pcs 200 pg 200.011.f panel operatorski lauer manual

pcs 200 pg 200.011.f panel operatorski lauer manual
C
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V
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PCS P
91.PD
PCS / VPC 91.PDP
Reg 5075/0597ss
Interfacing of the
PCStopline, PCSbusline, and
the VPC 090 Multi User Interface to the Profibus DP
Ver.: 1.00/05.97
© Systeme Lauer GmbH
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• Operating instructions, manuals and software are copyrighted. All rights are
reserved. Copying, duplicating and translating in whole or in part is not forbidden.
An exception is valid for the making of a backup copy of the software for your own
use.
• This manual describes our PCS Profibus-DP coupling We reserve the right to make
changes to the manual at any time without prior notice.
• We cannot guarantee the accuracy of programs and data stored on floppy disk nor
their error-free condition. We only guarantee that programs are executable within
the application described in the manual.
2
• We always gladly welcome any ideas on improvements as well as notes on faults.
• The agreements are valid also for the special appendices to this manual.
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• We assume no responsibility for misprints. Liability is limited to damages where the
misinformation is shown to be intentional.
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• Since floppy disks are data carriers which can be manipulated we can only
guarantee that they are physically undamaged. The liability is limited to supplying
a replacement.
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Introductory Guide PCS / VPC 91.PDP
© Systeme Lauer GmbH
Ideograms and symbols
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The following symbols and ideograms are used in this manual:
Warning!
Possibly dangerous situation that can cause death and most serious injuries.
Caution!
Possibly dangerous situation that can cause light and less serious injuries.
Attention!
Possibly harmful situation that can cause damage to the product or its environment.
Information and notes that are additionally to be observed
What to know
Information marked with this symbol are required for a fast commissioning.
What you should know
Information marked with this symbol present further explanations to the operation.
Introductory Guide PCS / VPC 91.PDP
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© Systeme Lauer GmbH
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If you have some more time left
If you wish more detailed information then you should consider to read sections
marked with this symbol.
3
The complete automation
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Operating & monitoring
Controlling
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4
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Machine
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Introductory Guide PCS / VPC 91.PDP
© Systeme Lauer GmbH
Programming and communication
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PC with MS Windows
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Programming
using the PCS 733
programming cable
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Configuring
using the software
PCSPRO/PCSPROWIN/
PCSPROPLUS
Communicating
using the PCS 807 Multibox
or the PCS 590p directly
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Printing
using the LCA 035/235
printer cable
PG 7nn (MS DOS)
Introductory Guide PCS / VPC 91.PDP
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© Systeme Lauer GmbH
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LCA 710 industrial printer
5
Functions and tools of the PCS family
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The operating console features a large selection of finished functions and tools for operating and monitoring:
• Function keys with up to 2 green/yellow pilot indicators
each (OFF, ON, FLASHING, INVERSE FLASHING).
• 256 soft key bars with 255 different actions (with up to eight
commands).
• Arbitrarily many switches with free labeling (texts or semigraphics).
• Arbitrarily many selector switches with free labeling (texts
or semi-graphics) and 256 switch positions each.
• Keyswitch or code lock for assigning different access
rights.*
• Date and time - adjustable by the PCS or by the
programmable controller.
• 8 timers with 8 cams each.
• Digital BCD/BlN preset value input via numeric keypad or
INC/DEC keys: up to eight preset value variables per line.
• Simple ASCII preset value input.
• The display and modification of the bit pattern of a word
(word variable) in the PCS are arbitrarily possible.
• Digital display of binary present values - alternatively up
to 5 digits (0..65.535) or 10 digits (0...4.294.967.295).
• Automatic conversion of preset and present values from
BCD/BIN into decimal and back incl. signs, limit values
and scaling.
• Up to 1024 message pages with text variables in 3 message
priorities and 5 erase modes.
• For idle pages, 128 pages are available with up to 8 variables per line each.
• Logging, machine report, output on printer or PC.
• 128 operating pages
• Analog preset value input and analog present value
display.
• Up to 2 arbitrary languages with different character sets
can be configured (3 languages using an additional
cassette).
* Please refer to the unit description in the corresponding
manuals on which tool to use for which unit.
Istwert digital
Bargraph horizontal
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Graphic display
Softkey line
Keys
Binary preset value
Switch
BCD preset value
Operating and idle texts
ASCII preset value
Help texts
Slector switch
Code lock, key switch
Change data word/flag
Message texts
Logging, statistics,
report
Date and time
Analog preset value
Preset value via menu
Bargraph vertical
Limit values, scaling
BIN/DEZ-conversion
Actions
to 8 character size
several languages
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Introductory Guide PCS / VPC 91.PDP
© Systeme Lauer GmbH
The simple communication principle
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The electrical connection between an arbitrary programmable
controller and the PCS topline is made by using the Profibus DP and
the PCS 807 Multibox. The PCS busline is directly connected to the
Profibus DP.
The data communication is based on an easy to
understand principle:
The PCS writes functions or preset values into
previously determined word areas of the programmable controller that the programmable
controller then reads and interprets.
The programmable controller writes functions or
present values into previously determined word
areas, that are automatically read and interpreted by the PCS.
Depending on the programmable controller, a
maximum 256 words with 16 bit each are
available that means 4096 I/Os for the PCS /
programmable controller communication.
WORD AREA for a maximum of 256 words (W0 .. W255)
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Bus
Bus
Introductory Guide PCS / VPC 91.PDP
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© Systeme Lauer GmbH
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Multibox
PCS 807
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PCS 590p only
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I/O area of 4 - 16 words
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The simple communication principle
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... and the fast adaptation to a specific operating requirement
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1 First, define the operating profile.
2 Assign the variables (preset and present values) to the words and/or bits.
3 Determine the texts for the operator guidance and for the display of machine
states and help texts.
4 Determine the message texts and associate these to words, subdivide the
message texts into 3 priority groups.
• Notes
• Warnings
• Faults
and consider the different erase behaviors, display and message modes. The
programmable controller can change display and message modes at any time.
5 Define the menus and the operating texts.
6 Transfer the data record (variable, texts, menus) created in the PC or PU under
the MS-DOS/DRDOS operating system into the PCS using the PCSPRO/
PCSPROWIN/PCSPROPLUS software.
7 Implement and parameterize the programmable controller specific handling
software (PCS 91.PDP, refer to the Info overview) in the user program.
8 Connect the PCS to the programmable controller using the PCS 807 Multibox
(or directly when using the PCS 590/595p):
Jointly test the operation and control between the PCS and programmable
controller and optimize if necessary.
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Introductory Guide PCS / VPC 91.PDP
© Systeme Lauer GmbH
Quality and support
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Quality is the most important factor in our company. From the electronic component
to the manufactured device, all is competently tested by our quality assurance
department.
For this purpose, national and international standards (ISO, TÜV, CE, Germanischer Lloyd) are applied. Each PCS is tested to a 100% and submitted to a permanent test under worst case conditions for 48 hours. Thereby, it is tested at different
temperatures (5...55 C) and test voltages (19..33 VDC). This is to assure a maximum
of quality.
Our products are not only characterized by a maximum economy and reliability
but also by a comprehensive complete service.
• Qualified user advice by competent sales and application engineers.
• Our support is available to you every day by word and deed. Use our direct
info line if you have questions concerning the PCStopline.
Telephone:
+49(0)7022/9660-220 ... 223 + 230, 231
Fax:
+49(0)7022/9660-224
Lauer mailbox:
+49(0)7022/9660-225
• Intensive and practice-orientated training for our products. Either at our training
center or - after agreement - at your site.
• You do not only receive demo devices but you are also supported during your
first application by our specialists.
• Update service for our software.
Introductory Guide PCS / VPC 91.PDP
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© Systeme Lauer GmbH
○
From the advice to the user support, from the hotline to the service, from the manual
to the training - a comprehensive individual service is guaranteed.
9
Manual organization
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1 PCS 091/591 manual
1
2
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For the PCS topline you require the PCS 091/591/
925/991/995, or 9092 technical manual (1).
You need the PCSPRO/PCSPROWIN/PCSPROPLUS
configuration software for configuring the operating console. We supply the software with a short
introduction (2).
Use the corresponding matching
programmable controller driver for
easy communication of the PCS with
your programmable controller. Along
with the handling block on one 3,5"
floppy disk (3), you receive an exact
driver description as an appendix to
the PCS 091 manual. The following
order numbers are valid for the various
driver appendices:
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10
for ABB-PLC
for AEG-PLC
for Allen Bradley-PLC
for Bernecker+ Rainer-PLC
for Bosch-PLC
for Cegelec-PLC
for Crouzet-PLC
for Eberle-PLC
for Festo-PLC
for GE-Fanuc-PLC
for Hitachi-PLC
for IPC-PLC
for Izumi/Idec-PLC
for Klöckner-Moeller-PLC
for Matsushita-PLC
for Mitsubishi-PLC
for Omron-PLC
for Philips-PLC
for Saia-PLC
for Selectron-PLC
for Siemens-PLC
for Teco-PLC
for Telemecanique-PLC
for Toshiba-PLC
for Interbus-S
for Profibus-DP
○
PCS 91.ABB
PCS 91.AEG
PCS 91.ALB
PCS 91.B+R
PCS 91.BOS
PCS 91.CEG
PCS 91.CRO
PCS 91.EBE
PCS 91.FES
PCS 91.GEF
PCS 91.HIT
PCS 91.IPC
PCS 91.IZU
PCS 91.KLM
PCS 91.MAT
PCS 91.MIT
PCS 91.OMR
PCS 91.PHI
PCS 91.SAI
PCS 91.SEL
PCS 91.SIE
PCS 91.TEC
PCS 91.TMQ
PCS 91.TOS
PCS 91.IBS
PCS 91.PDP
2
for PCS micro, mini
PCS 925/991/995 manual
for PCS midi
PCS 9091 manual
for PCS maxi
PCSPRO
Configuration software for
PCS 009/090/095/900
PCSPROWIN
Configuration software for
PCS 920/950
PCSPROPLUS/PCS 9092
Configuration software für
PCS 9000/9100
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3 Appendix to PCS 091
PCS 91.AEG handling
software for AEG
3
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3 Appendix to PCS 091
PCS 91.GEF handling
software for Ge-Fanuc
3
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Please pay attention to the matching
programmable controller adapter
cable.
and further
appendices
Ú
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Introductory Guide PCS / VPC 91.PDP
© Systeme Lauer GmbH
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Technical Manual
PCS / VPC 91.PDP
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Introductory Guide PCS / VPC 91.PDP
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© Systeme Lauer GmbH
○
for the PCS 807 Profibus-DP-Multibox
and PCS 590p/595p
11
A
Table of contents
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A.
A.1.
A.1.1
A.2.
Which parts do I need?
General remarks
................................. 13
................................. 14
................................ 14
................................. 15
Basic data interchange
Settings of the Multibox slave
Parameterizing of the PCS
Transfer of the record into the PCS
Set-up and first powering-up
................................ 15
................................ 17
................................ 18
................................ 19
................................ 20
A.3.
PCS 807 Specifications
................................. 21
A.4.
Maintenance
................................ 22
A.5.
Safety related information
................................ 23
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A.2.1
A.2.1
A.2.2
A.2.3
A.2.4
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12
General reference
About what does this manual report?
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Technical description of the PCS 807
© Systeme Lauer GmbH
A
Table of contents
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B.
B.1.
Siemens PLC
Determining the configuration
................................ 25
................................ 26
B.1.1
B.1.2
B.1.3
B.1.4
B.1.5
B.1.6
B.1.7
B.1.8
B.1.9
Configuration of the master board (S5)
Configuration of the L2-DP network (S7)
Defining a master system
Programming of the programmable controller
Settings of the slave Multibox
S5 demo project
Trouble-shooting
Term of the communication
Optimal configuration
................................ 27
................................ 30
................................ 31
................................ 34
................................ 35
................................ 36
................................ 36
................................ 38
................................ 40
C.
C.1.
Bosch PLC
Determining the configuration
Configuration of the master board (DESI-DP)
Trouble-shooting
................................ 43
................................ 44
................................ 44
................................ 47
C.2.
Print out handling software
................................ 49
C.1.1
C.1.2
Who for what to talk?
................................ 58
Index
................................ 59
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Technical description of the PCS 807
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© Systeme Lauer GmbH
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About what does this manual report?
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This manual informs you exclusively about the application of the PCS 807 Profibus DP Multibox together with the PCS micro, mini/VPC 090 Multi Interface, the
SIEL2DME.DRV midi and maxi driver and the programmable controller handling
software PROFIBUS.S5D or PCSS7L2.AWL (S7). The PCS 590/595p operating
consoles do not require the PCS 807 Multibox since this is integrated into the
PCS 590p/595p. The settings of the master board and the use of the handling
software is absolutely identical. Therefore, this principle is used for the here
described procedure.
The network structure set-up was tested with a S5-115U (CPU 942, 943, 944, 945),
an S5-135U (CPU 928) in connection with an IM308B (version 6) S5 DP master
board, an IM308C (version 2), and a CP5431 (version 3). The setup was also tested
with an S7 fitted with a CPU 315-2 DP. The following describes the startup of this
set-up.
The PCS 807 firmware is based on the Siemens SPC-3 chip set with Siemens
object code. Systeme Lauer can take over no responsibility for errors and limitations
due to the Siemens software.
Programming of the Siemens programmable controllers, of the Profibus master
board, and the basic Profibus DP functions are assumed as known.
A.1.1 Which parts do I need?
The following products are required from Systeme Lauer for a Profibus DP
network set-up:
• PCS807 Profibus DP Multibox, version PX807 0001 (SPC2), or PX807 1000 (SPC3),
or higher.
• A PCS micro, mini, midi, or maxi operating console or the VPC 090 Multi Interface.
• The PCSPRO, PCSPROWIN/PCSPROPLUS or PCS 9092 configuration software and
a PCS 733 programming cable for the PCS operating console.
• This manual including the PCS91.PDP floppy disk.
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14
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....as well as power supplies for all components.
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Technical description of the PCS 807
© Systeme Lauer GmbH
A
General remarks
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A.2.1 Basic data interchange
The communication connection between the PCS and the programmable controller
data area is made via the following communication devices:
PCS operating console
Ú
(PCS807 Multibox) Profibus DP
Ú
Profibus master
Ú
Programmable controller
Ú
Profibus master
Ú
(PCS807 Multibox) Profibus DP
Ú
PCS operating console
SPS
Operating console PCS
Operating console
PCS busline
ProfibusMaster
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Profibus-DP
network
cable
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to further
participants
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COMSchnittstelle
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Technical description of the PCS 807
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© Systeme Lauer GmbH
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General remarks
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PCS operating console
The PCS operating console determines the tasks to be executed (according to the
network configuration, the enables, the display content, and the keys) and sends
these in one package to the PCS 807 Multibox Profibus DP slave.
The PCS 807 Multibox Profibus DP slave passes the package on to the Profibus
master.
Ú
The master stores the package in the I-area of the programmable controller.
Ú
Programmable controller
The communication data block is located in the programmable controller and
occupies 256 words (e.g. DB50).
The tasks input buffer is located in an I-area of the programmable controller.
The tasks response buffer is located in an O-area of the programmable controller.
A cyclically selected handling block (FB203) executes the tasks present in the Ibuffer on the data block and stores the result in the O-buffer.
Ú
The master picks up the response package from the O-area of the programmable
controller and submits it to the slave.
Ú
The PCS 807 Multibox Profibus DP slave submits the response to the PCS.
Ú
PCS operating console
The PCS operating console evaluates the response and shows the data on the
display.
The inquiry/response package is supplied with a task number so that the response
always matches the inquiry.
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With the PCS 590p/595p, the intermediate steps referring to the PCS 807 Multibox are skipped. The master communicates directly with the PCS.
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Technical description of the PCS 807
© Systeme Lauer GmbH
A
General remarks
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A.2.1 Settings of the Multibox slave
The PCS 807 Multibox Profibus DP slave automatically adapts to the given
configuration. For this, only the slave number of the PCS 807 Multibox Profibus DP
needs to be set. Using the DIL-switches 1 to 7, you can set the slave number of the
PCS 807 Multibox Profibus DP between 3 and 127. The settings must be performed
either with the power being removed or in the reset state (the settings are taken
over at the start).
The slave address is calculated as follows (OFF = 0 and ON = 1):
DIL1 x 64 + DIL2 x 32 + DIL3 x 16 + DIL4 x 8 + DIL5 x 4 + DIL6 x 2 + DIL7 x 1
Slave-Nr
DIL 1
DIL 2
DIL 3
DIL 4
DIL 5
DIL 6
DIL 7
3
OFF
OFF
OFF
OFF
OFF
ON
ON
4
OFF
OFF
OFF
OFF
ON
OFF
OFF
5
OFF
OFF
OFF
OFF
ON
OFF
ON
6
OFF
OFF
OFF
OFF
ON
ON
OFF
7
OFF
OFF
OFF
OFF
ON
ON
ON
125
ON
ON
ON
ON
ON
OFF
ON
126
ON
ON
ON
ON
ON
ON
OFF
...
The slave number of the PCS 590p/595p is set in the driver using the PCSPRO
configuration software. Select the Project menu item and then Driver parameters.
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Technical description of the PCS 807
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© Systeme Lauer GmbH
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General remarks
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A.2.2
Parameterizing of the PCS
Both, the application program with data and a selected driver is transferred when
configuring the PCS. The presettings of the variable can be changed for optimizing
the driver.
Variable AJ - number of tasks per package
Using this variable, the number of tasks per task package can be influenced. Thus,
this variable is influenced by the size of the I/O buffer. Furthermore, the refresh of
the variable and the refresh of the keys/LEDs is offset by this value. The relation is
explained best using an example:
AJ = 1
à
Keys and LEDs will be quickly transferred, variables are refreshed
slowly - suited for jog operation. The I/O buffer can be small.
AJ = 10 à
Default values. Represent a balance between the key and the variable refresh.
AJ = 20 à
Keys and LEDs will be transferred simultaneously with variables suited for the display of many variables. The I/O buffer should be
as large as possible.
AA variable - Time-out time
The time-out time to be set is related to the maximum time that is required by the
programmable controller for the cyclical call of the communication program plus
the communication time. The time is adjustable in the range of 2 and 9.9 seconds
- default is 4 second. Time monitoring is activated only if the task read by the PCS
is not yet the current one.
In addition, the PCS 590p/595p features the following variables:
AH variable - PCS station number
Here, the slave station number of the Profibus DP slave is set. The value range is 3
(default value) to 127.
BC variable - Direct key values
You can reserve 0 2 words of the programmable controller I/O area for the direct
transfer of keys. These keywords are then constantly assigned to the key bits and
are directly to be evaluated. The key transfer time is significantly faster compared
to the PCS transfer since no interpretation of the data is required. You can use
these key words for jog operations.
Assumed, you have reserved 16 bytes from I20 to I35 for slave 3 that is a PCS 590p/
595p.The key words are assigned to I20 to I23 if you have set 2 key words. These
words are now lost for the PCS Expander communication: set the start of the Expander (e. g. RXFA) to 24 and the length (e. g. RXLE) to 12. Please note that you
can only reserve one word for direct keys of an input area having a size of eight
bytes.
BD BG variables - Contents of the key bytes
Using five instances, you can assign the key words of each byte a certain
information (key bits).
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18
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Please refer to the PCS 591 manual for further information on key bytes.
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Technical description of the PCS 807
© Systeme Lauer GmbH
A
General remarks
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A.2.3
Transfer of the record into the PCS
1. Set DIL-switch 8 on the rearside of the PCS to „OFF“ and DIL-switches 9 to
„ON“. (Not with the PCSmaxi)
2. Apply operating voltage (19 ... 33V) to the PCS. The ERR-LED is now ON.
3. Connect the programming interface of the PC with the PCS operating console
using the PCS 733 programming cable.
4. Run the PCSPRO/PCSPROWIN/PCSPROPLUS configuration software.
5. Select the Profibus DP driver for your PCS.
6. Create or load your data file.
7. Set the driver parameters using the menu items „Options“ and „Drivers“. You
can take over the default settings in the normal case.
8. Transfer the compiled record into the PCS.
Operating console PCS
PRG
interface
RS-232
PCS 733
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Technical description of the PCS 807
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© Systeme Lauer GmbH
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General remarks
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A.2.4
Set-up and first powering-up
Disconnect the supply voltage to the set-up when you have configured all parts.
Thereby, the following points are to be considered:
Profibus DP network
• Use only suited cable for the wiring.
• The last participant in the Profibus DP network must have a terminator. Use the
Siemens SINEC L bus connector for this. Special bus connectors are required
for baud rates between 3 and 12 MHz (Siemens part number: 6ES7 972-0BA100XA0).
Instead of the Siemens connectors you can also use the supplied Lauer terminals
between PCS 807 Multibox Profibus DP slaves (only recommended up to
500Kbaud).
When using the Lauer terminals, the red wire is connected to „A“ and the green
wire to „B“. The cable screening is connected to the cable clip (not with the PCS
590p/595p).
Proceed as follows for powering-up:
• Supply power to the programmable controller and to the PCS 807 Multibox
Profibus DP.
• The „SEND“ LED of the master board is activated after a maximum time of 5
seconds. Then, the green „COM“ LED of the PCS 807 Multibox or of the PCS
590p/595p lights statically.
• Now, connect the PCS (COM interface) to the PCS 807 Multibox Profibus DP
(not the PCS 590p/595p).
• Set the restart input of the programmable controller to „ON“ or switch the
programmable controller from STOP to RUN.
• The „COM“ LED of the PCS is deactivated after a maximum time of 2 seconds.
View
Pin
Signal name
Designation
1
-
-
2
-
-
3
RxD/TxD-P
data line - B
4
RTS
request to send
5
M5V2
data reference potential (from the station)
6
8
P5V2
RxD/TxD-N
power supply plus (from the station)
data line - A
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Mechanical mounting of the PCS 807 Multibox Profibus DP
The PCS 807 Multibox Profibus DP can be mounted on a top hat rail (DIN rail). The
PCS operating console and the PCS 807 Multibox Profibus DP must be earthed!
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Technical description of the PCS 807
© Systeme Lauer GmbH
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PCS 807 Specifications
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Description:
System requirements:
System assignments:
Mounting dimensions:
Supply voltage:
Current consumption:
Power consumption:
Operating temp. range:
Storage temp. range:
Interfaces:
Indicators:
DIL-switches:
PCS 807 Multibox Profibus DP slave
Standard Profibus DP network according to DIN
19245
• min. 8 bytes in the input area of the programmable controller
min. 8 bytes in the output area of the programmable controller
• max. 32 bytes in the input area of the
programmable controller
max. 32 bytes in the output area of the programmable controller
height:
50 mm
width:
80 mm
length:
120 mm (without cable)
24 volts ± 10 %
200 mA max.
5 VA max.
0 ... +50° C
- 20 ... +80° C
• RS-232 interface with 25-pin sub D female
connector to the PCS operating console
• RS-485 interface with 9-pin sub D male
connector
• RS-485 interface with 8-pin terminal strip and
24 volts supply voltage
• 1 yellow LED for supply voltage
• 1 yellow LED for LOAD/RUN state
• 1 green LED for communication state
• DIL 1 .. 7 for setting the slave address
• DIL 10 as reset switch
• DIL 11 for switching from LOAD to RUN
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Technical description of the PCS 807
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© Systeme Lauer GmbH
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Maintenance
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Warning!
Statically charging of the frontpanel is possible. Clean only with a damp cloth.
Note!
We recommend to change the buffer battery of the internal RAM every five years.
The unit must be powered up to prevent a data loss of the log memory and the
message printer. In rare cases, the danger exists that the internal clock runs with a
false speed if the unit is powered down.
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Warning!
The LC display contains poisonous substances. Do not touch it in case it is broken.
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Technical description of the PCS 807
© Systeme Lauer GmbH
A
Safety related information
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• The device may only be connected to the systems specified by Systeme Lauer.
• Only trained and qualified persons who have familiarized themselves with the
product are allowed to install and operate the device.
• The responsibility of persons operating the device must be clearly determined
in order to avoid undefined competencies.
• The relevant safety regulations and standards must be observed.
• Before commissioning the device, this instruction manual must be read
thoroughly.
• Modifications of or changes to the design of the device are not allowed. Systeme Lauer is not responsible for resulting damages.
• The supply voltage of the device must be within the range specified in the section
„Specifications“. Systeme Lauer is not responsible for damages resulting from
non-compliance to this requirement.
• The latest manuals and documentation are valid.
• The unit may only be used in applications outlined in the equipment
specifications and in the user manual. Furthermore, the unit may only be used
together with foreign units and foreign components recommended or approved
by Systeme Lauer.
Warning!
Check the PCS function and the VPC 090 Multi-Interface after parameterization.
All parameterized functions must be examined. Otherwise, malfunctioning of the
programmable controller are possible.
Attention!
The PCS operating console and the PCS 807 Multibox Profibus DP must be earthed!
(PCS 807 connected to grounding strap)
The unit was designed, manufactured, tested, and documented according to relevant safety standards. In the normal case, the instrument does not represent any
dangers concerning property damages or the health of persons.
Note!
A Profibus-conform environment according to EN 50 170 Volume 2, PROFIBUS is
assumed.
The specifications published by Systeme Lauer were determined with our methods
and facilities; characteristics are only guaranteed to this respect. The user is
responsible for testing and determining the suitability for the specific application
or for use under actual conditions. Systeme Lauer does not assume any warranty
for this.
Modifications reserved
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Technical description of the PCS 807
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© Systeme Lauer GmbH
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Technical description of the PCS 807
© Systeme Lauer GmbH
B
Siemens PLC
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PCS 807 Profibus-DP Multibox
or PCS 590p/595p connected
to Siemens PLC with
I/O communication
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
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Determining the configuration
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For a Profibus-DP network setup are required by Siemens following products:
• a S5-SPS or S7-300 (400) with Profibus-DP master
• a Profibus-DP master plug-in module (only for S5), version IM308b (version 6),
IM308c (version 2) or CP5431
• Programming software for the programmable controller and the master board
• Profibus-DP network cable and bus connector
... as well as the power supply for all components.
The settings of the components must match to enable all parts to correctly work
together!
IM308 master board
Search for the right slot for your board. Otherwise, it may be damaged. The possible
outlets are hatched gray.
Slots in the S5-115U system:
Slots in the S5-135U and S5-155U system:
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Master board (S7 Profibus master)
You determine the Profibus-DP network by configuring the master board (S7 Profibus master).
The following limits are valid for a slave:
• maximum number of bytes = 32 for I/O buffer
• minimal number of bytes = 8 for I/O buffer
• optimal number of bytes
= buffer size of 12 inputs and 24 outputs for PCS
micro/mini
= buffer size of 24 inputs and 32 outputs for PCS
midi and maxi
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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B.1.1 Configuration of the master board (S5)
You define the settings of the Profibus-DP network in the COM ET200 software.
Also, each slave must be defined with its data length.
IM308b (version 6)
To be able to define the PCS 807 Multibox Profibus DP slave, you have to copy the
„PCS002TD.200“ file from the PCS91.PDP diskette (please note the README.TXT
file) into the COM ET200 directory.
Pay attention, that under DOS the last drive statement is set to „LASTDRIVE=Z“
before executing the software.
IM308c (version 2 or higher)
Copy the „LAUERDPX.200“ type data into the „‘Typdat5x“ sub-directory.
CP5431
In the DP editor, set the slave interval time manually.
Call up now the COM ET200 software for an IM308b (version 6)...
ET200 parameters
• the baud rate should be between 187.5 and 1500 Kbaud.
• the bus profile must be selected as „Standard Profibus-DP“.
• the CPU type must be correctly selected.
• a diagnosis is not required.
Config parameters
• here, you determine the slave parameters.
• select the parameter file: „LauerDP slave 50“ for IM308b,
• set the consistency to „0“.
• define 8 ... 32 input bytes and 8 ... 32 output bytes per slave.
Call up the COMWIN10 software for an IM308c...
Bus parameters
Select Profibus-DP
Host parameters
Select the used CPU
Master parameters
• station type: IM308c
• addressing type: select the linear range for the P or Q page frame. P or Q tiles
are possible in the page frame. Then, select the number of the IM308c (0/16/32/
48). Each IM308c manages up to 16 tiles.
• error message mode: Can be set to QVZ (acknowledgment delay on error).
• set the response monitoring to: ON
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
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Determining the configuration
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Slave parameters:
• select the „LAUER_PCS_LCA“ type file.
• you can SELECT P000-P255 and Q000-Q255 in the linear range.
• OP192-15P255 is possible in the P page frame.
• 0Q0-15Q254 is possible in the Q page frame.
• specify the input bytes between 8 and 32and the output bytes between 8 and
32.
• sync or Freeze are not necessary.
• activate Module Consistency.
Transfer
Now, program the EPROM cassette or the Flash module and plug this into your
IM308 board.
Note the slave settings for the programmable controller programming.
Call SINEC.NCM for a CP5431 (version 4.6).
In contrast to the IM308 board, the CP5431 sends no configuration telegram. Thus,
the setting on the boards and in the PCS 807 must agree.
I/O byte
8/8
16/16
24/24
32/32
DIL 5
OFF
ON
OFF
ON
DIL 6
OFF
OFF
ON
ON
The settings of DIL-switches 8 and 9 are taken over after a power up or reset.
For a PCS 590p/595p, DIL-switches 5 and 6 are used for the configuration selection:
I/O byte
8/8
16/16
24/24
32/32
DIL 5
OFF
ON
OFF
ON
DIL 6
OFF
OFF
ON
ON
The CP5431 works only together with the SPC3 chip. Therefore use the PX807 1000.
The Profibus-DP function may only be combined with asynchronous FMS services!
Use only the I/O area of bytes 0...127 in the 115U CPU 941-943 programmable
controllers. Otherwise, inconsistencies can appear.
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Please note, that not all RAM modules are permissible for the CP5431 board!
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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Please note following settings:
CP INIT:
Network file: NETZ2NCM.NET
Network parameters:
Default SAP: 61
Peripheral/ I/Oarea:
DP Update: Cycle synchronous
Input and output areas: enter ZI/DP start (even) and ZI/DP end (odd).
Peripheral/ DP slave parameterizing:
Maker ident: 0008
Sync mode: OFF
Freeze mode: OFF
Peripheral / DP editor:
Global data:
Largest min. slave interval: 2 x 1ms
Min. poll cycle time: 1 x 10ms
response monitoring time: 20 x 10ms
Discontinue the user interface accordingly. Perform a network balance using the
„NETZ2NCM.NET“ file and transfer database file into the CP5431.
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
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Determining the configuration
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B.1.2 Configuration of the L2-DP network (S7)
Sinec L2-DP network
A Sinec L2-DP network is composed of a DP master and DP slave which are
connected by a bus cable. They communicate with each other using the DP
(decentralized peripheral) protocol.
DP master
As DP master you can use:
• a CPU with firmly integrated or pluggable DP master interface (firmly integrated
into e.g. CPU 315-2 DP)
• a interface module that is assign to a CPU/FM (e. g. IF 964-DP in CPU 488-4)
• a CP together with a CPU (e. g. CP 342-5: this is parameterized using a special
software in called up STEP 7).
DP slaves
As DP slaves you can use:
• modules with integrated digital/analog I/O channels (compact DP slaves, e. g.
ET 200B, PCSS 807 or LCA 3xx.3)
• interface modules with associated S5 or S7 modules (modular DP slaves, e. g.
ET 200M).
Procedure
Basically, you configure a SINEC L2-DP network using the Step7 software (hardware
configuration) just with a local setup. Go ahead as follows:
Assign DP master in configuration table of the local module rack
Assign DP master to a SINEC L2-DP network and allocate L2 address
(Create master)
for modular DP slave:
for compact DP slave:
Assign DP slave in configuration table and allocate L2 address
assign the designation to the DP slave
assign I/O addresses
to the module designations
assign I/O addresses
to the DP slave
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Save the configuration
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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Conversion into a configuration table
Allocate the DP master locally to a module rack. Allocate the DP slaves to an own
configuration table. The change to this configuration table is only made after you
have configured the DP master.
B.1.3 Defining a master system
• Requirement
You have called up the configuration table.
• Master system
All DP slaves associated to a DP master and the DP master form a master
system. A master system is part of a SINEC L2-DP network.
• Master system definition
After you have allocated the DP master in the configuration table, you define
the pertinent master system.
A master system means that you associate the DP master a SINEC L2-DP network
and assign an L2 address to the DP master.
• Select and allocate a DP master
You select a DP master from the module catalogue and position it in the
configuration table.
Result: if the DP master is an integrated interface of a CPU then a „+“ is indicated
to the left of the CPU. A second line appears with the DP master if you click onto
the + sign.
Further procedure:
If you have allocated the DP master in the configuration table then you can either:
• continue to allocate the „local“ modules in the configuration table
or
• configure the SINEC L2-DP network further by associating the DP master a
SINEC L2-DP network and assign it an L2 address.
• L2 address
For the unambiguous identification, you must assign an L2 address to each DP
master and DP slave of a master system in the SINEC L2-DP network.
• Network and L2 address assignment
Go ahead as follows to assign the network and L2 address:
1 mark the line in which the DP master is found.
select the Edit -> Master system -> Open menu command. The dialog field
for the network and L2 address assignment is displayed.
2 assign the DP master a SINEC L2-DP network (a default network is offered).
3 assign an L2 address to the DP master (the lowest free L2 address is offered as
default value).
Result: the „Master system configuration table“ is displayed after the assignment
of the SINEC L2-DP network and L2 address.
Master system configuration table
In the master system configuration table, you allocate and parameterize all DP
slaves of a master system.
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
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Determining the configuration
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Select and allocate a DP slave
Go ahead as follows to allocate a DP slave in the configuration table:
1 You must create the type file:
From the PCSS 91.PDP diskette copy the LAUSPC3X.200 file into your
STEP7\S7DATA\TYPE FILE directory. Open your configuration table. Select the
Extras Update type files menu command on. Now, close your application and
restart the STEP 7 software. The type file has now been entered in your hardware
catalog.
2 Select the PCS_LCA with SPC3 DP slave from the hardware catalog (to be
found under ProfibusDP\Normslave\Siemens).
3 Allocate the DP slave in the configuration table. STEP 7 offers you automatically
the free L2 addresses in a list box. The next free L2 address is offered as default
value.
4 Assign the L2 address.
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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Allocate modular DP slave modules
Go ahead just as if you allocate modules in a local setup to allocate modules to a
modular DP slave. Please note that the DP slave must be opened before you can
associate modules (click onto „+“).
Now, insert 2 standard modules.
Assign a designation to a modular DP slave
Designations are assigned to modular DP slaves. the characteristics of the modules,
e. g. addressing range and consistency of the data are encoded in the DP
designation.
The DP designation is automatically displayed if you insert the module in the
configuration table. You can edit the DP designation by double-clicking onto the
line of the DP designation.
Assigning of I/O addresses
Each input/output of a DP slave is assigned to exactly one address that is used for
addressing. Therefore, you must assigned a starting address to each module/DP
designation of a DP slave.
STEP 7 automatically presents default addresses when you insert the module/the
DP slave in the configuration table. The default addresses and their lengths are
entered in „I addr.“ and „O addr.“ and „length columns.
Enter the number of the input and output bytes for each slave. You can select
between 8 and 32 bytes.
Note the I/O address for the programmable controller programming!
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
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Determining the configuration
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B.1.4 Programming of the programmable controller
In the following, „FC“ is valid instead of „FB“ for an S7 application.
You find the „README.TXT“ in the root directory of the PCS91.PDP floppy disk.
The relevant handling block for each project is described in this file. Load the
handling block for the Profibus-DP project into the programmable controller for a
first test of the connection. With a Siemens S7, load the ‘’PCSS7L2.AWL“ file as S0
object (source) and compile it. (In case you are using a S7 300 then OB 101 should
be deleted after compilation since it can only be used with the S7 400). Edit FB 201
and FB 202 (S7: FC 101 and FC 102). Adjust the assignment to the one of the PCS.
Remove the stop commands! The PCS data block must be present in the start OB.
Please note that the MB 236 ... 255 are used as temporary flags.
For each PCS 807 Multibox Profibus DP slave, include a call of the handling block
FB 203 („PROFIB-PS5D“ for the P page frame, „PROFIB-Q.S5D“ for the Q page
frame or PCSS7l2.AWL for the I/O area of an S7) in your programmable controller
program. In case you are using the P-page frame or the Q-page frame, you must
set these before calling the FB 203. In the calling parameters, you define:
UBDB
RXFA
RXLE
TXFA
TXFE
RSET
TIMES
TIMZ
RFLM
EROR
COFF
INIT
the name of the data block, e.g. DB50
the location of the I-buffer (same as master board), e.g. KF +40
(S7: input location)
the length of the I-buffer (same as master board), e.g. KF + 16
the location of the O-buffer (same as master board), e.g. KF +50
(S7: output location)
the length of the O-buffer (same as master board), e.g. KF + 16
the restart input, e.g. E0.0
the designation of the time-out timer, e.g. T5
the time-out time, e.g. KT 20.1 = 2 seconds
the first start flag, e.g. M10.0
the error flag, e.g. A0.0
the error block, e.g. FB 202
(S7: FC 102)
the first initializing block, e.g. FB 201
(S7: FC 101)
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Thus, the example is set to the following values:
• The I-buffer is located from PW40 to PW54 and/or QW40 to QW54.
• The O-buffer is located from PW50 to PW64 and/or QW50 to QW64.
• Timer is the time-out timer T5 with a value of 2 seconds.
• E0.0 is the restart input
• A0.0 is the error output
• FB 201 is selected in the first cycle.
• FB 202 is called only once at a communication loss.
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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B.1.5 Settings of the slave Multibox
The PCS 807 Multibox Profibus DP slave automatically adapts to the alleged
configuration. Only the slave number of the PCS 807 Multibox Profibus DP must
be set. You set the slave number of the PCS 807 Multibox Profibus DP using the
DIL-switches 1 to 7 to a number between 3 and 126. The setting must be made with
the power being removed or in a reset condition (the setting is taken over at the
start).
The slave address is calculated as follows (OFF=0 and ON= 1):
DIL1 x 64 + DIL2 x 32 + DIL3 x 16 + DIL4 x 8 + DIL5 x 4 + DIL6 x 2 + DIL7 x 1
Slave-Nr
DIL 1
DIL 2
DIL 3
DIL 4
DIL 5
DIL 6
DIL 7
3
OFF
OFF
OFF
OFF
OFF
ON
ON
4
OFF
OFF
OFF
OFF
ON
OFF
OFF
5
OFF
OFF
OFF
OFF
ON
OFF
ON
6
OFF
OFF
OFF
OFF
ON
ON
OFF
7
OFF
OFF
OFF
OFF
ON
ON
ON
125
ON
ON
ON
ON
ON
OFF
ON
126
ON
ON
ON
ON
ON
ON
OFF
...
For the PCS 590p/595p operating console, the slave number is set in the driver
using the PCSPRO configuration software.
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
35
B
Determining the configuration
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Start-up the components in two steps
Step 1: Network
• Set up the Profibus-DP network.
• Supply power to the programmable controller and to the PCS 807 Multibox
Profibus DP.
• The IM 308 „RN“ LED is activated and the „BF“ LED of the flashes.
• After about 5 seconds, the „BF“ LED of the master board is deactivated and the
green „COM“ LED of the PCS 807 Multibox Profibus DP or the PCS 590p/595p is
statically ON.
• With the S7, the „SF-DP“ and the „BUSF“ LEDs are deactivated.
Step 2: Logical communication
• Now, you can connect the PCS (COM interface) to the PCS 807 Multibox Profibus DP (not the PCS 590p/595p).
• Set the restart input of the programmable controller to „ON“ or switch the
programmable controller from STOP to RUN.
• The „COM“ LED of the PCS is deactivated after a maximum time of 2 seconds.
B.1.6S5 demo project
A demo project for an IM308c is included on the Siemens floppy disk to enable a
simple introduction into the Profibus-DP configuration. There, a Profibus-DP network
with a PCS operating console in the linear P page frame area occupying bytes
0...15 is available. The procedure for commissioning is documented in detail in
the enclosed README.DOC file.
B.1.7 Trouble-shooting
Programmable controller enters STOP mode
• The Stop commands in the handling software were not yet eliminated. Please
eliminate these.
• Programmable controller STOP on Profibus-DP error set in master configuration.
Get network up and running.
• Configuration of the master board is not compatible to the programmable
controller. Please correct.
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36
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IM308 does not enter the RUN mode or flashes (S7: master)
• Wrong slot for IM308. Please correct.
• Configuration data are wrong, not programmed or EPROM or Flash module is
missing. Examine your data and the cassette.
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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Programmable controller in RUN mode, IM308 „BF“ LED (S7: „BUSF“ LED) flashes
longer than 10 seconds
• error in the network configuration. Please eliminate.
• PCS 807 Multibox Profibus DP not ready, because:
• incorrectly connected. Please correct.
• in the Load condition (DIL-switch 11 = OFF).
first
DIL 10 =
ON,
next
DIL1 1 =
ON,
then
DIL10 =
OFF.
• in reset condition (DIL-switch 10 = ON). Set DIL10 to OFF.
• not powered up. Supply PCS 807 Multibox Profibus DP with 24V + 10% voltage.
• wrong slave number. Set slave number correctly and trigger reset via DIL 10
(initiate reset with DIL 10 = ON, then DIL 10 = OFF)
Programmable controller in RUN mode, IM308 „BF“ LED (S7: „BUSF“ LED) OFF,
PCS „COM“ LED ON
• PROFlBUS block is not called in the programmable controller. Please link. FB203
configuration does not match the master board.
Time-out timer expired, set restart input to 0. (UEROR: =RSET)
• PCS 807 Multibox Profibus DP DIL-switch 10 set to ON. Set PCS 807 Multibox
Profibus DP DIL-switch to OFF.
• A wrong driver was loaded into the PCS operating console. Load the right driver
together with the data record once more into the PCS operating console.
• IM308B start problems: the IM308B does not consider the slave interval time
during the start process. Thus, it can cause problems with the PX807 001. Switch
master board from STOP to RUN.
Programmable controller in RUN mode, IM308 „BF“ LED (S7: „BUSF“ LED) OFF,
PCS „COM“ LED OFF, later ON again
At first, communication is active (PCS „COM“ LED is deactivated) but after a certain
time, the „COM“ LED starts to flash. This signals that the communication is basically
functioning but a monitoring condition such as the time-out time was not observed.
Possibly, the restart input is not set or the handling block is called irregularly.
PCS 807 Multibox Profibus DP power LED (yellow) does not light
• Power supply voltage 24 V + 10% must be observed.
• Supply voltage reversed applied. Please correct.
• Fuse in the unit is burned out. Send the unit in for repair.
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
37
B
Determining the configuration
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B.1.8Term of the communication
PCS 807 Multibox Profibus DP
The PCS 807 Multibox Profibus DP software is based on the object codes of the
Siemens company. In addition, serial communication and logical evaluation was
added. Furthermore, the firmware is completely loadable.
Loading state
The PCS 807 Multibox Profibus DP is in the loading state if DIL 11 = OFF (yellow
Run LED OFF), i. e. the EPROM is active and the EEPROM is externally addressable.
Using a PC loader program, firmware can be now loaded into the unit using the
serial interface. This is not necessary in the normal case since the unit is supplied
with the firmware being loaded.
Run state
The PCS 807 Multibox Profibus DP is in the Run state if DIL 11 = OFF (yellow Run
LED OFF) and the EEPROM program is active (the EPROM is switched off). To
guarantee a defined initial start of the software, a reset
must be triggered before the switching over DIL 10 to ON.
This reset is then removed by switching DIL 10 to OFF
again.
During the start, the firmware reads the DIP switches 1-7
and takes over these values as slave address. The firmware
now can be run as independent slave on the Profibus-DP
network.
The logical communication between PCS 807 Multibox
Profibus DP and the programmable controller is started
after plugging the serial interface into PCS 807 Multibox
Profibus DP.
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38
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Structure of the logical communication
The Profibus-DP communication uses in Siemens the I/O
area. Depending on the programmable controller, its size is between 128 bytes
and several kilobytes (paging). A Profibus-DP master must be available in the
programmable controller for communication. For this, Siemens supplies the IM308
board. The largest I/O unit that can be transferred is 32 bytes in size (thus, the
largest configuration size of the PCS 807 Multibox Profibus DP is 32 bytes).
The configuration of the PCS 807 Multibox Profibus DP slave is determined with
the IM308 master board (S7: Profibus master). The slave with the correct slave
address automatically conforms to the configuration. This configuration will be
submitted to the PCS operating consoles driver to setup the correct job/response
packages.
According to the configuration, the driver in the PCS operating console splits the
occurring jobs into part jobs. One-by-one, every part job is submitted to the PCS
807 Multibox Profibus DP for the transfer. A job number is attached to each
transmission. The job is stored in the input area of the programmable controller. A
programmable controller expander program reads the job and executes it on a
DB. The result is stored in the output area with the job number being inverted.
From there, it is submitted to the PCS 807 Multibox Profibus DP. Then, it is serially
transferred to the driver.
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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The currently realized transfer times of PCS 807 Multibox Profibus DP to the
programmable controller and vice versa are essentially limited by the SPC3 chip
and the Siemens software to 50 msec min. Thus, a transfer „PCS 807 Multibox
Profibus DP – programmable controller processing – PCS 807 Multibox Profibus
DP“ lasts approx. 150ms. Including the serial transfer, the processing of a part job
thus lasts approx. 180 msec. At an average of 6 jobs for a PCS 090, a communication
cycle lasts approx. 500msec. Thus, the key LED time is 2 x communication cycle =
1 second.
Visual monitoring
yellow „Power On“ LED. It represents the functioning of the switching power supply.
yellow „RUN“ LED. This LED is OFF in the loading state. It is ON in the Run state.
green „Communication“ LED. This LED is OFF with communications being inactive.
The LED flashes if a baud rate is recognized. The LED lights if a data exchange
occurs.
With a PCS 590p/595p, a green „Communication“ LED is available on the rearside
of the unit. A data exchange occurs if it is activated. In addition, the „COM“ LED
on the PCS 590p/595p frontpanel is only deactivated if the handling software is
correctly executed in the programmable controller.
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
39
B
Determining the configuration
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B.1.9 Optimal configuration
The communication speed depends essentially on the following elements:
Occurring tasks in the PCS
The display content and the enabled transfers in the command words determine
the tasks of the PCS operating console.
Slave configuration
An increased I/O buffer size in the programmable controller will also increase the
processing speed of the jobs in the PCS. The output buffer should have twice the
size of the input buffer.
AJ driver variable
This variable changes the refresh behavior of the variables and the keys.
AJ = 1 à
Keys and LEDs will be quickly transferred, variables are refreshed
slowly - suited for jog operation. The I/O buffer can be small.
AJ = 10 à Default values. Represent a balance between the key and the variable refresh.
AJ = 20 à Keys and LEDs will be transferred simultaneously with variables. This
setting is suited for the display of many variables. The I/O buffer should
be as large as possible.
PCS 807 module version:
In the PX807 0001 version, a SPC2 chip is integrated that requires a min. slave
interval time of 50 msec.
In the PX807 1000 version, a SPC3 chip is integrated that requires a min. slave
interval time of 3 msec.
The version with the SPC3 chip is effectively approx. 3 times faster than the SPC2
version.
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40
○
Configuration examples:
ã PCS 900
• Slave configuration: 16 bytes I-buffer and 32 bytes O-buffer
• AJ = 10
• The command words in the programmable controller are used as follows:
W36 = KH0F60
W37 = KH0001
The transfer of the time and the date is disabled and a message block is enabled
for the transfer. Now, you will have an optimal communication for the key LED
area of less than one second if you take provisions to display only a few variables.
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
B
Determining the configuration
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ã PCS 095
• Slave configuration: 12 bytes I-buffer and 24 bytes O-buffer
• AJ = 10
• The command word in the programmable controller is used as follows:
W13 = KH0FC 1
Thus, the messages M0 ... 15 are enabled for the transfer. Now, you will have an
optimal communication for the key LED area of less than 0.8 seconds if you take
provisions to display only a few variables.
ã PCS 095
• Slave configuration: 8 bytes I-buffer and 16 bytes O-buffer
• AJ = 1
• The command word in the programmable controller is used as follows:
W13 = KH0FC 1
Thus, the messages M0 ... 15 are enabled for the transfer. Keys will be transferred
quickly but the refreshing of the variable takes a longer time. The key LED time
totals approx. 0.5 seconds. However, if you press a key only for a short time then
the LEDs are read only when the key is released again. Thus, the LED will not
light.
ã PCS 9000
• Slave configuration: 24 input bytes and 32 output bytes
• AJ = 10
• The command word in the programmable controller is used as follows:
W13 = KH 000C (CLK_D bit on pos. 2) (CLK_C bit on pos. 3)
W16 = KH 0
W17 = KH FF00
The transfer of the time and the date is disabled. Display no external variables in
the status window as far as possible.
ã PCSS 590p/595p
• Slave configuration: 16 bytes I-buffer and 32 bytes O-buffer
• AJ = 7
• The command word in the programmable controller is used as follows:
W13=KH 0FC4
W27 = 0
Thus the messages M0 ... M63 are enabled for the transfer. Now, you will have a
communication time of less approx. 0.8 seconds for the key LED area if you take
provisions to display only a few variables.
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PCS 807 Profibus-DP to Siemens PLC
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© Systeme Lauer GmbH
41
Determining the configuration
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PCS 807 Profibus-DP to Siemens PLC
© Systeme Lauer GmbH
C
Bosch PLC
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PCS 807 Profibus-DP to Bosch PLC
○
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© Systeme Lauer GmbH
○
PCS 807 Profibus-DP Multibox
or the PCS 590p/595p
for Bosch PLC with
I/O-communication
43
C
C.1.
Determining the configuration
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The following Bosch products are required for a Profibus-DP network setup:
1 Cl400 programmable controller
2 DESI-DP or DESI-DP12 Profibus master board
3 programming software for the programmable controller and the master board
4 Profibus-DP network cable and bus connector
... as well as power supplies for all components
C.1.1 Configuration of the master board (DESI-DP)
The corresponding settings must match to secure a correct interaction of all parts!
Type file
Copy the „LAUERDP.GSD“ file into your BOSCH.BIB directory.
This file is required for the master file to be created and contains all configuration
possibilities of the PCS 807 slaves.
Call up now the Profi software of the master board. Select the DP software using
F3. Create a new project or use the included PCS DP project.
Use F2 to enter the editor. Select the PCS 807 in the BTN overview. Under the
Modules group select the configuration fitting your application best (size of the
transfer buffer in bytes). Specify the slave address for the PCS 807 module or the
PCS 590p/595p.
Now, switch to the BTN detail window using F5. Enter here the input and output
bytes desired for the communication. You can use also the expanded inputs and
outputs. Make sure that you specify an asending order since otherwise the handling
block interprets the communication commands wrong.
The Desi-DP master board requires coupling field with a size of 6 byte for the data
exchange. Set the starting address of the coupling field in the „Bus master settings“
menu.
Load the master file into the master board. Consider the set baud rate of the
software and the set baud rate of the master board.
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44
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Remark!
Note the set sizes for inputs and outputs, their start addresses and all other
settings. They are required for the handling block or for the DIL-switch settings
of the master board.
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PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Determining the configuration
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Hardware settings using the DESI-DP board as an example
(refer also to the Bosch DESI-DP Bus Master manual)
Set the coupling address using DIL-switch S4: switch 1 of S4 is used to select the
addressing range.
- ON I/O field
- OFF EZ/AZ field
The other switches of S4 are used for the start address settings (refer to the following
figure).
Valence:
I/O
21
Example:
Coupling address: EZ/AZ·
22
23
24
25
26
27
Used: 0.0 - 5.7
Example:
Coupling address: I/O 4
Used: 4.0 - 9.7
Baud rate
[Kbaud]
9.6
19.2
93.75
187.5
500
1500
1
OFF
ON
OFF
ON
OF F
OFF
switches
2
3
OFF
OFF
OFF
OFF
ON
OFF
ON
OFF
OFF
ON
ON
ON
4
OF F
OFF
OFF
OFF
OFF
OFF
Set the desired transfer rate using DIL-switch S5. Thereby, the PCS 807 slave module
is adjusted automatically.
All DIL-switches of S3 were set to OFF in the test setup.
PCS 807 Profibus-DP to Bosch PLC
○
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© Systeme Lauer GmbH
○
Remark!
With other boards used, possibly other settings are required for the master
station address (refer to DESI-DP12 ). Please inform yourself using the
corresponding manuals of the master board.
45
C
Determining the configuration
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For the evaluation of the received data, the „PCS_KOMM“ block is required that
takes over the data traffic with the PCS DBs. Furthermore, an initialization (INIT)and
an error block (COFF)is made available. You can use these blocks to define data
word pre-assignments or emergency assignments. In addition, an example OB 1
is provided in which the block call is implemented. You find the files on the PCS
91.PDP floppy disk in the Profibus directory.
Remark!
In OB1, the first input word of the master coupling field must be copied to
the first output word of the coupling field. This is required for the
synchronization of CPU-DP master.
Parameters of the PCS_KOMM block:
The block requires 14 parameters. This makes it possible to freely select the
addresses.
An example is provided in OB 1 (refer to the printout of the handling block).
The meaning of the parameters is as follows:
P0:
P1:
P2:
P3:
P4:
P5:
P6:
P7:
P8:
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46
○
P9:
P10:
P11:
P12:
P13:
PCS user DB. (PCS data 256 words )
Start address of your selected Profibus input bytes
Length of the selected Profibus input field minus 1 byte
Start address of your selected Profibus output bytes
Length of the selected Profibus output field minus 1 byte
Restart input or flag. This is required to restart the communication after a
communications fault. (Set the input to permanently high for an automatic
reset)
Timer for time-out monitoring
timer time as constant
Communication error output (the output is set to high level after a
communications fault)
PB of the „INIT“ block
PB of the „COFF“ block
Required flag (freely selectable, may not be used by other program parts)
Required flag (freely selectable, may not be used by other program parts)
Required flag (freely selectable, may not be used by other program parts)
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PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Determining the configuration
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C.1.2 Trouble-shooting
Programmable controller enters STOP mode
• The Stop commands in the handling software were not yet eliminated. Please
eliminate these.
• Configuration of the master board is not compatible to the programmable
controller. Please correct.
Programmable controller in RUN mode, „Send“ LED“ is OFF
• Errors in the network configuration
• Multibox not ready due to:
• Wrong slave address. Check whether the master file matches the address.
• In reset condition (DIL-switch 10 is set to ON). Set DIL 10 to OFF.
• No supply voltage. Apply voltage to the Multibox.
Programmable controller in RUN mode, „Send“ LED is ON, status message 01
• Programmable controller in Stop mode. Switch the programmable controller to
RUN
• Network fault. Check whether all participants are configured correctly. Check
the cabling.
• Coupling fault (CPU is not synchronized with master board ). Check whether
the start input word of the selected coupling field is cyclically copied to the start
output word.
Programmable controller in RUN mode, „Send“ LED is ON, no status message,
PCS „Com“ LED is ON
• Lauer handling block is not called in the programmable controller program.
Please link in with correct parameters.
• A wrong driver was loaded into the PCS. Transfer the data record together with
the correct driver again into the PCS operating console.
Programmable controller in RUN mode, „Send“ LED is ON, no status message,
PCS „Com“ LED is OFF but later ON again
• The network configuration was not synchronized with all participants. Power
down all involved units. Restart all units.
• The network setup is located in noisy environment. Provide for corresponding
interference suppression.
PCS 807 Profibus-DP to Bosch PLC
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© Systeme Lauer GmbH
○
Configuration examples:
ã PCS 900
• Slave configuration: 16 bytes I-buffer and 32 bytes O-buffer
• AJ = 10
• The command words in the programmable controller are used as follows:
W36 = KH0F60
W37 = KH0001
The transfer of the time and the date is disabled and a message block is enabled
for the transfer. Now, you will have an optimal communication for the key LED
area of less than one second if you take provisions to display only a few variables.
47
C
Determining the configuration
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ã PCS 095
• Slave configuration: 12 bytes I-buffer and 24 bytes O-buffer
• AJ = 10
• The command word in the programmable controller is used as follows:
W13 = KH0FC 1
Thus, the messages M0 ... 31 are enabled for the transfer. Now, you will have an
optimal communication for the key LED area of less than 0.8 seconds if you take
provisions to display only a few variables.
ã PCS 095
• Slave configuration: 8 bytes I-buffer and 16 bytes O-buffer
• AJ = 1
• The command word in the programmable controller is used as follows:
W13 = KH0FC 1
Thus, the messages M0 ... 31 are enabled for the transfer. Keys will be transferred
quickly but the refreshing of the variable takes a longer time. The key LED time
totals approx. 0.5 seconds. However, if you press a key only for a short time then
the LEDs are read only when the key is released again. Thus, the LED will not light.
ã PCS 9000
• Slave configuration: 24 input bytes and 32 output bytes
• AJ = 10
• The command word in the programmable controller is used as follows:
W13 = KH 000C (CLK_D bit on pos. 2) (CLK_C bit on pos. 3)
W16 = KH 0
W17 = KH FF00
The transfer of the time and the date is disabled. Display no external variables in
the status window as far as possible.
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48
○
ã PCSS 590p/595p
• Slave configuration: 16 bytes I-buffer and 32 bytes O-buffer
• AJ = 7
• The command word in the programmable controller is used as follows:
W13=KH 0FC4
W27 = 0
Thus the messages M0 ... M63 are enabled for the transfer. Now, you will have a
communication time of less approx. 0.8 seconds for the key LED area if you take
provisions to display only a few variables.
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PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Print out handling software
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OB1
PB0
PB2
PB3
OB1
PCS_KOMM
INIT
COFF
Master Baustein
Expanderprogramm für PCS
Initialisierungsbaustein
Fehlerbaustein
;
OB1
; Filename:
; function:
1
2
OB1
Organisationsbaustein
;
p r o g r a m
;***********************************************************************
L
W EZ64,A
; copy the first word of your I/O-Area of the
T
W A,AZ64
; CPU - DESI-DP communication from input to
; output
; call the Lauer communication subroutine PB (PCS_KOMM)
3
4
BA
P0
P1
P2
P3
P4
P5
P6
P7
P8
P9
P10
P11
P12
P13
W
W
W
W
W
B
W
W
B
W
W
B
B
B
-PCS_KOMM,14
-DB1
&EZ10
K31D
&AZ10
K31D
-RESTART
-TIMER
K4.2
M100.0
-INIT
-COFF
M100.2
M100.3
M100.4
;
;
;
;
;
;
;
;
;
;
;
;
;
;
;
call expander program
DB PCS-datafield of 256 words
W
startaddress of the Profibus-Input
K
lenght of input-bytes - 1
W
startaddress of the Profibus-Output
K
lenght of output-bytes - 1
B
restart input
T
watch dog PCS-communication
K
timevalue for watch dog
B
output-bit communication error
PB INIT (communication init PCS)
PB COFF (communication error PCS)
B
for internal use
B
for internal use
B
for internal use
;U
;=
B
B
M100.0
A3.7
; communication error to output
PE
;program end
;
PCSKOMM
;
expander-program for communication via Profibus with PCS-Topline
; Filename:
PCS_KOMM
; function:
expander for the CL400
;
D e c l a r a t i o n
; subroutine parameter:
;~~~~~~~~~~~~~~~~~~~~~~~~~~
;BA
-PCS_KOMM,14
; call expander program
;P0 W -DB1
; DB PCS-datafield of 256 words
;P1 W &EZ10
; W
startaddress of the Profibus-Input
;P2 W K31D
; K
lenght of input-bytes - 1
;P3 W &AZ10
; W
startaddress of the Profibus-Output
;P4 W K31D
; K
lenght of output-bytes - 1
;P5 B -RESTART
; B
restart input
;P6 W -TIMER
; T
watch dog PCS-communication
;P7 W K4.2
; K
timevalue for watch dog
;P8 B M100.0
; B
output-bit communication error
;P9 W -INIT
; PB INIT (communication init PCS)
;P10 W -COFF
; PB COFF (communication error PCS)
;P11 B M100.2
; B
for internal use
;P12 B M100.3
; B
for internal use
;P13 B M100.4
; B
for internal use
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© Systeme Lauer GmbH
PCS 807 Profibus-DP to Bosch PLC
○
p r o g r a m
○
;
49
C
Print out handling software
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;**************************************************************************
;
; processor reset ⇒ reset BT9_KOM
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
PZ: 1
1
U
B -P_RI
2
O
B -NEU_RI
3
SPB
-START_KO ; →
4
BX
-P0
PZ: 2
5
U
B -P12
;second cycle to catch whole data (inputs)
6
SPB
-WAITDAT1
PZ: 3
7
U
B -P13
8
SPB
-WAITDAT2
;second cycle to catch whole data (outputs)
; no process if timeout and restart input = 0
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
PZ: 4
9
UN
B -P5
; timeout ?
10
U
B -P8
; restart ?
11
BEB
; instruction-number = 0 => wait for instruction-number = 0 ;
; if instruction-number = n => process received data
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
12
XO
W B,B
; A Register = 0
13
L
W -P1,A
; instruction-number = 0 ? Input
14
L
BY [A],A
15
VGL BY A,B
16
SPZ
-NO_AUFTR ; →
17
BX
-P0
; open PCS-DB
; instructions-number > 0 ⇒ process the instructions
;
; Have the whole instruction received ?
18
19
20
21
22
23
24
25
26
27
28
L
L
L
VGL
SPZ
L
L
ADD
L
VGL
SPN
BY
W
BY
BY
DX3,B
-P1,A
[A],A
A,B
-NO_AUFTR
W -P1,A
BY [A],B
W -P2,A
BY [A],A
BY A,B
-NO_AUFTR
29
30
31
PZ:
UN
=
BE
5
B
B
32
33
34
35
36
37
38
39
PZ:
U
=
L
ADD
L
ADD
L
T
; old instruction-number in byte 3
; load instruction-number (input)
;
;
;
;
;
;
;
;
;
-P11
-P12
compare old with new
if even → no new instructions
load address of receive inputs
load instruction-number 1. byte
load instruction-number last byte
compare first with last
if not even → instructions are not
complete
;set wait-flag and wait one cycle
-WAITDAT1
6
B -P11
B -P12
W -P1,A
W K1H,A
W -P3,B
W K1H,B
W K2H,D
BY D,DX2
;reset the wait-flag
; indir.address of datainputs
; at byte 2 load first instruction
; indir.address of dataoutputs
; reset receive counter
; DX2 = receive-counter
; analyse of the instructions
○
50
○
40
L
-read_new
BY [A],C
; ←
; read actual instruction
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PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○ ○ ○ ○ ○
41
L
;SP
W
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
PUSH
ADD
L
T
U
VGL
SPZ
VGL
SPZ
VGL
SPZ
VGL
SPZ
POP
SP
W
W
BY
BY
BY
BY
A,A
-AUFT_END
C
K1,A
[A],C
C,D
KF0H,C
K10H,C
-READ
BY K20H,C
-WRITE
BY K40H,C
-WRITE_U
BY K80H,C
-WRITE_O
W C
-AUFT_END
; read instruction
; →
; write instruction
; →
; write and „AND“ instruction
; →
; write and „OR“ instruction
; →
;==========================================================================
; read instruction: copy data from PCS-datafield to send outputs
;=========================================================================
-READ
; ←
57
POP W C
58
PUSH W A
; pointer receive inputs to stack
59
60
61
62
63
64
L
U
SLL
O
W
L
U
65
66
67
68
69
70
71
72
73
74
75
76
77
VGL
SPZ
INC
L
T
DEC
INC
L
T
INC
INC
DEC
SP
78
; is there another instruction ?
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-r_end
POP W A
; load from stack receive pointer
; * 2
; at to indirect address PCS-Datafield
; load instruction
; mask count of datawords
copy until count of datawords = 0
; read instruction end
; load high byte from PCS-datafield
; write to send outputs
;
;
;
;
;
;
increment send pointer
load low byte from PCS-datafield
write to send-outputs
increment send pointer
increment datafield-address
decrement dataword counter
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© Systeme Lauer GmbH
PCS 807 Profibus-DP to Bosch PLC
○
-return_r
; ←
BY K0H,C
-r_end
W A,1
BY [A],D
BY D,[B]
W A,1
W B,1
BY [A],D
BY D,[B]
W B,1
W A,2
BY C,1
-return_r ; →
; load dataword address
○
BY C,A
W K00FFH,A
W A,1
K1800H,A
BY D,C
BY K0FH,C
51
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
79
80
81
82
83
84
85
86
87
88
89
BY
W
W
W
DX2,D
K00FFH,D
K2H,D
-P2,D
-AUFT_END
BY D,DX2
W A,1
BY [A],D
BY K0H,D
-AUFT_END
-read_new ; →
;
; increment receive pointer
; check if receive end
; next instruction address
;
; check if instruction = 0
; there is another instruction
; → process the next instruction
90
91
;
end read instruction
;==========================================================================
; write instruction: copy datawords from receive inputs to PCS-datafield
;==========================================================================
-WRITE
; ←
POP W C
PUSH W B
; send pointer to the stack
92
93
94
95
96
97
98
99
L
U
SLL
O
W
L
U
PUSH
INC
W
W
W
C,B
K00FFH,B
B,1
K1800H,B
BY D,C
BY K0FH,C
W C
W A,1
-return_w
; ←
BY K0H,C
-w_end
W B,1
BY [A],D
BY D,[B]
W B,1
W A,1
BY [A],D
BY D,[B]
W A,1
W B,2
BY C,1
-return_w ; ←
; load PCS-dataword-address
; * 2
; add to indirect address PCS-datafield
; load instruction
; mask count of datawords
; dataword counter to the stack
; increment receive pointer
; copy until dataword counter = 0
VGL
SPZ
INC
L
T
DEC
INC
L
T
INC
INC
DEC
SP
113
; is there another instruction ?
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-w_end
POP W C
; load from stack dataword counter
○
100
101
102
103
104
105
106
107
108
109
110
111
112
○
52
L
U
ADD
VGL
SPP
T
INC
L
VGL
SPZ
SP
;
;
;
;
;
;
;
;
;
;
;
write instruction end
receive address of high byte
load byte from receive inputs
and store it as high byte
receive address of low byte
increment datafield address
load byte from receive inputs
and store it as low byte
increment datafield address
increment receive pointer
decrement dataword counter
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○ ○ ○ ○ ○
114
115
116
117
118
119
120
121
122
123
124
125
126
POP
INC
SLL
L
U
INC
VGL
SPP
T
L
VGL
SPZ
SP
W
W
W
BY
W
W
W
B
C,1
C,1
DX2,D
K00FFH,D
D,[C]
-P2,D
-AUFT_END
BY D,DX2
BY [A],D
BY K0H,D
-AUFT_END ; →
-read_new ; →
; load from stack send pointer
; count +1 instruction word
; count of byte
; increment receive pointer
; check if receive end
; load next instruction
; check if instruction = 0
; there is another instruction
; → process the next instruction
; end write instruction
; write and „AND“ instruction: that is an „AND“ function between received
; data and the data in the datafield, stored
; later in the datafield
;==========================================================================
127
128
-WRITE_U
POP W C
PUSH W B
129
130
131
132
133
134
135
136
L
U
SLL
O
L
U
PUSH
INC
W C,B
W K00FFH,B
W B,1
W K1800H,B
BY D,C
BY K0FH,C
W C
W A,1
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
VGL
SPZ
INC
L
U
T
DEC
INC
L
U
T
INC
INC
DEC
SP
-return_u
; ←
BY K0H,C
-u_end
W B,1
BY [A],D
BY [B],D
BY D,[B]
W B,1
W A,1
BY [A],D
BY [B],D
BY D,[B]
W A,1
W B,2
BY C,1
-return_u ; →
152
; is there another instruction ?
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-u_end
POP W C
; load from stack dataword counter
; send pointer to the stack
; load PCS-dataword-address
; * 2
; add to indirect address PCS-datafield
; load instruction
; mask count of datawords
; dataword counter to the stack
; increment receive pointer
; copy until dataword = 0
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
© Systeme Lauer GmbH
PCS 807 Profibus-DP to Bosch PLC
○
write „AND“ instruction end
receive address of high byte
load high byte from receive inputs
„AND“ byte from PCS-datafield
store it as high byte
receive address of low byte
increment datafield address
load low byte from receive inputs
„AND“ byte from PCS-datafield
store it as low byte
increment datafield address
increment receive pointer
decrement dataword counter
○
;
;
;
;
;
;
;
;
;
;
;
;
;
53
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
153
154
155
156
157
158
159
160
161
162
163
164
165
POP
INC
SLL
L
U
INC
VGL
SPP
T
L
VGL
SPZ
SP
W
W
W
BY
W
W
W
B
C,1
C,1
DX2,D
K00FFH,D
D,[C]
-P2,D
-AUFT_END
BY D,DX2
BY [A],D
BY K0H,D
-AUFT_END ; →
-read_new ; →
; load from stack send pointer
; count +1 instruction word
; count of byte
; increment receive pointer
; check if receive end
; load next instruction
; check if instruction = 0
; there is another instruction
; → process the next instruction
; end write „AND“ instruction
; write and „OR“ instruction: that is an „OR“ function between received
; data and the data in the datafield, stored
; later in the datafield
168
169
170
171
172
173
174
175
L
U
SLL
O
L
U
PUSH
INC
176
177
178
179
180
181
182
183
184
185
186
187
188
189
190
VGL
SPZ
INC
L
O
T
DEC
INC
L
O
T
INC
INC
DEC
SP
191
; is there another instruction ?
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-o_end
POP W C
; load from stack dataword counter
○
-WRITE_O
POP W C
PUSH W B
○
54
; ←
166
167
W C,B
W K00FFH,B
W B,1
W K1800H,B
BY D,C
BY K0FH,C
W C
W A,1
-return_o
; ←
BY K0H,C
-o_end
W B,1
BY [A],D
BY [B],D
BY D,[B]
W B,1
W A,1
BY [A],D
BY [B],D
BY D,[B]
W A,1
W B,2
BY C,1
-return_o ; →
; send pointer to the stack
; load PCS-dataword-address
; * 2
; add to indirect address PCS-datafield
; load instruction
; mask count of datawords
; dataword counter to the stack
; increment receive pointer
; copy until dataword counter = 0
;
;
;
;
;
;
;
;
;
;
;
;
;
write „OR“ instruction end
receive address of high byte
load byte from receive inputs
„OR“ byte from PCS-datafield
and store it as high byte
receive address of low byte
increment datafield-address
load byte from receive inputs
„OR“ byte from PCS-datafield
and store it as low byte
increment datafield-address
increment receive pointer
decrement dataword counter
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○ ○ ○ ○ ○
192
193
194
195
196
197
198
199
200
201
202
203
204
POP
INC
SLL
L
U
INC
VGL
SPP
T
L
VGL
SPZ
SP
W
W
W
BY
W
W
W
B
C,1
C,1
DX2,D
K00FFH,D
D,[C]
-P2,D
-AUFT_END
BY D,DX2
BY [A],D
BY K0H,D
-AUFT_END ; →
-read_new ; →
; load from stack send pointer
; count +1 instruction word
; count of byte
; increment receive pointer
; check if receive end
;
;
;
;
;
load next instruction
check if instruction = 0
there is another instruction
process the next instruction
; end write „OR“ instruction
; AUFT_END: all instructions are done
-AUFT_END
7
B -P11
B -P13
; ←
205
206
PZ:
UN
=
207
BE
208
209
; Invert instruction-number and write it to the first and last byte
; of the communication outputs
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-WAITDAT2
PZ: 8
U
B -P11
; reset wait-flag
=
B -P13
210
211
212
213
214
215
216
217
L
L
T
XO
L
T
ADD
T
W
BY
BY
BY
W
BY
W
BY
-P1,A
[A],D
D,DX3
KFFH,D
-P3,A
D,[A]
-P4,A
D,[A]
219
220
; watch dog
;~~~~~~~~~~~
; trigger time
;————————————————————
U
W -P7,D
PZ: 9
U
B -LOG0
SE
D,-P6
221
222
PZ:
U
R
; store it in the first and last
; output bytes
; timevalue
;
; Watchdogmerker reset
BE
; →
; end instructions
; no new instructions
-NO_AUFTR
; ←
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
© Systeme Lauer GmbH
PCS 807 Profibus-DP to Bosch PLC
○
223
10
B -LOG1
B -P8
; load instruction-number
; store it in byte 3
; invert the instruction-number
○
218
; wait one cycle to be sure that
; all outputs are refreshed
55
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
224
225
226
L
PZ:
U
SE
W -P7,D
11
B -LOG1
D,-P6
227
228
PZ:
U
BEI
12
B -P6
; timevalue
; timeout ?
; set fault
watch dog has responsed
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
-KOMM_FEL
229
230
231
232
233
S
XO
B
W
-P8
D,D
; watch dog
; init after communication error
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
BA
-P0
; open PCS-DB
BA
-P10
; COFF
BE
; →
;
end watch dog
; start of communication
235
236
-START_KO
; start timer
;~~~~~~~~~~~~~~~~~~~~
L
W -P7,D
PZ: 13
U
B -LOG0
SE
D,-P6
237
238
; reset fault
;~~~~~~~~~~~~~~~
PZ: 14
U
B -LOG1
R
B -P8
239
XO
240
241
; init output at the first cycle
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~~
L
W -P3,A
T
W D,[A]
234
W
; watch dog
D,D
; init PCS-DB at first cycle
;~~~~~~~~~~~~~~~~~~~~~~~~~~~~
;BA
P0
;BA
P9
242
; timervalue
; open PCS-DB
; INIT
BE
; →
; end start communication
;program end
○
56
○
;** INIT: Subroutine INIT inits the PCS-datafield at the first cycle
;**
The user can program his own specifications
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
C
Print out handling software
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○ ○ ○ ○ ○
;HLT
;!!!!! Here you have to specify your init values
;********************************** !!! at least set your
;**********************************
key-bytes to zero !!!!!
;***** Example PCS 009/090/095*****
;L
W K0D,A
;T
W A,D8
;T
W A,D10
;T
W A,D46
;L
W K0FC8H,A
;T
W A,D26
;CONTROLWORD A
;L
W K0080H,A
;T
W A,D28
;CONTROLWORD B
;***** EXAMPLE PCS 900/920/950 *****
;L
W K0D,A
;T
W A,D8
;T
W A,D10
;T
W A,D12
;T
W A,D18
;T
W A,D78
;CONTROLWORD
;L
W K0080H,A
;T
W A,D76
;CONTROLWORD
;L
W K00FFH,A
;T
W A,D74
;CONTROLWORD
;L
W K1F00H,A
;T
W A,D72
;CONTROLWORD
1
D
C
B
A
BE
;** COFF: subroutine COFF inits the PCS-datafield after communication
error
;**
( emergancy case ) The user can program his own specifications
;HLT
;!!!!! Here you have to specify your emergancy values
;**********************************
;**********************************
;**********************************
!!!!! CAUTION !!!!!
;**********************************
at least set the Key-bytes to zero
;**********************************
;***** Example PCS 009/090/095 *****
;L
W K0D,A
;T
W A,D8
; keys
;T
W A,D10
; keys
;T
W A,D46
; keys
;***** Example PCS 900/920/950 *****
;L
W K0D,A
;T
W A,D8
;keys
;T
W A,D10
;
;T
W A,D12
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
© Systeme Lauer GmbH
PCS 807 Profibus-DP to Bosch PLC
○
BE
○
1
57
Who for what to talk?
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○ ○○
When ever you need us, we are by your side: dynamic, creativ
and powerful. With the experiance of a worldwide successful
operating company. The following chart gives you an overview
who´s the right person to talk to. Simply select the
corresponding number!
By the way...
... you can daily access the newest product informations
via
Mailbox:
07022/9660225
CompuServe: 100565,1525
Internet:
[email protected]
D istribution
Sales m anagertotal
Sales m anagerG erm any
Sale processing
O rderprocessing
Inform ation processing
Henzler
07022/9660 240
Raif
07022/9660 242
G röger
07022/9660 241
Feiler
07022/9660 260
Koop
07022/9660 123
M önkem eier
07022/9660 244
Estner-Lenz
07022/9660 261
M aly
07022/9660 123
Lehner
07022/9660 243
Arndt
07022/9660 226
G ekeler
07022/9660 221
G ekeler(EA SYW A RE)
07022/9660 221
Rupp
07022/9660 223
Kolbus
07022/9660 222
Kolbus (LCA+PCS)
07022/9660 222
n
n
n
n
n
n
n
n
n
n
n
TechnicalSupportSIC
Supportm anager
Schauwecker
07022/9660 220
Support
Training & Exercise
responsible forproductline
LCAstarline
LCAstandard
PCStopline
PCSclassic
VPCexclusiv,VPCcom pact
VPC EASY W ARE
TeleService TSN
n
n
n
n
n
n
n
n
n
n
n
responsible fornet& bus
INTERBUS
PRO FIBUS
ArcNET
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
○
58
○
responsible forPLC driver
ABB
AEG
Allen Bradley
B& R
Bosch
Cegelec
Crouzet
Eberle
Festo
G E Fanuc
Hitachi
IPC
IZUM IIDEC
KLM
M atsushita
M itsubishi
O M RO N
PC
Philips
Saia
Sam sung
Siem ens
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
Index
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○○ ○ ○ ○ ○ ○ ○
A
N
AA, variable ......................................... 18
Terminator ...........................................20
AJ, variable .......................................... 18
Acknowledgment delay 27
Number of jobs .................................... 18
B
Baud rate ............................................. 27
Bus profile ............................................ 27
C
Cables ................................................... 20
COFF .............................................. 34, 46
COM ET200 ......................................... 27
COMWIN 10 ......................................... 27
COM LED .............................................. 19
Communication ...................................38
Communication rate ........................... 40
Communication partner ..................... 15
Configuration, optimal ........................ 40
Consistency ......................................... 27
Current consumption .......................... 21
O
Optimization ........................................ 18
Operating temperature ....................... 21
P
Page frames ......................................... 38
Power consumption ............................ 21
Parameter file ...................................... 27
PCSS 733 ............................................. 19
PCS91.PDP ........................................... 27
PCSDP project ..................................... 44
PCSPRO ................................................ 19
PCSPROWIN ............................................ l9
PROFIB-Q. ............................................ 34
Q
QVZ ....................................................... 27
R
EROR ....................................................34
Refresh behavior.................................40
README.DOC ......................................36
README.TXT ....................................... 34
RFLM ....................................................34
RSET ..................................................... 34
RXFA ..................................................... 34
RXLE 34
Restart input ........................................34
F
S
First start flag ......................................34
First initialization block ...................... 34
FB201, FB202, FB203 ......................... 34
Firmware, loadable............................. 38
Storage temperature range ................ 21
Send LED .............................................20
Slave address ................................17, 35
Slave number ................................17, 35
Slave parameter .................................. 27
Stop command .................................... 34
System requirements .......................... 21
Supply voltages ................................... 21
E
H
Handling block .................................... 34
I
INIT ................................................ 34, 46
Input area ............................................ 16
Input buffer .......................................... 16
M
Master board ....................................... 44
Mounting dimensions ......................... 21
T
Time-out .............................................. 34
TIMT ..................................................... 34
TIMZ ..................................................... 34
TXFA ..................................................... 34
TXFE ..................................................... 34
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
© Systeme Lauer GmbH
PCS 807 Profibus-DP to Bosch PLC
○
DB50 ..................................................... 34
DESI-DP ...............................................45
Driver parameters ................................ l9
○
D
59
○
60
○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
PCS 807 Profibus-DP to Bosch PLC
© Systeme Lauer GmbH
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