SMARTRAIL DATASHEET
HE599CNX100
SmartRail I/O is a real-time, modular I/O system – expanding the application of the OCS family of all-in-one controllers. The SmartRail
I/O CsCAN Base (HE599CNX100) utilizes CsCAN communications for the I/O connection with the OCS. Any modern OCS Controller with a built-in CsCAN port can utilize HE599CNX100 Base units. Each HE599CNX100 base can support up to 8 SmartRail I/O modules
– addressed with up to 256 digital I/O and 32 analog I/O per base. The number of bases supported by each OCS controller is 16.
The CNX100 network wiring is typically a daisy-chain architecture, although trunkline-dropline architectures are also supported. Entire bases of I/O may be hot-swapped to/from the CsCAN network, but individual I/O modules are not hot-swappable.
1 TECHNICAL SPECIFICATIONS
SPECIFICATIONS
GENERAL SPECIFICATIONS
Required Power (Steady State)
400mA @ 24 VDC, max
CLASS 2 POWER SUPPLY ONLY
Data Transmission
COMMUNICATION SPECIFICATIONS
CsCAN
Primary Power Range
Output Power
Terminal Type
Optional Terminals
Terminal Torque Rating
Accepted Wire Size
Wire Stripping Length
Relative Humidity
Operating Temperature
Storage Temperature
Dimensions (H x W x D)
Weight
Vibration & Shock
Noise Immunity
11 – 28 VDC
1500mA @ 5 VDC
M3 Screw Type, Removable
HE200ACC500
(spring-clamp double plug)
HE200ACC512 (m12 adapter)
0.6 N-m (5.2 in-lbs)
14-26AWG (copper)
7mm
5 to 95% Non-condensing
0°C to +55°C
-25°C to +70°C
90 x 45 x 60mm
[3.54 x 1.77 x 2.36 in]
114g [4oz]
Per IEC1131-2
Per IEC1131-2, IEC61000-4-2,
IEC61000-4-3, IEC61000-4-4
Flow Control
Connector
Architecture
Node ID Configuration
Legal Node IDs
Inactivity Timeout
Cscape Version
OCS Firmware Version
Compatible I/O
1 to 79 decimal
Configurable from Cscape
I/O SPECIFICATIONS
9.1 (SP3) or later
12.75 or later
SmartRail I/O
Bases Supported (per system)
Modules Supported (per base)
Digital I/O, max (per base)
Analog I/O, max (per base)
CAN Bitwise Arbitration
5-pin Removable Terminal Block
Daisy-chain or Trunkline-Dropline
Digital Rotary Switches (2)
16
8
256 (Inputs + Outputs)
32 (Inputs + Outputs)
CERTIFICATIONS (CE) I/O Limitations (per system)
2048 Digital In, 2048 Digital Out,
512 Analog In, 512 Analog Out
USA: https://hornerautomation.com/certifications/
Europe: https://www.hornerautomation.eu/support/certifications-2/
Power Supplied for I/O modules 1500mA @ 5V DC maximum page 1 of 5
59 South State Ave., Indianapolis, IN 46201 | (p) 317.916.4274 (tf) 877.665.5666 (f) 317.639.4279 | www.hornerautomation.com
6/7/2021 | MAN1304-01-EN
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
2 I/O MODULE 5V POWER USAGE (1500mA total available)
8 DC In
DIM510 30mA
16 DC Out
DQM606 60mA
8 DC + 8 Relay
DIQ512 250mA
4 Analog Out (mA)
DAC106 120mA
16 DC In
DIM610 40mA
32 DC Out
DQM706 120mA
4 Analog In
ADC170 50mA
4 Analog Out (V)
DAC101 70mA
32 DC In
DIM710 50mA
8 Relay Out
DQM502 230mA
8 DC Out
DQM506 40mA
16 Relay Out
DQM602 420mA
4 RTD In
RTD100 100mA
4 Thermocouple In
THM100 100mA
2 Analog In + 2 Analog Out
MIX116 100mA
3 INSTALLATION
The HE599CNX100 is compact (45mm W x 90mm H x 60mm D), and mounts on DIN-rail. Each I/O module installed adds width in increments of 20mm (for DC & analog I/O) or 27mm (for relay I/O). NOTE: The distance between wiring duct and surrounding modules should be at least 50mm apart.
Modules can be added either before or after the HE599CNX100 base has been installed on the DIN-rail.
I/O modules are physically added with the following procedure:
1. Remove the cover (if present) for the expansion connector from the
base, and for all but the rightmost I/O module.
2. Make sure that the locks on the top and bottom of the base are slid all
the way to the front in the “Open” position.
3. Align the first I/O module to the right of the base using the alignment
features in the plastic case.
4. After affixing the module securely, slide the locks on the top and bot
tom of the base all the way to back in the “Close” position.
5. Repeat steps 2-4 above until all modules are affixed.
6. Hang the base and all the affixed I/O modules to the top of
the DIN-rail and secure them by sliding the DIN-rail latches to the “up”
position.
4 WIRING
The SmartRail HE599CNX100 Base should be powered independently from the power supplied to the SmartRail I/O modules themselves. This offers optimum noise immunity and helps maintain galvanic isolation between the CsCAN Network and I/O Power. The recommended approach is to power the CsCAN network from one power supply, and I/O devices from at least one separate power supply. The SmartRail bases are powered from the CsCAN Network.
To power the HE599CNX100, use only the 5-pin removable connector. Leave the 3- pin fixed connector disconnected.
For network wiring, the recommended approach is to daisy-chain each node, with a continuous connection for shield. The center pin of the CAN port does not provide a connection to earth ground. The cable shield should be connected to earth ground at one location only – usually at the DC supply powering the network. The network DC supply should have its V- terminal connected directly to earth ground.
If multiple DC supplies are used to power the network, the V+ from any one supply should be connected only to nodes it is powering
– disconnected from other sections powered by other supplies. The V- connection should be continuous across the entire network, although V- should connect to earth at exactly one point only.
At each end of the network, a 121 Ω , 1/4W, 1% resistor should be used for termination – installed between the CAN_H and CAN_L terminals. Only appropriate Thin (for <100m) or Thick (<500m) cabling should be used (assuming 125 KBaud). This cable is available from a variety of sources, including Horner APG which offers both Thin (HE200CBL100) and Thick (HE200CBL500) varieties.
page 2 of 5
59 South State Ave., Indianapolis, IN 46201 | (p) 317.916.4274 (tf) 877.665.5666 (f) 317.639.4279 | www.hornerautomation.com
6/7/2021 | MAN1304-01-EN
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
5 DIP SWITCH SETTINGS
NOTE: Dip Switches 1 and 2 should remain OFF.
Dip Switch 3
Down (OFF)
Down (OFF)
Up (ON)
Up (ON)
Dip Switch 4
Down (OFF)
Up (ON)
Down (OFF)
Up (ON)
6 LED INDICATORS
LED
RUN
(Power)
I/O
(I/O System)
MS
(Main System)
NS
(Network
System)
State
Off
Solid Green
Solid Red
Blinking Red
Off
Solid Red
Blinking Red
Blinking Green
Solid Green
Solid Red
Blinking Red
Blinking Green
Solid Green
CsCAN Baud Rate
125kBd
250kBd
500kBd
1Mbd
Meaning
Base Unit is powered down
Base Unit is powered up
I/O interface power-on-self-test failed
I/O Module error detected (IOE_n status bit On)
I/O Modules are running normally
Power-on-self-test failed
Configuration mismatch error (CME_n status bit On)
Waiting to be configured (NO_CFG status bit On)
Base Unit is running normally
Network Ack or Duplicate ID test failed
Network ID test failed
Network Life Timeout expired (LIFE_ERR status bit On)
Network is running normally
7 NETWORK ID
Set a unique Network ID by inserting a small Phillips screwdriver into the two identical switches. Select the Network ID from 01 to 79. The 00 setting is illegal, and the 80-89 setting are interpreted by the hardware as 00-19. page 3 of 5
59 South State Ave., Indianapolis, IN 46201 | (p) 317.916.4274 (tf) 877.665.5666 (f) 317.639.4279 | www.hornerautomation.com
6/7/2021 | MAN1304-01-EN
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
8 CSCAPE CONFIGURATION
Each SmartRail HE599CNX100 Base is configured from Cscape, under “Hardware Configuration”. Cscape 9.1 (SP3 or later) is required, and OCS firmware version 12.75 or later is required. What follows is the general configuration procedure.
7. After entering all the required information (above), click “OK”.
At this point, the following Hardware Configuration dialog will
appear:
1. In Cscape, select “Hardware Configuration”.
2. Make sure the OCS controller to be used in the application
has been properly selected.
3. Select the “CsCAN I/O” Tab.
4. Click the “Add” Button
5. Select “HE599CNX100” in the SmartRail tab
6. Click the “OK” button. This opens the following dialog:
Base Name – any descriptive text (up to 15 characters)
Network ID – unique CsCAN ID (1-79 decimal)
Status Register – Location where two consecutive words are reported
Digital Inputs / Digital Outputs / Analog Inputs / Analog Outputs Start – starting locations for each type of I/O for that base.
Comm Timeout – Maximum amount of time the HE599CNX100 or OCS will wait to act on a communications timeout (40 to
255000 ms).
10.
8. Now up to 8 modules can be added via the “Add Module”
button. As I/O modules are added the Input Map, Output
Map, and Current Draw are updated, showing the accumulated
I/O Module Information. More details regarding each module
can be viewed via the “More Info” button.
9. Right clicking on an I/O module will allow detailed configura
tion to be performed, as follows: a. Digital Input modules can be configured to update on a change of state (typical) or periodically (rare). Input filtering can also be adjusted from the default of 1mS.
b. Digital Output modules can optionally be configured to hold last state (in groups of 8) in Stop/Idle mode.
c. Analog Input modules can be configured with an update rate of 10mS to 255 seconds. Analog Inputs also have configurable data type and range which varies by module type.
d. Analog Output modules have configurable type and range, and also can have Stop/Idle behavior adjusted to
Hold Last State, or go to Minimum (default), Medium or
Maximum value.
Press “OK” to complete the process.
page 4 of 5
59 South State Ave., Indianapolis, IN 46201 | (p) 317.916.4274 (tf) 877.665.5666 (f) 317.639.4279 | www.hornerautomation.com
6/7/2021 | MAN1304-01-EN
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
9 STATUS REGISTERS
16
SEND_NOW
11-15
0
10
PUP_ERR
First 16-Bit Status Word
9
LIFE_ERR
5-8
0
4
BAD_FW
3
NOT_SR
2
NO_CFG
1
Offline
SEND_NOW – Can be asserted by the application to force the OCS to immediately update all digital and analog outputs. This is an advanced feature not normally used.
PUP_ERR – Indicates the base had powered down and is now powered up again. This is a “sticky bit”, which should be cleared by the
OCS application.
LIFE_ERR – Indicates the controlling OCS had stopped communicating with the base and has now resumed that communication. This will happen if the OCS is power-cycled, placed in STOP mode or has its application updated. While the OCS is down, the base sets all of its outputs to their default states. This is a “sticky bit”, which should be cleared by the OCS application.
BAD_FW – Always 0 for SmartRail
NOT_SR – Always 0 for SmartRail (indicates a SmartStix or SmartBlock device)
NO_CFG – Indicates the base is waiting to be configured
Offline – Indicates no device was found with the configured Network ID.
8
CME_8
16
IOE_8
7
CME_7
15
IOE_7
6
CME_6
14
IOE_6
Second 16-Bit Status Word
5
CME_5
13
IOE_5
4
CME_4
12
IOE_4
3
CME_3
11
IOE_3
2
CME_2
10
IOE_2
1
CME_1
9
IOE_1
If the CME_n bit is ON, there is a Configuration Mismatch Error in SmartRail slot n.
If the IOE_n bit is ON, there is an I/O Error in SmartRail slot n. Only the RTD100 (open channel), THM100 (open channel) and MIX116
(illegal analog output value) support the I/O Error Diagnostic.
10 SAFETY
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D or Non-hazardous locations only.
WARNING - EXPLOSION HAZARD - Do not disconnect equipment unless power has been removed or the area is known to be non-hazardous
AVERTISSEMENT - RISQUE D’EXPLOSION -Ne débranchez pas l’équipement tant que l’alimentation n’a pas été coupée ou que la zone n’est pas dangereuse.
WARNING - EXPLOSION HAZARD - Substitution of any component may impair suitability for Class I, Division 2
AVERTISSEMENT - RISQUE D’EXPLOSION Le remplacement de tout composant peut nuire à la compatibilité avec la classe I, division 2
WARNING – POSSIBLE EQUIPMENT DAMAGE - Remove power from the I/O Base and any peripheral equipment connected to this local system before adding or replacing this or any module.
AVERTISSEMENT - DOMMAGES POSSIBLES À L’ÉQUIPEMENT - Coupez l’alimentation de la base d’E / S et de tout équipement périphérique connecté à ce système local avant d’ajouter ou de remplacer ce module ou tout autre module.
a. All applicable codes and standards should be followed in the installation of this product.
b. Shielded, twisted-pair wiring should be used for best performance.
c. Shields should be grounded at one end only, preferably at the end providing the best noise shunting.
d. Use the following wire type or equivalent: Belden 8441.
11 PART NUMBER
The global part number is HE599CNX100.
12 TECHNICAL SUPPORT
For assistance and datasheet updates, contact Technical Support at the following locations:
North America
+1 (317) 916-4274
Europe
+353 (21) 4321-266 www.hornerautomation.com www.hornerautomation.eu
[email protected] [email protected]
page 5 of 5
59 South State Ave., Indianapolis, IN 46201 | (p) 317.916.4274 (tf) 877.665.5666 (f) 317.639.4279 | www.hornerautomation.com
6/7/2021 | MAN1304-01-EN
Please visit our website for a complete listing and to learn more about certified Horner Automation products.
This document is the property of Horner Automation Group, and is subject to change.
