netTAP NT 100

a

User Manual

netTAP NT 100

Gateway Devices

Hilscher Gesellschaft für Systemautomation mbH www.hilscher.com

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public

Inhaltsverzeichnis 2/113

Table of Contents

1 INTRODUCTION.........................................................................................................6

1.1

1.2

1.3

1.4

1.5

About the User Manual............................................................................................. 6

1.1.1

List of Revisions ...................................................................................................6

Legal Notes.............................................................................................................. 7

1.2.1

Copyright ..............................................................................................................7

1.2.2

1.2.3

Important Notes ....................................................................................................7

Exclusion of Liability .............................................................................................8

1.2.4

1.2.5

1.2.6

1.2.7

Warranty ...............................................................................................................8

Export Regulations ...............................................................................................9

Registered Trademarks........................................................................................9

Conventions in this Manual ................................................................................10

Reference to Hardware, Software, Driver and Firmware ........................................ 11

Contents of the Product DVD ................................................................................. 12

1.4.1

Directory Structure of the DVD...........................................................................12

1.4.2

1.4.3

Device Description Files .....................................................................................12

Documentation for netTAP .................................................................................13

Licenses................................................................................................................. 14

2 SAFETY ....................................................................................................................15

2.1

2.2

2.3

General Note.......................................................................................................... 15

Intended Use.......................................................................................................... 15

Personnel Qualification .......................................................................................... 15

2.4

2.5

2.6

Commitment to read and understand the Manual................................................... 15

References Safety.................................................................................................. 15

Labeling of Safety Instructions ............................................................................... 16

2.6.1

2.6.2

Signal Words ......................................................................................................16

Signal Words USA..............................................................................................16

3 DESCRIPTION AND REQUIREMENTS....................................................................17

3.1

Description ............................................................................................................. 17

3.2

3.3

Device Versions and Usage Scenarios .................................................................. 19

3.2.1

Device Names ....................................................................................................19

Protocol Conversions ............................................................................................. 21

3.3.1

3.3.2

3.3.3

3.3.4

Protocol Conversion 1 - Ethernet to Fieldbus ...................................................21

Protocol Conversion 2 - Ethernet to Serial .........................................................23

Protocol Conversion 3 - Fieldbus to Fieldbus ....................................................24

Protocol Conversion 4 - Fieldbus to Serial .........................................................25

3.4

3.5

System Requirements............................................................................................ 26

Configuration Requirements................................................................................... 27

4 DEVICE DRAWINGS AND CONNECTIONS ............................................................28

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4.2

4.3

4.4

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Dimensioned Drawing ............................................................................................ 28

LEDs and Control Elements ................................................................................... 29

4.2.1

LEDs and Control Elements of the upper half of the Device..............................29

4.2.2

LEDs of the lower half of the Device ..................................................................30

Device Drawings of the left Part (with Connector X2) ............................................. 31

Device Drawings of the left Part (with Connector X3) ............................................. 32

4.5

4.6

Connections ........................................................................................................... 33

4.5.1

X1 Power Supply ................................................................................................33

4.5.2

4.5.3

X2/X3 Front Connection .....................................................................................34

Diagnostic Interface (Mini-B USB)......................................................................38

Schematic Diagram - Galvanic Isolation................................................................. 39

4.6.1

Isolation in case of NT 100-RE-XX Devices.......................................................39

4.6.2

Isolation in case of NT 100-DP-XX /CO-XX /DN-XX Devices ............................40

5 NT 100 MOUNTING AND DISMOUNTING ...............................................................42

5.1

Mounting Instructions ............................................................................................. 42

5.2

5.3

DIN Top Hat Rail Mounting of the NT 100 .............................................................. 42

Removing the NT 100 from the DIN Top Hat Rail................................................... 43

6 COMMISSIONING / DECOMMISSIONING...............................................................44

6.1

6.2

6.3

Load Firmware and Configuration .......................................................................... 44

6.1.1

6.1.2

Download Configuration Files from the PC ........................................................44

Transfer Configuration Files from MMC card .....................................................44

Start-up Behavior ................................................................................................... 45

6.2.1

6.2.2

6.2.3

Start-up without MMC Card................................................................................45

Start-up with MMC Card .....................................................................................45

Reset Device to Factory Settings .......................................................................46

Put the Device out of Operation ............................................................................. 46

7 TROUBLESHOOTING ..............................................................................................47

7.1

Failure in 10 MBit/s Half Duplex Mode and Workaround ........................................ 48

8 LED ...........................................................................................................................49

8.1

8.2

8.3

The SYS LED......................................................................................................... 49

The APL LED ......................................................................................................... 50

8.4

LED Real Time Ethernet Systems.......................................................................... 51

8.3.1

LED EtherCAT Slave..........................................................................................51

8.3.2

8.3.3

8.3.4

8.3.5

8.3.6

LED EtherNet/IP Scanner (Master) ....................................................................53

LED EtherNet/IP Adapter (Slave).......................................................................54

LED Open Modbus/TCP.....................................................................................55

LED PROFINET IO-RT-Device ..........................................................................56

LED SERCOS III Slave ......................................................................................57

LED Fieldbus Systems ........................................................................................... 59

8.4.1

8.4.2

LED PROFIBUS-DP Master...............................................................................59

LED PROFIBUS-DP Slave .................................................................................60

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8.4.3

8.4.4

8.4.5

8.4.6

8.4.7

LED CANopen Master ........................................................................................61

LED CANopen Slave ..........................................................................................62

LED DeviceNet Master .......................................................................................63

LED DeviceNet Slave .........................................................................................64

LED CC-Link Slave.............................................................................................65

LEDs Serial ............................................................................................................ 66

8.5.1

LED Modbus RTU ..............................................................................................66

8.5.2

8.5.3

8.5.4

LED ASCII ..........................................................................................................67

LED Serial with netSCRIPT................................................................................68

LED 3964R .........................................................................................................69

9 TECHNICAL DATA ...................................................................................................70

9.1

9.2

9.3

9.4

Technical Data netTAP 100 Gateway..................................................................... 70

9.1.1

NT 100................................................................................................................70

Technical Data of Real-Time Ethernet Communication Protocols........................... 73

9.2.1

EtherCAT Master................................................................................................73

9.2.2

9.2.3

9.2.4

9.2.5

9.2.6

9.2.7

9.2.8

9.2.9

EtherCAT Slave..................................................................................................74

EtherNet/IP Scanner (Master) ............................................................................75

EtherNet/IP Adapter (Slave)...............................................................................76

Open Modbus/TCP.............................................................................................77

POWERLINK Controlled Node (Slave) ..............................................................78

PROFINET IO-RT-Controller..............................................................................79

PROFINET IO-RT-Device ..................................................................................80

SERCOS III Slave ..............................................................................................81

Technical Data Fieldbus Protocols ......................................................................... 82

9.3.1

CANopen Master ................................................................................................82

9.3.2

9.3.3

9.3.4

9.3.5

9.3.6

9.3.7

CANopen Slave ..................................................................................................83

CC-Link Slave.....................................................................................................84

DeviceNet Master ...............................................................................................85

DeviceNet Slave .................................................................................................86

PROFIBUS-DP Master .......................................................................................87

PROFIBUS-DP Slave .........................................................................................88

Technical Data Serial Protocols ............................................................................. 89

9.4.1

ASCII ..................................................................................................................89

9.4.2

9.4.3

9.4.4

Modbus RTU Master/Slave ................................................................................90

netSCRIPT (Serial).............................................................................................91

3964R .................................................................................................................92

10 APPENDIX ................................................................................................................93

10.1

Wiring Instructions.................................................................................................. 93

10.1.1

Assembly of D-Sub Connectors .........................................................................94

10.1.2

10.1.3

10.1.4

10.1.5

10.1.6

10.1.7

10.1.8

Ethernet ..............................................................................................................95

PROFIBUS .........................................................................................................96

CANopen ............................................................................................................98

DeviceNet ...........................................................................................................99

CC-Link.............................................................................................................101

RS-232 .............................................................................................................103

RS-422 .............................................................................................................104

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RS-485 .............................................................................................................106

11 LISTS ......................................................................................................................108

11.1

List of Figures ...................................................................................................... 108

11.2

List of Tables........................................................................................................ 109

12 GLOSSARY.............................................................................................................111

13 CONTACTS.............................................................................................................113

netTAP NT 100 | Gateway Devices

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Introduction

1 Introduction

6/113

1.1 About the User Manual

This user manual describes the hardware, installation, commissioning, and operation of the netTAP NT 100 series of gateways.

1.1.1 List of Revisions

Index Date

6

3.3.2 and

3.3.4

3.5

4.5.2.4

7.1

8.3.6

8.5.4

9.2.9

9.4.4

10.1.2.1

Chapter Revisions

Created new and split into two documents.

The configuration with the SYCON.net software was moved to the operating instruction manual „netGateway“.

This document describes essentially the hardware.

Expanded to 20 device types with 122 conversions, new devices with CC-Link.

New chapter „Commissioning / Decommissioning“

Section Reference to Hardware, Software, Driver and Firmware added

Protcol conversions for 3964R protocol added

Update of Configuration Requirements

Important hint in section X2 Ethernet Interface added

Section Failure in 10 MBit/s Half Duplex Mode and Workaround added

Section LED SERCOS III Slave updated

Section LED 3964R added

Section SERCOS III Slave updated

Section Technical Data 3964R added

Section Use of Hubs and Switches added

8.3.3

10.1.8

10.1.9

Text ' for future use’ removed.

Text ' for future use’ removed.

Wiring Instructions for RS-422: Bus Requirements corrected.

Wiring Instructions for RS-485: Bus Requirements corrected.

Table 1: List of Revisions

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1.2.1 Copyright

©

2008-2010 Hilscher Gesellschaft für Systemautomation mbH

All rights reserved.

The images, photographs and texts in the accompanying material (user manual, accompanying texts, documentation, etc.) are protected by German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.

The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed.

Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.

We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change.

Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents. The manual delivered with the product applies.

Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication. netTAP NT 100 | Gateway Devices

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1.2.3 Exclusion of Liability

The software was produced and tested with utmost care by Hilscher Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user. Liability for any damages that may result from the use of the hardware or software or related documents, is limited to cases of intent or grossly negligent violation of significant contractual obligations. Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract.

It is strictly prohibited to use the software in the following areas: for military purposes or in weapon systems; for the design, construction, maintenance or operation of nuclear facilities; in air traffic control systems, air traffic or air traffic communication systems; in life support systems; in systems in which failures in the software could lead to personal injury or injuries leading to death.

We inform you that the software was not developed for use in dangerous environments requiring fail-proof control mechanisms. Use of the software in such an environment occurs at your own risk. No liability is assumed for damages or losses due to unauthorized use.

1.2.4 Warranty

Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification. netTAP NT 100 | Gateway Devices

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Introduction 9/113

The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export

Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, reexport or import the product.

1.2.6 Registered Trademarks

Windows

®

2000 / Windows

®

XP are registered trademarks of Microsoft

Corporation.

Adobe-Acrobat

®

is a registered trademark of the Adobe Systems Incorporated.

EtherCAT® is a registered trademark of Beckhoff Automation GmbH, Verl,

Bundesrepublik Deutschland, formerly Elektro Beckhoff GmbH.

Modbus

®

is a registered trademark of Schneider Automation netTAP NT 100 | Gateway Devices

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1.2.7 Conventions in this Manual

Operation instructions, a result of an operation step or notes are marked as follows:

Operation Instructions:

¾ <instruction>

Or

1. <instruction>

2. <instruction>

Results:

° <result>

Notes:

Important:

<important note>

Note:

<note>

<note, were to find further information>

Numbering:

... reference to the figure used in that section. If the numbers reference to a section outside the current section then a cross reference to that section and figure is indicated. netTAP NT 100 | Gateway Devices

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Introduction 11/113

1.3 Reference to Hardware, Software, Driver and Firmware

Hardware

Device Type

NT 100-RE-CC

NT 100-RE-CO

NT 100-RE-DP

NT 100-RE-DN

NT 100-RE-RS

NT 100-DP-CC

NT 100-DP-CO

NT 100-DP-DN

NT 100-DP-DP

NT 100-DP-RS

NT 100-CO-CC

NT 100-CO-CO

NT 100-CO-DP

NT 100-CO-DN

NT 100-CO-RS

Revision

Revision 1

Revision 2

Revision 2

Revision 2

Revision 3

Revision 1

Revision 1

Revision 1

Revision 2

Revision 3

Revision 1

Revision 1

Revision 1

Revision 1

Revision 2

NT 100-DN-CC

NT 100-DN-CO

NT 100-DN-DP

Revision 1

Revision 1

Revision 2

NT 100-DN-DN

NT 100-DN-RS

Revision 2

Revision 3

Table 2: Reference to Hardware

Port X2

Ethernet

Ethernet

Ethernet

Ethernet

Ethernet

PROFIBUS-DP

PROFIBUS-DP

PROFIBUS-DP

PROFIBUS-DP

PROFIBUS-DP

CANopen

CANopen

CANopen

CANopen

CANopen

DeviceNet

DeviceNet

DeviceNet

DeviceNet

DeviceNet

Port X3

CC-Link

CANopen

PROFIBUS-DP

DeviceNet

Serial

CC-Link

CANopen

DeviceNet

PROFIBUS-DP

Serial

CC-Link

CANopen

PROFIBUS-DP

DeviceNet

Serial

CC-Link

CANopen

PROFIBUS-DP

DeviceNet

Serial

Software

Software

SYCONnet netX setup.exe

Table 3: Reference to Software

Software Version

1.300.x.x

Driver

Driver

USB Driver

Table 4: Reference to Driver

Software Version

5.1.2600.2180

Firmware

Firmware for the protocol conversions: see section Protocol Conversions on page 21.

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1.4 Contents of the Product DVD

The product DVD for the netTAP NT 100 contains:

Setup program for the configuration and diagnostic program SYCON.net

USB Driver

Documentation

Firmware

Device Description Files (GSD, GSDML, EDS, ...)

All manuals on this DVD are delivered in the Adobe Acrobat

®

Reader format (PDF).

Directory Name Description

Adobe Flash Player Adobe Flash Player installation program

Documentation Documentation in the Acrobat

®

Reader Format (PDF)

Driver

EDS

Examples

USB Driver for NT 100 and NB 100

Device Description File

Example files for netSCRIPT fscommand

Presentations

Software

Video-Audio

Tutorials

Files, used for installation

Product Presentationen in PowerPoint pps format

Configuration and diagnostic program SYCON.net

Video Tutorial in AVI Format

Table 5: Directory Structure of the DVD

1.4.2 Device Description Files

The directory EDS on the DVD provides device description files for the net-

TAP NT 100 device.

netTAP NT 100 as File name

CANopen Slave

CC-Link Slave

DeviceNet Slave

EtherCAT Slave

EtherNet/IP Adapter

PROFIBUS-DP Slave

PROFINET IO Device

SERCOS III Slave

NT100_CO_COS.EDS

NT100_CC_CCS_1.csp, NT100_CC_CCS_2.csp,

NT100_CC_CCS_3.csp, NT100_CC_CCS_4.csp,

NT100_CC_CCS_IO.csp

NT100_DN_DNS.EDS

Hilscher NT 100-ECS-XX V2.2.xml

HILSCHER NT 100-RE EIS V1.1.EDS

HIL_0C0E.GSD

GSDML-V2.1-HILSCHER-NT 100-RE PNS-20100226.xml

Hilscher NT 100-RE S3S.xml

Table 6: Device description files for netTAP NT 100 on the DVD

The device description files are for the configuration of the used master. netTAP NT 100 | Gateway Devices

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1.4.3 Documentation for netTAP

Manual

User Manual

User Manual

Operating Instruction

Manual

The following documentation overview gives information, for which items you can find further information in which manual.

Note:

Further information: All manuals listed in the overview below can be found in the Documentation directory on the DVD delivered, in the Adobe

Acrobat® Reader format (PDF).

Contents Document name

netTAP NT 100

Installation, Operation and Hardware

Software Installation

Gateway Solutions netGateway DTM for netTAP, netBRICK and netLINK

Configuration of Gateway and Proxy Devices

Configuration of the netTAP NT 100 as

EtherCAT Slave,

EtherNet/IP Adapter,

Open Modbus/TCP,

POWERLINK controlled Node,

PROFINET IO Device,

SERCOS III Slave

CANopen Slave,

CC-Link Slave,

DeviceNet Slave,

PROFIBUS-DP Slave,

3964R,

ASCII,

Modbus RTU Master or Slave respectively netSCRIPT.

DTM for EtherCAT Master devices netTAP NT 100 - Gateway Devices UM xx EN.pdf

(this manual)

Software Installation - Gateway Solutions UM xx

EN.pdf netGateway_DTM_en.pdf

EtherCAT_Master_DTM_en.pdf Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

Operating Instruction

Manual

User Manual

User Manual

User Manual

Generic DTM for EtherCAT Slave devices

DTM for EtherNet/IP Scanner devices

Generic DTM for EtherNet/IP Adapter devices

DTM for PROFINET IO Controller devices

Generic DTM for PROFINET IO Device devices

DTM for CANopen Master devices

Generic DTM for CANopen Slave devices

DTM for DeviceNet Master devices

Generic DTM for DeviceNet Slave devices

DTM for PROFIBUS-DP Master devices

Generic DTM for PROFIBUS-DP Slave devices netSCRIPT

Programming Language for serial communication

ASCII Handshake Mechanism

3964R Handshake Mechanism

EtherCAT_GenericSlave_DTM_en.pdf

EtherNetIP_Scanner_DTM_en.pdf

EtherNetIP_GenericAdapter_DTM_en.pdf

PROFINET_IO_Controller_DTM_en.pdf

PROFINET_IO_GenericDevice_DTM_en.pdf

CANopen_Master_netX_DTM_en.pdf

CANopen_Generic_Slave_DTM_en.pdf

DeviceNet_Master_netX_DTM_en.pdf

DeviceNet_Generic_Slave_DTM_en.pdf

PROFIBUS_Master_netX_DTM_en.pdf

PROFIBUS_Generic_Slave_DTM_en.pdf netSCRIPT Programming Language for Serial Communication UM xx EN.pdf

ASCII – Handshake Mechanism UM xx EN.pdf

3964R – Handshake Mechanism UM xx EN.pdf

Table 7: Documentation for netTAP NT 100

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1.5 Licenses

If the netTAP NT 100 device is used with a firmware with master functionality a master license in the netTAP device must be present.

If the device has a master license can be read out with the software

SYCON.net. This is described in the operating instruction manual netGateway_DTM_en.pdf

The master license can be ordered later with SYCON.net and transferred with SYCON.net into the device. (The master license can be ordered with at Hilscher ‘NXLIC-MASTER’ and has part number 8211.000.) netTAP NT 100 | Gateway Devices

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Safety

2 Safety

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The user manual, the accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all safety instructions and all valid legal regulations have to be obeyed. Technical knowledge is presumed. The user has to assure that all legal regulations are obeyed.

Devices secribed in this manual: are devices for communication and connect two communication networks.

The NT 100 devices work as a gateway between these two networks.

netTAP 100 Devices

NT 100-RE-CC NT 100-DP-CC NT 100-CO-CC NT 100-DN-CC

NT 100-RE-CO

NT 100-RE-DP

NT 100-RE-DN

NT 100-DP-CO

NT 100-DP-DN

NT 100-DP-DP

NT 100-CO-CO

NT 100-CO-DP

NT 100-CO-DN

NT 100-DN-CO

NT 100-DN-DP

NT 100-DN-DN

NT 100-RE-RS NT 100-DP-RS NT 100-CO-RS NT 100-DN-RS

The NT 100 devices are in a compact housing and suitable for DIN rail mounting according to DIN EN 60715.

The netTAP NT 100 Gateway must only be installed, configured and removed by qualified personnel. Job-specific technical skills for people professionally working with electricity must be present concerning the following topics:

Safety and health at work

Mounting and attaching of electrical equipment

Measurement and Analysis of electrical functions and systems

Evaluation of the safety of electrical systems and equipment

Installing and Configuring IT

2.4 Commitment to read and understand the Manual

Important!

Read and understand all instructions in this manual before installation or use of your device to avoid injury.

[1] ANSI Z535.6-2006 American National Standard for Product Safety Information in

Product Manuals, Instructions, and Other Collateral Materials

[2] IEC 60950-1, Information technology equipment - Safety -

Part 1: General requirements,

(IEC 60950-1:2005, modified); GermanEdition EN 60950-1:2006

[3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2 netTAP NT 100 | Gateway Devices

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2.6 Labeling of Safety Instructions

The safety instructions are pinpointed particularly. The instructions are highlighted with a specific safety symbol, a warning triangle and a signal word according to the degree of endangerment. Inside the note the danger is exactly named. Instructions to a property damage message do not contain a warning triangle.

Symbol Sort of Warning or Principle

Safety symbol for the warning to personal injury

Warning of danger by electrical current

Warning of damages by electrostatic discharge

Table 8: Safety Symbols and Sort of Warning or Principle

Signal Word Meaning

DANGER

WARNING

CAUTION

Note

Indicates a direct hazard with high risk, which will have as consequence death or grievous bodily harm if it isn't avoided.

The use of this signal word shall be restricted to extremely hazard.

Indicates a possible hazard with medium risk, which will have as consequence death or (grievous) bodily harm if it isn't avoided.

Indicates a minor hazard with medium risk, which could have as consequence simple battery if it isn't avoided.

Indicates an important note in the manual.

Table 9: Signal Words

2.6.2 Signal Words USA

Signal Word Meaning

DANGER

WARNING

Indicates a Hazardous Situation Which, if not Avoided, will Result in Death or Serious Injury.

Indicates a Hazardous Situation Which, if not Avoided, could Result in

Death or Serious Injury.

CAUTION

NOTICE

Note

Indicates a Hazardous Situation Which, if not Avoided, may Result in Minor or Moderate Injury.

Indicates a Property Damage Message.

Indicates an Important Note in the Manual.

Table 10: Signal Words according to ANSI

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Description and Requirements

3 Description and Requirements

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3.1 Description

The netTAP NT100 devices described in this manual are communication devices that are connecting two networks to each other. The NT 100 devices are operating as gateway between both networks.

The netTAP 100 is a device with two interface ports. Its principle functionality is illustrated in the figure below. The function of the device is determined by the loaded firmware and the loaded configuration.

Protocol connection

The connection technology depends on the protocol

Block diagram

Figure 1: Function NT 100

The interface X2 may be Ethernet or a fieldbus interface, the interface X3 may be fieldbus or a serial interface. X2 and X3 is located at the front of the device.

Basically it is possible to connect either to port X2 or X3 to a host or to field devices.

The device is configured via the USB interface (under the cover) by a PC and the software SYCON.net. Online diagnosis is possible via the same interface.

The gateway functionality is determined by the loadable firmware. The operation of the configuration tool SYCON.net is described in the documentation netGateway and located in the documents folder of the DVD included in the delivery. netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 18/113

The firmware buffers the cyclic send and receive data of the protocol at port

X2 and the protocol of port X3 internally. The configuration tool enables the flexible mapping of the receive data of protocol X2 to send data of the protocol X3 and vice versa.

Status information of the protocol at port X2 can be mapped into the send data of the protocol at port X3 and vice versa.

The firmware of netTAP NT100 as gateway does not support acyclic communications or services of the supported protocols. netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements

3.2 Device Versions and Usage Scenarios

The following figure shows a NT 100-RE-DP.

19/113

Figure 2: Device Drawing NT 100-RE-DP

The descriptive device name of netTAP devices consists of the following parts

1. Device Type netTAP 100

2. Network on port X2 (left part of device), in the example RE for Real-time

Ethernet

3. Network on port X3 (right part of device), in the example DP for

PROFIBUS netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 20/113

The following communication systems are currently supported at the primary network X2:

Code Supported Communication System

RE Real-time Ethernet (2* RJ45)

DP PROFIBUS-DP

CO CANopen

DN DeviceNet

Table 11: Network on port X2 (Primary Network)

The following communication systems are currently supported at the secondary network X3:

Code Supported Communication System

DP PROFIBUS-DP

CC CC-Link

CO CANopen

DN DeviceNet

RS Serial (Modbus RTU, ASCII respectively serial with netSCRIPT)

Table 12: Network on port X3 (Secondary Network)

netTAP NT 100 | Gateway Devices

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Description and Requirements 21/113

3.3 Protocol Conversions

Information about the configuration of the protocol conversion of the device is in the operating instruction manual netGateway_DTM_en.pdf on the DVD in the directory Documentation.

3.3.1 Protocol Conversion 1 - Ethernet to Fieldbus

Device Name

NT 100-RE-CC

NT 100-RE-CO

The netTAP NT 100 connects to Ethernet on port X2 and connects to fieldbus on port X3.

The following devices of the netTAP 100 series support this scenario:

Ethernet System (X2)

EtherCAT Master

EtherCAT Slave

EtherNet/IP Scanner / Master

EtherNet/IP Adapter / Slave

Open Modbus/TCP

POWERLINK Slave

PROFINET IO Controller

PROFINET IO Device

SERCOS III Slave

EtherCAT Master

EtherCAT Slave

EtherCAT Slave

EtherNet/IP Scanner / Master

EtherNet/IP Adapter / Slave

EtherNet/IP Adapter / Slave

Open Modbus/TCP

Open Modbus/TCP

POWERLINK Slave

POWERLINK Slave

PROFINET IO Controller

PROFINET IO Device

PROFINET IO Device

SERCOS III Slave

SERCOS III Slave

Fieldbus System (X3)

CC-Link Slave

CC-Link Slave

CC-Link Slave

CC-Link Slave

CC-Link Slave

CC-Link Slave

CC-Link Slave

CC-Link Slave

CC-Link Slave

CANopen Slave

CANopen Master

CANopen Slave

CANopen Slave

CANopen Master

CANopen Slave

CANopen Master

CANopen Slave

CANopen Master

CANopen Slave

CANopen Slave

CANopen Master

CANopen Slave

CANopen Master

CANopen Slave

Firmware File

NTECMCCS.NXF

NTECSCCS.NXF

NTEIMCCS.NXF

NTEISCCS.NXF

NTOMBCCS.NXF

NTPNSCCS.NXF

NTPNMCCS.NXF

NTPNSCCS.NXF

NTS3SCCS.NXF

NTECMCOS.NXF

NTECSCOM.NXF

NTECSCOS.NXF

NTEIMCOS.NXF

NTEISCOM.NXF

NTEISCOS.NXF

NTOMBCOM.NXF

NTOMBCOS.NXF

NTPNSCOM.NXF

NTPNSCOS.NXF

NTPNMCOS.NXF

NTPNSCOM.NXF

NTPNSCOS.NXF

NTS3SCOM.NXF

NTS3SCOS.NXF

Firmware

Version

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements

Device Name Ethernet System (X2)

NT 100-RE-DN

NT 100-RE-DP

Fieldbus System (X3)

EtherCAT Master

EtherCAT Slave

EtherCAT Slave

EtherNet/IP Scanner / Master

EtherNet/IP Adapter / Slave

EtherNet/IP Adapter / Slave

Open Modbus/TCP

Open Modbus/TCP

POWERLINK Slave

POWERLINK Slave

PROFINET IO Controller

PROFINET IO Device

PROFINET IO Device

SERCOS III Slave

SERCOS III Slave

EtherCAT Master

EtherCAT Slave

EtherCAT Slave

EtherNet/IP Scanner / Master

EtherNet/IP Adapter / Slave

EtherNet/IP Adapter / Slave

Open Modbus/TCP

Open Modbus/TCP

POWERLINK Slave

POWERLINK Slave

PROFINET IO Controller

PROFINET IO Device

PROFINET IO Device

SERCOS III Slave

SERCOS III Slave

Table 13: NT 100 for Ethernet to Fieldbus

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

Firmware File

NTECMDNS.NXF

NTECSDNM.NXF

NTECSDNS.NXF

NTEIMDNS.NXF

NTEISDNM.NXF

NTEISDNS.NXF

NTOMBDNM.NXF

NTOMBDNS.NXF

NTPNSDNM.NXF

NTPNSDNS.NXF

NTPNMDNS.NXF

NTPNSDNM.NXF

NTPNSDNS.NXF

NTS3SDNM.NXF

NTS3SDNS.NXF

NTECMDPS.NXF

NTECSDPM.NXF

NTECSDPS.NXF

NTEIMDPS.NXF

NTEISDPM.NXF

NTEISDPS.NXF

NTOMBDPM.NXF

NTOMBDPS.NXF

NTPNSDPM.NXF

NTPNSDPS.NXF

NTPNMDPS.NXF

NTPNSDPM.NXF

NTPNSDPS.NXF

NTS3SDPM.NXF

NTS3SDPS.NXF

22/113

Firmware

Version

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 23/113

3.3.2 Protocol Conversion 2 - Ethernet to Serial

Device Name

NT 100-RE-RS

The netTAP NT 100 connects to Ethernet on port X2 and connects to serial on port X3.

The following devices of the netTAP 100 series support this scenario:

Ethernet System (X2)

EtherCAT Master

EtherCAT Master

EtherCAT Master

EtherCAT Master

EtherCAT Slave

EtherCAT Slave

EtherCAT Slave

EtherCAT Slave

EtherNet/IP Scanner

EtherNet/IP Scanner

EtherNet/IP Scanner

EtherNet/IP Scanner

EtherNet/IP Adapter

EtherNet/IP Adapter

EtherNet/IP Adapter

EtherNet/IP Adapter

Open Modbus/TCP

Open Modbus/TCP

Open Modbus/TCP

Open Modbus/TCP

POWERLINK Slave

POWERLINK Slave

POWERLINK Slave

POWERLINK Slave

PROFINET IO Controller

PROFINET IO Controller

PROFINET IO Controller

PROFINET IO Controller

PROFINET IO Device

PROFINET IO Device

PROFINET IO Device

PROFINET IO Device

SERCOS III Slave

SERCOS III Slave

SERCOS III Slave

SERCOS III Slave

Table 14: NT 100 for Ethernet to Serial

Serial protocol on X3 Firmware File Firmware

Version

3964R

ASCII

NTECMNVR.NXF

NTECMASC.NXF

Modbus RTU Master/Slave NTECMMBR.NXF

Seriell mit netSCRIPT NTECMNSC.NXF

3964R

ASCII

NTECSNVR.NXF

NTECSASC.NXF

Modbus RTU Master/Slave NTECSMBR.NXF

Seriell mit netSCRIPT NTECSNSC.NXF

3964R

ASCII

NTEIMNVR.NXF

NTEIMASC.NXF

Modbus RTU Master/Slave NTEIMMBR.NXF

Seriell mit netSCRIPT NTEIMNSC.NXF

3964R

ASCII

NTEISNVR.NXF

NTEISASC.NXF

Modbus RTU Master/Slave NTEISMBR.NXF

Seriell mit netSCRIPT NTEISNSC.NXF

3964R

ASCII

NTOMBNVR.NXF 1.3.x.x

NTOMBASC.NXF 1.3.x.x

Modbus RTU Master/Slave NTOMBMBR.NXF

Seriell mit netSCRIPT NTOMBNSC.NXF

1.3.x.x

1.3.x.x

3964R

ASCII

NTPNSNVR.NXF

NTPNSASC.NXF

Modbus RTU Master/Slave NTPNSMBR.NXF

Seriell mit netSCRIPT

3964R

NTPNSNSC.NXF

NTPNMNVR.NXF

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

ASCII NTPNMASC.NXF

Modbus RTU Master/Slave NTPNMMBR.NXF

Seriell mit netSCRIPT

3964R

NTPNMNSC.NXF

NTPNSNVR.NXF

ASCII NTPNSASC.NXF

Modbus RTU Master/Slave NTPNSMBR.NXF

Seriell mit netSCRIPT

3964R

NTPNSNSC.NXF

NTS3SNVR.NXF

ASCII NTS3SASC.NXF

Modbus RTU Master/Slave NTS3SMBR.NXF

Seriell mit netSCRIPT NTS3SNSC.NXF

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 24/113

3.3.3 Protocol Conversion 3 - Fieldbus to Fieldbus

Device Name

NT 100-CO-CC

NT 100-CO-CO

NT 100-CO-DN

NT 100-CO-DP

NT 100-DP-CC

NT 100-DP-CO

NT 100-DP-DN

NT 100-DP-DP

NT 100-DN-CC

NT 100-DN-CO

NT 100-DN-DN

NT 100-DN-DP

The netTAP NT 100 connects to Fieldbus on port X2 and connects to

Fieldbus on port X3.

The following devices of the netTAP 100 series support this scenario:

Fieldbus System (X2) Fieldbus System (X3

CANopen Master

CANopen Slave

CANopen Master

CANopen Slave

CANopen Slave

CANopen Master

CANopen Slave

CANopen Slave

CANopen Master

CANopen Slave

CANopen Slave

PROFIBUS-DP Maste

PROFIBUS-DP Slave

PROFIBUS-DP Maste

PROFIBUS-DP Slave

PROFIBUS-DP Slave

PROFIBUS-DP Maste

PROFIBUS-DP Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

Table 15: NT 100 for Fieldbus to Fieldbus

CC-Link Slave

CC-Link Slave

CANopen Slave

CANopen Master

CANopen Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

CC-Link Slave

CC-Link Slave

CANopen Slave

CANopen Master

CANopen Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

CC-Link Slave

CC-Link Slave

CANopen Slave

CANopen Master

CANopen Slave

DeviceNet Slave

DeviceNet Master

DeviceNet Slave

PROFIBUS-DP Slave

PROFIBUS-DP Master

PROFIBUS-DP Slave

Firmware File

NTCOMCCS.NXF

NTCOSCCS.NXF

NTCOMCOS.NXF

NTCOSCOM.NXF

NTCOSCOS.NXF

NTCOMDNS.NXF

NTCOSDNM.NXF

NTCOSDNS.NXF

NTCOMDPS.NXF

NTCOSDPM.NXF

NTCOSDPS.NXF

NTDPMCCS.NXF

NTDPSCCS.NXF

NTDPMCOS.NXF

NTDPSCOM.NXF

NTDPSCOS.NXF

NTDPMDNS.NXF

NTDPSDNM.NXF

NTDPSDNS.NXF

NTDPMDPS.NXF

NTDPSDPM.NXF

NTDPSDPS.NXF

NTDNMCCS.NXF

NTDNSCCS.NXF

NTDNMCOS.NXF

NTDNSCOM.NXF

NTDNSCOS.NXF

NTDNMDNS.NXF

NTDNSDNM.NXF

NTDNSDNS.NXF

NTDNMDPS.NXF

NTDNSDPM.NXF

NTDNDPS.NXF

Firmware

Version

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 25/113

3.3.4 Protocol Conversion 4 - Fieldbus to Serial

Device Name

NT 100-CO-RS

NT 100-DP-RS

NT 100-DN-RS

The netTAP NT 100 connects to Fieldbus on port X2 and connects to serial on port X3.

The following devices of the netTAP 100 series support this scenario:

Fieldbus System (X2) Serial (X3) Firmware File

CANopen Master

CANopen Master

CANopen Master

CANopen Master

CANopen Slave

CANopen Slave

CANopen Slave

CANopen Slave

PROFIBUS-DP Master

PROFIBUS-DP Master

PROFIBUS-DP Master

PROFIBUS-DP Master

PROFIBUS-DP Slave

PROFIBUS-DP Slave

PROFIBUS-DP Slave

PROFIBUS-DP Slave

DeviceNet Master

DeviceNet Master

DeviceNet Master

DeviceNet Master

DeviceNet Slave

DeviceNet Slave

DeviceNet Slave

DeviceNet Slave

Table 16: NT 100 for Fieldbus to Serial

3964R

ASCII

NTCOMNVR.NXF

NTCOMASC.NXF

Modbus RTU Master/Slave NTCOMMBR.NXF

Seriell mit netSCRIPT NTCOMNSC.NXF

3964R

ASCII

NTCOSNVR.NXF

NTCOSASC.NXF

Modbus RTU Master/Slave NTCOSMBR.NXF

Seriell mit netSCRIPT NTCOSNSC.NXF

3964R

ASCII

NTDPMNVR.NXF

NTDPMASC.NXF

Modbus RTU Master/Slave NTDPMMBR.NXF

Seriell mit netSCRIPT NTDPMNSC.NXF

3964R

ASCII

NTDPSNVR.NXF

NTDPSASC.NXF

Modbus RTU Master/Slave NTDPSMBR.NXF

Seriell mit netSCRIPT NTDPSNSC.NXF

3964R

ASCII

NTDNMNVR.NXF

NTDNMASC.NXF

Modbus RTU Master/Slave NTDNMMBR.NXF

Seriell mit netSCRIPT NTDNMNSC.NXF

3964R

ASCII

NTDNSNVR.NXF

NTDNSASC.NXF

Modbus RTU Master/Slave NTDNSMBR.NXF

Seriell mit netSCRIPT NTDNSNSC.NXF

Firmware

Version

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x

1.3.x.x netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 26/113

For correct application of the netTAP NT 100, the gateway device must be mounted on a DIN-rail according to DIN EN 60715.

A suitable power supply is required. The voltage to be applied must be in the allowed range 24 V ± 6 V DC. The power supply must be able to deliver at least a current of 100 mA at 24 V.

Power supply is possible via pins 1 (GND) and 2 (24V) of the netTAP NT

100 power supply connector located on the upper side of the device.

Device Destruction!

CAUTION!

ƒ The voltage must not exceed 30 V significantly, otherwise the device may be destroyed or damaged.

Device Destruction!

ƒ The voltage must not exceed 30 V significantly, otherwise the device may be destroyed or damaged.

In order to avoid damage caused by overheating or freezing, it is necessary that the temperature of the device does not exceed the limits of the allowed temperature range.

The following preconditions must additionally be met in order to operate the

Gateway device successfully:

1. The Gateway device must have been provided with the correctly suiting firmware.

2. The Gateway device must have been configured correctly using the

SYCON.net system configurator. netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Description and Requirements 27/113

The configuration software SYCON.net must be installed on a PC. The requirements for the PC are:

PC with 1 GHz processor or higher

Windows

®

2000 and Windows

®

XP

Internet Explorer 5.5 or higher

Free disk space: min. 400 MByte

DVD ROM drive

RAM: min. 512 MByte, recommended 1024 MByte

Graphic resolution: min. 1024 x 768 pixel

Keyboard and Mouse

USB

Note:

If the project file is saved and opened again or it is used on another

PC, the system requirements need to match. Particularly the DTMs need to be installed on the used PC. netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Device Drawings and Connections

4 Device Drawings and Connections

28/113

Side view

Front view

Power supply plug

Figure 3: Dimensioned Drawing

Please take care of the device’s headroom. There is enough space necessary to allow the connection of the connectors and wires since they are all tending upwards.

The power supply plug is included in delivery. As spare part: the plug can be obtained from RIA CONNECT GmbH in 78176 Blumberg with part number 31369102-001792. netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Device Drawings and Connections 29/113

4.2 LEDs and Control Elements

4.2.1 LEDs and Control Elements of the upper half of the Device

LEDs and control elements of the upper half of the device are independent of the device type and the bus connections of the lower half of the device.

Figure 4: LEDs and Control Elements of the upper half of the Device

Connector X1 for power supply

Slot for MMC card (part number 1719.001)

Rotary address switch, factor 10

Rotary address switch, factor 1

SYS LED

APL LED

LED, depends on protocol at X2

LED, depends on protocol at X2

Mini-USB diagnostic interface below the cover

Cover for diagnostic interface

Position for protocol depending label for the protocol at X2 on the cover

Position for protocol depending label for the protocol at X3

LED, depends on protocol at X3

LED, depends on protocol at X3 netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Device Drawings and Connections

4.2.2 LEDs of the lower half of the Device

30/113

The lower part of the device has no control elements. Only the device type

NT 100-RE-XX (Real-time Ethernet) has LEDs on the left (X2). The meaning depends on the used protocol.

Figure 5: LEDs of the lower half of the Device

LED, green, LINK at channel 0 at X2

LED, yellow, ACT (activity) at channel 0 at X2

LED, green, LINK at channel 1 at X2.

LED, yellow, ACT (activity) at channel 1 at X2 netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Device Drawings and Connections 31/113

4.3 Device Drawings of the left Part (with Connector X2)

NT 100-RE-XX NT 100-DP-XX NT 100-CO-XX NT 100-DN-XX

PROFINET IO

X2 2*RJ45 socket

X2 Dsub female 9-pin

X2 Dsub male

9-pin

X2 COMBICON

5-pin

These parts are parts of the following device types:

NT100-RE-DP

NT100-RE-CO

NT100-RE-DN

NT100-RE-RS

NT100-RE-CC

NT100-DP-DP

NT100-DP-CO

NT100-DP-DN

NT100-DP-RS

NT100-DP-CC

NT100-CO-DP

NT100-CO-CO

NT100-CO-DN

NT100-CO-RS

NT100-CO-CC

NT100-DN-DP

NT100-DN-CO

NT100-DN-DN

NT100-DN-RS

NT100-DN-CC

Figure 6: Device Drawings – Left Part (X2)

LED label for Real-time Ethernet (NT 100-RE-XX):

EtherCAT EtherNet/IP SERCOS III Open Modbus/TCP

POWERLINK

The labels are part of delivery. Please stick the corresponding label on your device. netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Device Drawings and Connections 32/113

4.4 Device Drawings of the left Part (with Connector X3)

NT 100-XX-DP NT 100-XX-CO NT 100-XX-RS NT 100-XX-DN NT 100-XX-CC

X3 Dsub female 9-pin

These parts are parts of the following device types:

X3 Dsub male

9-pin

X3 Dsub male

9-pin

X3 COMBICON

5-pin

NT100-RE-DP

NT100-DP-DP

NT100-CO-DP

NT100-DN-DP

NT100-RE-CO

NT100-DP-CO

NT100-CO-CO

NT100-DN-CO

NT100-RE-RS

NT100-DP-RS

NT100-CO-RS

NT100-DN-RS

NT100-RE-DN

NT100-DP-DN

NT100-CO-DN

NT100-DN-DN

X3 COMBICON

5-pin

NT100-RE-CC

NT100-DP-CC

NT100-CO-CC

NT100-DN-CC

Figure 7: Device Drawings – Left Part (X3)

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Device Drawings and Connections 33/113

4.5 Connections

4.5.1 X1 Power Supply

The power supply of the netTAP 100 gateway has to be connected to the power connector X1. The power supply voltage must be in the range between 18 V and 30 V DC. The plug is included in delivery.

Power supply line pin assignment

Power supply line

Pin Signal Description

Mini Combicon

1

2

0 V /

GND

24 V

Table 17: Power supply line pin assignment

Ground of power supply

+24 V power supply netTAP NT 100 | Gateway Devices

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4.5.2.1

Depending on the device type, the netTAP has on of the following front connections

• X2/X3 PROFIBUS Interface

• X2/X3 CANopen Interface

• X2/X3 DeviceNet Interface

• X3 CC-Link Interface

• X3 Serial Interface – RS-232 / RS-422 / RS-485

X2/X3 PROFIBUS Interface

The PROFIBUS interface X2/X3 is a RS-485 interface according to

PROFIBUS standard EN 50170. The interface is for NT 100-XX-DP devices on the left (X2) and for NT 100-DP-XX on the right (X3) half of the housing.

RS-485 Profibus pin assignment

PROFIBUS Pin

3

4

5

6

8

Signal

Rx/Tx +

Description

Receive- / Transmit data positive

CNTR-P Control signal for repeater (direction control)

ISO GND Data ground

VP Power supply positive

Rx/Tx - Receive- / Transmit data negative

9-pole sub-D socket, female

Table 18: PROFIBUS RS-485 pin assignment

A pull up resistor of 100 kΩ is connected device internally at “Rx / Tx +“.

A pull down resistor of 100 kΩ is connected device internally at “Rx / Tx -“.

Please note the wiring instructions in section PROFIBUS on page 96.

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X2/X3 CANopen Interface

The CANopen interface X2/X3 is according to ISO 11898 according to the

CANopen CiA DS 102 standard.

CANopen pin assignment

CANopen Pin

2

3

7

Signal Description

CAN L CANbus L bus line

ISO GND CAN ground

CAN H CAN bus H bus line

9-pole sub-D male.

Table 19: CANopen pin assignment

4.5.2.3

Please note the wiring instructions in section CANopen on page 98.

X2/X3 DeviceNet Interface

The pin assignment of the DeviceNet interface X2/X3 is according to the

DeviceNet standard.

DeviceNet pin assignment

DeviceNet

COMBICON

Socket,female

Pin

1

4

5

Signal Description

ISO GND Common ground

DeviceNet-power supply.

2 CAN L CAN Low signal

3 Drain Shield

CAN H

V+

Table 20: DeviceNet pin assignment

CAN High signal

+24 V DeviceNet-power supply

Please note the wiring instructions in section DeviceNet on page 99.

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X2 Ethernet Interface

Important!

When using Ethernet TCP/UDP/IP, EtherNet/IP or Modbus

TCP at 10 MBit/s use only switches or 10/100 MBit/s dual-speed hubs and ensure that the network operates at 100 MBit/s and in full-duplex mode.

Refer to section Failure in 10 MBit/s Half Duplex Mode and Workaround on page 48.

For Ethernet interface RJ45 sockets are used and twisted pair cables of category 5 (CAT5) or higher, which are 4 pairs of twisted pairs. The maximum baudrate is 100 MBit/s (CAT5).

Note:

The device supports the Auto Crossover function. Due to this fact

RX and TX can be switched. The following figure shows the RJ45 standard pinning.

Ethernet on RJ45 pin assignment

Ethernet Pin Signal

1 TX+

2 TX–

3 RX+

Description

Transmit positive

Transmit negative

Receive positive

Connected and terminated to PE via RC combination*

6 RX– Receive negative

Connected and terminated to PE via RC combination*

RJ45 socket, female

Table 21: Ethernet RJ45 pin assignment

* Bob Smith Termination

4.5.2.5 X3 CC-Link Interface

CC-Link pin assignment

CC-Link

Socket,female

Pin Signal Description

1 DA Data

2 DB Data

3 DG Data

4 SLD Shield, internally connected to common ground

5 FG

Table 22: CC-Link pin assignment

Field ground, internally connected to common ground

Please note the wiring instructions in section CC-Link on page 101.

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X3 Serial Interface – RS-232 / RS-422 / RS-485

The serial interface at X3 can be used with RS-232, RS-422 or RS-485..

This must be set by the software configuration.

RS-232 pin assignment

RS-232 Pin Signal Description

9-pole sub-D socket, male

8 CTS

Shield PE

Table 23: RS-232 pin assignment

RS-422 pin assignment

RS-422 Pin Signal

Clear to send

Metal shell on PE

Description

9-pole sub-D socket, male

Shield PE

Table 24: RS-422 pin assignment

Metal shell on PE

RS-485 pin assignment

RS-485 Pin Signal Description

1

6

RxD / TxD - Receive data / Transmit data negative

RxD / TxD + Receive data / Transmit data positive

Shield PE Metal shell on PE

9-pole sub-D socket, male

Table 25: RS-485 pin assignment

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Termination for RS-422 and RS-485

On the back of the NT 100-XX-RS devices is a sliding switch (S3) for activation or deactivation of the termination.

Switch S3

Switch in position On (up).

Switch up

On

Meaning

Termination switched on with 220 Ohm termination resistor for RS-422 between RxD + and RxD - respectively for RS-485 between RxD/TxD + and RxD/TxD - and 390 Ohm pull up/pull down resistor

Termination switched off Switch down

Off

Table 26: Sliding Switch for Termination of RS-422 respectively RS-485 on NT 100-XX-RS

Devices

The following figure shows the termination in the device for RS-485:

Figure 8: RS-485 Termination

For RS-422 the termination shown above is only at the RxD signals.

4.5.3 Diagnostic Interface (Mini-B USB)

The USB interface is for configuration and diagnostic purposes.

USB Socket Pin

1

Signal

USB_EXT

Description

Power supply USB Bus (+5 V, from externally)

2 D-

3 D+ Data

4 ID

5 GND Ground

Table 27: Pin Assignment Mini-B USB Connector (5-pin)

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4.6 Schematic Diagram - Galvanic Isolation

The following schematic diagram illustrates the internal connection between the different connectors. This gives you the chance to properly install the device in accordance with the potential equalization concept of your plant.

Note:

The PE connection (potential equalization) of the device is done via the DIN rail.

4.6.1 Isolation in case of NT 100-RE-XX Devices

Coupling for the device types:

NT 100-RE-CC, NT 100-RE-CO, NT 100-RE-DP, NT 100-RE-DN,

NT 100-RE-RS

Figure 9: Galvanic Isolation NT 100-RE-XX Devices

The device has three galvanically isolated areas. The isolation to the bus connection is indicated by an arrow .

System area, galvanically coupled with the power supply connection

X1

Ethernet connecting area, 2 * RJ45. The figure above shows only one RJ45 socket. The second RJ45 socket is built up identically and connected to the logic at netX X2.

Fieldbus connecting area with DSub male / female or Combiconconnector. netTAP NT 100 | Gateway Devices

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The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization.

Area

Connection

Protocol galv. Isolation

Coupling Coupling against PE potential

Functional earthing to-

PE

X1

- no

Cx1

HF

4 * 10 nF 500V

Cf = 10 nF, Lf = 47 µH

X2

X3

Ethernet inductive

Cx2

CC-Link inductive

CANopen

Profibus DP optically inductive

DeviceNet optically

Cx3

Cx3

Cx3

Cx3

RS-

232/422/485 optically

Cx3

Table 28: Coupling RE Devices

4 * 75 Ω, 1 nF 2000 V

3,3 nF 63 V

1 MΩ // 15 nF 1000V

1 MΩ // 2,2 nF 1000 V

1 MΩ // 15 nF 1000V

1 MΩ // 15 nF 1000V //

10 nF 500 V

Directly via the metal connection of RJ 45 sockets directly directly directly

1 MΩ // 15 nF 1000V directly

4.6.2 Isolation in case of NT 100-DP-XX /CO-XX /DN-XX Devices

Coupling for the device types:

NT 100-DP-CC NT 100-DP-CO NT 100-DP-DN NT 100-DP-DP

NT 100-DP-RS

NT 100-CO-CC NT 100-CO-CO NT 100-CO-DP NT 100-CO-DN

NT 100-CO-RS

NT 100-DN-CC, NT 100-DN-CO NT 100-DN-DP NT 100-DN-DN

NT 100-DN-RS

Figure 10: Galvanic Isolation NT 100-DP-XX/CO-XX/DN-XX Devices

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The device has three galvanically isolated areas. The isolation to the bus connection is indicated by an arrow .

Area

Connection

System area, galvanically coupled with the power supply connection

X1

X3 fieldbus connecting area with DSub male / female or Combiconconnector.

Protocol

X3 fieldbus connecting area with DSub male / female or Combiconconnector.

The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization.

galv. Isolation

Coupling Coupling against PE potential

Functional earthing to-

PE

X1

X2

X3

-

Profibus DP

RS-

232/422/485 no

Profibus DP inductive

CANopen optically inductive optically

Cx1

Cx2

Cx2

Cx2

Cx3

HF

DeviceNet optically

CANopen optically

Cx2

CC-Link inductive

Cx3

Cx3

Profibus DP inductive

Cx3

DeviceNet optically Cx3

4 * 10nF 500V

Cf = 10 nF, Lf = 47 µH

1 MΩ // 2,2 nF 1000 V

1 MΩ // 15 nF 1000V

1 MΩ // 2,2 nF 1000 V

1 MΩ // 15 nF 1000V

3,3 nF 63 V

1 MΩ // 15 nF 1000V

1 MΩ // 2,2 nF 1000 V

1 MΩ // 15 nF 1000V

1 MΩ // 15 nF 1000V //

10 nF 500 V

Table 1: Coupling NT 100-DP-XX/CO-XX/DN-XX Devices

directly directly directly

1 MΩ // 15 nF 1000V directly directly directly

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The devices can be mounted side-by-side without any gap. On the top side, the devices should have a minimum distance of 20 mm to the next device.

The air ventilation slots of the device must not be covered by any objects.

Note:

Please pay attention to the grounding concept and shielding concept of the plant. The concept shout prevent that a compensating current flows via signal and power supply lines between the used devices. Otherwise a device destruction is possible.

5.2 DIN Top Hat Rail Mounting of the NT 100

Mount the top hat rail according to DIN EN 60715 for the netTAP device horizontally at the intended location. The DIN top hat rail has to be connected with the potential equalization conductor (PE).

Push the device (as illustrated at the left) onto the top hat rail from above .

Then press the device against the mounting surface, according to arrow .

Figure 11: Mounting the netTAP NT 100 device onto the DIN top hat rail

Afterwards connect the 24 V supply voltage to the device. Grounding is done via a grounding contact located at the backside of the device connecting it electrically to the DIN top hat rail. netTAP NT 100 | Gateway Devices

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5.3 Removing the NT 100 from the DIN Top Hat Rail

In order to remove the netTAP from the DIN Top Hat Rail, first remove the power supply cable and all data cables from the device.

To release the device from the

DIN Top Hat Rail, use a screw driver, which you put at the clip in the center of the device. By pressing the screw driver in direction of arrow the lock at the

DIN top hat rail is released. You can then easily pull the device off the DIN top hat rail in direction of arrow .

Figure 12: Removing the NT 100 device from the DIN Top Hat Rail

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6.1 Load Firmware and Configuration

The device delivered without loaded firmware and configuration.

It is necessary that a firmware and configuration is loaded into the device for commissioning.

6.1.1 Download Configuration Files from the PC

1. The configuration can be created and saved offline with or without real device on a standard PC with the software SYCON.net. The configuration can be downloaded into the device in two steps afterwards

2. The selected firmware and configuration has to be transferred in two steps via a USB connection into the device.

The configuration is stored in the device in a non-volatile flash memory.

Once set the data will be available after each power cycle.

These steps are described in the operating instruction manual netGateway.

So it is possible to transfer the configuration into the device before or after mounting the device at its place of use.

6.1.2 Transfer Configuration Files from MMC card

1. The configuration can be created and saved offline with or without real device on a standard PC with the software SYCON.net. The configuration can be saved on the PC.

2. The configuration files have to be transferred via a USB connection into the device.

3. Transfer with the software SYCON.net the firmware and configuration files from the non-volatile flash memory of the netTAP onto a MMC card. These steps are described in the operating instruction manual netGateway.

4. Remove the MMC card from the netTAP100 device.

5. Insert the MMC card with the stored firmware and the configuration files into the MMC slot of the device. The device continues its operation with the firmware and configuration, which is stored in the device in the nonvolatile flash memory.

6. Remove power supply from the netTAP NT 100 device

7. After return of power the files from the MMC card are copied into the non-volatile flash memory of the device (this operation takes a moment) and then the device starts with it.

8. Remove the MMC card from the device to have a faster start of the device for the next return of power. Because of that the copy operation at the next return of power is not done.

It is possible to load the same configuration from one MMC card into several devices without using a PC. netTAP NT 100 | Gateway Devices

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A MMC card can be obtained/ordered from Hilscher. The part number is

1719.001.

The start-up behavior of the device depends on the fact, whether at the time of return of power supply an MMC card is inserted in the device or not.

After return of power supply the configuration data are loaded from the flash memory circuit into the RAM of the netX100 processor which is subsequently started. Depending on the amount of stored configuration data this can last for some seconds (approx. 4 s).

Important:

Two parameter are displayed in SYCON.net software for the start behavior in case of repowering the device and MMC card present in the slot of the device. Only the Start-up Options parameter Restore

automatically

with setting “Every start” has to be used!

The Start-up Options parameter Restore automatically with the setting

If different“ is not supported by the netTAP firmware and results in the situation that no files from the MMC card are transferred into the device.

However it is possible to copy the files from MMC card to the device with

SYCON.net software (manually).

The following description refers to the parameter start behavior “Every

Start“ of the MMC card.

1. Remove power supply from the netTAP NT 100 device

2. Insert MMC card with until it snaps in

3. Supply 24 V operation voltage to the device

°

The SYS LED indicates a quick alternating between green and yellow for approx. 8 s. During this time the MMC card can be removed from the device to prevent the data transfer.

Afterwards the files were transferred from the MMC card into the nonvolatile flash memory of the device. This operation takes (typically) up to 1 minute. With large configuration files (especially netSCRIPT files) this time can be exceeded. During this operation the SYS LED is yellow

° After the copy operation the device starts with the new configuration

It is possible to load the same configuration from one MMC card into several devices without using a PC. netTAP NT 100 | Gateway Devices

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6.2.3 Reset Device to Factory Settings

Using an MMC card and the basic firmware stored there, the netTAP

NT 100 device can be set back to factory settings.

In order to do so, copy from the directory of the DVD

Firmware\NT 100 Factory Settings\MMC Images the file STARTUP.INI and the directory BACKUP (including all subdirectories) into the root directory of an empty MMC card.

Proceed as follows:

1. Remove power supply from the netTAP NT 100 device

2. Insert MMC card with basic firmware until it snaps in.

3. Supply 24 V operation voltage to the device

° The device loads the firmware while the SYS-LED indicates the following states: Quick alternating between green and yellow (for approx. 8 s), then solid yellow (for approx. 10 s), then switched off for a short time and finally solid green.

° Afterwards the device is reset to factory settings.

Subsequently the device needs to be configured by the software

SYCON.net by a PC. The configuration steps are described in document netGateway.

6.3 Put the Device out of Operation

Note:

In order to avoid personal and material damage do not remove this device from a production line without having ensured a secure operation of the production line during and after the removal of the device.

Disconnect the communication cables from the device.

Disconnect the plug for power supply.

Remove the device as described in section „Removing the NT 100 from the

DIN Top Hat Rail“ on page 43 from the DIN rail.

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7 Troubleshooting

LED state

No LED is on

LED flashes yellow/green at 1 Hz

LED on yellow

Two methods for troubleshooting exist:

The visual analysis of the LED conditions of the device

The analysis via the USB port along with the configuration tool SYCON.net.

The following overview describes the error conditions that may be detected by a visual check of the LEDs.

Remedy

The device is not powered or the device has a malfunction and needs replacement

After a power cycle the device has not found a valid firmware and remains in bootloader mode. The device has to be recovered and set back to factory set-

ting. Follow the chapter Reset Device to Factory Settings on page 46.

The device has a malfunction and needs replacement.

LED on green, LED on red flashing or red on.

The device is well initialized. Further analysis is possible with the LED

APL. Follow the chapter „The APL LED“ on page 50.

LED flashing green

The communication via port X2 or/and port X3 is not in data exchange mode.

See chapter „The APL LED“ on page 50.

Table 29: NT 100 Troubleshooting

The device is operational just in case the illustrated error conditions do not met. Further protocol specific error diagnostics via the LEDs is possible by reading on the chapter “LED”.

In deep diagnostics is possible at any time via the USB diagnostic port of the device and a PC with the software SYCON.net.

In case of trouble you should make sure that you have downloaded a correct signal mapping to the device via SYCON.net

For some protocols it is necessary to synchronize data via a handshake between the gateway and the superordinated PLC. Please make sure that the handshake mechanism is kept. netTAP NT 100 | Gateway Devices

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7.1 Failure in 10 MBit/s Half Duplex Mode and Workaround

Affected Hardware

Hardware with the communications controller netX 50, netX 100 or netX 500; netX/Internal PHYs.

When can this Failure occur?

When using standard Ethernet communication with 10 MBit/s half duplex mode, the PHY gets stuck in case of network collisions. Then no further network communication is possible. Only device power cycling allows

Ethernet communication again.

This problem can only occur with Ethernet TCP/UDP IP, EtherNet/IP or

Modbus TCP protocols when using hubs at 10 MBit/s. The issue described above is not applicable for protocols which use 100 MBit/s or full duplex mode.

Solution / Workaround:

Do not use 10 MBit/s-only hubs. Use either switches or 10/100 MBit/s Dual

Speed hubs, to make sure the netX Ethernet ports are connected with 100

MBit/s or in full duplex mode.

This erratum is fixed with all components of the ‘Y’ charge (9 digit charge number shows ‘Y’ at position 5 (nnnnYnnnn).

Reference

“Summary of 10BT problemon EthernetPHY”,

RenesasElectronics Europe, April 27, 2010 netTAP NT 100 | Gateway Devices

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8 LED

The position of the LEDs is shown in the device drawings in section LEDs

and Control Elements

from page 29. The number in the column LED is the

position number in the device drawing.

8.1 The SYS LED

LED

SYS

Number in the device drawing

This LED indicates important operating states (without configuration of the device).

Color State Meaning

Duo LED yellow/green

On

(green) static

(yellow)

Operating System running. further diagnostic see APL LED.

(yellow / green)

(yellow / green)

Flashing yellow/green

1 Hz

Flashing yellow/green

16 Hz

Firmware and configuration files are loaded. The duration of this state depends from the size of the firmware and configuration files. This can take one minute and longer.

Remains the LED with yellow permanently, then a hardware failure is possible.

Error state!

Boot loader active.

No STARTUP.INI files was found. No communication via

USB with SYCON.net is possible. A MMC card with the files for factory setting on it is necessary to make the device operational. Ho to create an appropriate MMC card see section

Reset Device to Factory Settings” on page 46.

Waiting period (appr. 8 sec, adjustable) before copying the firmware and configuration files from the MMC card into the

Flash memory.

Off Power supply for the device is missing or hardware failure.

(off)

Table 30: System LED

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This LED indicates the communication state for X2 and X3 as well as the configuration state.

Color State Meaning LED

APL

number in the device drawing

Duo LED green/read

On

(green)

(green)

Blinking with

2 s off,

0,5 s on

(green)

(red)

(red)

Blinking with

2 s off,

0,5 s on,

0,5 s off,

0,5 s on,

Blinking with

2 s off,

0,5 s on

Blinking with

2 s off,

0,5 s on,

0,5 s off,

0,5 s on,

On

(red)

The communication on X2 and X3 is in cyclic data exchange and the gateway function is executed netTAP is initialized, but the communication on X2 is not in cyclic data exchange. netTAP is initialized, but the communication on X3 is not in cyclic data exchange. netTAP is initialized, but the configuration for the communication protocol on X2 is missing or has an error netTAP is initialized, but the configuration for the communication protocol on X3 is missing or has an error netTAP has detected an error during the initialization:

Missing configuration, error in configuration or internal error

Table 2:

LED

APL

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8.3 LED Real Time Ethernet Systems

8.3.1 LED EtherCAT Slave

LED

RUN

Number in the device drawing:

ERR

Number in the device drawing:

The subsequent table describes the meaning of the LEDs for the Real-Time

Ethernet device when the firmware of the EtherCAT Slave protocol is loaded to the device.

Color State Meaning

Duo LED red/green

- Off

INIT:

The device is in state INIT

(green)

Blinking

PRE-OPERATIONAL:

OPERATIONAL

The device is in state PRE-

(green)

Single Flash

SAFE-OPERATIONAL:

The device is in state SAFE-

OPERATIONAL

On

OPERATIONAL:

The device is in state OPERATIONAL

(green)

Duo LED red/green

- Off

No error:

The EtherCAT communication of the device is in working condition

(red)

Blinking

Invalid Configuration:

General Configuration Error

(Example: State change commanded by master is impossible due to register or object settings.)

(red)

Single Flash

Unsolicited State Change:

Slave device application has changed the EtherCAT state autonomously: Parameter

"Change" in the AL status register is set to

0x01:change/error

(Example: Synchronization Error, device enters Safe-

Operational automatically.)

(red)

(red)

Double Flash

Application Watchdog Timeout:

An application watchdog timeout has occurred.

(Example: Sync Manager Watchdog timeout)

On

PDI Watchdog Timeout:

A PDI Watchdog timeout has occurred

(Example: Application controller is not responding any more)

- Off

Not powered, no IP address:

If the device does not have an IP address (or is powered off), the network status indicator shall be steady off.

L/A IN/

RJ45 Ch0

L/A OUT/

RJ45 Ch1

RJ45 Ch0

RJ45 Ch1

LED green

(green)

On A link is established

(green)

-

Flashing

Off

The device sends/receives Ethernet frames

No link established

LED yellow

- -

(yellow)

Table 31: LEDs EtherCAT Slave

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LED State Definition for EtherCAT Slave for the LEDs RUN and

ERR LED

Indicator state

On

Off

Blinking

Single Flash

Double Flash

Definition

The indicator is constantly on.

The indicator is constantly off.

The indicator turns on and off with a frequency of 2,5 Hz: on for

200 ms, followed by off for 200 ms.

The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).

The indicator shows a sequence of two short flashes (each

200 ms), separated by a short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).

Table 32: LED State Definition for EtherCAT Slave for the RUN and ERR LEDs

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8.3.2 LED EtherNet/IP Scanner (Master)

LED

MS

Number in the device drawing:

NS

Number in the device drawing:

The subsequent table describes the meaning of the LEDs for the Real-Time

Ethernet device when the firmware of the EtherNet/IP Scanner (Master) protocol is loaded to the device.

Color State Meaning

Duo LED red/green

(green)

On

Device operational:

If the device is operating correctly, the module status indicator shall be steady green.

(green)

Flashing

Standby:

If the device has not been configured, the module status indicator shall be flashing green.

(red)

On

Major fault:

If the device has detected a non-recoverable major fault, the module status indicator shall be steady red.

(red)

(red/green)

Flashing

Minor fault*:

If the device has detected a recoverable minor fault, the module status indicator shall be flashing red. NOTE:

An incorrect or inconsistent configuration would be considered a minor fault. (*for future use )

Flashing

Self-test:

While the device is performing its power up testing, the module status indicator shall be flashing green/red.

- Off If no power is supplied to the device, the module status indicator shall be steady off.

Duo LED red/green

(green)

(green)

(red)

(red)

On

Connected:

If the device has at least one established connection (even to the Message Router), the network status indicator shall be steady green.

Flashing

No connections:

If the device has no established connections, but has obtained an IP address, the network status indicator shall be flashing green.

On

Duplicate IP*:

If the device has detected that its IP address is already in use, the network status indicator shall be steady red. (*For future use )

Flashing

Connection timeout:

If one or more of the connections in which this device is the target has timed out, the network status indicator shall be flashing red. This shall be left only if all timed out connections are reestablished or if the device is reset.

(red/green)

Flashing

Self-test:

While the device is performing its power up testing, the network status indicator shall be flashing green/red.

- Off If the device does not have an

IP address (or is powered off), the network status indicator shall be steady off.

LINK/RJ4

5

Ch0 &

Ch1

&

LED green

(green)

-

LED yellow

On

Off

A connection to the Ethernet exists

The device has no connection to the Ethernet

ACT/RJ45

Ch0 & Ch1

& (yellow)

Flashing The device sends/receives Ethernet frames

Table 33: LEDs EtherNet/IP Scanner (Master)

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LED 54/113

8.3.3 LED EtherNet/IP Adapter (Slave)

LED

MS

Number in the device drawing:

The subsequent table describes the meaning of the LEDs for the Real-Time

Ethernet device when the firmware of the EtherNet/IP Adapter (Slave) protocol is loaded to the device.

Color State Meaning

Duo LED red/green

NS

Number in the device drawing:

LINK/RJ4

5

Ch0 &

Ch1

&

ACT/RJ45

Ch0 & Ch1

&

(green)

On

Device operational:

If the device is operating correctly, the module status indicator shall be steady green.

(green)

Flashing

Standby:

If the device has not been configured, the module status indicator shall be flashing green.

(red)

On

Major fault:

If the device has detected a non-recoverable major fault, the module status indicator shall be steady red.

(red)

Flashing

Minor fault:

If the device has detected a recoverable minor fault, the module status indicator shall be flashing red. NOTE:

An incorrect or inconsistent configuration would be considered a minor fault.

(red/green)

Flashing

Self-test:

While the device is performing its power up testing, the module status indicator shall be flashing green/red.

- Off If no power is supplied to the device, the module status indicator shall be steady off.

Duo LED red/green

(green)

(green)

(red)

(red)

(red/green)

On

Connected:

If the device has at least one established connection (even to the Message Router), the network status indicator shall be steady green.

Flashing

No connections:

If the device has no established connections, but has obtained an IP address, the network status indicator shall be flashing green.

On

Flashing

Duplicate IP:

If the device has detected that its IP address is already in use, the network status indicator shall be steady red.

Flashing

Connection timeout:

If one or more of the connections in which this device is the target has timed out, the network status indicator shall be flashing red. This shall be left only if all timed out connections are reestablished or if the device is reset.

Self-test:

While the device is performing its power up testing, the network status indicator shall be flashing green/red.

- Off If the device does not have an

IP address (or is powered off), the network status indicator shall be steady off.

LED green

On A connection to the Ethernet exists

(green)

-

LED yellow

Off The device has no connection to the Ethernet

Flashing The device sends/receives Ethernet frames

(yellow)

Table 34: LEDs EtherNet/IP Adapter (Slave)

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LED 55/113

LED

RUN

Number in the device drawing:

The subsequent table describes the meaning of the LEDs for the Real-Time

Ethernet device when the firmware of the Open Modbus/TCP protocol is loaded to the device.

Color State Meaning

Duo LED red/green

- Off

(green)

(green)

(green)

Flashing cyclic with 1Hz

Flashing cyclic with 5Hz

On

Not Ready

OMB task is not ready

Ready, not configured yet

OMB task is ready and not configured yet

Waiting for Communication:

OMB task is configured

Connected:

OMB task has communication – at least one TCP connection is established

ERR

Number in the device drawing:

1

Duo LED red/green

-

(red)

Off

Flashing cyclic with 2Hz

(On/Off Ratio =

25 %)

On

(red)

No communication error

System error

Communication error active

LINK/RJ45

Ch0 & Ch1

&

LED green

(green)

-

On

Off

A connection to the Ethernet exists

The device has no connection to the Ethernet

ACT/RJ45

Ch0 & Ch1

&

LED yellow

Flashing

(yellow)

The device sends/receives Ethernet frames

Table 35: LEDs Open Modbus/TCP

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LED 56/113

LED

SF

Number in the device drawing:

The subsequent table describes the meaning of the LEDs for the Real-Time

Ethernet device when the firmware of the PROFINET IO-RT-Device protocol is loaded to the device.

Color State Meaning

Duo LED red/green

On

(red)

(red)

Flashing cyclic at 2 Hz

(for 3 sec.)

Watchdog timeout; channel, generic or extended diagnosis present; system error

DCP signal service is initiated via the bus

BF

Number in the device drawing:

Duo LED red/green

On

(red)

(red)

Flashing cyclic at 2 Hz

No configuration; or low speed physical link; or no physical link

No data exchange

LINK/RJ45

Ch0 & Ch1

&

LED green

On

(green)

- Off

A connection to the Ethernet exists

The device has no connection to the Ethernet

RX/TX/RJ45

Ch0 & Ch1

&

LED yellow

(yellow)

Flashing The device sends/receives Ethernet frames

Table 36: LEDs PROFINET IO-RT-Device

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LED 57/113

8.3.6 LED SERCOS III Slave

LED

S3 (STA)

Name in the device drawing:

COM 0

The subsequent table describes the meaning of the LEDs for the Real-Time

Ethernet device when the firmware of the SERCOS III Slave protocol is loaded to the device.

Color State Meaning

Duo LED red/green/orange

(orange = red/green simultaneously)

(green)

On

CP4:

Communication phase 4,

Normal operation, no error

(green)

Flashing (4 Hz)

Loopback

: The network state has changed from „fastforward“ to „loopback“.

(red/ green)

(red)

Flashing (4 Hz),

The LED flashes at least for

2 seconds from red to green.

On

Communication Error

: Depends on IDN S-0-1003

(for details refer to SERCOS III Slave Protocol

API.pdf

on the product CD).

Shows how long the Master may in the communication phases CP3 and CP4 not received Master SYNC telegrams.

SIII C1D

:

Error detectd according to Sercos III Cass 1 Diagnosis.

(orange)

On

CP0 … CP3

:

Communication phase 0 to Communication phase 3

(orange)

Flashing (4 Hz)

Identification

: Bit 15 in the Slave device control that indicates remote address allocation or configuration errors between Master and Slaves (for details refer to SERCOS

III Slave Protocol API.pdf

on the product CD).

- Off No SERCOS III Communication

Name in the device drawing:

COM 1

L/A/

RJ45

Ch0 & Ch1

&

Duo LED red/green

-

LED green

(green)

-

On

This LED is not used.

Link: A connection to the Ethernet exists

Flashing Activity: The device sends/receives Ethernet frames

(green)

- Off The device has no connection to the Ethernet

RJ45

Ch0 & Ch1

&

LED yellow

Table 37: LEDs SERCOS III Slave

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LED 58/113

LED State Definition for SERCOS III Slave for the S3 LED (STA-LED)

Indicator state

On

Off

Flashing (4 Hz)

Definition

The indicator is constantly on.

The indicator is constantly off.

The indicator turns on and off with a frequency of 4 Hz: on for appr. 125 ms, followed by off for appr. 125 ms.

Table 38: LED State Definition for SERCOS III Slave for the S3 LED (STA LED)

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LED 59/113

8.4 LED Fieldbus Systems

8.4.1 LED PROFIBUS-DP Master

LED

The subsequent table describes the meaning of the LED of the device when the firmware of the PROFIBUS-DP Master protocol is loaded to the device.

Color State

Communication LED

Meaning

COM Duo LED red/green

with protocol at

X2,

with protocol at

X3

(green)

(green)

Flashing acyclic

Flashing cyclic

On

No configuration or stack error

Profibus is configured, but bus communication is not yet released from the application

Communication to all Slaves is established

(green)

(red)

Flashing cyclic

On

Communication to at least one Slave is disconnected

(red)

Communication to one/all Slaves is disconnected

Table 39: LEDs PROFIBUS DP Master

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

LED

8.4.2 LED PROFIBUS-DP Slave

60/113

LED

The subsequent table describes the meaning of the LED for the device when the firmware of the PROFIBUS-DP Slave protocol is loaded to the device.

Color

Communication LED

State Meaning

COM

with protocol at X2,

with protocol at X3

Duo LED red/green

(green)

(red)

(red)

On

Flashing cyclic

Flashing acyclic

RUN, cyclic communication

STOP, no communication, connection error not configured

Table 40: LEDs PROFIBUS DP Slave

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LED 61/113

8.4.3 LED CANopen Master

The subsequent table describes the meaning of the LEDs for the device when the firmware of the CANopen Master protocol is loaded to the device.

Color State Meaning LED

Communication LED

CAN

Duo LED red/green

with protocol at

X2,

with protocol at

X3

-

(green)

(green)

Off

Single flash

Blinking

On

(green)

The device is executing a reset

STOPPED:

The Device is in STOPPED state

PREOPERATIONAL:

The Device is in the

PREOPERATIONAL state

OPERATIONAL:

The Device is in the OPERATIONAL state

(red)

(red)

Single flash

Double flash

Warning Limit reached:

At least one of the error counters of the CAN controller has reached or exceeded the warning level (too many error frames).

Error Control Event:

A guard event (NMT Slave or NMTmaster) or a heartbeat event (Heartbeat consumer) has occurred.

Bus Off:

The CAN controller is bus off

(red)

On

Table 41: LEDs CANopen Master – 1 Communication LED

(current Hardware Revision)

LED State Definition for CANopen Master for the CAN LED with protocol at X2 respectively with protocol at X3

Indicator state Definition

On

Off

Blinking

Single Flash

Double Flash

The indicator is constantly on.

The indicator is constantly off.

The indicator turns on and off with a frequency of 2,5 Hz: on for

200 ms, followed by off for 200 ms.

The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).

The indicator shows a sequence of two short flashes (each

200 ms), separated by a short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).

Table 42: LED State Definition for CANopen Master for the CAN LED

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LED 62/113

8.4.4 LED CANopen Slave

LED

The subsequent table describes the meaning of the LEDs for the device when the firmware of the CANopen Slave protocol is loaded to the device.

Color State Meaning

CIFX Devices with 1 Communication LED

(current Hardware Revision)

Duo LED red/green

CAN

with protocol at

X2,

with protocol at

X3

- Off The device is executing a reset

Single flash

STOPPED:

The Device is in STOPPED state

(green)

(green)

Blinking

PREOPERATIONAL:

The Device is in the

PREOPERATIONAL state

(green)

On

OPERATIONAL:

The Device is in the OPERATIONAL state

- Off No Error: The Device is in working condition

(red)

(red)

Single flash

Warning Limit reached:

At least one of the error counters of the CAN controller has reached or exceeded the warning level (too many error frames).

Double flash

On

Error Control Event:

A guard event (NMT Slave or NMTmaster) or a heartbeat event (Heartbeat consumer) has occurred.

Bus Off:

The CAN controller is bus off

(red)

Table 43: LEDs CANopen Slave

LED State Definition for CANopen Slave for the CAN LED with protocol at X2 respectively with protocol at X3

Indicator state Definition

On

Off

Blinking

Single Flash

Double Flash

The indicator is constantly on.

The indicator is constantly off.

The indicator turns on and off with a frequency of 2,5 Hz: on for 200 ms, followed by off for 200 ms.

The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).

The indicator shows a sequence of two short flashes (each 200 ms), separated by a short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).

Table 44: LED State Definition for CANopen Slave for the CAN LED

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LED 63/113

LED

MNS

with protocol at X2,

with protocol at X3

The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the DeviceNet Master protocol is loaded to the device.

Color State Meaning

Duo LED red/green

On

(green)

Flashing

(green)

On

(red)

Device is online and has one or more connections in the established state.

Device is online and has no connection in the established state.

Critical connection failure; device has detected a network error: duplicate MAC-ID or sever error in CAN network

(CAN-bus off).

(red)

(red/green)

- Off After start of the device and during duplicate MAC-ID check.

Table 45: LEDs DeviceNet Master

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LED 64/113

8.4.6 LED DeviceNet Slave

LED

MNS

with protocol at X2,

with protocol at X3

The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the DeviceNet Slave protocol is loaded to the device.

Color State Meaning

Duo LED red/green

On

(green)

Flashing

(green)

On

(red)

Device is online and has one or more connections in the established state.

Device is online and has no connection in the established state.

Critical connection failure; device has detected a network error: duplicate MAC-ID or sever error in CAN network

(CAN-bus off).

(red)

(red/green)

- Off After start of the device and during duplicate MAC-ID check.

Table 46: LEDs DeviceNet Slave

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LED 65/113

LED

L RUN

L ERR

with protocol at X3

The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the CC-Link Slave protocol is loaded to the device.

Color State Meaning

Duo LED red/green

- Off 1. Before participating in the network

2. Unable to detect carrier

3. Timeout

4. Resetting hardware

Blinking -

(green)

(green)

-

On

Off

Receive both refresh and polling signals or just the refresh signal normally, after participating in the network.

(red)

Blinking

1. Normal communication

2. Resetting hardware

The switch setting has been changed from the setting at the reset cancellation (blinks for 0.4 sec.).

(red)

On 1. CRC error

2. Address parameter error (0, 65 or greater is set including the number of occupied stations)

3. Baud rate switch setting error during cancellation of reset

(5 or greater)

Table 47: LEDs CC-Link Slave

netTAP NT 100 | Gateway Devices

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LED 66/113

8.5 LEDs Serial

8.5.1 LED Modbus RTU

LED

COM

The subsequent table describes the meaning of the LEDs for the Modbus

RTU protocol.

Color State Meaning

Duo LED red/green

On

(green)

The device has a valid configuration for Modbus RTU and is ready for Modbus communication respectively sends/receives Modbus RTU telegrams

(red)

- Off

The device works as Modbus RTU Master:

- the slave device answered with a error (Modbus Exception), e. g. functioncode not supported, access to invalid register addresses or coil addresses

- receive error detected, e. g. parity error or checksum error

- timeout (slave device does not answer)

The device works as Modbus RTU Slave:

- the Modbus RTU Master device uses an invalid functioncode

- the Modbus RTU Master device has accessed an invalid register addresses or coil addresses

- receive error detected, e. g. parity error or checksum error

- timeout (application does not answer or answers with error)

The error display is set back with the next error free Modbus telegram sequence

During initialisation or invalid Modbus RTU configuration or missing power supply

Table 48: LED Modbus RTU Protocol

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LED 67/113

LED

COM

The subsequent table describes the meaning of the LEDs for the ASCII protocol.

Color State Meaning

Duo LED red/green

(green)

(green)

(red)

(red)

-

Flashing cyclic with 1 Hz

On

The device sends/receive data

The device is ready for serial communication

Flashing cyclic with 5 Hz

Flashing cyclic with 1 Hz

Off

The device is configured and is in the state stop

The device is not configured

During initialisation or missing power supply

Table 49: LED ASCII Protocol

netTAP NT 100 | Gateway Devices

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LED 68/113

LED

COM

LED

COM

The subsequent tables describe the meaning of the LEDs using 'serial with netSCRIPT'.

The meaning of the LED is determined by the device firmware, when the script is not executed. The meaning of the LED is determined by the script, when the script is executed.

Script is not executed

The device firmware does the following steps after the download of the netSCRIPT file into the device:

1. The script file is searched and loaded

2. The script file was loaded successfully. The device firmware now switches the COM LED off.

3. The script file is executed. The script now has the control of the COM

LED.

Color State

Duo LED red/green

Meaning

(red)

On netSCRIPT file is searched and loaded

(green)

(red)

On (for appr.

0,5 s)

Single Flash

The indicator shows one short flash

(200 ms) followed by a long off phase

(1000 ms).

Off netSCRIPT file was loaded successfully

No script file loaded

Script error occurred, which lead to a stop of the script execution

The execution of the script was stopped by the debugger

-

Script running.

The control of the LED states (after the startup sequence) is done with the netSCRIPT functions "setRunLed()" and "setErrorLed()" by the programmer

Table 50: LED serial with netSCRIPT – Script is not executed

Script is executed

Color State

Duo LED red/green

Meaning

(green)

(red)

-

Controlled by the script

Controlled by the script

Off

The meaning is defined by the use of the netSCRIPT function "setRunLed()" in the script

The meaning is defined by the use of the netSCRIPT function "setErrorLed()" in the script

The meaning is defined by the use of the netSCRIPT function "setRunLed()" and "setErroLed()" in the script

Table 51: LED serial with netSCRIPT – Script is executed

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LED 69/113

8.5.4 LED 3964R

LED

COM

The subsequent table describes the meaning of the LEDs for the 3964R protocol.

Color State Meaning

Duo LED red/green

(green)

(green)

(red)

Flashing cyclic with 10 Hz

On

The device sends/receive data

The device is ready for serial communication

- receive error detected, e. g. parity error or checksum error

- timeout (remote device does not answer)

The error display is set back with the next error free 3964R telegram sequence

The device is configured and is in the state stop

(red)

(red)

-

Flashing cyclic with 5 Hz

Flashing cyclic with 1 Hz

Off

The device is not configured

During initialisation or missing power supply

Table 52: LED 3964R Protocol

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Technical Data 70/113

9.1 Technical Data netTAP 100 Gateway

9.1.1 NT 100

NT 100 Parameter Value

Communication controller Type

Memory RAM

FLASH

Diagnostic Interface

Display

Power supply netX 100

8 MB SDRAM

4 MB serial Flash

MMC card (optional) max. 2 GByte

SDHC- or SDXC- card type must not be used. netSCRIPT and Variables appr. 1 MByte

Socket

LED Display

Mini-USB, 5-pin

Voltage

SYS System Status

APL Application Status

COM Communication Status

LINK Link

ACT Activity

24 V ± 6 V DC with reverse voltage protection

Environmental conditions

Device

Current at 24 V (typically) 130 mA

Power Consumption 3.2 W

Connector

Power supply

Mini-COMBICON, 2-pin

Device shall be supplied by an isolated voltage source

0 … + 60 °C Temperature range

Humidity

Environment

Dimensions (L x W x H)

No condensation permitted

Device must be used in a pollution degree 2 environment

100 x 52 x 70 mm (without connector)

CE Sign

Mounting on DIN rail EN 60715

Protection Class IP 20

RoHS Yes

CE Sign

Emission

Yes

CISPR 11 Class A

Configuration Software

Table 53: Technical Data NT 100 (Part 1)

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Technical Data 71/113

NT 100

Ethernet Interface for the device types:

NT 100-RE-CC,

NT 100-RE-CO,

NT 100-RE-DN,

NT 100-RE-DP,

NT 100-RE-RS.

PROFIBUS Interface for the device types:

NT 100-xx-DP,

NT 100-RE-DP,

NT 100-CO-DP

NT 100-DN-DP,

NT 100-DP-DP,

NT 100-DP-CC,

NT 100-DP-CO,

NT 100-DP- DN,

NT 100-DP-RS.

CANopen Interface for the device type:

NT 100-RE-CO,

NT 100-DN-CO,

NT 100-DP-CO,

NT 100-CO-CO,

NT 100-CO-CC,

NT 100-CO-DP,

NT 100-CO-DN,

NT 100-CO-RS.

Parameter

Transmission rate

Interface Type

Connector

Transmission rate

100 BASE-TX, isolated

10 BASE-TX (depending on loaded firmware), isolated supported (at 100 MBit/s) Half duplex/Full duplex

Auto-Negotiation supported (depending on loaded firmware)

Auto-Crossover supported

2 * RJ45

Interface Type

Connector

9,6 kBit/s,

19,2 kBit/s,

31,25 kBit/s,

45,45 kBit/s,

93,75 kBit/s,

187,5 kBit/s,

500 kBit/s,

1,5 MBit/s,

3 MBit/s,

6 MBit/s,

12 MBit/s

RS 485, optically isolated

SubD female, 9-pin

Transmission rate

Value

100 MBit/s

10 MBit/s (depending on loaded firmware)

Interface Type

10 kBit/s,

20 kBit/s,

50 kBit/s,

100 kBit/s,

125 kBit/s,

250 kBit/s,

500 kBit/s,

800 kBit/s,

1 MBit/s

ISO 11898, optically isolated

DeviceNet Interface for the device type:

NT 100-RE-DN,

NT 100-DP-DN,

NT 100-CO-DN,

NT 100-DN-DN

NT 100-DN-CO,

NT 100-DN-CC,

NT 100-DN-DP,

NT 100-NN-RS.

Transmission rate

Interface Type

Connector

Table 54: Technical Data NT 100 (Part 2)

125 kBit/s,

250 kBit/s,

500 kBit/s

ISO 11898, optically isolated

COMBICON, 5-pin netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

NT 100

CC-Link Interface

Version 1 and 2 for the device type:

NT 100-RE-CC

NT 100-DP-CC,

NT 100-CO-CC,

NT 100-DN-CC,

Serial Interface for the device type:

NT 100-RE-RS,

NT 100-CO-RS,

NT 100-DN-RS,

NT 100-DP-RS.

Parameter

Transmission rate

Interface Type

Interface Type

Transmission rate

ASCII

Transmission rate

Modbus RTU

Transmission rate netSCRIPT

Table 3: Technical Data NT 100 (Part 3)

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Value

156 kBit/s

625 kBit/s

2500 kBit/s

5 MBit/s

10 MBit/s

RS-485, galvanically isolated

RS-232, RS422, RS-485, optically isolated

300 Bit/s

600 Bit/s

1200 Bit/s

2400 Bit/s

4800 Bit/s

9600 Bit/s

19200 Bit/s

38400 Bit/s

57600 Bit/s

115200 Bit/s

4800 Bit/s

9600 Bit/s

19200 Bit/s

38400 Bit/s

57600 Bit/s

115200 Bit/s

Continuously between

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Technical Data 73/113

9.2 Technical Data of Real-Time Ethernet Communication

Protocols

Parameter

Maximum number of EtherCAT slaves

Maximum number of cyclic input data

Maximum number of cyclic output data

Minimum bus cycle time

Topology

Baud rate

Data transport layer

Configuration File (ethercat.xml)

Limitations

Reference to firmware/stack version

Description

Maximum 200 Slaves

5760 bytes

5760 bytes

1 ms (fix)

Line

100 MBit/s

Ethernet II, IEEE 802.3

Maximum 1 MByte

CoE-Upload, CoE-Download for user data transfer not supported

The size of the bus configuration file is limited by the size of the

RAM Disk (1 Megabyte)

Only Ethernet Port 0 of the device is used for communication

All CoE Uploads, Downloads and information services must fit in one TLR-Packet. Fragmentation is not supported

Support of Distributed clocks (Slave synchronisation) is always activated

The bus cycle time is fixed to a value of 1000 µs

The watchdog time is fixed to a value of 20 ms

V2.3.x.x

Table 55: Technical Data EtherCAT Master Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

9.2.2 EtherCAT Slave

Parameter

Maximum number of cyclic input data

Maximum number of cyclic output data

Description

200 bytes

200 bytes

FMMUs

SYNC Manager

Baud rate

Data transport layer

Limitation

Reference to firmware/stack version

3 (netX 100/netX 500)

4 (netX 100/500)

100 MBit/s

Ethernet II, IEEE 802.3

Acyclic communication not supported

LRW is not supported

V2.3.x.x

Table 56: Technical Data EtherCAT Slave Protocol

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Technical Data 75/113

9.2.3 EtherNet/IP Scanner (Master)

Parameter

Maximum number of EtherNet/IP connections

Maximum number of total cyclic input data

Maximum number of total cyclic output data

Maximum number of cyclic input data

Maximum number of cyclic output data

IO Connection type

UCMM, Class 3

Predefined standard objects

Description

64 connections for implicit

5760 bytes

5760 bytes

504 bytes per slave per telegram

504 bytes per slave per telegram

Cyclic, minimum 1 ms (depending on used number of connections and used number of input and output data)

Supported

Identity Object

Message Route Object

Assembly Object

Connection Manager

Ethernet Link Object

TCP/IP Object

DHCP Supported

BOOTP Supported

Baud rates 10 and 100 MBit/s

Data transport layer

Integrated switch

Limitations

Ethernet II, IEEE 802.3

Supported

No acyclic user data communication

CIP Sync Services are not implemented

TAGs are not supported

ACD (Address Conflict Detection) not supported

DLR not supported (ring topology)

Reference to firmware/stack version V2.1.x.x

Table 57: Technical Data EtherNet/IP Scanner (Master) Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

Parameter

Maximum number of input data

Description

504 bytes

Maximum number of output data

IO Connection

IO Connection type

504 bytes

1 explicit owner, up to 2 listen only

Cyclic, minimum 1 ms

UCMM Supported

Predefined standard objects Identity Object

Message Route Object

Assembly Object

Connection Manager

Ethernet Link Object

TCP/IP Object

DHCP Supported

BOOTP Supported

Baud rates

Data transport layer

10 and 100 MBit/s

Ethernet II, IEEE 802.3

Integrated switch

Limitations

Reference to firmware/stack version

Supported

No acyclic user data communication

CIP Sync Services are not implemented

TAGs are not supported

ACD (Address Conflict Detection) not supported

DLR not supported (ring topology)

V2.1.x.x

Table 58: Technical Data EtherNet/IP Adapter (Slave) Protocol

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Technical Data

Parameter

Maximum number of input data

Maximum number of output data

Acyclic communication

Modbus Function Codes

Mode

Baud rates

Data transport layer

Reference to firmware/stack version

Description

2880 Registers

2880 Registers

Read/Write Register:

- Max. 125 Registers per Read Telegram (FC 3, 4, 23),

- Max. 121 Registers per Write Telegram (FC 23),

- Max. 123 Registers per Write Telegram (FC 16)

Read/Write Coil:

- Max. 2000 Coils per Read Telegram (FC 1, 2),

- Max. 1968 Coils per Write Telegram (FC 15)

1,

2,

3,

4,

5,

6,

7,

15,

16,

23 (Function code 23 in server mode only)

Client or Server

10 and 100 MBit/s

Ethernet II, IEEE 802.3

V2.2.x.x

Table 59: Technical Data Open Modbus/TCP Protocol

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Technical Data

9.2.6 POWERLINK Controlled Node (Slave)

Parameter

Maximum number of cyclic input data

Maximum number of cyclic output data

Baud rate

Data transport layer

Ethernet Powerlink version

Description

1490 bytes

1490 bytes

100 MBit/s, half-duplex

Ethernet II, IEEE 802.3

V 2

Reference to firmware/stack version

No slave to slave communication

V2.1.x.x

Table 60: Technical Data POWERLINK Controlled Node (Slave) Protocol

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Technical Data 79/113

9.2.7 PROFINET IO-RT-Controller

Parameter

Maximum number of PROFINET IO Devices

Maximum number of total cyclic input data

Maximum number of total cyclic output data

Maximum number of cyclic input data

Maximum number of cyclic output data

Supported Protocols

Context management by CL-RPC

Minimum cycle time

Baud rate

Data transport layer

Configuration File

Limitations

Reference to firmware/stack version

Description

128

5760 bytes

5760 bytes

1024 bytes per device (= IOCR data length)

1024 bytes per device (= IOCR data length)

RTC – Real Time Cyclic Protocol, Class 1

RTA – Real Time Acyclic Protocol

DCP – Discovery and configuration Protocol

CL-RPC – Connectionless Remote Procedure Call

Supported

1 ms

Different IO-Devices can be configured with different cycle times

100 MBit/s

Full-Duplex mode

Ethernet II, IEEE 802.3

Maximum 1 MByte

Read/Write Record not supported

No Alarm processing

RT over UDP not supported

Multicast communication not supported

DHCP is not supported

Only one IOCR per IO Device

NameOfStation of IO Controller CANNOT be set using the DCP

SET NameOfStation service but only at start-up while configuring the IO Controller

SNMP not supported

LLDP not supported

The buffer for IO-Device diagnosis data will be overwritten in case of multiple diagnostic events. Only one (the last) event is stored at the same time. If a single event produces more than 200 bytes of diagnosis data, only the first 200 bytes will be taken care of.

The usable (minimum) cycle time depends on the number of used

IO Devices, the number of used input and output data. The cycletime, the number of configured IO Devices and the amount of IO data depend on each other. For example it is not possible due to performance reasons to have 128 IO Devices communication with cycle-time 1ms.

The size of the bus configuration file is limited by the size of the

RAM Disk (1 MByte)

V2.2.x.x

Table 61: Technical Data PROFINET IO RT Controller

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Technical Data 80/113

9.2.8 PROFINET IO-RT-Device

Parameter

Maximum number of cyclic input data

Maximum number of cyclic output data

Maximum number of all submodules

Maximum slot address

Maximum subslot address

Supported protocols

Used Protocols (subset)

Topology recognition

VLAN- and priority tagging

Context Management by CL-RPC

Minimum cycle time

Baud rate

Data transport layer

Limitations

Reference to firmware/stack version

Description

1024 bytes

1024 bytes

100

300

100

(Physical device (PDev) submodules are allowed at slot 0, subslot addresses 0x8000 – 0x8064)

RTC – Real Time Cyclic Protocol, Class 1

RTA – Real Time Acyclic Protocol

DCP – Discovery and configuration Protocol

CL-RPC – Connectionless Remote Procedure Call

LLDP – Link Layer Discovery Protocol

SNMP – Simple Network Management Protocol

UDP, IP, ARP, ICMP (Ping)

LLDP, SNMP V1, MIB2, physical device

Supported

Supported

1ms

IO-Device can be configured with different cycle times

100 MBit/s

Ethernet II, IEEE 802.3

Acyclic communication not supported

RT over UDP not supported

IRT not supported

Multicast communication not supported

Only one device instance is supported

DHCP is not supported

V2.1.40.x

Table 62: Technical Data PROFINET IO RT Device Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

9.2.9 SERCOS III Slave

Parameter

Maximum number of cyclic input data (Tx) of all slaves

Description

200 bytes (including Connection Control)

Maximum number of cyclic output data (Rx) of all slaves 200 bytes (including Connection Control)

Maximum number of slave devices 8

Maximum number of applicable SERCOS addresses 512 (1 … 511)

Minimum cycle time 250 µs

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Communication phases

Baud rate

Data transport layer

Supported SERCOS III version

Supported SERCOS Communication Profiles

Supported FSP profiles

SCP_NRT support

Identification LED feature supported

Storage location of object dictionary

Limitations

Reference to firmware/stack version

NRT, CP0, CP1, CP2, CP3, CP4

100 MBit/s

Ethernet II, IEEE 802.3

Communication Specification Version 1.1.2

SCP_FixCFG Version 1.1.1

SCP_VarCFG Version 1.1.1

SCP_VarCFG Version 1.1.3

FSP_IO

No (planned) yes mixed mode

Max. 2 connections: 1 for consumer and 1 for producer

No acyclic user data transfer

Modifications of the Service-Channel Object Dictionary are volatile after reset (if resides on device)

Hot plug is not supported yet

Cross communication not supported yet

NRT Channel is not supported yet, only forwarding

The Ethernet Interface is not supported yet.

V3.0.x.x

Table 63: Technical Data SERCOS III Slave Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

9.3 Technical Data Fieldbus Protocols

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Parameter

Maximum number of CANopen nodes

Maximum number of cyclic input data

Maximum number of cyclic output data

Maximum number of receive PDOs

Maximum number of transmit PDOs

Exchange of process data

Functions

Baud rates

Data transport layer

CAN Frame type

Limitations

Reference to firmware/stack version

Description

126

3584 bytes

3584 bytes

512

512

Via PDO transfer:

- synchronized,

- remotely requested and

- event driven (change of date)

Emergency message (consumer)

Node guarding / life guarding, heartbeat

PDO mapping

NMT Master

SYNC protocol (producer)

Simple boot-up process, reading object 1000H for identification

10 kBits/s,

20 kBits/s,

50 kBits/s,

100 kBits/s,

125 kBits/s,

250 kBits/s,

500 kBits/s,

800 kBits/s,

1 MBits/s

CAN Frames

11 Bit

SDO-Upload/Download for user data transfer not supported

V2.2.x.x

Table 64: Technical Data CANopen Master Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

Parameter

Maximum number of cyclic input data

Maximum number of cyclic output data

Maximum number of receive PDOs

Maximum number of transmit PDOs

Exchange of process data

Functions

Baud rates

Data transport layer

CAN Frame type

Limitations

Reference to firmware/stack version

Description

512 bytes

512 bytes

64

64

Via PDO transfer

- synchronized,

- remotely requested and

- event driven (change of date)

Node guarding / life guarding, heartbeat

PDO mapping

NMT Slave

SYNC protocol (consumer)

10 kBits/s,

20 kBits/s,

50 kBits/s,

100 kBits/s,

125 kBits/s,

250 kBits/s,

500 kBits/s,

800 kBits/s,

1 MBits/s

CAN Frames

11 Bit

SDO-Upload/Download for user data transfer not supported

Emergency message (producer) not supported

V2.2.x.x

Table 65: Technical Data CANopen Slave Protocol

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Technical Data

9.3.3 CC-Link Slave

Parameter Description

Firmware works according to CC-Link Version 2.0:

Station Types

Maximum input data

Maximum output data

Remote Device Station (up to 4 occupied stations)

368 bytes

368 bytes

Input data remote device station

Output data remote device station

Extension cycles

Baud rates

Limitation

112 bytes (RY) and 256 bytes (RWw)

112 bytes (RX) and 256 bytes (RWr)

1, 2, 4, 8

156 kBit/s,

625 kBit/s,

2500 kBit/s,

5 MBit/s,

10 MBit/s

Intelligent Device Station not supported

Firmware works according to CC-Link Version 1.11:

Station Types

Maximum input data

Maximum output data

Remote I/O station,

Remote device station’ (up to 4 occupied stations)

48 bytes

48 bytes

Input data remote I/O station

Output data remote I/O station

Input data remote device station

Output data remote device station

Baud rates

4 bytes (RY)

4 bytes (RX)

4 bytes (RY) and 8 bytes (RWw) per occupied station

4 bytes (RX) and 8 bytes (RWr) per occupied station

156 kBit/s,

625 kBit/s,

2500 kBit/s,

5 MBit/s,

10 MBit/s

Firmware

Reference to firmware/stack version V2.2.x.x

Table 66: Technical Data CC-Link-Slave Protocol

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Technical Data

9.3.4 DeviceNet Master

Parameter

Maximum number of DeviceNet slaves

Maximum number of total cyclic input data

Maximum number of total cyclic output data

Maximum number of cyclic input data

Maximum number of cyclic output data

Maximum configuration data

Baud rates

Data transport layer

Description

63

3584 bytes

3584 bytes

255 bytes/connection

255 bytes/connection

1000 bytes/slave

125 kBits/s,

250 kBit/s,

500 kBit/s

Auto baudrate detection is not supported

CAN frames

85/113

Reference to firmware/stack version

Change of State

Cyclic

Poll

Explicit Peer-to-Peer Messaging

Fragmentation Explicit and I/O

UCMM Supported

Objects Identity Object (Class Code 0x01)

Message Router Object (Class Code 0x02)

DeviceNet Object (Class Code 0x03)

Baud rates

Data transport layer

Connection Object (Class Code 0x05)

Acknowledge Handler Object (Class Code 0x06)

125 kBits/s,

250 kBit/s,

500 kBit/s

Auto baudrate detection is not supported

CAN frames

Limitations Acyclic communication (Explicit Messaging) for user data transfer not supported

V2.1.x.x

Table 67: Technical Data DeviceNet Master Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

9.3.5 DeviceNet Slave

Parameter

Maximum number of cyclic input data

Description

255 bytes

Maximum number of cyclic output data 255 bytes

Connections Poll

Change-of-state

Cyclic

Bit-strobe

Fragmentation Explicit and I/O

86/113

Baud rates

Data transport layer

Limitations

Reference to firmware/stack version

125 kBits/s,

250 kBit/s,

500 kBit/s

Auto baudrate detection is not supported

CAN frames

Acyclic communication (Explicit Messaging) for user data transfer not supported

V2.1.x.x

Table 68: Technical Data DeviceNet Slave Protocol

netTAP NT 100 | Gateway Devices

DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010

Technical Data

Parameter

Maximum number of PROFIBUS-DP slaves

Maximum number of total cyclic input data

Maximum number of total cyclic output data

Maximum number of cyclic input data

Maximum number of cyclic output data

Configuration data

Parameterization data per slave

Baud rate

Data transport layer

Limitations

Reference to firmware/stack version

Description

125

3584 bytes

3584 bytes

244 bytes/slave

244 bytes/slave

Max. 244 bytes per slave

7 bytes/slave standard parameters

Max. 237 bytes/slave application specific parameters

9,6 kBits/s,

19,2 kBits/s,

31,25 kBits/s,

45,45 kBits/s

93,75 kBits/s,

187,5 kBits/s,

500 kBits/s,

1, 5 MBits/s,

3 MBits/s,

6 MBits/s,

12 MBit/s

Auto baudrate detection is not supported

PROFIBUS FDL

DP V1 services class 1 and 2 are not supported

DP V2 services are not implemented

V2.2.x.x

Table 69: Technical Data PROFIBUS-DP Master Protocol

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Technical Data 88/113

Parameter

Maximum number of cyclic input data

Maximum number of cyclic output data

Maximum number of modules

Baud rate

Data transport layer

Limitations

Reference to firmware/stack version

Description

244 bytes

244 bytes

24

9,6 kBits/s,

19,2 kBits/s,

31,25 kBits/s,

45,45 kBits/s

93,75 kBits/s,

187,5 kBits/s,

500 kBits/s,

1, 5 MBits/s,

3 MBits/s,

6 MBits/s,

12 MBit/s

Auto baudrate detection is supported

PROFIBUS FDL

DP V1 services class 1 and 2 are not supported

SSCY1S – Slave to slave communication state machine not implemented

Data exchange broadcast not implemented

I&M0 with fixed settings only

V2.2.x.x

Table 70: Technical Data PROFIBUS-DP Slave Protocol

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Technical Data 89/113

9.4 Technical Data Serial Protocols

9.4.1 ASCII

Parameter

Maximum telegram length

Data bits

Number of send buffers

Number of receive buffers

Number of transmission retries

Maximum number of structure elements of a send telegram

Maximum number of structure elements of a receive telegram

Structure elements

Description and Value Range

1024 bytes

7, 8 bits

Stop bits

Parity

Baud rate

1, 2 bit(s)

None, even, odd

300 bit/s,

600 bit/s,

1200 bit/s,

2400 bit/s,

4800 bit/s,

9600 bit/s,

19200 bit/s,

38400 bit/s,

57600 bit/s,

115200 bit/s

Duplex Half-duplex

Flow control None

Indicator for end of received telegram

Timing parameter

On receipt of a fixed number of characters

On receipt of termination character(s)

Elapse of character delay time

Response timeout

Receive watchdog time

Send cycle time

Character delay time

1

1

1

10

10

Checksum methods

Start character(s),

Device address,

Object index or start address,

Command identifier,

Data area with length information,

Data area with termination character(s),

End character(s),

Checksum,

Character(s) without meaning (fix length)

CRC8,

CRC16,

CRC32,

Exor

Table 71: Technical Data ASCII Protocol

netTAP NT 100 | Gateway Devices

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Technical Data

9.4.2 Modbus RTU Master/Slave

Parameter

Maximum number of input data

Maximum number of output data

Acyclic communication

Function Codes Modbus Master

Function Codes Modbus Slave

Mode

Baud rates

Data bits

Stop bits

Parity

Limitations

Reference to firmware/stack version

Description and Value Range

2880 Registers

2880 Registers

Read/Write Register,

Maximum 125 Registers per Read Telegram (FC 3, 4),

Maximum 123 Registers per Write Telegram (FC 16),

Maximum 118 Registers per Write Telegram (FC 23),

Maximum 118 Registers per Read Telegram (FC 23)

Read/Write Coil,

Maximum 2000 Coils per Read Telegram (FC 1, 2),

Maximum 1968 Coils per Write Telegram (FC 15)

1, 2, 3, 4, 5, 6, 15, 16

1, 2, 3, 4, 5, 6, 7, 8, 15, 16, 23

Modbus Master or Modbus Slave

1200 bit/s,

2400 bit/s,

4800 bit/s,

9600 bit/s,

19200 bit/s,

38400 bit/s,

57600 bit/s,

115200 bit/s

8 bits

1, 2 bit(s)

None, even, odd

Broadcast not supported

V1.1.x.x

Table 72: Technical Data Modbus RTU Protocol

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Technical Data 91/113

9.4.3 netSCRIPT (Serial)

Parameter

Data bits

Inversion of data bits

Stop bits

Start bit

Parity

Baudrate

Flow control RS-232

Timing Parameter

Description and Value Range

1 … 8 bits

Adjustable

1 … 65535 bit(s), polarity is adjustable

1, polarity is adjustable none, even, odd, constant value

6 … 1.000.000 Bit/s

None or RTS/CTS handshake

Polarity of RTS signal adjustable

Response timeout, programmable in script,

Character delay time (adjustable) (resolution 10 ns)

Receive watchdog time and Send cycle time, programmable in script (resolution script cycle time)

1, retries programmable in script

Programmable in script

Number of transmission retries

Maximum number of structure elements of a send telegram

Maximum number of structure elements of a receive telegram

Structure elements

Programmable in script

Checksum methods

Start character(s),

Device address,

Object index or start address,

Command identifier,

Data area with length information,

Data area with termination character(s),

Endcharacter(s),

Checksum,

Character(s) without meaning

All listed and further structure elements are programmable in script

CRC algorithm configurable (width, polynom, initial value, bit direction of input bytes and result value)

XOR and sum function possible

Parameter FIFO Mode

Maximum telegram length

Duplex

End indicator of received telegram

Number of send buffers

Number of receive buffers

Only limited by the script processing speed and by the data transfer spped

Full-duplex for RS-232, RS-422

Half-duplex for RS-485

Programmable in script

1, with 256 characters

1, with 256 characters

Parameter Block Mode

Maximum telegram length 1024 bytes

Duplex Half-duplex

End indicator of received telegram Free definable end indicator with up to 64 bit and bit by bit AND mask

Number of send and receive buffers 15 … 240 (15 buffers with 1024 character buffer size, 240 buffers with 1 character buffer size)

0 … 255 bytes Trailer bytes

Firmware

Reference to stack version 1.2.x.x

Table 73: Technical Data netSCRIPT Serial

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Technical Data 92/113

9.4.4 3964R

Parameter

Maximum Telegram Length

Data Bits

Stop Bits

Parity

Baud Rate

Description and Value Range

5736 bytes

7, 8 bits

1, 2 bit(s)

None, even, odd

300 bit/s,

600 bit/s,

1200 bit/s,

2400 bit/s,

4800 bit/s,

9600 bit/s,

19200 bit/s,

38400 bit/s,

57600 bit/s,

115200 bit/s

Duplex Half-duplex

Priority Adjustable: High or low Priority

Timing Parameter Acknowledge Timeout

Character Delay Time

Number of Send Buffers

Number of Receive Buffers

Number of Transmission Retries

1

Ring Buffer with 30 buffers (FIFO)

Adjustable

Checksum Method BCC

Table 74: Technical Data 3964R Protocol

netTAP NT 100 | Gateway Devices

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Appendix

10 Appendix

93/113

10.1 Wiring Instructions

Please note the wiring instructions for the corresponding protocol specifications, otherwise a perfect function of the device is not guaranteed.

Use shielded cables, where the shield at both end should be connect extensively with the potential equalization. Cables for communication should be layed/placed as far away as possible from cables transferring energy, to avoid EMC influence caused by switching operation from cables transferring energy. netTAP NT 100 | Gateway Devices

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Appendix 94/113

10.1.1 Assembly of D-Sub Connectors

The design of the bus cabling is an essential factor for the proper function of communication. Therefore, special attention should be paid to the cable connections with its connectors. Particularly, ensure good shield connection.

The shield must be connected as follows

1. Dismantle the cable.

2. Pull back the shielding from the cable sheathing.

3. Reduce the shielding that later it is covered by the nozzle.

4. Push a nozzle or shrinking tube over the cable sheathing that at the cable end a zone of 5 to 8 mm remains free.

5. Connect the wire ends with the connector

6. Then push the cable in the plug to the bare braided shield under the strain relief.

7. Fix the strain relief with screws.

The cable connection should look like shown below:

Figure 13: D-Sub Cable Assemblies

Fixing screw UNC.

Metallic plug collar

Strain relief for connecting the shielding with the connector housing

Shrinking tube or nozzle to cover the shielding and for bend protection

Cable shielding pulled back over the cable sheathing

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Appendix

10.1.2 Ethernet

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10.1.2.1 Use of Hubs and Switches

For the corresponding communication systems, the use of hubs and/or switches is either forbidden or allowed. The following table shows the acceptable use of hubs and switches by each communication system:

Communication System Hub Switch

EtherCAT

EtherNet/IP

Open Modbus/TCP

POWELINK

PROFINET IO RT

SERCOS III

forbidden only allowed between EtherCAT Master and first EtherCAT Slave

(100 MBit/s, Full Duplex) allowed allowed

(10 MBit/s/100 MBit/s,

Full or Half Duplex, Auto-Negotiation) allowed allowed

(10 MBit/s/100 MBit/s,

Full or Half Duplex, Auto-Negotiation) allowed forbidden forbidden Only allowed, if the switch supports ‚Priority Tagging’ and LLDP

(100 MBit/s, Full Duplex) forbidden forbidden

Table 75: Use of Hubs and Switches

NOTICE!

Failure of the Network Communication

ƒ Do not operate hardware with the communication controllers netX 50, netX100 or netX 500 with the protocols Ethernet TCP/UDP/IP, Ether-

Net/IP or Modbus TCP at 10 MBit/s in half-duplex mode, otherwise failure of the network communication can occure.

ƒ Use only switches or 10/100 MBit/s dual-speed hubs and ensure that the network operates at 100 MBit/s and in full-duplex mode.

Failure of the Network Communication

ƒ Do not operate hardware with the communication controllers netX 50, netX100 or netX 500 with the protocols Ethernet TCP/UDP/IP, Ether-

Net/IP or Modbus TCP at 10 MBit/s in half-duplex mode, otherwise failure of the network communication can occure.

ƒ Use only switches or 10/100 MBit/s dual-speed hubs and ensure that the network operates at 100 MBit/s and in full-duplex mode.

For further information refer to section Failure in 10 MBit/s Half Duplex

Mode and Workaround

on page 48.

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Appendix 96/113

10.1.3 PROFIBUS

Please ensure that termination resistors are available at both ends of the cable. If special PROFIBUS connectors are being used, these resistors are often found inside the connector and must be switched on. For baud rates above 1.5 MBaud use only special connectors, which also include additional inductance.

It is not permitted to have T-stubs on PROFIBUS high baud rates. Use only a special cable which is approved for PROFIBUS-DP. Make a solid connection from the cable shield to ground at every device and make sure that there is no potential difference between the grounds at the devices.

If the Hilscher device is linked with only one other device on the bus, they must be at the ends of the bus line. The reason is that these devices must deliver the power supply for the termination resistors. Otherwise the Master can be connected at any desired position.

Figure 14: PROFIBUS-DP-Network

Up to 32 PROFIBUS devices can be connected to one bus segment. If several bus segments are linked to each other with repeaters, there can be up to 127 devices on the network.

Only PROFIBUS certified cable, preferably the cable type A, should be used. netTAP NT 100 | Gateway Devices

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Appendix 97/113

The maximum length of a bus segment depends on the baudrate used, see the following table.

Baud rate in kBit/s Max. distance in m

9,6 1.200

19,2 1.200

93,75 1.200

187,5 1.000

500 400

1.500 200

3.000 100

6.000 100

12.000 100

Table 76: PROFIBUS Segment Length in Dependence of the Baud Rate

The following table contains the most important electrical dsata concerning

PROFIBUS certified cable:

Parameter Value

Capacity

Loop resistance

Wire gauge

< 30 pF/m

110 Ω/km

0,64 mm

Table 77: Characteristics of PROFIBUS certified Cable

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Appendix 98/113

10.1.4 CANopen

Please use only CAN certified cable with the following characteristics:

Parameter Value

Capacity < 50 pF/m

Table 78: Characteristics of CAN certified Cable

Figure 15: Termination CAN Network

At the ends of the network there must be two resistors of 120 Ω to terminate the cable. It is allowed to use repeaters to increase the number of nodes, which may be connected, or to increase the maximum cable length.

The CAN segment length in dependence of the Baud rate or corresponding

Loop Resistance and Wire Gauge is given in the following table:

CANopen cables are listed in the following table:

Baud rate in kBit/s s

Max. distance Loop Resistance Wire Gauge

1.000 40

Table 79: CAN Segment Length in dependence of the Baud rate or corresponding Loop Resistance and Wire Gauge

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Appendix 99/113

10.1.5 DeviceNet

Up to 64 DeviceNet devices can be linked together over the bus. The maximum length of the bus cable depends on the used baud rate and the used cable type. Only special proved DeviceNet cable should be used.

The maximum length of the DeviceNet cable depends from the baud rate and from the chosen cable type. In the following table, these are listed in the following table:

Baudrate in kbit/s Maximum length of cable (thick cable)

Maximum length of cable (thick cable)

125

250

500

500 m

250 m

100 m

100 m

100 m

100 m

Table 80: Maximum length in dependence from the baud rate for DeviceNet cables.

The data line cables must match the following conditions:

Data line cable*

Impedance

Thick 120 Ohm

Thin 120 Ohm

Capacity

<39,4 pf/m

<39,4 pf/m

Loop Resistance

Wire

Gauge

(Diameter)

<22,6 Ohm/km 2 * 1.1 mm

<91,8 Ohm/km 2 * 0,6 mm

Table 81 Characteristics of DeviceNet Data Line Cable

The power supply cables must match the following conditions:

Power supply cable*

Loop Resistance

Wire Gauge

(Diameter)

Thick <11,8 Ohm/km 2 * 1.4 mm

Thin <57,4 Ohm/km 2 * 0,7 mm

Table 82: Characteristics of DeviceNet Power Supply Cable

Figure 16: DeviceNet Network

Please ensure that termination resistors with 120 Ohm are available at both ends of the cable. netTAP NT 100 | Gateway Devices

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Appendix 100/113

Further devices can be connected via T-stubs to the bus cable. The maximum length of all T-stubs is 6 m. The whole length of the bus cable and all

T-stubs does not exceed the maximum length listed in the following table.

There are two different types of cables. If both cables types are used within the same network, the maximum length is:

Max. distance Baud rate in kBits/s

Lthick + 5 x Lthin <= 500 m

Lthick + 2,5 x Lthin <= 250 m

Lthick + Lthin <= 100 m at 125 kBaud at 250 kBaud at 500 kBaud

Table 83: DeviceNet Segment Length in dependence of the Baud rate

The DeviceNet cable contains the data line cables and the power supply cables. netTAP NT 100 | Gateway Devices

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Appendix 101/113

10.1.6 CC-Link

Use only a special cable which is approved for CC-Link. CC-Link specifies several shielded three-core Twisted Pair cables. It is recommended to use only one type of cable for an installation. Please ensure that termination resistors are available at both ends of the cable. The value of the termination resistor depends on the used type of cable and can be 100, 110 and 130 Ω, respectively.

The following illustration displays the basic network structure.

Figure 17: CC-Link Network

(*) The termination resistor depends on the used cable type (see CC-Link

Cable Wiring Manual).

The maximum length of one bus segment depends on the used baud rate.

The structure of the network can be built up without or with branches. The details listed here are taken from the "CC link Cable Wiring manual" from

July 2004. Also further details are contained there. The document is ready for download on http://www.cc-link.org

.

Note:

For CC-Link V2.00 the cable specification V1.10 has not been changed. netTAP NT 100 | Gateway Devices

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Appendix 102/113

Only trunk line, without branches:

Baud rate max. Length cable V1.00

156 kbps

625 kbps

2,5 Mbps

5 Mbps

10 Mbps

Table 84: Maximum length

1200 m

600 m

200 m

150 m

100 m

max. Length cable V1.10 and cable V1.00 with high capacity

1200 m

900 m

400 m

160 m

100 m

max. length high flexible V1.10

(Type 50%)

600 m

450 m

200 m

80 m

50 m

Note:

Further cable types are available with which however only lower maximum lengths can be reached.

Trunk line with branch lines: baud rate 156 kbps

max. length trunk line max. number of devices in branch line max. cable length of branch line max. length of all branch lines

625 kbps

500 m 100 m

6 6

8 m

200 m

8 m

50 m

Table 85: Maximum length

Further devices can be connected via T-branches to the bus cable only at the baud rates 156 kbps and 625 kbps. The maximum length of all T-stubs is limited to 8 m. The whole length of the bus cable and all T-branches does not exceed the maximum length listed in the following table.

Minimum Distance:

Between two devices a minimum distance is to be kept.

Distance between CC-Link devices

CC-Link cable V1.00 CC-Link cable V1.10

0.3 m or more 0.2 m or more Remote device to next remote device

Remote device to next Master and/or intelligent device

1 m or more 0.2 m or more

Table 86: Minimum distance between two devices

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Appendix 103/113

10.1.7 RS-232

The RS232 interface (EIA-232) is a point-to-point connection of two communication devices. Only shielded cables have to be used. No termination resistors are required.

Take care of the pin assignment at the communication partner. This decides, whether you need a so called null modem cable with crossed pin assignments.

Figure 18: RS-232 Null-Modem Cable Connection

The pin assignment are for a DSub connector.

The signals RTS and CTS are not present on all devices.

Conductor length and transmission rates

In the EIA-232 norm a maximum cable capacitance of 2500 pF is allowed for a RS232 connection.

max. baud rate max. length

19.200 15

Cables of such capacitance may have the following lengths depending on the baud rate

57.600 5

115.200 <2

Higher length can be achieved with cables of extraordinarily low capacitance. netTAP NT 100 | Gateway Devices

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Appendix 104/113

10.1.8 RS-422

The lines of this industry bus interface are operated in push-pull action, four lines are required which can be controlled in half duplex or full duplex mode. This interface has been designed for one master and at maximum

10 slaves. Using repeaters, using even more slaves is possible.

Cable lengths of up to 1.2 km (at low baud rates) and data transmission rates of up to 10 MBit/s (at maximally 12 m length of line) are possible.

The following illustration shows wiring for

RS422:

Figure 19: RS422 Wiring

Bus Requirements:

The bus cable must be a shielded 4.wire twisted pair cable. Each pair of wires has to be used for exactly one data transmission direction. The shield should be connected at both ends to the potential equalization system.

On each end, the bus requires a termination resistor (LT) of 90 Ω to 150 Ω between the lines. This value depends on the characteristic wave impedance of the cable.

The pull-up and pull-down resistors should have a resistance of 390 Ω up to

650 Ω. netTAP NT 100 | Gateway Devices

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Appendix 105/113

Cable Requirements:

The workmanship of bus cabling is an important factor of the reliable operation and also for the electromagnetic compatibility and emission. It is mandatory to use shielded twisted-pair cables. The shield of the cable must consist of a copper wire mesh.

Parameter Value

150 Ω ± 15 Ω Characteristic wave impedance

Capacitance

Loop resistance

Wire gauge

< 30 pF/m

110 Ω/km

0,64 mm

Table 87: Electric Requirements to RS-422 Cables

The following lengths of lines can be achieved:

Max. overall length of line

Max. Baud rate Max. length of a single branch line

120 m

600 m

1200 m

1 MBit/s

500 kBit/s

100 kBit/s

0,3 m

0,6 m

1,5 m

Table 88: RS422 Conductor Length and Transmission Rates

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Appendix 106/113

10.1.9 RS-485

The lines of this industry bus interface are operated in push-pull action, only two lines are required which can be controlled in half duplex or full duplex mode. The advantage of the 2-wire technology mainly consists in the multimaster capability. In principle, each participant is able to exchange data with any other participant. However, synchronous send attempts of two or more participants must be prevented by the applied protocol. The RS485 interface allows the connection of up to 32 transmitters and receivers using a protocol. (With repeaters even more participants are possible.)

Nowadays, RS-485 supports cable lengths of up to 1.2 km and data trans-

mission rates of up to 1 MBit/s. Concerning this topic, see Table 90: RS-

485 Cable

Lengths on page 107

The following illustration shows wiring for

RS-485:

Figure 20: RS-485 Wiring

Bus requirements:

The bus cable must be a shielded twisted pair cable where the shield should be connected at both ends with large contact areas to the potential equalization system.

On each end, the bus requires a termination resistor (LT) between the lines

D1 und D0 of approximately the amount of the characteristic wave impedance of the cable, which usually amounts to a value between 120 Ω and

220 Ω. netTAP NT 100 | Gateway Devices

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Appendix 107/113

The pull-up and pull-down resistors should have a value of 390 Ω up to

650 Ω.

Cable requirements:

The workmanship of bus cabling is an important factor of the reliable operation and also for the electromagnetic compatibility and emission. It is mandatory to use shielded twisted-pair cables. The shield of the cable must consist of a copper wire mesh.

Parameter

Characteristic wave impedance

Capacitance

Loop resistance

Wire gauge

Value

150 Ω ± 15 Ω

< 30 pF/m

110 Ω/km

0,64 mm

Table 89: Electric Requirements to RS-485

Cables

The following lengths of lines can be achieved:

Max. overall length of line

Max. Baud rate Max. length of a single branch line

120 m

600 m

1200 m

1 MBit/s

500 kBit/s

100 kBit/s

0,3 m

0,6 m

1,5 m

Table 90: RS-485 Cable Lengths

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Lists

11 Lists

11.1 List of Figures

Figure 1: Function NT 100

Figure 2: Device Drawing NT 100-RE-DP

Figure 3: Dimensioned Drawing

Figure 4: LEDs and Control Elements of the upper half of the Device

Figure 5: LEDs of the lower half of the Device

Figure 6: Device Drawings – Left Part (X2)

Figure 7: Device Drawings – Left Part (X3)

Figure 8: RS-485 Termination

Figure 9: Galvanic Isolation NT 100-RE-XX Devices

Figure 10: Galvanic Isolation NT 100-DP-XX/CO-XX/DN-XX Devices

Figure 11: Mounting the netTAP NT 100 device onto the DIN top hat rail

Figure 12: Removing the NT 100 device from the DIN Top Hat Rail

Figure 13: D-Sub Cable Assemblies

Figure 14: PROFIBUS-DP-Network

Figure 15: Termination CAN Network

Figure 16: DeviceNet Network

Figure 17: CC-Link Network

Figure 18: RS-232 Null-Modem Cable Connection

Figure 19: RS422 Wiring

Figure 20: RS-485 Wiring

108/113

101

103

104

106

94

96

98

99

39

40

42

43

30

31

32

38

17

19

28

29

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Lists 109/113

11.2 List of Tables

Table 1: List of Revisions

Table 2: Reference to Hardware

Table 3: Reference to Software

Table 4: Reference to Driver

Table 5: Directory Structure of the DVD

Table 6: Device description files for netTAP NT 100 on the DVD

Table 7: Documentation for netTAP NT 100

Table 8: Safety Symbols and Sort of Warning or Principle

Table 9: Signal Words

Table 10: Signal Words according to ANSI

Table 11: Network on port X2 (Primary Network)

Table 12: Network on port X3 (Secondary Network)

Table 13: NT 100 for Ethernet to Fieldbus

Table 14: NT 100 for Ethernet to Serial

Table 15: NT 100 for Fieldbus to Fieldbus

Table 16: NT 100 for Fieldbus to Serial

Table 17: Power supply line pin assignment

Table 18: PROFIBUS RS-485 pin assignment

Table 19: CANopen pin assignment

Table 20: DeviceNet pin assignment

Table 21: Ethernet RJ45 pin assignment

Table 22: CC-Link pin assignment

Table 23: RS-232 pin assignment

Table 24: RS-422 pin assignment

Table 25: RS-485 pin assignment

Table 26: Sliding Switch for Termination of RS-422 respectively RS-485 on NT 100-XX-RS Devices

Table 27: Pin Assignment Mini-B USB Connector (5-pin)

Table 28: Coupling RE Devices

Table 29: NT 100 Troubleshooting

Table 30: System LED

Table 31: LEDs EtherCAT Slave

Table 32: LED State Definition for EtherCAT Slave for the RUN and ERR LEDs

Table 33: LEDs EtherNet/IP Scanner (Master)

Table 34: LEDs EtherNet/IP Adapter (Slave)

Table 35: LEDs Open Modbus/TCP

Table 36: LEDs PROFINET IO-RT-Device

Table 37: LEDs SERCOS III Slave

Table 38: LED State Definition for SERCOS III Slave for the S3 LED (STA LED)

Table 39: LEDs PROFIBUS DP Master

Table 40: LEDs PROFIBUS DP Slave

Table 41: LEDs CANopen Master – 1 Communication LED (current Hardware Revision)

Table 42: LED State Definition for CANopen Master for the CAN LED

Table 43: LEDs CANopen Slave

Table 44: LED State Definition for CANopen Slave for the CAN LED

Table 45: LEDs DeviceNet Master

Table 46: LEDs DeviceNet Slave

Table 47: LEDs CC-Link Slave

Table 48: LED Modbus RTU Protocol

Table 49: LED ASCII Protocol

Table 50: LED serial with netSCRIPT – Script is not executed

Table 51: LED serial with netSCRIPT – Script is executed

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47

49

51

52

37

38

38

40

36

36

37

37

33

34

35

35

22

23

24

25

16

16

20

20

12

12

13

16

6

11

11

11

57

58

59

60

61

53

54

55

56

64

65

66

67

61

62

62

63

68

68

Lists 110/113

Table 52: LED 3964R Protocol

Table 53: Technical Data NT 100 (Part 1)

Table 54: Technical Data NT 100 (Part 2)

Table 55: Technical Data EtherCAT Master Protocol

Table 56: Technical Data EtherCAT Slave Protocol

Table 57: Technical Data EtherNet/IP Scanner (Master) Protocol

Table 58: Technical Data EtherNet/IP Adapter (Slave) Protocol

Table 59: Technical Data Open Modbus/TCP Protocol

Table 60: Technical Data POWERLINK Controlled Node (Slave) Protocol

Table 61: Technical Data PROFINET IO RT Controller

Table 62: Technical Data PROFINET IO RT Device Protocol

Table 63: Technical Data SERCOS III Slave Protocol

Table 64: Technical Data CANopen Master Protocol

Table 65: Technical Data CANopen Slave Protocol

Table 66: Technical Data CC-Link-Slave Protocol

Table 67: Technical Data DeviceNet Master Protocol

Table 68: Technical Data DeviceNet Slave Protocol

Table 69: Technical Data PROFIBUS-DP Master Protocol

Table 70: Technical Data PROFIBUS-DP Slave Protocol

Table 71: Technical Data ASCII Protocol

Table 72: Technical Data Modbus RTU Protocol

Table 73: Technical Data netSCRIPT Serial

Table 74: Technical Data 3964R Protocol

Table 75: Use of Hubs and Switches

Table 76: PROFIBUS Segment Length in Dependence of the Baud Rate

Table 77: Characteristics of PROFIBUS certified Cable

Table 78: Characteristics of CAN certified Cable

97

98

Table 79: CAN Segment Length in dependence of the Baud rate or corresponding Loop Resistance and Wire

Gauge 98

Table 80: Maximum length in dependence from the baud rate for DeviceNet cables.

Table 81 Characteristics of DeviceNet Data Line Cable

Table 82: Characteristics of DeviceNet Power Supply Cable

Table 83: DeviceNet Segment Length in dependence of the Baud rate

99

99

99

100

Table 84: Maximum length

Table 85: Maximum length

Table 86: Minimum distance between two devices

Table 87: Electric Requirements to RS-422 Cables

91

92

95

97

Table 88: RS422 Conductor Length and Transmission Rates

Table 89: Electric Requirements to RS-485 Cables

Table 90: RS-485 Cable Lengths

102

102

102

105

105

107

107

87

88

89

90

83

84

85

86

79

80

81

82

75

76

77

78

69

70

71

73

74

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Glossary 111/113

12 Glossary

10-Base T

Standard for communication on Ethernet over twisted pair lines with RJ45 connectors and a

baud rate of 10 MBit/s (according to the IEEE 802.3

specification).

100-Base TX

Standard for communication on Ethernet over unshielded twisted pair lines with RJ45 connectors and a baud rate of 100 MBit/s according to the IEEE

802. specification

Auto-Crossover

Auto-Crossover is a feature of an interface: An interface with Auto-

Crossover capability will automatically detect and correct if the data lines have been exchanged vice versa.

Auto-Negotiation

Auto-Negotiation is a feature of an interface: An interface with Auto- Negotiation will automatically determine a set of correct communication parameters.

Baud rate

Data transmission speed of a communication channel or interface.

Boot loader

DDF

Device Description File .

Device Description File

A file containing configuration information about a device being a part of a network that can be read out by masters for system configuration. Device

Description Files use various formats which depend on the communication system. Often these formats are based on

XML such as EDS file s or files.

Contains configuration information

EDS file

A special kind of Device Description File used by EtherNet/IP.

EtherCAT

Program loading the firmware into the memory of a device in order to be executed.

A communication system for industrial Ethernet designed and developed by

Beckhoff Automation GmbH.

EtherNet/IP

A communication system for industrial Ethernet designed and developed by

Rockwell. It partly uses the CIP (Common Industrial Protocol). netTAP NT 100 | Gateway Devices

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Glossary

Ethernet Powerlink

112/113

A communication system for industrial Ethernet designed and developed by

B&R. It partly uses CANopen technologies.

Gateway

A device interfacing between two different communication standards.

GND

Reference potential

ISO GND

Isolated reference potential, isolated from other device areas.

Open Modbus/TCP

A communication system for Industrial Ethernet designed and developed by

Schneider Automation and maintained by the Modbus-IDA organization based on the Modbus protocols for serial communication.

PE

Potential equalization line, Potential equalization line of the process plant.

PROFINET

A communication system for Industrial Ethernet designed and developed by

PROFIBUS International. It uses some mechanisms similar to those of the

PROFIBUS field bus.

Real-Time Ethernet

Real-Time Ethernet (also denominated as Industrial Ethernet) is an extension of the Ethernet networking technology for industrial purposes with very good Real-Time features and performance. There is a variety of different

Real-Time Ethernet systems on the market which are incompatible with each other. The most important systems of these are

• EtherCAT

• EtherNet/IP

• PROFINET

SERCOS III

A communication system for industrial Ethernet designed and developed by

Bosch-Rexroth and supported by SERCOS International. netTAP NT 100 | Gateway Devices

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Contacts

13 Contacts

Headquarters

Germany

Hilscher Gesellschaft für

Systemautomation mbH

Rheinstrasse 15

65795 Hattersheim

Phone: +49 (0) 6190 9907-0

Fax: +49 (0) 6190 9907-50

E-Mail: [email protected]

Support

Phone: +49 (0) 6190 9907-99

E-Mail: [email protected]

Subsidiaries

China

Hilscher Systemautomation (Shanghai) Co. Ltd.

200010 Shanghai

Phone: +86 (0) 21-6355-5161

E-Mail: [email protected]

Support

Phone: +86 (0) 21-6355-5161

E-Mail: [email protected]

France

Hilscher France S.a.r.l.

69500 Bron

Phone: +33 (0) 4 72 37 98 40

E-Mail: [email protected]

Support

Phone: +33 (0) 4 72 37 98 40

E-Mail: [email protected]

India

Hilscher India Pvt. Ltd.

New Delhi - 110 025

Phone: +91 11 40515640

E-Mail: [email protected]

Italy

Hilscher Italia srl

20090 Vimodrone (MI)

Phone: +39 02 25007068

E-Mail: [email protected]

Support

Phone: +39 02 25007068

E-Mail: [email protected]

Japan

Hilscher Japan KK

Tokyo, 160-0022

Phone: +81 (0) 3-5362-0521

E-Mail: [email protected]

Support

Phone: +81 (0) 3-5362-0521

E-Mail: [email protected]

Korea

Hilscher Korea Inc.

Suwon, 443-810

Phone: +82-31-204-6190

E-Mail: [email protected]

Switzerland

Hilscher Swiss GmbH

4500 Solothurn

Phone: +41 (0) 32 623 6633

E-Mail: [email protected]

Support

Phone: +49 (0) 6190 9907-99

E-Mail: [email protected]

USA

Hilscher North America, Inc.

Lisle, IL 60532

Phone: +1 630-505-5301

E-Mail: [email protected]

Support

Phone: +1 630-505-5301

E-Mail: [email protected]

113/113 netTAP NT 100 | Gateway Devices

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