping mode are indicated in the display.
7.7.2 Stepping mode: switch on or off
Stepping mode can be individually activated for the directions OPEN and
CLOSE.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
STEPPING MODE (M17)
DIRECTION OPEN (M170)
DIRECTION CLOSE (M1715)
EDIT M1710
DIRECTION OPEN
OFF
:EDIT
↵
:OK C:ESC
Default values: DIRECTION OPEN = OFF
DIRECTION CLOSE = OFF
È
Description of the parameter settings:
OFF
Stepping mode is switched off
REMOTE ONLY
Stepping mode only possible in operation mode REMOTE.
LOCAL ONLY
Stepping mode only possible in operation mode LOCAL.
REMOTE AND LOCAL
Stepping mode in operation modes REMOTE and LOCAL possible
7.7.3 Stepping range setting (start and end of stepping mode).
For both directions the stepping range (start and end of stepping mode) can be set separately.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
STEPPING MODE (M17)
START STEP OPEN (M1713)
STOP STEP OPEN (M1714)
START STEP CLOSE (M1718)
STOP STEP CLOSE (M1719)
EDIT M1713
START STEP OPEN
0.0 %
:EDIT
↵
:OK C:ESC
EDIT M1714
STOP STEP OPEN
100.0 %
:EDIT
↵
:OK C:ESC
Default values:
Setting ranges:
START STOP OPEN = 0.0 %
STOP STEP OPEN = 100.0 %
START STEP CLOSE = 100,0 %
STOP STEP CLOSE = 0.0 %
START STEP OPEN = 0.0 % to 99.9 %
STOP STEP OPEN = 0.1 % to 100.0 %
START STEP CLOSE = 0.1 % to 100.0 %
STOP STEP CLOSE = 0.0 % to 99.9 %
57
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.7.4 ON and OFF times setting
The ON or OFF times can be set individually for the directions OPEN and
CLOSE.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
STEPPING MODE (M17)
ON TIME OPEN (M1711)
OFF TIME OPEN (M1712)
ON TIME CLOSE (M1716)
OFF TIME CLOSE (M1717)
EDIT
ON TIME
M1711
OPEN
10.0 %
:EDIT
↵
:OK C:ESC
EDIT M1712
OFF TIME OPEN
50.0 %
:EDIT
↵
:OK C:ESC
Default values:
Setting ranges:
ON TIME
OFF TIME
ON TIME
OFF TIME
ON TIME
OFF TIME
ON TIME
OFF TIME
OPEN = 10.0
s
OPEN = 50.0
s
CLOSE = 10.0
s
CLOSE = 50.0
s
OPEN = 1.0
to 300.0
seconds
OPEN = 1.0
to 300.0
seconds
OPEN = 1.0
to 300.0
seconds
OPEN = 1.0
to 300.0
seconds
58
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.8
Local controls enable function (option)
The selector switch functions on the local controls (LOCAL, OFF, and
REMOTE) may be either enabled or disabled.
7.8.1 Selector switch functions: enable/disable
This value is set in the factory and can only be changed by the AUMA service.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
ENABLE LOCAL MODE (M410W)
VIEW
ENABLE LOCAL MODE
NOT ACTIVE
C:ESC
Default value: NOT ACTIVE
È
Description of the parameter settings:
NOT ACTIVE
All selector switch functions are enabled.
FOUNDATION FIELDBUS
This setting is only permissible if the local controls are equipped with a selector switch.
The selector switch function is enabled via the ENABLE_LOCAL_CON-
TROLS Foundation Fieldbus parameter of the APVB transducer block
(index 785). The selector switch functions LOCAL, OFF, and REMOTE may be enabled or disabled either separately or combined. Please refer to “Manual (Device integration Fieldbus) AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus”.
The following fault signals are emitted if one out of the three selector switch
.
.
positions is not enabled while the Foundation Fieldbus communication is active.
Status indication S0 : RESTRICTED .
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (General Error, 17 (0x11)) and XD_ERROR_EXT (Not ready indication, 0x00000010), thus generating an operation mode change of the DOFB or AOFB to the IMan status.
If the communication via Foundation Fieldbus is not available, all three selector switch positions are enabled.
I/O INTERFACE
This setting is only permissible if the local controls are equipped with a selector switch.
.
The digital RELEASE input (refer to wiring diagram ACP) is used to enable or disable the actuator operation via the push buttons.
Disabling operation via push buttons:
S0 in the display
.
no signal at input RELEASE (the status indication shows RESTRICTED ).
Enabling operation via push buttons:
Apply + 24 V DC signal at the RELEASE input.
59
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.9
EMERGENCY STOP function (option)
As an option, the AUMATIC can be equipped with an EMERGENCY STOP push button. When engaged, this EMERGENCY STOP interrupts the 24 V
AC control voltage of the contactors.
Figure 11
60
Information The EMERGENCY STOP push button is not available for the ACExC, but only for the weatherproof versions of the AUMATIC.
Table of contents:
7.9.1 Description of the functions
7.9.2 Feedback signals on the display
7.9.3 Feedback signals setting via output contacts
7.9.4 Feedback signal setting via LEDs
7.9.1 Description of the functions
.
.
As soon as this EMERGENCY STOP button is operated, several steps are performed in the AUMATIC:
The 24 V AC control voltage of the AUMATIC contactors is interrupted.
Switching off the operation command and cancelling a possibly set self-retaining.
.
.
Option: The operation status of the EMERGENCY STOP button is indicated by activating an output contact.
Option: The operation status of the EMERGENCY STOP button is indicated by an indication light (LED) lighting up on the local controls.
.
.
EMERGENCY STOP status display indication with the EMCY STOP
ACTIVE entry in the S3 diagnosis indication NOT READY IND
Display indication on EMERGENCY STOP status in
Operation status
S0 status indication:
.
EMERGENCY STOP
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (General Error, 17 (0x11)) and XD_ERROR_EXT (Not ready indication, 0x00000010), thus generating an operation mode change of the DOFB or AOFB to the IMan status.
After unlocking the EMERGENCY STOP button, a possibly active operation command will not immediately be re-activated, but only upon confirmation by the user which, in turn, resets the EMERGENCY STOP status.
After this, operation commands as well as emergency and failure operations
.
.
will immediately be performed.
The acknowledgement is made: via the Reset push button in selector switch position LOCAL.
via the APPLICATION_RESET Foundation Fieldbus parameter of the
APVB transducer blocks (index 784).
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.9.2 Feedback signals on the display
The following indications are displayed in status indications S0 and S3 :
EMERGENCY STOP S0 NOT READY IND.
EMCY STOP ACTIVE
S3
È
Description of the displays:
EMERGENCY STOP/EMCY STOP ACTIVE
The EMERGENCY STOP button has been operated and has put the
AUMATIC into the EMERGENCY STOP status. This status can only be cancelled by unlocking the EMERGENCY STOP button and issuing a subsequent RESET command.
7.9.3 Feedback signals setting via output contacts
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
I/O 1 (M14)
OUTPUT CONTACT 1 - 5
EDIT M1412
OUTPUT CONTACT 1
EMCY STOP BUTTON
:EDIT
↵
:OK C:ESC
È
Description of the parameter settings:
EMCY STOP BUTTON
The selected output contact is activated, after the EMERGENCY STOP button was operated.
This signal can be cancelled by unlocking the EMERGENCY STOP button.
7.9.4 Feedback signal setting via LEDs
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
LOCAL CONTROLS (M13)
LED 1 - 4
EDIT M1313
LED 2
EMCY STOP BUTTON
:EDIT
↵
:OK C:ESC
È
Description of the parameter settings:
EMCY STOP BUTTON
The selected LED is illuminated after the EMERGENCY STOP button was operated.
This signal can be cancelled by unlocking the EMERGENCY STOP button.
61
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.10
Foundation Fieldbus interface
All Foundation Fieldbus interface settings (including the device address assignment) are made via the Foundation Fieldbus.
For this reason, the local operation (via the display) of the AUMATIC does not supply any Foundation Fieldbus relevant parameter.
In the following
MAIN MENU (M0)
SETTINGS (M1)
FF-INTERFACE 1 (M1M) only those parameters are available used for setting both analogue inputs.
These parameters only affect the local behaviour of the analogue inputs
(e.g. when using as local analogue setpoint input). Irrespective of these parameter settings, the signal behaviour via Foundation Fieldbus is exclusively configured using the AIFB1 or AIFB2 function blocks.
62
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.11
External inputs for bus (option)
Parallel control via external inputs is possible for an AUMATIC with fieldbus interface.
Four binary 24 V DC inputs and two analogue 0/4 – 20 mA inputs are available.
Irrespective of the signal assignment of these inputs, the fieldbus communication with the DCS will remain intact.
7.11.1 Signals assignation for operation commands
This value is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
EXTERNAL INPUTS BUS (M410G)
EDIT M410G
EXTERNAL INPUTS BUS
STANDARD
:EDIT
↵
:OK C:ESC
Default value: STANDARD
È
Description of the parameter settings:
STANDARD
Figure 12:
The external input signals are transferred to the process control system via the fieldbus They do not influence the operation behaviour of the actuator.
Figure 12
1 External inputs 2 Fieldbus interface
63
64
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
.
OPEN CLOSE CONTROL
Figure 13:
Conventional control of the actuator is possible either in OPEN - CLOSE duty or in modulating duty (setpoint of 0/4 – 20 mA). Selection between
.
open - close and modulating duty is made via the MODE input (refer to page 53).
Operation commands can be issued via the fieldbus or via the external inputs. Switch-over is made via BUS/REMOTE input (see below).
Figure 13
1 External inputs 2 Fieldbus interface
.
OPEN CLOSE ESD
Figure 14:
Actuator control is possible in open-close duty (OPEN - CLOSE - EMER-
.
GENCY) only. Modulating duty is not possible.
Operation commands can be issued via the fieldbus or via the external
.
.
inputs. Switch-over is made via BUS/REMOTE input (see below).
Operation commands are made in push-to-run operation only.
If a voltage of 0 V is present at EMERGENCY input, the actuator performs the programmed EMERGENCY operation, irrespective of the
BUS/REMOTE input.
Figure 14
1 External inputs 2 Fieldbus interface
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
.
OPEN CLOSE STOP
Figure 15:
Actuator control is possible in open-close duty (OPEN – CLOSE -
.
STOP) only. Modulating duty is not possible.
Operation commands can be issued via the fieldbus or via the external
.
inputs. Switch-over is made via BUS/REMOTE input (see below).
Operation commands are made in self-retaining only.
Figure 15
1 External inputs 2 Fieldbus interface
Information
Information
In the event of loss of bus communication, the external inputs do not automatically take over!
Please refer to the AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus manual (Device integration Fieldbus) for details on feedback signals.
Switching between operation commands via fieldbus and external inputs
Ò Apply 0 V DC (input open) at BUS/REMOTE input:
Controls react to fieldbus signals only.
Ò Apply + 24 V DC at BUS/REMOTE input.
Controls reacts to external input signals only:
MODE, CLOSE, OPEN, STOP, EMERGENCY, ANIN1 (the available external inputs depend on the parameter setting).
65
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
7.12
Combination fieldbus/standard interface (option)
The actuator controls is equipped with both a fieldbus interface and a parallel interface, if the I/O STACK 2 parameter status shows I/O .
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
I/O STACK 2 (M410Q)
VIEW
I/O STACK 2
I/O
C:ESC
Figure 17 shows an extract of the wiring diagram with fieldbus interface (1) and parallel interface (2):
Figure 17
1 Fieldbus interface 2 Parallel interface
Information
Information
Information
Switching between operation commands via fieldbus and parallel inputs
Ò Apply 0 V DC (input open) at BUS/REMOTE input:
Controls react to fieldbus signals only.
Ò Apply + 24 V DC (optional 115 V AC) at BUS/REMOTE input.
Controls reacts to parallel interface signals only:
MODE, CLOSE, OPEN, STOP, EMERGENCY, ANIN1+, ANIN1–
If a voltage of 0 V is present at the EMERGENCY input, the actuator performs the set EMERGENCY operation (refer to page 34), irrespective of the
BUS/REMOTE input.
In the event of loss of bus communication, the external inputs do not automatically take over!
Please refer to the AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus manual (fieldbus device integration) for details on feedback signals.
66
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.13
Monitoring and failure functions
Table of contents:
7.13.1 Torque monitoring
7.13.2 Motor protection (thermal monitoring)
7.13.3 Monitoring of the max. number of starts and the max. running time
7.13.4 Operating time monitoring
7.13.5 Reaction monitoring
7.13.6 Phase failure monitoring
7.13.1 Torque monitoring
The torque monitoring serves as overload protection over the whole travel.
Depending on the version, the required tripping torques are either set via the torque switching in the actuator or via the parameters (Non-Intrusive version).
OPENING and CLOSING
.
.
.
If the set torques are reached in mid-travel, the actuator will be stopped and the following fault signals will be sent:
Status indication
Status indication
Status indication
S0
S1 :
: operation mode OFF/LOCAL =
S0/S6 : operation mode REMOTE =
TORQUE FAULT(OPEN) or
FLT + NR
FAULT IND.
TORQUE FAULT
.
(CLOSE) (torque fault)
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (General Error, 17 (0x11)) and XD_ERROR_EXT (Torque fault OPEN, 0x00000001 or Torque fault CLOSE, 0x00000002), thus generating an operation mode change of the DOFB or AOFB to the IMan status.
The fault has to be acknowledged before the operation can be resumed.
The acknowledgement is made:
1. either by an operation command in the opposite direction.
– For TORQUE FAULT (CLOSE) : Operation command in direction
OPEN
– For TORQUE FAULT (OPEN) : Operation command in direction
CLOSE
2. or, in case the torque present is smaller than the preset tripping torque:
– via the Reset push button in selector switch position LOCAL.
– via the APPLICATION_RESET Foundation Fieldbus parameter of the
APVB transducer block (index 784).
Setting the torque by-pass
The torque monitoring can be disabled during the set torque by-pass duration.
For this period, the torque by-pass is effective, irrespective of the actuator position.
NOTICE
Valve damage due to excessive torque!
Ò Only apply torque by-pass with the consent of the valve manufacturer.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
TORQUE (M12)
BY-PASS DURATION (M1212)
EDIT M1212
BY-PASS DURATION
0.0 S
:EDIT
↵
:OK C:ESC
Default value: 0.0
s
67
68
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Setting range: 0 to 50 ( = 0.0 to 5.0 seconds)
7.13.2 Motor protection (thermal monitoring)
In order to protect against overheating and impermissibly high temperatures at the actuator, PTC thermistors or thermoswitches are embedded in the motor winding. The thermoswitch is tripped as soon as the max. permissible
.
.
.
.
winding temperature has been reached.
The actuator is switched off and the following signals are given:
LED 3 (thermal fault) on the local controls is illuminated.
Status indication
Status indication
S0 : operation mode OFF/LOCAL =
S0/S6 : operation mode REMOTE =
FLT + NR
FAULT IND.
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (General Error, 17 (0x11)) and XD_ERROR_EXT (Thermal fault, 0x00000200), thus generating an operation mode change of the
DOFB or AOFB to the IMan status.
The motor has to cool down before the operation can be resumed.
Depending on the parameter setting, the fault signal is either automatically reset or the fault signal has to be acknowledged.
.
.
The acknowledgement is made: via the Reset push button in selector switch position LOCAL.
via the APPLICATION_RESET Foundation Fieldbus parameter of the
APVB transducer block (index 784).
Viewing the motor protection
This value is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SETUP (M41)
MOTOR PROTECTION (M4108)
VIEW
MOTOR PROTECTION
THERMAL CONT. (AUTO)
C:ESC
Default values: Non Ex actuators =
Ex actuators =
THERMAL CONT.(AUTO)
THERMISTOR (RESET)
È
Description of the parameter settings:
THERMAL CONT. (AUTO)
Automatic reset after the motor has cooled down.
Not possible for explosion-proof version ACExC 01.1
THERMAL CONT. (RESET)
.
.
Manual reset. After the motor has cooled down the fault must be reset, either the Reset push button at the local controls, or with the RESET command via the fieldbus.
If required the thermal overload relay has to be reset manually. To this end, remove the cover on the back of the AUMATIC and operate the RESET button on the thermal overload relay.
THERMISTOR (RESET)
.
.
Manual reset. After the motor has cooled down the fault must be reset, either the Reset push button at the local controls, or with the RESET command via the fieldbus.
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
THERMISTOR (AUTO)
Automatic reset after the motor has cooled down.
Not possible for explosion-proof version ACExC 01.1
7.13.3 Monitoring of the max. number of starts per hour and max. running time per hour
.
.
The AUMATIC monitors any exceeding of the maximum number of starts (motor starts) per hour the maximum running time (on-time) per hour.
If any of these values has been exceeded, the actuator will however not be
.
.
.
stopped, but the following warning signals are sent:
Status indication
Status indication
Status indication
S0
S2 :
: operation mode OFF/LOCAL =
S0/S6 : operation mode REMOTE =
WARNING STARTS/RUN
WRN + NR
WARNING IND.
The warning signals will automatically be cleared if the number of starts per second and the set max. running time per hour are no longer reached.
An exceeding is also logged in the operating data counters
WRN.STARTS/RUN1 and WRN.STARTS/RUN2 (page 78).
WRN.STARTS/RUN1 contains the total of all starts/running time warnings.
WRN.STARTS/RUN2 contains the max. time duration of a starts/running time warning.
Example:
The AUMATIC signals a total of 3 starts/running time warnings because of an exceeding of the set cycles/h or running time/h: once 20 min., once 15 min, once 22 min. Afterwards the operating data counters contain the following values:
WRN.STARTS/RUN1 = 57 min. = total of all time sections (20+15+22 min)
WRN.STARTS/RUN2 = 22 min. = longest time section
Switching on/off the monitoring of the max. number of starts and the max. running time
To be able to view settings or to perform modifications, the parameter must be set to FUNCTION ACTIVE .
MONITORING
Information This parameter is also used to switch the operating time monitoring
(page 71) on or off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
MONITOR TRIGGERS (M4016)
EDIT M4016
MONITOR TRIGGERS
FUNCTION ACTIVE
:EDIT
↵
:OK C:ESC
Default value: FUNCTION ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The MAX STARTS/HOUR shown in the display.
and MAX DUTY CYCLE parameters are not
FUNCTION ACTIVE
The MAX STARTS/HOUR the display.
and MAX DUTY CYCLE parameters are shown in
69
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
Setting the max. permissible number of starts
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MONITOR TRIGGERS (M18)
MAX STARTS/HOUR (M1810)
EDIT M1810
MAX STARTS/HOUR
1200
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
1200
0 to 1800 starts (motor starts)
Setting the max. permissible running time
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MONITOR TRIGGERS (M18)
MAX DUTY CYCLE (M1811)
EDIT M1811
MAX DUTY CYCLE
15 min
:EDIT
↵
:OK C:ESC
Default value: 15 MIN
È
Description of the parameter settings:
15 MIN
The max. permissible running time (on-time) per hour amounts to 15 min.
24 MIN
The max. permissible running time (on-time) per hour amounts to 24 min.
30 MIN
The max. permissible running time (on-time) per hour amounts to 30 min.
70
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.13.4 Operating time monitoring
This function allows the monitoring of the operating time of the actuator. If the actuator needs longer than the set time ( MAX. RUN TIME parameter) to move from end position OPEN to end position CLOSED, the following
.
.
.
warning signals are given (the actuator is not stopped):
Status indication
Status indication
Status indication
S0
S2 :
: operation mode OFF/LOCAL =
S0/S6 : operation mode REMOTE =
WARNING OPER. TIME
WRN + NR
WARNING IND.
The warning signals are automatically cleared when a new operation command is executed.
When the actuator moves from an intermediate position to an end position, the set monitoring time for the whole stroke is assigned in relation to the remaining stroke/travel.
Switching the operating time monitoring on/off
Information This parameter is also used to switch the monitoring of the max. number of starts per hour and the max. running time per hour (page 67) on/off.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
MONITOR TRIGGERS (M4016)
EDIT M4016
MONITOR TRIGGERS
FUNCTION ACTIVE
:EDIT
↵
:OK C:ESC
Default value: FUNCTION ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The operating time monitoring is switched off.
FUNCTION ACTIVE
The operating time monitoring is switched on.
Setting the max. permissible operating time
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
MONITOR TRIGGERS (M18)
MAX. RUN TIME (M1812)
EDIT M1812
MAX. RUN TIME
900 s
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
900
4 to s
36000 seconds (4 seconds to 10 hours)
71
72
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.13.5 Reaction monitoring
Manual
The AUMATIC controls monitor the actuator reaction via the control unit of the actuator.
If no reaction is recorded at the output drive of the actuator within a set time
.
.
.
.
.
( REACTION TIME parameter), the actuator is switched off and the following fault signals are given:
Status indication
Status indication
Status indication
S0
S1 :
: operation mode OFF/LOCAL =
S0/S6
Diagnostics indication
: operation mode REMOTE =
INTERNAL FAULT
D2 : NO REACTION
FLT + NR
FAULT IND.
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (Electronics Failure, 20 (0x14)) and XD_ERROR_EXT
(Internal electronics error, 0x00040000), thus generating an operation mode change of the DOFB or AOFB to the IMan status.
.
.
The fault has to be acknowledged. The acknowledgement is made: via the Reset push button in selector switch position LOCAL.
via the APPLICATION_RESET Foundation Fieldbus parameter of the
APVB transducer block (index 784).
In case of operation from an intermediate position, reaction monitoring will only be performed if the actuator has a position feedback.
Switching the reaction monitoring on/off
This value is set in the factory and may not be changed.
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
REACTION MONITORING (M4018)
EDIT M4018
REACTION MONITORING
FUNCTION NOT ACTIVE
:EDIT
↵
:OK C:ESC
Default value: FUNCTION NOT ACTIVE
È
Description of the parameter settings:
FUNCTION NOT ACTIVE
The reaction monitoring is switched off.
FUNCTION ACTIVE
The reaction monitoring is switched on.
Setting/editing the reaction time
The reaction time is set in the factory.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
REACTION TRIGGER (M1H)
REACTION TIME (M1H10)
EDIT M1H10
REACTION TIME
7.0 s
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
7 s
1.0
to 15.0
seconds
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
7.13.6 Phase failure monitoring
When connected to a 3-phase AC power supply, the electronics is supplied via two of the three phases. In case of losing one of the two phases, the controls are inoperable and the actuator stops.
The AUMATIC monitors the third phase. If the third phase fails, the controls
.
.
remain fully operable. The controls stop the actuator in case of third phase loss and the following fault signals are generated:
Status indication S1 : PHASE FAILURE .
The Foundation Fieldbus APVB transducer block signals a fault via
XD_ERROR (General Error, 17 (0x11)) and XD_ERROR_EXT (Loss of phase, 0x00000100), thus generating an operation mode change of the
DOFB or AOFB to the IMan status.
Information In case of one phase loss during motor operation, this does not necessarily lead to an immediate standstill of the actuator. The reason is that the rotating motor generates the missing phase itself. This leads, however, to a reduction of the motor output torque.
If the third phase fails and the torque is still sufficient for valve operation, the missing third phase is only detected when switching off (e.g. in an end position) and above mentioned fault signals are generated.
Setting/editing the phase monitoring
Faults in supply voltage (e.g. voltage drops) do not generate a fault signal during the period adjustable for this parameter.
Æ
Via the menu to parameter:
MAIN MENU (M0)
SETTINGS (M1)
PHASE MONITORING (M1O)
Information
EDIT M1O10
PHASE MONITORING
10.0 s
:EDIT
↵
:OK C:ESC
Default value:
Setting range:
10.0
0.0
to s
30.0
seconds
The phase loss monitoring is only valid for connections to 3-phase AC power supplies. The phase loss monitoring is not available for the following
.
.
.
versions:
Numbering system of wiring diagram:
3
5
6 rd th th position in ACP wiring diagram = I, Q (DC motor) position in ACP wiring diagram = B (heater with external supply) position in ACP wiring diagram = 7 (external supply of electronics with
24 V DC, without transformer, without voltage output)
Example: ACP 11I2B7P0CA-002
.
Numbering system of terminal plan:
KMS 44TP in terminal plan = 44 (motor connection via terminal box),
.
example: KMS 44TP502/001
KMS 44TP in terminal plan = 42 (motor connection via plug/socket connector), example: KMS 42TP480/001
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AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
8 Corrective action
8.1
Fault indications and warning indications
Faults interrupt or prevent electrical actuator operation.
Warnings have no influence on the electrical actuator operation. They only serve information purposes.
Fault and warning indications are shown on the display.
Table of contents:
8.1.1 Status indication S0 - Faults and warnings
8.1.2 Status indication S1 - Faults
8.1.3 Status indication S2 - Warnings
For further status indications in the display, refer to page 15 et seqq.
8.1.1 Status indication S0 - faults and warnings
Line 4 of status indication S0 shows faults and warnings.
LOCAL MODE
OPEN
E2
FAULT IND.
S0
100%
È
Description of the fault indications:
FAULT IND.
A fault has occurred
Ò For further information, press qp and go to status indication S1 .
WARNING IND.
A warning has occurred
Ò
For further information, press qp and go to status indication S2 .
FAULT + WARNING
Faults as well as warnings have occurred.
Ò For further information, press qp and go to status indication S1
(faults) or S2 (warnings).
NOT READY IND.
The actuator cannot be operated from REMOTE. The actuator can only be operated via the local controls.
Ò
For further information, press
(cause of fault signals).
qp and go to status indication S3
FLT + NR
Faults and the NOT READY IND.
signal have occurred.
Ò For further information, press qp and go to status indications S1 or
S3.
WRN + NR
Faults and the NOT READY IND.
Ò
For further information, press signal have occurred.
qp and go to status indications S2 or
S3 .
FLT + WRN + NR
Faults, warnings, and the NOT READY IND.
Ò
For further information, press qp signal have occurred.
and go to status indication S1 to
S3 .
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Manual
8.1.2 Status indication S1 - faults
Faults are indicated within this group:
FAULT IND.
NO FAULT
S1
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
È
Description of the fault indications:
NO FAULT
No fault has occurred.
INTERNAL FAULT
Internal fault has occurred.
For further information:
1. Go to group D0 : Press C and hold down until the diagnostic indication
D0 is displayed.
2. Go to diagnostic indication D2 : Press q twice.
TORQUE FAULT (CLOSE
Torque fault in direction CLOSE.
Ò Operation command in direction OPEN, or
Ò Set selector switch to position Local control (LOCAL) and reset fault indication via Reset push button, or
Ò Issue reset command via fieldbus.
TORQUE FAULT (OPEN)
Torque fault in direction OPEN
Ò Operation command in direction CLOSE, or
Ò Set selector switch to position Local control (LOCAL) and reset fault indication via Reset push button, or
Ò Issue reset command via fieldbus.
LOSS OF PHASE
One phase is missing.
Ò
Test/connect phases.
THERMAL FAULT
Motor protection tripped.
Ò
Cool off, wait.
– If the fault indication display persists after cooling off:
Set selector switch to position Local control (LOCAL) and reset fault indication via Reset push button
– Issue reset command via fieldbus.
Ò
Check fuse F4.
CONFIGURATION FAULT
The controls’ configuration is incorrect.
For further information:
Ò
Cool off, wait.
1. Go to group D0: Press C and hold down until the D0 diagnostic indication is displayed.
2. Go to diagnostic indication D4: Press q four times.
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Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
8.1.3 Status indication S2 - warnings
Warnings are indicated within this group:
WARNING IND.
NO WARNING
S2
Manual
È
Description of the warnings:
NO WARNING
No warnings have occurred.
WARNING RUN.TIME
The preset running time for a travel between end position OPEN and end position CLOSED has been exceeded.
Ò Set the running time ( MONITOR TRIGGERS parameter) in accordance with the actual running time.
Ò Check tripping behaviour of end position switches.
Ò Check actuator mechanics.
WARNING STARTS/RUN
The preset values for max. starts/h or max. running time/h have been exceeded.
Ò
Check modulating behaviour.
Ò
Increase dead time.
Ò
Reduce number of setpoint changes.
INTERNAL FEEDBACK
Position transmitter (potentiometer or RWG) is not standardised.
Ò
Operate actuator into both end positions (OPEN and CLOSED), one after the other.
INTERNAL WARNING
Internal warnings have occurred.
For further information:
1. Go to group D0 : Press C and hold down until the D0 diagnostic indication is displayed.
2. Go to diagnostic indication D3 : Press q three times.
FEEDBACK E2 LOSS
Signal loss of position transmitter.
Ò Check position transmitter signal.
1. Go to group D0 : Press C and hold down until the diagnostic indication
D0 is displayed.
2. Go to diagnostic indication D7,D8 , or D9 . Press q either seven, eight, or nine times.
Ò Check position transmitter wiring (potentiometer or RWG).
Ò Check POSITION E2 parameter. The setting must correspond to the wiring diagram.
SETPOINT E1 LOSS
Signal loss of the set point.
Ò Check wiring.
TORQUE E6 LOSS
Signal loss of torque source.
Ò
Check wiring.
I/O1 ANALOG IN1 LOSS
Signal loss of parallel interface of analogue input 1(only for fieldbus/standard interface combinations, page 66).
Ò
Check wiring.
I/O1 ANALOG IN2 LOSS
Signal loss of parallel interface of analogue input 2 (only for fieldbus/standard interface combinations, page 66).
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Manual
NOT READY IND.
READY
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Ò Check wiring.
P-FEEDBACK E4 LOSS
Signal loss of process feedback E4 (only if process controller of logic sub-assembly is available and active).
Ò Check wiring.
FIBRE OPTIC LOSS
Signal loss of fibre optic cable (only for bus with fibre optic loop topology).
Ò Check wiring.
ANALOG IN1 BUS1 LOSS
Signal loss of analogue input 1.
Ò Check wiring.
ANALOG IN2 BUS1 LOSS
Signal loss of analogue input 2.
Ò
Check wiring.
8.1.4 Status indication S3 - causes for not ready remote
The causes for the NOT READY IND.
fault signals (status indication S0 ) are indicated within this group.
S3
È
Description of the fault indications:
READY
Actuator can be operated from REMOTE.
NOT REMOTE
Actuator cannot be operated from REMOTE.
Possible causes:
Selector switch in position LOCAL or OFF.
WRONG COMMAND
Indicates the fact that several operation commands were received simultaneously via the fieldbus (e.g. REMOTE OPEN and REMOTE CLOSE simultaneously or REMOTE CLOSE/REMOTE OPEN and REMOTE SETPOINT
(nominal) simultaneously) or that the max. value for a nominal position has been exceeded.
EMERGENCY MODE
The operation mode EMERGENCY is active.
EXTERNAL CONTROLS BUS
For combination fieldbus/standard interface function:
Operation via parallel interface.
EMCY STOP ACTIVE
The EMERGENCY STOP button has been operated.
ACTUATOR LOCKED
The actuator is locked (only set for special applications, e.g. bypass function).
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AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
8.2
Diagnostics
Table of contents:
8.2.1 Operating data logging
8.2.2 Diagnostic indication (D) via the display
8.2.1 Operating data logging
The operating data provides details e.g. about the running time, the number of starts, number of torque faults etc.
The analysis of this data provides valuable information regarding the optimization of both actuator and valve. When using this information purposefully, actuator and valve will be carefully operated, e.g. through appropriate parameter setting.
In case of fault, the logging of operating data makes a quick error diagnostics possible.
Enable viewing
The OPERATIONAL DATA configuration must be set to VIEW ENABLED :
Æ
Via the menu to parameter:
MAIN MENU (M0)
CONFIGURATION (M4)
SPECIAL FUNCTIONS (M40)
OPERATIONAL DATA (M4012)
EDIT M4012
OPERATIONAL DATA
VIEW ENABLED
:EDIT
↵
:OK C:ESC
Default value: VIEW ENABLED
È
Description of the parameter settings:
VIEW NOT ENABLED
The operational data is not indicated in the display
VIEW ENABLED
The operational data is indicated in the display
Viewing the operational data
Æ
Via the menu to parameter:
MAIN MENU (M0)
OPERATIONAL DATA (M2)
OPERATIONAL DATA M200
TOTAL MOTOR RUNTIME
MOTOR RUNTIME
TOTAL STARTS
Various data is monitored by the AUMATIC and saved to a non-volatile memory (EEPROM). Two counters are provided, one of them is erasable.
The recorded data can be read and deleted via the display. The access right for deletion is password-protected.
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AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Table 10
Operational data
TOTAL MOTOR RUNTIME
MOTOR RUNTIME
TOTAL STARTS
STARTS
TOTAL TSC STOPS
TSC STOPS
TOTAL LSC STOPS
LSC STOPS
TOTAL TSO STOPS
TSO STOPS
TOTAL LSO STOPS
LSO STOPS
TOTAL TSC FAULTS
TSC FAULTS
TOTAL TSO FAULTS
TSO FAULTS
TOTAL THERMAL FLT.
THERMAL FAULTS
TOT.WRN.STARTS/RUN1
WRN.STARTS/RUN1
TOT.WRN.STARTS/RUN2
WRN.STARTS/RUN2
TOTAL NO. POWER ON
NO. POWER ON
Motor running time in the complete lifetime
Reset to 0 possible
Number of start (motor starts) in the complete lifetime reset to 0 possible
Number of torque switch trippings in direction
CLOSE in the complete lifetime
Reset to 0 possible
Number of limit switch trippings in direction
CLOSE in the complete lifetime reset to 0 possible
Number of torque switch trippings in direction
OPEN in the complete lifetime
Reset to 0 possible
Number of limit switch trippings in direction
OPEN in the complete lifetime
Reset to 0 possible
Number of torque faults in direction CLOSE in the complete lifetime
Reset to 0 possible
Number of torque faults in direction OPEN in the complete lifetime
Reset to 0 possible
Number of thermal faults (motor protection) in the complete lifetime
Reset to 0 possible
Total of all time sections during which a start/run warning was signalled in the complete lifetime.
Reset to 0 possible
Max. time section during which a start/run warning was signalled in the complete lifetime.
Reset to 0 possible
Number of all system starts in the complete lifetime
Reset to 0 possible
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AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
8.2.2 Diagnostic indications (D) via the display
The information contained in the diagnostic indications is only provided for the AUMA service and for enquiries in the factory.
1. Change from the status indications (group tions (group D ): Press
S ) to the diagnostic indica-
C push button and hold it down until the group D0 appears (menu M is hereby skipped).
2. To return to the status indications:
Press C push button briefly once.
Wiring of the end position inputs (D0)
ENDPOS. INPUTS
PULL DOWN INPUTS
D0
È
Description of the displays:
PULL DOWN INPUTS
Pull Down resistors are used for the inputs of the end position signals (limit and torque switches) on the logic board.
PULL UP INPUTS
Pull Up resistors are used for the inputs of the end position signals (limit and torque switches) on the logic board.
Actuator signals (D1)
ACTUATOR SIGNALS D1
NO SIGNALS
È
Description of the displays:
NO SIGNALS
No actuator signals set
TSC (DSR)
Torque signal CLOSED in actuator tripped (not stored)
TSO (DOEL)
Torque signal OPEN in actuator tripped (not stored)
LSC (WSR)
Limit switching CLOSED in actuator tripped
LSO (WOEL)
Limit switching OPEN in actuator tripped
THERMAL FAULT
Motor protection tripped. Remedy:
Wait for cool-down; the signal is then either cancelled automatically or if not, bring selector switch to position Local operation and operate Reset push button. Check fuse F4.
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Manual
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AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Internal faults (D2)
INTERNAL FAULT
NO INTERNAL FAULT
D2
È
Description of the displays:
NO INTERNAL FAULT
No internal fault has occurred
THERMISTOR
A fault in the TMS tripping device was detected during start-up. Remedy:
Check wiring diagram and MOTOR PROTECTION (M4108) ). Check TMS tripping device.
SELECTOR SWITCH
The selector switch recognition is defective (no Hall sensor is tripped or more than one Hall sensor is tripped). Remedy: Check local control board, check mechanical attachment of the local controls in the housing
OUTPUT TRANSISTOR
The output of the operation commands to the relay board is defective, remedy: Check logic board and relay board
I/O1 CAN
No communication to parallel interface available. Remedy: Setting of I/O1
STACK 1 (M4106) must be in accordance with the wiring diagram, check wiring, check parallel interface
PHASE DETECTION
The phase sequence detection on the power supply is defective. Remedy:
Check phase sequence detection, check wiring
24VDC FAULT
The internal 24 V supply of the AUMATIC is not within the supply voltage limits. Remedy: Check supply voltage, check power supply unit, check wiring of the AUMATIC voltage supply.
LOGIC CAN
The logic cannot establish any communication
NO REACTION
Fault signal of the reaction monitoring
MWG CAN
No communication to MWG available. Remedy: The I/O STACK 1
(M4106) setting must be in accordance with the wiring diagram; check wiring, check MWG.
MWG DEFECTIVE
The internal diagnostics of the MWG have detected a fault.
Remedy: Replace/reconfigure MWG.
LOCAL CONTROL FAULT
Hardware fault of the local controls.
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Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Internal warnings (D3)
INTERNAL WARNING D3
NO INTERNAL WARNING
Manual
È
Description of the displays:
NO INTERNAL WARNING
No internal warnings have occurred
NO FACTORY PARAMS
No valid factory settings are available.
Configuration fault (D4)
CONFIGURATION FAULT D4
NO FAULT
È
Description of the displays:
NO FAULT
AUMATIC has been correctly configured.
ENDPOS. INPUTS
The the
LIMIT/TORQUE-SWITCH parameter setting does not correspond to
ENDPOS. INPUTS parameter configuration (can only be modified by the AUMA service).
NO SWITCHING OFF
The the
LIMIT/TORQUE-SWITCH parameter setting does not correspond to
CONTROL UNIT ) parameter configuration (can only be modified by the
AUMA service).
E1-IN NOT EXISTING
The SETPOINT E1 parameter setting does not correspond to the I/O
STACK 1 (M4106) parameter configuration (can only be modified by the
AUMA service).
Hardware version of the logic (D5)
LOGIC HRDWR. VER D5
È
Description of the display:
LOGIC HRDWR. VER
Display of hardware version of the logic
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AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Software version of the logic (D6)
LOGIC SFTWR. VER D6
È
Description of the display:
LOGIC SFTWR. VER
Display of software version of the logic
Potentiometer value (D7)
POT. VALUE D7
È
Description of the display:
POT. VALUE
The voltage values are displayed here if a potentiometer is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN
RWG value (D8)
RWG VALUE D8
È
Description of the display:
RWG VALUE
The current values are displayed here if an RWG is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN
83
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
MWG value (D9)
MWG VALUE D9
È
Description of the display:
MWG VALUE
The current values are displayed here if an MWG is installed: in line 2 the value in end position CLOSED, in line 3 the current value and in line 4 the value in end position OPEN
MWG hardware version (DA)
MWG HRDWR.VER.
DA
È
Description of the display:
MWG HRDWR.VER.
Hardware version of the MWG
MWG software version (DB)
MWG SFTWR.VER.
DB
È
Description of the display:
MWG SFTWR.VER.
Software version of the MWG
MWG status (Dd)
MWG STATUS D d
È
Description of the displays:
MWG OK
MWG is working, no faults.
HALLSENSOR ERROR
Remedy: Exchange MWG.
E2PROM ERROR
Remedy: Exchange MWG.
84
Manual
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
NOT CALIBRATED
Remedy: Re-calibrate MWG (can only be performed in the factory).
NO POSITION REFEREN.
Remedy: Re-calibrate MWG (can only be performed in the factory).
TORQUE SYSTEM FAULT
Remedy: Exchange MWG.
NO ENDPOSITIONS
Remedy: Re-set limit end positions (can only be performed in the factory).
NO TORQUE LIMITS
Remedy: Re-set torque pivot points (can only be performed in the factory).
Positioner (DF)
POSITIONER DF
È
Description of the display:
POSITIONER
Determined values of the adaptive positioner.
Line 2: inner deadband CLOSED, line 3: outer deadband, line 4: inner dead band OPEN.
E1 value (DJ)
E1 VALUE DJ
È
Description of the display:
E1 VALUE
Shows setpoint E1 in mA (only for standard I/O interface)
Internal fault 2 (DQ)
INTERNAL FAULT 2 DQ
È
Description of the displays:
RAM FAILURE
RAM of the logic defective.
Remedy: Replace logic.
EEPROM FAILURE
EEprom of the logic defective. Remedy: Check logic, if necessary exchange
Eeprom.
85
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
FF CAN
No communication to the Foundation Fieldbus interface available. Remedy:
I/O STACK 1 (M4106) must agree with the wiring diagram. Check wiring. Check I/O interface.
Bluetooth hardware version (D14)
BT-OSS-HW-VERSI D14
È
Description of the display:
BT-OSS-HW-VERSION
Hardware version of the Bluetooth local controls
Bluetooth software version (D15)
BT-OSS-SW-VERSI D15
È
Description of the display:
BT-OSS-SW-VERSION
Software version of the Bluetooth local controls
Bluetooth status (D16)
BLUETOOTH STAT D16
È
Description of the displays:
BLUETOOTH READY
Bluetooth connection available.
BLUETOOTH NOT RDY
No Bluetooth connection available.
86
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
FF hardware version (De)
FF HRDWR.VER.
De
È
Description of the display:
FF HRDWR.VER.
Hardware version of the Foundation Fieldbus interface
FF software version (Df)
FF SFTWR.VER.
Df
È
Description of the display:
FF SFTWR.VER.
Software version of the Foundation Fieldbus interface
FF device ID (Dg)
FF-DEVICE_ID Dg
0A01FF01F8-AUMA-AC01
-0304MA56018
È
Description of the displays:
FF-DEVICE_ID
The device ID is a worldwide unambiguous device identification. It serves the purpose of recognising a Foundation Fieldbus device by means of the fieldbus and, therefore, cannot be modified. The device ID comprises 32 characters and consists of the manufacturer ID (0x0A01FF), the device type
(0x01F8), the text -AUMA-AC01, as well as the AUMATIC works number.
FF PD tag (Dh)
FF-PD_TAG Dh
AUMATIC---------AC01
-0304MA56018
È
Description of the display:
FF-PD_TAG
The PD Tag (Physical Device Tag) is the physical device name. The PD Tag comprises 32 characters and consists of the text AUMATIC -AC01and the works number as default, when leaving the factory. The PD Tag serves the purpose of device identification within a plant and, therefore, the user may adapt the identification via Foundation Fieldbus as required.
87
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
FF node address (Di)
FF-NODEADDRESS Di
NODEADDRESS: 18/0X12
Stationmode: BASIC
MACROCYLCE 32000
È
Description of the display:
NODEADDRESS
The current device address as decimal and hexadecimal value.
Stationmode
: BASIC , when configurating the AUMATIC as Basic Device.
: LM , when configurating the AUMATIC as Link Master Device.
: LAS , if the AUMATIC has been configured as Link Master device and is working as LAS (Link Active Scheduler).
MACROCYLE
The preset macro cycle of the Foundation Fieldbus (unit 1/32 ms).
FF bus status (Dj)
FF BUS STATUS
DATA EX
BUS ACTIVE
Dj
È
Description of the displays:
DATA EX
Indicates active actuator controls via the Foundation Fieldbus interface; for this, the APVB transducer block must be activated in AUTO and the DOFB or AOFB within the AUMATIC must be included in the FF Scheduling. Thus,
DATA EX signals an operable local Foundation Fieldbus application within the AUMATIC.
BUS ACTIVE
Indicates, that besides the AUMATIC, further Foundation Fieldbus devices are connected to the same bus. This indicates correct wiring.
To ensure perfect function in combination with other devices, both and BUS ACTIVE must be set.
DATA EX
88
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
FF schedule list Dk
FF-SCHEDULELIST Dk
AO DO PID DI AI
1 1 1 123 1234
Y N Y NYN YNYN
È
Description of the displays:
FF-SCHEDULELIST
The FF schedule list comprises the AUMATIC function blocks which can be called up within the AUMATIC due to a function block application configured by the user and loaded into the AUMATIC.
The transducer blocks pertaining to the function blocks are not shown, as they are directly called up by the used function blocks; the same is valid for the resource block not being shown, as it will be automatically called up within the AUMATIC.
The character below the function block number indicates, whether the respective function block is being called up within the AUMATIC or included in the FF Scheduling (“Y”) or not (“N”).
FF mode block Dl
FF-MODE_BLK
AO PRA1 A3 D2
@A CAAA AA AA
CA CAAA AA OO
Dl
01 2345 67 89
0 AOFB
1 APVB
2 PID
3 RESOURCE
4 AIFB1
5 AITB1
6 AIFB3
7 AITB3
8 DIFB2
9 DITB2
Target
Actual
È
Description of the displays:
This display shows the target and actual operation modes of all function blocks called up within the AUMATIC. The pertaining transducer block is shown with each function block (exceptions: resource block and PID function block).
Only those function blocks are shown being called up in the AUMATIC.
The following identifications are used for the target and actual operation modes of the function blocks: r
R
ROut
RCas
Remote Output
Remote Cascade
C
A
M
L
Cas
Auto
Man
LO
Cascade
Automatic
Manual
Local Override
I
O
@ AUTO+CAS Automatic and Cascade
This way, the states of all function blocks can be shown on one display page.
IMan
OOS
Initialisation Manual
Out of Service
89
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus Manual
FF APVB-XD error Dm
FF-APVB_XDERROR Dm
XD_ERR = 0X00
XD_ERREXT=0X00000000
È
Description of the displays:
Actuator problems or fault signals are signalled back to the function blocks via the transducer blocks. The faults occurred are shown in the transducer blocks by means of the variables XD_ERROR and
XD_ERROR_EXTENDED. The most important actuator fault signals are combined via the APVB and transferred to the DOFB or AOFB, which will in turn take on a safe operation status. The contents of these two variables are shown on the FF-APVB_XDERROR diagnostic page. For further references regarding the interpretation of the error codes shown, please refer to the
“Manual (Device integration Fieldbus) AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus". Any existing error is simultaneously shown via the hitherto existing status and diagnostic displays of the AUMATIC.
FF live list Dn
FF-LIVE-LIST
18, 21, 28
Dn
È
Description of the displays:
This diagnostic displays lists the first 15 device addresses comprised within the Foundation Fieldbus system. The comma after the last displayed device address indicates that further participants are available.
It is only possible to dress the live list, if the AUMATIC is operated as Link
Master Device (LM); otherwise the following is displayed:
BASIC MODE , NO LIVE_LIST
90
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
8.3
Troubleshooting
8.3.1 Problems with position feedback/indication E2 (from actuator)
Ò
Check FEEDBACK E2 ( M4101) parameter, page 27):
Value must correspond to the installed position transmitter.
Ò
Check I/O1 ANALOG OUT1 ( M410A ) parameter:
Value must correspond to wiring diagram.
Ò
Check I/O ANLOG OUT1 TYPE ( M410A ) parameter:
Value must correspond to desired feedback.
Ò
Check fieldbus configuration
Ò
Check diagnostic indications D7 or D8 (depending on the type of position transmitter installed in the actuator):
The value in the upper line is the raw value in the end position CLOSED, the value in the bottom line is the raw value in the end position OPEN while the value in the middle line is the current position transmitter raw value (it must change evenly throughout the complete stroke when the output drive shaft is turning).
Ò
For torque seating:
Set limit end position as close as possible to torque switching off point
Ò
Check galvanically isolated 24 V DC supply of the position feedback
8.3.2 Display hardly readable or illegible
Ò
Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs of the local controls must briefly light up, if necessary, check fuses).
Ò
Change LCD contrast (for green display only). For this, change LCD
CONTRAST(M011) parameter (the higher the value the darker the display) .
8.3.3 Actuator does not run
Ò
Check motor voltage supply.
Ò
Check AUMATIC 24 V voltage supply (e.g. when switching on, all LEDs of the local controls must briefly light up, if necessary, check fuses).
Ò
Check fault signals (status indication S1 or diagnostic indication D2 ).
Actuator cannot be operated when fault signals have occurred.
8.3.4 Actuator does only operate from local
Ò
Check setting of I/O STACK 1 (M4106) . The setting must correspond to wiring diagram.
Ò
Check NOT READY IND.
(status indication S3 ) indication.
8.3.5 Actuator is not switched off by limit seating in direction CLOSE or OPEN
The actuator is set to torque seating.
Set actuator to limit seating:
Ò
Set parameter
Ò
Set parameter
CLOSED POSITION
OPEN POSITION
(page 40) to
(page 40) to
LIMIT
LIMIT .
.
91
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Index
A
Actuator behaviour
Actuator reaction
Adaptive behaviour
Alarm contact
35
38
50
25
Analogue output 1 feedback signals
28
Analogue output 2 feedback signals
30
Analogue position feedback signal
29
B
Blinker
Bluetooth interface
C
Collective fault signal
COM-AC
COM-AC (software)
Combination fieldbus/standard interface
Commission number
Contrast
Control
Corrective action
D
Dead band
Dead time
Delay time
Diagnostics
Display - indications
21,26
12
25
12
8
66
7
14
7
74
51
52
39
78
15
E
Electronic name plate
EMERGENCY behaviour
EMERGENCY operation
EMERGENCY Position
17
34,36
34
36
EMERGENCY STOP function 60
End position tolerance 53
External inputs for bus 63
F
Failure behaviour
Failure delay time
Failure functions
Failure operation
Failure position
Failure source
Faults
Feedback E2
Feedback signals 27
Feedback via output contacts 23
Foundation Fieldbus interface 62
38
38
74
27
37
39
67
38
I
Functions of the AUMATIC
I/O stack 2
Identification
Indication lights
Indications
Infra-red interface
Input MODE
Intermediate positions
Internet
Intrusive
40
L
Language change in the display 14
LCD contrast 14
LEDs
Limit seating
19
40
Limit switching
Local controls
42
9
Local controls enable function 59
Logging of operating data 78
12
53
43
7
8
66
7
19
15
M
Max. error variable (outer dead band) 52
Max. permissible operating time 71
MODE input
Monitoring functions
53
67
Motor protection
Motor protection by-pass
Multiport valve function
68
36
47
N
Name plate
Non-Intrusive
Non-Intrusive (version)
Number of starts
8
69
7
8
O
OFF times
ON times
Open-close duty
Open-close duty - modulating duty selection
Operating time monitoring
Operation
Operation mode
58
58
Operation mode EMERGENCY 34
Operation mode FAILURE 37
Operation mode LOCAL
Operation mode OFF
32
31
53
71
9
31
Operation mode REMOTE 33
Operation mode SETPOINT MODE
50
Manual
Output contacts
Overrun (inner dead band)
23
51
P
Password change
Password entry
Phase failure monitoring
Position feedback signals
Position transmitter
Positioner
Preset position
PTC thermistors
Push-to-run operation
27
50
39
68
9,32,33
13
11
73
27
R
Range of application
Reaction monitoring
Running indication
Running time per hour
6
72
19,21,26
69
Running time, max. permissible 70
S
Safety instructions
Self-retaining
Setpoint E1
Input range
Source
Short description
Signals
Signals via fieldbus
Size
Source for initiation
Status indication
Stepping mode
Stepping range
T
Thermoswitches
Torque by-pass
Torque E6
Torque feedback signal
Torque indication
Torque monitoring
Torque seating
Torque switching by-pass
Torque switching: check/set
Type
Type of seating
5
9,32,33
22
7
38
15
55
54
8
22
56
57
16
67
40
36
68
67
28
29
41
7
40
V
Valve position
W
Warnings
Wiring diagram (name plate)
15
74
7
92
Manual
Actuator controls
AUMATIC AC 01.1/ACExC 01.1 Foundation Fieldbus
Parameter index and display indications
A
ADAPTIVE BEHAVIOUR
ALARM CONTACT
B
BLINKER
C
CHANGE PASSWORD
CLOSED POSITION
CLOSING
CLOSING DEADBAND
50
25
21,26
13
40,42
41
51
E
EL. NAME PLATE
EMERG.SEL.SW.POS.
EMERGENCY BEHAVIOUR
EMERGENCY BY-PASS
EMERGENCY POSITION
ENABLE LOCAL MODE
EXTERNAL INPUTS BUS
D
DEAD TIME
DELAY TIME
DIAGNOSTIC INDICATIONS
52
39
D0 - ENDPOS. INPUTS 80
D1 - ACTUATOR SIGNALS80
D14 - BT-OSS-HW-VERSI86
D15 - BT-OSS-SW-VERSI86
D16 - BLUETOOTH STAT 86
D2 - INTERNAL FAULT 81
D3 - INTERNAL WARNINGS 82
D4 - CONFIGURATION
FAULT 82
D5 - LOGIC HRDWR. VER82
D6 - LOGIC SFTWR. VER83
D7 - POT. VALUE 83
D8 - RWG VALUE
D9 - MWG VALUE
83
84
DA - MWG HRDWR.VER.
84
DB - MWG SFTWR.VER.
84
D d - MWG STATUS 84
D e - FF HRDWR.VER.
87
D f - FF SFTWR.VER.
87
DF - POSITIONER
D g - FF-DEVICE_ID
D h - FF-PD_TAG
85
87
87
DI - FF-NODE-ADDRESS 88
DJ - E1 VALUE
D j - FF BUS STATUS
85
88
D k - FF-SCHEDULELIST 89
D l - FF-MODE_BLK 89
D m - FF-APVB-XDERROR 90
D n - FF-LIVE-LIST 90
DQ - INTERNAL FAULT 285
DIRECTION CLOSE 57
DIRECTION OPEN 57
F
FAILURE BEHAVIOUR
FAILURE POSITION
FAILURE SOURCE
FEEDBACK E2
FF ANLOG IN1 END
FF ANLOG IN1 START
FULL CLOSE ADJUST
FULL OPEN ADJUST
I
I/O 1
I/O ANLOG IN1 END
33
55
I/O ANLOG IN1 START
I/O1 ANALOG OUT1
55
28
I/O1 ANALOG OUT1 TYPE 29
I/O1 ANALOG OUT2 30
I/O1 ANALOG OUT2 TYPE 30
INTERMED. POSITION 43
L
LANGUAGE
LCD CONTRAST
LED 1 (LEFT HAND)
LED 2
LED 3
LED 4
LED 5 (RIGHT HAND)
LOCAL CLIENT
M
MAINTAINED LOCAL
MAINTAINED REMOTE
MAX DUTY CYCLE
MAX STARTS/HOUR
32
33
70
70
MAX. RUN TIME 71
MONITOR TRIGGERS 69,70,71
MOTOR PROTECTION 68
17
34
35
36
35
59
63
55
55
53
53
37
38
38
27
20
20
20
12
14
14
20
20
O
OFF TIME CLOSE
OFF TIME OPEN
ON TIME CLOSE
ON TIME OPEN
OPEN POSITION
OPENING
OPENING DEADBAND
OPERATIONAL DATA
ORDER DATA
OUTER DEADBAND
OUTPUT CONTACT 1
OUTPUT CONTACT 2
OUTPUT CONTACT 3
OUTPUT CONTACT 4
OUTPUT CONTACT 5
P
POS NUMBER
POS. 1
POS. DIRECTRUNNING
POS.1 BEHAVIOUR
POS.1 CONTROL
POS.1 SELECTOR SW
POSITIONER
PRESET POSITION
PRODUCT DATA
PROJECT DATA
R
REACTION MONITORING
49
44,48
47
45
45
44
48
36,39
17
17
72
S
SEATING MODE
SERVICE DATA
SET LIMIT SWITCHES
SETPOINT E1
START STEP CLOSE
START STEP OPEN
STEPPING MODE
STOP STEP CLOSE
STOP STEP OPEN
T
TORQUE 41,67
TORQUE BY-PASS DURATION
TORQUE E6
TORQUE INDICATION
67
28
16
57
57
56
57
57
40
17
42
54
40,42
41
51
78
58
58
58
58
17
52
23
23
23
23
23
93
AUMA worldwide
Europe
AUMA Riester GmbH & Co. KG
Plant Müllheim
DE-79373 Müllheim
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Fax +49 7631 809 - 1250 [email protected]
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INDUSTRA
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MEGA Endüstri Kontrol Sistemieri Tic. Ltd.
Sti.
TR-06810 Ankara
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CTS Control Limited Liability Company
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94
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HK- Tsuen Wan, Kowloon
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DW Controls Co., Ltd.
KR-153-803 Seoul Korea
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www.actuatorbank.com
Al-Arfaj Engineering Co WLL
KW-22004 Salmiyah
Tel +965 481-7448
Fax +965 481-7442 [email protected]
www.arfajengg.com
Petrogulf W.L.L
QA- Doha
Tel +974 4350 151
Fax +974 4350 140 [email protected]
Sunny Valves and Intertrade Corp. Ltd.
TH-10120 Yannawa Bangkok
Tel +66 2 2400656
Fax +66 2 2401095 [email protected]
www.sunnyvalves.co.th/
Top Advance Enterprises Ltd.
TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
Fax +886 2 8228 1975 [email protected]
www.auma-taiwan.com.tw
Australia
BARRON GJM Pty. Ltd.
AU-NSW 1570 Artarmon
Tel +61 294361088
Fax +61 294393413 [email protected]
www.barron.com.au
2007-10-24
95
AUMA Riester GmbH & Co. KG
Postfach 1362
D-79373 Müllheim
Tel +49 7631 809 - 0
Fax+49 7631 809 - 1250 [email protected]
www.auma.com
Certificate Registration No.
12 100/104 4269
For detailed information on AUMA products refer to the Internet: www.auma.com
Y004.513/003/en/1.08
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