netTAP NT 100

a
User Manual
netTAP NT 100
Gateway Devices
Hilscher Gesellschaft für Systemautomation mbH www.hilscher.com
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public
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Table of Contents
Reference to Hardware, Software, Driver and Firmware ........................................ 11
Commitment to read and understand the Manual................................................... 15
3 DESCRIPTION AND REQUIREMENTS....................................................................17
Protocol Conversion 1 - Ethernet to Fieldbus ...................................................21
Protocol Conversion 3 - Fieldbus to Fieldbus ....................................................24
4 DEVICE DRAWINGS AND CONNECTIONS ............................................................28
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LEDs and Control Elements of the upper half of the Device..............................29
Isolation in case of NT 100-RE-XX Devices.......................................................39
Isolation in case of NT 100-DP-XX /CO-XX /DN-XX Devices ............................40
5 NT 100 MOUNTING AND DISMOUNTING ...............................................................42
Removing the NT 100 from the DIN Top Hat Rail................................................... 43
6 COMMISSIONING / DECOMMISSIONING...............................................................44
Download Configuration Files from the PC ........................................................44
Transfer Configuration Files from MMC card .....................................................44
Failure in 10 MBit/s Half Duplex Mode and Workaround ........................................ 48
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Technical Data of Real-Time Ethernet Communication Protocols........................... 73
POWERLINK Controlled Node (Slave) ..............................................................78
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netTAP NT 100 | Gateway Devices
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Introduction
1 Introduction
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1.1 About the User Manual
This user manual describes the hardware, installation, commissioning, and operation of the netTAP NT 100 series of gateways.
1.1.1 List of Revisions
Index Date
6
Chapter Revisions
Created new and split into two documents.
The configuration with the SYCON.net software was moved to the operating instruction manual „netGateway“.
This document describes essentially the hardware.
Expanded to 20 device types with 122 conversions, new devices with CC-Link.
New chapter „Commissioning / Decommissioning“
Section Reference to Hardware, Software, Driver and Firmware added
Protcol conversions for 3964R protocol added
Update of Configuration Requirements
Important hint in section X2 Ethernet Interface added
Section Failure in 10 MBit/s Half Duplex Mode and Workaround added
Section LED SERCOS III Slave updated
Section SERCOS III Slave updated
Section Technical Data 3964R added
Section Use of Hubs and Switches added
Text ' for future use’ removed.
Text ' for future use’ removed.
Wiring Instructions for RS-422: Bus Requirements corrected.
Wiring Instructions for RS-485: Bus Requirements corrected.
Table 1: List of Revisions
netTAP NT 100 | Gateway Devices
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1.2.1 Copyright
©
2008-2010 Hilscher Gesellschaft für Systemautomation mbH
All rights reserved.
The images, photographs and texts in the accompanying material (user manual, accompanying texts, documentation, etc.) are protected by German and international copyright law as well as international trade and protection provisions. You are not authorized to duplicate these in whole or in part using technical or mechanical methods (printing, photocopying or other methods), to manipulate or transfer using electronic systems without prior written consent. You are not permitted to make changes to copyright notices, markings, trademarks or ownership declarations. The included diagrams do not take the patent situation into account. The company names and product descriptions included in this document may be trademarks or brands of the respective owners and may be trademarked or patented. Any form of further use requires the explicit consent of the respective rights owner.
The user manual, accompanying texts and the documentation were created for the use of the products by qualified experts, however, errors cannot be ruled out. For this reason, no guarantee can be made and neither juristic responsibility for erroneous information nor any liability can be assumed.
Descriptions, accompanying texts and documentation included in the user manual do not present a guarantee nor any information about proper use as stipulated in the contract or a warranted feature. It cannot be ruled out that the user manual, the accompanying texts and the documentation do not correspond exactly to the described features, standards or other data of the delivered product. No warranty or guarantee regarding the correctness or accuracy of the information is assumed.
We reserve the right to change our products and their specification as well as related user manuals, accompanying texts and documentation at all times and without advance notice, without obligation to report the change.
Changes will be included in future manuals and do not constitute any obligations. There is no entitlement to revisions of delivered documents. The manual delivered with the product applies.
Hilscher Gesellschaft für Systemautomation mbH is not liable under any circumstances for direct, indirect, incidental or follow-on damage or loss of earnings resulting from the use of the information contained in this publication. netTAP NT 100 | Gateway Devices
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1.2.3 Exclusion of Liability
The software was produced and tested with utmost care by Hilscher Gesellschaft für Systemautomation mbH and is made available as is. No warranty can be assumed for the performance and flawlessness of the software for all usage conditions and cases and for the results produced when utilized by the user. Liability for any damages that may result from the use of the hardware or software or related documents, is limited to cases of intent or grossly negligent violation of significant contractual obligations. Indemnity claims for the violation of significant contractual obligations are limited to damages that are foreseeable and typical for this type of contract.
It is strictly prohibited to use the software in the following areas: for military purposes or in weapon systems; for the design, construction, maintenance or operation of nuclear facilities; in air traffic control systems, air traffic or air traffic communication systems; in life support systems; in systems in which failures in the software could lead to personal injury or injuries leading to death.
We inform you that the software was not developed for use in dangerous environments requiring fail-proof control mechanisms. Use of the software in such an environment occurs at your own risk. No liability is assumed for damages or losses due to unauthorized use.
1.2.4 Warranty
Although the hardware and software was developed with utmost care and tested intensively, Hilscher Gesellschaft für Systemautomation mbH does not guarantee its suitability for any purpose not confirmed in writing. It cannot be guaranteed that the hardware and software will meet your requirements, that the use of the software operates without interruption and that the software is free of errors. No guarantee is made regarding infringements, violations of patents, rights of ownership or the freedom from interference by third parties. No additional guarantees or assurances are made regarding marketability, freedom of defect of title, integration or usability for certain purposes unless they are required in accordance with the law and cannot be limited. Warranty claims are limited to the right to claim rectification. netTAP NT 100 | Gateway Devices
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The delivered product (including the technical data) is subject to export or import laws as well as the associated regulations of different counters, in particular those of Germany and the USA. The software may not be exported to countries where this is prohibited by the United States Export
Administration Act and its additional provisions. You are obligated to comply with the regulations at your personal responsibility. We wish to inform you that you may require permission from state authorities to export, reexport or import the product.
1.2.6 Registered Trademarks
Windows
®
2000 / Windows
®
XP are registered trademarks of Microsoft
Corporation.
Adobe-Acrobat
®
is a registered trademark of the Adobe Systems Incorporated.
EtherCAT® is a registered trademark of Beckhoff Automation GmbH, Verl,
Bundesrepublik Deutschland, formerly Elektro Beckhoff GmbH.
Modbus
®
is a registered trademark of Schneider Automation netTAP NT 100 | Gateway Devices
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1.2.7 Conventions in this Manual
Operation instructions, a result of an operation step or notes are marked as follows:
Operation Instructions:
¾ <instruction>
Or
1. <instruction>
2. <instruction>
Results:
° <result>
Notes:
Important:
<important note>
Note:
<note>
<note, were to find further information>
Numbering:
... reference to the figure used in that section. If the numbers reference to a section outside the current section then a cross reference to that section and figure is indicated. netTAP NT 100 | Gateway Devices
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1.3 Reference to Hardware, Software, Driver and Firmware
Hardware
Device Type
NT 100-RE-CC
NT 100-RE-CO
NT 100-RE-DP
NT 100-RE-DN
NT 100-RE-RS
NT 100-DP-CC
NT 100-DP-CO
NT 100-DP-DN
NT 100-DP-DP
NT 100-DP-RS
NT 100-CO-CC
NT 100-CO-CO
NT 100-CO-DP
NT 100-CO-DN
NT 100-CO-RS
Revision
Revision 1
Revision 2
Revision 2
Revision 2
Revision 3
Revision 1
Revision 1
Revision 1
Revision 2
Revision 3
Revision 1
Revision 1
Revision 1
Revision 1
Revision 2
NT 100-DN-CC
NT 100-DN-CO
NT 100-DN-DP
Revision 1
Revision 1
Revision 2
NT 100-DN-DN
NT 100-DN-RS
Revision 2
Revision 3
Table 2: Reference to Hardware
Port X2
Ethernet
Ethernet
Ethernet
Ethernet
Ethernet
PROFIBUS-DP
PROFIBUS-DP
PROFIBUS-DP
PROFIBUS-DP
PROFIBUS-DP
CANopen
CANopen
CANopen
CANopen
CANopen
DeviceNet
DeviceNet
DeviceNet
DeviceNet
DeviceNet
Port X3
CC-Link
CANopen
PROFIBUS-DP
DeviceNet
Serial
CC-Link
CANopen
DeviceNet
PROFIBUS-DP
Serial
CC-Link
CANopen
PROFIBUS-DP
DeviceNet
Serial
CC-Link
CANopen
PROFIBUS-DP
DeviceNet
Serial
Software
Software
SYCONnet netX setup.exe
Table 3: Reference to Software
Software Version
1.300.x.x
Driver
Driver
USB Driver
Table 4: Reference to Driver
Software Version
5.1.2600.2180
Firmware
Firmware for the protocol conversions: see section Protocol Conversions on page 21.
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1.4 Contents of the Product DVD
The product DVD for the netTAP NT 100 contains:
Setup program for the configuration and diagnostic program SYCON.net
USB Driver
Documentation
Firmware
Device Description Files (GSD, GSDML, EDS, ...)
All manuals on this DVD are delivered in the Adobe Acrobat
®
Reader format (PDF).
Directory Name Description
Adobe Flash Player Adobe Flash Player installation program
Documentation Documentation in the Acrobat
®
Reader Format (PDF)
Driver
EDS
Examples
USB Driver for NT 100 and NB 100
Device Description File
Example files for netSCRIPT fscommand
Presentations
Software
Video-Audio
Tutorials
Files, used for installation
Product Presentationen in PowerPoint pps format
Configuration and diagnostic program SYCON.net
Video Tutorial in AVI Format
Table 5: Directory Structure of the DVD
1.4.2 Device Description Files
The directory EDS on the DVD provides device description files for the net-
TAP NT 100 device.
netTAP NT 100 as File name
CANopen Slave
CC-Link Slave
DeviceNet Slave
EtherCAT Slave
EtherNet/IP Adapter
PROFIBUS-DP Slave
PROFINET IO Device
SERCOS III Slave
NT100_CO_COS.EDS
NT100_CC_CCS_1.csp, NT100_CC_CCS_2.csp,
NT100_CC_CCS_3.csp, NT100_CC_CCS_4.csp,
NT100_CC_CCS_IO.csp
NT100_DN_DNS.EDS
Hilscher NT 100-ECS-XX V2.2.xml
HILSCHER NT 100-RE EIS V1.1.EDS
HIL_0C0E.GSD
GSDML-V2.1-HILSCHER-NT 100-RE PNS-20100226.xml
Hilscher NT 100-RE S3S.xml
Table 6: Device description files for netTAP NT 100 on the DVD
The device description files are for the configuration of the used master. netTAP NT 100 | Gateway Devices
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1.4.3 Documentation for netTAP
Manual
User Manual
User Manual
Operating Instruction
Manual
The following documentation overview gives information, for which items you can find further information in which manual.
Note:
Further information: All manuals listed in the overview below can be found in the Documentation directory on the DVD delivered, in the Adobe
Acrobat® Reader format (PDF).
Contents Document name
netTAP NT 100
Installation, Operation and Hardware
Software Installation
Gateway Solutions netGateway DTM for netTAP, netBRICK and netLINK
Configuration of Gateway and Proxy Devices
Configuration of the netTAP NT 100 as
EtherCAT Slave,
EtherNet/IP Adapter,
Open Modbus/TCP,
POWERLINK controlled Node,
PROFINET IO Device,
SERCOS III Slave
CANopen Slave,
CC-Link Slave,
DeviceNet Slave,
PROFIBUS-DP Slave,
3964R,
ASCII,
Modbus RTU Master or Slave respectively netSCRIPT.
DTM for EtherCAT Master devices netTAP NT 100 - Gateway Devices UM xx EN.pdf
(this manual)
Software Installation - Gateway Solutions UM xx
EN.pdf netGateway_DTM_en.pdf
EtherCAT_Master_DTM_en.pdf Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
Operating Instruction
Manual
User Manual
User Manual
User Manual
Generic DTM for EtherCAT Slave devices
DTM for EtherNet/IP Scanner devices
Generic DTM for EtherNet/IP Adapter devices
DTM for PROFINET IO Controller devices
Generic DTM for PROFINET IO Device devices
DTM for CANopen Master devices
Generic DTM for CANopen Slave devices
DTM for DeviceNet Master devices
Generic DTM for DeviceNet Slave devices
DTM for PROFIBUS-DP Master devices
Generic DTM for PROFIBUS-DP Slave devices netSCRIPT
Programming Language for serial communication
ASCII Handshake Mechanism
3964R Handshake Mechanism
EtherCAT_GenericSlave_DTM_en.pdf
EtherNetIP_Scanner_DTM_en.pdf
EtherNetIP_GenericAdapter_DTM_en.pdf
PROFINET_IO_Controller_DTM_en.pdf
PROFINET_IO_GenericDevice_DTM_en.pdf
CANopen_Master_netX_DTM_en.pdf
CANopen_Generic_Slave_DTM_en.pdf
DeviceNet_Master_netX_DTM_en.pdf
DeviceNet_Generic_Slave_DTM_en.pdf
PROFIBUS_Master_netX_DTM_en.pdf
PROFIBUS_Generic_Slave_DTM_en.pdf netSCRIPT Programming Language for Serial Communication UM xx EN.pdf
ASCII – Handshake Mechanism UM xx EN.pdf
3964R – Handshake Mechanism UM xx EN.pdf
Table 7: Documentation for netTAP NT 100
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1.5 Licenses
If the netTAP NT 100 device is used with a firmware with master functionality a master license in the netTAP device must be present.
If the device has a master license can be read out with the software
SYCON.net. This is described in the operating instruction manual netGateway_DTM_en.pdf
The master license can be ordered later with SYCON.net and transferred with SYCON.net into the device. (The master license can be ordered with at Hilscher ‘NXLIC-MASTER’ and has part number 8211.000.) netTAP NT 100 | Gateway Devices
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Safety
2 Safety
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The user manual, the accompanying texts and the documentation are written for the use of the products by educated personnel. When using the products, all safety instructions and all valid legal regulations have to be obeyed. Technical knowledge is presumed. The user has to assure that all legal regulations are obeyed.
Devices secribed in this manual: are devices for communication and connect two communication networks.
The NT 100 devices work as a gateway between these two networks.
netTAP 100 Devices
NT 100-RE-CC NT 100-DP-CC NT 100-CO-CC NT 100-DN-CC
NT 100-RE-CO
NT 100-RE-DP
NT 100-RE-DN
NT 100-DP-CO
NT 100-DP-DN
NT 100-DP-DP
NT 100-CO-CO
NT 100-CO-DP
NT 100-CO-DN
NT 100-DN-CO
NT 100-DN-DP
NT 100-DN-DN
NT 100-RE-RS NT 100-DP-RS NT 100-CO-RS NT 100-DN-RS
The NT 100 devices are in a compact housing and suitable for DIN rail mounting according to DIN EN 60715.
The netTAP NT 100 Gateway must only be installed, configured and removed by qualified personnel. Job-specific technical skills for people professionally working with electricity must be present concerning the following topics:
Safety and health at work
Mounting and attaching of electrical equipment
Measurement and Analysis of electrical functions and systems
Evaluation of the safety of electrical systems and equipment
Installing and Configuring IT
2.4 Commitment to read and understand the Manual
Important!
Read and understand all instructions in this manual before installation or use of your device to avoid injury.
[1] ANSI Z535.6-2006 American National Standard for Product Safety Information in
Product Manuals, Instructions, and Other Collateral Materials
[2] IEC 60950-1, Information technology equipment - Safety -
Part 1: General requirements,
(IEC 60950-1:2005, modified); GermanEdition EN 60950-1:2006
[3] EN 61340-5-1 and EN 61340-5-2 as well as IEC 61340-5-1 and IEC 61340-5-2 netTAP NT 100 | Gateway Devices
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2.6 Labeling of Safety Instructions
The safety instructions are pinpointed particularly. The instructions are highlighted with a specific safety symbol, a warning triangle and a signal word according to the degree of endangerment. Inside the note the danger is exactly named. Instructions to a property damage message do not contain a warning triangle.
Symbol Sort of Warning or Principle
Safety symbol for the warning to personal injury
Warning of danger by electrical current
Warning of damages by electrostatic discharge
Table 8: Safety Symbols and Sort of Warning or Principle
Signal Word Meaning
DANGER
WARNING
CAUTION
Note
Indicates a direct hazard with high risk, which will have as consequence death or grievous bodily harm if it isn't avoided.
The use of this signal word shall be restricted to extremely hazard.
Indicates a possible hazard with medium risk, which will have as consequence death or (grievous) bodily harm if it isn't avoided.
Indicates a minor hazard with medium risk, which could have as consequence simple battery if it isn't avoided.
Indicates an important note in the manual.
Table 9: Signal Words
2.6.2 Signal Words USA
Signal Word Meaning
DANGER
WARNING
Indicates a Hazardous Situation Which, if not Avoided, will Result in Death or Serious Injury.
Indicates a Hazardous Situation Which, if not Avoided, could Result in
Death or Serious Injury.
CAUTION
NOTICE
Note
Indicates a Hazardous Situation Which, if not Avoided, may Result in Minor or Moderate Injury.
Indicates a Property Damage Message.
Indicates an Important Note in the Manual.
Table 10: Signal Words according to ANSI
netTAP NT 100 | Gateway Devices
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Description and Requirements
3 Description and Requirements
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3.1 Description
The netTAP NT100 devices described in this manual are communication devices that are connecting two networks to each other. The NT 100 devices are operating as gateway between both networks.
The netTAP 100 is a device with two interface ports. Its principle functionality is illustrated in the figure below. The function of the device is determined by the loaded firmware and the loaded configuration.
Protocol connection
The connection technology depends on the protocol
Block diagram
Figure 1: Function NT 100
The interface X2 may be Ethernet or a fieldbus interface, the interface X3 may be fieldbus or a serial interface. X2 and X3 is located at the front of the device.
Basically it is possible to connect either to port X2 or X3 to a host or to field devices.
The device is configured via the USB interface (under the cover) by a PC and the software SYCON.net. Online diagnosis is possible via the same interface.
The gateway functionality is determined by the loadable firmware. The operation of the configuration tool SYCON.net is described in the documentation netGateway and located in the documents folder of the DVD included in the delivery. netTAP NT 100 | Gateway Devices
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The firmware buffers the cyclic send and receive data of the protocol at port
X2 and the protocol of port X3 internally. The configuration tool enables the flexible mapping of the receive data of protocol X2 to send data of the protocol X3 and vice versa.
Status information of the protocol at port X2 can be mapped into the send data of the protocol at port X3 and vice versa.
The firmware of netTAP NT100 as gateway does not support acyclic communications or services of the supported protocols. netTAP NT 100 | Gateway Devices
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Description and Requirements
3.2 Device Versions and Usage Scenarios
The following figure shows a NT 100-RE-DP.
19/113
Figure 2: Device Drawing NT 100-RE-DP
The descriptive device name of netTAP devices consists of the following parts
1. Device Type netTAP 100
2. Network on port X2 (left part of device), in the example RE for Real-time
Ethernet
3. Network on port X3 (right part of device), in the example DP for
PROFIBUS netTAP NT 100 | Gateway Devices
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The following communication systems are currently supported at the primary network X2:
Code Supported Communication System
RE Real-time Ethernet (2* RJ45)
DP PROFIBUS-DP
CO CANopen
DN DeviceNet
Table 11: Network on port X2 (Primary Network)
The following communication systems are currently supported at the secondary network X3:
Code Supported Communication System
DP PROFIBUS-DP
CC CC-Link
CO CANopen
DN DeviceNet
RS Serial (Modbus RTU, ASCII respectively serial with netSCRIPT)
Table 12: Network on port X3 (Secondary Network)
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3.3 Protocol Conversions
Information about the configuration of the protocol conversion of the device is in the operating instruction manual netGateway_DTM_en.pdf on the DVD in the directory Documentation.
3.3.1 Protocol Conversion 1 - Ethernet to Fieldbus
Device Name
NT 100-RE-CC
NT 100-RE-CO
The netTAP NT 100 connects to Ethernet on port X2 and connects to fieldbus on port X3.
The following devices of the netTAP 100 series support this scenario:
Ethernet System (X2)
EtherCAT Master
EtherCAT Slave
EtherNet/IP Scanner / Master
EtherNet/IP Adapter / Slave
Open Modbus/TCP
POWERLINK Slave
PROFINET IO Controller
PROFINET IO Device
SERCOS III Slave
EtherCAT Master
EtherCAT Slave
EtherCAT Slave
EtherNet/IP Scanner / Master
EtherNet/IP Adapter / Slave
EtherNet/IP Adapter / Slave
Open Modbus/TCP
Open Modbus/TCP
POWERLINK Slave
POWERLINK Slave
PROFINET IO Controller
PROFINET IO Device
PROFINET IO Device
SERCOS III Slave
SERCOS III Slave
Fieldbus System (X3)
CC-Link Slave
CC-Link Slave
CC-Link Slave
CC-Link Slave
CC-Link Slave
CC-Link Slave
CC-Link Slave
CC-Link Slave
CC-Link Slave
CANopen Slave
CANopen Master
CANopen Slave
CANopen Slave
CANopen Master
CANopen Slave
CANopen Master
CANopen Slave
CANopen Master
CANopen Slave
CANopen Slave
CANopen Master
CANopen Slave
CANopen Master
CANopen Slave
Firmware File
NTECMCCS.NXF
NTECSCCS.NXF
NTEIMCCS.NXF
NTEISCCS.NXF
NTOMBCCS.NXF
NTPNSCCS.NXF
NTPNMCCS.NXF
NTPNSCCS.NXF
NTS3SCCS.NXF
NTECMCOS.NXF
NTECSCOM.NXF
NTECSCOS.NXF
NTEIMCOS.NXF
NTEISCOM.NXF
NTEISCOS.NXF
NTOMBCOM.NXF
NTOMBCOS.NXF
NTPNSCOM.NXF
NTPNSCOS.NXF
NTPNMCOS.NXF
NTPNSCOM.NXF
NTPNSCOS.NXF
NTS3SCOM.NXF
NTS3SCOS.NXF
Firmware
Version
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Description and Requirements
Device Name Ethernet System (X2)
NT 100-RE-DN
NT 100-RE-DP
Fieldbus System (X3)
EtherCAT Master
EtherCAT Slave
EtherCAT Slave
EtherNet/IP Scanner / Master
EtherNet/IP Adapter / Slave
EtherNet/IP Adapter / Slave
Open Modbus/TCP
Open Modbus/TCP
POWERLINK Slave
POWERLINK Slave
PROFINET IO Controller
PROFINET IO Device
PROFINET IO Device
SERCOS III Slave
SERCOS III Slave
EtherCAT Master
EtherCAT Slave
EtherCAT Slave
EtherNet/IP Scanner / Master
EtherNet/IP Adapter / Slave
EtherNet/IP Adapter / Slave
Open Modbus/TCP
Open Modbus/TCP
POWERLINK Slave
POWERLINK Slave
PROFINET IO Controller
PROFINET IO Device
PROFINET IO Device
SERCOS III Slave
SERCOS III Slave
Table 13: NT 100 for Ethernet to Fieldbus
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
Firmware File
NTECMDNS.NXF
NTECSDNM.NXF
NTECSDNS.NXF
NTEIMDNS.NXF
NTEISDNM.NXF
NTEISDNS.NXF
NTOMBDNM.NXF
NTOMBDNS.NXF
NTPNSDNM.NXF
NTPNSDNS.NXF
NTPNMDNS.NXF
NTPNSDNM.NXF
NTPNSDNS.NXF
NTS3SDNM.NXF
NTS3SDNS.NXF
NTECMDPS.NXF
NTECSDPM.NXF
NTECSDPS.NXF
NTEIMDPS.NXF
NTEISDPM.NXF
NTEISDPS.NXF
NTOMBDPM.NXF
NTOMBDPS.NXF
NTPNSDPM.NXF
NTPNSDPS.NXF
NTPNMDPS.NXF
NTPNSDPM.NXF
NTPNSDPS.NXF
NTS3SDPM.NXF
NTS3SDPS.NXF
22/113
Firmware
Version
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Description and Requirements 23/113
3.3.2 Protocol Conversion 2 - Ethernet to Serial
Device Name
NT 100-RE-RS
The netTAP NT 100 connects to Ethernet on port X2 and connects to serial on port X3.
The following devices of the netTAP 100 series support this scenario:
Ethernet System (X2)
EtherCAT Master
EtherCAT Master
EtherCAT Master
EtherCAT Master
EtherCAT Slave
EtherCAT Slave
EtherCAT Slave
EtherCAT Slave
EtherNet/IP Scanner
EtherNet/IP Scanner
EtherNet/IP Scanner
EtherNet/IP Scanner
EtherNet/IP Adapter
EtherNet/IP Adapter
EtherNet/IP Adapter
EtherNet/IP Adapter
Open Modbus/TCP
Open Modbus/TCP
Open Modbus/TCP
Open Modbus/TCP
POWERLINK Slave
POWERLINK Slave
POWERLINK Slave
POWERLINK Slave
PROFINET IO Controller
PROFINET IO Controller
PROFINET IO Controller
PROFINET IO Controller
PROFINET IO Device
PROFINET IO Device
PROFINET IO Device
PROFINET IO Device
SERCOS III Slave
SERCOS III Slave
SERCOS III Slave
SERCOS III Slave
Table 14: NT 100 for Ethernet to Serial
Serial protocol on X3 Firmware File Firmware
Version
3964R
ASCII
NTECMNVR.NXF
NTECMASC.NXF
Modbus RTU Master/Slave NTECMMBR.NXF
Seriell mit netSCRIPT NTECMNSC.NXF
3964R
ASCII
NTECSNVR.NXF
NTECSASC.NXF
Modbus RTU Master/Slave NTECSMBR.NXF
Seriell mit netSCRIPT NTECSNSC.NXF
3964R
ASCII
NTEIMNVR.NXF
NTEIMASC.NXF
Modbus RTU Master/Slave NTEIMMBR.NXF
Seriell mit netSCRIPT NTEIMNSC.NXF
3964R
ASCII
NTEISNVR.NXF
NTEISASC.NXF
Modbus RTU Master/Slave NTEISMBR.NXF
Seriell mit netSCRIPT NTEISNSC.NXF
3964R
ASCII
NTOMBNVR.NXF 1.3.x.x
NTOMBASC.NXF 1.3.x.x
Modbus RTU Master/Slave NTOMBMBR.NXF
Seriell mit netSCRIPT NTOMBNSC.NXF
1.3.x.x
1.3.x.x
3964R
ASCII
NTPNSNVR.NXF
NTPNSASC.NXF
Modbus RTU Master/Slave NTPNSMBR.NXF
Seriell mit netSCRIPT
3964R
NTPNSNSC.NXF
NTPNMNVR.NXF
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
ASCII NTPNMASC.NXF
Modbus RTU Master/Slave NTPNMMBR.NXF
Seriell mit netSCRIPT
3964R
NTPNMNSC.NXF
NTPNSNVR.NXF
ASCII NTPNSASC.NXF
Modbus RTU Master/Slave NTPNSMBR.NXF
Seriell mit netSCRIPT
3964R
NTPNSNSC.NXF
NTS3SNVR.NXF
ASCII NTS3SASC.NXF
Modbus RTU Master/Slave NTS3SMBR.NXF
Seriell mit netSCRIPT NTS3SNSC.NXF
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Description and Requirements 24/113
3.3.3 Protocol Conversion 3 - Fieldbus to Fieldbus
Device Name
NT 100-CO-CC
NT 100-CO-CO
NT 100-CO-DN
NT 100-CO-DP
NT 100-DP-CC
NT 100-DP-CO
NT 100-DP-DN
NT 100-DP-DP
NT 100-DN-CC
NT 100-DN-CO
NT 100-DN-DN
NT 100-DN-DP
The netTAP NT 100 connects to Fieldbus on port X2 and connects to
Fieldbus on port X3.
The following devices of the netTAP 100 series support this scenario:
Fieldbus System (X2) Fieldbus System (X3
CANopen Master
CANopen Slave
CANopen Master
CANopen Slave
CANopen Slave
CANopen Master
CANopen Slave
CANopen Slave
CANopen Master
CANopen Slave
CANopen Slave
PROFIBUS-DP Maste
PROFIBUS-DP Slave
PROFIBUS-DP Maste
PROFIBUS-DP Slave
PROFIBUS-DP Slave
PROFIBUS-DP Maste
PROFIBUS-DP Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
Table 15: NT 100 for Fieldbus to Fieldbus
CC-Link Slave
CC-Link Slave
CANopen Slave
CANopen Master
CANopen Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
CC-Link Slave
CC-Link Slave
CANopen Slave
CANopen Master
CANopen Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
CC-Link Slave
CC-Link Slave
CANopen Slave
CANopen Master
CANopen Slave
DeviceNet Slave
DeviceNet Master
DeviceNet Slave
PROFIBUS-DP Slave
PROFIBUS-DP Master
PROFIBUS-DP Slave
Firmware File
NTCOMCCS.NXF
NTCOSCCS.NXF
NTCOMCOS.NXF
NTCOSCOM.NXF
NTCOSCOS.NXF
NTCOMDNS.NXF
NTCOSDNM.NXF
NTCOSDNS.NXF
NTCOMDPS.NXF
NTCOSDPM.NXF
NTCOSDPS.NXF
NTDPMCCS.NXF
NTDPSCCS.NXF
NTDPMCOS.NXF
NTDPSCOM.NXF
NTDPSCOS.NXF
NTDPMDNS.NXF
NTDPSDNM.NXF
NTDPSDNS.NXF
NTDPMDPS.NXF
NTDPSDPM.NXF
NTDPSDPS.NXF
NTDNMCCS.NXF
NTDNSCCS.NXF
NTDNMCOS.NXF
NTDNSCOM.NXF
NTDNSCOS.NXF
NTDNMDNS.NXF
NTDNSDNM.NXF
NTDNSDNS.NXF
NTDNMDPS.NXF
NTDNSDPM.NXF
NTDNDPS.NXF
Firmware
Version
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Description and Requirements 25/113
3.3.4 Protocol Conversion 4 - Fieldbus to Serial
Device Name
NT 100-CO-RS
NT 100-DP-RS
NT 100-DN-RS
The netTAP NT 100 connects to Fieldbus on port X2 and connects to serial on port X3.
The following devices of the netTAP 100 series support this scenario:
Fieldbus System (X2) Serial (X3) Firmware File
CANopen Master
CANopen Master
CANopen Master
CANopen Master
CANopen Slave
CANopen Slave
CANopen Slave
CANopen Slave
PROFIBUS-DP Master
PROFIBUS-DP Master
PROFIBUS-DP Master
PROFIBUS-DP Master
PROFIBUS-DP Slave
PROFIBUS-DP Slave
PROFIBUS-DP Slave
PROFIBUS-DP Slave
DeviceNet Master
DeviceNet Master
DeviceNet Master
DeviceNet Master
DeviceNet Slave
DeviceNet Slave
DeviceNet Slave
DeviceNet Slave
Table 16: NT 100 for Fieldbus to Serial
3964R
ASCII
NTCOMNVR.NXF
NTCOMASC.NXF
Modbus RTU Master/Slave NTCOMMBR.NXF
Seriell mit netSCRIPT NTCOMNSC.NXF
3964R
ASCII
NTCOSNVR.NXF
NTCOSASC.NXF
Modbus RTU Master/Slave NTCOSMBR.NXF
Seriell mit netSCRIPT NTCOSNSC.NXF
3964R
ASCII
NTDPMNVR.NXF
NTDPMASC.NXF
Modbus RTU Master/Slave NTDPMMBR.NXF
Seriell mit netSCRIPT NTDPMNSC.NXF
3964R
ASCII
NTDPSNVR.NXF
NTDPSASC.NXF
Modbus RTU Master/Slave NTDPSMBR.NXF
Seriell mit netSCRIPT NTDPSNSC.NXF
3964R
ASCII
NTDNMNVR.NXF
NTDNMASC.NXF
Modbus RTU Master/Slave NTDNMMBR.NXF
Seriell mit netSCRIPT NTDNMNSC.NXF
3964R
ASCII
NTDNSNVR.NXF
NTDNSASC.NXF
Modbus RTU Master/Slave NTDNSMBR.NXF
Seriell mit netSCRIPT NTDNSNSC.NXF
Firmware
Version
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x
1.3.x.x netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Description and Requirements 26/113
For correct application of the netTAP NT 100, the gateway device must be mounted on a DIN-rail according to DIN EN 60715.
A suitable power supply is required. The voltage to be applied must be in the allowed range 24 V ± 6 V DC. The power supply must be able to deliver at least a current of 100 mA at 24 V.
Power supply is possible via pins 1 (GND) and 2 (24V) of the netTAP NT
100 power supply connector located on the upper side of the device.
Device Destruction!
CAUTION!
The voltage must not exceed 30 V significantly, otherwise the device may be destroyed or damaged.
Device Destruction!
The voltage must not exceed 30 V significantly, otherwise the device may be destroyed or damaged.
In order to avoid damage caused by overheating or freezing, it is necessary that the temperature of the device does not exceed the limits of the allowed temperature range.
The following preconditions must additionally be met in order to operate the
Gateway device successfully:
1. The Gateway device must have been provided with the correctly suiting firmware.
2. The Gateway device must have been configured correctly using the
SYCON.net system configurator. netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Description and Requirements 27/113
The configuration software SYCON.net must be installed on a PC. The requirements for the PC are:
PC with 1 GHz processor or higher
Windows
®
2000 and Windows
®
XP
Internet Explorer 5.5 or higher
Free disk space: min. 400 MByte
DVD ROM drive
RAM: min. 512 MByte, recommended 1024 MByte
Graphic resolution: min. 1024 x 768 pixel
Keyboard and Mouse
USB
Note:
If the project file is saved and opened again or it is used on another
PC, the system requirements need to match. Particularly the DTMs need to be installed on the used PC. netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections
4 Device Drawings and Connections
28/113
Side view
Front view
Power supply plug
Figure 3: Dimensioned Drawing
Please take care of the device’s headroom. There is enough space necessary to allow the connection of the connectors and wires since they are all tending upwards.
The power supply plug is included in delivery. As spare part: the plug can be obtained from RIA CONNECT GmbH in 78176 Blumberg with part number 31369102-001792. netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections 29/113
4.2 LEDs and Control Elements
4.2.1 LEDs and Control Elements of the upper half of the Device
LEDs and control elements of the upper half of the device are independent of the device type and the bus connections of the lower half of the device.
Figure 4: LEDs and Control Elements of the upper half of the Device
Connector X1 for power supply
Slot for MMC card (part number 1719.001)
Rotary address switch, factor 10
Rotary address switch, factor 1
SYS LED
APL LED
LED, depends on protocol at X2
LED, depends on protocol at X2
Mini-USB diagnostic interface below the cover
Cover for diagnostic interface
Position for protocol depending label for the protocol at X2 on the cover
Position for protocol depending label for the protocol at X3
LED, depends on protocol at X3
LED, depends on protocol at X3 netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections
4.2.2 LEDs of the lower half of the Device
30/113
The lower part of the device has no control elements. Only the device type
NT 100-RE-XX (Real-time Ethernet) has LEDs on the left (X2). The meaning depends on the used protocol.
Figure 5: LEDs of the lower half of the Device
LED, green, LINK at channel 0 at X2
LED, yellow, ACT (activity) at channel 0 at X2
LED, green, LINK at channel 1 at X2.
LED, yellow, ACT (activity) at channel 1 at X2 netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections 31/113
4.3 Device Drawings of the left Part (with Connector X2)
NT 100-RE-XX NT 100-DP-XX NT 100-CO-XX NT 100-DN-XX
PROFINET IO
X2 2*RJ45 socket
X2 Dsub female 9-pin
X2 Dsub male
9-pin
X2 COMBICON
5-pin
These parts are parts of the following device types:
NT100-RE-DP
NT100-RE-CO
NT100-RE-DN
NT100-RE-RS
NT100-RE-CC
NT100-DP-DP
NT100-DP-CO
NT100-DP-DN
NT100-DP-RS
NT100-DP-CC
NT100-CO-DP
NT100-CO-CO
NT100-CO-DN
NT100-CO-RS
NT100-CO-CC
NT100-DN-DP
NT100-DN-CO
NT100-DN-DN
NT100-DN-RS
NT100-DN-CC
Figure 6: Device Drawings – Left Part (X2)
LED label for Real-time Ethernet (NT 100-RE-XX):
EtherCAT EtherNet/IP SERCOS III Open Modbus/TCP
POWERLINK
The labels are part of delivery. Please stick the corresponding label on your device. netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections 32/113
4.4 Device Drawings of the left Part (with Connector X3)
NT 100-XX-DP NT 100-XX-CO NT 100-XX-RS NT 100-XX-DN NT 100-XX-CC
X3 Dsub female 9-pin
These parts are parts of the following device types:
X3 Dsub male
9-pin
X3 Dsub male
9-pin
X3 COMBICON
5-pin
NT100-RE-DP
NT100-DP-DP
NT100-CO-DP
NT100-DN-DP
NT100-RE-CO
NT100-DP-CO
NT100-CO-CO
NT100-DN-CO
NT100-RE-RS
NT100-DP-RS
NT100-CO-RS
NT100-DN-RS
NT100-RE-DN
NT100-DP-DN
NT100-CO-DN
NT100-DN-DN
X3 COMBICON
5-pin
NT100-RE-CC
NT100-DP-CC
NT100-CO-CC
NT100-DN-CC
Figure 7: Device Drawings – Left Part (X3)
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections 33/113
4.5 Connections
4.5.1 X1 Power Supply
The power supply of the netTAP 100 gateway has to be connected to the power connector X1. The power supply voltage must be in the range between 18 V and 30 V DC. The plug is included in delivery.
Power supply line pin assignment
Power supply line
Pin Signal Description
Mini Combicon
1
2
0 V /
GND
24 V
Table 17: Power supply line pin assignment
Ground of power supply
+24 V power supply netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections 34/113
4.5.2.1
Depending on the device type, the netTAP has on of the following front connections
• X3 Serial Interface – RS-232 / RS-422 / RS-485
X2/X3 PROFIBUS Interface
The PROFIBUS interface X2/X3 is a RS-485 interface according to
PROFIBUS standard EN 50170. The interface is for NT 100-XX-DP devices on the left (X2) and for NT 100-DP-XX on the right (X3) half of the housing.
RS-485 Profibus pin assignment
PROFIBUS Pin
3
4
5
6
8
Signal
Rx/Tx +
Description
Receive- / Transmit data positive
CNTR-P Control signal for repeater (direction control)
ISO GND Data ground
VP Power supply positive
Rx/Tx - Receive- / Transmit data negative
9-pole sub-D socket, female
Table 18: PROFIBUS RS-485 pin assignment
A pull up resistor of 100 kΩ is connected device internally at “Rx / Tx +“.
A pull down resistor of 100 kΩ is connected device internally at “Rx / Tx -“.
Please note the wiring instructions in section PROFIBUS on page 96.
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections
4.5.2.2
35/113
X2/X3 CANopen Interface
The CANopen interface X2/X3 is according to ISO 11898 according to the
CANopen CiA DS 102 standard.
CANopen pin assignment
CANopen Pin
2
3
7
Signal Description
CAN L CANbus L bus line
ISO GND CAN ground
CAN H CAN bus H bus line
9-pole sub-D male.
Table 19: CANopen pin assignment
4.5.2.3
Please note the wiring instructions in section CANopen on page 98.
X2/X3 DeviceNet Interface
The pin assignment of the DeviceNet interface X2/X3 is according to the
DeviceNet standard.
DeviceNet pin assignment
DeviceNet
COMBICON
Socket,female
Pin
1
4
5
Signal Description
ISO GND Common ground
DeviceNet-power supply.
2 CAN L CAN Low signal
3 Drain Shield
CAN H
V+
Table 20: DeviceNet pin assignment
CAN High signal
+24 V DeviceNet-power supply
Please note the wiring instructions in section DeviceNet on page 99.
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections
4.5.2.4
36/113
X2 Ethernet Interface
Important!
When using Ethernet TCP/UDP/IP, EtherNet/IP or Modbus
TCP at 10 MBit/s use only switches or 10/100 MBit/s dual-speed hubs and ensure that the network operates at 100 MBit/s and in full-duplex mode.
Refer to section Failure in 10 MBit/s Half Duplex Mode and Workaround on page 48.
For Ethernet interface RJ45 sockets are used and twisted pair cables of category 5 (CAT5) or higher, which are 4 pairs of twisted pairs. The maximum baudrate is 100 MBit/s (CAT5).
Note:
The device supports the Auto Crossover function. Due to this fact
RX and TX can be switched. The following figure shows the RJ45 standard pinning.
Ethernet on RJ45 pin assignment
Ethernet Pin Signal
1 TX+
2 TX–
3 RX+
Description
Transmit positive
Transmit negative
Receive positive
Connected and terminated to PE via RC combination*
6 RX– Receive negative
Connected and terminated to PE via RC combination*
RJ45 socket, female
Table 21: Ethernet RJ45 pin assignment
* Bob Smith Termination
4.5.2.5 X3 CC-Link Interface
CC-Link pin assignment
CC-Link
Socket,female
Pin Signal Description
1 DA Data
2 DB Data
3 DG Data
4 SLD Shield, internally connected to common ground
5 FG
Table 22: CC-Link pin assignment
Field ground, internally connected to common ground
Please note the wiring instructions in section CC-Link on page 101.
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections
4.5.2.6
37/113
X3 Serial Interface – RS-232 / RS-422 / RS-485
The serial interface at X3 can be used with RS-232, RS-422 or RS-485..
This must be set by the software configuration.
RS-232 pin assignment
RS-232 Pin Signal Description
9-pole sub-D socket, male
8 CTS
Shield PE
Table 23: RS-232 pin assignment
RS-422 pin assignment
RS-422 Pin Signal
Clear to send
Metal shell on PE
Description
9-pole sub-D socket, male
Shield PE
Table 24: RS-422 pin assignment
Metal shell on PE
RS-485 pin assignment
RS-485 Pin Signal Description
1
6
RxD / TxD - Receive data / Transmit data negative
RxD / TxD + Receive data / Transmit data positive
Shield PE Metal shell on PE
9-pole sub-D socket, male
Table 25: RS-485 pin assignment
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections
4.5.2.7
38/113
Termination for RS-422 and RS-485
On the back of the NT 100-XX-RS devices is a sliding switch (S3) for activation or deactivation of the termination.
Switch S3
Switch in position On (up).
Switch up
On
Meaning
Termination switched on with 220 Ohm termination resistor for RS-422 between RxD + and RxD - respectively for RS-485 between RxD/TxD + and RxD/TxD - and 390 Ohm pull up/pull down resistor
Termination switched off Switch down
Off
Table 26: Sliding Switch for Termination of RS-422 respectively RS-485 on NT 100-XX-RS
Devices
The following figure shows the termination in the device for RS-485:
Figure 8: RS-485 Termination
For RS-422 the termination shown above is only at the RxD signals.
4.5.3 Diagnostic Interface (Mini-B USB)
The USB interface is for configuration and diagnostic purposes.
USB Socket Pin
1
Signal
USB_EXT
Description
Power supply USB Bus (+5 V, from externally)
2 D-
3 D+ Data
4 ID
5 GND Ground
Table 27: Pin Assignment Mini-B USB Connector (5-pin)
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Device Drawings and Connections 39/113
4.6 Schematic Diagram - Galvanic Isolation
The following schematic diagram illustrates the internal connection between the different connectors. This gives you the chance to properly install the device in accordance with the potential equalization concept of your plant.
Note:
The PE connection (potential equalization) of the device is done via the DIN rail.
4.6.1 Isolation in case of NT 100-RE-XX Devices
Coupling for the device types:
NT 100-RE-CC, NT 100-RE-CO, NT 100-RE-DP, NT 100-RE-DN,
NT 100-RE-RS
Figure 9: Galvanic Isolation NT 100-RE-XX Devices
The device has three galvanically isolated areas. The isolation to the bus connection is indicated by an arrow .
System area, galvanically coupled with the power supply connection
X1
Ethernet connecting area, 2 * RJ45. The figure above shows only one RJ45 socket. The second RJ45 socket is built up identically and connected to the logic at netX X2.
Fieldbus connecting area with DSub male / female or Combiconconnector. netTAP NT 100 | Gateway Devices
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Device Drawings and Connections 40/113
The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization.
Area
Connection
Protocol galv. Isolation
Coupling Coupling against PE potential
Functional earthing to-
PE
X1
- no
Cx1
HF
4 * 10 nF 500V
Cf = 10 nF, Lf = 47 µH
X2
X3
Ethernet inductive
Cx2
CC-Link inductive
CANopen
Profibus DP optically inductive
DeviceNet optically
Cx3
Cx3
Cx3
Cx3
RS-
232/422/485 optically
Cx3
Table 28: Coupling RE Devices
4 * 75 Ω, 1 nF 2000 V
3,3 nF 63 V
1 MΩ // 15 nF 1000V
1 MΩ // 2,2 nF 1000 V
1 MΩ // 15 nF 1000V
1 MΩ // 15 nF 1000V //
10 nF 500 V
Directly via the metal connection of RJ 45 sockets directly directly directly
1 MΩ // 15 nF 1000V directly
4.6.2 Isolation in case of NT 100-DP-XX /CO-XX /DN-XX Devices
Coupling for the device types:
NT 100-DP-CC NT 100-DP-CO NT 100-DP-DN NT 100-DP-DP
NT 100-DP-RS
NT 100-CO-CC NT 100-CO-CO NT 100-CO-DP NT 100-CO-DN
NT 100-CO-RS
NT 100-DN-CC, NT 100-DN-CO NT 100-DN-DP NT 100-DN-DN
NT 100-DN-RS
Figure 10: Galvanic Isolation NT 100-DP-XX/CO-XX/DN-XX Devices
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Device Drawings and Connections 41/113
The device has three galvanically isolated areas. The isolation to the bus connection is indicated by an arrow .
Area
Connection
System area, galvanically coupled with the power supply connection
X1
X3 fieldbus connecting area with DSub male / female or Combiconconnector.
Protocol
X3 fieldbus connecting area with DSub male / female or Combiconconnector.
The following table shows the characteristics of the galvanic isolation of the different areas and coupling against potential equalization.
galv. Isolation
Coupling Coupling against PE potential
Functional earthing to-
PE
X1
X2
X3
-
Profibus DP
RS-
232/422/485 no
Profibus DP inductive
CANopen optically inductive optically
Cx1
Cx2
Cx2
Cx2
Cx3
HF
DeviceNet optically
CANopen optically
Cx2
CC-Link inductive
Cx3
Cx3
Profibus DP inductive
Cx3
DeviceNet optically Cx3
4 * 10nF 500V
Cf = 10 nF, Lf = 47 µH
1 MΩ // 2,2 nF 1000 V
1 MΩ // 15 nF 1000V
1 MΩ // 2,2 nF 1000 V
1 MΩ // 15 nF 1000V
3,3 nF 63 V
1 MΩ // 15 nF 1000V
1 MΩ // 2,2 nF 1000 V
1 MΩ // 15 nF 1000V
1 MΩ // 15 nF 1000V //
10 nF 500 V
Table 1: Coupling NT 100-DP-XX/CO-XX/DN-XX Devices
directly directly directly
1 MΩ // 15 nF 1000V directly directly directly
1 MΩ // 15 nF 1000V directly netTAP NT 100 | Gateway Devices
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The devices can be mounted side-by-side without any gap. On the top side, the devices should have a minimum distance of 20 mm to the next device.
The air ventilation slots of the device must not be covered by any objects.
Note:
Please pay attention to the grounding concept and shielding concept of the plant. The concept shout prevent that a compensating current flows via signal and power supply lines between the used devices. Otherwise a device destruction is possible.
5.2 DIN Top Hat Rail Mounting of the NT 100
Mount the top hat rail according to DIN EN 60715 for the netTAP device horizontally at the intended location. The DIN top hat rail has to be connected with the potential equalization conductor (PE).
Push the device (as illustrated at the left) onto the top hat rail from above .
Then press the device against the mounting surface, according to arrow .
Figure 11: Mounting the netTAP NT 100 device onto the DIN top hat rail
Afterwards connect the 24 V supply voltage to the device. Grounding is done via a grounding contact located at the backside of the device connecting it electrically to the DIN top hat rail. netTAP NT 100 | Gateway Devices
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5.3 Removing the NT 100 from the DIN Top Hat Rail
In order to remove the netTAP from the DIN Top Hat Rail, first remove the power supply cable and all data cables from the device.
To release the device from the
DIN Top Hat Rail, use a screw driver, which you put at the clip in the center of the device. By pressing the screw driver in direction of arrow the lock at the
DIN top hat rail is released. You can then easily pull the device off the DIN top hat rail in direction of arrow .
Figure 12: Removing the NT 100 device from the DIN Top Hat Rail
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Commissioning / Decommissioning
6 Commissioning / Decommissioning
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6.1 Load Firmware and Configuration
The device delivered without loaded firmware and configuration.
It is necessary that a firmware and configuration is loaded into the device for commissioning.
6.1.1 Download Configuration Files from the PC
1. The configuration can be created and saved offline with or without real device on a standard PC with the software SYCON.net. The configuration can be downloaded into the device in two steps afterwards
2. The selected firmware and configuration has to be transferred in two steps via a USB connection into the device.
The configuration is stored in the device in a non-volatile flash memory.
Once set the data will be available after each power cycle.
These steps are described in the operating instruction manual netGateway.
So it is possible to transfer the configuration into the device before or after mounting the device at its place of use.
6.1.2 Transfer Configuration Files from MMC card
1. The configuration can be created and saved offline with or without real device on a standard PC with the software SYCON.net. The configuration can be saved on the PC.
2. The configuration files have to be transferred via a USB connection into the device.
3. Transfer with the software SYCON.net the firmware and configuration files from the non-volatile flash memory of the netTAP onto a MMC card. These steps are described in the operating instruction manual netGateway.
4. Remove the MMC card from the netTAP100 device.
5. Insert the MMC card with the stored firmware and the configuration files into the MMC slot of the device. The device continues its operation with the firmware and configuration, which is stored in the device in the nonvolatile flash memory.
6. Remove power supply from the netTAP NT 100 device
7. After return of power the files from the MMC card are copied into the non-volatile flash memory of the device (this operation takes a moment) and then the device starts with it.
8. Remove the MMC card from the device to have a faster start of the device for the next return of power. Because of that the copy operation at the next return of power is not done.
It is possible to load the same configuration from one MMC card into several devices without using a PC. netTAP NT 100 | Gateway Devices
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A MMC card can be obtained/ordered from Hilscher. The part number is
1719.001.
The start-up behavior of the device depends on the fact, whether at the time of return of power supply an MMC card is inserted in the device or not.
After return of power supply the configuration data are loaded from the flash memory circuit into the RAM of the netX100 processor which is subsequently started. Depending on the amount of stored configuration data this can last for some seconds (approx. 4 s).
Important:
Two parameter are displayed in SYCON.net software for the start behavior in case of repowering the device and MMC card present in the slot of the device. Only the Start-up Options parameter Restore
automatically
with setting “Every start” has to be used!
The Start-up Options parameter Restore automatically with the setting
“If different“ is not supported by the netTAP firmware and results in the situation that no files from the MMC card are transferred into the device.
However it is possible to copy the files from MMC card to the device with
SYCON.net software (manually).
The following description refers to the parameter start behavior “Every
Start“ of the MMC card.
1. Remove power supply from the netTAP NT 100 device
2. Insert MMC card with until it snaps in
3. Supply 24 V operation voltage to the device
°
The SYS LED indicates a quick alternating between green and yellow for approx. 8 s. During this time the MMC card can be removed from the device to prevent the data transfer.
Afterwards the files were transferred from the MMC card into the nonvolatile flash memory of the device. This operation takes (typically) up to 1 minute. With large configuration files (especially netSCRIPT files) this time can be exceeded. During this operation the SYS LED is yellow
° After the copy operation the device starts with the new configuration
It is possible to load the same configuration from one MMC card into several devices without using a PC. netTAP NT 100 | Gateway Devices
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6.2.3 Reset Device to Factory Settings
Using an MMC card and the basic firmware stored there, the netTAP
NT 100 device can be set back to factory settings.
In order to do so, copy from the directory of the DVD
Firmware\NT 100 Factory Settings\MMC Images the file STARTUP.INI and the directory BACKUP (including all subdirectories) into the root directory of an empty MMC card.
Proceed as follows:
1. Remove power supply from the netTAP NT 100 device
2. Insert MMC card with basic firmware until it snaps in.
3. Supply 24 V operation voltage to the device
° The device loads the firmware while the SYS-LED indicates the following states: Quick alternating between green and yellow (for approx. 8 s), then solid yellow (for approx. 10 s), then switched off for a short time and finally solid green.
° Afterwards the device is reset to factory settings.
Subsequently the device needs to be configured by the software
SYCON.net by a PC. The configuration steps are described in document netGateway.
6.3 Put the Device out of Operation
Note:
In order to avoid personal and material damage do not remove this device from a production line without having ensured a secure operation of the production line during and after the removal of the device.
Disconnect the communication cables from the device.
Disconnect the plug for power supply.
Remove the device as described in section „Removing the NT 100 from the
DIN Top Hat Rail“ on page 43 from the DIN rail.
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7 Troubleshooting
LED state
No LED is on
LED flashes yellow/green at 1 Hz
LED on yellow
Two methods for troubleshooting exist:
The visual analysis of the LED conditions of the device
The analysis via the USB port along with the configuration tool SYCON.net.
The following overview describes the error conditions that may be detected by a visual check of the LEDs.
Remedy
The device is not powered or the device has a malfunction and needs replacement
After a power cycle the device has not found a valid firmware and remains in bootloader mode. The device has to be recovered and set back to factory set-
ting. Follow the chapter Reset Device to Factory Settings on page 46.
The device has a malfunction and needs replacement.
LED on green, LED on red flashing or red on.
The device is well initialized. Further analysis is possible with the LED
APL. Follow the chapter „The APL LED“ on page 50.
LED flashing green
The communication via port X2 or/and port X3 is not in data exchange mode.
See chapter „The APL LED“ on page 50.
Table 29: NT 100 Troubleshooting
The device is operational just in case the illustrated error conditions do not met. Further protocol specific error diagnostics via the LEDs is possible by reading on the chapter “LED”.
In deep diagnostics is possible at any time via the USB diagnostic port of the device and a PC with the software SYCON.net.
In case of trouble you should make sure that you have downloaded a correct signal mapping to the device via SYCON.net
For some protocols it is necessary to synchronize data via a handshake between the gateway and the superordinated PLC. Please make sure that the handshake mechanism is kept. netTAP NT 100 | Gateway Devices
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7.1 Failure in 10 MBit/s Half Duplex Mode and Workaround
Affected Hardware
Hardware with the communications controller netX 50, netX 100 or netX 500; netX/Internal PHYs.
When can this Failure occur?
When using standard Ethernet communication with 10 MBit/s half duplex mode, the PHY gets stuck in case of network collisions. Then no further network communication is possible. Only device power cycling allows
Ethernet communication again.
This problem can only occur with Ethernet TCP/UDP IP, EtherNet/IP or
Modbus TCP protocols when using hubs at 10 MBit/s. The issue described above is not applicable for protocols which use 100 MBit/s or full duplex mode.
Solution / Workaround:
Do not use 10 MBit/s-only hubs. Use either switches or 10/100 MBit/s Dual
Speed hubs, to make sure the netX Ethernet ports are connected with 100
MBit/s or in full duplex mode.
This erratum is fixed with all components of the ‘Y’ charge (9 digit charge number shows ‘Y’ at position 5 (nnnnYnnnn).
Reference
“Summary of 10BT problemon EthernetPHY”,
RenesasElectronics Europe, April 27, 2010 netTAP NT 100 | Gateway Devices
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8 LED
The position of the LEDs is shown in the device drawings in section LEDs
from page 29. The number in the column LED is the
position number in the device drawing.
8.1 The SYS LED
LED
SYS
Number in the device drawing
This LED indicates important operating states (without configuration of the device).
Color State Meaning
Duo LED yellow/green
On
(green) static
(yellow)
Operating System running. further diagnostic see APL LED.
(yellow / green)
(yellow / green)
Flashing yellow/green
1 Hz
Flashing yellow/green
16 Hz
Firmware and configuration files are loaded. The duration of this state depends from the size of the firmware and configuration files. This can take one minute and longer.
Remains the LED with yellow permanently, then a hardware failure is possible.
Error state!
Boot loader active.
No STARTUP.INI files was found. No communication via
USB with SYCON.net is possible. A MMC card with the files for factory setting on it is necessary to make the device operational. Ho to create an appropriate MMC card see section
“Reset Device to Factory Settings” on page 46.
Waiting period (appr. 8 sec, adjustable) before copying the firmware and configuration files from the MMC card into the
Flash memory.
Off Power supply for the device is missing or hardware failure.
(off)
Table 30: System LED
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This LED indicates the communication state for X2 and X3 as well as the configuration state.
Color State Meaning LED
APL
number in the device drawing
Duo LED green/read
On
(green)
(green)
Blinking with
2 s off,
0,5 s on
(green)
(red)
(red)
Blinking with
2 s off,
0,5 s on,
0,5 s off,
0,5 s on,
Blinking with
2 s off,
0,5 s on
Blinking with
2 s off,
0,5 s on,
0,5 s off,
0,5 s on,
On
(red)
The communication on X2 and X3 is in cyclic data exchange and the gateway function is executed netTAP is initialized, but the communication on X2 is not in cyclic data exchange. netTAP is initialized, but the communication on X3 is not in cyclic data exchange. netTAP is initialized, but the configuration for the communication protocol on X2 is missing or has an error netTAP is initialized, but the configuration for the communication protocol on X3 is missing or has an error netTAP has detected an error during the initialization:
Missing configuration, error in configuration or internal error
Table 2:
LED
APL
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8.3 LED Real Time Ethernet Systems
8.3.1 LED EtherCAT Slave
LED
RUN
Number in the device drawing:
ERR
Number in the device drawing:
The subsequent table describes the meaning of the LEDs for the Real-Time
Ethernet device when the firmware of the EtherCAT Slave protocol is loaded to the device.
Color State Meaning
Duo LED red/green
- Off
INIT:
The device is in state INIT
(green)
Blinking
PRE-OPERATIONAL:
OPERATIONAL
The device is in state PRE-
(green)
Single Flash
SAFE-OPERATIONAL:
The device is in state SAFE-
OPERATIONAL
On
OPERATIONAL:
The device is in state OPERATIONAL
(green)
Duo LED red/green
- Off
No error:
The EtherCAT communication of the device is in working condition
(red)
Blinking
Invalid Configuration:
General Configuration Error
(Example: State change commanded by master is impossible due to register or object settings.)
(red)
Single Flash
Unsolicited State Change:
Slave device application has changed the EtherCAT state autonomously: Parameter
"Change" in the AL status register is set to
0x01:change/error
(Example: Synchronization Error, device enters Safe-
Operational automatically.)
(red)
(red)
Double Flash
Application Watchdog Timeout:
An application watchdog timeout has occurred.
(Example: Sync Manager Watchdog timeout)
On
PDI Watchdog Timeout:
A PDI Watchdog timeout has occurred
(Example: Application controller is not responding any more)
- Off
Not powered, no IP address:
If the device does not have an IP address (or is powered off), the network status indicator shall be steady off.
L/A IN/
RJ45 Ch0
L/A OUT/
RJ45 Ch1
RJ45 Ch0
RJ45 Ch1
LED green
(green)
On A link is established
(green)
-
Flashing
Off
The device sends/receives Ethernet frames
No link established
LED yellow
- -
(yellow)
Table 31: LEDs EtherCAT Slave
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LED State Definition for EtherCAT Slave for the LEDs RUN and
ERR LED
Indicator state
On
Off
Blinking
Single Flash
Double Flash
Definition
The indicator is constantly on.
The indicator is constantly off.
The indicator turns on and off with a frequency of 2,5 Hz: on for
200 ms, followed by off for 200 ms.
The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).
The indicator shows a sequence of two short flashes (each
200 ms), separated by a short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).
Table 32: LED State Definition for EtherCAT Slave for the RUN and ERR LEDs
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8.3.2 LED EtherNet/IP Scanner (Master)
LED
MS
Number in the device drawing:
NS
Number in the device drawing:
The subsequent table describes the meaning of the LEDs for the Real-Time
Ethernet device when the firmware of the EtherNet/IP Scanner (Master) protocol is loaded to the device.
Color State Meaning
Duo LED red/green
(green)
On
Device operational:
If the device is operating correctly, the module status indicator shall be steady green.
(green)
Flashing
Standby:
If the device has not been configured, the module status indicator shall be flashing green.
(red)
On
Major fault:
If the device has detected a non-recoverable major fault, the module status indicator shall be steady red.
(red)
(red/green)
Flashing
Minor fault*:
If the device has detected a recoverable minor fault, the module status indicator shall be flashing red. NOTE:
An incorrect or inconsistent configuration would be considered a minor fault. (*for future use )
Flashing
Self-test:
While the device is performing its power up testing, the module status indicator shall be flashing green/red.
- Off If no power is supplied to the device, the module status indicator shall be steady off.
Duo LED red/green
(green)
(green)
(red)
(red)
On
Connected:
If the device has at least one established connection (even to the Message Router), the network status indicator shall be steady green.
Flashing
No connections:
If the device has no established connections, but has obtained an IP address, the network status indicator shall be flashing green.
On
Duplicate IP*:
If the device has detected that its IP address is already in use, the network status indicator shall be steady red. (*For future use )
Flashing
Connection timeout:
If one or more of the connections in which this device is the target has timed out, the network status indicator shall be flashing red. This shall be left only if all timed out connections are reestablished or if the device is reset.
(red/green)
Flashing
Self-test:
While the device is performing its power up testing, the network status indicator shall be flashing green/red.
- Off If the device does not have an
IP address (or is powered off), the network status indicator shall be steady off.
LINK/RJ4
5
Ch0 &
Ch1
&
LED green
(green)
-
LED yellow
On
Off
A connection to the Ethernet exists
The device has no connection to the Ethernet
ACT/RJ45
Ch0 & Ch1
& (yellow)
Flashing The device sends/receives Ethernet frames
Table 33: LEDs EtherNet/IP Scanner (Master)
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8.3.3 LED EtherNet/IP Adapter (Slave)
LED
MS
Number in the device drawing:
The subsequent table describes the meaning of the LEDs for the Real-Time
Ethernet device when the firmware of the EtherNet/IP Adapter (Slave) protocol is loaded to the device.
Color State Meaning
Duo LED red/green
NS
Number in the device drawing:
LINK/RJ4
5
Ch0 &
Ch1
&
ACT/RJ45
Ch0 & Ch1
&
(green)
On
Device operational:
If the device is operating correctly, the module status indicator shall be steady green.
(green)
Flashing
Standby:
If the device has not been configured, the module status indicator shall be flashing green.
(red)
On
Major fault:
If the device has detected a non-recoverable major fault, the module status indicator shall be steady red.
(red)
Flashing
Minor fault:
If the device has detected a recoverable minor fault, the module status indicator shall be flashing red. NOTE:
An incorrect or inconsistent configuration would be considered a minor fault.
(red/green)
Flashing
Self-test:
While the device is performing its power up testing, the module status indicator shall be flashing green/red.
- Off If no power is supplied to the device, the module status indicator shall be steady off.
Duo LED red/green
(green)
(green)
(red)
(red)
(red/green)
On
Connected:
If the device has at least one established connection (even to the Message Router), the network status indicator shall be steady green.
Flashing
No connections:
If the device has no established connections, but has obtained an IP address, the network status indicator shall be flashing green.
On
Flashing
Duplicate IP:
If the device has detected that its IP address is already in use, the network status indicator shall be steady red.
Flashing
Connection timeout:
If one or more of the connections in which this device is the target has timed out, the network status indicator shall be flashing red. This shall be left only if all timed out connections are reestablished or if the device is reset.
Self-test:
While the device is performing its power up testing, the network status indicator shall be flashing green/red.
- Off If the device does not have an
IP address (or is powered off), the network status indicator shall be steady off.
LED green
On A connection to the Ethernet exists
(green)
-
LED yellow
Off The device has no connection to the Ethernet
Flashing The device sends/receives Ethernet frames
(yellow)
Table 34: LEDs EtherNet/IP Adapter (Slave)
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LED
RUN
Number in the device drawing:
The subsequent table describes the meaning of the LEDs for the Real-Time
Ethernet device when the firmware of the Open Modbus/TCP protocol is loaded to the device.
Color State Meaning
Duo LED red/green
- Off
(green)
(green)
(green)
Flashing cyclic with 1Hz
Flashing cyclic with 5Hz
On
Not Ready
OMB task is not ready
Ready, not configured yet
OMB task is ready and not configured yet
Waiting for Communication:
OMB task is configured
Connected:
OMB task has communication – at least one TCP connection is established
ERR
Number in the device drawing:
1
Duo LED red/green
-
(red)
Off
Flashing cyclic with 2Hz
(On/Off Ratio =
25 %)
On
(red)
No communication error
System error
Communication error active
LINK/RJ45
Ch0 & Ch1
&
LED green
(green)
-
On
Off
A connection to the Ethernet exists
The device has no connection to the Ethernet
ACT/RJ45
Ch0 & Ch1
&
LED yellow
Flashing
(yellow)
The device sends/receives Ethernet frames
Table 35: LEDs Open Modbus/TCP
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LED
SF
Number in the device drawing:
The subsequent table describes the meaning of the LEDs for the Real-Time
Ethernet device when the firmware of the PROFINET IO-RT-Device protocol is loaded to the device.
Color State Meaning
Duo LED red/green
On
(red)
(red)
Flashing cyclic at 2 Hz
(for 3 sec.)
Watchdog timeout; channel, generic or extended diagnosis present; system error
DCP signal service is initiated via the bus
BF
Number in the device drawing:
Duo LED red/green
On
(red)
(red)
Flashing cyclic at 2 Hz
No configuration; or low speed physical link; or no physical link
No data exchange
LINK/RJ45
Ch0 & Ch1
&
LED green
On
(green)
- Off
A connection to the Ethernet exists
The device has no connection to the Ethernet
RX/TX/RJ45
Ch0 & Ch1
&
LED yellow
(yellow)
Flashing The device sends/receives Ethernet frames
Table 36: LEDs PROFINET IO-RT-Device
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8.3.6 LED SERCOS III Slave
LED
S3 (STA)
Name in the device drawing:
COM 0
The subsequent table describes the meaning of the LEDs for the Real-Time
Ethernet device when the firmware of the SERCOS III Slave protocol is loaded to the device.
Color State Meaning
Duo LED red/green/orange
(orange = red/green simultaneously)
(green)
On
CP4:
Communication phase 4,
Normal operation, no error
(green)
Flashing (4 Hz)
Loopback
: The network state has changed from „fastforward“ to „loopback“.
(red/ green)
(red)
Flashing (4 Hz),
The LED flashes at least for
2 seconds from red to green.
On
Communication Error
: Depends on IDN S-0-1003
(for details refer to SERCOS III Slave Protocol
API.pdf
on the product CD).
Shows how long the Master may in the communication phases CP3 and CP4 not received Master SYNC telegrams.
SIII C1D
:
Error detectd according to Sercos III Cass 1 Diagnosis.
(orange)
On
CP0 … CP3
:
Communication phase 0 to Communication phase 3
(orange)
Flashing (4 Hz)
Identification
: Bit 15 in the Slave device control that indicates remote address allocation or configuration errors between Master and Slaves (for details refer to SERCOS
III Slave Protocol API.pdf
on the product CD).
- Off No SERCOS III Communication
Name in the device drawing:
COM 1
L/A/
RJ45
Ch0 & Ch1
&
Duo LED red/green
-
LED green
(green)
-
On
This LED is not used.
Link: A connection to the Ethernet exists
Flashing Activity: The device sends/receives Ethernet frames
(green)
- Off The device has no connection to the Ethernet
RJ45
Ch0 & Ch1
&
LED yellow
Table 37: LEDs SERCOS III Slave
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LED State Definition for SERCOS III Slave for the S3 LED (STA-LED)
Indicator state
On
Off
Flashing (4 Hz)
Definition
The indicator is constantly on.
The indicator is constantly off.
The indicator turns on and off with a frequency of 4 Hz: on for appr. 125 ms, followed by off for appr. 125 ms.
Table 38: LED State Definition for SERCOS III Slave for the S3 LED (STA LED)
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8.4 LED Fieldbus Systems
8.4.1 LED PROFIBUS-DP Master
LED
The subsequent table describes the meaning of the LED of the device when the firmware of the PROFIBUS-DP Master protocol is loaded to the device.
Color State
Communication LED
Meaning
COM Duo LED red/green
with protocol at
X2,
with protocol at
X3
(green)
(green)
Flashing acyclic
Flashing cyclic
On
No configuration or stack error
Profibus is configured, but bus communication is not yet released from the application
Communication to all Slaves is established
(green)
(red)
Flashing cyclic
On
Communication to at least one Slave is disconnected
(red)
Communication to one/all Slaves is disconnected
Table 39: LEDs PROFIBUS DP Master
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LED
8.4.2 LED PROFIBUS-DP Slave
60/113
LED
The subsequent table describes the meaning of the LED for the device when the firmware of the PROFIBUS-DP Slave protocol is loaded to the device.
Color
Communication LED
State Meaning
COM
with protocol at X2,
with protocol at X3
Duo LED red/green
(green)
(red)
(red)
On
Flashing cyclic
Flashing acyclic
RUN, cyclic communication
STOP, no communication, connection error not configured
Table 40: LEDs PROFIBUS DP Slave
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8.4.3 LED CANopen Master
The subsequent table describes the meaning of the LEDs for the device when the firmware of the CANopen Master protocol is loaded to the device.
Color State Meaning LED
Communication LED
CAN
Duo LED red/green
with protocol at
X2,
with protocol at
X3
-
(green)
(green)
Off
Single flash
Blinking
On
(green)
The device is executing a reset
STOPPED:
The Device is in STOPPED state
PREOPERATIONAL:
The Device is in the
PREOPERATIONAL state
OPERATIONAL:
The Device is in the OPERATIONAL state
(red)
(red)
Single flash
Double flash
Warning Limit reached:
At least one of the error counters of the CAN controller has reached or exceeded the warning level (too many error frames).
Error Control Event:
A guard event (NMT Slave or NMTmaster) or a heartbeat event (Heartbeat consumer) has occurred.
Bus Off:
The CAN controller is bus off
(red)
On
Table 41: LEDs CANopen Master – 1 Communication LED
(current Hardware Revision)
LED State Definition for CANopen Master for the CAN LED with protocol at X2 respectively with protocol at X3
Indicator state Definition
On
Off
Blinking
Single Flash
Double Flash
The indicator is constantly on.
The indicator is constantly off.
The indicator turns on and off with a frequency of 2,5 Hz: on for
200 ms, followed by off for 200 ms.
The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).
The indicator shows a sequence of two short flashes (each
200 ms), separated by a short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).
Table 42: LED State Definition for CANopen Master for the CAN LED
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8.4.4 LED CANopen Slave
LED
The subsequent table describes the meaning of the LEDs for the device when the firmware of the CANopen Slave protocol is loaded to the device.
Color State Meaning
CIFX Devices with 1 Communication LED
(current Hardware Revision)
Duo LED red/green
CAN
with protocol at
X2,
with protocol at
X3
- Off The device is executing a reset
Single flash
STOPPED:
The Device is in STOPPED state
(green)
(green)
Blinking
PREOPERATIONAL:
The Device is in the
PREOPERATIONAL state
(green)
On
OPERATIONAL:
The Device is in the OPERATIONAL state
- Off No Error: The Device is in working condition
(red)
(red)
Single flash
Warning Limit reached:
At least one of the error counters of the CAN controller has reached or exceeded the warning level (too many error frames).
Double flash
On
Error Control Event:
A guard event (NMT Slave or NMTmaster) or a heartbeat event (Heartbeat consumer) has occurred.
Bus Off:
The CAN controller is bus off
(red)
Table 43: LEDs CANopen Slave
LED State Definition for CANopen Slave for the CAN LED with protocol at X2 respectively with protocol at X3
Indicator state Definition
On
Off
Blinking
Single Flash
Double Flash
The indicator is constantly on.
The indicator is constantly off.
The indicator turns on and off with a frequency of 2,5 Hz: on for 200 ms, followed by off for 200 ms.
The indicator shows one short flash (200 ms) followed by a long off phase (1,000 ms).
The indicator shows a sequence of two short flashes (each 200 ms), separated by a short off phase (200 ms). The sequence is finished by a long off phase (1,000 ms).
Table 44: LED State Definition for CANopen Slave for the CAN LED
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LED
MNS
with protocol at X2,
with protocol at X3
The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the DeviceNet Master protocol is loaded to the device.
Color State Meaning
Duo LED red/green
On
(green)
Flashing
(green)
On
(red)
Device is online and has one or more connections in the established state.
Device is online and has no connection in the established state.
Critical connection failure; device has detected a network error: duplicate MAC-ID or sever error in CAN network
(CAN-bus off).
(red)
(red/green)
- Off After start of the device and during duplicate MAC-ID check.
Table 45: LEDs DeviceNet Master
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8.4.6 LED DeviceNet Slave
LED
MNS
with protocol at X2,
with protocol at X3
The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the DeviceNet Slave protocol is loaded to the device.
Color State Meaning
Duo LED red/green
On
(green)
Flashing
(green)
On
(red)
Device is online and has one or more connections in the established state.
Device is online and has no connection in the established state.
Critical connection failure; device has detected a network error: duplicate MAC-ID or sever error in CAN network
(CAN-bus off).
(red)
(red/green)
- Off After start of the device and during duplicate MAC-ID check.
Table 46: LEDs DeviceNet Slave
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LED
L RUN
L ERR
with protocol at X3
The subsequent table describes the meaning of the LEDs for the fieldbus device when the firmware of the CC-Link Slave protocol is loaded to the device.
Color State Meaning
Duo LED red/green
- Off 1. Before participating in the network
2. Unable to detect carrier
3. Timeout
4. Resetting hardware
Blinking -
(green)
(green)
-
On
Off
Receive both refresh and polling signals or just the refresh signal normally, after participating in the network.
(red)
Blinking
1. Normal communication
2. Resetting hardware
The switch setting has been changed from the setting at the reset cancellation (blinks for 0.4 sec.).
(red)
On 1. CRC error
2. Address parameter error (0, 65 or greater is set including the number of occupied stations)
3. Baud rate switch setting error during cancellation of reset
(5 or greater)
Table 47: LEDs CC-Link Slave
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8.5 LEDs Serial
8.5.1 LED Modbus RTU
LED
COM
The subsequent table describes the meaning of the LEDs for the Modbus
RTU protocol.
Color State Meaning
Duo LED red/green
On
(green)
The device has a valid configuration for Modbus RTU and is ready for Modbus communication respectively sends/receives Modbus RTU telegrams
(red)
- Off
The device works as Modbus RTU Master:
- the slave device answered with a error (Modbus Exception), e. g. functioncode not supported, access to invalid register addresses or coil addresses
- receive error detected, e. g. parity error or checksum error
- timeout (slave device does not answer)
The device works as Modbus RTU Slave:
- the Modbus RTU Master device uses an invalid functioncode
- the Modbus RTU Master device has accessed an invalid register addresses or coil addresses
- receive error detected, e. g. parity error or checksum error
- timeout (application does not answer or answers with error)
The error display is set back with the next error free Modbus telegram sequence
During initialisation or invalid Modbus RTU configuration or missing power supply
Table 48: LED Modbus RTU Protocol
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LED
COM
The subsequent table describes the meaning of the LEDs for the ASCII protocol.
Color State Meaning
Duo LED red/green
(green)
(green)
(red)
(red)
-
Flashing cyclic with 1 Hz
On
The device sends/receive data
The device is ready for serial communication
Flashing cyclic with 5 Hz
Flashing cyclic with 1 Hz
Off
The device is configured and is in the state stop
The device is not configured
During initialisation or missing power supply
Table 49: LED ASCII Protocol
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LED
COM
LED
COM
The subsequent tables describe the meaning of the LEDs using 'serial with netSCRIPT'.
The meaning of the LED is determined by the device firmware, when the script is not executed. The meaning of the LED is determined by the script, when the script is executed.
Script is not executed
The device firmware does the following steps after the download of the netSCRIPT file into the device:
1. The script file is searched and loaded
2. The script file was loaded successfully. The device firmware now switches the COM LED off.
3. The script file is executed. The script now has the control of the COM
LED.
Color State
Duo LED red/green
Meaning
(red)
On netSCRIPT file is searched and loaded
(green)
(red)
On (for appr.
0,5 s)
Single Flash
The indicator shows one short flash
(200 ms) followed by a long off phase
(1000 ms).
Off netSCRIPT file was loaded successfully
No script file loaded
Script error occurred, which lead to a stop of the script execution
The execution of the script was stopped by the debugger
-
Script running.
The control of the LED states (after the startup sequence) is done with the netSCRIPT functions "setRunLed()" and "setErrorLed()" by the programmer
Table 50: LED serial with netSCRIPT – Script is not executed
Script is executed
Color State
Duo LED red/green
Meaning
(green)
(red)
-
Controlled by the script
Controlled by the script
Off
The meaning is defined by the use of the netSCRIPT function "setRunLed()" in the script
The meaning is defined by the use of the netSCRIPT function "setErrorLed()" in the script
The meaning is defined by the use of the netSCRIPT function "setRunLed()" and "setErroLed()" in the script
Table 51: LED serial with netSCRIPT – Script is executed
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8.5.4 LED 3964R
LED
COM
The subsequent table describes the meaning of the LEDs for the 3964R protocol.
Color State Meaning
Duo LED red/green
(green)
(green)
(red)
Flashing cyclic with 10 Hz
On
The device sends/receive data
The device is ready for serial communication
- receive error detected, e. g. parity error or checksum error
- timeout (remote device does not answer)
The error display is set back with the next error free 3964R telegram sequence
The device is configured and is in the state stop
(red)
(red)
-
Flashing cyclic with 5 Hz
Flashing cyclic with 1 Hz
Off
The device is not configured
During initialisation or missing power supply
Table 52: LED 3964R Protocol
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9.1 Technical Data netTAP 100 Gateway
9.1.1 NT 100
NT 100 Parameter Value
Communication controller Type
Memory RAM
FLASH
Diagnostic Interface
Display
Power supply netX 100
8 MB SDRAM
4 MB serial Flash
MMC card (optional) max. 2 GByte
SDHC- or SDXC- card type must not be used. netSCRIPT and Variables appr. 1 MByte
Socket
LED Display
Mini-USB, 5-pin
Voltage
SYS System Status
APL Application Status
COM Communication Status
LINK Link
ACT Activity
24 V ± 6 V DC with reverse voltage protection
Environmental conditions
Device
Current at 24 V (typically) 130 mA
Power Consumption 3.2 W
Connector
Power supply
Mini-COMBICON, 2-pin
Device shall be supplied by an isolated voltage source
0 … + 60 °C Temperature range
Humidity
Environment
Dimensions (L x W x H)
No condensation permitted
Device must be used in a pollution degree 2 environment
100 x 52 x 70 mm (without connector)
CE Sign
Mounting on DIN rail EN 60715
Protection Class IP 20
RoHS Yes
CE Sign
Emission
Yes
CISPR 11 Class A
Configuration Software
Table 53: Technical Data NT 100 (Part 1)
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NT 100
Ethernet Interface for the device types:
NT 100-RE-CC,
NT 100-RE-CO,
NT 100-RE-DN,
NT 100-RE-DP,
NT 100-RE-RS.
PROFIBUS Interface for the device types:
NT 100-xx-DP,
NT 100-RE-DP,
NT 100-CO-DP
NT 100-DN-DP,
NT 100-DP-DP,
NT 100-DP-CC,
NT 100-DP-CO,
NT 100-DP- DN,
NT 100-DP-RS.
CANopen Interface for the device type:
NT 100-RE-CO,
NT 100-DN-CO,
NT 100-DP-CO,
NT 100-CO-CO,
NT 100-CO-CC,
NT 100-CO-DP,
NT 100-CO-DN,
NT 100-CO-RS.
Parameter
Transmission rate
Interface Type
Connector
Transmission rate
100 BASE-TX, isolated
10 BASE-TX (depending on loaded firmware), isolated supported (at 100 MBit/s) Half duplex/Full duplex
Auto-Negotiation supported (depending on loaded firmware)
Auto-Crossover supported
2 * RJ45
Interface Type
Connector
9,6 kBit/s,
19,2 kBit/s,
31,25 kBit/s,
45,45 kBit/s,
93,75 kBit/s,
187,5 kBit/s,
500 kBit/s,
1,5 MBit/s,
3 MBit/s,
6 MBit/s,
12 MBit/s
RS 485, optically isolated
SubD female, 9-pin
Transmission rate
Value
100 MBit/s
10 MBit/s (depending on loaded firmware)
Interface Type
10 kBit/s,
20 kBit/s,
50 kBit/s,
100 kBit/s,
125 kBit/s,
250 kBit/s,
500 kBit/s,
800 kBit/s,
1 MBit/s
ISO 11898, optically isolated
DeviceNet Interface for the device type:
NT 100-RE-DN,
NT 100-DP-DN,
NT 100-CO-DN,
NT 100-DN-DN
NT 100-DN-CO,
NT 100-DN-CC,
NT 100-DN-DP,
NT 100-NN-RS.
Transmission rate
Interface Type
Connector
Table 54: Technical Data NT 100 (Part 2)
125 kBit/s,
250 kBit/s,
500 kBit/s
ISO 11898, optically isolated
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Technical Data
NT 100
CC-Link Interface
Version 1 and 2 for the device type:
NT 100-RE-CC
NT 100-DP-CC,
NT 100-CO-CC,
NT 100-DN-CC,
Serial Interface for the device type:
NT 100-RE-RS,
NT 100-CO-RS,
NT 100-DN-RS,
NT 100-DP-RS.
Parameter
Transmission rate
Interface Type
Interface Type
Transmission rate
ASCII
Transmission rate
Modbus RTU
Transmission rate netSCRIPT
Table 3: Technical Data NT 100 (Part 3)
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Value
156 kBit/s
625 kBit/s
2500 kBit/s
5 MBit/s
10 MBit/s
RS-485, galvanically isolated
RS-232, RS422, RS-485, optically isolated
300 Bit/s
600 Bit/s
1200 Bit/s
2400 Bit/s
4800 Bit/s
9600 Bit/s
19200 Bit/s
38400 Bit/s
57600 Bit/s
115200 Bit/s
4800 Bit/s
9600 Bit/s
19200 Bit/s
38400 Bit/s
57600 Bit/s
115200 Bit/s
Continuously between
6 ... 1000000 Bit/s adjustable netTAP NT 100 | Gateway Devices
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9.2 Technical Data of Real-Time Ethernet Communication
Protocols
Parameter
Maximum number of EtherCAT slaves
Maximum number of cyclic input data
Maximum number of cyclic output data
Minimum bus cycle time
Topology
Baud rate
Data transport layer
Configuration File (ethercat.xml)
Limitations
Reference to firmware/stack version
Description
Maximum 200 Slaves
5760 bytes
5760 bytes
1 ms (fix)
Line
100 MBit/s
Ethernet II, IEEE 802.3
Maximum 1 MByte
CoE-Upload, CoE-Download for user data transfer not supported
The size of the bus configuration file is limited by the size of the
RAM Disk (1 Megabyte)
Only Ethernet Port 0 of the device is used for communication
All CoE Uploads, Downloads and information services must fit in one TLR-Packet. Fragmentation is not supported
Support of Distributed clocks (Slave synchronisation) is always activated
The bus cycle time is fixed to a value of 1000 µs
The watchdog time is fixed to a value of 20 ms
V2.3.x.x
Table 55: Technical Data EtherCAT Master Protocol
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Technical Data
9.2.2 EtherCAT Slave
Parameter
Maximum number of cyclic input data
Maximum number of cyclic output data
Description
200 bytes
200 bytes
FMMUs
SYNC Manager
Baud rate
Data transport layer
Limitation
Reference to firmware/stack version
3 (netX 100/netX 500)
4 (netX 100/500)
100 MBit/s
Ethernet II, IEEE 802.3
Acyclic communication not supported
LRW is not supported
V2.3.x.x
Table 56: Technical Data EtherCAT Slave Protocol
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9.2.3 EtherNet/IP Scanner (Master)
Parameter
Maximum number of EtherNet/IP connections
Maximum number of total cyclic input data
Maximum number of total cyclic output data
Maximum number of cyclic input data
Maximum number of cyclic output data
IO Connection type
UCMM, Class 3
Predefined standard objects
Description
64 connections for implicit
5760 bytes
5760 bytes
504 bytes per slave per telegram
504 bytes per slave per telegram
Cyclic, minimum 1 ms (depending on used number of connections and used number of input and output data)
Supported
Identity Object
Message Route Object
Assembly Object
Connection Manager
Ethernet Link Object
TCP/IP Object
DHCP Supported
BOOTP Supported
Baud rates 10 and 100 MBit/s
Data transport layer
Integrated switch
Limitations
Ethernet II, IEEE 802.3
Supported
No acyclic user data communication
CIP Sync Services are not implemented
TAGs are not supported
ACD (Address Conflict Detection) not supported
DLR not supported (ring topology)
Reference to firmware/stack version V2.1.x.x
Table 57: Technical Data EtherNet/IP Scanner (Master) Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data
Parameter
Maximum number of input data
Description
504 bytes
Maximum number of output data
IO Connection
IO Connection type
504 bytes
1 explicit owner, up to 2 listen only
Cyclic, minimum 1 ms
UCMM Supported
Predefined standard objects Identity Object
Message Route Object
Assembly Object
Connection Manager
Ethernet Link Object
TCP/IP Object
DHCP Supported
BOOTP Supported
Baud rates
Data transport layer
10 and 100 MBit/s
Ethernet II, IEEE 802.3
Integrated switch
Limitations
Reference to firmware/stack version
Supported
No acyclic user data communication
CIP Sync Services are not implemented
TAGs are not supported
ACD (Address Conflict Detection) not supported
DLR not supported (ring topology)
V2.1.x.x
Table 58: Technical Data EtherNet/IP Adapter (Slave) Protocol
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Technical Data
Parameter
Maximum number of input data
Maximum number of output data
Acyclic communication
Modbus Function Codes
Mode
Baud rates
Data transport layer
Reference to firmware/stack version
Description
2880 Registers
2880 Registers
Read/Write Register:
- Max. 125 Registers per Read Telegram (FC 3, 4, 23),
- Max. 121 Registers per Write Telegram (FC 23),
- Max. 123 Registers per Write Telegram (FC 16)
Read/Write Coil:
- Max. 2000 Coils per Read Telegram (FC 1, 2),
- Max. 1968 Coils per Write Telegram (FC 15)
1,
2,
3,
4,
5,
6,
7,
15,
16,
23 (Function code 23 in server mode only)
Client or Server
10 and 100 MBit/s
Ethernet II, IEEE 802.3
V2.2.x.x
Table 59: Technical Data Open Modbus/TCP Protocol
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Technical Data
9.2.6 POWERLINK Controlled Node (Slave)
Parameter
Maximum number of cyclic input data
Maximum number of cyclic output data
Baud rate
Data transport layer
Ethernet Powerlink version
Description
1490 bytes
1490 bytes
100 MBit/s, half-duplex
Ethernet II, IEEE 802.3
V 2
Reference to firmware/stack version
No slave to slave communication
V2.1.x.x
Table 60: Technical Data POWERLINK Controlled Node (Slave) Protocol
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9.2.7 PROFINET IO-RT-Controller
Parameter
Maximum number of PROFINET IO Devices
Maximum number of total cyclic input data
Maximum number of total cyclic output data
Maximum number of cyclic input data
Maximum number of cyclic output data
Supported Protocols
Context management by CL-RPC
Minimum cycle time
Baud rate
Data transport layer
Configuration File
Limitations
Reference to firmware/stack version
Description
128
5760 bytes
5760 bytes
1024 bytes per device (= IOCR data length)
1024 bytes per device (= IOCR data length)
RTC – Real Time Cyclic Protocol, Class 1
RTA – Real Time Acyclic Protocol
DCP – Discovery and configuration Protocol
CL-RPC – Connectionless Remote Procedure Call
Supported
1 ms
Different IO-Devices can be configured with different cycle times
100 MBit/s
Full-Duplex mode
Ethernet II, IEEE 802.3
Maximum 1 MByte
Read/Write Record not supported
No Alarm processing
RT over UDP not supported
Multicast communication not supported
DHCP is not supported
Only one IOCR per IO Device
NameOfStation of IO Controller CANNOT be set using the DCP
SET NameOfStation service but only at start-up while configuring the IO Controller
SNMP not supported
LLDP not supported
The buffer for IO-Device diagnosis data will be overwritten in case of multiple diagnostic events. Only one (the last) event is stored at the same time. If a single event produces more than 200 bytes of diagnosis data, only the first 200 bytes will be taken care of.
The usable (minimum) cycle time depends on the number of used
IO Devices, the number of used input and output data. The cycletime, the number of configured IO Devices and the amount of IO data depend on each other. For example it is not possible due to performance reasons to have 128 IO Devices communication with cycle-time 1ms.
The size of the bus configuration file is limited by the size of the
RAM Disk (1 MByte)
V2.2.x.x
Table 61: Technical Data PROFINET IO RT Controller
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9.2.8 PROFINET IO-RT-Device
Parameter
Maximum number of cyclic input data
Maximum number of cyclic output data
Maximum number of all submodules
Maximum slot address
Maximum subslot address
Supported protocols
Used Protocols (subset)
Topology recognition
VLAN- and priority tagging
Context Management by CL-RPC
Minimum cycle time
Baud rate
Data transport layer
Limitations
Reference to firmware/stack version
Description
1024 bytes
1024 bytes
100
300
100
(Physical device (PDev) submodules are allowed at slot 0, subslot addresses 0x8000 – 0x8064)
RTC – Real Time Cyclic Protocol, Class 1
RTA – Real Time Acyclic Protocol
DCP – Discovery and configuration Protocol
CL-RPC – Connectionless Remote Procedure Call
LLDP – Link Layer Discovery Protocol
SNMP – Simple Network Management Protocol
UDP, IP, ARP, ICMP (Ping)
LLDP, SNMP V1, MIB2, physical device
Supported
Supported
1ms
IO-Device can be configured with different cycle times
100 MBit/s
Ethernet II, IEEE 802.3
Acyclic communication not supported
RT over UDP not supported
IRT not supported
Multicast communication not supported
Only one device instance is supported
DHCP is not supported
V2.1.40.x
Table 62: Technical Data PROFINET IO RT Device Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data
9.2.9 SERCOS III Slave
Parameter
Maximum number of cyclic input data (Tx) of all slaves
Description
200 bytes (including Connection Control)
Maximum number of cyclic output data (Rx) of all slaves 200 bytes (including Connection Control)
Maximum number of slave devices 8
Maximum number of applicable SERCOS addresses 512 (1 … 511)
Minimum cycle time 250 µs
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Communication phases
Baud rate
Data transport layer
Supported SERCOS III version
Supported SERCOS Communication Profiles
Supported FSP profiles
SCP_NRT support
Identification LED feature supported
Storage location of object dictionary
Limitations
Reference to firmware/stack version
NRT, CP0, CP1, CP2, CP3, CP4
100 MBit/s
Ethernet II, IEEE 802.3
Communication Specification Version 1.1.2
SCP_FixCFG Version 1.1.1
SCP_VarCFG Version 1.1.1
SCP_VarCFG Version 1.1.3
FSP_IO
No (planned) yes mixed mode
Max. 2 connections: 1 for consumer and 1 for producer
No acyclic user data transfer
Modifications of the Service-Channel Object Dictionary are volatile after reset (if resides on device)
Hot plug is not supported yet
Cross communication not supported yet
NRT Channel is not supported yet, only forwarding
The Ethernet Interface is not supported yet.
V3.0.x.x
Table 63: Technical Data SERCOS III Slave Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data
9.3 Technical Data Fieldbus Protocols
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Parameter
Maximum number of CANopen nodes
Maximum number of cyclic input data
Maximum number of cyclic output data
Maximum number of receive PDOs
Maximum number of transmit PDOs
Exchange of process data
Functions
Baud rates
Data transport layer
CAN Frame type
Limitations
Reference to firmware/stack version
Description
126
3584 bytes
3584 bytes
512
512
Via PDO transfer:
- synchronized,
- remotely requested and
- event driven (change of date)
Emergency message (consumer)
Node guarding / life guarding, heartbeat
PDO mapping
NMT Master
SYNC protocol (producer)
Simple boot-up process, reading object 1000H for identification
10 kBits/s,
20 kBits/s,
50 kBits/s,
100 kBits/s,
125 kBits/s,
250 kBits/s,
500 kBits/s,
800 kBits/s,
1 MBits/s
CAN Frames
11 Bit
SDO-Upload/Download for user data transfer not supported
V2.2.x.x
Table 64: Technical Data CANopen Master Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data
Parameter
Maximum number of cyclic input data
Maximum number of cyclic output data
Maximum number of receive PDOs
Maximum number of transmit PDOs
Exchange of process data
Functions
Baud rates
Data transport layer
CAN Frame type
Limitations
Reference to firmware/stack version
Description
512 bytes
512 bytes
64
64
Via PDO transfer
- synchronized,
- remotely requested and
- event driven (change of date)
Node guarding / life guarding, heartbeat
PDO mapping
NMT Slave
SYNC protocol (consumer)
10 kBits/s,
20 kBits/s,
50 kBits/s,
100 kBits/s,
125 kBits/s,
250 kBits/s,
500 kBits/s,
800 kBits/s,
1 MBits/s
CAN Frames
11 Bit
SDO-Upload/Download for user data transfer not supported
Emergency message (producer) not supported
V2.2.x.x
Table 65: Technical Data CANopen Slave Protocol
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Technical Data
9.3.3 CC-Link Slave
Parameter Description
Firmware works according to CC-Link Version 2.0:
Station Types
Maximum input data
Maximum output data
Remote Device Station (up to 4 occupied stations)
368 bytes
368 bytes
Input data remote device station
Output data remote device station
Extension cycles
Baud rates
Limitation
112 bytes (RY) and 256 bytes (RWw)
112 bytes (RX) and 256 bytes (RWr)
1, 2, 4, 8
156 kBit/s,
625 kBit/s,
2500 kBit/s,
5 MBit/s,
10 MBit/s
Intelligent Device Station not supported
Firmware works according to CC-Link Version 1.11:
Station Types
Maximum input data
Maximum output data
Remote I/O station,
Remote device station’ (up to 4 occupied stations)
48 bytes
48 bytes
Input data remote I/O station
Output data remote I/O station
Input data remote device station
Output data remote device station
Baud rates
4 bytes (RY)
4 bytes (RX)
4 bytes (RY) and 8 bytes (RWw) per occupied station
4 bytes (RX) and 8 bytes (RWr) per occupied station
156 kBit/s,
625 kBit/s,
2500 kBit/s,
5 MBit/s,
10 MBit/s
Firmware
Reference to firmware/stack version V2.2.x.x
Table 66: Technical Data CC-Link-Slave Protocol
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Technical Data
9.3.4 DeviceNet Master
Parameter
Maximum number of DeviceNet slaves
Maximum number of total cyclic input data
Maximum number of total cyclic output data
Maximum number of cyclic input data
Maximum number of cyclic output data
Maximum configuration data
Baud rates
Data transport layer
Description
63
3584 bytes
3584 bytes
255 bytes/connection
255 bytes/connection
1000 bytes/slave
125 kBits/s,
250 kBit/s,
500 kBit/s
Auto baudrate detection is not supported
CAN frames
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Reference to firmware/stack version
Change of State
Cyclic
Poll
Explicit Peer-to-Peer Messaging
Fragmentation Explicit and I/O
UCMM Supported
Objects Identity Object (Class Code 0x01)
Message Router Object (Class Code 0x02)
DeviceNet Object (Class Code 0x03)
Baud rates
Data transport layer
Connection Object (Class Code 0x05)
Acknowledge Handler Object (Class Code 0x06)
125 kBits/s,
250 kBit/s,
500 kBit/s
Auto baudrate detection is not supported
CAN frames
Limitations Acyclic communication (Explicit Messaging) for user data transfer not supported
V2.1.x.x
Table 67: Technical Data DeviceNet Master Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data
9.3.5 DeviceNet Slave
Parameter
Maximum number of cyclic input data
Description
255 bytes
Maximum number of cyclic output data 255 bytes
Connections Poll
Change-of-state
Cyclic
Bit-strobe
Fragmentation Explicit and I/O
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Baud rates
Data transport layer
Limitations
Reference to firmware/stack version
125 kBits/s,
250 kBit/s,
500 kBit/s
Auto baudrate detection is not supported
CAN frames
Acyclic communication (Explicit Messaging) for user data transfer not supported
V2.1.x.x
Table 68: Technical Data DeviceNet Slave Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data
Parameter
Maximum number of PROFIBUS-DP slaves
Maximum number of total cyclic input data
Maximum number of total cyclic output data
Maximum number of cyclic input data
Maximum number of cyclic output data
Configuration data
Parameterization data per slave
Baud rate
Data transport layer
Limitations
Reference to firmware/stack version
Description
125
3584 bytes
3584 bytes
244 bytes/slave
244 bytes/slave
Max. 244 bytes per slave
7 bytes/slave standard parameters
Max. 237 bytes/slave application specific parameters
9,6 kBits/s,
19,2 kBits/s,
31,25 kBits/s,
45,45 kBits/s
93,75 kBits/s,
187,5 kBits/s,
500 kBits/s,
1, 5 MBits/s,
3 MBits/s,
6 MBits/s,
12 MBit/s
Auto baudrate detection is not supported
PROFIBUS FDL
DP V1 services class 1 and 2 are not supported
DP V2 services are not implemented
V2.2.x.x
Table 69: Technical Data PROFIBUS-DP Master Protocol
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Technical Data 88/113
Parameter
Maximum number of cyclic input data
Maximum number of cyclic output data
Maximum number of modules
Baud rate
Data transport layer
Limitations
Reference to firmware/stack version
Description
244 bytes
244 bytes
24
9,6 kBits/s,
19,2 kBits/s,
31,25 kBits/s,
45,45 kBits/s
93,75 kBits/s,
187,5 kBits/s,
500 kBits/s,
1, 5 MBits/s,
3 MBits/s,
6 MBits/s,
12 MBit/s
Auto baudrate detection is supported
PROFIBUS FDL
DP V1 services class 1 and 2 are not supported
SSCY1S – Slave to slave communication state machine not implemented
Data exchange broadcast not implemented
I&M0 with fixed settings only
V2.2.x.x
Table 70: Technical Data PROFIBUS-DP Slave Protocol
netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Technical Data 89/113
9.4 Technical Data Serial Protocols
9.4.1 ASCII
Parameter
Maximum telegram length
Data bits
Number of send buffers
Number of receive buffers
Number of transmission retries
Maximum number of structure elements of a send telegram
Maximum number of structure elements of a receive telegram
Structure elements
Description and Value Range
1024 bytes
7, 8 bits
Stop bits
Parity
Baud rate
1, 2 bit(s)
None, even, odd
300 bit/s,
600 bit/s,
1200 bit/s,
2400 bit/s,
4800 bit/s,
9600 bit/s,
19200 bit/s,
38400 bit/s,
57600 bit/s,
115200 bit/s
Duplex Half-duplex
Flow control None
Indicator for end of received telegram
Timing parameter
On receipt of a fixed number of characters
On receipt of termination character(s)
Elapse of character delay time
Response timeout
Receive watchdog time
Send cycle time
Character delay time
1
1
1
10
10
Checksum methods
Start character(s),
Device address,
Object index or start address,
Command identifier,
Data area with length information,
Data area with termination character(s),
End character(s),
Checksum,
Character(s) without meaning (fix length)
CRC8,
CRC16,
CRC32,
Exor
Table 71: Technical Data ASCII Protocol
netTAP NT 100 | Gateway Devices
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Technical Data
9.4.2 Modbus RTU Master/Slave
Parameter
Maximum number of input data
Maximum number of output data
Acyclic communication
Function Codes Modbus Master
Function Codes Modbus Slave
Mode
Baud rates
Data bits
Stop bits
Parity
Limitations
Reference to firmware/stack version
Description and Value Range
2880 Registers
2880 Registers
Read/Write Register,
Maximum 125 Registers per Read Telegram (FC 3, 4),
Maximum 123 Registers per Write Telegram (FC 16),
Maximum 118 Registers per Write Telegram (FC 23),
Maximum 118 Registers per Read Telegram (FC 23)
Read/Write Coil,
Maximum 2000 Coils per Read Telegram (FC 1, 2),
Maximum 1968 Coils per Write Telegram (FC 15)
1, 2, 3, 4, 5, 6, 15, 16
1, 2, 3, 4, 5, 6, 7, 8, 15, 16, 23
Modbus Master or Modbus Slave
1200 bit/s,
2400 bit/s,
4800 bit/s,
9600 bit/s,
19200 bit/s,
38400 bit/s,
57600 bit/s,
115200 bit/s
8 bits
1, 2 bit(s)
None, even, odd
Broadcast not supported
V1.1.x.x
Table 72: Technical Data Modbus RTU Protocol
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Technical Data 91/113
9.4.3 netSCRIPT (Serial)
Parameter
Data bits
Inversion of data bits
Stop bits
Start bit
Parity
Baudrate
Flow control RS-232
Timing Parameter
Description and Value Range
1 … 8 bits
Adjustable
1 … 65535 bit(s), polarity is adjustable
1, polarity is adjustable none, even, odd, constant value
6 … 1.000.000 Bit/s
None or RTS/CTS handshake
Polarity of RTS signal adjustable
Response timeout, programmable in script,
Character delay time (adjustable) (resolution 10 ns)
Receive watchdog time and Send cycle time, programmable in script (resolution script cycle time)
1, retries programmable in script
Programmable in script
Number of transmission retries
Maximum number of structure elements of a send telegram
Maximum number of structure elements of a receive telegram
Structure elements
Programmable in script
Checksum methods
Start character(s),
Device address,
Object index or start address,
Command identifier,
Data area with length information,
Data area with termination character(s),
Endcharacter(s),
Checksum,
Character(s) without meaning
All listed and further structure elements are programmable in script
CRC algorithm configurable (width, polynom, initial value, bit direction of input bytes and result value)
XOR and sum function possible
Parameter FIFO Mode
Maximum telegram length
Duplex
End indicator of received telegram
Number of send buffers
Number of receive buffers
Only limited by the script processing speed and by the data transfer spped
Full-duplex for RS-232, RS-422
Half-duplex for RS-485
Programmable in script
1, with 256 characters
1, with 256 characters
Parameter Block Mode
Maximum telegram length 1024 bytes
Duplex Half-duplex
End indicator of received telegram Free definable end indicator with up to 64 bit and bit by bit AND mask
Number of send and receive buffers 15 … 240 (15 buffers with 1024 character buffer size, 240 buffers with 1 character buffer size)
0 … 255 bytes Trailer bytes
Firmware
Reference to stack version 1.2.x.x
Table 73: Technical Data netSCRIPT Serial
netTAP NT 100 | Gateway Devices
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Technical Data 92/113
9.4.4 3964R
Parameter
Maximum Telegram Length
Data Bits
Stop Bits
Parity
Baud Rate
Description and Value Range
5736 bytes
7, 8 bits
1, 2 bit(s)
None, even, odd
300 bit/s,
600 bit/s,
1200 bit/s,
2400 bit/s,
4800 bit/s,
9600 bit/s,
19200 bit/s,
38400 bit/s,
57600 bit/s,
115200 bit/s
Duplex Half-duplex
Priority Adjustable: High or low Priority
Timing Parameter Acknowledge Timeout
Character Delay Time
Number of Send Buffers
Number of Receive Buffers
Number of Transmission Retries
1
Ring Buffer with 30 buffers (FIFO)
Adjustable
Checksum Method BCC
Table 74: Technical Data 3964R Protocol
netTAP NT 100 | Gateway Devices
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Appendix
10 Appendix
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10.1 Wiring Instructions
Please note the wiring instructions for the corresponding protocol specifications, otherwise a perfect function of the device is not guaranteed.
Use shielded cables, where the shield at both end should be connect extensively with the potential equalization. Cables for communication should be layed/placed as far away as possible from cables transferring energy, to avoid EMC influence caused by switching operation from cables transferring energy. netTAP NT 100 | Gateway Devices
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Appendix 94/113
10.1.1 Assembly of D-Sub Connectors
The design of the bus cabling is an essential factor for the proper function of communication. Therefore, special attention should be paid to the cable connections with its connectors. Particularly, ensure good shield connection.
The shield must be connected as follows
1. Dismantle the cable.
2. Pull back the shielding from the cable sheathing.
3. Reduce the shielding that later it is covered by the nozzle.
4. Push a nozzle or shrinking tube over the cable sheathing that at the cable end a zone of 5 to 8 mm remains free.
5. Connect the wire ends with the connector
6. Then push the cable in the plug to the bare braided shield under the strain relief.
7. Fix the strain relief with screws.
The cable connection should look like shown below:
Figure 13: D-Sub Cable Assemblies
Fixing screw UNC.
Metallic plug collar
Strain relief for connecting the shielding with the connector housing
Shrinking tube or nozzle to cover the shielding and for bend protection
Cable shielding pulled back over the cable sheathing
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Appendix
10.1.2 Ethernet
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10.1.2.1 Use of Hubs and Switches
For the corresponding communication systems, the use of hubs and/or switches is either forbidden or allowed. The following table shows the acceptable use of hubs and switches by each communication system:
Communication System Hub Switch
EtherCAT
EtherNet/IP
Open Modbus/TCP
POWELINK
PROFINET IO RT
SERCOS III
forbidden only allowed between EtherCAT Master and first EtherCAT Slave
(100 MBit/s, Full Duplex) allowed allowed
(10 MBit/s/100 MBit/s,
Full or Half Duplex, Auto-Negotiation) allowed allowed
(10 MBit/s/100 MBit/s,
Full or Half Duplex, Auto-Negotiation) allowed forbidden forbidden Only allowed, if the switch supports ‚Priority Tagging’ and LLDP
(100 MBit/s, Full Duplex) forbidden forbidden
Table 75: Use of Hubs and Switches
NOTICE!
Failure of the Network Communication
Do not operate hardware with the communication controllers netX 50, netX100 or netX 500 with the protocols Ethernet TCP/UDP/IP, Ether-
Net/IP or Modbus TCP at 10 MBit/s in half-duplex mode, otherwise failure of the network communication can occure.
Use only switches or 10/100 MBit/s dual-speed hubs and ensure that the network operates at 100 MBit/s and in full-duplex mode.
Failure of the Network Communication
Do not operate hardware with the communication controllers netX 50, netX100 or netX 500 with the protocols Ethernet TCP/UDP/IP, Ether-
Net/IP or Modbus TCP at 10 MBit/s in half-duplex mode, otherwise failure of the network communication can occure.
Use only switches or 10/100 MBit/s dual-speed hubs and ensure that the network operates at 100 MBit/s and in full-duplex mode.
For further information refer to section Failure in 10 MBit/s Half Duplex
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10.1.3 PROFIBUS
Please ensure that termination resistors are available at both ends of the cable. If special PROFIBUS connectors are being used, these resistors are often found inside the connector and must be switched on. For baud rates above 1.5 MBaud use only special connectors, which also include additional inductance.
It is not permitted to have T-stubs on PROFIBUS high baud rates. Use only a special cable which is approved for PROFIBUS-DP. Make a solid connection from the cable shield to ground at every device and make sure that there is no potential difference between the grounds at the devices.
If the Hilscher device is linked with only one other device on the bus, they must be at the ends of the bus line. The reason is that these devices must deliver the power supply for the termination resistors. Otherwise the Master can be connected at any desired position.
Figure 14: PROFIBUS-DP-Network
Up to 32 PROFIBUS devices can be connected to one bus segment. If several bus segments are linked to each other with repeaters, there can be up to 127 devices on the network.
Only PROFIBUS certified cable, preferably the cable type A, should be used. netTAP NT 100 | Gateway Devices
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The maximum length of a bus segment depends on the baudrate used, see the following table.
Baud rate in kBit/s Max. distance in m
9,6 1.200
19,2 1.200
93,75 1.200
187,5 1.000
500 400
1.500 200
3.000 100
6.000 100
12.000 100
Table 76: PROFIBUS Segment Length in Dependence of the Baud Rate
The following table contains the most important electrical dsata concerning
PROFIBUS certified cable:
Parameter Value
Capacity
Loop resistance
Wire gauge
< 30 pF/m
110 Ω/km
0,64 mm
Table 77: Characteristics of PROFIBUS certified Cable
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10.1.4 CANopen
Please use only CAN certified cable with the following characteristics:
Parameter Value
Capacity < 50 pF/m
Table 78: Characteristics of CAN certified Cable
Figure 15: Termination CAN Network
At the ends of the network there must be two resistors of 120 Ω to terminate the cable. It is allowed to use repeaters to increase the number of nodes, which may be connected, or to increase the maximum cable length.
The CAN segment length in dependence of the Baud rate or corresponding
Loop Resistance and Wire Gauge is given in the following table:
CANopen cables are listed in the following table:
Baud rate in kBit/s s
Max. distance Loop Resistance Wire Gauge
1.000 40
Table 79: CAN Segment Length in dependence of the Baud rate or corresponding Loop Resistance and Wire Gauge
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10.1.5 DeviceNet
Up to 64 DeviceNet devices can be linked together over the bus. The maximum length of the bus cable depends on the used baud rate and the used cable type. Only special proved DeviceNet cable should be used.
The maximum length of the DeviceNet cable depends from the baud rate and from the chosen cable type. In the following table, these are listed in the following table:
Baudrate in kbit/s Maximum length of cable (thick cable)
Maximum length of cable (thick cable)
125
250
500
500 m
250 m
100 m
100 m
100 m
100 m
Table 80: Maximum length in dependence from the baud rate for DeviceNet cables.
The data line cables must match the following conditions:
Data line cable*
Impedance
Thick 120 Ohm
Thin 120 Ohm
Capacity
<39,4 pf/m
<39,4 pf/m
Loop Resistance
Wire
Gauge
(Diameter)
<22,6 Ohm/km 2 * 1.1 mm
<91,8 Ohm/km 2 * 0,6 mm
Table 81 Characteristics of DeviceNet Data Line Cable
The power supply cables must match the following conditions:
Power supply cable*
Loop Resistance
Wire Gauge
(Diameter)
Thick <11,8 Ohm/km 2 * 1.4 mm
Thin <57,4 Ohm/km 2 * 0,7 mm
Table 82: Characteristics of DeviceNet Power Supply Cable
Figure 16: DeviceNet Network
Please ensure that termination resistors with 120 Ohm are available at both ends of the cable. netTAP NT 100 | Gateway Devices
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Further devices can be connected via T-stubs to the bus cable. The maximum length of all T-stubs is 6 m. The whole length of the bus cable and all
T-stubs does not exceed the maximum length listed in the following table.
There are two different types of cables. If both cables types are used within the same network, the maximum length is:
Max. distance Baud rate in kBits/s
Lthick + 5 x Lthin <= 500 m
Lthick + 2,5 x Lthin <= 250 m
Lthick + Lthin <= 100 m at 125 kBaud at 250 kBaud at 500 kBaud
Table 83: DeviceNet Segment Length in dependence of the Baud rate
The DeviceNet cable contains the data line cables and the power supply cables. netTAP NT 100 | Gateway Devices
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10.1.6 CC-Link
Use only a special cable which is approved for CC-Link. CC-Link specifies several shielded three-core Twisted Pair cables. It is recommended to use only one type of cable for an installation. Please ensure that termination resistors are available at both ends of the cable. The value of the termination resistor depends on the used type of cable and can be 100, 110 and 130 Ω, respectively.
The following illustration displays the basic network structure.
Figure 17: CC-Link Network
(*) The termination resistor depends on the used cable type (see CC-Link
Cable Wiring Manual).
The maximum length of one bus segment depends on the used baud rate.
The structure of the network can be built up without or with branches. The details listed here are taken from the "CC link Cable Wiring manual" from
July 2004. Also further details are contained there. The document is ready for download on http://www.cc-link.org
.
Note:
For CC-Link V2.00 the cable specification V1.10 has not been changed. netTAP NT 100 | Gateway Devices
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Only trunk line, without branches:
Baud rate max. Length cable V1.00
156 kbps
625 kbps
2,5 Mbps
5 Mbps
10 Mbps
Table 84: Maximum length
1200 m
600 m
200 m
150 m
100 m
max. Length cable V1.10 and cable V1.00 with high capacity
1200 m
900 m
400 m
160 m
100 m
max. length high flexible V1.10
(Type 50%)
600 m
450 m
200 m
80 m
50 m
Note:
Further cable types are available with which however only lower maximum lengths can be reached.
Trunk line with branch lines: baud rate 156 kbps
max. length trunk line max. number of devices in branch line max. cable length of branch line max. length of all branch lines
625 kbps
500 m 100 m
6 6
8 m
200 m
8 m
50 m
Table 85: Maximum length
Further devices can be connected via T-branches to the bus cable only at the baud rates 156 kbps and 625 kbps. The maximum length of all T-stubs is limited to 8 m. The whole length of the bus cable and all T-branches does not exceed the maximum length listed in the following table.
Minimum Distance:
Between two devices a minimum distance is to be kept.
Distance between CC-Link devices
CC-Link cable V1.00 CC-Link cable V1.10
0.3 m or more 0.2 m or more Remote device to next remote device
Remote device to next Master and/or intelligent device
1 m or more 0.2 m or more
Table 86: Minimum distance between two devices
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10.1.7 RS-232
The RS232 interface (EIA-232) is a point-to-point connection of two communication devices. Only shielded cables have to be used. No termination resistors are required.
Take care of the pin assignment at the communication partner. This decides, whether you need a so called null modem cable with crossed pin assignments.
Figure 18: RS-232 Null-Modem Cable Connection
The pin assignment are for a DSub connector.
The signals RTS and CTS are not present on all devices.
Conductor length and transmission rates
In the EIA-232 norm a maximum cable capacitance of 2500 pF is allowed for a RS232 connection.
max. baud rate max. length
19.200 15
Cables of such capacitance may have the following lengths depending on the baud rate
57.600 5
115.200 <2
Higher length can be achieved with cables of extraordinarily low capacitance. netTAP NT 100 | Gateway Devices
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10.1.8 RS-422
The lines of this industry bus interface are operated in push-pull action, four lines are required which can be controlled in half duplex or full duplex mode. This interface has been designed for one master and at maximum
10 slaves. Using repeaters, using even more slaves is possible.
Cable lengths of up to 1.2 km (at low baud rates) and data transmission rates of up to 10 MBit/s (at maximally 12 m length of line) are possible.
The following illustration shows wiring for
RS422:
Figure 19: RS422 Wiring
Bus Requirements:
The bus cable must be a shielded 4.wire twisted pair cable. Each pair of wires has to be used for exactly one data transmission direction. The shield should be connected at both ends to the potential equalization system.
On each end, the bus requires a termination resistor (LT) of 90 Ω to 150 Ω between the lines. This value depends on the characteristic wave impedance of the cable.
The pull-up and pull-down resistors should have a resistance of 390 Ω up to
650 Ω. netTAP NT 100 | Gateway Devices
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Cable Requirements:
The workmanship of bus cabling is an important factor of the reliable operation and also for the electromagnetic compatibility and emission. It is mandatory to use shielded twisted-pair cables. The shield of the cable must consist of a copper wire mesh.
Parameter Value
150 Ω ± 15 Ω Characteristic wave impedance
Capacitance
Loop resistance
Wire gauge
< 30 pF/m
110 Ω/km
0,64 mm
Table 87: Electric Requirements to RS-422 Cables
The following lengths of lines can be achieved:
Max. overall length of line
Max. Baud rate Max. length of a single branch line
120 m
600 m
1200 m
1 MBit/s
500 kBit/s
100 kBit/s
0,3 m
0,6 m
1,5 m
Table 88: RS422 Conductor Length and Transmission Rates
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10.1.9 RS-485
The lines of this industry bus interface are operated in push-pull action, only two lines are required which can be controlled in half duplex or full duplex mode. The advantage of the 2-wire technology mainly consists in the multimaster capability. In principle, each participant is able to exchange data with any other participant. However, synchronous send attempts of two or more participants must be prevented by the applied protocol. The RS485 interface allows the connection of up to 32 transmitters and receivers using a protocol. (With repeaters even more participants are possible.)
Nowadays, RS-485 supports cable lengths of up to 1.2 km and data trans-
mission rates of up to 1 MBit/s. Concerning this topic, see Table 90: RS-
The following illustration shows wiring for
RS-485:
Figure 20: RS-485 Wiring
Bus requirements:
The bus cable must be a shielded twisted pair cable where the shield should be connected at both ends with large contact areas to the potential equalization system.
On each end, the bus requires a termination resistor (LT) between the lines
D1 und D0 of approximately the amount of the characteristic wave impedance of the cable, which usually amounts to a value between 120 Ω and
220 Ω. netTAP NT 100 | Gateway Devices
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Appendix 107/113
The pull-up and pull-down resistors should have a value of 390 Ω up to
650 Ω.
Cable requirements:
The workmanship of bus cabling is an important factor of the reliable operation and also for the electromagnetic compatibility and emission. It is mandatory to use shielded twisted-pair cables. The shield of the cable must consist of a copper wire mesh.
Parameter
Characteristic wave impedance
Capacitance
Loop resistance
Wire gauge
Value
150 Ω ± 15 Ω
< 30 pF/m
110 Ω/km
0,64 mm
Table 89: Electric Requirements to RS-485
Cables
The following lengths of lines can be achieved:
Max. overall length of line
Max. Baud rate Max. length of a single branch line
120 m
600 m
1200 m
1 MBit/s
500 kBit/s
100 kBit/s
0,3 m
0,6 m
1,5 m
Table 90: RS-485 Cable Lengths
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Lists
11 Lists
11.1 List of Figures
Figure 2: Device Drawing NT 100-RE-DP
Figure 4: LEDs and Control Elements of the upper half of the Device
Figure 5: LEDs of the lower half of the Device
Figure 6: Device Drawings – Left Part (X2)
Figure 7: Device Drawings – Left Part (X3)
Figure 9: Galvanic Isolation NT 100-RE-XX Devices
Figure 10: Galvanic Isolation NT 100-DP-XX/CO-XX/DN-XX Devices
Figure 11: Mounting the netTAP NT 100 device onto the DIN top hat rail
Figure 12: Removing the NT 100 device from the DIN Top Hat Rail
Figure 13: D-Sub Cable Assemblies
Figure 14: PROFIBUS-DP-Network
Figure 15: Termination CAN Network
Figure 18: RS-232 Null-Modem Cable Connection
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Lists 109/113
11.2 List of Tables
Table 2: Reference to Hardware
Table 3: Reference to Software
Table 5: Directory Structure of the DVD
Table 6: Device description files for netTAP NT 100 on the DVD
Table 7: Documentation for netTAP NT 100
Table 8: Safety Symbols and Sort of Warning or Principle
Table 10: Signal Words according to ANSI
Table 11: Network on port X2 (Primary Network)
Table 12: Network on port X3 (Secondary Network)
Table 13: NT 100 for Ethernet to Fieldbus
Table 14: NT 100 for Ethernet to Serial
Table 15: NT 100 for Fieldbus to Fieldbus
Table 16: NT 100 for Fieldbus to Serial
Table 17: Power supply line pin assignment
Table 18: PROFIBUS RS-485 pin assignment
Table 19: CANopen pin assignment
Table 20: DeviceNet pin assignment
Table 21: Ethernet RJ45 pin assignment
Table 22: CC-Link pin assignment
Table 23: RS-232 pin assignment
Table 24: RS-422 pin assignment
Table 25: RS-485 pin assignment
Table 26: Sliding Switch for Termination of RS-422 respectively RS-485 on NT 100-XX-RS Devices
Table 27: Pin Assignment Mini-B USB Connector (5-pin)
Table 29: NT 100 Troubleshooting
Table 32: LED State Definition for EtherCAT Slave for the RUN and ERR LEDs
Table 33: LEDs EtherNet/IP Scanner (Master)
Table 34: LEDs EtherNet/IP Adapter (Slave)
Table 35: LEDs Open Modbus/TCP
Table 36: LEDs PROFINET IO-RT-Device
Table 37: LEDs SERCOS III Slave
Table 38: LED State Definition for SERCOS III Slave for the S3 LED (STA LED)
Table 39: LEDs PROFIBUS DP Master
Table 40: LEDs PROFIBUS DP Slave
Table 41: LEDs CANopen Master – 1 Communication LED (current Hardware Revision)
Table 42: LED State Definition for CANopen Master for the CAN LED
Table 44: LED State Definition for CANopen Slave for the CAN LED
Table 45: LEDs DeviceNet Master
Table 46: LEDs DeviceNet Slave
Table 48: LED Modbus RTU Protocol
Table 50: LED serial with netSCRIPT – Script is not executed
Table 51: LED serial with netSCRIPT – Script is executed
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Table 53: Technical Data NT 100 (Part 1)
Table 54: Technical Data NT 100 (Part 2)
Table 55: Technical Data EtherCAT Master Protocol
Table 56: Technical Data EtherCAT Slave Protocol
Table 57: Technical Data EtherNet/IP Scanner (Master) Protocol
Table 58: Technical Data EtherNet/IP Adapter (Slave) Protocol
Table 59: Technical Data Open Modbus/TCP Protocol
Table 60: Technical Data POWERLINK Controlled Node (Slave) Protocol
Table 61: Technical Data PROFINET IO RT Controller
Table 62: Technical Data PROFINET IO RT Device Protocol
Table 63: Technical Data SERCOS III Slave Protocol
Table 64: Technical Data CANopen Master Protocol
Table 65: Technical Data CANopen Slave Protocol
Table 66: Technical Data CC-Link-Slave Protocol
Table 67: Technical Data DeviceNet Master Protocol
Table 68: Technical Data DeviceNet Slave Protocol
Table 69: Technical Data PROFIBUS-DP Master Protocol
Table 70: Technical Data PROFIBUS-DP Slave Protocol
Table 71: Technical Data ASCII Protocol
Table 72: Technical Data Modbus RTU Protocol
Table 73: Technical Data netSCRIPT Serial
Table 74: Technical Data 3964R Protocol
Table 75: Use of Hubs and Switches
Table 76: PROFIBUS Segment Length in Dependence of the Baud Rate
Table 77: Characteristics of PROFIBUS certified Cable
Table 78: Characteristics of CAN certified Cable
Table 79: CAN Segment Length in dependence of the Baud rate or corresponding Loop Resistance and Wire
Table 80: Maximum length in dependence from the baud rate for DeviceNet cables.
Table 81 Characteristics of DeviceNet Data Line Cable
Table 82: Characteristics of DeviceNet Power Supply Cable
Table 83: DeviceNet Segment Length in dependence of the Baud rate
Table 86: Minimum distance between two devices
Table 87: Electric Requirements to RS-422 Cables
Table 88: RS422 Conductor Length and Transmission Rates
Table 89: Electric Requirements to RS-485 Cables
Table 90: RS-485 Cable Lengths
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Glossary 111/113
12 Glossary
10-Base T
Standard for communication on Ethernet over twisted pair lines with RJ45 connectors and a
baud rate of 10 MBit/s (according to the IEEE 802.3
specification).
100-Base TX
Standard for communication on Ethernet over unshielded twisted pair lines with RJ45 connectors and a baud rate of 100 MBit/s according to the IEEE
802. specification
Auto-Crossover
Auto-Crossover is a feature of an interface: An interface with Auto-
Crossover capability will automatically detect and correct if the data lines have been exchanged vice versa.
Auto-Negotiation
Auto-Negotiation is a feature of an interface: An interface with Auto- Negotiation will automatically determine a set of correct communication parameters.
Baud rate
Data transmission speed of a communication channel or interface.
Boot loader
DDF
Device Description File
A file containing configuration information about a device being a part of a network that can be read out by masters for system configuration. Device
Description Files use various formats which depend on the communication system. Often these formats are based on
XML such as EDS file s or files.
Contains configuration information
EDS file
A special kind of Device Description File used by EtherNet/IP.
EtherCAT
Program loading the firmware into the memory of a device in order to be executed.
A communication system for industrial Ethernet designed and developed by
Beckhoff Automation GmbH.
EtherNet/IP
A communication system for industrial Ethernet designed and developed by
Rockwell. It partly uses the CIP (Common Industrial Protocol). netTAP NT 100 | Gateway Devices
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Glossary
Ethernet Powerlink
112/113
A communication system for industrial Ethernet designed and developed by
B&R. It partly uses CANopen technologies.
Gateway
A device interfacing between two different communication standards.
GND
Reference potential
ISO GND
Isolated reference potential, isolated from other device areas.
Open Modbus/TCP
A communication system for Industrial Ethernet designed and developed by
Schneider Automation and maintained by the Modbus-IDA organization based on the Modbus protocols for serial communication.
PE
Potential equalization line, Potential equalization line of the process plant.
PROFINET
A communication system for Industrial Ethernet designed and developed by
PROFIBUS International. It uses some mechanisms similar to those of the
PROFIBUS field bus.
Real-Time Ethernet
Real-Time Ethernet (also denominated as Industrial Ethernet) is an extension of the Ethernet networking technology for industrial purposes with very good Real-Time features and performance. There is a variety of different
Real-Time Ethernet systems on the market which are incompatible with each other. The most important systems of these are
SERCOS III
A communication system for industrial Ethernet designed and developed by
Bosch-Rexroth and supported by SERCOS International. netTAP NT 100 | Gateway Devices
DOC081001UM07EN | Revision 7 | English | 2010-09 | Released | Public © Hilscher, 2008-2010
Contacts
13 Contacts
Headquarters
Germany
Hilscher Gesellschaft für
Systemautomation mbH
Rheinstrasse 15
65795 Hattersheim
Phone: +49 (0) 6190 9907-0
Fax: +49 (0) 6190 9907-50
E-Mail: [email protected]
Support
Phone: +49 (0) 6190 9907-99
E-Mail: [email protected]
Subsidiaries
China
Hilscher Systemautomation (Shanghai) Co. Ltd.
200010 Shanghai
Phone: +86 (0) 21-6355-5161
E-Mail: [email protected]
Support
Phone: +86 (0) 21-6355-5161
E-Mail: [email protected]
France
Hilscher France S.a.r.l.
69500 Bron
Phone: +33 (0) 4 72 37 98 40
E-Mail: [email protected]
Support
Phone: +33 (0) 4 72 37 98 40
E-Mail: [email protected]
India
Hilscher India Pvt. Ltd.
New Delhi - 110 025
Phone: +91 11 40515640
E-Mail: [email protected]
Italy
Hilscher Italia srl
20090 Vimodrone (MI)
Phone: +39 02 25007068
E-Mail: [email protected]
Support
Phone: +39 02 25007068
E-Mail: [email protected]
Japan
Hilscher Japan KK
Tokyo, 160-0022
Phone: +81 (0) 3-5362-0521
E-Mail: [email protected]
Support
Phone: +81 (0) 3-5362-0521
E-Mail: [email protected]
Korea
Hilscher Korea Inc.
Suwon, 443-810
Phone: +82-31-204-6190
E-Mail: [email protected]
Switzerland
Hilscher Swiss GmbH
4500 Solothurn
Phone: +41 (0) 32 623 6633
E-Mail: [email protected]
Support
Phone: +49 (0) 6190 9907-99
E-Mail: [email protected]
USA
Hilscher North America, Inc.
Lisle, IL 60532
Phone: +1 630-505-5301
E-Mail: [email protected]
Support
Phone: +1 630-505-5301
E-Mail: [email protected]
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