DINA DNSL-DP, DNSL-DS, DNSL-EC, DNSL-ZM Original Instruction Manual

Original Instruction Manual we are safety. Original instruction manual Date: 2017.08.28 Page 2 of 28 The direct way to safe automation Original instruction manual Date: 2017.08.28 Page 3 of 28 Inhaltsverzeichnis 1 SAFELINE Modules ...........................................................................................................................................................................6 1.1 Intended purpose .............................................................................................................................................................................6 2 Safety regulations ............................................................................................................................................................................ 7 2.1 Important notes and validation ................................................................................................................................................... 7 3 Product description ......................................................................................................................................................................... 8 o Behaviour with errors...................................................................................................................................................................... 8 4 Mounting .............................................................................................................................................................................................9 5 Central modules .............................................................................................................................................................................. 10 5.1 Schematic and display .................................................................................................................................................................. 10 5.2 Front view of the central modules ............................................................................................................................................ 11 6 Field busses and interfaces ......................................................................................................................................................... 11 7 Standstill and speed monitoring................................................................................................................................................ 12 7.1 Schematic, display and front view ............................................................................................................................................ 12 8 In-, output modules ........................................................................................................................................................................ 13 8.1 Schematic, display and front view ............................................................................................................................................ 13 9 Kaskadierung über DNSL-CI und DNSL-CM .......................................................................................................................... 14 10 Networking using DNSL-NI ......................................................................................................................................................... 15 11 Inputs for safety functions .......................................................................................................................................................... 16 11.1 Safe Shutdown mat functions using I16 – I20 at DNSL-ZMT ............................................................................................ 16 11.2 Input for function mode switch (FMSS) at the central module ....................................................................................... 16 11.3 Input for Tow-Hand functions according to EN 574: Type IIIC......................................................................................... 16 11.4 Eingänge für Sicherheitskreise (SK) mit manuellem Quitt ............................................................................................... 17 11.5 Inputs for safety circuit without quit input ............................................................................................................................ 17 11.6 Quit for safety circuits (SC) ......................................................................................................................................................... 18 12 Standstill and speed monitoring................................................................................................................................................ 18 12.1 Standstill and speed monitoring at DNSL-ZMB/ ZMR/ ZMT ............................................................................................ 18 12.2 Requirement at Proximity sensors............................................................................................................................................ 18 12.3 Standstill and speed monitoring using DNSL-DS ................................................................................................................ 19 12.4 Requirement at the Measuring system ................................................................................................................................... 19 12.5 Standstill and speed monitoring using 2 Sensors for measuring system .................................................................... 19 12.6 Standstill and speed monitoring using DNSL-DR ................................................................................................................ 19 12.7 Standstill and speed monitoring using DNSL-SI ................................................................................................................. 20 12.8 Quit of the speed monitoring..................................................................................................................................................... 20 12.9 Brake monitoring with DSV, DRV, SIV ..................................................................................................................................... 20 12.10 Direction monitoring with DNSL-DSV, DRV and SIV .......................................................................................................... 20 12.11 DNCO Function to monitor the Peripheral speed ............................................................................................................... 21 12.12 Analogue inputs for DNCO-function at DNSL-ZMA ........................................................................................................... 21 13 Cable adapter................................................................................................................................................................................... 21 14 Data in- and outputs at the field bus ....................................................................................................................................... 22 15 Outputs at SAFELINE ................................................................................................................................................................... 23 16 General technical data ................................................................................................................................................................ 24 16.1 Electrical characteristics ............................................................................................................................................................ 24 16.2 Semiconductor outputs at the central module ................................................................................................................... 24 16.3 Semiconductor outputs at the function modules .............................................................................................................. 24 16.4 Contact outputs at at SAFELINE .............................................................................................................................................. 25 16.5 Electrical life of the contact outputs ...................................................................................................................................... 26 17 Dimension and installation .........................................................................................................................................................27 17.1 Rack variants ....................................................................................................................................................................................27 Original instruction manual Date: 2017.08.28 Page 5 of 28 SAFELINE Modules 1 SAFELINE Modules Central module Speed monitoring In-, output modules DNSL-IN DNSL-IO DNSL-IO2 DNSL-RM DNSL-KM DNSL-DS DNSL-DR DNSL-ZM DNSL-ZMA DNSL-ZMB DNSL-ZMK DNSL-ZMR DNSL-ZMT DNSL-SI Relay modules Field bus modules Network modules DNSL-RM DNSL-KM DNSL-NI DNSL-CO DNSL-DP DNSL-EC etc 1.1 Intended purpose • Testing based on: • EN 55011: 2009+A1 2010 (class B), EN 61326-1: 2006-05 SIL3, EN 61000-6-2: 2006-05, EN 62061: 2005, EN 61326-3-1: 2008 • DIN EN 60947-5-1 (2010-4): Low-voltage switch gear and control gear; part 5.1: Control circuit devises and switching elements - electromechanical control circuit devices • EN ISO 13849-1 (2016-06): Safety-related parts of control systems; Part 1: General principles for design (category 4, PL e, ET 16110 from 2016-08-012) • DIN EN ISO 13849-2: Safety-related parts of control systems; Part 2: Validation • DIN EN 574 (2008-12): two-hand control devices type III C using contact outputs type III A using semi-conductor outputs • GS-ET-20 (2014-10): Basic principles for testing and certification of safety switch devices Authorized person for the combination of the technical documents: Dirar Najib, CEO, Esslinger Str. 84, D 72649 Wolfschlugen Wolfschlugen, 2016-08-15Zertifizierungsdaten EN ISO 13849-1: Category 4, PLe EN 574: two-hand function R MTTFD: 75 years DCawg: ≥ 90% PFHD: 6,24x10 CCF: 85 points, US LISTED IND.CONT.EQ 1ZD7 File E227037 -8 DIN EN 62061 CCF: 95 points, TM: 20 years Certificated by: (Fachausschuss für Elektrotechnik, Prüf- und Zertifizierungsstelle Köln) European notified institution, Identification-number 0340, EC-Type Test certificate (DGUV Test: ET 16110 from 12-08-2016) EMC-directive certificated by “ELMAC GmbH Bondorf”, Reg. No.: DAT-P-206/05-00 CNL, USL: File E227037 QM System certificated according to DIN EN ISO 9001:2015 by “DQS, Frankfurt”, Reg.-No.: 67542 QM08 Certificate and declaration of conformity: See www.dina.de Original instruction manual Date: 2017.08.28 Page 6 of 28 Safety regulations 2 • Safety regulations The device may only be installed and commissioned by an electrician or trained persons who are familiar with these operating instructions and the applicable regulations regarding work safety and accident prevention. • Observe the VDE, EN and local regulations, particularly with respect to the protective measures. • Failure to observe the regulations may result in death, severe bodily injury or extensive property damage. • For emergency-stop applications, either the integrated function for restart interlock must be used or automatic restarting of the machine must be prevented by means of a higher-level control. • During transport, storage and operation adhere to the conditions specified in EN 60068-2-1, 2-2! • Unauthorized modifications shall render any warranty null and void. • Dangers may thereby arise that could result in severe injuries or even death. • Install the device in a control cabinet with a protection class of at least IP54! Dust and moisture may otherwise result in impaired functions. • Installation in a control cabinet is mandatory. • Ensure adequate protection circuits at output contacts for capacitive and inductive loads! • The device is to be installed taking into account the distances required per DIN EN 50274, VDE 0660-514. • During operation, switching devices carry dangerous voltage. Do not remove protective covers. • Replace the device after the first malfunction! • Properly dispose of the device at the end of its service life. • If these regulations are not adhered to or in the event of improper use, DINA Elektronik GmbH accepts + - absolutely no liability for the resulting property damages or personal injury. • Save this product information! 2.1 Important notes and validation • The product described here was developed to perform safety related functions as part of a complete system. • The complete system consists of sensors, evaluation and message units as well as concepts for safe shutdowns. • It is the responsibility of the manufacturer of a system or machine to ensure the proper overall function. • The manufacturer of the system is required to test and to document the effectiveness of the implemented safety concept within the complete system. • This verification is to be performed after every modification to the safety concept or to safety parameters. • DINA Elektronik is not in the position to guarantee the properties a complete system that was not designed by DINA. • DINA Elektronik GmbH also accepts no liability for recommendations that are given or implied by the following description. • No new guarantee, warranty or liability claims that extend beyond DINA's general delivery conditions can be derived on the basis of the following description. • To avoid EMC disturbances, the physical environmental and operating conditions at the installation location of the product must comply with section EMC of DIN EN 60204-1. • The safety function must be required every month if there is performance level (e) and every year if there is PLd is required by using contact outputs. • The information in the general technical data at the end of the operating instructions must be adhered to. Original instruction manual Date: 2017.08.28 Page 7 of 28 Product description 3 • Product description SAFELINE is appropriated to be used in machines and plants to protect the operator against potential dangers and plants against destruction. • SAFELINE is housed in a metal rack. It can be mounted by spring fasteners to a DIN rail. • The individual modules are pluggable. The number of the used modules set the rack width. Up to 15 modules can be used. • Racks with 2, 3, 5, 7, 9, 13 and 15 slots are available. • Unused slots are closed with a blind cover. ID-No.: 10BD00 • All modules are connected by 2 backplane bus system. • To fulfil the requirements of the wide ranges of needs different modules with diverse functions are available. • SAFELINE is deliverable with different field bus modules. • A variety of safe functions are available such as logic modules, timers, safety circuits, mode selector, generator, counters, comparators, feedback, restart interlock etc. • A lot of safe digital and analogue inputs, safe semi-conductor outputs and contact outputs are available. • Semi-conductor outputs are overload and short circuit proofed. • The switching status of all I/O terminals and supply voltage are indicated by LED. • The power supply (24V DC) is connected to the terminals A1/ A2 at the central module for all modules. • To supply the semi-conductor outputs at the function modules with 24V DC the terminal P is designated. • The user application is configurable with the SAFELINE Designer on a PC. The application is transferred by the USB or V24 interface at the central module. The Designer is software developed by DINA. • The user application, instruction manual, Designer and all other documents can be stored on a memory medium, if a central module with an USB interface is used. • The Medium is to use as a drive. • The used connection cable with COM PORT interface is V24 (1:1). Pins 2, 3 and 5 are only important. • Remark • The function devices are tested safe and certificated as a part of the firmware. • A modification of the certified function devices as part of the firmware is excluded. o Behaviour with errors • Output O1 at the central module is switching off. • Correction Inspection of the wiring and assembly • Switching off and on of the power clears the errors. See also diagnostics tool at the Designer Original instruction manual Date: 2017.08.28 Page 8 of 28 Mounting 4 Mounting • A central module is necessary in an Application. • The number of other modules is breath-responsive. • The central module is always left in the rack. • The field bus is in the next slot. • The data interface is separately right mounted if ZMB, ZMT or ZMR are used. • The data interface and the field bus are integrated at the same module if a field bus is used. • The relay module DNSL-KM can be used only with the DNSL-ZMR and must be placed at the right side. • All other modules may be placed in any order DNSL-ZMR DNSL-EC DNSL-KM DNSL-DR DNSL-IN Original instruction manual DNSL-IO DNSL-IO2 DNSL-RM Date: 2017.08.28 Frei DNSL-DS Page 9 of 28 Central modules 5 Central modules DNSLID-No.: Terminals ID-No.: all A1/ A2 all Description Power supply terminals 24V DC for all modules in the application I1-I6 Safe digital inputs for safety functions ZMB ZMR 24ZB40 24ZR40 24ZB40 24ZR40 I11-I20 Safe digital inputs for safety functions ZMT 24ZT40 24ZT40 I11-I15 Safe digital inputs for safety functions ZMT 24ZT40 24ZT40 I16-I20 Safe inputs for shut down mat Co. Mayser type TS/W1 and TS/ BK1 ZMB ZMR ZMT 24ZB40 24ZR40 24ZT40 24ZB40 24ZR40 24ZT40 1: I11, I12 2: I13, I14 2 safe standstill and speed monitoring using sensors with 24V signals ZMA 24ZA20 24ZA30 UR,UA,0V Connector for potentiometer ZM ZMR 24ZM20 24ZR40 24ZM30 24ZR40 O2-O5 O6, O7 Safe Semi-conductor output Safe Semi-conductor output for clock or switch outputs ZMA ZMK ZMB ZMT 24ZA20 24ZK20 24ZB40 24ZT40 24ZA30 24ZK30 24ZB40 24ZT40 O2, O3 Safe Semi-conductor output ZMB ZMT ZMK 24ZB40 24ZT40 24ZK20 24ZB40 24ZT40 24ZK30 13/14 24/24 Safe contact outputs CP UP KM 24CP40 all O1 Signal=0V Signal = 24V O1-O7 I=0 I > 0 ≤ max. 13—24 1 A1/A2: 0V 1 A1/A2: 24V 2 System OK 2 Data 3 Not valid 3 Valid 3 SLOK off 3 Data Datentransfer DNSL-KM Diagnostic Data transfer Pwr K1 K1 ON K2 K2 K2 K1 K2 I21-I28 24V 6A 24V A1 DC 0V O1 O2 O3 UR UA 0V MP ON SP I1 I2 I3 I4 I5 I6 MP ON SP 24V 6A 24V A1 DC 0V O1 O2 O3 13 14 23 24 I1 I2 I3 I4 I5 I6 MP ON SP DNSL-ZM DNSL-ZMA DNSL-ZMK Pwr K1 24V 6A 24V A1 DC 0V A2 O1 O2 O3 O4 O5 O6 O7 I1 I2 I3 I4 I5 I6 Signal=0V ON USB PORT USB PORT Signal = 24V Original instruction manual USB PORT 6A 24V 24V A1 DC 0V A2 O1 O2 O3 13 14 23 24 I1 I2 I3 I4 I5 I6 MPON SP I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 Date: 2017.08.28 6A 24V 24V A1 DC 0V O1 O2 O3 O4 O5 O6 O7 I1 I2 I3 I4 I5 I6 MPON SP I11 I12 I13 I14 I15 I16 I17 I18 I19 I20 DNSL-ZMR Eingänge/ Inputs I11-I20 Eingänge/ Inputs Signal = 24V Signal=0V DNSL-ZMK DNSL-ZMB/T DNSL-ZMR DNSL-KM Eingänge/ Inputs DNSL-ZMB/ ZMT Eingänge/ Inputs I1-I6 DNSL-ZMA Eingänge/ Inputs DNSL-ZM 5.1 Schematic and display Eingänge/ Inputs 40KM01 V24 interface for DNSL-ZMB, ZMR und ZMZ for data transfer USB interface for DNSL-ZMB, ZMR und ZMZ for data transfer O1-O4 Ôutputs for aiagnostics 13/14 - 83/84 Safe contact outputs every with 2 contacts Eingänge/ Inputs 24UP4 Semi-conductor output, system OK O1 24V 13 14 23 K1 24 33 34 43 K2 44 O2 24V DNSL-KM K1 Pwr K2 K3 Pwr K4 O3 24V 53 54 63 K3 64 73 74 83 84 O4 K4 24V Page 10 of 28 Field busses and interfaces 5.2 Front view of the central modules DNSL-ZM 6 • • • • • • DNSL-ZMA DNSL-ZMK DNSL-ZMB DNSL-ZMT DNSL-ZMR DNSL-KM Field busses and interfaces The field busses are for data transfer between SAFELINE and the field bus master. The field bus is also deliverable with 8 safe inputs for different safety functions. The power supply for the field bus is ensured via the terminal inputs A1 and A2 at the central module. The data transfer interface is available separate or with integrated field bus COM PORT (DNSL-CP) and USP PORT (DNSL-UP) are available. These are for the central modules DNSL-ZMB/ ZMR and ZMT DNSL-ZM, ZMA and ZMK have the interface on board. DNSL-CO DNSL-CO DNSL-EC DNSL-EC DNSL-DP DNSL-DP I21 DNSL-CP DNSL-UP I22 I23 PROFIBUS DP I24 I25 I26 USB PORT I27 I28 I21 I22 USB PORT I23 CANopen I24 I25 I26 EtherCAT I27 I28 I21-I28 Signal=0V Signal = 24V USB Pwr OFF USB Pwr Original instruction manual ON Date: 2017.08.28 Page 11 of 28 Standstill and speed monitoring 7 Standstill and speed monitoring DNSL- ID-No.: Terminals/ connectors all B11-B18 all P1, P2 Description Safe digital inputs for safety functions Terminal for 24V DC to supply the outputs 2 safe monitoring for standstill, speed, position, direction and brake in different function modes Sin/cos or TTL measuring systems, HTL signals via HTL cable adapter DS 24DS07 DR 24DR01 2 safe monitoring for standstill, speed, position, direction and brake in different function modes Resolver Measuring system SI 24SI02 2 safe monitoring for standstill, speed, position, direction and brake in different function modes SSI interface Measuring system DS/ SI O1-O4 Semi-conductor outputs configurable as safe or clock outputs DR O1-O2 Semi-conductor outputs configurable as safe or clock outputs DNSL-DR DNSL-SI P1 24VDC P1 24VDC P1 24VDC I>0 ≤ max. P2 24VDC O1 P2 O1 P2 24VDC O1 Pwr = 24V O2 O1 O2 O3 O2 O3 O4 O2 O4 B11 B11 B11 B12 B12 B12 B13 B13 B13 B24 No measuring system 1 2 ON 1 B24 B11-14 Signal=0V Signal=24V B21-24 Signal=0V Signal=24V O1-4 I=0 P1/P2 O-Pwr = 0V 1 Pwr: 0V* 1 2 n>0 2 n=0 3 n>max. 3 n<max. 2 2 3 3 Pwr: 24V* B14 B21 Measuring system B22 OK B23 B14 B21 B22 B23 1 1 B14 B21 B22 B23 Eingänge/ Inputs Display Eingänge/ Inputs DNSL-DS Eingänge/ Inputs 7.1 Schematic, display and front view B24 ON 2 1 1 ON 2 SSI 1 oder/or SSI 2 2 DNSL-DS 2 2 DNSL-DR DNSL-SI See also Designer instruction manual. Original instruction manual Date: 2017.08.28 Page 12 of 28 In-, output modules 8 In-, output modules DNSL- ID-No.: Terminals IN 24IN01 I1 - I8 / I21 – I28 Safe digital inputs for safety functions IO 24IN01 I21 – I28 Safe digital inputs for safety functions IO2 24IO02 I15 – I18/ I21 – I28 Safe digital inputs for safety functions IO/ IO2 P1, P2 Description Terminal for 24V DC to supply the outputs IN O11, O12, O21, O22 Semi-conductor outputs configurable as safe or clock outputs IO/ IO2 O21, O22 Semi-conductor outputs configurable as safe or clock outputs IO O11 - O18 Semi-conductor outputs configurable as 4 safe outputs IO2 O11 - O14 Safe semi-conductor outputs 8.1 Schematic, display and front view DNSL-IO2 O11 P1 24VDC P1 24VDC O12 24V P2 24VDC P2 24VDC 13 I11 O11 O11 14 I12 O12 O12 23K 1 O13 O13 24 O14 O14 33 O15 I15 O16 I16 I13 I14 I15 I16 34 43 K 2 I18 SPON MP O21 O22 24V SPON MP O21 O22 24V SPON MP O21 O22 24V I21 I21 I21 I25 I26 I27 I28 I24 I23 I24 I25 I26 I27 I28 I25 I26 I27 I28 K2 MPK1 K4SPK3 53RM DNSL-IO2 I24 I23 I22 44 54 63 K 3 64 73 Eingänge/ Inputs I23 I22 Eingänge/ Inputs I22 DNSL-IO I17 O18 DNSL-IN O17 I18 Eingänge/ Inputs I17 DNSL-RM230 Eingänge/ Inputs DNSL-IO Eingänge/ Inputs DNSL-IN 74 83 K 4 84 DNSLRM Display DNS-IN DNSL-IO / DNSL-IO2 DNSL-RM230 I11-18 Signal=0V Signal=24V K2 K1 I21-28 Signal=0V Signal=24V K2 K1 O11-18 I=0 I>0 ≤ max. O11-22 I=0 I>0 ≤ max. 2 3 CAN internal OFF 1 Pwr OFF 2 3 1 CAN internal OK Original instruction manual K4 K3 K4 K3 MP OK K2/ K1 K2/ K1 SP OK K4/ K3 Pwr ON Date: 2017.08.28 K4/ K3 Page 13 of 28 Kaskadierung über DNSL-CI und DNSL-CM 9 • • • • • • • • • • • Kaskadierung über DNSL-CI und DNSL-CM Cascade installation is necessary if the SAFELINE Modules of an application have to be at different places of the construction to avoid wiring. Depending of the need functions the Modules will be mounted in different racks. In the basis unit is the central module and the cascade modules DNSL-CI if needed a fieldbus, function modules. In the periphery units PU the cascade module DNSL-CM is mounted for the central module and right of them the needed function modules FM. Maximal 14 FM are possible in one application. The connections between the units happen via RJ45 patch cables type DNRJ-45/45 with the necessary length. Serial or star shaped connection is possible. The power supply for the PU can be connected to CM. The DIP switches have to be adjusted EXTERN. With INTERN supplying is of the basis unit (I≤ 0.5A). An address has to be assigned for every FM in the PUs. This happen via DIP switches at the rack circuit board. Every slot is equipped with a DIP switch. See graphic. Serial cascade DNSL-CM DNSL-ZMx DNSL-EC DNSL-DS DNSL-CI DNSL-CM DNSL-DS DNSL-CM DNSL-DS A1 Power 24V supply DC A2 4A USB PORT BUS EXTERN INTERN EXTERN INTERN ON ON EXT INT on 1 on 2 on on 3 4 on 5 on 6 on 7 1234567812345678 123456781234567812345678 12345678 12345678 on 8 on 9 on 10 on 11 on 12 on 13 on 14 12345678 12345678 12345678 12345678 12345678 12345678 12345678 External power supply connected to A1/ A2 at DNSL-CM Internal power supply connected to A1/ A2 at central module DNSL-CM DNSL-CI Star shaped cascade DNSL-ZMx DNSL-EC DNSL-DS DNSL-CI USB PORT BUS Original instruction manual Date: 2017.08.28 Page 14 of 28 Networking using DNSL-NI 10 • • • • • • Networking using DNSL-NI The data transfer happens via 4 RJ 45 sockets. The sockets can be local grounded via 4 internal jumpers. The connection happens via Patch cable. The connection can be starry or line shaped. For every application a DNSL-NI is necessary. A manual quit via the quit symbol at the Designer is necessary after an interrupt of the data transfer. Signals of safety functions like emergency stop, protection cover, timer etc. can be transferred between the application using the data inputs and outputs. • The configuration happens in the Designer. • The schematic down left is a serial right a starry shaped networking Serial shaped network DNSL-ZMx DNSL-EC DNSL-DS DNSL-NI DNSL-ZMx DNSL-DS DNSL-NI DNSL-ZMx DNSL-DS DNSL-NI USB PORT BUS DNSL-NI Starry shaped network DNSL-ZMx DNSL-EC DNSL-DS DNSL-NI USB PORT BUS Designer Symbols Input symbol Output symbol Quit Symbol See also Designer instruction manual. Original instruction manual Date: 2017.08.28 Page 15 of 28 Inputs for safety functions 11 Inputs for safety functions Modules Inputs DNSL-ZM/ ZMA/ ZMK DNSL-ZMB/ ZMR/ ZMT I1 I2 I3 I4 I5 I6 I1 I2 I3 I4 I5 I6 I11 I12 DNSL-DS / DR / SI B11 B12 B13 B14 B21 B22 B23 B24 DNSL-IN I11 I12 I13 I14 I14 I15 I16 I17 I18 I19 I20 I22 I23 I24 I25 I26 I27 I28 I15 I16 I17 I18 I21 I21 I22 I23 I24 I25 I26 I27 I28 I15 I16 I17 I18 I21 I22 I23 I24 I25 I26 I27 I28 DNSL-IO/ DNSL-FB DNSL-IO2 I13 11.1 Safe Shutdown mat functions using I16 – I20 at DNSL-ZMT Up to eight shutdown mats can be monitored. After stepping on the mat the quit-function in the Designer can be activated. The configuration will be done with the Designer. Input value < min value: SM Input value > min < max value: SM Input value > max value: SM Designer Symbol Quit Symbol 11.2 Input for function mode switch (FMSS) at the central module Function mode (FM) FMSS with 4 positions 3 Function modes I1 I1 I2 I3 I2 1 2 FM1 FM2 FM3 3 I3 6 Function modes I1 I2 I3 I4 I5 I6 24VDC 4 I4 FM1 FM2 FM3 FM4 FM5 FM6 • • I2 I1 2 1 I1 Error I2 1 2 3 FMSS with 6 Positions I1 I2 I3 1 2 3 I4 4 24VDC 5 I5 6 I6 I3 3 I2 I1 2 1 I1 Error I2 1 2 3 I3 3 I4 4 I5 5 I6 6 Only one switching position has to be selected Error: None or more than one 11.3 Input for Tow-Hand functions according to EN 574: Type IIIC Modules DNSL-ZM/ ZMA DNSL-ZMK/ ZMB DNSL-ZMR/ ZMT DNSL-DS / DR DNSL-IN DNSL-IO/ IO2 Inputs E1 Q1 E2 Q2 I1 I2 I3 I4 I1 I2 I3 I4 I1 I2 I3 I4 B11 B12 B13 B14 I11 I12 I13 I14 I21 I22 I23 I24 Control Diagram Q1 E1 E2 Q2 >500ms Q2 Q1 E1 Q2 E2 2H Designer Symbol <500ms OK Start keys have to be activated during 500ms Original instruction manual Date: 2017.08.28 Page 16 of 28 Inputs for safety functions 11.4 Eingänge für Sicherheitskreise (SK) mit manuellem Quitt Modules DNSL-ZM/ ZMA/ ZMK DNSL-ZMB/ ZMR/ ZMT DNSL-DS / DR DNSL-IN DNSL-IO/ IO2 • • • SK1 E11 I1 I1 B11 I11 Safety circuit (SC) / input name (E/Q) / Input (I/B) SK2 SK3 SK4 E12 Q1 E21 E22 Q2 E31 E32 Q3 E41 E42 I2 I3 I4 I5 I6 I2 I3 I4 I5 I6 I11 I12 I13 I15 I16 B12 B13 B21 B22 B23 I12 I13 I15 I16 I17 I21 I22 I23 I25 I26 I21 I22 I23 I25 I26 Q4 SK5 E51 E52 Q5 I17 I18 I19 I20 I27 I27 The control of the safety circuit happen parallel static, parallel using clock or static antivalent. Start edge Qt is configurable only at the central module. See Designer Start edge is constant (1s) at the function modules Control Static parallel Clock Control Emergency stop Antivalent: central module only Emergency stop E11 E21 E22 E12 Quit Q1 Diagram E11 E12 Q1 t t < Qt SK Quit Q2 Diagram E31 E32 t t > Qt Q3 t t < Qt SK Diagram E21 E22 Q2 SK t t > Qt Static: Q1 connected to 24V DC Permission Zustimmung E1 E2 E1 E2 Q Safety gate 11 Safety cover E1 12 E2 11 22 21 14 13 23 21 24 Diagram Q E11 E12 Q1 t t < Qt SK E1 12 E2 22 Diagram t t > Qt Diagram E31 E32 Q3 SK E11 E12 Q1 SK Clock: see SAFELINE outputs for clock. 11.5 Inputs for safety circuit without quit input 8 safety circuits are possible. At the Designer can be selected with or without quit. Mixed is possible Modul DNSL-IN SK1 E11 I11 E12 I12 SK2 E21 I13 Safety circuit (SC) / input name (E) / Input (I) SK3 SK4 SK5 SK6 E22 E31 E32 E41 E42 E51 E52 E61 I14 I15 I16 I17 I18 I21 I22 I23 Original instruction manual E62 I24 Date: 2017.08.28 SK7 E71 I25 E72 I26 SK8 E81 I27 E82 I28 Page 17 of 28 Standstill and speed monitoring 11.6 Quit for safety circuits (SC) Central modules manual Function modules • Quit via quit-terminal, RTDS symbol or FBI7 at fieldbus • Quit is only possible via the quit-terminals. • Quit signal change • Signal change is needed • Quit-time Qt is selectable 0, 1, 3 and 5S • Automatic: quit signal constantly on • FBI7 is active, FBI7 as follow to use: • No quit-signal: select automatic, quit-terminal at , independent from source SK1: FBI7.1, SK2: FBI7.2, SK3: FBI7.3, SK4: FBI7.4, SK5: FBI7.5 24V. • • Central module automatic • Quit signal is constant on, not necessary if “Off” Protection cover: connect quit-signal to quitterminal and select automatic. • selected. E1 and E2 controllable static or dynamic E1 E2 Terminal is free for another using • . Qt is fixed at 1s. • For dynamic arrange clock outputs at SL. : •The function is only important if SC1 via I1-I3 or SC2 via I4-I6 at the central module is used as an emergency stop. •With an external or internal error an emergency stop will be generated by SAFELINE. •During the SLOK time SAFELINE works normally. •After all outputs will be turned off. The plant stops. •The SLOK Delay time has to be selected such as long, that the plant will be stopped safety. : SC off/on is not need. 12 : SC off/on is need Standstill and speed monitoring 12.1 Standstill and speed monitoring at DNSL-ZMB/ ZMR/ ZMT • • • • 2 safe monitoring for standstill and motion in different function modes for 2 axles Two sensors for every monitoring are required During standstill one sensor is active (24V signal). Sensors are constantly monitored Symbol Function mode Zahnrad Gear During standstill Standstill I11/I13 I12/I14 sor Sen Sens or In function ► ! Speed I11/I13 I12/I14 1: I11 I12 2: I13 I14 Designer Symbol n 12.2 Requirement at Proximity sensors • Two sensors for every monitoring • At the cogwheel one sensor opposite to cog other to gap • During standstill at least one sensor has 24V signal. Original instruction manual Date: 2017.08.28 Page 18 of 28 Standstill and speed monitoring 12.3 Standstill and speed monitoring using DNSL-DS Zwei Überwachungen sind möglich. Für jede Überwachung ist ein inkrementelles Messsystem erforderlich, Sinus/ Kosinus 1Vss oder TTL Signale(≤ 500 KHz). Stillstand, Position, Richtung, Bremse und Drehzahl in diversen Betriebsarten können überwacht werden. Für Bremsüberwachung siehe Designer Betriebsanleitung. • • • • Measuring system connector 1 Usage example Function mode Designer Symbol 2 ► 1Vss +A -A +B -B ! 1 - 5V +A -A +B -B ≤500KHz 12.4 Requirement at the Measuring system • • • Sin / Cos or TTL measuring system Amplitude 1Vpp sinus / cosine or TTL, Frequency ≤ 500KHz 2 tracks, 90° phase offset, per track 2 signals, 180° phase shifted A direct connection between motion monitoring and measuring system is required • • • • HTL measuring system Amplitude 18 to 26V square wave, Frequency ≤ 500KHz 2 tracks, 90° phase offset, per track 2 signals,180° phase shifted A direct wire connection between motion monitoring and measuring system is required. System without negated signals is possible. 12.5 Standstill and speed monitoring using 2 Sensors for measuring system • • • • • • For every monitoring 2 PNP sensors with antivalent signals. The sensors signals have to be connected to the RJ45 plugs the cable adapters type DNRJ45 HTL-SL. For direction monitoring a time difference between the impulse edges of both signals for the whole speed range. Value of time difference and duty cycle are not relevant. After power-on The LR-signal is indefinite. Usage of sensors with one output is possible. Here is a Monitoring of the direction not possible 12.6 Standstill and speed monitoring using DNSL-DR • • 2 safe monitoring for Standstill, position; direction; break and speed in different function modes For every monitoring a Resolver measuring system (1–10V / ≤ 1200Hz) is necessary. Measuring system connector 1 Usage example Function mode Designer Symbol 2 ► ! 1 – 10V, ≤1200Hz +A -A +B -B Adjustment of the Resolver amplitude 1-2Vss Amplitude Adjustment on on on 1 2 3 4 1 2 3 4 2-4Vss on 1 2 3 4 1 2 3 4 Original instruction manual 4-8Vss on on 1 2 3 4 1 2 3 4 Date: 2017.08.28 8-10Vss on on 1 2 3 4 1 2 3 4 Page 19 of 28 Standstill and speed monitoring 12.7 Standstill and speed monitoring using DNSL-SI • 2 safe monitoring for Standstill, position; direction; break and speed in different function modes • For every monitoring a SSI interface measuring system is necessary. Measuring system connector Usage example Function mode Designer Symbol 1 2 ► ! SSI Schnittstelle 12.8 Quit of the speed monitoring RTDS • • • • After a quit using the RTDS-symbol the output (SSM) has a High-signal if the measurement system is error-free. SSM has Low-signal during movement if no function mode is selected via F--or MT-. Selection of function modes happens via hardware inputs. To control the terminals permission-switches can be used as inching mode contact, permission key contact or safety cover contact Priority: MTx> Fx3 > Fx2 > Fx1 > standstill 12.9 Brake monitoring with DNSL-DS, DR and SI • • • 1100 1000 900 800 700 600 500 400 >5% 300 • V 200 • The output (SAR BRx ) at the symbol is to use for the ramp monitoring of an axle. The speed of the drives will be recorded every 100ms during 500ms. After the first value will be overwritten. During standstill, constant speed and acceleration the virtual output is LOW. It changes to HIGH if the speed is reduced ≤ 5% during 500ms. The shortest reaction time is 100ms. Hardware output or virtual input can be triggered with this output 100 • t/ms BR1, BR2 t 12.10 Direction monitoring with DNSL-DS, DR and SI • • • During standstill and while sinus is advanced, the virtual output (SDI) has signal High. If cosine is advanced signal is Low. The preferred direction can be selected via hardware inputs and logic elements. Symbolfunktionen F11 Input for tool setting, symbol of the second monitoring is with F21 indicated. F12 Input for semi-automatic mode, symbol of the second monitoring is with F22 indicated. F13 Input for automatic mode, symbol of the second monitoring is with F23 indicated. MT1 Mute input for the automatic function mode, symbol of the second monitoring is with MT2 indicated. BR1 Output for the brake function (SAR), symbol of the second monitoring is with BR2 indicated. Output for standstill, Safety gate enable/ disable n Output for over speed (SSM) Output for the direction function (SDI) Original instruction manual Date: 2017.08.28 Page 20 of 28 Cable adapter 12.11 DNCO Function to monitor the Peripheral speed Modules DNSL-ZMx DNSL-DS/ DR DNSL-IN DNSL-IO/ IO2 I1 B11 I11 I21 8 Speed I2 B12 I12 I22 I3 B13 I13 I23 I1 B11 I11 I21 16 Speed I2 I3 B12 B13 I12 I13 I22 I23 I4 B14 I14 I24 I1 B11 I11 I21 I2 B12 I12 I22 48 Speed I3 I4 B13 B14 I13 I14 I23 I24 I5 B21 I15 I25 The DNCO function enables the monitoring up to 2 x 48 different speeds. 2 drives can be monitored. Setting of 8, 16 or 48 speeds is available. Up listed inputs are to set the speeds. DNCO1 unit can be used to set the inputs. The configuration happens at the Designer. • • • • • • DNCO1 Input at the speed monitoring Input at the central modules TK D1 DNCO1 D2 Steuergerät D3 Control D4 device D5 D6 SH-K SH-K D1 B11 DNCO1 D2 B12 D3 B13 Steuerelektronik D4 B14 Control D5 B21 device D6 B22 DNSL-DS DNSL-DR DNSL-SI I1 I2 I3 I4 I5 I6 DNSL-ZM ZMB ZMT ZMA ZMK ZMR 12.12 Analogue inputs for DNCO-function at DNSL-ZMA • • • • 13 The voltage analogue input UA enables the selection of up to 8 different speeds. The value of these motions can be entered in the table DNCO1 at the Designer via the teach function automatically. The monitoring happens at DNSL-DS or DR. For detail about speed monitoring see www.dina.de/ download Cable adapter The DNDA is used as an interconnection between the drive measuring system and the speed monitoring system. There are different versions of cable adapter available. See cable adapter instruction manual. DNDA 9/8 DNDA 15/8 DNDA 25/8 DNRJ45-HTL-SL is to use with HTL incremental Measuring systems DNRJ45 HTL-SL Kabelfarben ws/or : 0V ws/gn :A gn :A :B ws/bn bn :B ID-No.: 95RJ20 Original instruction manual Date: 2017.08.28 Page 21 of 28 Data in- and outputs at the field bus 14 Data in- and outputs at the field bus Input data Designer Symbol Outputs data FBI1.1 - FBI1.8 FBI2.1 - FBI2.8 FBI3.1 - FBI3.8 FBI4.1 - FBI4.8 IN Out Original instruction manual FBO1.1 - FBO1.8 FBO2.1 - FBO2.8 FBO3.1 - FBO3.8 FBO4.1 - FBO4.8 FBO5.1 - FBO5.8 FBO6.1 - FBO6.8 FBO7.1 - FBO7.8 FBO8.1 - FBO8.8 Designer Symbol Out Date: 2017.08.28 Page 22 of 28 Outputs at SAFELINE 15 Outputs at SAFELINE DNSL- ZM/ ZMA/ ZMK ZMB/ ZMR /ZMT O1 ZM O2-O5 ZM/ ZMR 13 23 ZMB/ ZMK/ ZMT ZMR KM 13/ 23 33/ 43 53/ 63 73/ 83 PLc 1A /∑2A PLe O2/ O3 O2/ O3 14 24 O2-O5 1A /∑1A 1A /∑1A ≥10mA≤6A DC13: 24V/5A 1A /∑2A 14/ 24 34/ 44 54/ 64 74/ 84 O1-O4 ≥10mA≤6A 13 – 44: ∑6A 53 - 84: ∑6A DC13: 24V/ 5A 0.1A 1 output, System OK PLe PLe 4 safe outputs, 2 outputs, 2 clock or 1 safe output 2 safe outputs 2 safe outputs PLe 2 output with 2 safe contacts PLe 4 safe outputs PLe 4 outputs every with 2 safe contact PLc 4 diagnostics contact outputs (2) PLc / PLe 4 outputs, 4 clock or 2 safe outputs 2 outputs, 2 clock or 1 safe outputs 4 outputs, 4 clock or 2 safe outputs O1-O4 1A, ∑2A PLc / PLe DR O1/O2 1A, ∑1A PLc / PLe IN O11/ 12/ 21/ 22 0.25A PLc / PLe IO O11/ 13/ 15/ 17 O12/ 14/ 16/ 18 1A, ∑4A PLc / PLe 8 outputs or 4 safe outputs IO/ IO2 O21/22 0.25A PLc / PLe 2 outputs, 2 clock or 1 safe output 2A /∑4A PLe 4 safe outputs PLc 4 Ausgänge je 2 NO Kontakte PLe Konfiguration als 2 Ausgänge je 2 sichere NO Kontakten RM230 • 0.1A Beschreibung DS / SI IO2 • Performance Level 0.25A O6/ O7 ZMA/ ZMK ZMB I: A O11-O14 13 33 53 73 14/ 23 34/ 43 54/ 63 74/ 83 24 44 64 84 13 23 53 63 14/ 33 24/ 43 54/ 73 64/ 83 34 44 74 84 ≥10mA≤6A DC13: 24V/5A AC15: 230V/3A ∑ 6A The outputs can be used for safety relevant control functions as emergency stop, protection cover, permission, drives authorization, net authorization, to unlock of protection cover and other safety functions. All semi-conductor outputs are positive switching. Sicherer Ausgang Safe output Taktausgang Clock output Designer Symbol Sicherer Kontakt Safe contact Original instruction manual Sichere Kontakte Safe contact Date: 2017.08.28 Sichere Kontakte RM Safe contact RM Page 23 of 28 General technical data 16 General technical data 16.1 Electrical characteristics 24V DC on A1/ A2 central module for a complete unit Operation voltage UB Margins UB Ripple UB Power consumption in W 85 - 110% Max. 10 % Central modules 2,9 DNSL-IO/ IO2 2,2 Field busses 1,0 DNSL-IN 1,7 Input current at A1 of the central modules Operating temperature Storage temperature Vibration resistance 3 axis Max. cable cross section Housing material Protection class Voltage at the inputs Input current consumption Input voltage at P1 and P2 with DNSL-DS, DR, IO, IO2 Input current at P1 and P2 Input frequency at I11–I14, O1 at central modules Output voltage UR with DNSL-ZMA Input voltage UA with DNSL-ZMA DNSL-KM 4,8 DNSL-NI 1,0 Speed monitoring 2,5 DNSL-RM230 4,8 ≤ 4A / internal fuse: 6A -10 +60°C -40 +85°C Sinus 10–55Hz, 0,35mm, 10 cycles, 1 octave /min 2 1 x 1,0mm , spring load clamps, pluggable Steel sheet galvanized, powder coated Installation in a closed cabinet with ≥ IP 54 24V DC –15%, + 10% Max. 3,5mA 24V DC -15% + 10% ≤ 4A ≤ 1200Hz 15V against 0V terminal 0 to 15V over 1KΩ potentiometer against 0V 16.2 Semiconductor outputs at the central module alle Output design Performance Level as safe output Output Switch and continuous current Ω / L Sum of the switch and continuous current Ω/L Minimal switch current Mechanical contact life (switching cycles) Electrical life 1A load Ω Electrical life 1A load L Cosφ = 0,4 (cycle) Reaction time, drop out time DNSL-ZM DNSL-ZMR ZMA, ZMK O1 0,1A O2 – O5 O6, O7 1A 0,25 2A 0,4A 1mA 10mA 1mA 6 O2, O3 1A 1A 10mA O2 – O5 1A 2A 1mA ZMB, ZMT O6, O7 0,25 0,4A 1mA O2, O3 1A 1A 1mA 6 ≥ 2 x 10 5 ≥ 8 x 10 5 ≥ 5 x 10 ≤ 10mS 1800 cycles/h ≥ 2 x 10 5 ≥ 8 x 10 5 ≥ 5 x 10 ≤ 10mS 1800 cycles/h 16.3 Semiconductor outputs at the function modules See also page 23. Output design Output Switch and continuous current Ω / L Sum of the switch and continuous current Ω / L Minimal switch current DS DR IO IO2 IN/ IO/IO2 O1-O4 1A 2A 1mA O1, O2 1A 1A 1mA O11-18 1A 4A 1mA O11-O14 2A 4A 1mA O11, 12, 21, 22 0,25A 0,4A 1mA : Load voltage during wire break at terminal A2 depending of load current: 5mA <4,5V 0,5A <100mV 10mA <2,5V 1A <50mV 20mA <1,0V Rest current during short 0,1A <200mV <5µA All semiconductor outputs are short circuit and overload proof. A recovery diode is necessary for interference suppression of the output load for all semiconductor outputs. Original instruction manual Date: 2017.08.28 Page 24 of 28 General technical data 16.4 Contact outputs at at SAFELINE ZMB,ZMK, ZMT RM 230 KM 13/14, 23/24 13/14 – 83/84 13/14 – 83/84 O1-O4 10mA 10mA 10mA 10mA Switching capacity according to DC1: 24V/ 6A DC1: 24V/ 6A DC1: 24V/ 6A DIN EN 60947-4-1/ EN 60947-5-1 DC13: 24V/ 5A DC13: 24V/ 5A DC13: 24V/ 5A 0,1Hz 0,1Hz 0,1Hz Switching capacity according to AC1:250V/ 6A AC1:250V/ 6A DIN EN 60947-4-1/ EN 60947-5-1 AC15: 230V/ 3A AC15: 230V/ 3A 13/14-43/44: ≤ 6A 13/14-43/44: ≤ 6A 53/54-83/84: ≤ 6A 53/54-83/84: ≤ 6A Output design Output Minimal switch current Sum of the switch and continuous ≤ 6A current (1) Electrical life at DC13: 24V/ 1A Electrical life (1) Electrical life (1) at DC13: 24V/ 4A 5 1x10 4x104 4x10 1x10 5 1x10 4 4x104 5 2x10 4 8x10 at AC15: 230V/ 1A 2x10 Electrical life at AC15: 230V/ 4A 8x10 1) 5 5 4 Switch and continuous current Ω / L (1) Mechanical contact life 0,1A > 10 Maximal switching cycles at DC13: 5A 7 360 cycles/h Maximal switching cycles at AC15: 3A Contact fuse 6A slow Short circuit strength: Automat safety fuse 0,4A > 10 7 > 10 7 360 cycles/h 360 cycles/h 360 cycles/h 360 cycles/h 6A slow 6A slow > 2X10 6 200A/ B6 1000A SCPD 6A Rated insulation voltage Impulse withstand voltage 800A/ 6A gG 1000A SCPD 6A 250V AC 250V AC 4KV 4KV 10ms 10ms Use in pollution degree 2 Environment. Reaction time, drop out time 10ms Original instruction manual Date: 2017.08.28 10ms Page 25 of 28 General technical data 16.5 Electrical life of the contact outputs 260 work days/ year, 8h work time/ day, switching voltage 24V DC Modules Load kind Switch current Switch cycle/h Modules Load kind Switch current Switch cycle/h DNSL-ZMB, ZMK, ZMT: K1, K2 DC1 DC13 DC1 DC13 DC1 1A 1A 4A 4A 6A 1300 123 270 30 230 650 61 135 15 115 325 30 67 8 58 DNSL-KM, 13/14---83/84 DC1 DC13 DC1 DC13 DC1 1A 1A 4A 4A 6A 1300 123 270 30 230 650 61 135 15 115 325 30 67 8 58 DC1 1A 1300 650 325 DNSL-RM, 13/14---83/84 DC13 DC1 DC13 DC1 1A 4A 4A 6A 123 270 30 230 61 135 15 115 30 67 8 58 Years 5 10 20 Years 5 10 20 260 work days/ year, 8h work time/ day, switching voltage 230V AC DNSL-ZMB, ZMK, ZMT: K1, K2 AC1 AC15 AC1 AC15 AC15 Not possible Switch cycle/h DNSL-KM, 13/14---83/84 AC15 AC1 AC15 1A 4A 3A 162 92 62 154 81 46 72 40 23 AC1: control of non or low inductive load, AC15: control of electro-magnetically load, DC1: control of non or low inductive load, DC13: control of electro-magnetically load, 5 10 20 Years 5 10 20 AC voltage AC voltage DC voltage DC voltage 10.000 5000 AC1. 230V DC1: 24V AC15: 230V 1000 DC13: 24V 100 6.0 10.0 4.0 5.0 10 0.5 50 0.1 Schaltspiele x 1000 / Cycles x 1000 500 3.0 Switch cycle/h AC1 1A 308 154 72 Years DNSL-RM, 13/14---83/84 AC15 AC1 AC15 1A 4A 3A 162 92 62 154 81 46 72 40 23 2.0 Modules Load kind Switch current AC1 1A 308 154 72 1.0 Modules Load kind Switch current Schaltstrom (A) / Switching current (A) Original instruction manual Date: 2017.08.28 Page 26 of 28 Dimension and installation 17 Dimension and installation Width-length Hight-width Installation 58mm Installation-remove 122.5mm 98mm 106mm 15mm Modulführung verriegeln /to lock 26mm (1) 8mm (2) 58mm (1)Earth stud entriegeln /to unlock Module guideway (2)Cap rail 17.1 Rack variants ZM, ZMA, ZMK, ZMB,ZMT width Rack Modules mm DNSL-ZMR + DNSL-KM width Rack Modules mm DNSL-R2 58 ZM/ CM + FB DNSL-R3 81 ZM/ CM + FB + 1 FM DNSL-R3-KM 81 ZM/ CM+FB+KM DNSL-R5 125 ZM/ CM + FB + 3 FM DNSL-R5-KM 125 ZM/ CM+FB+KM+2 FM DNSL-R7 170 ZM/ CM + FB + 5 FM DNSL-R7-KM 170 ZM/ CM+FB+KM+4 FM DNSL-R9 215 ZM/ CM + FB + 7 FM DNSL-R9-KM 215 ZM/ CM+FB+KM+6 FM DNSL-R11 260 ZM/ CM + FB + 9 FM DNSL-R11-KM 260 ZM/ CM+FB+KM+8 FM DNSL-R13 305 ZM/ CM + FB + 11 FM DNSL-R13-KM 305 ZM/ CM+FB+KM+10 FM DNSL-R15 350 ZM/ CM + FB + 13 FM DNSL-R15-KM 350 ZM/ CM+FB+KM+12 FM Original instruction manual Date: 2017.08.28 Page 27 of 28 Inhaltsverzeichnis Dimension and installation wir sind sicherheit. we are safety. DINA Elektronik GmbH Esslinger Str. 84 D72649 Wolfschlugen Phone +49 7022 95 17 0 Fax +49 7022 95 17 700 [email protected] www.dina.de
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