Version 1.0

User Manual

Industrial PCs

IPC1300

Product Portfolio

Industrial PCs IPC1300

Raiffeisenstr.14

D-70771 Leinfelden-Echterdingen

Germany

Industrial PCs IPC1300

I

NDEX

BOUT US

.......................................................................................................................................... 5

1.1

EMARKS

................................................................................................................................. 6

ELEVANT DEVICE DOCUMENTATION

................................................................................................ 6

1.2

1.3

1.4

1.5

1.6

1.7

1.8

SED SYMBOL EXPLANATION

ATA

FIGURES AND MODIFICATIONS

RADE MARKS

OPYRIGHTS

TANDARDS

ODELS

........................................................................................................................... 6

............................................................................................................................. 7

MBIENT CONDITIONS

......................................................................................................... 6

............................................................................................... 6

................................................................................................................. 7

.............................................................................................................................. 8

.................................................................................................................................. 8

2.1

AFETY INFORMATION

................................................................................................................ 9

LACE OF INSTALLATION

.............................................................................................................. 9

2.2

2.3

AMAGE CAUSED BY IMPROPER USE

ARRANTY

REPAIR

................................................................................................. 9

................................................................................................................... 9

3.1

OUNTING

............................................................................................................................. 10

OUNTING OPTIONS

................................................................................................................. 10

3.2

3.3

3.4

EVICE MOUNTING ILLUSTRATION

OUNTING PROCEDURE

IPC1300

(24V

(230V

DC) ..................................................................... 11

DC) ................................................................... 12

............................................................................................................. 13

4.1

ON CARD INSTALLATION

..................................................................................................... 14

INSTALLATION NOTES

.......................................................................................................... 14

4.2

OTES ON CONFIGURING THE ADD

ON CARD

P) ........................................................................... 14

4.3

NSTALLING ADD

ON CARDS

........................................................................................................ 15

5.1

TARTUP

................................................................................................................................ 16

VAILABLE INTERFACES

.............................................................................................................. 16

5.2

5.3

ABLE INSTALLATION

TARTUP PROCEDURE

................................................................................................................ 16

5.4

5.5

HECK OF READINESS FOR OPERATION

........................................................................................... 17

TATUS INDICATORS

................................................................................................................. 17

6.1

NTERFACES

............................................................................................................................ 18

NTERFACE CONFIGURATION

........................................................................................................ 18

6.2

24V DC P

OWER

UPPLY

............................................................................................................ 18

6.3

6.4

6.5

6.6

6.7

6.8

6.9

230V

USB

DVI-I

ERIAL

POWER SUPPLY

CONNECTIONS

ETWORK CONNECTION

COM

INTERFACE

XTERNAL DRIVES

EMPERATURE MONITORING

NTERFACE

........................................................................................................... 18

.................................................................................................................. 19

(RJ45) .................................................................................................. 20

(RS232) ............................................................................................... 20

.................................................................................................................... 21

........................................................................................................ 21

...................................................................................................................... 22

7 D

RIVES

.................................................................................................................................. 23

Industrial PCs IPC1300

7.1

ARD DRIVE

/ C

OMPACT

LASH

(IDE

INTERFACE

) ............................................................................. 23

8.1

OFTWARE

DRIVER INSTALLATION

.......................................................................................... 24

NSTALLING THE OPERATING SYSTEM

............................................................................................ 24

9.1

ECHNICAL

ETAILS

................................................................................................................ 25

OMPUTER TECHNICAL DATA

....................................................................................................... 25

10 S

ERVICE AND SUPPORT

............................................................................................................. 26

10.1

ADS

TEC SUPPORT

.................................................................................................................... 26

10.2

OMPANY ADDRESS

.................................................................................................................. 26

Industrial PCs IPC1300

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BOUT US

ads-tec GmbH

Raiffeisenstr. 14 www.ads-tec.com

Germany

/ 45894-0

/ 45894-990 ads-tec GmbH provi technology, up-to-d technology, data pro des large enterprises and globally active corporat ate know-how and comprehensive services in t ocessing technology and systems engineering. tions with cutting edge he area of automation ads-tec GmbH imple specialized in handli ements full automation solutions from planning to ng and material handling technologies. o commissioning and is

The data systems d range of industrial P division develops and produces PC based solutio

PCs, thin clients and embedded systems. ons and offers a broad ads-tec is specializ develops software to perating systems and

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1 R

EMARKS

Industrial PCs IPC1300

1.1

ELEVANT DEVICE DOCUMENTATION

Consult the following documentation for information pertaining to device setup and operation:

SER MANUAL ON THE SERVICE

CD (

THIS DOCUMENTATION

Contains information pertaining to device mounting, startup and operation as well as the technical data for the device hardware.

ERVICE

CD:

Contains drivers, user manual and installation instructions for installing drivers.

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1.2

SED SYMBOL EXPLANATION

Warning:

The "Warning" symbol refers to activities which might cause personal injury or damage to the hardware or software!

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Note:

The "Note" symbol familiarises you with conditions to be observed in order to ensure flawless operation. Additionally, hints and advice are given for a more efficient use of the device and for software optimisation.

1.3

ATA

FIGURES AND MODIFICATIONS

All texts, data and figures are non-binding. We reserve the right of modification in accordance with technological progress. At that point in time when the products leave our premises, they comply with all currently applicable legal requirements and regulations. The operator/operating company is independently responsible for compliance with and observance of any subsequently introduced technical innovations and new legal requirements, as well as for all usual obligations of the operator/operating company.

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1.4

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RADE MARKS

We would like to remind you that all software and hardware designations as well as trade names of companies used in this documentation are subject to the general, international trade mark, brand or patent protection laws.

WINDOWS

, WINDOWS

CE and WINDOWS

CE.net™ are trade marks registered by

Microsoft Corp.

Intel

and Pentium

are trade marks registered by Intel Corp.

IBM

, PS/2

and VGA

are trade marks registered by IBM Corp.

CompactFlash

is a registered trademark of the Compact Flash Association.

All other nationally and internationally recognised trade marks and product names are hereby likewise recognised.

Industrial PCs IPC1300

1.5

OPYRIGHTS

This manual, including all contained figures, is protected by copyright law. Any use for third parties non-compliant with the copyright provisions is prohibited. Any reproduction, translation as well as electronic and photographic archiving and modification shall only be permitted after explicit written authorisation by ads-tec GmbH.

Any party in violation of this provision shall be obliged to damage compensation.

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1.6

MBIENT CONDITIONS

The device can be operated in the following ambient conditions. The device warranty will be rendered invalid upon noncompliance with these specifications. ads-tec shall not be held responsible for damages resulting from improper handling.

•

Temperature for devices with HDD during use in storage

0 … 40°C

-20 … 60°C

•

(due to temperature peak value memory inside)

Temperature for devices with Compact Flash during use in storage

-20 … 45°C

-20 … 60°C

(due to temperature peak value memory inside)

Humidity during use in storage

10 … 85% without condensation

•

Vibration during use 1 G, 10 … 500 Hz

(DIN EN 60068-2-6)

• Bump during use 5 G, at alternation of 30 ms

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Industrial PCs IPC1300

1.7

TANDARDS

This unit is compliant with the provisions and safety objectives of the following EU

Directives:

•

This unit is compliant with the CE mark testing specification limits as defined in the

European test standards EN 61000-6-4 und EN 61000-6-2

•

This unit is compliant to the DIN EN 60950 (VDE0805, IEC950) testing specification limits on “Safety of Information Technology Equipment”

•

This unit is compliant to the DIN EN 60068-2-6 (sinusoidal vibration) testing specification limits

•

This unit is compliant to the DIN EN 60068-2-27 (shock and bump) testing specification limits

Note:

A corresponding declaration of conformity is available for competent authorities, care of the Manufacturer. Said declaration can be viewed at all times upon request.

For full compliance to the legal requirements in force on electromagnetic compatibility, all components and cables used for unit connection must also be compliant with said regulations. It is therefore necessary to employ BUS and LAN cables featuring screened plug connectors, to be strictly installed as per the instructions contained in the User

Manual.

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1.8

ODELS

Two models of the system are provided:

LATFORM WITH

SSD:

This platform has no rotating mass storage media (e.g. hard drives) and incorporates an embedded operating system (Windows CE.net / XP embedded) for stationary use.

LATFORM WITH HARD DRIVE

This model includes a hard drive for stationary use in production environments and incorporates standard operating systems.

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Industrial PCs IPC1300

2 S

AFETY INFORMATION

The device is electrically charged and contains highly sensitive components. Permissible modification by the user is limited to installing add-on cards. The manufacturer or a service provider authorized by the manufacturer should be consulted if any other modifications are to be carried out. Whenever such modifications are carried out the device must first be switched off and the power cable must be disconnected. The appropriate measures should be implemented to avoid electrostatic shock to the components upon contact. Opening of the device by a non-authorized person could result in hazards to the user and renders any warranty claims invalid.

ENERAL NOTICE

•

The manual should be read by all users and should be kept readily accessible at all times.

Mounting, startup and operation should only be carried out by trained personnel.

•

All persons using the device should observe the safety information and the manual.

The rules and regulations pertaining to accident prevention should be observed in the place of device installation.

•

The manual contains the most important information required for safe operation of the device.

Proper storage, transport, installation and startup are required to ensure correct and safe device operation.

Caution:

The device should be switched off prior to connecting any cables (power supply, peripherals) to prevent damage to the device.

2.1

LACE OF INSTALLATION

The control system is intended for installation in the control cabinet. The specified ambient conditions should always be adhered to. Use in non-specified environments (e.g. on boats, in explosive hazard areas or at extreme altitudes) is prohibited.

Caution:

In order to avoid formation of condensation, the device should only be switched on once it has acclimated to the room temperature. The same applies if the device has been exposed to extreme variations in temperature.

Preventing overheating during operation: The device should not be exposed to direct sunlight or other sources of light.

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2.2

AMAGE CAUSED BY IMPROPER USE

This device must immediately be shut down and protected from any accidental commissioning if the operating system shows any obvious damage caused by, for example, improper operating or storage conditions, or by improper use or handling.

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2.3

ARRANTY

REPAIR

During the warranty period any repair must only be carried out by the manufacturer or by a person authorised by the manufacturer.

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3 M

OUNTING

Industrial PCs IPC1300

3.1

OUNTING OPTIONS

Caution:

Preventing overheating during operation: The device should not be exposed to direct sunlight or other sources of light.

Measures to prevent heat accumulation should be implemented if the device is installed in a console, casing or similar enclosing structure. The maximum permissible ambient temperature should not be exceeded.

The front is only IP65 protected if mounted correctly.

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The device is intended for installation on control panels. If the device is mounted somewhere else, then the required ambient conditions should always be provided.

Note:

When selecting the mounting housing, the overall performance of the system including built-in cards has to be observed. The housing has to be calculated correctly, that the max. permissible ambient temperature is not exceeded.

Industrial PCs IPC1300

3.2

EVICE MOUNTING ILLUSTRATION

IPC1300 (24V DC)

3.3

EVICE MOUNTING ILLUSTRATION

IPC1300 (230V DC)

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Industrial PCs IPC1300

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Industrial PCs IPC1300

3.4

OUNTING PROCEDURE

•

Use the drilling template to drill holes according the mounting illustration in the control panel with the specified threading.

Insert the upper screws half way into the control panel and hang the device on the mounting links.

Tighten the screws and insert the rest of the screws.

Note:

The device is connected to the power supply using a lead out terminal with a screw connection. A ground connection does not have to be made, because the grounding conductor of the device plug or supply connection serves this purpose. If additional grounding conductors are attached to a grounding screw, a wire diameter of at least 2.5 mm² is specified.

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4 A

DD

ON CARD INSTALLATION

Industrial PCs IPC1300

4.1

INSTALLATION NOTES

The user can install CompactFlash or PCI add-on cards such as Interbus cards in the device. The card slot is accessed by taking off the back cover. The crosshead screws on the back of the control system should be removed for this purpose.

Caution:

The components in the device are highly sensitive products, which can be destroyed or impaired by improper handling. The same applies to the PC add-on cards to be installed.

Therefore the appropriate measures have to be implemented in all cases to avoid electrostatic shock to the components upon contact.

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4.2

OTES ON CONFIGURING THE ADD

ON CARD

The Ethernet and IDE controllers on the adsX board are connected via an internal PCI bus.

Therefore the addresses and IRQs are automatically assigned by the BIOS.

The following should be considered when installing or reconfiguring ISA cards:

•

Install and switch on device without ISA cards and then note down the assigned

IRQs and addresses.

Install additional ISA cards in such a way that the IRQs assigned to PCI controllers are not used again.

Reserve IRQs for ISA cards in the BIOS.

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Industrial PCs IPC1300

4.3

NSTALLING ADD

ON CARDS

•

Switch off the device and all units connected to the PC and disconnect them from the power supply.

Unscrew the cover screws using a matching screwdriver and carefully remove the cover.

Caution:

The cover may be connected to mechanical parts in the device by a grounding wire! Do not remove the cover with force...

•

Reduce electrostatic charge by implementing the appropriate measures (see above), remove the add-on card from the packaging, place it in the slot and bolt it to the card mount.

Each ISA card should be fastened in the matching slot with a clamp to prevent the card from falling out.

Reconnect the grounding conductor if it has been removed and replace the cover while paying attention to the side clips as the case may be.

Tighten all of the screws on the cover again.

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Industrial PCs IPC1300

5 S

TARTUP

Caution:

The PC should be switched off before disconnecting plugs in order to avoid damage to electronic components! In order to avoid formation of condensation, the device should only be switched on once it has acclimated to the room temperature. Pay attention to the voltage permitted for the device.

You should allow five seconds to pass between switching the device off and switching it back on.

5.1

VAILABLE INTERFACES

The devices have the following interfaces as standard.

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Note:

Cable shielding of a data cable has to be connected to the plug connection casing (EMC).

The interfaces have to be enabled in the embedded operating system and the matching drivers have to be installed to be able to use the interfaces.

5.2

ABLE INSTALLATION

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The device interfaces and power supply plug are found on the side of the casing. The free slots and the drives are found in the same place.

5.3

TARTUP PROCEDURE

•

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Connect device with suitable power source.

Connect the cable for serial / parallel data transfer and fasten the plugs to the sockets.

Connect all further required cables and secure against slippage.

Industrial PCs IPC1300

5.4

HECK OF READINESS FOR OPERATION

Check the device for any hidden damage caused by improper transport, improper operating or storage conditions or by improper use (e.g. smoke development from the device, etc.). Immediately shut down the device and prevent any further accidental commissioning if any damage is detected.

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5.5

TATUS INDICATORS

SYS LED (

BICOLOURED

)

Depending on the colour and type of flashing, different device states are displayed by the

SYS LED.

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The following signals are displayed:

LED lights green The device is ready for operation (Power ON).

•

LED is off The device is switched off. (Power OFF)

6 I

NTERFACES

6.1

NTERFACE CONFIGUR

INTERFACE

COM1

IRQ

ADDRESS

3F8h

6.2

24V DC P

OWER

UPP

The supply voltage

(The figure shows e is provided via a lead-through terminal including the socket inside the device) g a screw connection.

PIN-NUMMER

SIGNAL NAME

24V DC

0 V DC

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•

Input Volt age:

Max. 150 Watt

Hinweis:

Die typische Le aufgeführt. eistungsaufnahme des Geräts wird im Kapite

6.3

230V AC

POWER SUP

An IEC connector i s used as a power

OWER SUPPLY UN IT TECHNICAL DATA

•

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Note:

Max. 150 Watts

Industrial PCs IPC1300

6.4

USB

CONNECTIONS

The USB interfaces are used for connecting peripherals with USB connection. The interface complies with the USB 2.0 standard.

PIN NUMBER SIGNAL NAME

VDC

D -

D+

GND

Note:

The USB interfaces may be locked using the Lock USB software tool.

You'll find this software and the documentation on the service CD.

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Industrial PCs IPC1300

6.5

ETWORK CONNECTION

(RJ45)

If the drivers required for functioning are installed on the device, the control system may be integrated in an Ethernet network supporting the 10/100/1000 Mbit standard by using the Ethernet 10/100/1000BaseT network connector. Specifications of this network topology must be observed in this case. You can install the drivers required for functioning from the enclosed service CD, should they not be installed on the device.

PIN NUMBER

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SIGNAL NAME

TX +

TX -

RX +

RX -

6.6

ERIAL

COM

INTERFACE

(RS232)

The serial interface is used for digital and for analogue data transmission as well. The RS

232 interface can be connected by using a commercially available 9-pin SUB-D cable.

PIN NUMBER

SIGNAL NAME

DCD

RxD

TxD

DTR

GND

DSR

RTS

CTS

Note:

This interface is not electrically isolated.

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Industrial PCs IPC1300

6.7

XTERNAL DRIVES

By default, no drive for removable media (CD/floppy disk) is integrated in the device.

Additionally the system provides an USB interface, with which an external drive could be connected. In this case, you'd have to ensure that the equipment used is suitable for use in an industrial environment.

Warning:

Connecting or disconnecting of external drives during operation is inadmissible, since it cannot be excluded that the drive is in use at this point in time. Data loss might occur if not observed!

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6.8

EMPERATURE MONITORING

The device includes a function for monitoring the internal temperature. If temperature inside the device rises above a predetermined level, then an error is indicated via the SYS

LED on the front / interface plate. The alarm can only be reset by switching off the device.

This gives the user time to acknowledge the alarm and introduce appropriate measures.

•

Red flashing: Temperature too high in the device

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6.9

DVI-I

NTERFACE

The DVI-Interface required to conne display by using a suitable DVI-VGA adapter. ignals. A DVI-I Cable is ssible to connect a VGA

Note:

The DVI-Interfac operating system wille be activated only in

PIN-NUMMER

SIGNAL NAME

TMDS Data2-

TMDS Data2+

TMDS Data2/4 Shield

N/C

DDC Clock [SCL]

DDC Data [SDA]

Analog vertical sync

TMDS Data1-

TMDS Data1+

TMDS Data1/3 Shield

N/C

+5V Power

Ground (for +5V)

Hot Plug Detect

TMDS Data0-

TMDS Data0+

TMDS Data0/5 Shield

N/C

TMDS Clock Shield

TMDS Clock+

TMDS Clock-

Analog Red

Analog Green

Analog Blue

Analog Horizontal Sync

Analog GND Return: (analog R,

G, B)

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Industrial PCs IPC1300

7 D

RIVES

7.1

ARD DRIVE

/ C

OMPACT

LASH

(IDE

INTERFACE

)

The choice of storage media depends on individual customer requirements. The following storage options are available:

Hard drive/SSD: This option implements a 2,5" Festplatte mind. 60 GB (SATA). The hard drive is formatted using the NTFS file system (Windows XP default).

Note:

Recommendations for choosing the storage medium for a basic installation:

CompactFlash: Windows CE.net / Windows XP Embedded

Hard drive: Windows XP Professional

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Industrial PCs IPC1300

8 S

OFTWARE

DRIVER INSTALLATION

The device will be delivered with a pre-installed Windows operating system on request by the customer. The drivers required for this are already installed, and the operating system will be enabled by entering the licence information. Should an initial installation be required, please adhere to the following steps. With a newer operating system like

Windows XP, the network card and graphics card will properly be recognised during initial installation, so that only the touchscreen driver and the soft keyboard must be installed separately.

Note:

If the hard drive was formatted, the operating system can be reinstalled by using one of the existing interfaces.

An external keyboard is required for installation.

8.1

NSTALLING THE OPERATING SYSTEM

If the device is not equipped with an integrated drive, installing the operating system can only be carried out by using the USB interface.

Procedure for installation:

USB:

•

The boot drive in the system Bios must be switched to USB in order to boot the device from the USB interface.

Restart the device and insert the Windows CD.

•

Windows installation and basic data setup

With devices using a touchscreen, the full functionality range or touchscreen drivers and the soft keyboard should be installed.

If Windows CE.net or Windows XPe is used, the entire operating system may be completely installed from the USB stick using the respective image. The required image can be purchased from the ads-tec company or via the ASSIX online portal.

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Industrial PCs IPC1300

9 T

ECHNICAL

ETAILS

9.1

OMPUTER TECHNICAL DATA

The adsX module standard makes it possible to choose between different performance levels.

IPC1000 series IPC1300

Computer Data

Processor Celeron™ 1,2Ghz / Core™ 2 Duo 2,26GHz

RAM

Chipset

Graphic memory

Mass Storage

Interfaces

Network

Slots

General Data

External Dimensions

(B x H x T)

Weight

Protection Class

Power Consumption

Max. Switch On Current

2GB RAM / 4 GB RAM

Intel GMA X4500 in GS45 Chipset max. 256 MB shared

2,5“ Automotive Hard Disk min. 60GB (SATA) oder 2,5“ SSD

COM 1 (RS232)

COM 2 (RS232)

1 x DVI-I

6 x USB 2.0

4 x Ethernet (10/100/1000 MBit) RJ45

2 x PCI, 1 x PCI express

288 x 118 x 270 mm ca. 3,8 Kg ca. 50W

24V DC /18A

IP20 ca. 50W

230V AC /60A

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Industrial PCs IPC1300

10 S

ERVICE AND SUPPORT

The ads-tec company and their partner companies offer a comprehensive service and support to your customers providing a quick and professional support in case of any question with respect to ads-tec products and components.

Since the devices from ads-tech company are also used by partner companies, these devices might be configured according to customer requirements. Should any question or issue with respect to specific configurations and software installations arise, it can only be resolved by the system manufacturer.

For devices not directly purchased from ads-tec, we cannot be responsible for the support.

In this case, the support is provided by our partner company.

10.1

ADS

TEC SUPPORT

The ads-tec support team is available for direct clients from Monday to Friday from

08:30 AM to 05:00 PM using the following phone number:

Phone: +49 (0) 711 / 45894-500

Fax: +49 (0) 711 / 45894-990

Email: [email protected]

10.2

OMPANY ADDRESS

ads-tec

Automation Daten- und Systemtechnik GmbH

Raiffeisenstraße 14

D-70771 Leinfelden-Echterdingen

Germany

Phone: +49 (0) 711 / 45894-0

Fax: +49 (0) 711 / 45894-990

Email: [email protected]

Home: www.ads-tec.de

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