DIOLINE 20 - Lütze Transportation GmbH

DIOLINE 20 - Lütze Transportation GmbH
LÜTZE Transportation GmbH
DIOLINE 20
Remote Input Output Modules (RIOM)
General information and technical overview
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
Page 1 of 41
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DIOLINE 20 – General information and technical overview
Index of contents
1
Introduction .......................................................................................................................... 3
1.1
Purpose
3
1.2
Intended Audience
3
1.3
Company Introduction
3
1.4
Sales Regions:
4
1.5
Product overview LÜTZE Transportation
5
2
Standards ............................................................................................................................. 6
3
Acronyms / Abbrevations .................................................................................................... 6
4
DIOLINE 20 - System Description ....................................................................................... 7
4.1
Overview of Subcomponents of DIOLINE 20
7
4.2
List of DIOLINE 20 products
8
4.3
Introduction of DIOLINE 20
9
4.3.1
System Architecture ................................................................................................................................9
4.3.2
Connectors ............................................................................................................................................10
4.3.3
Grounding and Shielding ......................................................................................................................10
4.3.4
Switch-On performance ........................................................................................................................10
4.3.5
End-to-End performance .......................................................................................................................10
4.3.6
Environmental Characteristics ..............................................................................................................10
4.3.7
Protection Degree .................................................................................................................................10
4.3.8
RAMS / LCC ..........................................................................................................................................10
4.3.9
Reliability ...............................................................................................................................................11
4.3.10 Identification ..........................................................................................................................................12
4.4
Technical Details of Subcomponents of DIOLINE 20
13
4.4.1
4.4.2
4.4.3
4.4.4
4.4.5
5
Power Supply ........................................................................................................................................13
Bus Coupler ..........................................................................................................................................14
Digital Modules ......................................................................................................................................17
Analog Modules ....................................................................................................................................25
Redundant I/O Modules ........................................................................................................................31
Case study for several applications ................................................................................. 35
5.1
RIOM CANopen for 24V
35
5.1.1
Definition of RIOM 24V configurations ..................................................................................................35
5.1.2
Dimensions and Weight per RIOM CANopen 24V ...............................................................................35
5.1.3
MTBF for RIOM CANopen 24V .............................................................................................................35
5.2
RIOM MVB for 110V
36
5.2.1
5.2.2
5.2.3
6
7
Definition of RIOM 110V configurations ................................................................................................36
Dimensions and Weight per RIOM MVB 110V .....................................................................................36
MTBF for RIOM MVB 110V ..................................................................................................................36
References – Competence in I/O Products ...................................................................... 37
6.1
Products and Quantities
37
6.2
Vehicles
37
IRIS Certification ................................................................................................................ 39
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
1
Introduction
1.1
Purpose
This document, DIOLINE 20 – General information and technical overview, serves as an overview for the DIOLINE
20 Remote I/O System of LÜTZE Transportation. The purpose of this document is to describe the technical
characteristics of the system and to clarify the technical view on the products.
The intention of this document is not to be used as a user's manual, technical specification, or a system
description. The usage, specification, and products of DIOLINE 20 are subject of additional documents.
1.2
Intended Audience
The intended audience of this document is people who need a brief overview of the DIOLINE 20 RIOM system
concerning the scope of delivery and functionality for possible tenders or projects: Product Management, Project
Management, System Engineering and Supply Management.
1.3
Company Introduction
LÜTZE Transportation GmbH
Bruckwiesenstr. 17-19
71384 Weinstadt
Contact persons:
Name:
Function:
Andre Kengerter
Managing Director
Name:
Function:
Dimitrios Koutrouvis
Product manager Train Control Systems
Name:
Function:
Franck Grünenwald
Key Account Manager Southern Europe
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
1.4
Sales Regions:
With our own companies throughout Europe, the USA and China, we are positioned to service the European, Asian
and North American Markets. Our international distribution partners worldwide complement our efforts and provide
global product availability and service to our customers.
Germany & Austria
Peter Bartl / bartl-industrievertretung
China
Frank Dong / Luetze Trading (Shanghai) Co. Ltd.
France
Armand Patte / LÜTZE SAS
Italy
Walter Merlini / Connex Italiana Srl
Poland
Krzysztof Zieliński / OEM Automatic
Spain
Sergio Valderrama / CONECTORES Y CABLES VAHER S.L.
Switzerland
Peter Burger / Lütze AG
United States
Asa Briggs / ITP Rail Associates
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
1.5
Product overview LÜTZE Transportation
The LÜTZE product portfolio contains high quality hi-tech control and electronics modules, tried-and-trusted
interface components and a comprehensive range of visual and acoustic signal encoders.
Train Control Technology
Interface Technology
Indication Technology
Vehicle Control Units
Diode and Resistor Modules
Audio Transducers
Compact Control Units
Function Relays
LED Indicator Boards
Remote I/O Modules
Semiconductor Switches
Vehicle Lighting Control Units
Ethernet Switches
Power Supplies
Dimmer Modules
Numerous locomotives, railcars, and control cars around the world are able to operate safely thanks to LÜTZE
know-how.
Temperature variations, vibrations, shock and strong electrical fields are just some of the extremes affecting the
electronic assemblies in rail vehicles - continually, over decades. Therefore LÜTZE's rail components are
particularly long-lasting and reliable. The development of such assemblies demands comprehensive knowledge of
the conditions of use and, in particular, a great deal of experience in the use of electronics on rolling stock. For over
two decades LÜTZE has developed and delivered products for this extremely challenging field.
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
2
Standards
Standard
Description
EN 50155
Railway applications
Electronic equipment used on rolling Stock
EN 50121-3-2
Railway applications
Electromagnetic compatibility, Part 3-2: Rolling stock apparatus
EN 61373
Railway applications
Rolling stock equipment. Shock and vibration tests
EN50124-1
Railway applications
Insulation coordination, Part 1
EN50126
Railway applications
The specification and demonstration of Reliability, Availability,
Maintainability and Safety (RAMS)
N FF 16-101
Railway rolling stock
Fire behaviour, Material choosing – application for electrical system
3
Acronyms / Abbrevations
Acronym
Full meaning
DL
Dioline – the brand name of this RIOM series
LB
L-Bus – an internal communication bus for data transfer between the Bus Coupler ant the I/O blocks
DI
Digital Input
DO
Digital Output
RO
Relay Output
DIO
Digital Input and Output
AI
Analog Input
AO
Analog Output
AIO
Analog Input and Output
CO
CANopen
MVB
Multi-Vehicle-Bus
RED
Redundancy
BC
Bus Coupler
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4
4.1
DIOLINE 20 - System Description
Overview of Subcomponents of DIOLINE 20
Bus Couplers
Digital Inputs
Digital Outputs
BC CANopen (DS401)
DI 16 channels 24V
DO 16 channels 24V/2A
BC MVB (EMD)
DI 16 channels 72V
DO 8 channels 24V/2A with
additional diagnostic
BC Ethernet/IP (CIP)
DI 16 channels 110V
DO 6 channels 24V...110V
RO 6 channels 24...150V
Mixed Inputs / Outputs
DI 8 channel 24V /
DO 8 channels 24V/2A
AI2/AO2 all ranges
configurable
Analog Inputs
Analog Outputs
AI 4 channels 0...10V
AO 4 channels 0...10V
AI 4 channels 0...20mA
AO 4 channels 4...20mA
AI 4 channels PT100
AI 4 channels PT1000
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.2
List of DIOLINE 20 products
part-no.
description
function
746409
746416
746423
DL-CO-L LUETZE
DL-MVB-L LUETZE
DL-EN/IP-L LUETZE
CANopen Bus coupler, DC 24V power supply
MVB Bus coupler, DC 24V power supply
Ethernet/IP Bus coupler, DC24V power supply
746400
746417
746408
746425
746413
DL-LB-DI-2X8-24V
DL-LB-DI-4X4-24V
DL-LB-DI-2X8-72V
DL-LB-DI-4X4-72V
DL-LB-DI-2X8-110V
16 digital inputs DC 24V, 2 potentials
16 digital inputs DC 24V, 4 potentials
16 digital inputs DC 72V, 2 potentials
16 digital inputs DC 72V, 4 potentials
16 digital inputs DC 110V, 2 potentials
746402
DL-LB-DIO-8/8-24V/2A
8/8 digital in-/outputs DC 24V, 2A, 2 potentials
746401
DL-LB-DO-16-24V/2A
746412
DL-LB-DO-2X8-24V/2A-R
746419
DL-LB-DO-4X2-24V/4A-D
746420
DL-LB-DO-4X2-24V/4A-DR
746414
DL-LB-DO-6-110V/0,6A-DR
746424
746415
DL-LB-DO-6-110V/2A-D
DL-LB-RO-6-150V/0,4A
16 digital outputs DC 24V, 2A, 2 potentials
16 digital outputs DC 24V, 2A, 2 potentials,
8 series diodes for redundant operation
8 digital outputs DC 24V, 2A, 4 potentials, diagnostic
8 digital outputs DC 24V, 2A, 4 potentials,
8 series diodes for redundant operation
6 digital Outputs DC24V...110V, 0,6A, diagnostic
6 series diodes for redundant operation
6 digital Outputs DC24V...110V, 2A, diagnostic
6 relay outputs, change over
746403
746404
746421
746410
746411
DL-LB-AI-4-U-12
DL-LB-AI-4-I-12
DL-LB-AI-4-I-12
DL-LB-AI-4-PT100
DL-LB-AI-4-PT1000
4 analog inputs 0-10V
4 analog inputs 0-20mA
4 analog inputs 0-24mA
4 analog inputs PT100
4 analog inputs PT1000
746405
746406
746422
DL-LB-AO-4-U-12
DL-LB-AO-4-I-12
DL-LB-AO-4-I-12
4 analog outputs 0-10V
4 analog outputs 4-20mA
4 analog outputs 0-20mA
746407
DL-LB-AIO-2/2-U/I/PT
2/2 analog in/outputs, configurable
Voltage / Current / Temperature + Voltage & Current Source
746418
DL-LB-DI-8-SPACER
spacer module
746430
746431
746435
746433
746432
746434
746436
DL-LB-DI-2X8-24V RED
DL-LB-DI-4X4-24V RED
DL-LB-DI-4X4-72V RED
DL-LB-DIO-8/8-24V/2A RED
DL-LB-DO-2X8-24V/2A RED
DL-LB-DO-4X2-24V/2A-D RED
DL-LB-DO-3X2-110V/2A-D RED
16 redundant digital inputs DC 24V, 2 potentials
16 redundant digital inputs DC 24V, 4 potentials
16 redundant digital inputs DC 72V, 4 potentials
8/8 redundant digital in-/outputs DC 24V, 2A, 2 potentials
16 redundant digital outputs DC 24V, 2A, 2 potentials
8 redundant digital outputs DC 24V, 2A, 4 potentials, diagnostic
6 redundant digital outputs DC 24V...110V, 2A, diagnostic
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
Page 8 of 41
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DIOLINE 20 – General information and technical overview
4.3
Introduction of DIOLINE 20
DIOLINE 20 is a decentral input and output system designed for railway vehicles. The basic idea of the product
philosophy of the LÜTZE Remote I/O system, is in the following 3 points:



Modularity
Flat Design of housing
DIN-Rail-Mounting
Basic benefits:





the system allows cost-effective engineering by installing only the blocks which are required.
the RIOM has low life cycle costs as there can only be replaced a single I/O block if necessary
the system is flexible to modifications and subsequent extensions
there is a nearly infinite number of variations in I/O configuration
the user can switch over quickly to an alternative field bus interface by changing only the bus coupler
4.3.1 System Architecture
The smallest possible I/O station includes a bus coupler with an integrated DC24V power supply and an I/O
module. It is possible to add up to 10 I/O modules to one I/O station. The modules are connected over the internal
bus (L-Bus).
The I/O modules can be combined randomly. The maximum energy requirement depends on the number and type
of the used I/O modules. To set up a totally galvanic isolated I/O station, it is needed to connect the power supply
in front of the bus coupler.
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.3.2




4.3.3


4.3.4

4.3.5


4.3.6


4.3.7

4.3.8


Connectors
Cage clamp spring-type terminals for power supply of bus coupler
Cage clamp spring-type terminals for signals of I/O blocks
SUB-D female connector, 9-pin with fastening bolt UNC4/40 for TCMS Interface
SUB-D male connector, 9-pin with fastening bolt UNC4/40 for Service Interface
Grounding and Shielding
6.3mm faston connector at the bus coupler and the I/O blocks
Screw M4 at the power supply
Switch-On performance
From battery switch-on to system operation: 5s
End-to-End performance
Between Fieldbus frame reception up to activation of outputs: 10ms
Between change of an input to production of Fieldbus frame: 10ms
Environmental Characteristics
Operating Temperature: -40°C to +70°C (+85°C for 10 min) corresponds to EN 50155 category Tx
Storage Temperature: -40°C to +85°C
Protection Degree
IP20
RAMS / LCC
The hardware is free of maintenance during its life cycle.
MTTR is 20 minutes in case of failure.
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.3.9 Reliability
The following values have been calculated with the software tool EXAR Version 10.0 in conformance to DIN EN /
IEC 61709 and SN 29500 (Continuous operation 8760 h per year).
partno.
failure rate in fit
description
MTBF in hours
+70°C
+40°C
-40°C
+70°C
+40°C
-40°C
746400
DL-LB-DI-2X8-24V
2783
760
269
359 307
1 316 508
3 720 875
746401
DL-LB-DO-16-24V/2A
5046
1354
336
198 168
738 708
2 980 013
746402
DL-LB-DIO-8/8-24V/2A
4059
1091
311
246 343
916 259
3 214 555
746403
DL-LB-AI-4-U-12
2325
1409
1173
430 021
709 822
852 793
746404
DL-LB-AI-4-I-12
2346
1429
1193
426 310
699 769
838 323
746405
DL-LB-AO-4-U-12
3563
2469
2184
280 647
404 944
457 900
746406
DL-LB-AO-4-I-12
3565
2471
2185
280 502
404 773
457 766
746407
DL-LB-AIO-2/2-U/I/PT
6928
3720
2815
144 342
268 821
355 284
746408
DL-LB-DI-2X8-72V
3194
873
323
313 098
1 146 073
3 097 874
746409
DL-CO-L LUETZE
3033
1672
1354
329 686
598 130
738 600
746410
DL-LB-AI-4-PT100
2439
1440
1187
410 058
694 308
842 276
746411
DL-LB-AI-4-PT1000
2439
1440
1187
410 058
694 308
842 276
746412
DL-LB-DO-2X8-24V/2A-R
5261
1432
341
190 076
698 268
2 935 573
746413
DL-LB-DI-2X8-110V
3177
856
306
314 770
1 168 791
3 269 662
746414
DL-LB-DO-6-110V/0,6A-DR
5348
1551
400
186 989
644 868
2 498 295
746415
DL-LB-RO-6-150V/0,4A
2145
915
557
466 172
1 092 962
1 795 864
746416
DL-MVB-L LUETZE
5198
2238
1507
192 368
446 811
663 614
746417
DL-LB-DI-4X4-24V
2783
760
269
359 307
1 316 508
3 720 875
746418
DL-LB-DI-8-SPACER
932
273
108
1 073 017
3 664 010
9 298 001
746419
DL-LB-DO-4X2-24V/4A-D
4712
1270
379
212 233
787 206
2 641 178
746420
DL-LB-DO-4X2-24V/4A-DR
4927
1349
384
202 968
741 315
2 604 580
746421
DL-LB-AI-4-I-12
2346
1429
1193
426 278
699 681
838 197
746422
DL-LB-AO-4-I-12
3565
2470
2184
280 538
404 815
457 799
746423
DL-EN/IP-L LUETZE
3886
1860
1413
257 303
537 733
707 504
746424
DL-LB-DO-6-110V/2A-D
5342
1569
429
187 186
637 468
2 332 530
746425
DL-LB-DI-4X4-72V
3194
873
323
313 098
1 146 073
3 097 874
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.3.10 Identification
Every device has a label with following information on:
-
Version number (HW and SW Version)
Reference Number
vendor name
Device description
Serial number
Data-Matrix-Code
Every box has a label with following data on:
-
Part Number
vendor name
Device description
Quantity
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4
Technical Details of Subcomponents of DIOLINE 20
4.4.1
Power Supply

DC/DC converter NG-6391

reference number: 716391

input voltage DC 110V
(voltage range: DC 77V ... 154V)

output voltage: DC 24V (± 5 %)

output current continuous 1,[email protected] (36W)

short circuit and overload protection

internal over-temperature protection with automatic restart

electrical isolation of DC 1500V between input and output voltage

dimensions (w × h × d): 66mm × 160mm × 54mm

weight: 420g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4.2
4.4.2.1
Bus Coupler
Bus Coupler MVB

Gateway between MVB (Slave) and L-Bus

reference number: 746416

power supply: DC 24V

max. current on L-Bus: 1A

10 I/O-modules can be connected

operating temperature: -40°C to +70°C

dimensions (w × h × d): 123mm × 142mm × 48mm

weight: 420g
4.4.2.2 TCMS Interface
420200
 physical interface: MVB EMD

MVB Class 1.3

Configuration via local download cfg-file
4.4.2.3
Service Interface

D-SUB9 male connector

RS232 (galvanic isolation to microcontroller)

diagnostic monitor via terminal (e.g. hyper-terminal)

interface to Lütze Slave Configuration Software available
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4.2.4
Bus Coupler CANopen

Gateway between CANopen (Slave) and L-Bus

reference number: 746409

power supply: DC 24V

max. current on L-Bus: 1A

10 I/O-modules can be connected

operating temperature: -40°C to +70°C

dimensions (w × h × d): 83mm × 142mm × 48mm

weight: 260g
4.4.2.5
TCMS Interface

CANopen Slave

DS 301 and DS 401

Configuration via network download (SDO)

Setting of baud rate and node id via rotary switch
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4.2.6
Bus Coupler Ethernet/IP (CIP)

Gateway between CIP (Ethernet/IP Adapter) and L-Bus

reference number: 746423

power supply: DC 24V

max. current on L-Bus: 1A

10 I/O-modules can be connected

operating temperature: -40°C to +70°C

dimensions (w × h × d): 123mm × 142mm × 48mm

weight: 430g
4.4.2.7
TCMS Interface

physical interface: Ethernet according to IEEE 802.3 10/100 Base Tx

network configuration via local service interface

IP addressing methods:
4.4.2.8
o
static: via the network configuration (IP-address)
o
dynamic: DHCP / BOOTP
Service Interface

D-SUB9 male connector

RS232 (galvanic isolation to microcontroller)

diagnostic monitor via terminal (e.g. hyper-terminal)

interface to Lütze Slave Configuration Software available
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4.3
4.4.3.1
Digital Modules
Digital Input Module 24V

16 digital input channels 24V

reference number:

o
746400 (2 potential groups)
o
746417 (4 potential groups)
electrical isolation
AC 1,5 kV between inputs and L-Bus controller
AC 1,5 kV between potential groups

Input voltage:
0: DC 0 … 6 V
1: DC 12,5 … 30 V

Input current:
0: 0 mA
1: 25 mA for 7 ms then 4 mA
(contact fritting)

max. Input current: 50 [email protected] V and 2 [email protected],8V

inverse polarity protection

bipolar diode-suppressor for surge protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4.3.2
Digital Input Module 72V

16 digital input channels 72V

reference number:

o
746408 (2 potential groups)
o
746425 (4 potential groups)
electrical isolation
AC 1,5 kV between inputs and L-Bus controller
AC 1,5 kV between potential groups

Input voltage:
0: DC 0 … 18 V
1: DC 36 … 90 V

Input current:
0: 0 mA
1: 8 mA for 7 ms then 2 mA
(contact fritting)

max. Input current: 15 [email protected] V and 1 [email protected],4V

inverse polarity protection

bipolar diode-suppressor for surge protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
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Date: 3. September 2013
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4.4.3.3
Digital Input Module 110V

16 digital input channels 110V

reference number: 746413

electrical isolation of 2 potential groups
AC 1,5 kV between inputs and L-Bus controller
AC 1,5 kV between Potential A and Potential B

Input voltage:
0: DC 0 … 27,5 V
1: DC 55 … 137,5 V

Input current:
0: 0 mA
1: 5 mA for 7 ms then 1,2 mA
(contact fritting)

max. Input current: 9 [email protected],5 V and 0,7 [email protected]

inverse polarity protection

bipolar diode-suppressor for surge protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
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www.luetze-transportation.com
Date: 3. September 2013
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4.4.3.4
Digital Input / Output Module 24V

8 digital input channels 24V (2 potentials)

8 digital output channels 24V (2 potentials)

reference number: 746402

output type: MOSFET

rated output voltage: 24V (16,8 ... 30V)

output current: 2A (Leakage current: 2µA)

Input voltage:
0: DC 0 … 6 V
1: DC 12,5 … 30 V

Input current:
0: 0 mA
1: 25 mA for 7 ms then 4 mA
(contact fritting)

electrical isolation of 2 potential groups
AC 1,5 kV between inputs/outputs and L-Bus controller
AC 1,5 kV between Potential A and Potential B

max. Input current: 50 [email protected] V and 2 [email protected]16,8V

inverse polarity protection

short-circuit and over-temperature protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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4.4.3.5
Digital Output Module 24V

16 digital output channels (2 potentials)

reference number: 746401

reference number: 746412
(Outputs 1-4 and 9-12 diode-decoupled)

output type: MOSFET

rated output voltage: 24V (16,8 ... 30V)

output current: 2A (Leakage current: 2µA)

electrical isolation
AC 1,5 kV between outputs and L-Bus controller
AC 1,5 kV between Potential A and Potential B

inverse polarity protection

short-circuit and over-temperature protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
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www.luetze-transportation.com
Date: 3. September 2013
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4.4.3.6
Digital Output Module 24V with extended diagnostic functions

8 digital output channels (4 potentials)

reference number: 746417

reference number: 746420 (Outputs diode-decoupled)

output type: MOSFET

rated output voltage: 24V (16,8 ... 30V)

output current: 3A (Leakage current: 24µA)

extended diagnostic feature
each output channel has 2 diagnostic channels:
a. channel-read back at the connector
b. error state indication

electrical isolation
AC 1,5 kV between outputs and L-Bus controller
AC 1,5 kV between Potential A and Potential B

inverse polarity protection

short-circuit and over-temperature protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
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www.luetze-transportation.com
Date: 3. September 2013
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4.4.3.7
Relay Output Module

6 relays with change-over contacts

reference number: 746415

rated output voltage AC/DC 24V…110V

Output current:
a. DC 0,4A / DC 150V resistive loads
b. DC 6A / DC 30V resistive loads
c. AC 6A / AC 250V resistive loads

electrical isolation
AC 1,5 kV between inputs and L-Bus controller
AC 1,5 kV between Potential A and Potential B

contacts are hard gold plated

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 300g
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Date: 3. September 2013
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4.4.3.8
Digital Output Module 24V...110V

6 digital output channels (3 potentials)

reference number: 746424

reference number: 746414 (Outputs diode-decoupled)

output type: MOSFET

rated output voltage: 24... 110V

output current: 2A (Leakage current: 10µA)

extended diagnostic feature
each output channel has 2 diagnostic channels:
a. channel-read back at the connector
b. error state indication

electrical isolation
AC 1,5 kV between outputs and L-Bus controller
AC 1,5 kV between Potential A and Potential B

inverse polarity protection

short-circuit and over-temperature protection

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 230g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.4.4
4.4.4.1
Analog Modules
Analog Input Module Voltage

4 analog input channels voltage

reference number: 746403

Input signal: 0...10V

resolution: 12 bit / Accuracy ±0.5 %

inverse polarity protection

input resistance 200 k

sampling rate 20 Hz (50ms)

max. input voltage ±35V

electrical isolation AC500V between inputs and L-Bus

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
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Date: 3. September 2013
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4.4.4.2
Analog Input Module Current

4 analog input channels current

reference number:
o
746404 (0...20mA)
o
746421 (0...24mA)

Input signal: 0...20mA or 0...24mA

resolution: 12 bit / Accuracy ±0.5 %

inverse polarity protection

input resistance 35 to 45 

sampling rate 20 Hz (50ms)

max. input voltage ±35V

electrical isolation AC500V between inputs and L-Bus

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
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www.luetze-transportation.com
Date: 3. September 2013
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4.4.4.3
Analog Input Module Temperature

4 analog input channels temperature

reference number:
o
746410 (PT100)
o
746411 (PT1000)

Input signal: PT100 or PT1000

2-, 3- or 4-wire connetion

resolution: 12 bit / Accuracy ±0.5 %

input resistance 200 k

sampling rate 20 Hz (50ms)

max. input voltage ±35V

electrical isolation AC500V between inputs and L-Bus

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
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Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.4.4.4


Analog Input & Output Module configurable
2 analog input channels
2 analog output channels
Configurable via rotary switches for each channel
reference number: 746407

Input signals:
o Voltage: 0…10V / ±10V
o Current: 0…20mA / 0…24mA / 4…20mA /0…40mA
o Temperature PT100 / PT1000

Output signals:
o Voltage: 0…10V / ±10V / ±5V
o Current: 0…20mA / 0…24mA / 4…20mA
o Temperature: PT100 / PT1000

Current / Voltage Source
o
o
o
o
Current source: max. 500 load impedance
Current source: max. 20mA output current
Voltage Source: Output voltage 10V
Voltage Source: Output current 20mA

resolution: 12 bit / Accuracy ±0.5 %

input resistance current 35-45 / voltage 200-220k

sampling frequency 200 Hz (5ms)

max. input voltage ±30V

PTC short-circuit protection / polarity reversal protection / over-current protection

electrical isolation AC500V between inputs/outputs and L-Bus

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 210g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.4.4.5
Analog Output Module Voltage

4 analog output channels voltage

reference number: 746405

Input signal: 0...10V

output current: max. 10mA

resolution: 12 bit / Accuracy ±0.5 %

sampling frequency: 10 Hz

PTC short circuit protection

bipolar diode-suppressor for surge protection

sampling rate 10 Hz (100ms)

electrical isolation AC500V between outputs and L-Bus

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.4.4.6
Analog Output Module Current

4 analog output channels current

reference number:
o
746406 (4...20mA)
o
746422 (0...20mA)

Input signal: 4...20mA or 0...20mA

Load impedance: max. 500

resolution: 12 bit / Accuracy ±0.5 %

Suppressor diode-suppressor for surge protection

sampling rate 100 Hz (10ms)

electrical isolation AC500V between outputs and L-Bus

dimensions (w × h × d): 57mm × 142mm × 48mm

weight: 200g
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.4.5 Redundant I/O Modules
The DIOLINE 20 redundant I/O modules are complementing the family by offering a smart and cost-effective way
to use output or input redundancy by using only 1 device and 1 connection point. This doesn’t only save wiring cost
but also additional components as blocking diodes, as they are always integrated.
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
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Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
4.4.5.1
General description
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4.4.5.2
Type Description

746430
DL-LB-DI-2X8-24V RED
16 redundant digital inputs DC 24V, 2 potentials
Use of 2x 746400

746431
DL-LB-DI-4X4-24V RED
16 redundant digital inputs DC 24V, 4 potentials
Use of 2x 746417

746435
DL-LB-DI-4X4-72V RED
16 redundant digital inputs DC 72V, 4 potentials
Use of 2x 746425

746433
DL-LB-DIO-8/8-24V/2A RED
8/8 redundant digital in-/outputs DC 24V, 2A, 2 potentials
Use of 2x 746402

746432
DL-LB-DO-2X8-24V/2A RED
16 redundant digital outputs DC 24V, 2A, 2 potentials
Use of 2x 746401

746434
DL-LB-DO-4X2-24V/2A-D RED
8 redundant digital outputs DC 24V, 2A, 4 potentials, diagnostic
Use of 2x 746419

746436
DL-LB-DO-3X2-110V/2A-D RED
6 redundant digital outputs DC 24V...110V, 2A, diagnostic
Use of 2x 746414
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Date: 3. September 2013
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4.4.5.3
Example Configuration
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DIOLINE 20 – General information and technical overview
5
Case study for several applications
5.1
5.1.1
RIOM CANopen for 24V
Definition of RIOM 24V configurations
Power
Supply
Bus
System
Digital
Input
Channels
Digital
Output
Channels
Analog
Input
Channels
Current
Analog
Input
Channels
Temp.
Analog
Output
Channels
Voltage
RIOM 1 (64/32/8/4)
24V
CANopen
64
32
4
4
4
RIOM 2 (32/16/4/0)
24V
CANopen
32
16
4
0
0
RIOM 3 (24/8/0/0)
24V
CANopen
24
8
0
0
0
BC
CANopen
DI 16
24V
DO 16
24V / 2A
DI8 DO 8
24V / 2A
AI 4
0...20mA
AI4
PT100
AO 4
0...10V
RIOM 1 (64/32/8/4)
1
4
2
0
1
1
1
RIOM 2 (32/16/4/0)
1
2
1
0
1
0
0
RIOM 3 (24/8/0/0)
1
1
0
1
0
0
0
Type
Type
5.1.2
Dimensions and Weight per RIOM CANopen 24V
Type
Dimensions (w x h x d)
Weight
RIOM 1 (64/32/8/4)
596mm × 142mm × 48mm
2,060 kg
RIOM 2 (32/16/4/0)
311mm × 142mm × 48mm
1,060 kg
RIOM 3 (24/8/0/0)
197mm × 142mm × 48mm
660 kg
5.1.3
MTBF for RIOM CANopen 24V
Failure Rate in fit
MTBF [h] @ +40°C ambient temperature
RIOM 1 (64/32/8/4)
12.758
78.382,19 h
RIOM 2 (32/16/4/0)
5.975
167.364,02 h
RIOM 3 (24/8/0/0)
3.523
283.848,99 h
Type
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Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
5.2
5.2.1
RIOM MVB for 110V
Definition of RIOM 110V configurations
Power
Supply
Bus
System
Digital
Input
Channels
Digital
Output
Channels
Digital
Relay
Output
Channels
Analog
Input
Channels
Current
Analog
Output
Channels
Voltage
RIOM 4 (64/24/4/4)
110V
MVB
64
24
0
4
4
RIOM 5 (32/12/0/0)
110V
MVB
32
16
4
0
0
RIOM 6 (16/6/0/0)
110V
MVB
24
8
0
0
0
Power
Supply
BC
MVB
DI 16
110V
DO 6
110V/2A
RO 6
110V
AI4
0...20mA
AO 4
0...10V
RIOM 4 (64/24/4/4)
1
1
4
4
0
1
1
RIOM 5 (32/12/0/0)
1
1
2
1
1
0
0
RIOM 6 (16/6/0/0)
1
1
1
0
1
0
0
Type
Type
5.2.2
Dimensions and Weight per RIOM MVB 110V
Type
Dimensions (w x h x d)
Weight
RIOM 4 (64/24/4/4)
759mm × 142mm × 48mm
2,960 kg
RIOM 5 (32/12/0/0)
417mm × 142mm × 48mm
1,770 kg
RIOM 6 (16/6/0/0)
303mm × 142mm × 48mm
1,340 kg
5.2.3
MTBF for RIOM MVB 110V
Failure Rate in fit
MTBF [h] @ +40°C ambient temperature
RIOM 4 (64/24/4/4)
16.714
59.830,08 h
RIOM 5 (32/12/0/0)
8.689
115.088,04 h
RIOM 6 (16/6/0/0)
6.282
159.184,97 h
Type
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Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
References – Competence in I/O Products
6
6.1
Products and Quantities
DIORAIL
I/O System CANopen
DIOLINE 20
I/O System CANopen & MVB
DIOLINE 67
I/O System IP67 CAN
Market Launch:
2000
Market Launch:
2004
Market Launch:
1999
Delivered units:
31.524
(Dec. 2011)
Delivered units:
17.847
(Dec. 2011)
Delivered units:
27949
(Dec. 2011)
6.2
Vehicles
Bombardier Transportation
Locomotive TRAXX
Products:
- DIORAIL I/O CANopen
-
DIORAIL 1.1 I/O CANopen
Application:
-
ALSTOM Transport
Coradia Regiolis (PP)
Products:
- DIOLINE PLC MVB
-
-
Products:
- DIOLINE 20 I/O MVB
DIOLINE 20 I/O
Application:
Remote I/O modules
Siemens Mobility
Locomotive VECTRON
Application:
Powerpack Control unit
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
-
Remote I/O modules
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
Bombardier Transportation
Locomotive ALP45 DP
Products:
- DIOLINE PLC
-
Products:
- DIOLINE PLC CANopen
DIOLINE 20 I/O
-
Application:
-
Bombardier Transportation
Locomotive TRAXX DE ME
Application:
FOGTEC Fire Detection
-
Windhoff
MPV / LRZ
DIORAIL PC2
Gateway J1939 for DE ME
TCMS System
-
Products:
- DIORAIL IP67 I/O
-
FOGTEC Fire Detection
Products:
- DIOLINE PLC CANopen
Application:
DIOLINE 20 I/O
Application:
Remote I/O modules
-
TCMS System
ALSTOM Transport
Metro Buenos Aires
Products:
- DIOLINE 20 I/O MVB
Application:
CAF
Metro Sao Paolo & CPTM
-
DIORAIL PC2
DIOLINE 20 I/O
Application:
HARSCO
Track Maintenance
-
-
Application:
Products:
- DIOLINE PLC CANopen
-
Application:
-
Products:
- DIOLINE 20 I/O CANopen
Stadler
Regional Train KISS
Products:
- DIOLINE 20 I/O CANopen
-
DIOLINE 20 I/O
Stadler Pankow
Light Rail Variobahn
Remote I/O modules
Bombardier Transportation
Monorail Sao Paolo
Products:
- DIOLINE PLC CANopen
-
DIOLINE 20 I/O
Application:
FOGTEC Fire Detection
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
-
-
FOGTEC Fire Detection
Date: 3. September 2013
Page 38 of 41
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DIOLINE 20 – General information and technical overview
7
IRIS Certification
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
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DIOLINE 20 – General information and technical overview
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
Page 40 of 41
An IRIS certified company
DIOLINE 20 – General information and technical overview
Lütze Transportation GmbH
Tel.:+49 (0) 7151 6053-0
[email protected]
www.luetze-transportation.com
Date: 3. September 2013
Page 41 of 41
An IRIS certified company
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