BALZER Field Floater 1325 Extension User Manual 83 Pages
BALZER Field Floater 1325 Extension User Manual
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Tandem
Tridem
1325 Extension
1550 Extension
2000 Extension
Standard Upper Vertical Auger
Swivel Upper Vertical Auger
USER MANUAL
July 2009
English Edition
Accuracy
Balzer Inc is dedicated to providing the most reliable and durable AG related products. Balzer
Inc has made every attempt to provide the most accurate and readily understandable information on our equipment. Due to our continuing efforts to produce the best products available, upgrades and improvements to our equipment may precede the manual updates. Therefore, contents of this manual are based on information in effect at the time of publication and are subject to change without notice.
2
To the Purchaser
BALZER
INC.
This is the safety alert symbol. It is used to alert the operator to an instruction concerning the personal safety and risk factor of this equipment. Always observe and heed these very important instructions to promote a safe operation with good preventive maintenance habits.
This new Balzer Inc. product is designed and manufactured to give years of very dependable service when used for the purpose for which it is intended, and when properly maintained.
NEVER OPERATE THIS EQUIPMENTAT SPEEDS OVER 20MPH
NEVER OPERATE THIS EQUIPMENT UNTIL USER FULLY UNDERSTANDS THE
COMPLETE CONTENTS OF THIS MANUAL. FOR OWNERS WHO DO NOT OPERATE THIS
EQUIPMENT, IT IS THE OWNER'S RESPONSIBILITY THAT THE USER IS PROPERLY
INSTRUCTED AND IS FULLYAWARE OF THIS MANUAL'S CONTENTS.
This is important in the safe handling of this equipment and promoting an efficient operation. If there are any questions about areas in this manual, it is important to contact your dealer for clarification.
This machine is warranted as stated on the next page. A registration card is to be filled in by your dealer with your name and address, and promptly returned to the factory. The card provides a ready reference to help you in securing warranty and in answering questions that you may have at some later date.
Operating instructions and parts book are shipped with this machine. If parts of this book are missing or become unreadable, contact your dealer for a new set.
The serial number and identification tag is located to the front of the frame. Please refer to these numbers when parts or warranty communication is necessary.
PLEASE FILL IN THE FOLLOWING INFORMATION FOR YOUR RECORDS:
Date of purchase _______________________________________________________________
Owner’s name ________________________________________________________________
Dealer’s name ________________________________________________________________
Model # _____________________________________________________
Serial # Identification # _____________________________________________________
3
Warranty Registration
BALZER
INC.
Important- Read This First
The registration card is to be filled in completely and promptly returned to factory. It provides a ready reference to help you is securing parts and in answering questions that you may have at a later time.
This card does not put you on a mailing list. Nor is the information on the card made available to anyone else.
We urge the return of this card so that you will receive maximum service benefits.
Where a separate instruction manual has been received by the customer, a parts manual was sent with this machine. If you have not received the parts manual, ask your dealer.
Cut Along Dotted Line and Mail to: Balzer, Inc.
County Road 27 East
P.O. Box 458
Mountain Lake, MN 56159
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Warranty Registration Card
This form must be filled out and signed by customer at the time of delivery.
Product ________________________________________________
Model # ________________________________________________
Serial # ________________________________________________
Date of Purchase ___________________________________________
Customer Name ___________________________________________
Address ________________________________________________
City _________________________State___________Zip__________
Dealers Name ___________________________________________
Address ________________________________________________
City _________________________State___________Zip__________
The above unit and Operator’s Manual have been received and I understand and have been thoroughly instructed by my dealer as to Operator’s Manual content, equipment care, adjustments, safe operation & explained and reviewed the warranty policy.
Owner’s Signature ________________________________________
4
5
Warranty
BALZER
INC.
WARRANTY MANUFACTURER
Dealer or Distributor understands and agrees that the Manufacturer extends only the following
Warranty to customers. In the event Dealer or Distributor extends any additional warranty (such as by enlarging the scope or period of warranty or undertaking a warranty of merchantability or fitness for any particular purpose) or any other obligation whatsoever, Dealer or Distributor shall: (1) be solely responsible therefore (2) have no recourse against Manufacturer thereof and (3) defend, indemnify and hold Manufacturer harmless against any claim or cause of action whatsoever arising out of, or occasioned by, Dealer or Distributor’s extension of said additional warranty or obligation.
CERTIFICATE OF GENERAL EQUIPMENT WARRANTY
Balzer Inc. warrants new Products sold by it to be free from defects in material or workmanship for a period of one (1) year after date of delivery to the first user and subject to the following conditions.
Balzer Inc.’s obligation and liability under this Warranty is expressly limited to repairing or replacing at Balzer Inc.’s option, any parts which appear to Balzer Inc. upon inspection to have been defective in material or workmanship. Such parts shall be provided at no cost to user, at the business establishment of the authorized Balzer Inc. dealer or distributor of the Product during regular working hours. This
Warranty shall not apply to component parts or accessories of Products not manufactured by Balzer
Inc. and which carry the warranty of the manufacturer thereof, or to normal maintenance (such as tuneup) or normal maintenance parts (such as oil filters). Replacement or repair parts installed in this
Product covered by this Warranty are warranted only for the remainder of this Warranty as if such parts were original components of said Product.
BALZER INC. MAKES NO OTHER WARRANTY,
EXPRESS OR IMPLIED, AND MAKES NO WARRANTY OF MERCHANTABILITY OR
FITNESS FOR ANY PARTICULAR PURPOSE.
Balzer Inc.’s obligation under this Warranty shall not include any transportation charges, cost of installation, duty taxes or any other charges whatsoever, or any liability for direct, indirect, incidental or consequential damage or delay. If requested by Balzer Inc. products or parts for which a warranty claim is made are to be returned transportation prepaid to Balzer Inc. Any improper use, including operation after discovery of defective or worn parts, operation beyond rated capacity, substitution or parts not approved by Balzer Inc. company or any alteration or repair by others in such manner as in
Balzer Inc. company’s judgment affects the Products materially and adversely, shall void this Warranty.
“NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS
WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH
CHANGE IS MADE IN WRITING AND SIGNED BY AN OFFICER OF BALZER INC. AT
ITS HOME OFFICE.”
LIABILITY FOR DELAYS
No liability shall attach to Manufacturer direct, or indirect, incidental or consequential damages or expenses due to loss, damage, detention of delay in delivery of Products resulting from acts or delays beyond its control.
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Index
BALZER
INC.
Table of Contents
To the Purchaser........................................................................... Page 3
Warranty....................................................................................... Page 6
Table of Contents......................................................................... Page 7
Safety........................................................................................... Page 8
Operation.....................................................................................
Page 28
Lubrication and Maintenance......................................................
Page 55
Troubleshooting...........................................................................
Page 74
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Safety
BALZER
INC.
8
Safety
BALZER
INC.
The following Safety Alert Symbols mean
INVOLVED!
ATTENTION! BECOME ALERT! YOUR SAFETY IS
They stress an attitude of “Heads Up for Safety” and can be found throughout this
Operation Manual and on the machine itself.
BEFORE YOU ATTEMPT TO OPERATE THIS EQUIPMENT, READ AND STUDY THE
FOLLOWING SAFETY INFORMATION. IN ADDITION, MAKE SURE THAT EVERY
INDIVIDUAL WHO OPERATES OR WORKS WITH THIS EQUIPMENT, WHETHER
FAMILY MEMBER OR EMPLOYEE, IS FAMILIAR WITH THESE SAFETY
PRECAUTIONS.
Our Company ALWAYS takes operator safety into consideration when designing its machinery, guards, and exposed moving parts for operator protection. However, some areas can NOT be guarded or shielded in order to assure proper operation. In addition to this Operation Manual; decals on the machine warn of further danger and should be read and observed closely.
“DANGER” indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
“WARNING” indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.
“CAUTION” indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
READ and follow the instructions on all decals.
REMEMBER!
It is the owner's responsibility for communicating information on the safe use and proper maintenance of this machine! This includes providing understandable interpretation of these instructions for operators who are not fluent in reading English.
9
Safety
BALZER
INC.
MANDATORY SAFETY SHUTDOWN PROCEDURE
BEFORE cleaning, adjusting, lubricating or servicing the unit:
1. Remove the ignition key from the power unit engine.
2.
Make sure that all movement of the unit has ceased. ONLY when you have taken these precautions can you be sure it is safe to proceed. Failure to follow the above procedure, could lead to death or serious bodily injury.
3. Attach jack to unit and raise up to transfer weight to the jack.
4. Keep hitch pin attached to help prevent unit from accidentally moving.
5. Disconnect the PTO.
ADDITIONAL SAFETY REMINDERS
USER/OPERATOR SAFETY PRACTICES intended to promote SAFE OPERATION are included in this Operation Manual and are of the unit.
These guidelines do not preclude the use of good judgment, care, and common sense as may be indicated by the particular job site work conditions.
It is essential that operators be physically and mentally free of mind altering drugs and chemicals and thoroughly trained in the safe operation of the unit. Such training should be presented completely to all new operators and not condensed for those claiming previous experience.
Some photographs used in this manual may show Doors, Guards, and Shields open or removed for illustration purposes ONLY.
BE SURE that all Doors, Guards, and Shields are in their proper operating positions BEFORE operating the unit.
NEVER operate this unit with any guards or shields not in place. Replace any missing or damaged ones.
Keep hands and feet away from all moving parts.
The operator MUST know the capabilities and work applications for the machine, and operate it at speeds slow enough to insure complete control at all times. When working on uneven ground or near the edge of roadbeds, there is no substitute for good judgment and only operators with sufficient experience should attempt such work.
NEVER assume that everybody is as safety conscious as you are.
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Safety
BALZER
INC.
PERSONAL SAFETY
-Do not allow minors and any unqualified trained personnel to operate or be near the unit unless properly supervised!
-Do not allow anyone to ride on the unit at anytime!
-Never leave the unit running unattended!
-Always wear appropriate personal safety gear as called for by the job or working conditions!
-Never wear loose clothing while working around moving parts.
-Always be aware of pinch point areas on the unit!
-Keep hands, feet, hair and clothing away from moving parts.
-Stop and disengage PTO and shut off tractor before doing any adjusting or servicing to unit.
Never step on or over PTO drive-line at any time.
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Safety
BALZER
INC.
PER OPERATION SAFETY
-Before each tow: Check that the tail lights, brake lights and turn signals work correctly.
-Improper electrical connection between the tow vehicle and the trailer will result in inoperable lights and electric brakes, and can lead to collision.
-Do not operate on public roads after dark without warning lights.
-Be sure the rear of the unit has a clean “slow moving vehicle” emblem properly displayed. If towing at less than 20 mph on any public roadway at night, proper warning and running lights are necessary as required by state law!
-DO NOT pull the unit without having safety chains (not supplied) securing the unit to the tractor.
-Refer to local transportation laws for regulation on safety chain use. Maximum speed is 20 mph.
-Size of tractor must be sufficient to maintain vehicle stability when fully loaded.
-Always use a hitch pin that has a safety clip pin!
-If unit is equipped with the braking system, check oil level and braking capacity with a full load on unit before operating the unit.
-Check wheel bolts daily and tighten them as required.
-Keep hands, feet, hair and clothing away from moving parts.
-Insure all guards are in place before using.
-Replace any parts which show signs of excessive wear, cracking, or likelihood of failure, with original equipment service parts.
-Be familiar with the levers controlling all hydraulically controlled components.
-Before loading , make sure that the unit does not have any foreign object or material in it that can cause equipment damage or personal injury.
-Never enter the unit unless it is absolutely necessary. If a unit must be entered, take proper safety precautions. This includes someone at the site, outside the unit and a proper life support system.
Contact your Balzer dealer for more information before you enter a unit.
-Check that PTO slides freely, is not damaged and is secured properly to tractor and unit. Make sure that there is approximately 1/3 over-lap of engagement. (Refer to Draw-Bar Adjustment)
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Safety
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INC.
OPERATION SAFETY
-Be alert and avoid loose, soft or icy surface conditions that could cause tipping or loss of control.
-When possible, travel by driving up or down the slope. Avoid traveling along side hills.
-Always check the job site for hazardous terrain, obstructions or bystanders.
-Slow down prior to going down any steep grade.
-Never take tractor out of gear when going downhill.
-Do not exceed the maximum weight carrying capacity of the equipment or the tractor manufacturer’s maximum towing capacity; which ever is lower.
-Never use a tractor that is not recommended for the type of unit you are using. If you have any questions contact your Balzer Dealer.
-When agitating a pit, always be sure there is adequate ventilation in any confined area. (If Applicable)
-Keep hands, feet, hair and clothing away from moving parts.
-Do not stand in front, behind, or along side of the machine when machine is running.
-When parking unit, block wheels securely before unhitching from tractor.
TOWING SAFETY
-THE MAX SPEED OF THE TOWING TRACTOR IS 20 MPH.
-Observe recommended maximum road speeds, or local speed limits which ever may be lower.
-Always move unit with a farm tractor only!
-ALWAYS ENGAGE power-steering before turning with loaded unit. (Lever In Float Position)
-DO NOT DISENGAGE power-steering before turning process is over. (Lever In Float Position)
-Stopping distance increases with speed and weight of towed loads and on slopes. Towed loads with or without brakes that are too heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
-Tractor must be heavy and powerful enough with adequate braking power for the towed load. Use additional caution when towing loads under adverse surface condition, when turning, and on inclines.
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Safety
BALZER
INC.
HYDRAULIC SYSTEM SAFETY
-Do not smoke while working on hydraulic systems!
-Never use your hand to search for hydraulic fluid leaks; escaping fluid under pressure can be invisible and can penetrate the skin and cause a serious injury! If any fluid is injected into your skin, see a doctor at once!
Injected fluid must be surgically removed by a doctor familiar with this type of injury or gangrene may result!
-Do not attempt to loosen or disconnect any hydraulic lines, hoses or fittings without first relieving hydraulic circuit pressure. Also, be careful not to touch any hydraulic components that have been in recent operation because they can be extremely hot!
14
Safety
SAFETY SIGNS ARE IMPORTANT
Safety signs or decals provide very important information and instructions designed to alert you to dangers and hazards that can be present during operation of this equipment. However, safety sign instructions must be read, understood and followed to be effective.
REPLACEMENT OF SAFETY SIGNS
Safety signs or decals must be kept clean and readable. If they become unreadable for any reason, they must be replaced with an identical replacement decal. Safety decals must also be replaced if parts are repaired or replaced with new parts that do not already include the necessary safety decals.
APPLICATION OF SAFETY DECALS
Surface preparation is very important for safety decals to properly adhere. Grease, oil and dirt must be removed and the surface must be smooth and dry.
Most decals have a split backing which is meant to be removed from the split outward. To apply the decals follow these procedures:
1. Position the decal in the proper location and hold firmly over the largest portion of backing.
2. Use one hand to hold the decal in position, with the other hand carefully roll the loose end over and peel the backing outward. When the backing is removed as described and shown (Fig. 1), with even and gradual pulling, the decal will roll onto the surface smooth and wrinkle free.
3. With the smallest portion of the decal attached, the same procedure can be applied to the other half.
BALZER
INC.
4. When the decal has been attached in place, use a cloth or soft paper towel to burnish the decal onto the cleaned surface. Work gently from the middle outwards to avoid creating any wrinkles.
Fig. 1
REPLACEMENT DECALS
Order replacement decals by part number through your nearest dealer. Part numbers are printed on each decal.
15
Safety
BALZER
INC.
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Safety
BALZER
INC.
17
#37601
Safety
#27787
#90243
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INC.
18
#21730
Safety
#90295
BALZER
INC.
#94698
#27787
19
#94699
Safety
#90289
#90175
20
BALZER
INC.
#90241
#21730
Safety
BALZER
INC.
Safety Decals
Serial Number /
Reference Number
#12484
#82904 #90178 #90177
#90173 #90179 #90172
#90244 #90242 #90174
#94698
#94699
#90176
#85026
#90323
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Safety
BALZER
INC.
#90178
#90179
22
#90177
Safety
BALZER
INC.
#90244
23
#90176
Safety
BALZER
INC.
#90172 #90174
#90242
#90173
Torque lug nuts to 420 ft/lbs.
Tighten lug nuts before each day’s use for the first 5 days.
24
Safety
#85026
25
#90323
#82904
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INC.
Safety
BALZER
INC.
#12484
#94698
26
#94699
Safety
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INC.
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Operation
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Operation
Tractor Requirements:
Tractor Hp Min. = 220 Hp Four Wheel Drive
Tractor Hp Max. = N/A
Tractor Hp PTO Min. = 200Hp
Tractor Hp PTO Max. =N/A
Tractor PTO RPM = 1000 RPM
Draw Bar Load Min. = 10,000 Lbs (CAT-3)
Draw Bar Clevis = 1 3/4” Pin
PTO/Draw Bar Clevis Pin = 20”
Draw Bar / Ground Height = 18” - 22”
Tractor Hydraulic Flow = 1-5 GPM Max.
Tractor Hydraulic PSI = 2000 PSI Max.
Hydraulic Outlets = 3Min. - 5 Max.
Hydraulic Zero Pressure Return Outlet = Up to 1
7-Flat Pin Electric Tractor Connection
Rear Hitch Category = N/A
BALZER
INC.
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Operation
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INC.
PRE OPERATION CHECK
-Make sure safety shields are in place.
-Make sure there is no frozen material to obstruct the grain doors or augers.
-Make sure tractor draw bar matches standards shown in draw bar adjustment diagram.
(CAT-3)
Tractor Tire
HOSE COLOR MARKINGS
RED -Brake cylinders
YELLOW
BLUE
- Steering Lock-Out
- Grain Doors
BLUE/RED
ORANGE
- Swivel Auger Control
- Auger Folding
NO COLOR - Clutch
1000 RPM 1 3/4 - 20 (20”)
PTO
10”
DRAW-BAR
18” to 22”
GROUND
Required Draw-Bar Adjustment
Improper PTO Length May Damage The Unit.
ATTACHING TO TRACTOR
-Attach tractor draw bar to grain cart hitch with properly sized hitch pin that has a retainer device.
-Attach safety chain to tractor.
-Crank trailer jack to slowly place pressure on draw bar. Move jack to storage location and secure.
-Check that the tractor’s PTO has proper size splines.
-Check that PTO slides freely and is not damaged.
-Attach PTO shaft to tractor securely as required by its locking mechanism. PTO should have approximately
1/3 over-lap.
-Attach hydraulic lines making sure the connectors are clean and in good repair. See hose color code list above.
To prevent premature drive line failure, tractor turning should be limited to approximately 10 degrees when drive line is rotating.
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Operation
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INC.
INITIAL START-UP
Never operate this machine if shields are missing or if persons are in or on this machine.
-Do not leave tractor seat.
-Keep everyone away while operating this machine.
-Operate all hydraulic controls to become familiar with the function of each tractor lever and to visually see that the unit is responding correctly.
Engage PTO control.
SLOWLY with tractor throttle at slow idle. Use maximum modulation on tractor PTO
Watch and listen to confirm that the Grain Cart is operating properly. Run at fast idle for 5 minutes disengage PTO and shut off tractor engine and remove keys from ignition. Make all adjustments before any further operating is attempted.
NOTE
Make mental and/or physical notes concerning which way to move the lever to get the desired result.
IN FIELD PROCEDURE
Always close grain doors before disengaging PTO.
Always engage PTO before opening grain doors.
-Be sure grain doors are closed before loading.
Always engage steering lock-out cylinders before attempting to back up this Grain Cart.
-Always load Grain Cart evenly front to back to avoid excessive tongue weight.
Torque lug nuts to 420 ft/lbs.
Tighten lug nuts before each day’s use for the first 5 days.
31
Operation
Tandem Frame
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Operation
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STEERING SYSTEM
The steering cylinders have two internal functions.
First, moving the tractor hydraulic level to the “Float Position” allows the unit to steer. This is accomplished by hydraulic hoses connected to each cylinder. When the unit is turning, oil is forced out of one cylinder and into the other cylinder. This requires that there is no air in the hydraulic hoses or cylinders to function correctly.
The second function is used for backing up. Move tractor hydraulic lever to engage the cylinder.
This will force the cylinder to align the steering to the “Center” or straight position.
If oil is lost or air enters into the system, it must be bled. See “Bleeding Instructions for Tandem
Auto Steering” or “ Bleeding Instructions for Bleeding Tridem Auto Steering” to correct the issue.
33
STEERING
FUNCTION
LOCK-OUT FOR
BACKING
Operation
BALZER
INC.
BLEEDING INSTRUCTIONS FOR TANDEM AUTO STEERING
Do not remove hydraulic fitting from the (“C”port) until all pressure has been relieved from the hydraulic line from the tractor (YELLOW marked hose).
Balzer recommends the following bleeding procedure: (see illustration “Tandem Auto Steering
Schematic”)
1. Attach jumper hose #72182 to (“C” port) and (“B” port) .
2. Pressurize hydraulic line from tractor (YELLOW marked hose) .
3. Open ball valve to (“B” port) .
4. Open the (“D” port) bleeder screw.
bleeder screw on each cylinder one at a time until no air bubbles come out. Then close
5. Open the (“E” port) bleeder screw.
bleeder screw on each cylinder one at a time until no air bubbles come out. Then close
(Cylinder will stroke out)
6. Close ball valve to (“B” port).
7. Move jumper hose #72182 from (“B” port) to (“A” port).
8. Open ball valve to (“A” port).
9. Open the (“E” port) bleeder screw.
bleeder screw on each cylinder one at a time until no air bubbles come out. Then close
10. Open the (“D” port) close bleeder screw.
bleeder screw on each cylinder one at a time until no air bubbles come out. Then
(Cylinder will stroke in)
11. Close ball valve (“A” port).
12. Move jumper hose #72182 from (“A” port) to (“B” port) .
13. Open ball valve to (“B” port).
14. Open the (“D” port) close bleeder screw.
bleeder screw on each cylinder one at a time until no air bubbles come out. Then
15. Close ball valve to (“B” port).
16.
Relieve all pressure from the hydraulic line from the tractor (YELLOW marked hose).
17. Remove jumper hose #72182 from (“C” port) and (“B” port).
Air bleeding is complete.
34
Operation
Tandem Auto Steering Schematic
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INC.
35
Operation
Tridem Frame
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INC.
36
Operation
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TRIDEM
Common Information
This system consists of three axles which are suspended from the unit frame by hydraulic cylinders.
Each axle uses two hydraulic cylinders, one located at each outer end of the axle. These hydraulic cylinders transmit the tank load to the axles. The axles are attached to the unit frame by four parallel links, two at each outer end of each axle. Each axle is also attached to the unit frame by one sway bar that attaches crossway and controls the side to side movement. The parallel links and the sway bar only stabilize the axle, they do not carry any weight.
Suspension Hydraulics
Each side of the unit uses three hydraulic cylinders. On each side of the unit, the three hydraulic cylinders are connected together by hydraulic hose. Hydraulic oil can only move between the hydraulic cylinders of one side, the right side of the unit is independent of the left side of the unit.
This system allows the hydraulic oil to move from one suspension cylinder to the other two suspension evenly, in order not to overload any of the axles. This would occur as the tire on that axle was lifted or lowered by a bump or hole in its path.
Suspension Limits
Care must be taken to travel where the suspension will not be pushed beyond its limits. The suspension cylinders will allow a single tire to travel over a 10” tall bump and through a 10” deep hole. If these limits are exceeded, damage to the suspension will occur. This is very important not only to prevent damage, but to promote safe operation.
Suspension Height Adjustment
The front cylinder on each side of the unit has a ball valve and auxiliary hydraulic hose. The ball valves lock the hydraulic oil within the three cylinders on each side during normal operation. The suspension cylinder at the second axle must be extended 6”-7” . Adjust the suspension cylinder only when the unit is empty or not loaded. Connect the auxiliary hydraulic hose to a hydraulic source that can provide a minimum of 2500 PSI . After the connection has been made the ball valve can be opened and oil added to extend the suspension cylinder to the 6” to 7” measurement . Close the ball valve and disconnect from the hydraulic source. This procedure is the same for both sides of the unit.
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Operation
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INC.
BLEEDING INSTRUCTIONS FOR TRIDEM AUTO STEERING
1. Attach jumper hose #72182 to (“C” port) and (“B” port) on the rear axle hydraulic block.
2. Pressurize hydraulic line from tractor (YELLOW marked hose).
3. Open ball valve to (“B” port).
4. Open the (“F” and “J” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. Then close bleeder screw.
5. Open the (“G” and “K” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. Then close bleeder screw.
( Cylinder will stroke out )
6. Close ball valve to (“B” port).
7. Relieve all pressure from the hydraulic line from the tractor (YELLOW marked hose).
8. Attach jumper hose #72182 to (“C” port) and (“B” port) on the front axle hydraulic block.
9. Pressurize hydraulic line from tractor (YELLOW marked hose).
10. Open ball valve to (“B” port).
11. Open the (“I” and “D” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. Then close bleeder screw.
(Cylinder will stroke out)
12. Open the (“H” and “E” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. Then close bleeder screw.
13. Close ball valve to (“B” port).
14. Move jumper hose #72182 from (“ B” port ) to (“A” port) on the front axle hydraulic block.
15. Open ball valve to (“A” port).
16. Open the (“H” and “K” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. Then close bleeder screw.
17. Open the (“I” and “J” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. The cylinder rod will retract in halfway. Then close bleeder screw.
18. Close ball valve to (“A” port).
Instructions Continued on Next Page
38
Operation
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BLEEDING INSTRUCTIONS FOR TRIDEM AUTO STEERING
Continued from Previous Page
19. Relieve all pressure from the hydraulic line from the tractor (YELLOW marked hose).
20. Attach jumper hose #72182 to (“C” port) and (“A” port) on the rear axle hydraulic block.
21. Pressurize hydraulic line from tractor (YELLOW marked hose).
22. Open ball valve to (“A” port).
23. Open the (“E” and “G” ports) out. Then close bleeder screw.
bleeder screw on the cylinders one at a time until no air bubbles come
24. Open the (“F” and “D” ports) bleeder screw on the cylinders one at a time until no air bubbles come out. The cylinder rod will retract in halfway. Then close bleeder screw.
25. Close ball valve to (“A” port).
26. Move jumper hose #72182 from (“ A” port ) to (“B” port) on the rear axle hydraulic block.
27. Open ball valve to (“B” port).
28. Open the (“F” and “J” ports) out. Then close bleeder screw.
bleeder screw on the cylinders one at a time until no air bubbles come
29. Close ball valve to (“B”port).
30.
Relieve all pressure from the hydraulic line from the tractor (YELLOW marked hose).
31. Attach jumper hose #72182 to (“C” port) and (“B” port) on the front axle hydraulic block.
32. Pressurize hydraulic line from tractor (YELLOW marked hose).
33. Open ball valve to (“ B” port ).
34. Open the (“I” and “D” ports) out. Then close bleeder screw.
bleeder screw on the cylinders one at a time until no air bubbles come
35. Close ball valve to (“B” port).
36.
Relieve all pressure from the hydraulic line from the tractor (YELLOW marked hose).
37. Remove jumper hose #72182 from (“C” port) and (“B” port).
Air bleeding is complete.
39
Operation
Tridem Auto Steering Schematic
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INC.
Center Axle Not Shown
40
Operation
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INC.
BRAKING SYSTEM
Pressure Releasing Spring
Some tractors hydraulic systems keep a small amount of pressure in the hydraulic lines even when the control lever is set to “float” position. A pressure releasing spring is used to counteract the hydraulic pressure coming from the tractor.
Brake Operation
Tractors with “closed center or open center” hydraulic circuit
1. To apply the brakes, the lever must be pulled fully backward.
2. To release the brakes, the lever must be pushed fully forward to the “float position”.
Inspection Of Braking Fluid Level
If the spring is compressed down to 8” or less when braking, add hydraulic fluid as per “Fill Instructions for Master Cylinder” .
When the master is fully extended, the pressure release spring measures roughly 16” long.
Fill Instructions for Master Cylinder
The master cylinder of the braking system is designed to create a vacuum in the hydraulic lines leading to the calipers. When the brakes are fully released, the vacuum created pulls the piston of the calipers to fully retract, which disengages the brakes on the unit. To do so, the master cylinder must never be full of hydraulic fluid when braking.
1. Attach jumper hose #72182 to (“A” port) and (“B” port).
2. Connect the hydraulic hoses to the tractor ( RED marked hoses).
3. Open ball valve to (“A” port).
4. Apply and hold pressure to braking system from tractor hydraulics.
5. Relieve all pressure from the hydraulic lines from the tractor for the braking system (RED marked hoses).
6. Close Ball Valve to (”A” port).
7. Remove jumper hose #72182 from (“A” port) and (“B” port).
8. Apply and hold pressure to braking system.
9. Open bleeder screw on any brake caliper.
(This will allow the master cylinder spring to compress down to 14” long.
10. When the master cylinder has compressed down to 14” long, tighten bleeder screw.
When adding braking fluid to the master cylinder for the last time, the pressure releasing spring must be held compressed at 14” long.
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Operation
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BRAKING SYSTEM
How To Bleed The Wheel Brakes
1. Attach jumper hose #72182 to (“A” port) and (“B” port).
2. Connect the hydraulic hoses to the tractor ( RED marked hoses).
3. Apply and hold pressure to braking system from tractor hydraulics.
4. Open ball valve to (“A” port).
5. Loosen bleeder screw on brake caliper of closest wheel to tractor first, until no air bubbles come out.
6. Repeat procedure until all brakes are bled.
7. Relieve all pressure from the hydraulic lines from the tractor for the braking system (RED marked hoses).
8. Close Ball Valve to (”A” port).
9. Remove jumper hose #72182 from (“A” port) and (“B” port).
10. Apply and hold pressure to braking system.
11. Open bleeder screw on any brake caliper.
(This will allow the master cylinder spring to compress down to 14” long.)
12. When the master cylinder has compressed down to 14” long, tighten bleeder screw.
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Operation
Braking System Schematic
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Operation
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PTO/JACK
PTO
The PTO has 1 3/4—20 tractor ends and 1 3/4—20 implement ends. The implement end provides a friction clutch or shear bolt that protects the gear box and drive-line from overload. The PTO must be engaged slowly, use max modulation on tractor.
Do not slam engage!
Shear Bolt
Never operate without PTO Guards!
Jack Storage
The jack storage location is pictured below. This location keeps it out of the way of the tires and removes the possibility of dragging.
Jack Storage
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Operation
CLEAN-OUT DOORS
These doors are available for clean-out when needed.
Front Clean-Out Door
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Bottom Clean-Out Door
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Operation
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GRAIN DOORS HYDRAULIC CONTROL
These doors are the primary means of starting, stopping and regulating grain flow to the horizontal auger. For most common grains, the doors do not need to be completely open for full capacity discharge.
Keep all shields in place at all times!
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Operation
VERTICAL AUGER
BALZER
INC.
Never transport with vertical auger in unloading position. Doing so may cause structural damage to the vertical auger and grain cart.
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Operation
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INSTRUCTIONS FOR UNLOADING GRAIN CART ON
A NON-SWIVEL UPPER VERTICAL AUGER
NOTE
V
isually become aware of which hydraulic levers control each of the functions on the grain cart.
Never transport with vertical auger in unloading position. Doing so may cause structural damage to the vertical auger and grain cart.
1. Engage tractor hydraulic lever to un-fold upper auger until upper auger locks into place.
(ORANGE marked hose)
2. Start PTO slowly and use maximum modulation on tractor control.
3. Allow PTO to get up to speed.
4. Engage tractor hydraulic lever that controls the clutch.
5.
Slowly e ngage tractor hydraulic lever that opens grain doors.
(BLUE marked hose)
6. To control the amount of grain coming out of the auger, engage tractor hydraulic lever that controls the doors opening and closing motion.
7. When unloading is complete, engage tractor hydraulic lever that closes grain doors.
(BLUE marked hose)
8. Disengage tractor hydraulic lever that controls the clutch.
9. Allow PTO to run for 3 to 5 seconds to clean out the vertical auger.
10. Disengage PTO.
Do not disengage PTO before clutch has been shut off. This may plug auger with too much grain and you will not be able to start back up!
11. Engage tractor hydraulic lever to fold upper auger down into saddle.
(ORANGE marked hose)
12. Reload grain cart.
Failure to relieve pressure on horizontal auger clutch prior to shutting down the tractor can cause a failure of the swivel fitting. Trapped oil in the clutch circuit can expand due to warm temperatures, causing the swivel fitting to fail.
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Operation
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INSTRUCTIONS FOR UNLOADING GRAIN CART ON A
SWIVEL UPPER VERTICAL AUGER
NOTE
Visually become aware of which hydraulic levers and joystick controls run each of the functions on the grain cart.
Never transport with vertical auger in unloading position.
Doing so may cause structural damage to the vertical auger and grain cart.
1 Engage tractor hydraulic lever to pressurize control valve body.
hoses)
2. Check if RED light on joystick is illuminated.
(BLUE and RED marked
NOTE
The RED light comes on only when it is safe to fold the upper auger up or down.
The upper auger will not move until RED light on joystick is illuminated.
3. If RED light is not illuminated, rotate swivel head forward or backward till RED light comes on.
4. Engage tractor hydraulic lever to un-fold upper auger until upper auger locks in place.
(ORANGE marked hose)
5. Start PTO slowly and use maximum modulation on tractor control.
6. Let PTO get up to speed.
7. Press the trigger on the joystick that controls the clutch. Horizontal auger will engage.
(GREEN light on the joystick will be illuminated)
8. Press the button on the top of the joystick that opens the grain doors.
(Open slowly)
9. Press the buttons on the top of the joystick that open and close the grain doors t o control the amount of grain coming out.
10. When done unloading, press the button on the top of the joystick that closes the grain doors.
11. Press the trigger on the joystick that controls the clutch. Horizontal auger will disengage.
(GREEN light on the joystick will go off)
12. Allow PTO to run for 3 to 5 seconds to clean out the vertical auger.
13. Disengage PTO.
Do not disengage PTO before clutch has been shut off. This could plug the auger with too much grain and you may not be able to restart auger.
14. Rotate swivel auger head till RED light is illuminated .
15. Engage tractor hydraulic lever to fold upper auger down into saddle.
16. Reload grain cart.
(ORANGE marked hose)
Failure to relieve pressure on horizontal auger clutch prior to shutting down the tractor can cause a failure of the swivel fitting. Trapped oil in the clutch circuit can expand due to warm temperatures, causing the swivel fitting to fail.
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Operation
Model 640M Calibration
BALZER
INC.
Included are the configuration codes for the Model 640M indicator for either six or eight weigh bar systems.
System Configuration Units of Measure Configuration Code # Custom Code
6 weigh bar lb 98390 57640
6 weigh bar kg 98394 26140
8 weigh bar
8 weigh bar lb kg
98390
98394
74270
33690
Follow instructions below:
Model 640M Numeric Entry Procedure
Use the following procedure to enter numbers:
RM Key
M+ Key
Press to increment value
Press to decrement numeric value
HOLD/MENU Press to move cursor one position to the right for numeric entry
Reference this section anytime it refers to Numeric Entry Procedure
EXAMPLE: How to Enter 640…
See steps A-E on how to enter 640
A.
B.
C.
D.
E.
Press on the RM key 7 times…
Press the HOLD/MENU key once…
Press the RM key 5 times…
Press the HOLD/MENU key once…
Press on the RM key once…
6 is displayed
6_ is displayed
64 is displayed
64_ is displayed
640 is displayed
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Operation
Model 640M Calibration
BALZER
INC.
Calibration Instructions for Model 640M Indicator (lb, 6 weigh bar)
7.
8.
5.
6.
9.
10.
2.
3.
The following calibration instructions are for setting up an Avery Weigh-Tronix Model 640M for weighing in Lb and a six weigh bar Balzer Grain Cart. If this procedure doesn't get results within 1% then field calibration must be performed.
1.
From the Gross Mode, press and hold the HOLD/MENU
Key for three beeps, then release… SET.PAS is displayed
640 is displayed Use the Numeric Entry Procedure and enter in 640
Press the PRINT/SELECT key… 640 is displayed with all display annunicators lit
4.
Press the PRINT/SELECT key… CONFIG is displayed
Current Configuration # is shown Press the PRINT/SELECT key…
Use the Numeric Entry Procedure to enter the following
Configuration Code: 098390
Press the PRINT/SELECT key…
Press the MENU key once…
Press the PRINT/SELECT key…
098390 is shown
CONFIG is shown
CUSTOM is shown
Current Custom # is shown
11.
12.
Use the Numeric Entry Procedure to enter the following custom code number: 057640
Press the PRINT/SELECT key…
Press the G/N key twice, busy is shown
057640 is shown
CUSTOM is shown returns to Gross weighing mode
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Operation
Model 640M Calibration
BALZER
INC.
Calibration Instructions for Model 640M Indicator (kg, 6 weigh bar)
7.
8.
5.
6.
9.
10.
2.
3.
The following calibration instructions are for setting up an Avery Weigh-Tronix Model 640M for weighing in Kg and a six weigh bar Balzer Grain Cart. If this procedure doesn't get results within 1% then field calibration must be performed.
1.
From the Gross Mode, press and hold the HOLD/MENU
Key for three beeps, then release… SET.PAS is displayed
640 is displayed Use the Numeric Entry Procedure and enter in 640
Press the PRINT/SELECT key… 640 is displayed with all display annunicators lit
4.
Press the PRINT/SELECT key… CONFIG is displayed
Current Configuration # is shown Press the PRINT/SELECT key…
Use the Numeric Entry Procedure to enter the following
Configuration Code: 098394
Press the PRINT/SELECT key…
Press the MENU key once…
Press the PRINT/SELECT key…
098394 is shown
CONFIG is shown
CUSTOM is shown
Current Custom # is shown
11.
12.
Use the Numeric Entry Procedure to enter the following custom code number: 026140
Press the PRINT/SELECT key…
Press the G/N key twice, busy is shown
026140 is shown
CUSTOM is shown returns to Gross weighing mode
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Operation
Model 640M Calibration
BALZER
INC.
Calibration Instructions for Model 640M Indicator (lb, 8 weigh bar)
7.
8.
5.
6.
9.
10.
2.
3.
The following calibration instructions are for setting up an Avery Weigh-Tronix Model 640M for weighing in Lb and an eight weigh bar Balzer Grain Cart. If this procedure doesn't get results within 1% then field calibration must be performed.
1.
From the Gross Mode, press and hold the HOLD/MENU
Key for three beeps, then release… SET.PAS is displayed
640 is displayed Use the Numeric Entry Procedure and enter in 640
Press the PRINT/SELECT key… 640 is displayed with all display annunicators lit
4.
Press the PRINT/SELECT key… CONFIG is displayed
Current Configuration # is shown Press the PRINT/SELECT key…
Use the Numeric Entry Procedure to enter the following
Configuration Code: 098390
Press the PRINT/SELECT key…
Press the MENU key once…
Press the PRINT/SELECT key…
098390 is shown
CONFIG is shown
CUSTOM is shown
Current Custom # is shown
11.
12.
Use the Numeric Entry Procedure to enter the following custom code number: 074270
Press the PRINT/SELECT key…
Press the G/N key twice, busy is shown
074270 is shown
CUSTOM is shown returns to Gross weighing mode
53
Operation
Model 640M Calibration
BALZER
INC.
Calibration Instructions for Model 640M Indicator (kg, 8 weigh bar)
7.
8.
5.
6.
9.
10.
2.
3.
The following calibration instructions are for setting up an Avery Weigh-Tronix Model 640M for weighing in Kg and an eight weigh bar Balzer Grain Cart. If this procedure doesn't get results within 1% then field calibration must be performed.
1.
From the Gross Mode, press and hold the HOLD/MENU
Key for three beeps, then release… SET.PAS is displayed
640 is displayed Use the Numeric Entry Procedure and enter in 640
Press the PRINT/SELECT key… 640 is displayed with all display annunicators lit
4.
Press the PRINT/SELECT key… CONFIG is displayed
Current Configuration # is shown Press the PRINT/SELECT key…
Use the Numeric Entry Procedure to enter the following
Configuration Code: 098394
Press the PRINT/SELECT key…
Press the MENU key once…
Press the PRINT/SELECT key…
098394 is shown
CONFIG is shown
CUSTOM is shown
Current Custom # is shown
11.
12.
Use the Numeric Entry Procedure to enter the following custom code number: 033690
Press the PRINT/SELECT key…
Press the G/N key twice, busy is shown
033690 is shown
CUSTOM is shown returns to Gross weighing mode
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Lubrication & Maintenance
BALZER
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Lubrication & Maintenance
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Lubrication & Maintenance
PTO Lubrication Specification
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2
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Lubrication & Maintenance
PTO Maintenance
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Lubrication & Maintenance
PTO Maintenance
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Lubrication & Maintenance
PTO Maintenance
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Lubrication & Maintenance
PTO Maintenance
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Lubrication & Maintenance
PTO Maintenance
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Lubrication & Maintenance
PTO Maintenance
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Lubrication & Maintenance
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Before doing any maintenance to the hydraulic system, turn the tractor engine off and relieve all pressure from the hydraulic systems.
DAILY MAINTENANCE & INSPECTIONS BEFORE USE
1. Check air pressure in tires. ( as per recommended tire pressure )
2. Torque wheel nuts on all tires.
( as per recommended torque specifications )
3. Inspect all suspension parts for damage. ( repair or replace as needed )
4. Check all oil chambers for proper oil level.
5. Inspect all moving components for damage. ( repair or replace as needed )
6. Check that brakes are working correctly.
( as per recommended oil specifications )
7. Check for any hydraulic oil or any oil that may be leaking out. ( repair or replace as needed )
8. During cold weather conditions check that there is no ice build up on any moving parts.
(could prevent components from moving)
DAILY GREASING (AS PER LUBRICATION INSTRUCTIONS)
1. PTO, joints and telescoping shafts.
2. Swivel tow bar hitch.
3. All cylinders pivot bushings.
4. All moving parts that can be greased.
5. Steering system kingpins and axle tube bushings.
EVERY 40 HOURS OF OPERATION
1. Check all oil chambers for proper oil level.
2. Grease hubs of wheel bearings.
3. Torque wheel nuts on all tires. ( as per recommended torque specifications )
4. Apply never seize to shaft on the upper vertical auger.
EVERY END OF SEASON OF OPERATION
1. Change oils in all oil chambers with recommended oil.
2. Grease steering system kingpins and axle tube bushings with extra amount of grease while turning axle in both directions in order to push out all the old grease.
3. Remove brass breather vent from bottom of steering cylinder and clean with solvent and compressed air. DO NOT USE WIRE BRUSH, VENT WILL BE DAMAGED.
NOTE : Refer to “HYD STEERING TANDEM” in Parts Section for location.
4. Cycle and apply never seize to shaft that goes through pillow block bearing on top of Upper
Vertical Auger.
5.
Empty unit completely.
6. Clean exterior and interior of unit thoroughly with a high pressure washer.
7. Drain unit completely. Open all drain plugs and or doors.
8. Wipe a thick coat of grease on all cylinder rods before storing unit.
9. Proceed to a complete lubrication of the unit.
10. Store inside out of the weather.
Torque lug nuts to 420 ft/lbs.
Tighten lug nuts before each day’s use for the first 5 days.
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Lubrication & Maintenance
STEERING LUBRICATION
There are four (4) grease fittings located on the center pivot tube; two (2) on the top and two (2) on the bottom of the round center pivot tube of each Tandem arm.
There are four (4) grease fittings located on the kingpins . Two (2) on the top and two (2) on the bottom.
To grease the hinge kingpins, it is best to have the wheels steering straight one time, to the left the next time and finally to the right. This process insures that grease is getting to all areas of the kingpin.
Grease each location until new grease can be seen being pushed out.
The king pin requires grease every 4 hours the unit is in operation.
Proper steering is dependant upon adequate greasing.
When conditions are dry and dusty, the tandem arms and kingpins will require grease more often.
The tandem axle pivot tube requires grease every 8 hours the unit is in operation.
BALZER
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Grease Fittings
Grease Fittings
NOTE
Grease thoroughly before pressure washing near kingpins.
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Lubrication & Maintenance
Steering Lubrication Tridem
There are four (4) grease fittings located on the kingpins. Two (2) on the top and two (2) on the bottom.
To grease the hinge kingpins, it is best to have the wheels steering straight one time, to the left the next time and finally to the right. This process insures that grease is getting to all areas of the kingpin.
Grease each location until new grease can be seen being pushed out.
The king pin requires grease every 4 hours the unit is in operation.
Proper steering is dependant upon adequate greasing.
When conditions are dry and dusty, the kingpins will require grease more often.
NOTE
Grease thoroughly before pressure washing near kingpins.
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Lubrication & Maintenance
Hub:
Check and pack wheel hub bearings seasonally.
Grease every 40 hours of operation.
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Hitch:
A grease fitting is located on top of the hitch. This should be greased every day under normal conditions.
Grease Fitting
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Lubrication & Maintenance
BALZER
INC.
LUBRICATION—CHAIN OILER
The oil reservoir to lubricate both drive chains holds about 1 gallon of hydraulic oil. To determine the amount of oil flow, it is best to unscrew one or both lines and visually see the oil flow. Frequency of lubrication should be based on current field conditions. Duration of lubrication should be based on volume of oil flowing through hoses. Under normal field and weather conditions, the chains should be lubricated with approximately 1 ounce of oil every 4 loads.
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Lubrication & Maintenance
Lubrication Horizontal Auger
The bearing located at the rear end of the horizontal auger should get 1 to 2 careful pumps of grease every 2 days of constant use.
BALZER
INC.
The middle bearing for the horizontal auger has a grease line and fitting that permits greasing externally. This location should get a liberal greasing after every 4 hours of constant use in normal conditions. In dusty or dry conditions, more frequent greasing is recommended.
The bearing at the front end of the horizontal auger has a grease line and fitting that permits greasing externally. This location should get 1 to 2 careful pumps of grease every day of constant use.
The bearing at the bottom end of the vertical auger has a grease line and fitting that permits greasing externally. This location should get 1 to
2 careful pumps of grease every day of constant use.
Excessive pressure while applying grease can be harmful to the bearing seals.
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Lubrication & Maintenance
BALZER
INC.
Lubrication Vertical Auger
Five (5) grease fittings are located on the auger folding hinge. These should be greased every day. Pump grease until old grease is visible.
Apply never seize to shaft that goes through pillow block bearing once every 40 hours.
The bearing located at the end of the vertical auger should get 1 to 2 careful pumps of grease every day of constant use.
Apply grease to fitting located on the bottom end of auger folding cylinder. This should be greased every day. Pump grease until old grease is visible.
Excessive pressure while applying grease can be harmful to the bearing seals.
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Lubrication & Maintenance
Lubrication Vertical Auger
BALZER
INC.
The bearing located at the end of the swivel vertical auger should get 1 to 2 careful pumps of grease every day of constant use.
Apply never seize to shaft that goes through pillow block bearing once every 40 hours.
The mid-bearing on the vertical auger has a grease fitting that is accessible with the auger folded. Grease at this location liberally every 40 hours of operation under normal conditions and more frequently if dusty or hot.
Excessive pressure while applying grease can be harmful to the bearing seals.
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Lubrication & Maintenance
NOTE
BALZER
INC.
Lubrication - Gearbox
A small amount of moisture in the gearbox is common due to condensation when the warm gearbox is cooled. If this occurs, change the gearbox oil and continue to inspect it frequently. Regular changing of oil will minimize chance for failure and the need for repairs.
NOTE
Fill gearbox with 80W90 oil.
Gearbox Fill Port
Gearbox Oil Level Check Port
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Lubrication & Maintenance
BALZER
INC.
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Troubleshooting
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Troubleshooting
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1) Trouble with steering of rear axles on Tandem or front and rear of Tridem models.
A) Ensure the hydraulic line for the steering (YELLOW color) is in the float side of the tractors hydraulic bank.
B) Grease the kingpin assemblies two (2) grease fittings on both sides in the straight position and in the turned position. This kingpin assembly must be greased daily in order for the steering system to function properly.
C)Remove brass breather vent from bottom of steering cylinder and clean with solvent and compressed air. DO NOT USE WIRE BRUSH, VENT WILL BE DAMAGED. Spray WD-40
(nothing more aggressive) up into hole to remove build-up and to lubricate cylinder bore.
D) System may have air trapped inside resulting in a malfunction. This requires the hydraulic steering system to be bled. See “Bleeding Instructions for Tandem Auto Steering” or “Bleeding
Instructions for Tridem Auto Steering”
E) If the system is still not steering properly, call Balzer’s Service Department at 1-800-795-8551
Extension 134 or 0 for the operator.
2) Automatic chain oiler doesn’t appear to let oil drain.
A) Unscrew the cap of the oil reservoir and then open the valve.
B) If this doesn’t work, call Balzer’s Service Department at 1-800-795-8551 Extension 134 or 0 for the operator.
3) Trouble figuring out which hydraulic hoses go where.
A) RED marked hose = Brake Cylinders (Note: if option is available on your cart.)
B) YELLOW marked hose = Steering System
C) BLUE marked hose = Inside Grain Doors
D) BLUE/RED = Swivel Auger Controls
E) ORANGE marked hose = Unload Auger Fold
F) NO COLOR = Clutch
4) Unload auger has abnormal vibration.
A) Ensure the hydraulic fold cylinder is extended to the full stroke position. This is needed in order to lock the two halves together.
B) May require the clevis on the high end of the hydraulic cylinder to be adjusted to ensure the system is being locked when the cylinder is in the full stroke position.
C) Ensure the drive train tensioner has been properly adjusted to take the slack out of the chain.
D) If the vibration does not stop, call Balzer’s Service Department at 1-800-795-8551 Extension
134 or 0 for the operator.
NOTE
“Grain Door Timing” In most cases, each time the grain doors are closed, they will re-open evenly. If this is not occurring and is considered a problem contact Blazer for information and help solving the situation.
5) Trouble backing up with steering wheels going in the wrong direction (Note: This may occur in extreme conditions such as mud, ice and/or snow.)
A) Take the hydraulic line out of the float position and then move the lever to pressurize the cylinders. This will straighten the tires and then lock them.
B) System is still not steering properly, call Balzer’s Service Department at 1-800-795-8551
Extension 134 or 0 for the operator.
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Troubleshooting
BALZER
INC.
6) Vertical upper auger will not fold down.
A) Unplug the weather pack wire connection from valve body solenoid that controls the clutch. (Marked
#3)
B) Unplug the weather pack wire connection from the solenoid valve that controls the upper auger folding cylinder. ( Marked #9)
C) Plug the wire from the valve body solenoid that controls the clutch (Marked #3) into the wire from the solenoid valve that controls the upper auger folding cylinder.(Female Wire Marked #3)
D) Rotate swivel auger so it is straight up and down.
Make sure that swivel auger clears grain cart body as auger is folded down.
E) Push and hold trigger to run clutch. This will lower vertical upper auger down to the saddle.
This will temporally bypass the safety device to prevent folding swivel auger when auger is not rotated correctly.
F) Now re-adjust magnetic limit switch till RED light on the joystick turns on.
G) Reconnect the wires.(Wires Marked #3 and #9)
H) If auger still will not fold up or down, call Balzer's Service Department at 1-800-795-8551 extension
134 or 0 for the operator.
7) When unfolding vertical upper auger to unload, it is slamming down hard.
A) Unfold vertical upper auger all the way.
B) There is a bleeder screw on the vertical upper auger on the rod end of the cylinder. Crack open the screw just a little to let the air bubbles out.
C) Close bleed screw tightly.
D) You might have to fold and unfold vertical upper auger a couple of times to push all the air out.
E) If auger is still slamming down hard, call Balzer's Service Department at 1-800-795-8551 extension
134 or 0 for the operator.
8) Joystick will not work.
A) Check and make sure that you have a minimum of 11 volts at all times.
NOTE
Some tractors with a lot of electrical devices turned on at the same time may run a little low on voltage. Try turning off un-needed devices to obtain the minimum voltage level.
B) If joystick is still not working, call Balzer's Service Department at 1-800-795-8551 extension 134 or 0 for the operator.
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Troubleshooting
BALZER
INC.
9) Auger will not disengage after it is shut off.
NON SWIVEL AUGER
A)Take the line from the relief block and hook it up to a zero pressure return line on the tractor.
SWIVEL AUGER
A) Take the return line from the valve body and hook it up to a zero pressure return line from the tractor.
NOTE
May need to have a zero pressure return port installed on the tractor. Not all tractors are equipped with this port. (Contact your tractor dealer to have this installed.)
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Troubleshooting
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Troubleshooting
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Troubleshooting
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Vertical Auger Engagement Information
Auger should be blocked between upper and lower vertical auger sections to prevent potential pinch hazard.
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Safety Blocking
Notes
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INC.
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Notes
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County Road 27 East, PO Box 458, Mountain Lake, MN 56159
Phone Number:
Main:
Fax Number:
Website:
(800) 795-8551
(800) 727-3133
(507) 427-3133
(507) 427-3640 http://www.balzerinc.com
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