Series 90-30 IC693CPU372-BF, CPU 12.50, Enet 4.52

Series 90-30 IC693CPU372-BF, CPU 12.50, Enet 4.52
Series 90*-30 PLC
IC693CPU372-BF
CPU372 PLUS
GFK-2491E
October 2011
The CPU372 PLUS is ideal for high speed processing that requires Ethernet
connectivity. The Series 90*-30 CPU372 PLUS provides a built-in enhanced Ethernet
interface that provides TCP/IP communications with:
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Series 90, PACSystems, and VersaMax PLCs
Host computers running the Host Communications Toolkit or CIMPLICITY software
Computers running the TCP/IP version of the programming software
CPU Features
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High speed Boolean and non-Boolean processing provided by a 586-class 133MHz
processor
Two Ethernet ports: 10/100 Mbytes (one IP address) with a built-in, auto-sensing
Ethernet switch
Support for EZ Store Device allows you to download a program without a PC
120KB of user memory
Key Ethernet Features
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Full PLC programming and configuration services
Periodic data exchange using Ethernet Global Data (EGD) and EGD commands to
read and write PLC and EGD exchange memory over the network
TCP/IP communication services using SRTP
Support for SRTP Client (Channels)
Modbus/TCP Server, supporting Modbus Conformance classes 0, 1, and 2.
Modbus/TCP Client, supporting Modbus Conformance classes 0, 1, and Function
Codes 15, 22, 23, and 24 for Conformance class 2.
Remote PLC monitoring from a web browser
Comprehensive station management and diagnostic tools
Support for Classless IP Addressing
Ordering information
Description
Catalog Number
Series 90-30 CPU372 PLUS
IC693CPU372
Auxiliary Battery Module
IC693ACC302
High Capacity Power Supplies
120/240 VAC/125 VDC, 30W
IC693PWR330
24 VDC, 30W
IC693PWR331
12 VDC, 30W
IC693PWR332
E-Z Program Store Device
*
The CPU374 PLUS requires a high capacity power
supply.
Because the built-in battery is limited to 1.2 months
of continuous power outage, an IC693ACC302
external battery is recommended.
IC200ACC003
indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other trademarks are the property of their
respective owners.
2
GFK-2491E
Series 90-30 CPU
IC693CPU372 PLUS Specifications
Controller Type
Single slot CPU module with embedded Ethernet Interface
Processor
Processor Speed
133 MHz
Processor Type
AMD SC520
Execution Time (Boolean Operation)
0.15 sec per Boolean instruction
Type of Memory Storage
RAM and Flash
Memory
User Memory (total)
120KB
Note: Actual size of available user program memory depends on the amounts configured for %R,
%AI, and %AQ word memory types.
Discrete Input Points - %I
2,048 (fixed)
Discrete Output Points - %Q
2,048 (fixed)
Discrete Global Memory - %G
1,280 bits (fixed)
Internal Coils - %M
4,096 bits (fixed)
Output (Temporary) Coils - %T
256 bits (fixed)
System Status References - %S
128 bits (%S, %SA, %SB, %SC - 32 bits each) (fixed)
Register Memory - %R
Configurable 128 to 32,640 words
Analog Inputs - %AI
Configurable 128 to 32,640 words
Analog Outputs - %AQ
Configurable 128 to 32,640 words
System Registers - %SR
28 words (fixed)
Timers/Counters
>2,000 (depends on available user memory)
Hardware Support
Battery Backed Clock
Yes
Battery Back Up (Number of months
with no power)
1.2 months for internal battery (installed in the power supply)
15 months with external battery (IC693ACC302)
Load Required from Power Supply
7.4 watts of 5VDC. High Capacity power supply required.
Hand Held Programmer
CPU372 does not support Hand Held Programmer
Program Store Devices supported
PLC Program Download Device (PPDD) and EZ Program Store Device
Total Baseplates per System
8 (CPU baseplate + 7 expansion and/or remote)
Software Support
Interrupt Support
Supports the periodic subroutine feature.
Communications and Programmable
Coprocessor Compatibility
Yes
Override
Yes
Floating Point Math
Yes, hardware floating point math
Communications Support
Built-in Serial Ports
No serial ports on CPU372. Supports RS-485 port on power supply.
Protocol Support
SNP and SNPX on power supply RS-485 port
Built-in Ethernet Communications
Ethernet (built-in) – 10/100 base-T/TX Ethernet Switch
Number of Ethernet Ports
Two, both are 10/100baseT/TX ports with auto sensing. RJ-45 connection
Number of IP Addresses
One
Protocols
SRTP and Ethernet Global Data (EGD) and channels (producer and consumer); Modbus/TCP
Client/Server
EGD Class II Functionality (EGD
Commands)
Supports acknowledged single command transfers (sometimes referred to as “datagrams”) and
Reliable Data Service (RDS – a delivery mechanism to make sure a command message gets through
once and only once).
SRTP Channels
Up to 16 SRTP Channels
Up to 36 SRTP/TCP connections total, consisting of up to 20 SRTP Server connections and up to 16
Client Channels.
Web Server Support
Provides basic Reference Table, PLC Fault Table, and IO Fault Table data monitoring over the
Ethernet network from a standard web browser
Environmental and Agency Specifications
Refer to Installation Requirements for Conformance to Standards, GFK-1179
Series 90-30 CPU
3
GFK-2491E
Release Information
This release consists of a hardware change and a CPU firmware update (version 12.50) to resolve a component
obsolescence issue. Features, performance and compatibility are not affected.
Ethernet firmware version 4.52, corrects intermittently-occurring Ethernet communications issues, described in
“Ethernet Problems Resolved by Firmware Version 4.52” on page 4. In addition, this release provides new Station
Manager capabilities, which are detailed in “New Ethernet Features and Enhancements.”
CPU372 PLUS Release History
Firmware Versions
Revision
Date
CPU
Ethernet
CPU372-BF
12.50
4.52
Oct-11
CPU372-AE
12.22
4.52
Mar-10
CPU372-AD
12.21
4.52
Sep-09
CPU372-AC
12.17
4.52
May-09
CPU372-AB
12.16
4.51
Jan-08
CPU372-AA
12.15
4.50
Sep-07
Upgrades
This upgrade is compatible with all CPU372 versions. Earlier versions of CPU372 can be updated to CPU version
12.50 and Ethernet version 4.52 using the following upgrade kit, which can be downloaded from
http://www.ge-ip.com/support.
Upgrade Kit: 82A1097–MS10-000-A6
CPU Functional Compatibility
Subject
Description
IC693MDL730 Discrete Output
Module version requirements
All IC693MDL730 modules used with a CPU372 PLUS must be version E or
later. When Revision D or earlier modules are used the module may occasionally
update the outputs incorrectly.
HHP compatibility
The CPU372 does not support the Hand Held Programmer.
Programmer version requirements
Proficy™ Machine Edition Logic Developer PLC 5.7 or later must be used to
configure and program the CPU372 PLUS.
C Toolkit compatibility
Version 4.00 or later of the C toolkit must be used for C programming.
IC693CMM321 Ethernet Option
Module version requirements
All Series 90-30 Ethernet Interface (IC693CMM321) modules used with this CPU
should be updated to IC693CMM321 firmware release 1.10 or later.
FBC compatibility
FIP Bus Controller version 3 or later is required for this CPU.
Power supply compatibility and
requirements
A CPU372 requires the use of a High Capacity Power Supply (IC693PWR330,
IC693PWR331 or IC693PWR332).
Power consumptions of the CPU372 and its supporting devices are listed below:

CPU372 requires 1.48A @ +5VDC (= 7.4 Watts).

If used, the converter in the IC690ACC901 serial cable assembly adds
100mA at 5VDC (=0.5 Watts).

If used, the IC690ACC900 RS-422/RS-485 to RS-232 converter adds 170
mA at 5 VDC (=0.85 Watts).
IC693ALG220/221 analog input
module version requirements
The CPU37x is not compatible with versions F and earlier of the
IC693ALG220/221 Analog Input Modules. Version G or later of the
IC693ALG220/221 must be used with these CPUs. If a version F or earlier
IC693ALG220/221 module is used with a CPU37x the %AI values reported by
the module may exhibit erratic behavior.
4
GFK-2491E
Series 90-30 CPU
Subject
Description
IC693PBM200 PROFIBUS Master
Module version requirements
All IC693PBM200 modules used with a CPU37x must be updated to firmware
version 1.16 or later. When earlier IC693PBM200 versions are used with
CPU37x, backplane communications errors and PLC faults occur frequently
while the CPU is in RUN mode.
IC693PBS201 PROFIBUS Slave
Module version requirements
All IC693PBS201 modules used with a CPU37x must be updated to firmware
version 1.28.1 or later. Earlier IC693PBS201 versions have issues similar to
IC693PBM200 versions earlier than 1.16.
PPDD Compatibility
The PLC Program Download Device, IC690ACC990-BC, is fully compatible with
the CPU374/372 PLUS.
Ethernet Functional Compatibility
Subject
Description
Programmer version requirements
Proficy™ Machine Edition Logic Developer PLC 5.6 SIM 7 or later must be used
to use Modbus TCP or to utilize the less restrictive sub-network mask.
Proficy™ Machine Edition Logic Developer PLC 5.0 Service Pack 3 HotFix 3 or
later must be used to configure Web Server support or to enable EGD
Signatures.
Proficy™ Machine Edition Logic Developer PLC 5.7 or later must be used to
configure and program the CPU372 PLUS.
CIMPLICITY® Plant Edition Version
Requirements
CIMPLICITY Plant Edition 6.1 Service Pack 1a with Update
040204_s90tcp_6101 or Service Pack 2 or later must be used for Ethernet
communications with the CPU374 PLUS / CPU372 Release 12.0 or greater.
Name resolution
Unlike the CPU364 (IC693CPU364), the CPU372 PLUS does not support Name
Resolution.
AAUI port
Unlike the CPU364, the CPU372 PLUS does not have an AAUI Port.
Ethernet Problems Resolved by Firmware Version 4.52
Subject
Description
Clearing hardware configuration containing
produced EGD exchanges no longer
causes the Ethernet interface to stop
responding.
In previous releases, when clearing or replacing a hardware configuration that
contained produced EGD exchanges, the Ethernet interface would, very
intermittently, stop responding. In this condition, the Ethernet interface still
responded to ping from the network and Ethernet port LEDs indicated activity.
However EGD, SRTP, Modbus/TCP and Station Manager were inoperative, and
Programmer, SRTP, or Modbus/TCP connections were lost. There was no
corresponding "Loss of module" entry in the PLC Fault Table.
Ethernet devices no longer experience
intermittent communication loss.
In previous releases, Ethernet devices could either lose communication or enter a
"blink trap" after an extended period of normal operation.
Series 90-30 CPU
5
GFK-2491E
New Ethernet Features and Enhancements
Subject
Description
Port Mirroring
The new “mirror” command allows customers to echo port traffic from one
external Ethernet port to the other. This is useful for monitoring network traffic
with an Ethernet network analyzer connected to the mirror output port. The
mirror command is available as a Station Manager Modify command.
New Station Manager commands
provide information for debugging
Several new Station Manager Modify commands are available to assist
debugging:
“events all” – provides information on event control blocks and timer records.
“tally p” – provides tallies for certain operating system events.
“dbgdata” – provides a single command to retrieve diagnostic data that is
otherwise obtained through many separate Station Manager commands.
Improved display for „stat l‟
Station Manager command
The „stat l‟ command now displays the autonegotiated capabilities for each
active external Ethernet port. The display for the internal Ethernet port has
been simplified.
CPU Restrictions and Open Issues
Subject
Description
Power supply serial port does not
respond to SNP/SNPX requests
The Power Supply Serial Port does not respond to SNP or SNPX requests that
include the break character if:

an Attach message is received that is missing the last character before the
Block Check Code (BCC),

a message is received that has an invalid BCC or is corrupted so the
calculated BCC doesn‟t match the BCC specified in the message.
Power to the CPU must be cycled to regain communications.
Serial Communication at 1200 baud
A break-free SNP serial connection at 1200 baud may fail occasionally. If
failures are observed, users should choose a higher baud rate. Programmer
communications are not affected by this problem.
Call to Service Request 24 (Reset
Module) may need to be repeated
As expected, a "Loss of, or missing option module" fault is always recorded in
the PLC fault table when using SVC REQ #24 to reset an IO module. However,
the CPU372 PLUS does not always record the corresponding "Reset of, addition
of, or extra option module". Instead, this fault occurs every other execution of
SVC #24 rather than every execution.
Using an invalid System ID for the
EGD command COMMREQ produces
no faults
Using an invalid value for the System ID of a COMMREQ for EGD commands
results in the COMMREQ running with no indication of failure. The command
appears to be properly initiated even though it did not execute due to the invalid
System ID.
CPU372 PLUS warm restart time
exceeds 5 seconds
CPU372 PLUS power-up time takes longer than 5 seconds from the time when
power is applied until logic begins execution and I/O is written by the CPU.
Module hardware fault is logged for
PCM301
"Module hardware fault" is logged for Programmable Coprocessor module
PCM301 in main rack after successive series of power cycles. But the module
and its LEDs operate as expected even after logging the fault.
Fault is not logged for extra CMM and
HSC module in the rack
When a configuration with just a power supply and a CPU372+ is downloaded to
a CPU372+ with HSC, CMM or both modules present in the rack, no extra
module or addition of module fault(s) are logged.
6
GFK-2491E
Series 90-30 CPU
Ethernet Restrictions and Open Issues for CPU372 PLUS
Subject
Description
SRTP connections remain open
after IP address changed
The Ethernet Interface does not terminate all open SRTP connections before
changing its IP address. Once the local IP address has changed, any existing
open TCP connections are unable to terminate normally. This can leave SRTP
connections open until their underlying TCP connections time out. If quicker
recovery of the SRTP connection is needed, modify the “wkal_idle” Advanced
User Parameter to reduce the TCP keep alive timer to the desired maximum time
for holding open the broken connection. Refer to the TCP/IP Ethernet User's
Manual, GFK-2382 for details.
Reduced EGD consumption with
large numbers of produced
exchanges
When large numbers of EGD exchanges are produced at a rapid rate, some
consumed EGD exchanges may exhibit lower rates of consumption than
expected. To better balance produced and consumed EGD exchange
performance, reduce the number or frequency of the produced exchanges
configured at this Ethernet Interface.
Spurious „Ethernet Failure‟ error
On rare occasions, the error “Module hardware fault” may be reported on the
Ethernet daughterboard. The corresponding fault in the exception log is Event = 1,
followed by text "Ethernet failure". This fault may be ignored.
Spurious Ethernet fault
In rare instances, after power cycle, the Ethernet Interface may log the following
fault, Event = 28H, Entry 2 = 000eH. This fault can be safely ignored.
EGD command passwords are not
supported
Optional passwords are not allowed within EGD Command COMMREQs.
EGD command range failure can
write partial data to PLC bit memory
When an EGD Command attempts a write operation to a bit-mode PLC reference
memory range (%I, %Q; %T, %M, %SA, %SB, %SC) where the amount of data
be written exceeds the configured size of that reference memory, the command
will return failure status but partial data may be written into the reference memory.
The amount of partial data written depends upon the starting bit memory location
and the data length as follows:

If data starts on a byte boundary (location = (8*n) + 1), no partial data is
written.

If data does not start on a byte boundary (location = (8*n)+1) and data
exceeds the configured reference memory by 8 or more bits, partial data is
written from the starting location to the next byte boundary after the starting
location.

If data does not start on a byte boundary (location = (8*n)+1) and data
exceeds the configured reference memory by less than 8 bits, partial data is
written from the stating location to the end of configured reference memory.
For a Write PLC Memory command, this can occur when writing data into the
target PLC. For Read PLC Memory or Read Exchange commands, this can occur
when writing data received from the target PLC into the local PLC memory. The
logic application must not use any data returned to the local PLC if the EGD
command status indicates failure.
To avoid writing partial data to the local or remote PLC, be sure that bit memory
data transfers do not exceed the configured reference memory sizes at the
appropriate PLC.
Producer ID of zero in capabilities
response
Producer ID is set to zero in the EGD Capabilities response if the IP address is set
up by the “setIP” utility. Afterwards, any subsequent Hardware Configuration store
will have the producer ID reported correctly.
EGD I/O has unexpected variability
under heavy load
EGD I/O has intermittent unexpected variability under heavy load. For a Produced
Exchange, EGD samples may occasionally be delayed by as much as a
production period.
Clear of large hardware
configurations may cause log event
08/20
A Log event 08/20 may occur when very large hardware configurations are
cleared and transfers are active on other Server connections. This log event can
be safely ignored.
Station Manager PING commands
When initiating ICMP echo requests from the PLC via Station Manager‟s PING
command, the operation occasionally fails and an exception is logged (Event 0eH,
Entry 2 = 06h).
Series 90-30 CPU
7
GFK-2491E
Subject
Description
Web server failure under heavy load
After several hours of heavy load on the web server, the web server may fail to
return pages and may cause a LAN system-software fault to be logged. The web
server will resume serving pages when the load is reduced.
EGD production is inactive after a
Stop-Store of configuration
When upgrading an application from a CPU364 to a CPU372 PLUS, sometimes
EGD does not start correctly when transitioning from Stop to Run mode. To avoid
this problem, you should choose not to keep the common parameters when
replacing the module. This will require you to configure the CPU372 PLUS from
the default settings.
AUP parameters that specify a UDP
port number do not reject a value of
0
The Advanced User Parameters that specify a UDP port number include
gdata_port, gctl_port, and gXX_udp. The Ethernet firmware allows these
parameters to be set to 0, and no faults are logged if they are set to 0. However,
the correct lower limit for the UDP port number is 1. The firmware and the
documentation need to be revised accordingly.
AUP file with invalid first line
causes failure during store to PLC
For the CPU374/372 PLUS, the first line of the AUP file must always be
“AUP_0_1”. If the first line is incorrect, the PLC rejects the file when it is
downloaded from the programmer. This causes the programmer to abort the
store, with a report in the feedback window of “Error 8097: Controller Error –
Invalid input parameter in request”. The PLC logs a fault with Group 129: No User
Program present. After one minute, the Ethernet logs a fault (Event 02h, Entry 2 =
07h) to indicate a timeout during configuration. If the configuration included EGD
exchanges, there will be an additional log entry for each exchange (Event 28h,
Entry 2 = 09h).
CPU Operational Notes
Subject
Description
Battery backup limitations
The expected life of a standard Series 90-30 3-volt lithium battery used to back up a
CPU372 is 1.2 months when used continuously. If a longer battery backup period is
required, the external battery module (IC693ACC302) is available. The extended
battery module provides a nominal battery backup period of 15 months for the
CPU372. See GFK-2124 for additional information.
Overrides not stored to flash
or EZ Program Store Device
When storing reference data to flash or the EZ Program Store Device, overrides are
not stored. This means that after the reference data is read back from flash or the
EZ Program Store Device and subsequently the PLC is put into Run Mode, the logic
may execute differently. Therefore, overrides should not be used if reference data is
stored to flash or to the EZ Program Store Device. If overrides are used, particular
care should be taken to prevent loading reference data from flash at power up. If this
precaution is not observed, unexpected operation may occur upon power cycle.
Writing flash using a serial
programmer
When writing very large programs to flash memory, you may need to increase the
request timeout value in the programming software to avoid receiving a request
timeout message. An upper bound of 25 seconds is typically satisfactory. For further
details, see the “Ethernet Operational Notes” item “Store of Program or Reference
Tables to Flash may Cause Loss of Ethernet Communications” on page 10.
Storing large configurations
A Series 90-30 PLC using a CPU372 supports a maximum of 32 DSM314 modules.
This number is reduced when other intelligent modules are used in the PLC, such as
APM and GBC modules. It may also be reduced when:

The number of racks in the PLC increases;

The total size of logic, motion and AUP files increases;

The application uses C logic blocks or a C logic program; and

Connected programmers or HMI devices are used to read reference memory
or fault tables.
In some cases it may be possible to increase the number of DSM314 modules that
the CPU372 will accept in the hardware configuration by storing logic first and then
storing the configuration separately.
8
GFK-2491E
Series 90-30 CPU
Subject
Description
Simultaneous load and store
When operating with multiple programmers attached, initiating a store operation
from one programmer during a load operation from another programmer will cause
the load to fail.
Transition Tables are not
cleared when the reference
tables are cleared
The transition tables are not cleared when the reference tables are cleared through
the programmer.
Upgrading firmware with many
modules in rack
The process of upgrading the PLC firmware with the WinLoader utility may fail when
multiple IO modules are in the main, remote or expansion racks, due to the extra
time it takes to restart the PLC CPU. If the upgrade process fails, wait until the OK
LED on the power supply stops blinking and then click the Retry button on the
WinLoader Firmware Update Failed dialog box. If the upgrade fails again, move the
PLC CPU to a rack without IO modules and restart the upgrade process.
Auto-baud feature not
supported
The serial auto-baud feature, intended to allow a serial connection at lower baud
rates than the default 19.2K, is not supported on the CPU372. If you want to connect
at a non-default baud rate, the proper configuration should first be stored to the
PLC.
COMMREQs are not supported to
Rack 0 Slot 15 Task 0
The CPU36X supported sending COMMREQs to the daughtercard by sending the
COMMREQs to Rack 0 Slot 15 Task 0. The CPU37x line of CPUs does not support
these COMMREQs. COMMREQs should instead be addressed to Rack 0 Slot 1
and the appropriate Task. For additional information, refer to the TCP/IP Ethernet
User's Manual, GFK-2382.
Fault is not logged if power
cycling is done when using the
portable download device to
transfer to the PLC
Power should not be cycled when performing operations with the portable download
device. Cycling power can result in the downloaded data not being properly stored,
which will cause the PLC to clear the memory on power-up.
90-30 High Speed Counter may be
lost over multiple successive
power cycles.
The 90-30 HSC module may not complete its initialization and set its module ready
bit after a series of power cycles in close succession. Upon failure the module
needs to be reset or the rack needs to be power cycled once more.
Ethernet Operational Notes
Subject
Description
Configuration of IP address is
required before using ethernet
communications
The Ethernet Interface within the CPU module cannot operate on a network until a valid
IP address is configured. The necessary Ethernet addressing information must be
configured prior to actual network operation, or to recover from inadvertent changes to
the Ethernet addressing data at the Ethernet Interface. Use one of the following
methods to initially assign an IP address:

Connect a serial terminal to the Station Manager port of the PLC. Then use the
CHSOSW command to enter the desired IP address. For details, see the TCP/IP
Ethernet for Series 90-30 CPU372/CPU374 PLUS Station Manager Manual,
GFK-2383.

Temporarily assign an IP address to the module using the SetIP tool over the
Ethernet network. For details, see TCP/IP Ethernet for Series 90-30
CPU372/CPU374 PLUS User's Manual, GFK-2382.
Once a temporary IP address has been set up, the Ethernet Interface can be accessed
over the network (such as by the Machine Edition programming software). The
programmer should then be used to configure the proper IP address for the Ethernet
Interface.
LAN must be tree, not ring
The two Ethernet network ports on the Ethernet Interface must not be connected,
directly or indirectly, to the same network device. The hub or switch connections in an
Ethernet network must form a tree and not a ring; otherwise duplication of packets and
network overload may result. In this situation, the Ethernet modules will continually
reset.
Reporting of duplicate IP
address
The CPU 372 PLUS does not log an exception or a fault in the PLC Fault Table when it
detects a duplicate IP address on the network.
Series 90-30 CPU
Subject
9
GFK-2491E
Description
Proper IP Addressing is
Always Essential
The CPU‟s embedded Ethernet Interface must be configured with the correct IP
Address for proper operation in a TCP/IP Ethernet network. Use of incorrect IP
addresses can disrupt network operation for the PLC and other nodes on the network.
Refer to TCP/IP Ethernet for Series 90-30 CPU374 PLUS User's Manual, GFK-2382 for
important information on IP addressing. When storing a new HW configuration to the
PLC, be sure that the HW configuration contains the proper Ethernet addressing data
(IP Address, Subnet Mask, and Gateway IP Address) for the PLC.
Note:
Machine Edition programming software maintains the target IP address (used
to connect the programmer to the target) independent of the contents of the
HW Configuration for that target. The target IP address is set in the Target
Properties in the ME Inspector window. Storing a HW Configuration whose
Ethernet addressing data contains an IP Address that is different from the PLC
target IP address will change the IP address used by the target PLC as soon
as the Store operation is completed; this will break the Programmer
connection. Before attempting to reconnect the Programmer, you must change
the target IP address in the Target Properties in the CME Inspector window to
use the new IP address. To regain communication at the former IP address,
use the manual corrective action described above.
Storing a HW Configuration containing default (0.0.0.0) or incorrect Ethernet addressing
data to the PLC will result in loss of the Programmer connection and will require manual
corrective action as described above.
Multiple zero-period EGD
exchanges may not produce
similar numbers of samples
If more than one EGD produced exchange is configured for a production period of zero,
the exchanges may not produce similar numbers of samples. Due to the way that
scheduling occurs when multiple exchanges are scheduled “as fast as possible”, some
zero period exchanges may produce significantly more samples than others. For more
consistent EGD production, configure the produced EGD exchanges with non-zero
production periods.
Changing IP address while
SRTP connection is open may
generate log events
Open SRTP Server connections established with a remote SRTP client are not
terminated as expected when the PLC‟s IP address is changed (typically by storing a
new HW Configuration). A Series 90 SRTP client (“SRTP channels”) reports either a
9690H or 0190H status; the SRTP connection may remain open until the connection is
terminated as a result of a client timeout.
AUP parameter should not be
changed
The Advanced User Parameter “wsnd_buf” should not be changed by the user.
Changing the value of this parameter may cause the LAN LED to go out and the
Ethernet Interface to drop the connection.
Heavy load can block station
manager
As explained in the TCP/IP Ethernet for Series 90-30 CPU372 and CPU374 PLUS
Station Manager Manual, GFK-2383, Chapter 1, a heavy EGD and/or SRTP load can
block Station Manager operation.
Web server browser
restrictions
Internet Explorer version 4.0 running on Windows 98 will give an error when the
reference table web page is accessed. Web Server operation has been verified with
Internet Explorer version 5.0
Very heavy EGD
production/consumption at
server may cause EGD
command timeouts
Very heavy EGD production and/or consumption at a server device may cause EGD
command timeout errors when another device attempts to send EGD commands to that
server. If EGD commands must preempt normal production, you may set the “gcmd_pri”
Advanced User Parameter to 2 (see GFK-2224, Appendix A). Note that by doing so,
EGD exchange production may be delayed.
SRTP application timeouts
must accommodate network
connection overhead
The application timeouts within SRTP Channels also include the time needed to
establish and maintain the underlying network and SRTP connection. Examples are
establishing the TCP connection for a new channel, establishing communication with
the remote device, and TCP retransmissions during Channel operations. If the time
needed for TCP connection establishment or maintenance exceeds the user-specified
channel application timeout values, an application timeout will occur. Channel
application timeouts are temporary errors; the channel continues to run.
AUP parameter "gcmd_pri"
does not affect the behavior of
EGD
The Advanced User Parameter “gcmd_pri” does not have the desired effect in the
CPU372 PLUS. Under sufficiently heavy EGD data exchange load, EGD commands
may still be blocked from execution.
10
GFK-2491E
Series 90-30 CPU
Subject
Description
Firmware update failure with
“Reset of Daughter Board”
fault
Some revision –EK and -EL units that exhibit the “reset of daughterboard” fault
described in problem ID code ISS027428 may fail during a firmware update. Customers
who experience this issue should contact Technical Support.
SRTP channel data coherency
for atomic operations is
limited to 256 bytes (128
words).
For SRTP channel transfers, data lengths beyond 256 bytes are not guaranteed to have
coherency as they are not guaranteed to be all written at once. The channel status bits
or RDCS status should be used to determine when the entire transfer is completed.
Requests for invalid memory
types on remote servers can
return different error codes.
The error code generated when accessing an invalid memory type on a remote server
for a CPU372 PLUS is not the error code expected. The expected error code is 8390,
however a 9590 error code is received.
Ethernet programmer may
briefly lose communications
when configuration stored
Storing a PLC configuration containing Ethernet configuration values may require the
Ethernet interface to restart itself in order to use any changed configuration values.
When the Ethernet interface restarts, an Ethernet PLC Programmer briefly reports a
loss of communications. If this occurs, the Ethernet Interface will post two or more PLC
faults with the text “LAN system-software fault; resuming”, and fault-specific data
starting with 080008 and/or 080042. In addition, faults with text “Bad remote application
request; discarded request” (1B0021) and “Local request to send rejected; discarded
request” (110005) may occur. When these faults occur, the STAT LED on the CPU372
is turned off to indicate posting of faults to the PLC fault tables. In some cases, a 10second delay may occur before loss of communications is detected. Normal operation
resumes once the Ethernet Interface restarts. The STAT LED can be reset using the
Station Manager OK command.
When the PLC configuration is stored from an Ethernet PLC Programmer, the
communications loss occurs immediately after successful completion of the store.
Attempts to store configuration plus logic and/or reference tables in one operation can
fail. However, storing configuration separately from logic or reference tables always
succeeds.
Store of program or reference
tables to flash may cause loss
of Ethernet communications
While storing the PLC program, configuration, and/or reference tables from PLC RAM
memory into Flash memory or to the EZ Program Store device, Ethernet data
communications may be lost. Normal data transfers are temporarily suspended during a
Flash or EZ Program Store device store operation. In these cases, Ethernet data
transfers (such as used by an Ethernet PLC Programmer connection) will fail when the
store exceeds the 16-second maximum period allowed for completion. Upon
completion of the store operation, normal operation will resume. If a timeout occurs
during a store to Flash or EZ Program Store device, the timeout value should be
increased in the programming software being used. See the User‟s Manual for the
programming software for more details.
COMMREQ status word
returns AA90 (attempt to
establish a TCP connection
with a remote server failed)
error code
For connections with Ethernet channels (Modbus/TCP or SRTP), if the connect
COMMREQ or subsequent RDCS command returns an AA90 error code in the
COMMREQ status word, the connection attempt should be tried again within user logic.
COMMREQ status word
returns 8890 (invalid channel
number) error code
If the connect COMMREQ for a Modbus/TCP client connection returns a successful
status (1) but subsequent COMMREQs on the connection result in an 8890 status, the
connection should be tried again within user logic. Subsequent COMMREQs on the
newly re-opened connection should succeed.
Station Manager RMDIR
(remove directory) commands
Issuing the Station Manager command RMDIR dir1/dir2 does not result in dir2 being
removed. Instead, the error "RMDIR failed, dir1/dir2 does not exist" is returned. As a
workaround, use “CD dir1” to reach the subdirectory before issuing “RMDIR dir2”.
Series 90-30 CPU
11
GFK-2491E
Subject
Description
Client Channels TCP resource
management
There is a period of time that the OS Network stack hangs on to the TCP resources
associated with a connection after it is closed. It applies to the initiator of the close,
which is almost always the client side. This time is referred to as the “TCP Linger
Period”. Once the TCP Linger Period expires (60 seconds in the current OS
implementation), the TCP resources are released. Application developers using client
channels need to be aware of this behavior when designing their logic. There are a
finite number of TCP resources allocated to client channels, and if channel connections
are brought up and down so fast that these resources are depleted, then the application
may have to wait until a TCP resource frees up in order to establish another client
channel (a COMMREQ Status of 0xA890 is returned if no TCP resources are currently
available; application should wait and retry again).
SRTP Client Channels provides features that help the user preserve TCP connections.
These include a “period time” where one can establish an SRTP Channel and specify
the channel to run at a given interval, or run as fast a possible. One can also specify a
number of iterations, or run forever. Additionally, SRTP Channels allows re-tasking of
an active channel to the same remote device, where the parameters of an active
channel, such as the channel command type (Read/Write), number of repetitions, time
periods, local memory address, remote memory address, etc. can be changed. SRTP
Channels also allows re-tasking of an active channel to a different remote device
(changing the remote device‟s IP address, etc.). However, re-tasking to a different
remote device will neither conserve TCP connections, nor save on the time it takes to
create a channel.
Product Documentation
Series 90™-30 PLC Installation and Hardware Manual, GFK-0356
Series 90™-30/20/Micro PLC CPU Instruction Set Reference Manual, GFK-0467
TCP/IP Ethernet for Series 90™-30 CPU372 PLUS and CPU374 PLUS User's Manual, GFK-2382
TCP/IP Ethernet for Series 90™-30 CPU372 PLUS and CPU374 PLUS Station Manager Manual, GFK-2383
Auxiliary Battery Module, GFK-2124
Installation in Hazardous Areas
The following information is for products bearing the UL marking for Hazardous Areas:

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2.

WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING
OR WIRING MODULES.

WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS
BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS LOCATIONS IS
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS LOCATIONS ONLY.
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