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Craft ROBO
CC100-20
MANUAL NO. CC100-UM-251
SERVICE MANUAL
CC100-UM-251-02-9370
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HISTORY OF REVISIONS
No. Date issued
1 04.08.11
2
Description of revision
First printing
04.11.25 CC100-20-ALR (Wishblade) parts added.
Page
All
2-1,6-1,6-4
Edition
01
02
CC100-UM-251-9370 i
CONTENTS
1 PARTS NAMES and FUNCTIONS ................................ 1-1
2 RECOMMENDED PARTS LIST ..................................... 2-1
3 LIST OF TOOLS ............................................................ 3-1
4 DISASSEMBLY AND REASSEMBLY ............................ 4-1
4.1 How to Replace the Left Side Cover .................................................4-1
4.2 How to Replace the Top Cover .........................................................4-2
4.3 How to Replace the Right Side Cover ..............................................4-3
4.4 How to Replace the Front Guide .......................................................4-4
4.5 How to Replace the Rear Guide ........................................................4-5
4.6 How to Replace the Feed Guide .......................................................4-6
4.7 How to Replace the Pinch Roller Shaft Assembly ..........................4-7
4.8 How to Replace the Y Motor ..............................................................4-8
4.9 How to Replace the X Motor ..............................................................4-9
4.10 How to Replace the Feed Roller .....................................................4-10
4.11 How to Replace the Main Board .....................................................4-12
4.12 How to Replace the Y Belt ...............................................................4-14
4.13 How to Replace the Carriage Unit ..................................................4-15
4.14 How to Replace the Y Flexible Cable .............................................4-16
4.15 How to Replace the Solenoid ..........................................................4-18
4.16 How to Replace the Auto-Registration Mark Sensor Board .........4-19
5 ELECTRICAL ADJUSTMENTS ..................................... 5-1
5.1 Updating the System Firmware ........................................................5-1
5.2 DIP Switch Settings ...........................................................................5-3
5.3 Clearing the Non-Volatile RAM .........................................................5-3
5.4 Using the Adjustment Software ........................................................5-4
CC100-UM-251-9370 ii
5.5 Adjusting the Pen Force ....................................................................5-6
5.6 Adjusting the Auto-Registration Mark Sensor Sensitivity .............5-8
5.7 Adjusting the Offset of the Auto-Registration Mark Sensor ..........5-9
5.8 Adjusting the Distance Accuracy ...................................................5-10
6 PARTS LIST ..................................................................... 6-1
6.1 Main Unit Parts ...................................................................................6-1
6.2 Carriage ...............................................................................................6-3
6.3 Other ....................................................................................................6-4
7 BLOCK DIAGRAM ........................................................... 7-1
CC100-UM-251-9370 iii
1 PARTS NAMES and FUNCTIONS
1 PARTS NAMES and FUNCTIONS
Pen carriage
LED lamp
Feed knob
Ball-point pen plunger
Push roller
Plunger holder
Standby switch
AC adapter jack
USB interface connector
Working table
Guide line
Media roller
Cutting mat
Pen carriage ........................ Drives the cutter pen to the left or right
Ball-point pen plunger ........ Used to plot using a ball-point pen
Plunger holder .................... Holds the cutter pen and drives it in the vertical direction
Standby switch ................... Used to set media in place, and to start or stop the main unit
Feed knob .......................... Drives media back and forth
USB interface connector ..... Used to connect the USB cable
AC adapter jack .................. Used to connect the cable for the AC adapter
Cutting mat ......................... Cutting or plotting work is performed on it
Push roller ........................... Pushes down on the media to hold it in place
Media roller ......................... Carries media
Working table ....................... Work is performed on it
Guide line ........................... Used as a guide when media is set in place
LED lamp ............................. Lights up when the unit is ready to operate and flashes when data is received
1-1
2 RECOMMENDED PARTS LIST
No.
Part No.
1 796212000 Main Board Assembly
Description
2 796212001 Pen Carriage Assembly
3 796212002 Pinch Roller Assembly
796212006 Pinch Roller Assembly, Letter
4 796212003 Carriage Board Assembly
5 796212004 Auto Registration Mark Sensor Assembly
6 682124050 Standby Switch
7 621240200 Motor Gear Assembly
8 692124120 Flexible Cable for Auto Registration Mark Sensor
9 692124112 Y Flexible Cable
10 796212005 Y Home Sensor Assembly
11 621242001 Feed Roller Shaft
621240410 Feed Roller Shaft, Letter
12 621242030 X Feed Gear
13 621243051 Y Belt
14 621243200 Y Drive Gear Pulley
15 621243221 Y Idler Pulley
16 500052392 AC adapter YC-1048GRC1208P
500052390 AC adapter YC-1048GRC1175P
500052407 AC adapter YC-1048GRC1210P
500052418 AC adapter YC-1048GRC1247P
500051951 AC adapter SA45-3129
2 RECOMMENDED PARTS LIST
QTY
1
1
1
Remarks
1 For USA model.
1
1
1 PR304505
2 Common part for X and Y
1 FPC304502
1 FPC304501B
1 D3C-2220
1
1 For USA model.
1
1 460TN15-7.0W
1
1
1 UL,117V
1 CE, 220V
1 CCC, 240V
1 BS, 240V
1 Japanese,100V
CC100-UM-251-9370 2-1
3 LIST OF TOOLS
No.
Adjustment Item
1 Firmware update
Jig
Verup.exe (Firmware update program file)
Blade and blade holder, optionset.exe
2 Pen force adjustment
(Electrical adjustment program)
Blade and blade holder, optionset.exe
3 Distance adjustment
(Electrical adjustment program)
Blade and blade holder, optionset.exe
4
Auto Registration adjustment (Electrical adjustment program)
3 LIST OF TOOLS
Tool
PC, USB I/F cable
Colex gauge (150 g, 300 g), PC,
USB I/F cable
Glass scale 300 mm, PC, USB I/F cable
PC, USB I/F cable
CC100-UM-251-9370 3-1
4 DISASSEMBLY AMD REASSEMBLY
4 DISASSEMBLY AND REASSEMBLY
4.1 How to Replace the Left Side Cover
Disassembly
(1) Pull the feed knob from the left side of the unit, and then detach the feed knob.
Left side cover
Feed knob
Top cover
Hook
M3L8 self-tapping screw
(2) Remove the two M3L8 self-tapping screws holding the left side cover.
(3) Release the bottom two hooks of the left side cover, and then detach the left side cover.
Hook hole
Hook
Release the hook here.
Reassembly
(1) To attach the left side cover, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-1
4.2 How to Replace the Top Cover
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Pull out the top cover from the right side cover to detach the top cover.
Left side cover
Feed knob
4 DISASSEMBLY AMD REASSEMBLY
Top cover
Hook
M3L8 self-tapping screw
Reassembly
(1) To attach the top cover, perform the above “Disassembly” procedure in reverse.
Right side cover
CC100-UM-251-9370 4-2
4 DISASSEMBLY AMD REASSEMBLY
4.3 How to Replace the Right Side Cover
Disassembly
(1) Remove the two M3L8 self-tapping screws holding the right side cover.
Note: Hold the right side cover after you have removed the screws; there is a flexible cable inside the cover.
Left side cover
Top cover
Feed knob
Right side cover
Hook
M3L8 self-tapping screw
M3L8 self-tapping screw
(2) Release the bottom two hooks of the right side cover, and then detach the right side cover.
Hook
Release the hook here.
Hook hole
Reassembly
(1) To attach the right side cover, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-3
4 DISASSEMBLY AMD REASSEMBLY
4.4 How to Replace the Front Guide
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Remove the two M3L6 pan head screws holding the front guide, and then detach the front guide.
Front guide
M3L6 pan head screw
Note: Do not scratch the main frame when you are detaching the front guide.
Reassembly
(1) To attach the front guide, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-4
4 DISASSEMBLY AMD REASSEMBLY
4.5 How to Replace the Rear Guide
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Remove the three M3L6 pan head screws holding the rear guide, and then detach the rear guide.
M3L6 pan head screw
Rear guide
Reassembly
(1) To attach the rear guide, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-5
4 DISASSEMBLY AMD REASSEMBLY
4.6 How to Replace the Feed Guide
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Remove the two M3L8 pan head screws holding the ball-point pen plunger holder with the limiter bracket, and then detach the ball-point pen plunger holder and the limiter bracket.
M3L6 pan head screw
Feed guide
Ball-point pen plunger holder
M3L8 pan head screw
Limiter bracket
(5) Remove the M3L6 pan head screw holding the feed guide, and then detach the feed guide.
Reassembly
(1) To attach the feed guide, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-6
4 DISASSEMBLY AMD REASSEMBLY
4.7 How to Replace the Pinch Roller Shaft Assembly
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket.
Pressure spring
Pressure bracket
(5) Lift up both sides of the pressure bracket, slide the pressure shaft assembly to the left side, and then detach the pressure shaft assembly from the right side.
Pressure shaft assembly
Pressure bracket
Reassembly
(1) To attach the pinch roller shaft assembly, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-7
4 DISASSEMBLY AMD REASSEMBLY
4.8 How to Replace the Y Motor
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(5) Detach the rear guide (see Section 4.5).
(6) Disconnect the Y motor cable which is connected to J5 on the main board.
(7) Remove the two M3L6 TP head screws holding the Y motor, and then detach the Y motor.
Y motor M3L6 TP head screw
X motor
M3L6 TP head screw
Reassembly
(1) To attach the Y motor, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-8
4 DISASSEMBLY AMD REASSEMBLY
4.9 How to Replace the X Motor
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(5) Detach the rear guide (see Section 4.5).
(6) Disconnect the X motor cable which is connected to J4 on the main board.
(7) Remove the two M3L6 TP head screws holding the X motor, and then detach the X motor.
Y motor M3L6 TP head screw
X motor
M3L6 TP head screw
Reassembly
(1) To attach the X motor, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-9
4 DISASSEMBLY AMD REASSEMBLY
4.10 How to Replace the Feed Roller
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(5) Detach the front guide (see Section 4.4).
(6) Detach the Y motor (see Section 4.8).
(7) Remove the M3L6 flat head screw and the M3L6 pan head screw holding the motor bracket, and then detach the motor bracket.
M3L6 TP head screw
Y motor
Feed roller
Feed roller gear
Motor bracket
M3L6 pan head screw
M3L6 flat head screw
(6) Disconnect the X motor cable which is connected to J4 on the main board.
CC100-UM-251-9370 4-10
4 DISASSEMBLY AMD REASSEMBLY
(7) Remove the two M3L8 TP head screws holding the Y motor, and then detach the Y motor.
Bearing
E-ring
Collar
Feed roller
M3L6 pan head screw
X feed roller gear
(8) Remove the M3L6 pan head screw holding the X feed roller gear, and then detach the X feed roller gear.
(9) Detach the E-ring from the left side of the feed roller.
(10) Detach the two bearings and the collar from the feed roller, and then detach the feed roller from the main unit.
Reassembly
(1) To attach the feed roller, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-11
4 DISASSEMBLY AMD REASSEMBLY
4.11 How to Replace the Main Board
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the front guide (see Section 4.4).
(5) Detach the rear guide (see Section 4.5).
(6) Remove the two M3L6 pan head screws holding the guide rail, and then detach the guide rail.
Guide rail
Flexible cable clamp
M3L6 pan head screw
(7) Detach the three flexible cable clamps from the guide rail, and then detach the Y flexible cable from the guide rail.
(8) Disconnect all the cables from the main board (J2, J4, J5, J8, J9).
CC100-UM-251-9370 4-12
(9) Remove the two M3L6 pan head screws holding the main board.
M3L6 pan head screw
Main board
4 DISASSEMBLY AMD REASSEMBLY
Release here.
Main board
Locking card spacer
(10) Release the two locking card spacers holding the main board, and then detach the main board.
Reassembly
(1) To attach the main board, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-13
4 DISASSEMBLY AMD REASSEMBLY
4.12 How to Replace the Y Belt
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the guide rail (see Section 4.11).
(5) Detach the Y flexible cable from the guide rail (see Section 4.11).
(6) Detach the two adjusting springs from the Y tension bracket.
Washer
Y idler flange
Y tension bracket
Adjusting spring
Y idler pulley
Y left idler shaft
Y belt
Y belt clamp
Y right idler shaft
Y drive gear pulley
(7) Detach the Y tension bracket.
(8) Detach the Y motor (see Section 4.8).
(9) Detach the motor bracket (see Section 4.10).
(10) Pull out the Y right idler shaft from the Y drive pulley, and then detach the Y drive pulley.
(11) Detach the Y left idler shaft from the Y idler pulley.
(12) Detach the Y belt from the belt clamp on the rear of the carriage.
Reassembly
(1) To attach the Y belt, perform the above “Disassembly” procedure in reverse.
Y drive collar
CC100-UM-251-9370 4-14
4 DISASSEMBLY AMD REASSEMBLY
4.13 How to Replace the Carriage Unit
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the guide rail (see Section 4.11).
(5) Detach the Y flexible cable from the guide rail (see Section 4.11).
(6) Disconnect the Y flexible cable from J101 on the carriage board.
(7) Detach the two adjusting springs from the Y tension bracket (see Section 4.12).
(8) Detach the Y motor (see Section 4.8).
(9) Detach the motor bracket (see Section 4.10).
(10) Detach the Y drive pulley (see Section 4.12).
(11) Detach the two pressure springs from the pressure bracket (see Section 4.7).
(12) Remove the two M3L8 pan head screws holding the left and right pressure brackets, and then detach both the pressure brackets.
M3L8 pan head screw
Left pressure bracket
Carriage unit
Spacing shaft
M3L8 pan head screw
Right pressure bracket
(13) Detach the spacing shaft from the carriage unit.
Reassembly
(1) To attach the carriage unit, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-15
4 DISASSEMBLY AMD REASSEMBLY
4.14 How to Replace the Y Flexible Cable
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the rear guide (see Section 4.5).
(5) Detach the guide rail (see Section 4.11).
(6) Detach the Y flexible cable from the guide rail (see Section 4.11).
(7) Lift up the bottom of the carriage cover, and then detach the carriage cover from the carriage.
Carriage unit
Carriage cover
Lift up here to detach the carriage cover.
(8) Disconnect the Y flexible cable from J201 on the carriage board.
J201
Y flexible cable
(9) Disconnect the Y flexible cable from J8 on the main board, and then detach the Y flexible cable.
CC100-UM-251-9370 4-16
4 DISASSEMBLY AMD REASSEMBLY
Reassembly
(1) To attach the Y flexible cable, perform the above “Disassembly” procedure in reverse.
Note: Do not lock the clamp when you are installing the Y flexible cable to the clamp shown in the figure below.
If you do so, the flexible cable may be damaged by the clamp.
Do not lock this clamp.
CC100-UM-251-9370 4-17
4 DISASSEMBLY AMD REASSEMBLY
4.15 How to Replace the Solenoid
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the guide rail (see Section 4.11).
(5) Detach the carriage cover from the carriage (see Section 4.14).
(6) Disconnect the solenoid cable from the carriage board.
(7) Remove the two pan head screws holding the solenoid, and then detach the solenoid.
Link spring
Carriage cover
Solenoid
Link shaft
Carriage
M3L8 pan head screw
Reassembly
(1) To attach the solenoid, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-18
4 DISASSEMBLY AMD REASSEMBLY
4.16 How to Replace the Auto-Registration Mark Sensor Board
Disassembly
(1) Detach the left side cover (see Section 4.1).
(2) Detach the top cover (see Section 4.2).
(3) Detach the right side cover (see Section 4.3).
(4) Detach the guide rail (see Section 4.11).
(5) Detach the carriage cover from the carriage (see Section 4.14).
(6) Detach the solenoid (see Section 4.15).
(7) Release the hook holding the auto-registration mark sensor board, and then detach the auto-registration mark sensor board from the carriage.
Auto-registration mark sensor board
Auto-registration mark sensor board
Carriage
Release this hook.
Reassembly
(1) To attach the auto-registration mark sensor board, perform the above “Disassembly” procedure in reverse.
CC100-UM-251-9370 4-19
5 ELECTRICAL ADJUSTMENTS
5 ELECTRICAL ADJUSTMENTS
5.1 Updating the System Firmware
To update the system firmware you need to have the following files. In addition, you need to use a computer and a
USB cable.
• VerupEnglish.exe : CC100-20 update software file
• GITKUSBP.dlll : CC100-20 software dll file
• main.mot : CC100-20 firmware file
How to update the system firmware
(1) Copy the three upgrade software files to the same directory in the PC.
(2) Connect the computer and the CC100-20 via the USB interface.
(3) Connect the power cable to turn on the power.
(4) Turn on the standby switch of the CC100-20.
(5) Execute VerupEnglish.exe.
(6) The following menu is displayed. Confirm the note shown in the menu.
(7) Click the Next button to display the following menu.
(8) Click the Next button to display the following menu.
(9) Click the Version Upgrade button to start upgrading when you are ready to upgrade.
CC100-UM-251-9370 5-1
(10) The following menu will appear during the firmware upgrade procedure.
5 ELECTRICAL ADJUSTMENTS
(11) The following menu will appear when the upgrade is complete.
(12) The Standby LED blinks when the upgrade is complete.
(13) Click the OK button to close the VerupEnglish.exe program.
(14) Turn off the power. (disconnect the power cable from the CC100-20.)
Note: • Do not use the computer for any other purpose while you are upgrading the firmware.
• If you fail to upgrade the firmware, perform the following procedure.
(1) Connect the power cable to the CC100-20 while pressing the standby switch for more than 5 seconds.
(2) Confirm that the standby LED is blinking.
(3) Turn off the power.
(4) Perform the upgrade procedure again.
CC100-UM-251-9370 5-2
5 ELECTRICAL ADJUSTMENTS
5.2 DIP Switch Settings
Factory presets (Normal Mode)
Set bits 1, 2, 3 and 4 to ON
ON
1 6
NOV-RAM clear mode
Set bits 1, 2 and 3 to ON
ON
1 6
5.3 Clearing the Non-Volatile RAM
When you replace the main board, you must clear the Non-Volatile RAM (NOV-RAM). If you clear the Non-Volatile
RAM, you will lose the setup parameters for each adjustment. Set up the adjustment values to the main board after you clear the Non-Volatile RAM.
How to clear the Non-Volatile RAM
(1) Set the DIP switch to the NOV-RAM clear mode as shown below.
Set bits 1, 2 and 3 to ON
ON
1 6
(2) Connect the power cable to turn on the power.
(3) The Standby LED blinks when the NOV-RAM clear operation is complete.
(4) Turn off the power. (disconnect the power cable from the CC100-20.)
(5) Return the DIP switch setting to the normal mode as shown below.
Set bits 1, 2, 3 and 4 to ON
ON
1 6
CC100-UM-251-9370 5-3
5 ELECTRICAL ADJUSTMENTS
5.4 Using the Adjustment Software
This adjustment software is used for the pen force adjustment, the auto-registration mark sensor adjustment and the distance adjustment.
To adjust the CC100-20 you need to have the following files. In addition, you need to use a computer and a USB cable.
• OptionSetEnglish.exe : CC100-20 adjustment software file
• GITKUSBP.dll : CC100-20 software dll file
How to use the adjustment software
(1) Copy the above two software files to the same directory in the PC.
(2) Connect the computer and the CC100-20 via the USB interface.
(3) Connect the power cable to turn on the power.
(4) Turn on the standby switch of the CC100-20.
(5) Execute Optionset.exe.
(6) The following menu is displayed.
Used for the pen force adjustment.
Used for the autoregistration mark sensor position adjustment.
Used for the distance adjustment.
How to use the Move button: Click the button to move, and click again to stop.
Used for the autoregistration mark sensor threshold adjustment.
Return to the factory presets.
Close this software and store the settings to the Nov-RAM.
Close this software. (This does not store the settings.)
CC100-UM-251-9370 5-4
5 ELECTRICAL ADJUSTMENTS
Note 1: Do not turn off the standby switch while adjusting the CC100-20. If you do so, the CC100-20 will not receive any commands from the adjustment software. If you turn off the standby switch while adjusting the
CC100-20, perform the following procedure.
(1) Click the Cancel button to exit the adjustment software.
(2) Connect the power cable to the CC100-20.
(3) Turn on the standby switch of the CC100-20.
(4) Execute OptionSetEnglish.exe again.
Note 2: The OptionSetEnglish.exe software will not start if the standby switch is off or the power is off. The
OptionSetEnglish.exe software displays the menu shown below at this time.
CC100-UM-251-9370 5-5
5 ELECTRICAL ADJUSTMENTS
5.5 Adjusting the Pen Force
This adjustment will set the pen force using the OptionSetEnglish.exe software.
If you replace the main board, use the following procedure to input the recorded adjustment values.
If you replace the solenoid and/or the pen block assembly, you must adjust the pen force using the following procedure.
How to adjust the pen force
(1) Mount a 0.9 mm diameter cutter pen (PHP32-CB09N without the blade) in the pen holder.
(2) Connect the computer and the CC100-20 via the USB interface.
(3) Connect the power cable to turn on the power.
(4) Turn on the standby switch of the CC100-20.
(5) Execute Optionset.exe.
(6) Click the Force 1 down/up button to lower the pen.
(7) If the pen does not lower completely during the force 1 adjustment, change the pen lower speed from 0 to 1.
(8) Use the 100 g force gauge to measure the actual force.
To get the correct force, gently lift the pen up by hand, lower the pen, and then measure the actual force after you click the force button.
(9) If the measured value is not within the specification range (65 g to 70 g), change the value at the right side of the Force 1 down/up button so that it is 65 g to 70 g for the actual force.
(10) Click the Force 1 down/up button again to apply the input value.
(11) Use the 100 g force gauge to measure the changed force to confirm it.
(12) Click the Force 1 down/up button again to raise the pen.
(13) Click the Force 2 down/up button to lower the pen.
(14) Use the 300 g force gauge to measure the actual force.
To get the correct force, gently lift the pen up by hand, lower the pen, and then measure the actual force after you click the force button.
(15) If the measured value is not within the specification range (100 g to 110 g), change the value at the right side of the Force 2 down/up button so that it is 100 g to 110 g for the actual force.
(16) Click the Force 2 down/up button again to apply the input value.
(17) Use the 300 g force gauge to measure the changed force to confirm it.
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5 ELECTRICAL ADJUSTMENTS
(18) Click the Force 2 down/up button again to raise the pen.
(19) Click the Force 3 down/up button to lower the pen.
(20) Use the 300 g force gauge to measure the actual force.
To get the correct force, gently lift the pen up by hand, lower the pen, and then measure the actual force after you click the force button.
(21) If the measured value is not within the specification range (175 g to 180 g), change the value at the right side of the Force 3 down/up button so that it is 175 g to 180 g for the actual force.
(22) Click the Force 3 down/up button again to apply the input value.
(23) Use the 300 g force gauge to measure the changed force to confirm it.
(24) Click the Force 3 down/up button again to raise the pen.
(25) Click the Set button to close the adjustment software and store all the settings to the Nov-RAM.
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5 ELECTRICAL ADJUSTMENTS
5.6 Adjusting the Auto-Registration Mark Sensor Sensitivity
How to adjust the auto-registration mark sensor sensitivity
(1) Connect the computer and the CC100-20 via the USB interface.
(2) Connect the power cable to turn on the power.
(3) Load an A4 (Letter) size sheet of paper in the CC100-20. The paper color must be white, and it is recommended that high-quality paper made for ink-jet printers be used.
(4) Turn on the standby switch of the CC100-20.
(5) Execute Optionset.exe.
(6) Use the Pen Position buttons to move the auto-registration mark sensor position to a white area on the paper.
Make sure there are no dirty areas or any printing directly under the sensor.
(7) Click the Adjust button to adjust the white level of the sensor.
(8) The following menu will appear when the white level adjustment is complete.
(9) Confirm the value shown in the above menu.
If the value is 0 or 255 there is a problem with the sensor or the circuit.
(10) Click the OK button to close the white level adjustment display.
(11) Click the Set button to close the adjustment software and store all the settings to the Nov-RAM.
CC100-UM-251-9370 5-8
5 ELECTRICAL ADJUSTMENTS
5.7 Adjusting the Offset of the Auto-Registration Mark Sensor
How to adjust the Offset of the Auto-Registration Mark Sensor
(1) Connect the computer and the CC100-20 via the USB interface.
(2) Connect the power cable to turn on the power.
(3) Load an A4 (Letter) size sheet of paper with a backing sheet in the CC100-20. The paper must have a printed target cross mark.The cross mark specifications are 30 mm line length, and 0.3 to 0.5 mm line width.
(4) Mount the cutter pen with the cutter blade and the blue blade adjustment cap.
(5) Turn on the standby switch of the CC100-20.
(6) Execute Optionset.exe.
(7) Use the Pen Position buttons to move the cutter pen to the printed cross mark area.
Move the pen into this area.
Media feed direction
Printed target mark
(7) Click the Scan button to scan the printed cross mark. The plotter then cuts a cross mark based on the reading of the printed cross mark.
(8) Confirm the offset between the printed cross mark and the cut cross mark.
You do not need to make any adjustments if the cut lines are not on top of the printed cross mark.
(9) Input the offset value(s) if the cut lines are not on top of the printed cross mark.
(10) Click the Set button to close the adjustment software and store all the settings to the Nov-RAM.
CC100-UM-251-9370 5-9
5.8 Adjusting the Distance Accuracy
How to adjust the Distance Accuracy
(1) Connect the computer and the CC100-20 via the USB interface.
(2) Connect the power cable to turn on the power.
(3) Load an A4 (Letter) size sheet of paper with a backing sheet in the CC100-20.
(4) Mount the cutter pen with the cutter blade and the blue blade adjustment cap.
(5) Turn on the standby switch of the CC100-20.
(6) Execute Optionset.exe.
(7) Click the Plot button to cut the test pattern.
5 ELECTRICAL ADJUSTMENTS
X=200 mm
Y=150 mm
(8) Measure the X-axis and Y-axis distances.
(9) Input the values to the input boxes shown below.
The formula of the input value is as follows:
Input value for X-axis = (200mm - measured distance) x 10
For example:
If you measured 200.2 mm for the X-axis, then input -2 for the adjustment value.
(10) Click the Set button to close the adjustment software and store all the settings to the Nov-RAM.
CC100-UM-251-9370 5-10
6 PARTS LIST
6 PARTS LIST
6.1 Main Unit Parts
No.
Part No.
1 621248011 Left Side Cover
2 621248003 Right Side Cover
3 621248024 Top Cover
Desscription
621240430 Top Cover (CC100-20-ALQ)
4 621240054 Front Guide
621240401 Front Guide, Letter
5 621240064 Rear Guide
6 621240032 Guide Rail
621248100 Caution Label
621248100 Model Label
621240440 Model Label WB
7 621240082 Feed Guide
8 796212000 Main Board Assembly
9 692124112 Y Flexible Cable
10 621243070 Flexible Cable Clamp
11 621243051 Y Belt
12 621242072 Pressure Shaft
13 621242123 Feed Knob
14 621243280 Washer ø5
15 621243260 Y Idler Flange
16 621243221 Y Idler Pulley
17 621243230 Y Idler Shaft Left
18 621243241 Y Tension Bracket
19 621243250 Adjusting Spring
20 621242060 Collar
21 621242130 Pressure Spring 30
22 621242050 Left Pressure Bracket
23 621242090 Bearing PSB
24 621240112 Ball-point Pen Plunger Holder
25 E-ring D5
26 621242021 X Collar
27 621242010 Bearing RFS
28 621240004 Main Frame Assembly
29 621240130 Edge Guard
30 621240190 Frame Edge
31 621243060 Locking Card Spacer
32 621240090 Foot
33 621242000 Feed Roller Shaft
621240410 Feed Roller Shaft, Letter
34 796212002 Pinch Roller Assembly
796212006 Pinch Roller Assembly, Letter
35 621242040 Right Pressure Bracket
36 363111031 Foot
37 621240200 Motor Gear Assembly
38 621243270 Y Drive Collar
39 621243200 Y Drive Gear
40 621243210 Y Idler Shaft Right
41 621240160 Mini Clamp
42 621242030 X Feed Gear
43 621240150 Bush
44 621240071 Cutting Mat
45 682124050 Standby Switch
46 621240090 Cushion
47 796212005 Y Home Sensor Assembly
CC100-UM-251-9370 6-1
Q’ty
1
1
1
Remarks
Wishblade
1
1
1
1 For USA model
1
1
1
1
1 Wishblade
1 FPC304501B
1
1
2
1
2
2
1
2
2
1
1
1
1
1
1
1
3
1 460TN15-7.0W
1
2
1
1
5
1
1 For USA model
1
1 For USA model
2
1
1
1
1
1
4
2 Uses the same part for the X and Y motor.
1
1
1
1
1 PR304505
Main Unit Parts
6 PARTS LIST
CC100-UM-251-9370 6-2
6.2 Carriage
No.
Part No.
Desscription
1 500051940 Solenoid
2 500051940 Solenoid
3 621243030 Reset Spring
4 380162100 Pin
5 621240064 Rear Guide
6 621243042 Lock Lever
7 692124120 Auto-registration Sensor Flexible Cable
8 796212004 Auto-registration Sensor Board Assembly
9 692124112 Y Flexible Cable
10 772124520 Relay Board
11 621243004 Carriage
12 621243030 Carriage Cover
13 621243070 Flexible Cable Clamp
14 621240090 Cushion
Carriage
3
2 4
1
7
8
6
9
5
Q’ty
1
1
1
1
1
1
1
1 SCD-0829FT
1
1
1
1 FPC304502
1
1
Remarks
6 PARTS LIST
12
13
10
14
11
CC100-UM-251-9370 6-3
6.3 Other
No.
Part No.
Desscription
1 621249800 Packing Box
621249850 Packing Box for CC100-20-ALQ
2 621249731 Accessory Box
3 500052392 AC adapter YC-1048GRC1208P
500052390 AC adapter YC-1048GRC1175P
500052407 AC adapter YC-1048GRC1210P
500052418 AC adapter YC-1048GRC1247P
500051951 AC adapter SA45-3129
4 621249200 User Guide CD, CC100-CDM02M
5 621249110 Setup Manual
621249130 Setup Manual, Wishblade
621249120 Setup Manual, WGI
6 621249060 Beginners Manual
621249080 Beginners Manual, Wishblade
621249120 Beginners Manual, WGI
7 500052043 USB Cable, Wishblade
8 621249300 Cutter Plunger
9 621249370 Cutter Plunger Cap 01
10 621249320 Cutter Plunger Cap 02
11 621249330 Cutter Plunger Cap 03
6 PARTS LIST
Q’ty Remarks
1
1 Wishblade
1
1 UL,117V
1 CE, 220V
1 CCC, 240V
1 BS, 240V
1 Japanese,100V
1 Use for only Graphtec model.
1
1
1 English
1 Wishblade
1 WGI
1 English
1
1
1 Wishblade
1
1
CC100-UM-251-9370 6-4
7 BLOCK DIAGRAM
SOLENOID SDC-0829FT
REGISTRATION MARK SENSOR
Main Board PR304501*
CC100-UM-251-9370 7-1
X Motor PM42S-096
Y Motor PM42S-096
AC100-240V 50/60Hz
7 BLOCK DIAGRAM
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