ATH-Heinl W22 User Manual
The ATH-Heinl W22 is a professional wheel balancer designed for accurate and efficient tire balancing. With its advanced features and user-friendly interface, the W22 is ideal for automotive workshops and tire shops. It boasts a maximum wheel weight capacity of 65 kg, rim diameters ranging from 12 to 24 inches, and rim widths from 1.5 to 20 inches.
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USER´S MANUAL
ATH W22
INHALT
INTRODUCTION ............................................................................................................................. - 3 -
General information ..................................................................................................................... - 3 -
General description ..................................................................................................................... - 4 -
Technical data ............................................................................................................................ - 7 -
Packing ...................................................................................................................................... - 8 -
Scope of delivery....................................................................................................................... - 10 -
INSTALLATION ............................................................................................................................. - 13 -
Place of installation ................................................................................................................... - 13 -
Mounting .................................................................................................................................. - 14 -
SETTING AND CALIBRATION ......................................................................................................... - 19 -
System setting .......................................................................................................................... - 19 -
Calibration of piezo transducer ................................................................................................... - 20 -
OPERATION ................................................................................................................................. - 21 -
Operation instruction ................................................................................................................. - 21 -
Safety instructions ..................................................................................................................... - 22 -
Utilization ................................................................................................................................. - 23 -
MAINTENANCE ............................................................................................................................. - 31 -
Error and remedy ...................................................................................................................... - 31 -
Troubleshooting ........................................................................................................................ - 32 -
Maintenance and service instructions .......................................................................................... - 33 -
DECLARATION OF CONFORMITY ................................................................................................... - 34 -
WARRANTY NOTE ......................................................................................................................... - 35 -
SPARE PART BOOK ....................................................................................................................... - 37 -
Machine ................................................................................................................................... - 38 -
Display ..................................................................................................................................... - 40 -
Accessory ................................................................................................................................. - 41 -
Hood Mounting ......................................................................................................................... - 42 -
Hood ........................................................................................................................................ - 43 -
Motor ....................................................................................................................................... - 44 -
Main shaft ................................................................................................................................ - 45 -
Sensor ..................................................................................................................................... - 46 -
Encoder .................................................................................................................................... - 47 -
Brake ....................................................................................................................................... - 48 -
Power board ............................................................................................................................. - 50 -
Distance arm ............................................................................................................................ - 51 -
Laser........................................................................................................................................ - 53 -
Computer board ........................................................................................................................ - 54 -
NOTES ......................................................................................................................................... - 55 -
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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INTRODUCTION
General information
THIS MANUAL IS AN INHERENT PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.
THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM
NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.
ATTENTION: Follow the instructions to avoid injuries or damages.
TIP: Gives further information’s to the functions and tips for using the machine efficiently.
Name plate:
Protective clothes must be worn for all works on the described machine.
Note all information’s regarding the tire changer into the following gaps.
It is forbidden to remove the name plate from the tire changer.
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General description
7
3
8
1
2
5
4
6
9
1.
Main switch with emergency stop function for switching on and off
2.
Cone holder
3.
Weights rack
4.
Protective bow
5.
Measuring device
6.
Balancing shaft
7.
Display
8.
Operation panel
9.
Brake pedal
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3 4
1 2
9
8 6
7
5
1) Display INNER unbalance
3) Indicator: Position of INNER unbalance
5) Mode indicator
7) Display unbalance STATIC
9) Indicator for weight position
2) Display OUTER unbalance
4) Indicator: Position of OUTER unbalance
6) Indicator lamp for measuring unit mm or inch
8) Indicator lamp for measuring unit g or oz
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Distance rim to machine
Calibration button
ALU program selection
Rim width
Sef test
Optimization program
Rim diameter
Switchover DYNAMIC/STATIC
Display of exact unbalance <5g
Switchover for input parameters
-button
Do only use your fingers for operating the machine. In no case use sharp objects.
-button
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Technical data
Maximum wheel weight
Rim diameter
Rim width
Maximum wheel diameter
Balancing accuracy
Accuracy of measurement
Cycle time
Motor
Power supply
Power consumption
Revolutions per minute
Protection type
Noise level in operation
Shaft diameter
Balancing programs
Additional functions
Anchoring
Quantity anchors
Dimension
(L x W x H)
Net / Gross weight
< 65 kg
12 - 24 inch
1,5 - 20 inch
800 mm
+/- 1 g / 0,1 Oz
>99%
7 - 12 s
0,25 kW
1/220V/50 Hz
<15W in standby
180 rpm
IP 54
<70 dB(A)
40 mm
Mod e “D ynami c” ( Standard)
Mode “ Stati c”
Standard “ALU 1” , “ ALU2” -Mode
Mode “ALU S”
OPT (Optimization) – Mode
HID (weight positioning behind spokes) – Mode
Setting of measuring units in g / Oz, mm / inch
Bolt anchors: M8 x 100
3 pieces approx. 1330 x 800 x 1700 mm
75 / 127 kg
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Packing
Check the delivery in presence of the forwarder.
Check the goods for visual damages. If something is missing in the scope of delivery (see packing list) note it on the forwarder´s documents and inform your distributor (also in case of visual damages).
If there is a damage or if goods are missing refuse delivery, note it also on the documents and inform your distributor.
Instructions for transport and storage:
- Lift with care, using suitable means of support for the load, in perfect working order.
- Avoid sudden jolts and tugs, watch out for uneven surfaces, bumps etc.
- After removing the packing, check that they are taken to special waste collecting areas inaccessible to children and animals as long as they are not disposed.
- Warehouse temperature: -10 ℃ ~ +60 °C
- Air humidity: 20%-95%
Dimension
H
T
B
1.160 mm
980 mm
790 mm
The attached picture shows the content of package.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Additionally, there is an accessory package INSIDE the balancing machine.
To get access to this package you must tilt the machine slightly and take the carton.
If anything is missing in the delivery (see packing list), contact our sales department.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Scope of delivery
Wheel guard
Consists of two plastic bows and a frame with handle
LED Monitor with support
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Rim measuring gauge
Measuring range diameter: 10 - 23 inches
Measuring range width: 3 - 14 inches
Packing dimensions: 455 x 430 x 50 mm
Wheel guard mechanism screw for wheel guard
Packing dimensions: 350 x 230 x 160 mm
Accessories box
Packing dimensions: 385 x 240 x 280 mm
Stick-on counterweight remoover
Clip-on counterweight 5g
Clip-on counterweight 10g
Clip-on counterweight 35g
Clip-on counterweight 50g
Clip-on counterweight 100g
Weight plier
Hex keys
Cup for quick nut
Rubber lip for cup of quick nut
Tension spring
Anchor bolts
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Balancer shaft
Screw for shaft
Quick nut
Cone 45 – 75 mm
Cone 70 – 90 mm
Cone 88 – 110 mm
Cone 105 – 130 mm
Adaptor-Ring for big cone 105 – 130 mm
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INSTALLATION
Place of installation
Admitted operation temperature:
Maximum admitted air humidity:
0-50 °C
≤85% at 30 °C
Height over sea level: ≤ 1000m
Power connection and ground cable (see technical data) could be made in form of plug device (socket and plug) or a fixed connection.
Necessary supply lines: see technical data
The installation of the machine is not allowed in wet rooms as well as in rooms with a risk of explosion .
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Mounting
This manual is not to be mounting instructions but only as a help for skilled technicians. For the following works, suitable clothes must be worn and individual safety devices must be made.
An incorrect mounting and setting excludes warranty and liability.
1.
Mounting of the wheel balancer a.
Lift the wheel balancer from the pallet, use hereby solely the intended support points. In no case lift the machine at other points as e.g. the shaft, the display or the accessory plate. b.
The machine must stand firmly on the floor at the intended support points, if necessary there must be used washers.
2.
Fixing with security anchors: a.
Bore holes, pay attention in doing so to the necessary boring depth A and the boring diameter of the anchor manufacturer b.
Clean the inner of the holes c.
Put the anchor bolts into the holes until you reach the bottom of the hole. d.
Tighten the nut with the necessary torque specified by the manufacturer.
Clamping thickness B depends on flooring.
The wheel balancer must be fixed firmly on the floor for achieving an exact balancing result.
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3.
Mounting of balancing shaft
Clean the adaptor before mounting the balancing shaft
!!! Before fixing it has to be payed attention to that both markings fit together!!!
Now fix the balancing shaft to the clamping cup with the attached screw.
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4.
Mounting of protective bow
Remove the top cover of the wheel cover mechanism.
Fix this by using the four attached screws, washers and spring rings on the machine.
Connect the mechanism on the machine and attach the top cover.
Remove the handle bar on the frame of wheel cover.
Remove the screw for fixing the frame on the wheel cover mechanism.
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Place at first the back part of the wheel cover on the frame of the wheel cover.
After this place the complete part on the shaft of the wheel cover mechanism.
Place now the front part of the cover on the frame
Connect the both parts and fix them by using the attached screws.
Fix the complete wheel cover with the screw on the main shaft of the wheel cover mechanism.
Add again the handle bar on the frame.
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5.
Installation of the display
Fix the support of display by using the four attached screws on the machine body.
Remove the top two screws of the cover to add the cables into the cable canal.
Connect now the cables on the machine.
Fix the monitor on the support by using the attached screws.
Connect the cables with the display.
At the end add again the both screws of the cover.
6.
Electrical connection
Here, the general and local regulations must be observed. Therefore, this step must be performed only by an expert. Pay attention to the correct current supply. (see technical data).
The main connection cable of the machine is to be fitted with a plug that meets the appropriate standards . If the machine is connected directly ( without plug), it is recommended to secure the circuit breaker for the balancing machine with a padlock , so that only the appropriate personnel have access.
Connect the machine with an own connection and an own suitable circuit breaker.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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SETTING AND CALIBRATION
System setting
By means of the system setting the basic settings can be determined.
Display of unbalance g / oz
Automatic start when closing the protective bow On / Out
Calibration program
HID program
+
+
+
+
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Calibration of piezo transducer
The machine MUST BE calibrated after the fixing and minimum before the season or after a longer standstill.
Clam p an already balanced wheel (14” or 15“) and input the parameters (see Utilization, item 4).
For getting into the calibration system you must press the adjacent key combination:
1.
First press the button
2.
Now appears in the display regular.
C and then additional the button
CAL
–
CAL
T
and the indicators are blinking
3.
Release the buttons only when the indicators are blinking
+
By pressing the button START or closing the protection bow the balancing cycle for the calibration will be started.
After the balancing cycle appears the adjacent display.
Position the calibration weight (100g) on the INNER side of the rim.
/
By pressing the START button or closing the protection bow the second balancing cycle for the calibration will be started.
After the balancing cycle appears the adjacent display.
Position the calibration weight (100g) on the OUTER side of the rim.
/
Press again the button START or close the protection bow for finishing the calibration.
/
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OPERATION
Operation instruction
WHEEL BALANCER
RISKS FOR HUMAN AND ENVIRONMENT
• Risk of tilting or slipping of the machine
• Risk of slackened wheels
• Risk of flying away dirt or dust particles
• Risk of loose hanging clothing or long hair
• Trip hazard and falling
• Hardness of hearing by hurtful noise
• Disease of the backbone by lifting and carrying heavy loads
PRECAUTIONS AND RULES OF CONDUCT
• Ensure proper stability
• Wear personal protective clothes:
Safety shoes,
Protective goggles and gloves, ear protection
• Put protective device in operation
• Use proper adapters
• Clean the wheel from dirt (wet cleaning, do not use compressed air!)
• Wear close-fitting working clothes, possibly with Velcro fastener on arms and legs
• Protective cap for long hairs
• If possible, use transport devices and lifting devices and transport in pairs
• Pay attention to an ergonomic workplace design
• Right lifting and carrying for the backbone
BEHAVIOUR IN CASE OF ERROR
• In case of security relevant errors stop immediately the operation and secure it against use
• Inform responsible person in case of defects
• Do not make any alterations/changes on the machine!
FIRST AID
Emergency call:
• Keep in mind in case of an accident not only to save the injured person and to render first aid but also to secure the scene of accident.
• Report every accident immediately to the responsible person.
• Place of first aid kit and first aid book: ___________________
• Record all information in the first aid book.
MAINTENANCE, DISPOSAL
Reparations are only allowed to be made by the after sales service of the manufacturer.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Safety instructions
- Only skilled persons can operate the machine.
- If the operator makes unauthorized alterations and/or changes on the machine the CE verification is invalidated and ATH-Heinl is excluded from liability for damages resulting from such alterations and/or changes.
Safety devices are not allowed to be removed or to be taken out of operation
- Only use the machine according to its intended and specified use.
- As there is always a residual risk which cannot be foreseen while working with technical work equipment, there are different self-explanatory warning symbols on the balancing machine.
This warning symbols signalize the operator a possible residual risk and shall provoke a special care to avoid accidents and/or damages of the product to be treated.
- In general, the operator shall eliminate possible residual risks before by a proper and careful attitude.
- Always use correct and proper working materials.
- Wear suitable protective clothing respectively protective agents (e.g. protective glasses, ear protection, safety shoes and so on).
- Consider given information, instructions and technical data of the machine producer respectively of the manufacturer of the product to be treated.
- Power-operated wheel balancing machines are only allowed to be used in Germany with a protection bow.
- Do not use compressed air when cleaning the machine.
- Clean plastic surfaces with alcohol (do not use solvent cleaner).
- It must be paid attention to that the wheel is clamped fix on the adapter before beginning the balancing process.
- The operator must pay attention to that there are no other persons in the danger zone during the balancing process.
- Do not put big objects on the machine as this could affect the accuracy of the balancing result.
Further safety instructions in detail are indicated in the single chapters.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Utilization
1.
Self-diagnostic
After switching-on the machine makes a selfdiagnostic and changes then automatically into the mode „Dynamic”
2.
Mounting the wheel
Choose a suitable cone to center the wheel on the balancing adaptor.
As shown below there are 2 simple possibilities to clamp the wheel. a.
The first possibility for centering is as shown adjacent.
Here the rim will be clamped with a cone from outside on the balancing shaft.
When using the biggest cone must be used additionally the adaptor for the clamping hood.
This possibility increases the danger of clamping errors and is only recommendable for steel rims. b.
At the second possibility, first the tension spring and then a suitable cone will be placed on the balancing shaft.
With a clamping hood, the rim can be clamped on the balancing shaft.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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3.
Choose of balancing mode
DYN
Dynamic – Mode (Standard):
This function determines the radial and lateral runout of a light alloy or steel rim.
The balancing weights will be placed on the outer and inner side of the clamped wheel.
STA
Static – Mode:
This function determines the radial runout of a steel rim.
The balancing weights will be placed on a central position of the rim.
ALU -1-
This function determines the radial and lateral runout of a light alloy rim.
The balancing weights will be placed on predefined points.
ALU -2-
This function determines the radial and lateral runout of a light alloy rim. The balancing weights will be placed on predefined points.
ALUS
This function determines the radial and lateral runout of a light alloy rim.
The balancing weights will be placed on points, predefined by the operator.
For balancing of light alloy rims, we are recommending the ALU S mode. This mode considers not only the cross section of the rim but also helps at the exact positioning of the adhesive weight.
At ALU 1 there must be observed the following measurements while positioning the adhesive weights:
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4.
Input of wheel parameters a) Basically:
In the motorcycle mode has to be used an optional test prod (+100 mm).
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b) Wheel parameters and input for calculating the unbalance:
In the modes DYN, STA and ALU1 the following data must be entered:
[A] Distance from wheel to machine
[B] Rim width
[D] Rim diameter
Input with the corresponding keys.
To get the amount of the distance [A] positioning of the measuring gauge on the rim.
First input the distance with [A+] / [A-].
Now input the rim width with [B+] / [B-] and rim diameter width [D+] / [D-].
In the mode ALU2 the following data must be entered:
[A] Distance from wheel to machine
[B] Distance from 2 nd weight position to machine
[D] Rim diameter
[dE] Rim diameter on the point for the weight
Input with the corresponding buttons.
+
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Starting balancing process
Starting of the balancing process by pressing the button START or closing the protection bow.
/
Turn the wheel until all diodes in the display illuminate.
Now the weight has to be placed on the wheel.
The machine offers you the following help for the exact positioning:
Program
DYN
STA
ALU1
ALU2
ALUS
Position 12 o´clock (Laser)
Position 12 o´clock
Position 12 o´clock (Laser)
Position 12 o´clock (Laser)
Position 12 o´clock (Laser)
Position 12 o´clock
Weight taking on the
Weight taking on the measuring arm measuring arm
Weight taking on the measuring arm a) HID-Function
With the HID function, it is possible to hide the external balancing weight behind the spokes.
This function is available in the modes ALU2 and ALUS.
After the balancing procedure, the HID-Function can be start by pressing the buttons T + OPT +
After this appears in the display SPO – 12H.
Turn now the wheel until all diodes for the outer position illuminates.
Confirm now this position with ALU.
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After this appears in the display SPO – -1-.
Turn now the wheel until the left spoke are at the position 12 o´clock.
Confirm now this position with ALU.
After this appears in the display SPO – -2- .
Turn now the wheel until the right spoke are at the position 12 o´clock.
Confirm now this position with ALU.
After this the INNER UNBALANCE will be shown in the display and below of it SPL.
By turning the wheel until all diodes for the OUTER position illuminate, the corresponding value will also be displayed.
Now place the weight on the measuring gauge and put it by means of it on the rim.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Turn the wheel further until all diodes illuminate again for the outer position for localizing the second value, in doing so the corresponding value will be displayed.
Now place the weight on the measuring gauge and put it by means of it on the rim. b) Optimization
With this OPT function it is possible, to minimize the static unbalance of the wheel. Thereby the unbalance of the rim will be balanced with the unbalance of the tire.
After the balancing process, you can check the static unbalance by pressing the button.
By an unbalance over 30 g it is recommendable to make an Optimization.
Mark at the position of the valve the tire, the clamping cup of the wheel balancer as well as the rim so that the marking is in one line with the valve.
Now turn the wheel until the valve is at the position
12 o´clock.
For starting press the button OPT.
After that the program shows that the customer must turn the tire by 180° on the rim.
Remove the wheel from the wheel balancer.
Measure the air pressure and demount the tire with a suitable tire changer.
Mount the tire again on the rim, in doing so it must be turned through 180°.
Fill the tire with the same air pressure.
Following the wheel can be clamped again on the wheel balancer, in doing so pay attention to the marking on the clamping cup.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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Starting of the balancing process by pressing the button START or closing the protection bow.
After this you will see the possible optimization.
After this turn the wheel on the machine until the displays show the attached figure.
Now you have to mark the TIRE on the 12 o´clock position.
After this turn the wheel on the machine until the displays show the attached figure.
Now you have to mark the RIM on the 12 o´clock position.
Remove the wheel from the wheel balancer.
Measure the air pressure and demount the tire with a suitable tire changer.
Mount the tire again on the rim hereby both lines of tire and rim have to match in one line.
Fill the tire with the same air pressure.
Following the wheel can be clamped again on the wheel balancer.
Starting of the balancing process by pressing the button START or closing the protection bow.
/
/
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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MAINTENANCE
Reparation works are only allowed to be done by authorized service partners or, after consulting ATH, by the customer.
Before maintenance and reparation works the machine must be switched off from the power supply. (Main switch off, disconnect plug). There must be taken measures against switching on.
Works on the electrical parts respectively the supply lines are only allowed to be done by skilled personal/technicians.
Error and remedy
The wheel balancer can display the following errors:
Error
Err -1-
Err -2-
Err -3-
Err -4-
Err -5-
Err -7-
Err -8-
Reason
1. No tire on the balancer / to light tire on the balancer
2. Balancing shaft isn´t fix
3. Wheel is not fixed well on the shaft
4. Weak tension on the belt
To big unbalance
Damaged sensor
Wheel guard not closed
Saved data´s were delete
Missed 100g weight
Damaged sensor
Damaged power or main board
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Troubleshooting
Errors
Different balancing results
Buttons do not react
1
Reason
Wheel balancer is not correct fixed on the floor
Wrong calibration
Balancing shaft not fix
Shaft deformed
Piezo transducer not fix respectively defect
Rim is not clean or deformed
Circuit board button is not connected to the control board or cable connection is defect
Remedy
Check anchoring
Make calibration newly
Check fixation of balancing shaft
Check balancing shaft
Check fixation of piezo transducer or exchange
Check the rim
Check the connections as well as the line
Motor / Electric
No motor braking respectively only sporadic
Brake resistor defect respectively not connected
Brake resistor defect respectively not connected
Check brake resistor respectively connection
Check brake resistor respectively connection
Motor makes noise
Circuit breaker blows
Main board defect Contact the ATH-Service
Capacitor defect or not connected Check capacitor respectively connection
Main switch of machine is not correctly connected or there is a contact fault
Main board is defect
Check the electrical connections
Contact the ATH-Service
1 Further reasons for „incorrect” balancing results:
- Using of different adaptors and thus resulting clamping errors.
- By using of adaptors pay urgently attention to the mounting instructions.
- By clamping with cones on a worn center hole of the rim there can be a difference of up to 10 g.
- The reason for an unbalance of the wheel on the vehicle can be an unbalance on the brake drum respectively on the brake disc or worn fixing bores in the rim respectively in the brake. In such a case, a readjustment is recommendable without taking off the wheel.
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Maintenance and service instructions
Adjustment of drive belt tension
1.
Take off carefully the cover (weights rack).
2.
Loosen the fixing screws of the motor.
3.
Slide the motor with the clamping screw, thus pay attention to the correct belt tension.
4.
Tighten the fixing screws of the motor again.
5.
Make a test run thus pay attention to that the velt does not drop down lateral.
6.
Mount the cover again.
Changing fuses
1.
Take off carefully the cover (weights rack).
2.
Take out the fuse from the power supply board.
3.
Exchange the new fuse with the old one, thus only use fuses with the same values.
If the error exists further, please contact the ATH-Service.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
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DECLARATION OF CONFORMITY
Declaration of conformity
For
Wheel balancer
The following EG-directives are considered:
Type
ATH W22
2006/42/EC (Machine-Directive)
The following harmonized standards are applied:
EN ISO 12100:2010
EN 60204-1:2006/AC:2010
Manufacturer:
Institut of Quality:
Reference number for the technical data:
ATH-Heinl GmbH &Co. KG
Kauerhofer Street 2
92237 Sulzbach-Rosenberg
GERMANY
SGS Supervice Gözetme Etüd Kontrol Servisleri A.S.
Baglar Max. Osmanpasa Cad. No. 95
Is Istanbul Plaza, A Girisi
Günesli 34209 Istanbul
TURKEY
TCF-MD-140526-048
Number of the certificate:
0263/IN-IST-14
502756/AOO/AKC
(OUCE 141003)
Hiermit wird bestätigt, dass die oben bezeichneten Maschinen den genannten EG-Richtlinien entsprechen.
ATH-Heinl GmbH &Co. KG
Kauerhofer Street 2
D-92237 Sulzbach-Rosenberg
GERMANY in June 2014
Hans Heinl (General Manager)
ATH-Heinl GmbH & Co. KG
BY ALTERATIONS AND / OR CHANGES IN THE MACHINE IS THE CE TEST OUT FORCE AND
LIABILITY EXCLUDED.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 34 -
WARRANTY NOTE
Dealer address:
Company (evtl. Customer Number)
Contact person
Street:
ZIP code & Town:
Tel. & Fax: e-Mail:
Manufacturer & model
Description of the message:
Serial number
Customer address:
Company (evtl. Customer Number)
Contact person
Street:
ZIP code & Town:
Tel. & Fax: e-Mail:
Year of manufacture Reference number
Description of required spare parts:
Spare part Article number Quantity
IMPORTANT NOTES:
Damage caused by improper handling, lack of maintenance or mechanical damage, does not fall into the warranty. For machines that are not installed by a licensed technician from the company ATH, the warranty is limited to the provision of necessary spare parts.
Damages in transit:
Obvious defect (note on carrier's delivery note, a copy of delivery notes, Photos of the delivery have to be sent immediately to ATH-Heinl)
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl)
Place & date Signature & stamp
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 35 -
Scope of product warranty
- five years on machine structure
- the warranty in the context of conventional circumstances/use for power supplies, hydraulic cylinder and all other wear parts as turntable, rubber plates, ropes, chains, valves, switches and so on is limited to one year
- ATH-Heinl repairs or replaces the returned parts within the warranty time after own examination
The warranty does not extend to ...
- Defects caused by normal wear, misuse, transport damages, improper installation, voltage or lack of required .
- Damages caused by neglect or non-observance of the stated instructions in this user´s manual and / or other accompanying instructions.
- normal wear of single parts which require a service to maintain the product in a safe operation condition.
- each component which was damaged during transport.
- other components which are not explicitly listed but are handled as general wear parts.
- water damages, caused e.g. by rain, excessive humidity, corrosive environment or other contaminants.
- Blemishes that do not affect the function
WARRANTY DOES NOT APPLY WHEN WARRANTY CLAIM HAS NOT BEEN SENT
TO ATH-HEINL.
It should be noted that any damages and malfunctions caused by non-observance of maintenance and adjusting works (according to user´s manual and/or instruction), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes) are excluded from warranty!
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 36 -
SPARE PART BOOK
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 37 -
Machine
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 38 -
# ATH #
1 RSB0005
2 RKA0103
3 RDA0001
4 RSP0002
5 RGE0003
6 RKH0085
7
8 RMA0001
9 RSM0007
10 RGW0062
11 RMO0755
12 RBM0001
13 RRP6000
14 RHS0001
15 RRB7001
16 RGE0002
17 RMF0115
18 RTP0172
19 RSF1100
20 RAB0015
Reference
0520230040
020602066
0520211070
0520210010
0530203520
020601008
030201172
0520204020
0520202020
0520201060
0520212010
0520206010
0520215020
0520216030
0520229020
0530203214
0520205010
021101012
021101020
020602075
Description
Wheel Hood Assy
Weight Tray
Display Assy
Power Board
Cabinet
Cone Handle
SHCS
Distance Arm Assy
Hood Mounting Assy
Main Shaft/Spindle
Motor
Braking System
Encoder
ON/OFF Switch
Laser/LED Light
Cabinet Side Metal Cover
External Gauge
Press Key Board
Press Key Panel
ATH Front plastic cover
Note
M14x60 1
1
1
1
1 x
1
1
1
1
1
3
1
1
1
1
1
1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 39 -
Display
# ATH # Reference Description
1 RSF0155 020601188 Display Panel; 15S
2 RKA0105 020601194 Display Front Cover
3 030204001 Cross recessed pan head screw
4 RDP7000 021006035 Computer/Display Board
5 030204001 Cross recessed tapping screw
6 RKP0108 0530211214 Display Liner
7 030204001 Cross recessed tapping screw
8 RDT0931 0530211213 Display Stem Sheet
9 RKA0106 020601194 Display Back Cover
10 RHM1094 0530211208 Display Connect Plate
11
12
030201337
030201082
Cross recessed pan head screw
SHCS
13 030301055
Prevailing torque type nut
(with non-metallic insert)
14 RHM1095 0530211200 Display Support
15 030201004 SHCS
16 RHM1096 0530211209 Display Support Cover
17 030201338 Cross recessed pan head screw
18
19
030201082 SHCS
030301003 Hex Nut
20 030301004 Hex Nut
21 RHM1097 0530211264 Display Support Rotation Basement
22
23
030501007 Washer Flat
030201112 SHCS
24 RHM1098 0530211205 Display Support Connect Basement
25
26
030204004
030301013
Cross recessed tapping screw
Hex Nut
27
28
29
030501005 Washer; Flat
030502005 Washer; Spring
030201063 SHCS
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 40 -
Note
15S1 convex
M3x16 GB/T 818-2000
ST2.9x8 GB 845-1985
ST2.9x8 GB 845-1985
15S1
M4x16 GB/T 818-2000
1
1
M10X20 GB/T 70.1-2000 2
1
2
1
1 x
1
1
4
1
4
GB/T 889.1-2000 M10 2
M4X12 GB/T 70.1-2000
M4x20 GB/T 818-2000
M10X20 GB/T 70.1-2000 2
M10 GB/T 41-2000 2
1
6
1
2
M12 GB/T 41-2000 2
1
12mm GB/T 96.1-2002 2
M12x30 GB/T 70.1-2000 2
ST2.9x12 GB 845-1985
M3 GB/T 41-2000
1
2
12
8mm GB/T 96.1-2002
8mm GB/T 93-2002
M8x20 GB/T 70.1-2000
4
4
4
Accessory
# ATH # Reference Description
1 RAF0033 0530201001 Spacer Ring
2 RKO0085 0530201008 Cone
3 RKO0086 0530201010 Cone
4 RKO0087 0530201011 Cone
5 RKO0088 0530201012 Cone
6 RGL0065 020101001 Quick Nut Cup Cover
7 RDH0034 020601001 Quick Nut Cup
8 RKE0192 020601002 Quick Nut Cover
9 RSM0199 020601086 Quick Nut
10 RIS0060 022102001 Allen Wrench
11 RIS0063 022102002 Allen Wrench
12 RIS0065 022102003 Allen Wrench
13 RIS0066 022102004 Allen Wrench
14 RGZ0057 022102005 Weight Hammer
15 RSF0208 020701019 Mounting Spring
16 RPG0195 022102006 Weight
17 RPG0196 022102010 Weight
18 RPG0197 022102011 Weight
19 RPG0198 022102013 Weight
20 RPG0199 022102027 Weight
21 RFL0038 020601004 Wheel Calipers
22 152004-05 020601105 Weight Shovel
23 RMF0116 0530210003 External Gauge Calibration Kit
24 HIS2535 030201064 SHCS
25 RIS0062 022102035 Allen Wrench
Note
45-75 mm
70-90 mm
88-110 mm
105-130 mm
40mm
12mm
6mm
4mm
3mm
Ø 40mm
100g
50g
35g
10g
5g
1
1
OPTIONAL 1
M8x25 GB/T 70.1-2000 12
8mm 1
1
1
1
1
1
1
1
1
1
1
1
1
1
1 x
1
1
1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 41 -
Hood Mounting
# ATH # Reference Description
1 RSM0001 0530208004 Hood Mounting Assy Cover
2 RSM0002 0530208001 Hood Mounting Assy Bracket
3 RSM0003 0530208008 Hood Rotating Shaft
4 RSM0004 020601035 Hood Shaft Bushing
5 RSM0005 020703001 Hood Spring
6 030604115 Snap Ring
7 RMS6000 021006031 Hood Switch
8 RSM0006 0530208002 Hood Cam Stop
9 RSM0007 020601034 Hood Cam
10 RSM2001 021301004 Adjustable Eye Bolt
11 030201063 HHB
12
13
14
15
030202025 Hexagon socket set screw
030201064 SHCS
030301002 Nut
030501005 Washer; Flat
16
17
18
19
20
030201114 SHCS
030101506 HHB; Full stread
030201002 SHCS
030501105 Washer; Wide brim
030201067 SHCS
Note
38mm GB 894.2-86
V - 156 - 1C25
1
1
1
M8x20 GB/T 5783-2000 4
M8x12 GB/T 77-2000 2
M8x25 GB/T 70.1-2000 1
M8 GB/T 41-2000
8mm GB/T 95-2002
2
4
M12x40 GB/T 70.1-2000 1
M8x30 GB/T 5783-2000 1
M4x8 GB/T 70.1-2000
8mm GB/T 96.2-2002
6
1
M8x40 GB/T 70.1-2000 1
1
2
1
2
1 x
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 42 -
Hood
# ATH # Reference Description
1 RSB0006 020602029 Wheel Hood Cover; Folded
2 030201364 Cross recessed pan head screw
3 RSB0007 0530205035 Wheel Hood Support
4
5
030201084 SHCS
030501006 Washer; Flat
6 030201337 Cross recessed pan head screw
7 RSB0008 020601049 External Gauge Clip
8 030201092 SHCS
9
10
030502006
030301003
Washer; Spring
Nut
11 RSB0004 020601196 Wheel Hood Handle
12 030201063 SHCS
Note
M5x12 GB/T 818-2000
M10x30 GB/T 70.1-2000
10mm GB/T 95-2002
M4x16 GB/T 818-2000
OPTIONAL
M10x70 GB/T 70.1-2000
10mm GB/T 93-1987
M10 GB/T 41-2000
M8x20 GB/T 70.1-2000
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 43 -
1
3
1
1
2 x
2
2
1
2
2
1
2
Motor
# ATH #
1 RMO0755
2 RMH0123
3 RRR0134
4
5
6
7
8 RRR0133
Reference
020401009
0530206002
0530206003
030701010
030201043
030502004
030501004
020403001
Description
Motor
Motor Basement
Motor Belt Pulley
Key
SHCS
Washer; Spring
Washer; Flat
Motor Belt
Note
JY7116 / 220V
5x5x30 GB/T 1096-1979
M6x16 GB/T 70.1-2000
6mm GB/T 93-1987
6mm GB/T 95-2002
4PJ965
4
4
1 x
1
1
1
1
4
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 44 -
Main shaft
# ATH # Reference Description
1 RWA0001 0530207004 Deformation of Beams
2 030201004 SHCS
3 RWZ0001 0530207009 Tooth
4 RWA0002 0530207005 Bear Cover
5
6
030201044
030303101
SHCS
Nut Round
7 030604023
8 RWL0845 030802002
9 RWL0184 030802001
Snap Ring
Bearing
Bearing
10 030604105 Snap Ring
11 RWW0214 0530207006 Main Shaft
12 RGW0062 0530207054 Threaded Shaft/Spindle
13 RGW0063 030201172 SHCS
Note
M4x12 GB/T 70.1-2000
64T
M6x20 GB/T 70.1-2000
M30x1.5 GB/T 812-1988
30mm GB 894.1-86
6006 GB/T 276-94
6005 GB/T 276-94
25mm GB 894.2-86 1
1
1
M14x260 GB/T 70.1-2000 1
1
1
1
1
1
3
1 x
1
4
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 45 -
Sensor
3
6
7
# ATH #
1
2
RPA0128
Reference
030301003 Nut
0530207043 Sensor flat washer
021006032
021301007
021301008
Description
Piezo Sensor; Horizontal
Sensor Horizontal Shaft
Sensor Vertical Shaft
4 RPA0129 021006033 Piezo Sensor; Vertical
5 RPA0130 020402015 Sensor Wire
8 030502006 Washer; Spring
Note
M10 GB/T 41-2000
Ø10 + Ø 10 / 3x0.75mm²x1.5m
10mm GB/T 93-1987
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 46 -
X
5
2
1
1
1
1
1
2
Encoder
# ATH #
1
2
3
4 RRP0138
5
6
7
8 RRP0139
9
Reference
030201002
030502002
030501002
021003004
030301101
030502001
030501001
0530207003
030201265
Description
SHCS
Washer; Spring
Washer; Flat
Encoder Board
Nut
Washer; Spring
Washer; Flat
Encoder Board Support
Cross recessed
Note
M4x8 GB/T 70.1-2000
4mm GB/T 93-1987
4mm GB/T 95-2002
64T
M3 GB/T 6170-2000
3mm GB/T 93-1987
3mm GB/T 95-2002
M3x10 GB/T 818-2000
2
1
2
2
2
1
2 x
2
2
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 47 -
Brake
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 48 -
# ATH # Reference Description
1 RFB0001 020702001 Upper Braking Return Spring
2 030301082 Nut
3 RBA0012 0530202002 Brake Pad Spacer
4 RBK1000 020101002 Brake Pad
5 RBA0002 0530202001 Brake Pad Bracket
6 030201042 SHCS
7 RBA0003 0530202003 Brake Fix Mounting Plate
8 RBA0004 0530202004 Brake Movable Mounting Plate
9 RBA0005 0530106010 Brake Rod Connector
10 RBP0001 0530202009 Brake Pedal Weldment
11 RBA0006 0530202022 Brake Pedal Bracket
12 RMS6001 021006031 Brake Switch
13 RBZ0001 0530202005 Braking Rod
14
15
030301138
030101024
Nut
HHB
16 RBA0007 0530202012 Brake Fix Axle
17 030301101 Nut
18
19
030301105 Nut
030201043 SHCS
20 RBA0008 0530202008 Brake Pedal Link
21 030301105 Nut
22 RBA0009 0530202007 Brake Linkage Bushing
23 030903006 Splick pin
24 RBA0010 0530202006 Brake Rod Link
25 RFB0002 020702002 Lower Braking Return Spring
26 030301102 Nut
27
28
030201006 SHCS
030201269 Cross recessed pan head screw
29
30
31
030201044 SHCS
030501004 Washer; Flat
030301105 Nut
32 RBA0011 0530106033 Brake Rod Connector Linkage
Note
M6 GB/T 6182-2000
M6x12 GB/T 70.1-2000
M12 GB/T 6172.1-2000
M6x25 GB/T 5780-2000
M3 GB/T 6170-2000
M6 GB/T 6170-2000
M6x16 GB/T 70.1-2000
M6 GB/T 6170-2000
2x20 GB/T 91-2000
M4 GB/T 6170-2000
M4x20 GB/T 70.1-2000
M3x20 GB/T 818-2000
M6x20 GB/T 70.1-2000
6mm GB/T 95-2002
M6 GB/T 6170-2000
2
2
4
4
4
1
1
1
1
2
1
2
2
2
1
3
1
1
1
1
1
1
2
1
1
2
1
1 x
1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 49 -
Power board
# ATH # Reference Description
1 030301103 Nut
2
3
030502002 Washer; Spring
030502004 Washer; Spring
4
5
030201337 Cross recessed pin head screw
030101022 HHB
6 030301106 Nut
7 RWI0183 021002001 Resistance
8 RSP0170 0530206001 Power Board Liner
9 030201614 Cross recessed socket screw
10 RSP0171 0530206056 Air-Cooling Fin
030301101 Nut
13 RTR0174 020404006 Transformer
Note
M4 GB/T 6170-2000
4mm GB/T 93-1987
6mm GB/T 95-2002
M4x16 GB/T 818-2000 4
M6x16 GB/T 5780-2000 4 x
4
4
4
M8 GB/T 6170-2000 4
100W/15Ω RXG -100-15RJ 1
1
M3x25 GB/T 819.1-2000 5
1
M3 GB/T 6170-2000 15
1
220V ~ Double 9V 25W 1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 50 -
Distance arm
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 51 -
# ATH # Reference Description
1 RAL0001 020801005 Distance Arm Sticker
2 RFA0001 020701005 Distance Arm Spring
3 RAL0002 0530204010 Distance Arm Rod
4
12
0530204008 Distance Arm Rod Washer
030604101 Snap Ring
030201443 Cross recessed pan head screw
13
14
030501004 Washer; Flat
030502004 Washer; Spring
030301011 Nut
17 030201043 SHCS
19 RAA0001 0530204004 Distance Arm Gear Rail
21 RPH0003 0530204018 Distance Arm Pad
22 RPH0004 0530204024 Distance Arm Adjustable Spacer
23 030201444 Countersunk Flat Phillips Head Screw
24 RBA0001 030818001 Distance Arm Sleeve
25 RBA0002 0530214002 Distance Arm Sleeve Nut
26 RBA0003 0530214001 Nut Bush
27 030201043 SHCS
030501004 Washer; Flat
30 RSS0001 020602040 Distance Arm Head Weight Holder
31 RBS2000 030501007 Washer; Flat
32 RKP0001 020601069 Distance Arm Head Bushing
33 RSF2000 020701005 Distance Arm Head Spring
34 RGM0001 020601104 Distance Arm Head Connect Rod
35 RBS2001 030204100 Cross recessed tapping screw
Note x
2
20mm GB/T 894.2-86 1
M6x20 GB/T819.1-2000 2
1
1
1
6mm GB/T 95-2002
6mm GB/T 93-1987
M6 GB/T 41-2000
M6x16 GB/T70.1-2000
1
1
1
M6x40 GB/T819.1-2000 2
6
6
6
1
2
M6x16 GB/T70.1-2000
2
2
1
1
6mm GB/T 95-2002
12mm GB/T 95-2002 1
1
1
1
ST4.9x32 GB/T845-1985 1
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 52 -
Laser
# ATH # Reference Description
1 030201335 Cross recessed pan head screw
2 RKA0104 0530206034 Threaded Shaft Plastic Cover
3 RLG0001 0530206033 Laser Basement Plate
4 RLA0001 02106035 Laser Line Optical Transmitter
5 RLA0002
6
0530206032
030201335
7 030202301
8 RRB7000 020402010
Laser Basement
Cross recessed pan head screw
Hexagon tapper head set screw
Weight Indicator Light
Note
M4x12 GB/T 818-2000
Ø12x35 - 5V
M4x12 GB/T 818-2000
M5x5 GB/T 78-2000 x
2
1
1
1
1
2
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 53 -
Computer board
# ATH #
1
2
3
4 RSP0168
Reference
030201614
030502001
030301101
021003016
Description
Screw
Spring washer
Nut
Computer board
Note
GB/T 819.1-2000 M3x25
GB/T 93-1987 3
GB/T 6170-2000 M3 x
4
8
12
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 54 -
NOTES
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 55 -
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2017
- 56 -

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