Allen-Bradley PowerFlex 700S Phase II Control Adjustable Frequency Drive Installation Instructions
PowerFlex 700S Phase II Control is a type of adjustable frequency drive that is designed for mechanical installation and for connecting incoming power, the motor, and basic I/O. It is intended for qualified installers only, and provides detailed drive information from wiring and grounding recommendations to troubleshooting and repair.
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Installation Instructions
PowerFlex 700S Adjustable Frequency Drive - Phase II Control
Frames 1…6
0.75…132 kW (1…200 Hp)
Introduction
This document explains the 5 primary steps for mechanical installation and for connecting incoming power, the motor, and basic I/O to the PowerFlex® 700S adjustable frequency AC drive with Phase II control.
The information provided is intended for qualified installers only.
The Additional Resources section on page 5
is a directory of Rockwell
Automation publications that provide detailed drive information from wiring and grounding recommendations to troubleshooting and repair.
ATTENTION: This product contains a 3V Lithium battery if the DriveLogix
Controller option board is installed. Perchlorate Material - special handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
2
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
Table of Contents
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Additional Resources
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 1: Read the General Precautions
Step 2: Prepare for Installation
Common Bus and Precharge Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Step 3: Lift and Mount the Drive
Step 4: Power Wiring
Unbalanced, Ungrounded or Resistive Grounded Distribution Systems . . . . . .
AC Input Phase Selection (Frames 5 and 6 Only) . . . . . . . . . . . . . . . . . . . . . . . . . .
Selecting/Verifying Fan Voltage (Frames 5 and 6 Only) . . . . . . . . . . . . . . . . . . . . .
Important Common Bus (DC Input) Application Notes . . . . . . . . . . . . . . . . . . .
Using PowerFlex 700S Drives with Regenerative Power Units . . . . . . . . . . . . . . .
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
3
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Step 5: Control and I/O Wiring
Control and I/O Wiring Recommendations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DriveGuard® Safe Torque Off with Second Encoder Option . . . . . . . . . . . . . . . .
Stegmann Hi-Resolution Encoder Feedback Option . . . . . . . . . . . . . . . . . . . . . . .
Multi-Device Interface (MDI) Feedback Option. . . . . . . . . . . . . . . . . . . . . . . . . . .
4
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
Additional Resources
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
These documents contain additional information concerning related products from Rockwell Automation.
Resource
PowerFlex 700S Drives with Phase II Control
Programming Manual, publication 20D-PM001
Description
Provides the following detailed information:
• Drive start-up instructions
• Parameters and programming
• Faults, alarms, and troubleshooting
• Human Interface Module (HIM) Operation Instructions
PowerFlex 7-Class HIM (DPI) Quick Reference, publication 20HIM-QR001
PowerFlex 700S Drives with Phase II Control Reference
Manual, publication PFLEX-RM003
DriveLogix5730 Controller for PowerFlex 700S Drives with Phase II Control User Manual, publication 20D-UM003
DriveGuard® Safe-Off Option for PowerFlex 700S
Drives with Phase II Control, publication 20D-UM007
Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001
PowerFlex AC Drives in Common Bus Configurations, publication DRIVES-AT002
Safety Guidelines for the Application, Installation and
Maintenance of Solid State Control, publication SGI-1.1
A Global Reference Guide for Reading Schematic
Diagrams, publication 100-2.10
Provides a quick reference guide for using the PowerFlex 7-
Class HIM.
Provides detailed control functions and application programming examples.
Provides instructions for developing DriveLogix controller projects.
Provides information and instructions for properly planning for and installing the DriveGuard Safe Torque Off option board.
Provides basic information needed to properly wire and ground PWM AC drives.
Provides basic information needed to properly wire and ground PWM AC drives using a common DC bus.
Provides general guidelines for the application, installation, and maintenance of solid-state control.
Provides a simple cross-reference of common schematic/ wiring diagram symbols used throughout various parts of the world.
Guarding Against Electrostatic Damage, publication 8000-4.5.2
Provides practices for guarding against Electrostatic damage
(ESD)
Product Certifications website, http://www.ab.com
Provides declarations of conformity, certificates, and other certification details.
You can view or download publications at http://www.rockwellautomation.com/literature/ . To order paper copies of technical documentation, contact your local Allen-Bradley distributor or
Rockwell Automation sales representative.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
5
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Step 1: Read the General
Precautions
Qualified Personnel
ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, startup and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.
Personal Safety
ATTENTION: To avoid an electric shock hazard, verify that the voltage on the bus capacitors has discharged before performing any
for location). The voltage must be zero.
ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
ATTENTION: Risk of injury or equipment damage exists. DPI or SCANport host products must not be directly connected together via 1202 cables. Unpredictable behavior can result if two or more devices are connected in this manner.
ATTENTION: The drive start/stop/enable control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exists, an additional hardwired stop circuit may be required to remove the AC line to the drive. An auxiliary braking method may be required.
ATTENTION: Hazard of personal injury or equipment damage due to unexpected machine operation exists if the drive is configured to automatically issue a Start or Run command. Do not use these functions without considering applicable local, national and international codes, standards, regulations or industry guidelines.
ATTENTION: Parameters 365 [Encdr0 Loss Cnfg] - 394 [VoltFdbkLossCnfg] let you determine the action of the drive in response to operating anomalies. Precautions should be taken to be sure that the settings of these parameters do not create hazards of personal injury or equipment damage.
ATTENTION: Parameters 383 [SL CommLoss Data] - 392 [NetLoss DPI Cnfg] let you determine the action of the drive if communications are disrupted. You can set these parameters so the drive continues to run. Precautions should be taken to ensure the settings of these parameters do not create hazards of personal injury or equipment damage.
ATTENTION: This product contains a 3V Lithium battery if the DriveLogix Controller option board is installed. Perchlorate Material - special handling may apply.
See www.dtsc.ca.gov/hazardouswaste/perchlorate
6
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Product Safety
ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors such as under sizing the motor, incorrect or inadequate AC supply, or excessive surrounding air temperatures may result in malfunction of the system.
ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly. Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference Guarding Against Electrostatic Damage, publication
8000-4.5.2 or any other applicable ESD protection handbook.
ATTENTION: Configuring an analog input for 0-20 mA operation and driving it from a voltage source could cause component damage. Verify proper configuration prior to applying input signals.
ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that will start and stop the motor. If an input device is used, operation must not exceed one cycle per minute or drive damage will occur.
Class 1 LED Product
ATTENTION: Hazard of permanent eye damage exists when using optical transmission equipment. This product emits intense light and invisible radiation. Do not look into module ports or fiber optic cable connectors.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
7
8
Code
20D a
Drive
Type
PowerFlex 700S b
Voltage Rating
Code Voltage Ph.
Prechg.
_
B § 240V AC 3 (6 pulse)
C § 400V AC 3 (6 pulse)
_
D §
E
♣ §
480V AC
600V AC
3 (6 pulse)
3 (6 pulse)
_
_
F 690V AC 3 (6 pulse)
_
_
H 540V DC N
J 650V DC
_
N
K 810V DC
_
N
M 932V DC
_
N
N 325V DC
_
Y
P 540V DC
_
Y
R 650V DC
_
Y
T 810V DC
_
Y
W 932V DC
_
Y
♣
Note: CE Certification testing has not been performed on 600V class drives, Frames 1…4.
Frames 5 & 6 only.
Frames 5 & 6 only.
§ For DC input on Frames 1…4, use the corresponding AC input code B, C, D, or E.
Code
052
070
080
104
130
154
192
260
4P2
6P8
9P6
015
022
028
042 c1
120
130
177
221
260
25.3
32.2
48.3
56
78.2
92
ND Rating
208/240V, 60Hz Input
208V
Amps
4.8
240V
Amps
4.2
Hp
7.8
11
17.5
6.8
9.6
15.3
1.0
2.0
3.0
5.0
22
28
42
52
70
80
20
25
30
7.5
10
15
104
130
154
192
260
40
50
60
75
100
Frame
5
5
6
6
6
3
4
4
1
2
3
1
1
1
1
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Step 2: Prepare for
Installation
1-3
20D a
Catalog Number Explanation
4 5-7 8 9 10
Position
11 12 13 14 15 16 17
D 2P1 A 0 E Y N A N A N E b c d e f g h i j k l m
011
014
022
027
034
040
Code
2P1
3P4
5P0
8P0
052
065
077
096
125
156
180
248
011
015
022
030
037
043
Code
2P1
3P5
5P0
8P7
056
072
085
105
125
170
205
260 c2
ND Rating
400V, 50 Hz Input
Amps
2.1
kW
0.75
1.5
3.5
5.0
8.7
11.5
15.4
22
2.2
4.0
5.5
7.5
30
37
43
11
15
18.5
56
72
85
22
30
37
105
125
45
55
55
170
205
260
90
110
132 c3
ND Rating
480V, 60 Hz Input
Amps
2.1
Hp
1.0
2.0
3.4
5
8
11
14
22
3.0
5.0
7.5
10
27
34
40
15
20
25
52
65
77
30
40
50
96
125
156
60
75
100
180
248
125
150
200
3
3
4
2
2
3
6
6
5
5
6
Frame
1
1
1
1
1
1
1
3
3
4
2
2
3
Frame
1
1
1
1
1
1
1
5
5
6
6
6 c4
ND Rating
600V, 60 Hz Input
♣
Code
1P7
2P7
3P9
6P1
Amps
1.7
Hp
0
2
9P0
011
017
2.7
3.9
6.1
9
11
17
3
5
7.5
10
022
027
032
22
27
32
15
20
25
041
052
41
52
30
40
50
3
3
062
077
099
125
62
77
99
125
60
75
100
125
4
5
5
6
144 144
150
6
♣
Note: CE Certification testing has not been performed on 600V class drives Frames 1…4.
2
2
3
1
1
1
Frame
1
1
1
1
Code
052
060
082
098
119
142 c5
ND Rating
690V, 50 Hz Input
Amps
52
60
82
98
119
142 kW
45
55
75
90
110
132
Frame
5
5
5
5
6
6
Code
A d
Enclosure
Description
IP20, NEMA Type 1 with Conformal Coat
Code
0
3 e
HIM
Operator Interface
Blank Cover
Full Numeric LCD
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Code
E
N
Documentation
Documents
English Manual
No Documentation g
Brake
Code
Y w/Brake IGBT ‡
Y e s
N N o
‡ Brake IGBT is standard on Frames 1…3 and optional on Frames 4…9 ONLY.
h
Brake Resistor
Code
Y
N w/Resistor
Yes
N o
Not available for Frame 3 drives or larger.
Code
A i
Emission
CE Filter
♣
CM Choke
Yes Yes du/dt Filter
No
♣
Note: CE Certification testing has not been performed on 600V class drives Frames 1…4.
Catalog Number Explanation, Continued
j
Code
N
C
D
E
1
2
3
4
5
6
Comm Slot
Version
None
DPI ControlNet (Coax)
DPI DeviceNet
DPI EtherNet/IP
DriveLogix ControlNet (Coax)
DriveLogix ControlNet Redundant
(Coax)
DriveLogix ControlNet (Fiber)
DriveLogix ControlNet Redundant
(Fiber)
DriveLogix DeviceNet (Open Conn.)
DriveLogix EtherNet/IP
Code
A
B
C k
Control Options
Logix Expansion Synchlink
No
No
Yes
No
Yes
No
Cassette
Expanded
Expanded
Expanded
S
T
C
E
Code
N
A
B
Feedback
Option
Standard (Incremental Encoder)
Resolver
Stegmann Hi-Resolution Encoder
Multi-Device Interface
2nd Encoder
Safe-Off (w/2nd Encoder)
Stegmann Hi-Res Enc. (w/2nd Encoder)
U
Stegmann Hi-Res Enc. (w/Safe-Off)
Expanded cassette required.
One encoder interface included with base drive.
m
Code
E
K
Additional Config.
Description
Phase II Control
Phase II DriveLogix5730
L
Phase II DriveLogix5730 w/EtherNet/IP
This is an embedded EtherNet/IP option that is only available with DriveLogix5730.
D
G
H
Yes
N/A
N/A
Yes
No
Yes
Expanded
Slim
Slim
Phase II Contol available only.
Frames 1...9 only.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
9
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Drive Rating to Frame Size Cross References
Table 1 - 208/240 Volt AC Input, Six Pulse Drives
208V AC Input
(1)
Cat. No.
Normal Duty kW Rating
20DB4P2
20DB6P8
20DB9P6
0.75
1.5
2.2
Heavy Duty kW
Rating
240V AC Input
Cat. No.
Normal Duty
Hp Rating
0.55
1.1
1.5
20DB4P2
20DB6P8
20DB9P6
1
2
3
20DB015
20DB022
20DB028
20DB042
20DB052
20DB070
20DB080
20DB104
20DB130
20DB154
20DB192
20DB260
15
18.5
22
30
4.0
5.5
7.5
11
37
45
55
66
11
15
18.5
22
3.0
4.0
5.5
7.5
30
37
45
55
20DB015
20DB022
20DB028
20DB042
20DB052
20DB070
20DB080
20DB104
20DB130
20DB154
20DB192
20DB260
20
25
30
40
5
7.5
10
15
50
60
75
100
(1) The drive must be programmed to this voltage.
15
20
25
30
3
5
7.5
10
40
50
60
75
Heavy Duty Hp
Rating
0.75
1.5
2
Frame
Size
1
1
1
5
6
6
6
4
5
3
4
2
3
1
1
Table 2 - 400/480 Volt AC Input, Six Pulse Drives
20DC022
20DC030
20DC037
20DC043
20DC056
20DC072
20DC085
20DC105
400V AC Input
Cat. No.
Normal Duty kW
Rating
20DC2P1
20DC3P5
0.75
1.5
20DC5P0
20DC8P7
20DC011
20DC015
2.2
4.0
5.5
7.5
11
15
18.5
22
30
37
45
55
20DC125
20DC140
20DC170
20DC205
20DC260
55
75
90
110
132
45
55
75
90
22
30
37
45
110
7.5
11
15
18.5
1.5
3.0
4.0
5.5
Heavy Duty kW
Rating
0.55
1.1
480V AC Input
Cat. No.
Normal Duty
Hp Rating
20DD2P1
20DD3P4
1.0
2.0
20DD5P0
20DD8P0
20DD011
20DD014
20DD022
20DD027
20DD034
20DD040
3.0
5.0
7.5
10
15
20
25
30
20DD052
20DD065
20DD077
20DD096
20DD125
20DD156
20DD180
20DD248
40
50
60
75
100
125
150
200
30
40
50
60
75
10
15
20
25
2.0
3.0
5.0
7.5
Heavy Duty Hp
Rating
0.75
1.5
1
1
Frame
Size
2
3
1
2
1
1
1
1
100
125
150
6
6
5
5
4
5
3
3
6
Table 3 - 600/690 Volt AC Input, Six Pulse Drives
600V AC Input
Cat. No.
20DE1P7
Normal Duty Hp
Rating
1.0
20DE2P7
20DE3P9
20DE6P1
20DE9P0
2.0
3.0
5.0
7.5
Heavy Duty Hp
Rating
0.75
1.5
2.0
3.0
5.0
690V AC Input
Cat. No.
Normal Duty kW Rating
Heavy duty kW Rating
1
1
1
1
1
Frame
Size
10
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
600V AC Input
Cat. No.
20DE011
Normal Duty Hp
Rating
10
20DE017
20DE022
20DE027
20DE032
20DE041
20DE052
20DE062
15
20
25
30
40
50
60
20DE077
20DE099
20DE125
20DE144
75
100
125
150
60
75
100
125
30
40
50
10
15
20
25
Heavy Duty Hp
Rating
7.5
690V AC Input
Cat. No.
Normal Duty kW Rating
20DF052
20DF060
20DF082
20DF098
20DF119
20DF142
45
55
75
90
110
132
Heavy duty kW Rating
37.5
45
55
75
90
110
5
6
5
5
4
5
3
3
6
1
2
3
1
2
Frame
Size
Table 4 - 325 Volt DC Input, Six Pulse Drives
325V DC input
Cat. No.
20DB015
Normal Duty
Hp Rating
5.0
20DB022
20DB028
20DB042
20DB052
20DB070
20DB080
20DN104
20DN130
20DN154
20DN192
20DN260
7.5
10
15
20
25
30
40
50
60
75
100
20
25
30
40
5.0
7.5
10
15
50
60
75
Heavy Duty Hp
Rating
3.0
Frame
Size
1
6
6
6
5
5
4
4
3
3
1
2
Table 5 - 540/650 Volt DC Input Drives
20DC030
20DC037
20DC043
20DC056
20DC072
20DC085
20DH105
20DH125
20DH140
540V DC Input
Cat. No.
Normal Duty kW
Rating
20DC3P5
20DC5P0
20DC8P7
1.5
2.2
4.0
Heavy Duty kW
Rating
1.1
1.5
3.0
20DC011
20DC015
20DC022
5.5
7.5
11
4.0
5.5
7.5
15
18.5
22
30
37
45
55
55
75
11
15
18.5
22
30
37
45
45
55
20DD027
20DD034
20DD040
20DD052
20DD065
20DD077
20DJ096
20DJ125
650V DC Input
Cat. No.
Normal Duty
HP Rating
20DD2P1
20DD3P4
20DD5P0
1.0
2.0
3.0
20DD8P0
20DD011
20DD014
20DD022
5.0
7.5
10
15
20
25
30
40
50
60
75
100
40
50
60
75
15
20
25
30
3.0
5.0
7.5
10
Heavy Duty
HP Rating
0.75
1.5
2.0
Frame
Size
5
5
3
4
3
3
2
2
5
1
1
1
1
1
1
1
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
11
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
540V DC Input
Cat. No.
20DH170
Normal Duty kW
Rating
90
20DH205
20DH260
110
132
Heavy Duty kW
Rating
75
90
110
650V DC Input
Cat. No.
Normal Duty
HP Rating
20DJ156 125
20DJ180 150
20DJ248 200
Heavy Duty
HP Rating
100
125
150
6
6
6
Frame
Size
Table 6 - 810/932 Volt DC Input Drives
810V DC Input
Cat. No.
Normal Duty Hp
Rating
20DE1P7
20DE2P7
20DE3P9
20DE6P1
1.0
2.0
3.0
5.0
20DE9P0
20DE011
20DE017
20DE022
20DE027
20DE032
20DE041
20DE052
20DE062
20DT099
20DT144
7.5
10
15
20
25
30
40
50
60
100
150
20
25
30
40
5.0
7.5
10
15
Heavy Duty Hp
Rating
0.75
1.5
2.0
3.0
50
75
125
932V DC Input
Cat. No.
Normal Duty kW Rating
20DW098
20DW142
90
132
Heavy Duty kW Rating
Frame
Size
75
110
4
5
6
3
3
2
3
1
2
1
1
1
1
1
1
CE Conformity
Compliance with the Low Voltage (LV) Directive and Electromagnetic
Compatibility (EMC) Directive has been demonstrated using harmonized
European Norm (EN) standards published in the Official Journal of the
European Communities. PowerFlex drives comply with the EN standards listed below when installed according to the PowerFlex 700S AC Drives Phase II
Control User and Reference Manuals.
CE Declarations of Conformity are available online at: http://www.rockwellautomation.com/products/certification/
Low Voltage Directive (2006/95/EC)
• EN 61800-5-1 Adjustable speed electrical power drive systems –
Part 5-1: Safety requirements – Electrical, thermal and energy.
EMC Directive (2004/108/EC)
• EN 61800-3 Adjustable Speed Electrical Power Drive Systems -
Part 3: EMC Product Standard Including Specific Test Methods.
12
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
General Considerations
• If the adhesive label is removed from the top of the drive, the drive must be installed in an enclosure with side openings less than 12.5 mm (0.5 in.) and top openings less than 1.0 mm (0.04 in.) to maintain compliance with the
LV Directive.
• The motor cable should be kept as short as possible to avoid electromagnetic emission as well as capacitive currents.
• Use of line filters in ungrounded systems is not recommended.
• PowerFlex drives may cause radio frequency interference if used in a residential or domestic environment. The installer is required to take measures to prevent interference, in addition to the essential requirements for CE compliance provided in this section, if necessary.
• Conformity of the drive with CE EMC requirements does not guarantee an entire machine or installation complies with CE EMC requirements.
Many factors can influence total machine/installation compliance.
• PowerFlex drives can generate conducted low frequency disturbances
(harmonic emissions) on the AC supply system.
• More information regarding harmonic emissions can be found in the
PowerFlex 700S AC Drives Phase II Control, Reference Manual, publication PFLEX-RM003 .
• When operated on a public supply system, it is the responsibility of the installer or user to be sure, by consultation with the distribution network operator and Rockwell Automation, if necessary, that applicable requirements have been met.
Essential Requirements for CE Compliance
Conditions 1…6 listed below must be satisfied for PowerFlex 700S Phase II drives to meet the requirements of EN61800-3.
1. Standard PowerFlex 700S CE compatible drive.
2. Review important precautions/attentions statements throughout this document before installing drive.
3. Grounding as described in Grounding Requirements on page 25
.
4. Output power, control (I/O) and signal wiring must be braided, shield cable with a coverage of 75% or better, metal conduit or have shielding/ cover with equivalent attenuation.
5. All shielded cables should terminate with proper shielded connector.
below.
Table 7 - PowerFlex 700S EN61800-3 EMC Compatibility
(1)
Frames Second Environment
Restrict Motor Cable to 30 m (98 ft)
First Environment Restricted Distribution
Restrict Motor Cable to 150 m (492 ft)
Any Drive and Option Any Drive and Option External Filter Required
1…6
√ √ √
(1) External filters for First Environment installations and increasing motor cable lengths in Second Environment installations are available. Roxburgh models KMFA (RF3 for UL installations) and MIF or Schaffner FN3258 and FN258 models are recommended.
Refer to http://www.deltron-emcon.com
and http://www.mtecorp.com
(USA) or http://www.schaffner.com
, respectively.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
13
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Common Bus and Precharge Considerations
The following notes must be read and understood. Also refer to Selecting/
Verifying Fan Voltage (Frames 5 and 6 Only) on page 34
for additional common bus information.
1. If drives without internal precharge are used (frames 5 and 6 only), then: a. precharge capability must be provided in the system to guard against possible damage, and b. disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device.
2. If drives with internal precharge (frames 1…6) are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input
(parameter 361…366) must be set to option 30, “Precharge Enable.” This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus.
Refer to PowerFlex AC Drives in Common Bus Configurations, publication
DRIVES-AT002 , for more information.
Operating Conditions and Temperatures
PowerFlex 700S frame 1…6 drives are designed to operate at 0…40 °C (32…104
°F) ambient. To operate most frame 1…4 drives in installations between 41 and
50
° C (105.8 and 122 °F), you must remove the top adhesive label from the
drive. Frames 5 and 6 do not have an adhesive label. See Table 8
on
below for more information.
IMPORTANT
Removing the adhesive label from the top of frame 1…4 drives changes the
NEMA/UL enclosure rating from Type 1 to Type Open.
Table 8 - Enclosure Types and Acceptable Surrounding Air Temperature
Enclosure Type
IP20, NEMA/UL Type 1
(with Top Label)
(1)
IP20, NEMA/UL Type Open
(Top Label Removed)
(1)
IP00, NEMA/UL Type Open
(Top Label and Vent Plate Removed)
(2)
Flange Mount
Front (Inside Encl.) - IP00, NEMA/UL Type Open
Temperature Rating Drive
0…40 °C (32…104 °F) Frame 1…4, All Ratings
0…50 °C (32…122 °F) Frames 5 and 6, Most Ratings
(3)
0…50 °C (32…122 °F) Most Ratings
(2)
0…45 °C (32…113 °F) 20DC072 and 20DE062 Only
0…50 °C (32…122 °F) 20DC072 Only
0…55 °C (32…131 °F)
Frames 5 and 6
Back/Heat Sink - IP54, NEMA/UL
Type 12
0…40 °C (32…104 °F)
Stand-Alone/Wall Mount - IP54, NEMA/UL Type 12 0…40 °C (32…104 °F) Frames 5 and 6
(1) Frames 5 and 6 do not have a label.
(2) To remove the vent plate, lift the top edge of the plate away from the chassis and rotate the plate out from the back plate. Refer to
on page
17 for location of vent plate.
(3) Refer to the Fusing and Circuit Breakers tables on page 44 , for exceptions.
14
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
With Adhesive Label
Left in Place
IMPORTANT
PowerFlex 700S drives must be mounted in a clean, dry location. Contaminants such as oils, corrosive vapors and abrasive debris must be kept out of the enclosure. These enclosures are intended for indoor use primarily to provide a degree of protection against contact with enclosed equipment. These enclosures offer no protection against airborne contaminants.
Minimum Mounting Clearances
Specified vertical clearance requirements are intended to be from the drive to the closest object that can restrict airflow through the drive heat sink and chassis. The drive must be mounted in a vertical orientation as shown, and must make full contact with the mounting surface. Do not use standoffs or spacers. In addition, inlet air temperature must not exceed the product specification. See
on
for ambient air temperature limits.
Figure 1 - Minimum Mounting Clearance Requirements
With Adhesive
Label Removed
Adhesive Label
101.6 mm (4.0 in.) 101.6 mm (4.0 in.) 101.6 mm (4.0 in.)
50.8 mm
(2.0 in.)
101.6 mm (4.0 in.) 101.6 mm (4.0 in.)
101.6 mm (4.0 in.)
Air flow through the drive must not be impeded.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
15
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
5.8
(0.23) dia.
15.0
(0.59)
Approximate Dimensions
Figure 2 - Frames 1…3
AA
A
D
5.5 (0.22)
C
Frame 1 Shown
B E
312
(12.28)
8.0
(0.31)
Dimensions are in millimeters and (inches)
1
2
3
Frame
(1)
Slim Cassette
A
Expanded
Cassette
AA
B C
135.0 (5.31) 166.9 (6.57) 336.0 (13.23) 200.0 (7.87)
222.0 (8.74) 253.9 (9.99) 342.5 (13.48) 200.0 (7.87)
222.0 (8.74) 253.9 (9.99) 517.5 (20.37) 200.0 (7.87)
(1) Refer to Drive Rating to Frame Size Cross References on page 10
for frame information.
D E
105.0 (4.13) 320.0 (12.60)
192.0 (7.56) 320.0 (12.60)
192.0 (7.56) 500.0 (19.69)
16
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Figure 3 - Bottom Views, Frames 1…3
Frame 1
28.6 (1.13) Dia.
47.5 (1.87)
108.5 (4.27)
87.5 (3.44)
67.5 (2.66)
25.5
(1.00)
187.6
(7.39)
133.3
(5.25)
43.0 (1.69)
70.0 (2.76)
75.9 (2.99)
96.0 (3.78)
22.2 (0.87) Dia.
3 Places
22.4 (0.88) Dia.
2 Places
162.3
(6.39)
185.1
(7.29)
157.5
(6.20)
150.9
(5.94)
112.1
(4.41)
Frame 2
167.5 (6.59)
156.9 (6.18)
39.3 (1.55)
57.2 (2.25)
72.7 (2.86)
106.0 (4.17)
139.4 (5.49)
177.4 (6.98)
28.7 (1.13) Dia.
3 Places
184.8
(7.28)
22.2 (0.87) Dia.
28.7 (1.13) Dia.
2 Places
Frame 3 - All Drives, except 50 Hp, 480V (37 kW, 400V)
105.3 (4.15)
94.7 (3.73)
37.3 (1.47) Dia.
2 Places
28.7 (1.13) Dia.
2 Places
Frame 3 - 50 Hp, 480V (37 kW, 400V) Normal Duty
105.3 (4.15)
94.7 (3.73)
34.9 (1.37) Dia.
2 Places
46.7 (1.84) Dia.
2 Places
165.1
(6.50)
151.1
(5.95)
127.7
(5.03)
22.7 (0.89)
29.0 (1.14)
66.0 (2.60)
97.0 (3.82)
137.2 (5.40)
187.0 (7.36)
160.1
(6.30)
184.5
(7.26)
165.1
(6.50)
127.7
(5.03)
22.7 (0.89)
29.0 (1.14)
66.0 (2.60)
130.0 (5.12)
186.0 (7.32)
Dimensions are in millimeters and (inches)
Vent Plate
160.1
(6.30)
184.5
(7.26)
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
17
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Figure 4 - Frame 4
AA
A
D
13.0 (0.55)
15.1 (0.59)
7.0 (0.28) 2 Places
312
(12.28)
S
E
B
C
18
Lifting Holes
4 Places
7.0 (0.28)
3 Places
8.0
(0.31)
22.2 (0.87) Dia.
Bottom View
76.0 (2.99)
65.3 (2.57)
28.7 (1.13) Dia.
2 Places
47.0 (1.85) Dia.
2 Places
54.1 (2.13) Dia.
2 Places
189.7
(7.47)
177.9
(7.00)
157.9
(6.21)
141.9
(5.59)
105.1
(4.14)
26.8 (1.06)
36.8 (1.45)
50.7 (2.00)
63.8 (2.51)
112.0 (4.41)
180.0 (7.09)
Frame
(1)
Slim Cassette
A (Max)
4 220.0 (8.66)
Dimensions are in millimeters and (inches)
Expanded Cassette
AA
251.9 (9.92)
B
C (Max)
D E
758.8 (29.87) 201.7 (7.94) 192.0 (7.56) 738.2 (29.06)
(1) Refer to Drive Rating to Frame Size Cross References on page 10
for frame information.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
B
312
E
(12.28)
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
37.6
(1.48)
Figure 5 - Frame 5, 75 Hp, 480V (55kW, 400V)
6.5 (0.26)
AA
A
259.1 (10.20)
D
Detail
15.0 (0.59)
C
S
12.5
(0.49)
CAUTION
HOT surfaces can cause severe burns
6.5 (0.26)
Lifting Holes - 4 Places
12.7 (0.50) Dia.
Bottom View
104.0 (4.09)
93.2 (3.67)
34.9 (1.37) Dia.
2 Places
22.2 (0.87) Dia.
2 Places
62.7 (2.47) Dia.
2 Places
241.9
(9.52)
229.5
(9.04)
220.0
(8.66)
184.0
(7.24)
159.5
(6.28)
96.0
(3.78)
28.0 (1.10)
45.0 (1.77)
85.0 (3.35)
150.0 (5.91)
215.0 (8.46)
255.0 (10.04)
Dimensions are in millimeters and (inches)
Frame
(1)
5
Slim Cassette Expanded Cassette
A (Max)
AA
308.0 (12.2) 339.9 (13.4)
B
644.5 (25.4)
C (Max)
D E
275.4 (10.9) 225.0 (8.9) 625.0 (24.6)
(1) Refer to Drive Rating to Frame Size Cross References on page 10
for frame information.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
19
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
20.5 (0.8)
37.6 (1.48)
Figure 6 - Frame 5, 100 Hp, 480V (55kW, 400V)
AA
A
6.5 (0.3)
259.1 (10.20)
15.0 (0.6)
D
Detail
C
4 x Ø 12.7
(0.5)
B
E
625.0
(24.6)
617.0
(24.3)
20
12.0
(0.5)
42.6 (1.68)
31.9 (1.26)
Bottom View
34.9 (1.37) Dia.
22.2 (0.87) Dia.
2 Places
62.7 (2.47) Dia.
2 Places
Removable
Junction Box
13.0
(0.5)
27.6
(1.1)
13.0
(0.5)
241.9
(9.52)
223.5
(8.80)
188.5
(7.42)
184.3
(7.26)
153.5
(6.04)
96.0
(3.78)
28.0 (1.10)
44.0 (1.73)
66.4 (2.61)
128.0 (5.04)
232.3 (9.15)
Frame
(1)
5
Slim Cassette Expanded Cassette
A (Max)
AA
308.9 (12.2) 340.8 (13.4)
B
689.6 (27.1)
Dimensions are in millimeters and (inches)
C (Max)
D E
270.35 (10.6) 225.0 (8.9) 644.5 (25.4)
(1) Refer to Drive Rating to Frame Size Cross References on page 10
for frame information.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
49.6
(1.95)
Figure 7 - Frame 6
A
360.6 (14.20)
D
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Detail
8.5 (0.33)
18.0 (0.71)
C
B
E
126.3
(4.97)
13.5
(0.53)
Detail
Old Style Junction Box
56.2 (2.21)
45.6 (1.80)
New Style Junction Box
34.9 (1.37) Dia.
3 Places
62.7 (2.47) Dia.
3 Places
8.5
(0.33)
22.2 (0.87) Dia.
4 Places
Removable Junction Box
Lifting Holes
4 Places
12.7 (0.50) Dia.
242.0
(9.53)
222.3
(8.75)
148.5
(5.85)
116.6
(4.59)
219.0
(8.62)
185.4
(7.30)
151.8
(5.98)
47.1 (1.85)
52.1 (2.05)
69.1 (2.72)
130.1 (5.12)
230.1 (9.06)
280.1 (11.03)
330.1 (13.00)
Dimensions are in millimeters and (inches)
Frame
(1)
6
Slim Cassette
A (Max)
Expanded Cassette
AA
403.9 (15.90) 435.8 (17.16)
B
(2)
C (Max)
D E
850.0 (33.46) 275.5 (10.85) 300.0 (11.81) 825.0 (32.48)
(1) Refer to Drive Rating to Frame Size Cross References on page 10
for frame information.
(2) Junction Box can be removed if drive is mounted in a cabinet.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
21
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Step 3: Lift and Mount the
Drive
Drive Weights
Table 9 - Approximate Drive Weights
Frame Size
3
4
1
2
5
6 kW
0.75…11
7.5…18.5
11…37
25…60
40…100
60…200
Drive Rating
Hp
1…10
10…25
15…50
18.5…55
30…90
45…132
Drive Weight
(1)
kg (lb)
7.0 (15.5)
12.5 (27.6)
18.6 (40.9)
24.5 (54.0)
37.2 (82.0)
71.5 (157.5)
(2)
(1) Weights include HIM, DriveLogix controller with ControlNet daughtercard, Hi-Resolution Encoder Option, and 20-COMM-C
ControlNet adapter.
(2) Add an additional 3.6 kg (8.0 lb) for 200 Hp drives.
Attaching the Lifting Hardware
All lifting equipment and lifting components (hooks, bolts, lifts, slings, chains, and so forth) must be properly sized and rated to safely lift and hold the weight of the drive while mounting. See
and
for lifting instructions.
ATTENTION: To guard against possible personal injury and/or equipment damage…
• Inspect all lifting hardware for proper attachment before lifting drive.
• Do not allow any part of the drive or lifting mechanism to make contact with electrically charged conductors or components.
• Do not subject the drive to high rates of acceleration or deceleration while transporting to the mounting location or when lifting.
• Do not allow personnel or their limbs directly underneath the drive when it is being lifted and mounted.
22
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
Figure 8 - Lifting Frame 4 Drives
< 45°
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
A
>1/2 A
S
Figure 9 - Lifting Frame 5 Drives
< 45°
A
>1/2 A
S
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
23
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Figure 10 - Lifting Frame 6 Drives
< 45°
>1/2 A
A
24
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
Step 4: Power Wiring
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
ATTENTION: National Codes and standards (NEC, VDE, BSI and so forth) and local codes outline provisions for safely installing electrical equipment.
Installation must comply with specifications regarding wire types, conductor sizes, branch circuit protection and disconnect devices. Failure to do so may result in personal injury and/or equipment damage.
Grounding Requirements
The drive Safety Ground-PE must be connected to system ground. Ground impedance must conform to the requirements of national and local industrial safety regulations and/or electrical codes. The integrity of all ground connections should be periodically checked.
Figure 11 - Typical Grounding
R (L1)
S (L2)
T (L3)
PE
SHLD
U (T1)
V (T2)
W (T3)
Shield Termination - SHLD
The Shield terminal (see page 39
) provides a grounding point for the motor cable shield. It must be connected to an earth ground by a separate continuous lead.
The motor cable shield should be connected to this terminal on the drive and the motor frame. Use a shield terminating or EMI clamp to connect shield to this terminal.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
25
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Unbalanced, Ungrounded or Resistive Grounded Distribution
Systems
If phase to ground voltage will exceed 125% of normal or the supply system is ungrounded, refer to Wiring and Grounding Guidelines for Pulse Width
Modulated (PWM) AC Drives, publication DRIVES-IN001 , for more information.
ATTENTION: PowerFlex 700S drives contain protective MOVs and common mode capacitors that are referenced to ground. These devices must be
configured according to the recommendations in Table 10 on page 27 .
RFI Filter Ground
Using an optional RFI filter may result in relatively high ground leakage currents.
Therefore, the filter must only be used in installations with grounded AC supply systems and be permanently installed and solidly grounded (bonded) to the building power distribution ground. Be sure that the incoming supply neutral is solidly connected (bonded) to the same building power distribution ground.
Grounding must not rely on flexible cables and should not include any form of plug or socket that would permit inadvertent disconnection. Some local codes may require redundant ground connections. The integrity of all connections should be periodically checked. Refer to the instructions supplied with the filter.
26
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Power Jumpers
PowerFlex 700S Phase II drives contain protective MOVs and Common Mode
Capacitors that are referenced to ground (see below). To guard against unstable operation and/or damage, the drive must be properly configured as shown in
MOV and AC EMI Capacitor Phase to Ground
R/L1
S/L2
T/L3
Jumper Wire
Common Mode Capacitor Phase to Ground
DC+
DC–
Jumper Wire
IMPORTANT
All PowerFlex 700S Phase II drives are shipped with the DC bus common mode capacitors referenced to ground. The following installation instructions must be completed before applying power to the drive.
Table 10 - Recommended Power Jumper Configurations
Power Source Type
(1)
Solid Ground
• AC fed, solidly grounded
• DC fed from passive rectifier, which has an AC source and solid ground
MOV/Input Filter
Caps
(2)
Connected
DC Bus Common
Mode Caps
Connected
Non-Solid Ground
• AC fed ungrounded
• Impedance grounded
• High resistive ground
• B phase ground
• Regenerative unit such as common DC bus supply & brake
• DC fed from an active converter
Disconnected Disconnected
Benefits Of Correct Configuration on
Power Source Type
• UL compliance,
• Reduced electrical noise,
• Most stable operation,
• EMC compliance,
• Reduced voltage stress on components and motor bearings
• Helps avoid severe equipment damage when ground fault occurs
(1) It is highly recommended to accurately determine the power source type and then configure appropriately.
(2) When MOVs are disconnected, the power system must have its own transient protection to verify known and controlled voltages.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
27
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
To connect or disconnect these devices, refer to pages 29 through 32.
IMPORTANT
Common mode capacitors are required to conform with the EMC directive.
Removing these devices will withdraw the associated directive.
In addition, on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed 125% of the nominal line-to-line voltage, an isolation transformer should be installed. See Wiring and Grounding Guidelines for PWM AC Drives, publication DRIVES-IN001 for more information on impedance grounded and ungrounded systems.
Jumper Installation, Removal and Storage
PowerFlex 700S drives utilize plug-in style jumpers and jumper wires. Most drives will have a jumper storage area inside the front cover. Extra jumpers or jumpers that have been removed should be stored in this location for use at a later time.
Insulating Jumper Wires
Some drives utilize nylon screws and spacers to insulate jumper wires from ground and secure them to the chassis. The components must be installed as shown.
Drive Identification
Refer to the drive nameplate and locate the “Voltage Code,” “Current Rating,”
“Frame,” and “Series”. Use this information to locate the proper procedure in the following tables.
Voltage Code
Current Rating Series
Cat No. 20D
D xxx
x x xxxxxxx
UL TYPE 1/IP20
Normal Duty Power
Heavy Duty Power
Input: 3 Phase, 47-63Hz
AC Voltage Range
Amps xxx kW xxx kW
342-440 xxx
Output: 3 Phase, 0-400 Hz
AC Voltage Range
Base Hz (default)
Continuous Amps
1 Min Overload Amps
3 Sec Overload Amps
0-400
50 Hz xxx xxx xxx
Mfd. in 2007 on Aug 1
400V 480V xxx kW xxx kW
Series:
B
Original Firmware V. x.xxx
432-528 xxx
c
U
®
L
Listed
Ind. Cont
Eq. 966X
US
0-460
60 Hz xxx xxx xxx
Frame:
3
Serial Number: xxxxxxx
N223
Made in the USA (TAC 1J)
Rockwell Automation, Mequon WI 53092-4400
Frame
28
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
1
D
E
B
C
All
Table 11 - Jumper Settings and Locations
Factory Default Jumper Settings
MOV/Input Filter
Caps
DC Bus Common
Mode Caps
PE_B
Installed
PE_A
Installed
Power Source Type
Solid Ground
• Remove the I/O Cassette (refer to the Installation
Instructions for details). Verify that jumpers are installed at the “PE_A” and “PE_B” locations on the Power Board.
2
D
E
B
C
All PE_MOV
Installed
PE_CAP
Installed
Non-Solid Ground
• Remove the I/O Cassette (refer to the Installation
Instructions for details). Remove jumpers at the
“PE_A” and “PE_B” locations on the Power Board.
Solid Ground
• Verify that jumpers are installed at the “PE_CAP” and “PE_MOV” locations.
Non-Solid Ground
• Remove jumpers at the “PE_CAP” and “PE_MOV” locations.
MOV
PE A
CM Cap
PE B
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
BR1
BR2
DC+
DC–
PE
MOV
CM Cap
PE_MOV
PE_CAP
PE 2
PE 1
MOV-PE JMPR
PE 4 PE 3
AUX IN+ AUX OUT–
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3
WIRE
STRIP
75C Cu Wire
6 AWG [10MM
2
] Max.
12 IN. LBS.
1.4 N-M
} TORQUE
PE R/L1 S/L2 T/L3
SHLD SHLD
!
DANGER
Wire Only
Use 75C
#10-#14 A
WG bs
Torque to 7 in-l
3 & 4 B
C
D
E
All PE_MOV
Installed
PE-CAP
Installed
Solid Ground
• Verify that jumpers are installed at the “PE_CAP” and “PE_MOV” locations.
Non-Solid Ground
• Remove jumpers at the “PE_CAP” and “PE_MOV” locations.
CM Cap
PE_CAP
PE CAP
MOV
PE_MOV
PE MOV
WIRE
STRIP
BR1 BR2
75C Cu Wire
6 AWG [10MM2] Max.
12 IN. LBS.
1.4 N-M
} TORQUE
75C Cu Wire
3 AWG [25MM
2
] Max.
16 IN. LBS.
1.8 N-M
} TORQUE
AUX IN
+ –
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
PE
SHLD
SHLD
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
29
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
5
C
F
W
052
060
140
Factory Default Jumper Settings
MOV/Input Filter
Caps
(1) (2)
DC Bus Common
Mode Caps
Two green/yellow wires connected to the Power Terminal
Block rail
Green/yellow wire to
CM Cap Board is connected to ground
Power Source Type
Solid Ground
1. CM Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 8 screw.
Torque to 3.2 N•m (28 lb•in).
2. MOV/Input Filter Cap jumper wires should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.
Non-Solid Ground
1. CM Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.
2. MOV/Input Filter Cap jumper wires should be insulated from ground with a nylon screw/spacer.
Verify. If necessary, remove the metal screw and insert a
M5 x 20 nylon screw/spacer.
CM Cap
Optional
Communications
Module
POWER TERMINAL RATINGS
WIRE RANGE: 14-1/0 AWG (2.5-35 MM2)
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
17
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
21
OUTPUT
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM2)
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
9
INPUT AC
MOV
MOV / Input Filter Cap
E
F
T
W
077
082
098
099
Two green/yellow wires connected to chassis ground
Green/yellow wire to
CM Cap Board is connected to ground
Solid Ground
1. CM Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 8 screw.
Torque to 3.2 N•m (28 lb•in).
2. MOV jumper wire should be connected to ground with metal screws. Verify. If necessary, remove the nylon screw/spacers and insert metal M5 x 12 screws.
3. Input Filter Cap jumper wire should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert metal M5 x 8 screw.
Non-Solid Ground
1. CM Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.
2. MOV jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screws and insert a M5 x 20 nylon screw/spacer.
3. Input Filter Cap jumper wire should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screws and insert a M5 x
15 nylon screw/spacer.
CM Cap
(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.
(2) When removing MOV’s, the input filter capacitor must also be removed.
Optional
Communications
Module
POWER TERMINAL RATINGS
WIRE RANGE: 14-1/0 AWG (2.5-35 MM2)
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
17
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
21
OUTPUT
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM2)
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
9
INPUT AC
PE
MOV
MOV
Input Filter
Cap
30
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
5
B
C
D
H
P
R
J
N
All, except
C140
(see next page)
Factory Default Jumper Settings
MOV/Input Filter
Caps
(1) (2)
DC Bus Common
Mode Caps
Two green/yellow wires connected to the Power Terminal
Block rail
Green/yellow wire is connected to ground
Power Source Type
Solid Ground
1. CM Cap jumper wire should be connected to ground with a metal screw. Verify.
• Newer Drives - If necessary, remove the nylon screw/spacer and insert a metal M5 x 8 screw.
Torque to 3.2 N•m (28 lb•in).
• Older Drives - Remove the I/O Cassette (see
Installation Instructions for details). The green/ yellow CM Cap jumper wire is located on the back of chassis and should be connected to ground with a metal screw. If necessary, remove the insulation from the wire terminal and connect to chassis with a metal M5 x 12 screw.
Torque screw to 3.2 N•m (28 lb•in).
2. MOV/Input Filter Cap jumper wires should be connected to ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 12 screw.
CM Cap -
Older Drives
MOV
CM Cap - Newer Drives
Optional
Communications
Module
POWER TERMINAL RATINGS
WIRE RANGE: 14-1/0 AWG (2.5-35 MM2)
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
17
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM2)
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
21
OUTPUT
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM2)
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
9
INPUT AC
Non-Solid Ground
1. CM Cap jumper wire should be insulated from ground. Verify.
• Newer Drives - If necessary, remove the metal screw and insert a M5 x 15 nylon screw/spacer.
• Older Drives - Remove the I/O Cassette (see
Installation Instructions for details). If necessary, insulate/secure jumper wire to guard against unintentional contact with chassis or components.
2. MOV/Input Filter Cap jumper wires should be insulated from ground with a nylon screw/spacer.
Verify. If necessary, remove the metal screw and insert a M5 x 20 nylon screw/spacer.
(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.
(2) When removing MOV’s, the input filter capacitor must also be removed.
MOV / Input Filter Cap
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
31
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
6
B
C
D
H
P
R
J
N
All
Factory Default Jumper Settings
MOV/Input Filter
Caps
(1) (2)
DC Bus Common
Mode Caps
Two green/yellow wires connected to
Power Terminal
Block “PE”
Green/yellow wire to
CM Cap Board is connected to Power
Terminal Block “PE”
Power Source Type
Solid Ground
1. The green/yellow CM Cap jumper wire should be connected to “PE.”
2. The MOV/Input Filter Cap jumper wires should be connected to “PE.”
Non-Solid Ground
1. The green/yellow CM Cap jumper wire should be insulated from ground. If necessary, remove the jumper wire from “PE” and insulate/secure it to guard against unintentional contact with chassis or components. Important: Do Not
Remove/Disconnect the larger green/
yellow wire.
2. MOV/Input Filter Cap jumper wires should be insulated from ground. If necessary, remove the jumper wires from “PE” and individually insulate/ secure each jumper wire to guard against unintentional contact with chassis or components.
DO NOT
REMOVE
Optional
Communications
Module
22-10
AWG
5.3 IN-LB
(0.6 N-M)
BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
Input Filter Cap
USE 75 C
COPPER WIRE
CM Cap
ONLY
TORQUE
52 IN-LB
(6 N-M)
U V
T1 T2
MOV
W
T3
PE PE R
L1
S
L2
INPUT
T
L3
MOV
PE PE
E
F
T
W
All Two green/yellow wires connected to
Power Terminal
Block “PE” and chassis
Green/yellow wire to
CM Cap Board is connected to Power
Terminal Block “PE”
Solid Ground
1. The green/yellow CM Cap and MOV jumper wires should be connected to “PE.”
2. The Input Filter Cap jumper wire (top right) should be connected to chassis ground with a metal screw. Verify. If necessary, remove the nylon screw/spacer and insert a metal M5 x 10 screw. Torque to 3.2 N•m (28 lb•in).
Optional
Communications
Module
Input Filter Cap
Non-Solid Ground
1. The green/yellow CM Cap and MOV jumper wires should be insulated from ground. If necessary, remove them from “PE” and individually insulate/secure each jumper wire to guard against unintentional contact with chassis or components. Important: Do Not
Remove/Disconnect the larger green/
yellow wire.
2. The Input Filter Cap jumper wire (top right) should be insulated from ground with a nylon screw/spacer. Verify. If necessary, remove the metal screw and insert a M5 x 15 nylon screw/ spacer.
DO NOT
REMOVE
22-10
AWG
5.3 IN-LB
(0.6 N-M)
BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
CM Cap
ONLY
TORQUE
52 IN-LB
(6 N-M)
U
T1
V
T2
MOV
W
T3
PE PE R
L1
S
L2
INPUT
T
L3
MOV
PE PE
(1) AC input drives only. MOV’s and input filter caps do not exist on DC input drives.
(2) When removing MOV’s, the input filter capacitor must also be removed.
32
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
AC Supply Source Considerations
PowerFlex drives are suitable for use on a circuit capable of delivering up to a maximum of 200,000 rms symmetrical amperes, 600 volts with recommended s/ circuit breakers.
ATTENTION: To guard against personal injury and/or equipment damage caused by improper fusing or circuit breaker selection, use only the
recommended line s/circuit breakers specified in Fusing and Circuit Breakers on page 44 .
If a residual current detector (RCD) is used as a system ground fault monitor, only Type B (adjustable) devices should be used to avoid nuisance tripping.
Input Power Conditioning
Certain events on the power system supplying a drive can cause component damage or shortened product life. These conditions are divided into two basic categories:
1. All Drives
• The power system has power factor correction capacitors switched in and out of the system, either by the user or by the power company.
• The power source has intermittent voltage spikes in excess of 6000 volts. These spikes could be caused by other equipment on the line or by events such as lightning strikes.
• The power source has frequent interruptions.
2. 5 Hp or Less Drives (in addition to “1” above)
• The nearest supply transformer is larger than 100 kVA or the available short circuit (fault) current is greater than 100,000 A.
• The impedance in front of the drive is less than 0.5%.
If any or all of these conditions exist, it is recommended that the user install a minimum amount of impedance between the drive and the source. This impedance could come from the supply transformer itself, the cable between the transformer and drive or an additional transformer or reactor. The impedance can be calculated using the information supplied in Wiring and Grounding
Guidelines for Pulse Width Modulated (PWM) AC Drives, publication
DRIVES-IN001 .
Single-Phase Input Power
The PowerFlex 700S drive is typically used with a three-phase input supply.
Single-phase operation of the drive is not currently rated under the UL508C listing. Rockwell Automation has verified that single-phase operation with
will meet all safety requirements.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
33
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
AC Input Phase Selection (Frames 5 and 6 Only)
ATTENTION: To avoid a shock hazard, be sure that all power to the drive has been removed before performing the following.
Moving the “Line Type” jumper shown in
Figure 12 on page 35 will select single
or three-phase operation. Remove plastic guard to access jumper.
IMPORTANT
When selecting single-phase operation, input power must be applied to the R
(L1) and S (L2) terminals only.
Selecting/Verifying Fan Voltage (Frames 5 and 6 Only)
ATTENTION: To avoid a shock hazard, be sure that all power to the drive has been removed before performing the following.
Frames 5 and 6 utilize a transformer to match the input line voltage to the internal fan voltage. If your line voltage is different than the voltage class specified on the drive nameplate, it may be necessary to change transformer taps as shown below. Common bus (DC input) drives require user supplied 120 or 240V AC to power the cooling fans. The power source is connected between “0 VAC” and the
terminal corresponding to your source voltage (see Figure 12 on page 35
).
34
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
(Frame 5 shown)
Optional
Communications
Module
POWER TERMINAL RATINGS
WIRE RANGE: 14-1/0 AWG (2.5-35 MM 2 )
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM )
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
17
21
OUTPUT
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM 2 )
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
9
INPUT AC
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Fan VA Rating (DC Input Drives Only)
Frame Fan Voltage (120V or 240V)
5 100 VA
6 138 VA
Figure 12 - Phase Selection Jumper and Fan Transformer Locations (Frame 5 shown)
Line Type Jumper
3-PH 1-PH
LINE
TYPE
SPARE 1
SPARE 2
Older drives
Fan Voltage Selection
Newer drives
690 Volt Tap
600 Volt Tap
480 Volt Tap
400 Volt Tap
480V or 690 Volt Tap
400 Volt or 600 Volt Tap
Frame 5 and 6 Transformer Tap Access
The transformer is located behind the power terminal block in the area shown in
Figure 12 . Access is gained by releasing the terminal block from the rail. To
release terminal block and change tap:
1. Locate the small metal tab at the bottom of the end block.
2. Press the tab in and pull the top of the block out. Repeat for next block if desired.
3. Select appropriate transformer tap.
4. Replace block(s) in reverse order.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
35
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Important Common Bus (DC Input) Application Notes
1. If drives without internal precharge are used (Frames 5 and 6 only), then:
• precharge capability must be provided in the system to guard against possible damage, and
• disconnect switches Must Not be used between the input of the drive and a common DC bus without the use of an external precharge device.
2. If drives with internal precharge (Frames 1…6) are used with a disconnect switch to the common bus, then an auxiliary contact on the disconnect must be connected to a digital input of the drive. The corresponding input
(parameters 825…830) must be set to “Precharge Enable”. This provides the proper precharge interlock, guarding against possible damage to the drive when connected to a common DC bus.
Auxiliary Control Power Supply
An auxiliary power supply can be used to keep the 700S control assembly energized when input power is de-energized. This allows the main control board,
DriveLogix controller and any feedback option cards to continue operation.
Refer to Power Terminal Block Specifications on page 39 for connection
information. You must set bit 17 “Aux Pwr Sply” of Par 153 [Control Options] to enable this feature. Refer to the PowerFlex 700S Auxiliary Control Power Supply
(20-24V-AUX1), Installation Instructions, publication 20D-IN021 , for more information.
36
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
=
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Accessing the Terminals
Figure 13 - Opening the Drive Cover
Frames 1…4
Locate the slot in the upper left corner. Slide the locking tab up and swing the cover open. Special hinges allow the cover to move away from the drive and lay on top of an adjacent drive (if present).
Frame 5
Slide the locking tab up, loosen the right-hand cover screw and remove the cover.
Frame 6
Loosen the two screws at the bottom of the bottom cover and carefully slide the cover down and out.
Loosen the two screws at top of the top cover and remove the cover.
Removing the Cassette
Task Description
A
Open the door of the power structure and disconnect the cables that connect to the main board. Depress the locking tab on connector before disconnecting cables.
Loosen the screws on the face of the cassette.
B
C
Remove the cassette.
B
(x2)
Proper tightening torque for reassembly is 0.7 N•m (6 lb•in)
Removing the Side Covers
Task Description
A
Loosen the screws on the face of the front cover and remove the cover.
Loosen the screws on the side of rear cover and remove the cover.
B
A
(x2)
A
C
L2
R/L1
W/T3
V/T2
U/T1
PE
DC-
DC+
BR2
BR1
B
(x3)
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
37
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Cable Entry Plate Removal
If additional wiring access is needed, the cable entry plate on frame 1…3 drives can be removed. Loosen the screws securing the plate to the chassis and slide the plate down and off the drive.
IMPORTANT
Removing the cable entry plate on frame 1…3 limits the maximum surrounding air temperature to 40 °C (104 °F).
PE
SHLD
SHLD
38
(Frame 3 Shown)
Power Wiring Access Panel Removal
ATTENTION: Removing the access panel/cover exposes dangerous voltages on the terminals and negates the enclosure type rating. Replace the access panel/ cover when service is complete. Failure to comply may result in personal injury or equipment damage.
3
4
Frame
1, 2 & 6
5
Removal Procedure (Replace when wiring is complete)
The access panel is part of the front cover, see Figure 13 on page 37 .
Open front cover and gently tap/slide the access panel down and out.
Loosen the 4 screws and remove the access panel.
Remove the front cover (see
on page
) and gently tap/slide the access panel up and out.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Power Wire Recommendations
Type Description
Power
(1)(2)
Standard • Four tinned copper conductors with XLPE insulation.
• Copper braid/aluminum foil combination shield and tinned copper drain wire.
• PVC jacket.
(1) Control and signal wires should be separated from power wires by at least 0.3 meters (1 foot).
(2) The use of shielded wire for AC input power may not be necessary but is always recommended.
Min Insulation
Rating
600V,
75 °C (167 °F)
Power Terminal Block Specifications
Refer to illustrations on pages
41 for terminal block locations.
No. Name
1
Frame
Power Terminal Block 1
2
3
4
5
(75 HP)
(3)
5
(100 HP)
(3)
6
Description Wire Size Range
(1)
Torque
Input power and motor connections
Input power and motor connections
Input power and motor connections
BR1, BR2
BR1, BR2
PE
Input power and motor connections
Maximum Minimum Maximum Recommended
4.0 mm
2
(10 AWG)
0.5 mm
2
(22 AWG)
1.7 N•m
(15 lb•in)
0.8 N•m
(7 lb•in)
10.0 mm
2
(6 AWG)
0.8 mm
2
(18 AWG)
1.7 N•m
(15 lb•in)
1.4 N•m
(12 lb•in)
25.0 mm
2
(3 AWG)
10.0 mm
2
(6 AWG)
2.5 mm
2
(14 AWG)
0.8 mm
2
(18 AWG)
3.6 N•m
(32 lb•in)
1.7 N•m
(15 lb•in)
1.8 N•m
(16 lb•in)
1.4 N•m
(12 lb•in)
Input power and motor connections 35.0 mm
2
(1/0 AWG)
R, S, T, BR1, BR2, DC+, DC-, U, V and W 50.0 mm
2
(1/0 AWG)
PE
R, S, T, DC+, DC-, U, V and W
50.0 mm
2
(1/0 AWG)
70.0 mm
2
(2/0 AWG)
50.0 mm
2
(1/0 AWG)
50.0 mm
2
(1/0 AWG)
120.0 mm
2
(4/0 AWG)
(5)
10 mm
(8 AWG)
2.5 mm
(14 AWG)
4.0 mm
(12 AWG)
16.0 mm
(6 AWG)
2.5 mm
4.0 mm
2.5 mm
2
2
2
2
(14 AWG)
2
(12 AWG)
2
(14 AWG)
2
4.0 N•m
(24 lb•in)
See Note
6 N•m
(52 lb•in)
(4)
4.0 N•m
(24 lb•in)
See Note
6 N•m
(52 lb•in)
(3)
Terminal Bolt Size
(2)
—
—
—
—
—
—
—
—
—
—
—
M12
2
SHLD Terminal 1-6 Terminating point for wiring shields — — 1.6 N•m
(14 lb•in)
1.6 N•m
(14 lb•in)
3
4
AUX Terminal Block
Fan Terminal Block
(Common Bus Only)
1-4
5-6
5-6
Auxiliary Control Voltage
PS+, PS-
User Supplied Fan Voltage
0V AC, 120V AC, 240V AC
(6)
1.5 mm
2
(16 AWG)
4.0 mm
2
(10 AWG)
4.0 mm
2
(10 AWG)
0.2 mm
2
(24 AWG)
0.5 mm
2
(22 AWG)
0.5 mm
2
(22 AWG)
—
0.6 N•m
(5.3 lb•in)
0.6 N•m
(5.3 lb•in)
(1) Maximum/minimum sizes that the terminal block will accept - these are not recommendations.
(2) Apply counter torque to the nut on the other side of terminations when tightening or loosening the terminal bolt to avoid damage to the terminal.
(3) Not all terminals present on all drives.
(4) Refer to the terminal block label inside the drive.
(5) If necessary, two wires can be used in parallel to any of these terminals using two lugs.
(6) Auxiliary power: UL Installation - 300V DC,
±10%, Non UL Installation - 270…600V DC, ±10%. Frame 1…6, 100 W.
—
0.6 N•m
(5.3 lb•in)
0.6 N•m
(5.3 lb•in)
—
—
M10
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
39
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Frame 1
Figure 14 - Typical Power Terminal Block Locations
Frame 2
Frames 3 & 4
PE A
3
!
DANGER
Use 75C Wire Only
#10-#14 AWG
Torque to 7 in-lbs
PE B
WIRE
STRIP
BR1 BR2
75C Cu Wire
6 AWG [10MM2] Max.
12 IN. LBS.
1.4 N-M
} TORQUE
75C Cu Wire
3 AWG [25MM
2
] Max.
16 IN. LBS.
1.8 N-M
} TORQUE
AUX IN
+ –
BR1 BR2 DC+ DC- U/T1 V/T2 W/T3 R/L1 S/L2 T/L3
1
U/T1
V/T2
W/T3
R/L1
S/L2
T/L3
BR1
BR2
DC+
DC–
PE
3
1
AUX IN+ AUX OUT–
BR1 B
Optional
Communications
Module
V/T2 W/T3
WIRE
STRIP
75C Cu Wire
6 AWG [10MM
2
] Max.
12 IN. LBS.
1.4 N-M } TORQUE
PE R/L1 S/L2 T/L3
SHLD SHLD
3
SHLD
PE
/
PE
SHLD
2
1
2
2
Frame 6
Frame 5
2
2
Optional
Communications
Module
Optional
Communications
Module
POWER TERMINAL RATINGS
WIRE RANGE: 14-1/0 AWG (2.5-35 MM 2 )
TORQUE: 32 IN-LB (3.6 N-M)
STRIP LENGTH: 0.67 IN (17 MM)
USE 75 C CU WIRE ONLY
GROUND TERMINAL RATINGS (PE)
WIRE RANGE: 6-1/0 AWG (16-35 MM )
TORQUE: 44 IN-LB (5 N-M)
STRIP LENGTH: 0.83 IN (21 MM)
17
OUTPUT
21
300 VDC EXT PWR SPLY TERM (PS+, PS-)
WIRE RANGE: 22-10 AWG (0.5-4 MM )
TORQUE: 5.3 IN-LB (0.6 N-M)
STRIP LENGTH: 0.35 IN (9 MM)
9
INPUT AC
3
1
4
3
1
Below Wire
Guard
22-10
AWG
5.3 IN-LB
(0.6 N-M)
BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
T1 T2
OUTPUT
T3 L1 L2
INPUT
L3
40
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Figure 15 - Power Terminal Blocks
BR1
BR2
DC+
DC–
PE
Frame 1
BR1 BR2 DC+ DC– PE U V
(T1) (T2)
W
(T3)
R
(L1)
S
(L2)
T
(L3)
Frame 2
U (T1)
V (T2)
W (T3)
R (L1)
S (L2)
T (L3)
Frame 5 - 75 HP, Normal Duty
480V AC Input
Motor Frame 3
Input AC Line
PS–
BR1 BR2 DC+ DC– U
(T1)
V
(T2)
W
(T3)
R
(L1)
S
(L2)
T
(L3)
BR2
BR1/
DC+ DC+ DC– U/T1 V/T2 W/T3 PE PE R/L1 S/L2 T/L3
Frame 5 - 100 HP, Normal Duty
480V AC Input
PS+
PS–
PS+
BR2
BR1/
DC+
DC+ DC– U/T1 V/T2 W/T3
PE
Frame 5 - 75 HP, Normal Duty
650V DC Input
PS–
BR2*
BR1*/
DC+
DC+ DC– U/T1 V/T2 W/T3 PE
PE
R/L1 S/L2 T/L3
0
VAC
240
VAC
PE
PS+
Frame 5 - 100 HP, Normal Duty
650V DC Input
PS–
PS+
BR2*
BR1*/
DC+
DC+ DC–
120
VAC
Precharge Resistor Fuse – FWP-15A14F
(Common Bus Drives w/Precharge Only)
U/T1 V/T2 W/T3
0
PE
VAC
240
VAC
PE
Frame 6 - 150 HP, Normal Duty
480 V AC Input
22-10
AWG
5.3 IN-LB
(0.6 N-M)
BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
Common Mode Capacitor
& MOV Jumpers
(Green/Yellow Wire)
Input Filter Capacitor
(Green/Yellow Wire)
120
VAC
Precharge Resistor Fuse – FWP-15A14F
(Common Bus Drives w/Precharge Only)
Frame 6 - 150 HP, Normal Duty
650V DC Input
22-10
AWG
5.3 IN-LB
(0.6 N-M)
BR2 BR1 DC+ DC–
USE 75 C COPPER WIRE ONLY, TORQUE 52 IN-LB (6 N-M)
Common Mode Capacitor
& MOV Jumpers
(Green/Yellow Wire)
Input Filter Capacitor
(Green/Yellow Wire)
Precharge Resistor Fuse – FWP-15A14F
(Common Bus Drives w/Precharge Only)
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
U
T1
V
T2
OUTPUT
W
T3
PE PE R
L1
S
L2
INPUT
T
L3
USE 75 C
COPPER WIRE
ONLY
TORQUE
52 IN-LB
(6 N-M)
U
T1
V
T2
OUTPUT
W
T3
PE PE
22-10 AWG
5.3 IN-LB
(0.6 N-M)
0 VAC 120V AC
Shaded terminals (BR1 & BR2) are only present on drives ordered with the brake option.
240V AC
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
41
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
W
R
U
V
S
T
Terminal
BR1
BR2
DC+
DC–
PE
Description
DC Brake (+)
DC Brake (–)
DC Bus (+)
DC Bus (–)
PE Ground
Motor Ground
U (T1)
V (T2)
W (T3)
R (L1)
S (L2)
T (L3)
Notes
Dynamic Brake Resistor Connection (+)
Dynamic Brake Resistor Connection (–)
DC Input Power or Dynamic Brake Chopper
DC Input Power or Dynamic Brake Chopper
Refer to
on page
for location on 3 Frame drives
on page
for location on 3 Frame drives
To motor
To motor
To motor
AC Line Input Power
AC Line Input Power
AC Line Input Power
Dynamic Brake Resistor Considerations
ATTENTION: The drive does not offer protection for externally mounted brake resistors. A risk of fire exists if external braking resistors are not protected.
External resistor packages must be self-protected from over temperature or a circuit equivalent to the one shown below must be supplied.
Figure 16 - External Brake Resistor Circuitry
Three-Phase
AC Input
(Input Contactor) M
R (L1)
S (L2)
T (L3)
Power Off
Power On
Power Source
M
M
DB Resistor Thermostat
42
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Using Input/Output Contactors
It is recommended that the auxiliary relay of the output contactor (when used) be wired in series with Digital Input 6 and that Digital Input 6 be configured as a
hardware enable input. See Hardware Enable Circuitry on page 54 for more
information.
ATTENTION: A contactor or other device that routinely disconnects and reapplies the AC line to the drive to start and stop the motor can cause drive hardware damage. The drive is designed to use control input signals that start and stop the motor. If an input device is used occasionally, an auxiliary contact on that device should also be wired to a digital input programmed as a “Enable” function. The input device must not exceed one operation per minute or drive damage will occur.
ATTENTION: The drive start/stop control circuitry includes solid state components. If hazards due to accidental contact with moving machinery or unintentional flow of liquid, gas or solids exist, an additional hard-wired stop circuit may be required to remove the AC line to the drive. When the AC line is removed, any inherent regenerative braking effect that might be present is lost
- the motor coasts to a stop. An auxiliary braking method may be required.
ATTENTION: To guard against drive damage when using output contactors, the following information must be read and understood. One or more output contactors can be installed between the drive and motor(s) for the purpose of disconnecting or isolating certain motors/loads. If a contactor is opened while the drive is operating, power is removed from the respective motor, but the drive continues to produce voltage at the output terminals. In addition, reconnecting a motor to an active drive (by closing the contactor) could produce excessive current that may cause the drive to fault. If any of these conditions are determined to be undesirable or unsafe, wire an auxiliary contact on the output contactor to a drive digital input programmed as “Enable.” This causes the drive to execute a coast-to-stop (cease output) whenever an output contactor is opened.
Using PowerFlex 700S Drives with Regenerative Power Units
If a Regenerative unit (that is, 1336 REGEN) is used as a bus supply or a brake,
the common mode capacitors should be disconnected (see Power Jumpers on page 27
for details).
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
43
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Regenerative Unit to Drive Connections
Regenerative Brake Mode
Frame(s) Terminals
1336 REGEN
1…4
5 & 6
DC+ & DC-
DC+ & DC-
PowerFlex 700S
BR1 & DC-
DC+ & DC-
Regenerative Bus Supply Mode
Frame(s) Terminals
1336 REGEN
1…4
5 & 6
DC+ & DC-
DC+ & DC-
PowerFlex 700S
DC+ & DC-
DC+ & DC- of Common
Bus Drives
Electronic Motor Overload Protection
Provides class 10 motor overload protection according to NEC article 430 and motor over-temperature protection according to NEC article 430.126 (A)(2).
UL 508C File E59272.
Short Circuit Current Rating
Maximum short circuit current rating: 200,000 Amps symmetrical.
Branch Circuit Short Circuit Protection
Integral solid state short circuit protection does not provide branch circuit protection. Branch circuit protection must be provided in accordance with the
National Electrical Code and any additional local codes, or the equivalent.
Fusing and Circuit Breakers
The tables on the following pages provide recommended AC line input and
circuit breaker information. See Fusing and Circuit Breakers below for UL and
IEC requirements. Sizes listed are the recommended sizes based on 40 °C (104
°F) and the U.S. NEC. Other country, state, or local codes can require different ratings. Tables with DC link recommendations for DC input drives are also provided.
Fusing
The recommend types are listed below. If available current ratings do not match those listed in the tables provided, chose the next higher rating.
• IEC – BS88 (British Standard) Parts 1 & 2, EN60269-1, Parts 1 & 2
(1)
, type gG or equivalent should be used.
• UL – UL Class CC, T, RK1, J, or L should be used.
44
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Circuit Breakers
The “non-” listings in the following tables include inverse time circuit breakers, instantaneous trip circuit breakers (motor circuit protectors) and 140M selfprotected combination motor controllers. If one of these is chosen as the desired protection method, the following requirements apply:
• IEC – Both types of circuit breakers and 140M self-protected combination motor controllers are acceptable for IEC installations.
• UL - Only inverse time circuit breakers and the specified 140M selfprotected combination motor controllers are acceptable for UL installations.
(1) Typical designations include, but may not be limited to the following; Parts 1 & 2: AC, AD, BC,
BD, CD, DD, ED, EFS, EF, FF, FG, GF, GG, GH.
Drive
Cat. No.
kW Rating Input
Ratings
ND HD
Dual Element
Time Delay Fuse
Amps kVA Min
(1)
Table 12 - 208 Volt AC Input Frames 1…6 Drive Protection Devices
Max
(2)
Non-Time Delay
Fuse
Min
(1)
Max
(2)
Circuit
Breaker
(3)
Max
(4)
Motor
Circuit
Protector
(5)
Max
(5)
140M Motor Starter with Adjustable Current Range
(6)(7)
20DB4P2 1 0.75
0.55
3.7
20DB6P8 1 1.5
1.1
6.8
1.3
2.4
20DB9P6 1 2.2
1.5
9.5
3.4
20DB015 1 4.0
3.0
15.7
5.7
20DB022 1 5.5
4.0
23.0
8.3
30
20DB028 2 7.5
5.5
29.6
10.7
40
20DB042 3 11
20DB052 3 15
7.5
11
44.5
51.5
16.0
18.6
60
80
6
10
12
20
20DB070 4 18.5
15
20DB080 4 22 18.5
72
84.7
25.9
30.5
90
110
20DB104 5 30
–
–
22
113
84.7
40.7
30.5
150
125
20DB130 5 37
–
20DB154 6 45
–
–
30
–
37
141
113
167
141
44.1
35.3
60.1
50.9
175
125
225
200
20DB192 6 55
–
20DB260 6 66
–
–
45
–
55
208 75.0
300
167 60.1
225
255 96.7
300
199 71.7
225
250
150
250
250
100
150
150
150
400
250
400
400
30
50
70
100
7
15
15
30
375
300
500
450
300
350
350
300
600
500
750
600
100
125
175
200
15
30
40
70
500
400
500
500
300
350
475
350
600
500
750
600
100
125
175
200
17.5
30
40
70
175
125
225
200
90
110
150
125
300
225
300
225
30
40
60
80
6
10
12
20
275
225
350
300
175
200
250
200
450
350
575
450
50
70
100
125
10
15
20
35
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Available Cat. No.s
(8)
Minimum Enclosure
Volume (in.
3
)
(9)
M-C2E-B63 M-D8E-B63 – 7269
M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
–
–
M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
M-C2E-C20 M-D8E-C20 M-F8E-C20 7269
M-D8E-C25
–
M-F8E-C25
M-F8E-C32
7269
7269
–
–
–
–
–
–
–
–
–
–
–
–
–
–
M-F8E-C45 13630
– –
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
(6) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(7) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(8) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .
(9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
45
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Drive
Cat. No.
HP Rating
ND HD
Input
Ratings
Amps kVA Min
(1)
Table 13 - 240 Volt AC Input Frames 1…6 Drive Protection Devices
Dual Element
Time Delay Fuse
Max
(2)
Non-Time Delay
Fuse
Min
(2)
Max
(3)
Circuit
Breaker
(3)
Max
(4)
Motor
Circuit
Protector
(5)
Max
(5)
140M Motor Starter with Adjustable Current Range
(6)(7)
20DB4P2 1 1
20DB6P8 1 2
20DB9P6 1 3
20DB015 1 5
2
3
0.75
3.3
1.5
5.9
8.3
1.4
2.4
5
10
3.4
12
13.7
5.7
20
20DB022 1 7.5
5
20DB028 2 10 7.5
19.9
25.7
8.3
10.7
25
35
20DB042 3 15
20DB052 3 20
10
15
38.5
47.7
16.0
19.8
50
60
20DB070 4 25
20DB080 4 30
20DB104 5 40
–
20DB130 5 50
–
20DB154 6 60
–
20
25
–
30
–
40
–
50
20DB192 6 75
–
–
60
20DB260 6 100 –
– 75
64.2
26.7
90
73.2
30.5
100
98
73
40.6
30.5
125
100
122 50.7
175
98 40.6
125
145 60.1
200
122 50.7
175
180
145
233
169
74.9
60.1
96.8
74.9
225
200
300
225
250
150
250
250
100
100
150
100
250
250
400
400
30
50
50
100
7
15
15
30
375
300
450
375
275
300
300
300
575
450
750
600
80
100
150
200
15
25
35
60
500
400
600
500
275
300
400
300
600
600
750
600
80
100
150
200
15
25
35
60
175
125
200
175
90
100
125
100
225
200
300
225
25
35
50
60
5
10
12
20
275
225
300
275
150
180
225
175
400
300
575
450
50
60
90
100
8
15
20
30
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Available Cat. No.s
(8)
Minimum Enclosure
Volume (in.
3
)
(9)
M-C2E-B63 M-D8E-B63 – 7269
M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
–
–
M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
M-D8E-C25
–
M-F8E-C25
M-F8E-C32
7269
7269
–
–
–
–
–
–
–
–
–
–
–
–
–
–
M-F8E-C45 13630
– –
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
(6) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(7) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(8) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .
(9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
20DC2P1
20DC3P5
20DC5P0
20DC8P7
20DC011
20DC015
20DC022
20DC030
20DC037
20DC043
20DC056
20DC072
Drive Cat.
No.
kW Rating Input
Ratings
ND HD
Dual Element
Time Delay Fuse
Amps kVA Min
(3)
Table 14 - 400 Volt AC Input Frames 1…6 Drive Protection Devices
Max
(4)
Non-Time Delay
Fuse
Min
(5)
Max
(6)
Circuit
Breaker
(5)
Max
(6)
Motor
Circuit
Protector
(7)
Max
(8)
140M Motor Starter with Adjustable Current Range
(8)(9)
1 0.75
0.55
1.8
1 1.5
1.1
3.2
1 2.2
1.5
4.6
1 4 3.0
7.9
1.3
3
2.2
6
3.2
6
5.5
15
1 5.5
4 10.8
7.5
15
1 7.5
5.5
14.4
10.0
20
1 11
2 15
7.5
11
20.6
28.4
14.3
19.7
30
35
2 18.5
15
3 22 18.5
35.0
40.7
24.3
28.2
45
60
3 30
3 37
22
30
53
68.9
36.7
47.8
70
90
30
50
15
20
7
15
3
7
50
60
100
100
45
60
80
120
20
30
15
15
125
150
200
250
45
60
80
120
20
30
8
12
125
150
200
250
30
35
15
20
6
15
3
6
70
90
45
60
45
60
25
30
6
7
10
17.5
80
90
125
150
–
–
–
–
Available Cat. No.s
(10)
M-C2E-B25 M-D8E-B25 –
M-C2E-B40 M-D8E-B40 –
M-C2E-B63 M-D8E-B63 – 7269
M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
Minimum Enclosure
Volume (in.
3
)
(11)
7269
7269
–
–
M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
M-C2E-C20 M-D8E-C20 M-F8E-C20 7269
M-D8E-C25
–
M-F8E-C25
M-F8E-C32
7269
7269
–
–
–
–
–
–
M-F8E-C45 7269
– –
–
–
46
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
20DD3P4
20DD5P0
20DD8P0
20DD011
20DD014
20DD022
20DD027
20DD034
20DD040
20DD052
20DD065
20DD077
Drive Cat.
No.
kW Rating Input
Ratings
Dual Element
Time Delay Fuse
Non-Time Delay
Fuse
Min
(5)
Max
(6)
Circuit
Breaker
(5)
Motor
Circuit
Protector
(7)
Max
(8)
140M Motor Starter with Adjustable Current Range
(8)(9)
ND HD Amps kVA Min
(3)
Max
(4)
Max
(6)
Available Cat. No.s
(10)
20DC085
20DC105
20DC125
20DC140
20DC170
20DC205
20DC260
(1)
(2)
4 45
–
5 55
–
5 55
–
5 75
–
–
55
–
45
–
45
–
37
81.4
56.4
110
68.9
47.8
90
100.5
69.6
125
81.4
56.4
110
121.1
83.9
150
101 63.7
125
135.6
94
121 69.6
200
150
6 90
–
6 110 –
– 90
–
75
164.6
136
114
94
250
200
198.5
138 250
164 114 250
6 132 –
– 110
254.7
199
166
138
350
250
200
175
225
175
275
200
300
225
375
300
450
375
550
450
110
90
125
110
150
125
200
150
250
200
250
250
350
250
300
275
400
300
500
375
400
300
600
550
600
600
750
600
300
300
300
300
375
375
400
300
500
400
600
500
750
600
150
100
150
150
250
150
250
150
250
250
400
250
400
400
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(1) 20DC085 current rating is limited to 45 degrees C ambient.
(2) 20DC205 current rating is limited to 40 degrees C ambient.
(3) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(4) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(5) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(6) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(7) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
(8) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(9) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(10) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .
(11) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
–
–
–
–
–
–
–
–
–
–
–
–
Minimum Enclosure
Volume (in.
3
)
(11)
–
–
Drive Cat.
No.
20DD2P1
20DD096
Min
(1)
Table 15 - 480 Volt AC Input Frames 1…6 Drive Protection Devices
HP Rating Input Ratings Dual Element
Time Delay Fuse
ND HD Amps kVA Max
(2)
Non-Time Delay
Fuse
Min
(3)
Max
(4)
Circuit
Breaker
(3)
Max
(4)
Motor
Circuit
Protector
(5)
Max
(6)
140M Motor Starter with Adjustable Current Range
(6)(7)
Available Cat. No.s
(8)
6 3 8 15 3 M-C2E-B25 – –
Minimum Enclosure
Volume (in.
3
)
(9)
7269 1 1
1 2
1 3
1 5 3
1 7.5
5
0.7
5
1.6
1.5
2.6
2 3.9
6.9
9.5
1.4
2.2
3.2
5.7
7.9
3
1 10 7.5
12.5
10.4
17.5
1 15 10 19.9
16.6
25
2 20 15 24.8
20.6
35
2 25 20 31.2
25.9
40
10
15
4
6
3 30 25 36.7
30.5
50
3 40 30 47.7
39.7
60
3 50 40 59.6
49.6
80
4 60 – 72.3
60.1
100
– 50 59.6
49.6
80
5 75 – 90.1
74.9
125
– 60 72.3
60.1
100
125
200
170
90
110
125
170
60
70
30
50
15
20
8
10
250
350
300
150
200
250
300
50
80
100
125
30
40
12
20
80
125
100
50
60
80
100
35
40
17.5
25
10
15
4
6
100
125
100
50
70
100
100
50
50
20
30
15
15
7
7
250
350
300
150
200
250
300
50
80
100
125
30
40
15
20
–
–
–
–
–
–
–
M-C2E-B40 M-D8E-B40 –
M-C2E-B63 M-D8E-B63 –
7269
7269
M-C2E-C10 M-D8E-C10 M-F8E-C10 7269
M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
–
–
M-C2E-C16 M-D8E-C16 M-F8E-C16 7269
– M-D8E-C25 M-F8E-C25 7269
–
–
M-F8E-C32
M-F8E-C45
7269
7269
–
–
–
–
–
–
–
–
–
–
–
M-F8E-C45 13630
– –
–
–
–
–
–
–
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
47
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Drive Cat.
No.
20DD125
20DD156
20DD180
20DD248
HP Rating
ND HD
Input Ratings
Amps kVA
Dual Element
Time Delay Fuse
Min
5 100 – 117 97.6
150
– 75 90.1
74.9
125
6 125 – 146.5
121.7
200
– 100 131 97.6
175
6 150 – 169 140.5
225
– 125 147 121.7
200
6 200 232.8
188 300
150 169 140.5
225
(1)
Max
400
350
550
400
250
200
350
250
(2)
Non-Time Delay
Fuse
Min
225
200
300
225
150
125
200
175
(3)
Max
600
600
700
600
500
350
600
500
(4)
Circuit
Breaker
Max
500
450
700
500
375
350
450
375
(4)
(3)
250
250
400
250
150
125
250
250
Motor
Circuit
Protector
(5)
Max
(6)
140M Motor Starter with Adjustable Current Range
Available Cat. No.s
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(8)
–
–
–
–
–
–
–
–
(6)(7)
Minimum Enclosure
Volume (in.
3
)
(9)
–
–
–
–
–
–
–
–
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
(6) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(7) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(8) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .
(9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
Drive
Cat. No.
Table 16 - 600 Volt AC Input Frames 1…6 Drive Protection Devices
HP Rating Input Ratings Dual Element
Time Delay Fuse
ND HD Amps kVA Min
(1)
Max
(2)
Non-Time Delay
Fuse
Min
(3)
Max
(4)
Circuit
Breaker
(3)
Max
(4)
Motor
Circuit
Protector
(5)
Max
(6)
140M Motor Starter with Adjustable Current Range
(6)(7)
20DE1P7 1 1
20DE2P7 1 2
20DE3P9 1 3
20DE6P1 1 5
2
3
0.75
1.3
1.5
2.1
3.0
5.3
1.4
2.1
3.1
5.5
20DE9P0 1 7.5
5
20DE011 1 10 7.5
7.8
9.9
20DE017 1 15
20DE022 2 20
10
15
15.4
20.2
8.1
10.2
16.0
21.0
10
15
20
30
6
9
2
3
20DE027 2 25
20DE032 3 30
20DE041 3 40
20DE052 3 50
20 24.8
25.7
35
25 29.4
30.5
40
30 37.6
39.1
50
40 47.7
49.6
60
20DE062 4 60
20DE077 5 75
50 58.2
60.5
80
– 72.3
75.1
90
– 60 58.2
60.5
90
20DE099 5 100 – 92.9
96.6
125
– 75 72.3
75.1
100
20DE125 6 125 – 117 121.6
150
– 100 93
20DE144 6 150 – 135
96.6
140.5
125
175
– 125 117 121.6
150
100
100
100
150
50
50
100
100
100
250
150
250
250
20
30
15
15
7
15
3
3
225
300
250
375
100
125
150
200
300
375
375
400
375
50
80
30
40
15
20
15
15
225
300
250
375
100
125
150
200
300
375
375
400
375
60
80
35
40
15
20
6
10
80
90
90
125
50
60
35
40
100
150
125
175
150
10
15
20
30
6
9
2
3
125
150
125
200
60
70
90
110
175
250
200
300
275
20
25
40
50
9
12
4
6
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
Available Cat. No.s
–
–
(8)
M-C2E-B16 –
M-C2E-B25 –
M-C2E-B40
–
M-D8E-B40
M-D8E-B63
–
–
–
–
7269
7269
M-D8E-C10 M-F8E-C10 7269
M-D8E-C10 M-F8E-C10 7269
Minimum Enclosure
Volume (in.
3
)
(9)
7269
7269
M-D8E-C16 M-F8E-C16 7269
–
–
–
M-F8E-C25
M-F8E-C25
M-F8E-C32
7269
7269
13630
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
(6) Bulletin 140M with adjustable current range should have the current trip set to the minimum range that the device will not trip.
(7) Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240 Wye or Delta, 480Y/277 or 600Y/ 347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.
(8) The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M Motor Protection Circuit Breakers Application Ratings .
(9) When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.
48
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Table 17 - 690 Volt AC Input Frames 5 & 6 Drive Protection Devices
Drive
Cat. No.
kW Rating
ND
20DF052 5 45
–
20DF060 5 55
–
20DF082 5 75
–
20DF098 5 90
–
20DF119 6 110
–
20DF142 6 132
–
HD
–
37.5
–
45
–
55
–
75
–
90
–
110
Input Ratings
46.9
79.0
57.7
94.7
Amps
46.9
40.1
57.7
79.0
115
92.9
139
115 kVA
59.5
48.0
68.9
59.5
94.4
68.9
113
94.4
138
113
165.9
137
125
100
150
125
80
60
100
80
Dual Element Time Delay
Fuse
Min
(1)
Max
(2)
60
50
110
90
175
150
125
110
200
125
200
200
250
200
300
250
Non-Time Delay Fuse
Min
60
50
80
60
100
80
125
100
150
125
175
150
(2)
Max
175
150
225
175
375
225
375
375
400
375
450
400
(3)
Circuit Breaker
Max
175
150
225
175
375
225
375
375
–
–
–
–
(4)
(3)
Motor Circuit Protector
Max
–
–
–
–
–
–
–
–
–
–
–
–
(5)
(5)
(1) Minimum protection device size is the lowest rated device that supplies maximum protection without nuisance tripping.
(2) Maximum protection device size is the highest rated device that supplies drive protection. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(3) Circuit Breaker - inverse time breaker. For US NEC, minimum size is 125% of motor FLA. Ratings shown are maximum.
(4) Maximum allowable rating by US NEC. Exact size must be chosen for each installation.
(5) Motor Circuit Protector - instantaneous trip circuit breaker. For US NEC minimum size is 125% of motor/drive FLA. Ratings shown are suggested. Instantaneous trip settings must be set to US NEC code. Not to exceed 1300% FLA.
20DB015
20DB022
20DB028
20DB042
20DB052
20DB070
20DB080
20DN104
(1)
20DN130
(1)
20DN154
(1)
20DN192
(1)
20DN260
(1)(2)
Table 18 - 325 Volt DC Input Frames 1…6 Drive Protection Devices
Drive Cat. No.
Frame HP Rating DC Input Ratings Fuse Non-Time Delay
(3)
6
6
5
6
4
5
3
4
2
3
1
1
ND HD Amps
5 3 16
7.5
5 23.3
10 7.5
30
15 10 45
20 15 55
25 20 75.3
30 25 85.8
40 30 114.1
50 40 142.6
60 50 169
75 60 210.6
100 75 272.1
30
45
60
90
100
150
175
225
250
300
400
400
HSJ30
HSJ45
HSJ60
HSJ90
HSJ100
HSJ150
HSJ175
HSJ225
HSJ250
HSJ300
HSJ400
HSJ400
(1) Catalog number corresponds to output amps for these drives. Drive must be programmed to lower voltage to obtain higher currents shown at right.
(2) Catalog number corresponds to drives with precharge only.
(3) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC).
Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:
Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:
Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
49
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Table 19 - 540 Volt DC Input Frames 1…6 Drive Protection Devices
Drive Cat. No.
Frame kW Rating DC Input Ratings Fuse Non-Time Delay
(2)
20DC3P5
20DC5P0
20DC8P7
20DC011
20DC015
20DC022
20DC030
20DC037
20DC043
20DC056
20DC072
20DC085
20DH105
(1)
20DH125
(1)
20DH140
20DH170
(1)
20DH205
(1)
20DH260
(1)
4
5
3
3
2
3
1
2
1
1
1
1
1
5
5
6
6
6
95.1
120.2
95.1
159
120.2
192
159
226
192
298
226
24
33.2
40.9
47.5
61.9
80.5
95.1
120.2
Amps
3.7
5.3
9.3
12.6
16.8
55
–
75
–
45
–
45
–
90
–
110
22
30
37
–
7.5
11
15
18.5
HD
1.1
1.5
3.0
4
5.5
–
90
–
110
–
55
–
75
–
132
–
30
37
45
55
11
15
18.5
22
ND
1.5
2.2
4
5.5
7.5
8
10
15
20
25
JKS-8
JKS-10
HSJ15
HSJ20
HSJ25
40
50
70
90
HSJ40
HSJ50
HSJ70
HSJ90
100 HSJ100
125 HSJ125
150 HSJ150
175 HSJ175
175 HSJ175
200 HSJ200
200 HSJ200
250 HSJ250
250 HSJ250
350 HSJ350
350 HSJ350
350 HSJ350
350 HSJ350
400 HSJ400
400 HSJ400
(1) Also applies to “P” voltage class. s must be applied in the (+) leg and (-) leg of the DC Common Bus.
(2) The power source to Common Bus inverters must be derived from AC voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC).
Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:
Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:
Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
20DD2P1
20DD3P4
20DD5P0
20DD8P0
20DD011
20DD014
20DD022
20DD027
20DD034
20DD040
20DD052
20DD065
20DD077
20DJ096
(1)
Table 20 - 650 Volt DC Input Frames 1…6 Drive Protection Devices
Drive Cat. No.
3
4
3
3
2
2
1
1
5
1
1
1
1
Frame HP Rating
1
ND
1
DC Input Ratings
HD Amps
0.75
1.9
2
3
5
1.5
3.0
2
3
7.5
5
4.5
8.1
11.1
10
15
20
25
30
40
50
60
7.5
14.6
10
15
20
25
30
40
50
23.3
28.9
36.4
42.9
55.7
69.6
84.5
5
6
75
–
–
60
100 –
– 75
105.3
84.5
137.1
105.3
125 –
– 100
171
137.1
Fuse
80
90
100
150
30
40
50
60
6
6
10
15
20
175
175
200
200
300
300
Non-Time Delay
(2)
JKS-6
JKS-6
JKS-10
HSJ15
HSJ20
HSJ30
HSJ40
HSJ50
HSJ60
HSJ80
HSJ90
HSJ100
HSJ150
HSJ175
HSJ175
HSJ200
HSJ200
HSJ300
HSJ300
50
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Drive Cat. No.
Frame HP Rating
ND HD
6
6
150
–
200
–
–
125
–
150
DC Input Ratings
Amps
198
171.2
272
198
Fuse
400
400
400
400
Non-Time Delay
(2)
HSJ400
HSJ400
HSJ400
HSJ400
(1) Also applies to “R” voltage class. s must be applied in the (+) leg and (-) leg of the DC Common Bus.
(2) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC).
Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:
Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:
Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
Table 21 - 810 Volt DC Input Frames 1…6 Drive Protection Devices
Drive Cat. No.
20DE1P7
Frame HP Rating DC Input Ratings Fuse Non-Time Delay
(1)
1
ND HD Amps
1 0.75 1.5
3 JKS-3
20DE2P7
20DE3P9
20DE6P1
20DE9P0
20DE011
20DE017
20DE022
20DE027
20DE032
20DE041
20DE052
20DE062
20DT099
20DT144
3
4
3
3
5
2
2
1
1
1
1
1
1
6
2
3
5 3
7.5
5
1.5
2.4
2 3.5
6.2
9.1
10 7.5
11.5
15 10 18
20 15 23.6
25 20 29
30 25 34.3
40 30 43.9
50 40 55.7
60 50 68.0
100 – 108.6
– 75 84.5
150 – 158
– 125 137.1
HSJ60
HSJ70
HSJ90
HSJ125
HSJ150
HSJ150
HSJ200
HSJ200
JKS-6
JKS-6
JKS-10
HSJ15
HSJ20
HSJ30
HSJ40
HSJ50
150
150
200
200
60
70
90
125
20
30
40
50
6
6
10
15
(1) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC).
Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:
Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:
Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
Table 22 - 932Volt DC Input Frames 5 & 6 Drive Protection Devices
Drive Cat. No.
20DW098
20DW142
Frame kW Rating DC Input Ratings Fuse Non-Time Delay
(1)
ND HD Amps
5
6
90
–
–
75
92.3
92.3
132 –
– 110
162.2
134.9
160
160
250
250
HSJ160
HSJ160
HSJ250
HSJ250
(1) The power source to Common Bus inverters must be derived from AC Voltages 600V or less, as defined in NFPA70; Art 430-18 (NEC).
Battery supplies or MG sets are not included. The following devices were validated to break current of the derived power DC Bus:
Disconnects: Allen-Bradley Bulletin No. 1494, 30 to 400 A; Bulletin No. 194, 30 to 400 A, or ABB: OESA, 600 & 800 A; OESL, all sizes. s:
Bussmann Type JKS, all sizes; Type 170M, Case Sizes 1, 2 and 3, or Ferraz Shawmut Type HSJ, all sizes. For any other devices, please contact the factory.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
51
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Step 5: Control and I/O
Wiring
Important points to remember about control and I/O wiring:
• Always use copper wire.
• Wire with an insulation rating of 600V or greater is recommended.
• Control and signal wires should be separated from power wires by at least
0.3 meters (1 foot).
• For CE compliance, 115 volt digital input wiring must be shielded or must not exceed 30 meters (98 feet) in length.
• To maintain electrical safety for all user-accessible low voltage circuits
(SELV and PELV circuits), I/O terminals designated for 24V or lower voltage must not be connected to a circuit of higher voltage or a circuit that is not adequately insulated from dangerous voltages with double or reinforced insulation within other connected equipment or wiring.
• To provide electrical safety for user-accessible low voltage I/O circuits that are referenced to earth (PELV circuits) and that may be touched simultaneously, care should be taken to provide a common earth reference for all equipment connected to the drive.
IMPORTANT
I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
ATTENTION: Hazard of personal injury or equipment damage exists when using bipolar input sources. Noise and drift in sensitive input circuits can cause unpredictable changes in motor speed and direction. Use speed command parameters to help reduce input source sensitivity.
Control and I/O Wiring Recommendations
Type
Digital I/O
Safety Inputs
Homing Inputs
Wire Type(s)
Standard Analog I/O –
Remote Pot
Encoder/
Pulse I/O
<30 m (100 ft)
–
Combined
Encoder/
Pulse I/O
30 to 152 m
(100 to 500 ft)
Encoder/
Pulse I/O
152 to 259 m
(500 to 850 ft)
Un-shielded
Shielded
Signal
Power
Combined
Signal
Power
Combined
–
Description
0.750 mm
2
0.750 mm
0.196 mm
0.196 mm
0.750 mm
0.750 mm
Multi-conductor shielded cable 0.750 mm
2
2
2
2
2
2
(18AWG), twisted pair, 100% shield with drain.
(18AWG), 3 conductor, shielded.
(24AWG), individually shielded pairs.
0.196 mm
2
(24AWG), individually shielded pairs.
0.750 mm
2
(18AWG) in.dividually shielded pairs
0.330 mm
2
(22AWG), power is 0.500 mm
2
(20AWG) individually shielded pairs.
(24AWG), individually shielded pairs.
(18AWG) individually shielded pairs.
(18AWG) individually shielded pairs.
Per US NEC or applicable national or local code.
(18AWG), 3 conductor, shielded.
Min Insulation Rating
300V,
75…90 °C (167…194 °F)
300V,
60 °C (140 °F)
(1) If the wires are short and contained within a cabinet that has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.
(2) I/O terminals labeled “(–)” or “Common” are not referenced to earth ground and are designed to greatly reduce common mode interference. Grounding these terminals can cause signal noise.
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Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Main Control Board DIP Switch Settings
ATTENTION: The DIP switches for Digital Inputs 4…6 are set to 24V DC at the factory. If you are running a 115V AC input application, the switches must be set as indicated below before applying power to the drive or damage to the main control board may occur.
Table 23 - Switch and Jumper Settings
Function Default
HW Enable Jumper (P22) pins 2-4
HW Enbl
Switch Open
SHUNT
Jumper pins 2-4
HW Enbl
Gate Enable Jumper
(P13)
Jumper on pins 15-16
SHUNT
Jumper
No Jmpr
Closed
pins 1-3
No Enbl
Jumper on pins 15-16
Current
Current
24V DC
Notes
No Jmpr = HW Enbl
See Hardware Enable Circuitry on page 54
for configuration.
No Jmpr = Gate disable or Safe-
Off/Second Encoder board is present
(1)
Change with Power Off
Change with Power Off
Change with Power Off
Analog Input 1
Analog Input 2
Digital Inputs 4-6
Voltage
Voltage
Voltage
24V DC
Digital Input 1 Voltage 24V DC
Digital Input 2 Voltage 24V DC
Encoder Supply Voltage 12V DC
Encoder Signal A Voltage 12V DC
Encoder Signal B Voltage 12V DC
Encoder Signal Z Voltage 12V DC
Function
DriveLogix Processor
Down
RUN
S5-2
S5-1
S4-1,
S4-2
S3-1
S3-2
S2-4
S2-1
S2-2
S2-3
Voltage
Voltage
115V AC
24V DC
24V DC
12V DC
12V DC
12V DC
12V DC
Switch Up
S1 Prog
12V DC
12V DC
5V DC
5V DC
5V DC
5V DC
Center
Remote
Change with Power Off
Change with Power Off
Change with Power Off
Typically, set all switches the same
Notes
Processor Mode
(1) Refer to publication 20D-UM007 , DriveGuard® Safe-Off Option for PowerFlex® 700S Phase II AC Drives and PowerFlex 700L Liquid-
Cooled AC Drives, for more information on the Safe-Off Option board, or publication, 20D-IN009 Installation Instructions - Second
Encoder Option Card for PowerFlex® 700S Drives with Phase II Control, for more information on the Second Encoder Option board.
Please note there are two separate values for an encoder.
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53
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Figure 17 - Main Control Board Dip Switches
RUN
SWITCH S1
PROG REMOTE
Down Up Center
JUMPER P22
4
2
3
1
= HW Enable
4
2
3
1
= No HW Enable
SWITCH S5
SIDE VIEW
Up = Open = Off
FRONT
TOP VIEW
1 2
Down = Closed = On
SWITCH S2
SIDE VIEW
Up = Open = Off
Down = Closed = On
FRONT
TOP VIEW
1 2
3 4
16
15
JUMPER P13
16
= Gate Enabled = Gate Disabled
15
SWITCH S3
SIDE VIEW
Up = Open = Off
Down = Closed = On
FRONT
TOP VIEW
1 2
SWITCH S4
SIDE VIEW
Up = Open = Off
FRONT
TOP VIEW
1 2
Down = Closed = On
54
Hardware Enable Circuitry
By default, digital input 6 is configured for hardware enable input. This is for applications requiring the drive to be disabled
without software interpretation.
With the “HW Enable Jumper (Shunt)” on the pins closest to the circuit board
(2-4), digital input 6 is configured as a “dedicated” hardware enable. If this configuration is not required, the “HW Enable Jumper (Shunt)” may be moved to the out board pins (1-3), making digital input 6 user programmable via parameter 830 [Dig In6 Sel]. See
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
I/O Terminals
Terminal blocks TB1 and TB2 contain connection points for all inputs, outputs and standard encoder connections. When installed, both terminal blocks reside on the main control board. These components are provided with the drive but are not factory installed.
Make the terminal block wire connections.
IMPORTANT
For NEMA/UL Type 1 applications, all wiring must be routed through the conduit plate on the drive. Route any wires from the expanded cassette to the base cassette and out of the drive.
When wiring is complete, install the connector plug.
Table 24 - Control & Encoder Terminal Block Specifications
Name
I/O Terminal Blocks
Description
Signal & Encoder power connections
Wires Size Range
(1)
Torque
Maximum Minimum Maximum Recommended
1.5 mm
2
0.14 mm
2
0.25 N•m 0.22 N•m
(16 AWG) (28 AWG) (2.2 lb•in) (1.9 lb•in)
(1) Maximum/minimum sizes the terminal block accepts - these are not recommendations.
Figure 18 - Main Control Board I/O Terminal Locations
TB1 Terminals
TB2 Terminals
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55
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
13
14
15
16
17
21
22
23
24
18
19
20
1
2
3
4
5
6
8
7
9
10
11
12
Terminal Signal
13
14
15
16
9
10
11
12
7
8
5
6
3
4
1
2
21
22
23
24
17
18
19
20
Analog Input 1 Comm.
Analog Input 1 (+/-)
Shield
Analog Input 2 Comm.
Analog Input 2 (+/-)
Analog Input 3 [NTC-] Comm.
Analog Input 3 [NTC+]
Shield
Analog Output 1 (-)
Analog Output 1 (+)
Analog Output 2 (-)
Analog Output 2 (+)
+10V Reference
Reference Common
-10V Reference
Encoder A
Encoder A (Not)
Encoder B
Encoder B (Not)
Encoder Z
Encoder Z (Not)
Encoder Reference (+)
Encoder Reference (-)
Encoder Shield
Table 25 - TB1 Terminals
Factory
Default
(Volt)
Description
NA
(Volt)
(Volt)
NA
(Volt)
(Volt)
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Bipolar, differential input, ±10V, 0…20 mA, 13 bit + sign
20 k
Ω impedance at Volt; 500 Ω impedance at mA (1)
Analog Input Shield
Bipolar, differential input, ±10V, 0…20 mA, 13 bit + sign
20 k
Ω impedance at Volt; 500 Ω impedance at mA
Differential input, 0…10V, 10 bit (for motor control mode FOC2, this is the temperature adaptation input).
Analog Output Shield
Bipolar, differential output, ±10V, 0…20 mA, 11 bit + sign
2 k
Ω minimum load
Rating: 20 mA maximum load (Recommend 5
Ω pot)
Normal current draw per channel: 20 mA
12 or 5V DC power supply for primary encoder interface
Rating: 300 mA maximum
Connection point for encoder shield
Related
Parameter(s)
800
806
812
832, 833
839, 840
230-233
(1) The analog inputs are not isolated. However, the analog inputs can be connected in series when using current mode. Note that at 20 mA the voltage source must be capable of providing 10V DC at the drive terminals for one drive - - 20V DC is required for two drives and 30V DC is required for three drives.
3
4
5
1
2
6
7
8
9
10
11
12
13
14
15
16
10
11
12
13
8
9
6
7
14
15
16
Terminal Signal
4
5
1
2
3
24V DC Common (-)
24V DC Source (+)
Digital Output 1
Digital Output 1/2 Com
Digital Output 2
Table 26 - TB2 Terminals
Factory
Default
NA
NA
NA
NA
Description
Drive supplied 24V DC logic input power
Rating: 300 mA maximum load
24V DC Open Collector (sinking logic)
Rating: Internal Source = 150 mA max
External Source = 750 mA
Common for Digital Output 1 & 2
24V DC Open Collector (sinking logic)
Rating: Internal Source = 150 mA max
External Source = 750 mA
Relay contact output
Rating: 115V AC or 24V DC = 2 A max
Inductive/Resistive
Relay Output 3 (NC)
Relay Output 3 Com
Relay Output 3 (NO)
Digital Input 1-3 Com
Digital Input 1
Digital Input 2
Digital Input 3
Digital Input 4-6 Com
Digital Input 4
Digital Input 5
Digital Input 6
NA
NA
HW
Enable
Related
Parameter (s)
816, 847
851, 852
856, 857
Common for Digital Inputs 1-3
High speed 12V or 24V DC
Load:15 mA at 24V DC
(1)
, sinking 825
826
827 Load:15 mA at 24V DC sourcing
Common for Digital Inputs 4-6
Load: 10 mA at 24V DC sinking/sourcing
Load: 7.5 mA at 115V AC
Note: The 115 VAC Digital Inputs can withstand 2 mA of leakage current without turning on. If an output device has a leakage current greater than 2 mA a burden resistor is required. A 68.1
Ω resistor with a 0.5 watt rating should be used to keep the 115 VAC output below 2 mA.
828
829
830
(1) Digital Inputs 1 and 2 are configured for 12V or 24V DC via DIP switches S3-1 and S3-2, respectively. 24V DC is the default setting.
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Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
I/O Wiring Examples
Table 27 - TB1 Analog Input/Output and Encoder Wiring Examples
Input/Output
Potentiometer Unipolar Speed Reference
0…10V Analog Input
Internal Source
Connection Example
7
8
5
6
3
4
1
2
9
10
11
12
17
18
19
20
13
14
15
16
21
22
23
24
Required Parameter Changes
NA
Potentiometer Bi-polar Speed Reference
±10V Analog Input
Internal Source
NA
3
4
1
2
5
6
7
10
11
8
9
12
13
14
15
16
17
18
19
20
21
22
23
24
Unipolar Speed Reference
0…10V Analog Input
External Source
NA
7
8
5
6
3
4
1
2
9
10
11
12
-Signal or Source Common
+Signal
Shield / Common
Analog Speed and Current Meters
±10V DC Analog Outputs
9
10
11
12
7
8
5
6
3
4
1
2
-
+
+
Using Analog Output 1: ±10V to meter Motor RPM and direction:
• Send the data to the Analog Output parameter:
Par 833 [Anlg Out1 Real] (the destination) linked to Par 71 [Filtered
SpdFdbk] (the source)
• Scale the output to the source parameter:
Par 835 [Anlg Out1 Scale] = 175 (Par 4 [Motor NP RPM] = 1750 /
10V)
Using Analog Out 2: ±10V to meter Motor Current:
• Send the data to the Analog Output parameter:
Par 840 [Anlg Out2 Real] (the destination) linked to Par 308 [Output
Current] (the source)
• Scale the output to the source parameter:
Par 822 [Anlg Out2 Scale] = xx (Par 2 [Motor NP FLA] / 10V output)
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
57
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Input/Output
Primary Encoder Interface
Supports 5V DC or 12V DC differential encoders with internal power supply.
Used as primary closed loop feedback.
Connection Example
Internal Supply
17
18
19
20
13
14
15
16
21
22
23
24
External Supply
21
22
23
24
18
19
20
13
14
15
16
17
Power +V
Common -V
Shield
Encoder
B-
Z
Z-
A
A-
B
+
-
Encoder
A
A-
B
B-
+
-
Z
Z-
Required Parameter Changes
Using Encoder 0 as speed feedback:
Par 222 [Mtr Fdbk Sel Pri] = 0 “Encoder 0” (default)
Par 232 [Encoder0 PPR] = Pulses/Rev for installed encoder
58
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PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Table 28 - TB2 Digital Input/Output Wiring Examples
Input/Output
Digital Inputs used for enable and precharge control.
Note: 24V DC supply - supports only on-board digital inputs. Do not use for circuits outside the drive.
Connection Example
Sourcing Digital Inputs - Internal Power Supply
1
2
3
Com
24V dc
Note: The factory default for all digital inputs is
24V DC.
To use 115V AC on digital inputs 4…6 see
on page
.
6
7
4
5
8
Note: Digital inputs 1…3 are always 12V DC or
24V DC.
13
14
15
16
9
10
11
12
Sourcing Digital Outputs - Internal Power Supply
5
6
7
8
1
2
3
4
Com
24V dc
Sourcing and Sinking Definitions
The digital inputs and digital outputs of the PowerFlex 700S AC drive support Sourcing or Sinking configuration. Typically, digital inputs are sourcing devices and digital outputs are sinking devices. The following definitions apply throughout this section:
• Sourcing a Digital Input - The digital input common (return) is connected to the power supply common. Applying a positive voltage to the digital input causes it to activate (pull up).
• Sinking a Digital Input - The digital input common (return) is connected to the power supply positive voltage. Applying 0V or common to the digital input causes it to activate (pull down).
• Sourcing a Digital Output - The digital output common
(return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output.
• Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common.
Note: Digital inputs 1…3 can only be configured as sourcing inputs.
Digital inputs 4…6 can be configured as sourcing or sinking inputs.
Sinking Digital Inputs - Internal Power Supply
Com
24V dc
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Sinking Digital Output - Internal Power Supply
Com
1
2
3
5
4
6
7
8
24V dc
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59
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Input/Output
Digital Outputs used with 24V DC Relays -
External Power Supply
Connection Example
Sourcing Digital Outputs
Note: Digital Inputs 1-3 are always 12V or 24V
DC.
1
2
3
4
5
6
7
8
Sinking Digital Outputs
Digital Inputs
24V DC
Digital Inputs
24V DC
24V DC Common
• Sourcing a Digital Output - The digital output common
(return) is connected to the power supply common. The device to be controlled by the digital output is connect to the positive voltage and the device common is connected to the digital output.
• Sinking a Digital Output - The digital output common (return) is connected to the power supply positive voltage. The digital output is connect to the device to be controlled and the device common is connected to the power supply common.
Common 24V DC
3
4
1
2
5
6
7
8
Sourcing Digital Inputs - Internal Power Supply, 2-Wire Control Required Parameter Changes:
Com
• Set Par 829 [Dig In5 Sel] to value 7 - “Run”.
1
2
24V dc
• Par 153 [Control Options], bit 8 “3WireControl” is automatically set to “Off” (0) for 2-wire control.
3
4
5
• Set Par 168 [Normal Stop Mode] for the desired stopping mode:
0 = Ramp Stop
1 = CurLim Stop
2 = Coast Stop
6
9
10
11
7
12
8
13
14
15
16
Run
Enable
Sourcing Digital Inputs- Internal Power Supply, 3-Wire
1
2
3
4
5
6
7
8
Com
24V dc
9
10
11
12
13
14
15
16
Start
Stop
Enable
• Set Par 829 [Dig In5 Sel] to value 14 - “Normal Stop”.
• Set Par 828 [Dig In4 Sel] to value 5 - “Start”.
• Par 153 [Control Options], bit 8 “3WireControl” is automatically set to “On” (1) for 3-wire control.
• Set Par 168 [Normal Stop Mode] for the desired stopping mode:
0 = Ramp Stop
1 = CurLim Stop
2 = Coast Stop
60
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PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
DriveLogix 5730 Controller Option
Refer to the DriveLogix 5730 Controller for PowerFlex 700S Drives with Phase
II Control User Manual, publication 20D-UM003 , for details on using and configuring this option.
IMPORTANT
The DriveLogix controller option ships with the battery installed, but disconnected. You must connect the battery while installing the drive.
DriveLogix5730 Controller Specifications
ATTENTION: This product contains a 3V Lithium battery if the DriveLogix
Controller option board is installed. Perchlorate Material - special handling may apply. See www.dtsc.ca.gov/hazardouswaste/perchlorate
Category
Serial port
Optional embedded EtherNet/IP
Connectivity options
(these options require the Logix
Expansion Board and Expanded
Cassette)
User memory
Non-volatile memory
Maximum number of I/O banks
Maximum number of I/O modules
Battery
Serial cable
Compact I/O Cable
Specification
RS-232, fully isolated
DF1, DH-485, ASCII
38.4 kilobit/s maximum
RJ-45 or 100BaseT
10/100 MB/s
• NetLinx communication daughtercards
(ControlNet, EtherNet/IP, DeviceNet, Third Party)
• Compact I/O connection
• CompactFlash (memory card)
1.5 MB
1784-CF64 CompactFlash
2
16
(8 modules per bank or 4 max on either side of the power supply)
1769-BA
1756-CP3 directly to controller
1747-CP3 directly to controller
20D-DL2-CR3
20D-DL2-CL3
DriveGuard® Safe Torque Off with Second Encoder Option
Refer to the DriveGuard Safe Torque Off Option for PowerFlex® 700S Phase II
AC Drives and PowerFlex 700L Liquid-Cooled AC Drives User Manual, publication 20D-UM007 , for details on installing and configuring this option board.
Refer to Appendix J “Instructions for ATEX Approved PowerFlex 700S Phase II
Drives in Group II Category (2) Applications with ATEX Approved Motors”, in the PowerFlex 700S Drive with Phase II Control Programming Manual, publication 20D-PM001 , for details on ATEX approved applications.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
61
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Second Encoder Feedback Option
Second Encoder Feedback Option Specifications
Consideration
Input
Encoder Voltage Supply
Maximum Input Frequency
Description
Dual Channel Plus Marker, Isolated with differential transmitter Output (Line Drive)
Incremental, Dual Channel Quadrature type
5V DC or 12V DC 320 mA per channel
5V DC requires an external power supply.
12 V DC minimum high state voltage of 7V DC, maximum low state voltage of 0.4V DC
400 kHz
Recommended Cables for the Second Encoder Feedback Option Card
Cable Type and Length
Encoder/Pulse I/O
Less 30.5 m (100 ft)
Encoder/Pulse I/O
30.5 m (100 ft) to 152.4 m (500 ft)
Signal:
Wire Type(s)
Combined: Belden 9730 (or equivalent)
(1)
Belden 9730/9728 (or equivalent)
Encoder/Pulse I/O
152.4 m (500 ft) to 259.1 m (850 ft)
Power: Belden 8790
(2)
Combined: Belden 9892
(3)
Signal: Belden 9730/9728 (or equivalent)
Combined: Belden 9773/9774 (or equivalent)
(4)
Description
0.196 mm
2
(24AWG), individually shielded.
0.196 mm
2
(24AWG), individually shielded.
0.750 mm
2
(18AWG)
0.330 mm
2
or 0.500 mm
2 (3)
0.196 mm
2
(24AWG), individually shielded.
0.750 mm
2
(18AWG)
0.750 mm
2
(18AWG), individually shielded pair.
(1) Belden 9730 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9728 (or equivalent).
(2) Belden 8790 is 1 shielded pair.
(3) Belden 9892 is 3 individually shielded pairs (3 channel), 0.33 mm
2
(22 AWG) plus 1 shielded pair 0.5 mm
2
(20 AWG) for power.
(4) Belden 9773 is 3 individually shielded pairs (2 channel plus power). If 3 channel is required, use Belden 9774 (or equivalent).
Second Encoder Feedback Option Terminal Designations
Term. No.
Signal
1…4 –
Description
Not connected.
Refer to DriveGuard® Safe Torque Off with Second
Quadrature A input
9
10
11
12
13
7
8
5
6
A
Not A
B
Not B
Z
Not Z
Power
Common
Shield
Quadrature B input
Marker Pulse
DC Power for encoder interface
Connection point for encoder cable shield
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Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Second Encoder Feedback Option Wiring Examples
Differential Encoder with Internal Supply
Encoder
A
Not A
B
Not B
Z
Not Z
Power
Common
Differential Encoder with External Supply
Encoder
A
Not A
B
Not B
Z
Not Z
Power
Common
P1
9
10
11
12
13
6
7
8
3
4
1
2
5
N/C
N/C
N/C
N/C
A
Not A
B
Not B
Z
Not Z
Power
Common
Shield
P1
9
10
11
12
13
6
7
8
3
4
5
1
2
N/C
N/C
N/C
N/C
A
Not A
B
Not B
Z
Not Z
Power
Common
Shield
Power
Common
Second Encoder Feedback Option DIP Switch Settings
S1
SIDE VIEW
UP = OPEN = OFF
FRONT - TOP VIEW
OPEN
1 2 3 4
DOWN = CLOSED= ON
Voltage
Selection
5V DC
12V DC
S1-1
(Supply)
Closed
Open
S1-2
(A Channel)
Closed
Open
S1-3
(B Channel)
Closed
Open
S1-4
(Z Channel)
Closed
Open
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63
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Stegmann Hi-Resolution Encoder Feedback Option
Stegmann Hi-Resolution Encoder Feedback Option Specifications
Consideration
Encoder Voltage Supply
Hi-Resolution Feedback
Maximum Cable Length
Maximum Frequency
(Encoder Speed)
RS-485 Interface
Description
11.5V DC @ 130 mA
Sine/Cosine 1V P-P Offset 2.5
90 m (295 ft)
12.5
μs/cycle
(4687.5 rpm for encoders with 1024 sine cycles per revolution)
(9375 rpm for encoders with 512 sine cycles per revolution)
The Hi-Resolution Feedback Option card obtains the following information via the
Hiperface RS-485 interface shortly after powerup:
• Address
• Command Number
• Mode
• Number of turns
• Number of Sine/Cos cycles
• Checksum
Encoders Supported by the Stegmann Hi-Resolution Encoder Feedback Option
Card
IMPORTANT
Please note that encoders must be ordered as “Single Ended” so that the RS-
485 channel has the proper termination network installed at the factory.
Hi-Resolution Encoder Model
Stegmann SINCOS SCS-60, SCS-70,
SCM-60, and SCM-70
Stegmann SINCOS SCS-KIT-101 and SCM-KIT-101
Stegmann SINCOS SRS-50, SRS-60,
SRM-50, and SRM-60
Resolution
512 sine cycles per revolution.
1024 sine cycles per revolution.
1024 sine cycles per revolution.
Stegmann SINCOS SRS/SRM 25 1024 sine cycles per revolution
Stegmann SINCOS SRS660
Stegmann SINCOS SHS-170
Allen-Bradley 842HR
1024 sine cycles per revolution
512 sine cycles per revolution.
1024 sine cycles per revolution
Comment
SCM-60 and SCM-70 have built-in mechanical turns counter.
SCM-60 and SCM-70 have built-in mechanical turns counter.
SRM-50 and SRM-60 have built-in mechanical turns counter.
SRS25 and SRM25 have built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting.
Hollow-shaft up to 14 mm diameter
While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply.
Has built-in mechanical turns counter. IP65
Protection Class. Size 25 square flange mounting.
Hiperface® SINCOS
®
, SINCODER
®
and LINCODER
®
are registered trademarks of Stegmann Inc.
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Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Wiring the Stegmann Hi-Resolution Feedback Option Card to an Encoder
Terminal block P1 contains connection points for a Stegmann Hiperface® encoder. This terminal block resides on the Hi-Resolution Encoder Feedback
Option card.
TIP
Remember to route wires through the sliding access panel at the bottom of the control assembly.
Stegmann Hi-Resolution Encoder Option Terminal Designations
3
2
1
5
4
7
6
9
8
Terminal Signal
12 POWER COMMON
11
10
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
Description
Power supply for encoder interface.
Negative Sine signal.
Positive Sine signal.
Negative Cosine signal.
Positive Cosine signal.
Connection point for encoder cable shield.
Not connected.
Positive DH485 terminal.
Negative DH485 terminal.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
65
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Recommended Cables and Wiring Diagrams for the Stegmann Hi-Resolution
Feedback Option Card
If you are using this motor and feedback device:
Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder
HPK-Series motors with embedded Stegmann rotary encoder
Allen-Bradley 1326AB-BXXXX-21ML and -21MKXL motors with embedded
Stegmann rotary encoder
Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L and -S2KXL motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann rotary encoder
Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L and -S2KXL motors with embedded Stegmann rotary encoder
Use this cable:
Allen-Bradley 2090-CFBM7E7-CDAFXX
Allen-Bradley 2090-CFMB7DF-CDAFXX
Allen-Bradley 2090-XXNFMF-SXX
Allen-Bradley 1326-CECU-XXL-XXX
Allen-Bradley 2090-CDNFDMP-SXX
Allen-Bradley 2090-CDNFDMP-SXX
Allen-Bradley 2090-XXNFMP-SXX
See this wiring diagram:
Figure 19
Figure 19
Figure 21
Figure 22
Figure 22
below
below
on page
on page
on page
67
67
67
Allen-Bradley MPL-A5xx and all MPL-Bxxx motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder
Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder
Any other motor with external Stegmann SRS660 rotary encoder
Allen-Bradley 2090-XXNFMP-SXX
Allen-Bradley 2090-XXNFMP-SXX
Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder
Any other motor with external Stegmann SHS-170 rotary encoder
Allen-Bradley 2090-UXNFDMP-SXX Figure 25 on page 68
Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or SCM-70,
SRS-50, SRS-60, SRM-60, SRM-60, SRS-25, SRM-25, or Allen-Bradley 842HR rotary encoder
Stegmann shielded twisted-pair cable with 12-pin DIN style connector
Stegmann shielded twisted-pair cable with 10-pin MS style connector Figure 27 on page 69
Stegmann shielded twisted-pair cable with 8-pin Berg style connector Figure 28 on page 69
Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths
Figure 24
on page
68
Stegmann Hi-Resolution Feedback Option Card Connection Examples
Figure 19 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable
Note: Thermal switch cannot be accessed by using 2090-CFBM7X7-CDAFXX cable.
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
Hi-Res Feedback Option Board
12
WH/GY
OR
11
10
WH/BK
9
BK
WH/RD
8
7
RD
4
3
6
5
2
1
GN
WH/GN
BK
WH/BK
RD
WH/RD
GN
WH/GN
OR
WH/GY
N
P
E
F
R
S
A
B
C
D
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
66
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Stegmann Hi-Resolution Feedback Option Card Connection Examples
Figure 20 - HPK-Series motors with 2090-XXNFMF-SXX cable
Note: Thermal switch cannot be accessed by using 2090-XXNFMF-SXX cable.
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
5
4
3
Hi-Res Feedback Option Board
12
WH/GY
11
10
OR
WH/BK
9
8
BK
WH/RD
RD
7
6
2
1
GN
WH/GN
BK
WH/BK
RD
WH/RD
GN
WH/GN
OR
WH/GY
F
N
D
E
P
R
S
A
B
C
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Figure 21 - 1326AB-BXXXX-21ML, and -21MKXL motors with a 1326-CECU-XXL-XXX cable
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
5
4
7
6
3
12
11
10
9
8
2
1
Hi-Res Feedback Option Board
WH
BK
BK
RD
BK
BU
BK
GN
BK
WH
BK
RD
BK
BU
BK
GN
H
I
F
G
J
C
D
A
B
E
ENCODER
POWER
POWER COMMON
REFSIN
+SIN
REFCOS
+COS
DATA+ (RS-485)
DATA- (RS-485)
SHIELD
OVERALL SHIELD
Figure 22 - MPL-A5xx and all MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-CDNFDMP-SXX cable
POWER COMMON
Hi-Res Feedback Option Board
12
WH/OR
POWER
REFSIN
+SIN
REFCOS
11
10
9
8
OR
BK/WH
BK
WH/RD
RD
+COS
SHIELD
7
6
SHIELD
5
BU
N/C
N/C
4
3
WH/BU
GN
DATA+ (RS 485)
DATA- (RS 485)
2
1
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/OR
BU
WH/BU
F
N
D
E
P
R
S
A
B
C
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
67
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Stegmann Hi-Resolution Feedback Option Card Connection Examples
Figure 23 - MPL-A5xx and all MPL-Bxxx Motor or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motor with 2090-XXNFMP-SXX cable
Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
5
4
3
12
11
Hi-Res Feedback Option Board
WH/GY
OR
WH/BK
10
9
8
BK
WH/RD
RD
7
6
2
1
GN
WH/GN
BK
WH/BK
RD
WH/RD
GN
WH/GN
OR
WH/GY
P
R
F
N
S
C
D
A
B
E
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Figure 24 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable
Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
3
2
1
6
5
4
12
11
Hi-Res Feedback Option Board
WH/GY
GY
BK/WH
10
9
BK
WH/RD
8
7
RD
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
GY
WH/GY
Figure 25 - MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
12
11
Hi-Res Feedback Option Board
WH/GY
GY
BK/WH
10
9
BK
WH/RD
8
RD
7
6
3
2
5
4
1
BU
WH/BU
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
GY
WH/GY
BU
WH/BU
E
F
K
C
D
A
B
L
R
S
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
L
R
F
K
S
C
D
A
B
E
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
68
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Stegmann Hi-Resolution Feedback Option Card Connection Examples
Figure 26 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector
POWER COMMON 12
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
11
10
9
8
7
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
4
3
6
5
2
1
Hi-Res Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
Figure 27 - Stegmann shielded twisted-pair cable with 10-pin MS style connector
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
7
6
9
8
5
12
11
10
2
1
4
3
Hi-Res Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
Figure 28 - Stegmann shielded twisted-pair cable with 8-pin Berg style connector
POWER COMMON 12
POWER
REFSIN
+SIN
REFCOS
11
10
9
8
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
2
1
4
3
7
6
5
Hi-Res Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
BU
RD
PK
GN
BN
WH
GY
BK
ENCODER
4
3
6
5
2
1
9
8
7
12
11
10
POWER
N/C
POWER COMMON
SHIELD
+COS
DATA- (RS 485)
REFSIN
+SIN
N/C
N/C
DATA+ (RS 485)
REFCOS
RD
BU
BN
BK
GY
GN
WH
PK
C
D
E
A
B
F
G
H
I
J
ENCODER
POWER
POWER COMMON
REFSIN
REFCOS
DATA+ (RS 485)
DATA- (RS 485)
+SIN
+COS
N/C
SHIELD
RD
BU
BN
BK
GY
GN
WH
PK
3
4
5
1
2
6
7
8
ENCODER
POWER
POWER COMMON
REFSIN
REFCOS
DATA+ (RS 485)
DATA- (RS 485)
+SIN
+COS
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
69
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Stegmann Hi-Resolution Feedback Option Card Connection Examples
Figure 29 - Pre-attached Stegmann shielded twisted-pair cable
POWER COMMON 12
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
11
10
9
8
7
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
4
3
6
5
2
1
Hi-Res Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
RD
BU
BN
BK
GY
GN
WH
PK
3
4
5
1
2
6
7
8
ENCODER
POWER
POWER COMMON
REFSIN
REFCOS
DATA+ (RS 485)
DATA- (RS 485)
+SIN
+COS
Resolver Feedback Option
Resolver Feedback Option Specifications
Consideration
Excitation Frequency
Excitation Voltage
Resolver Feedback Voltage
Description
2381…9300 Hz
8…26V rms
2V rms ± 300 mV
Compatible Resolvers for the Resolver Feedback Option Card
Manufacturer Manufacturer Cat.
No.
Tamagawa
Tamagawa
TS-2014N181E32
TS-2014N182E32
Tamagawa
Tamagawa
Tamagawa
Tamagawa
TS-2014N185E32
TS-2087N12E9
TS-2087N1E9
TS-2087N2E9
Tamagawa
Tamagawa
Advanced Micro
Controls Inc. (AMCI)
TS-2087N5E9
TS-2087N11E9
R11X-C10/7
Parameter 277 [Reslvr0
Type Sel] Configuration
Notes
1 - T2014/2087x1
2 - T2014/2087x2
3 - T2014/2087x2
2 - T2014/2087x2 x 1, flange-mounted enclosure x 2, flange-mounted enclosure x 5, flange-mounted enclosure x 2, HD foot-mounted enclosure, double shaft
1 - T2014/2087x1
2 - T2014/2087x2
3 - T2014/2087x2
1 - T2014/2087x1
14 - AmciR11XC107 x 1, HD foot-mounted enclosure x 2, HD foot-mounted enclosure x 5, HD foot-mounted enclosure x 1, HD foot-mounted enclosure, double shaft
70
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Allen-Bradley servo motors may be ordered with factory installed resolvers. The list of factory installed resolvers below are supported by the 700S Resolver
Feedback Option card.
Motor / Resolver Type
1326 AB 230V Primary Resolver
1326 AB 460V Primary Resolver
1326 AB 460V Secondary Resolver
1326AD 230V Rare Earth Primary
Resolver
1326AH 460V Explosion Proof Motor
Primary Resolver
1326AH 460V Explosion Proof Motor
Secondary Resolver
Yes
Yes
Compatible Parameter 277
[Reslvr0 Type Sel]
Configuration
Notes
No
Yes
Yes
Not Supported
9 - 1326Ax 460v
13 - Reserved
Receiver type resolver - not supported
Transmitter type resolver - supported
Secondary resolver is geared to motor - not intended for motor speed / position feedback
No Not Supported
Transmitter type resolver - supported
Receiver type resolver - not supported
Yes
9 - 1326Ax 460v
N/A
Transmitter type resolver - supported
Secondary resolver is geared to motor - not intended for motor speed / position feedback
Transmitter type resolver - supported
9 - 1326Ax 460v Transmitter type resolver - supported 1326AS 460V Rare Earth Primary
Resolver
MPL 460V Primary Resolver Yes 4 - MPL 460v Transmitter type resolver - supported
Recommended Cable for the Resolver Feedback Card
Rockwell Automation strongly recommends the use of Reliance Electric 417900-
207CG or Belden 9730 cable for installation, or an equivalent cable that meets these specifications:
• Three twisted pairs, 80° C, 300V
• Chrome FPR jacket, plenum rated
• Conductor size: 18 AWG
• Twists per inch: 2 or 3 twists per inch of wire lay per pair
• Capacitance per pair: not to exceed 30 pF per foot +/- 0.3 pF as read on a
GEN_RAD model 1658 RLC Digibridge or equivalent
• Capacitance difference pair-to-pair: not to exceed 0.6 pF per foot as read on a GEN_RAD Model 1658 RLC Digibridge or equivalent
• Resistance per 1000 feet: 17.15Ω +/- 10%
• Inductance per 1000 feet: 0.13 mH +/- 10% as read on a GEN_RAD model 1658 RLC Digibridge or equivalent
• Insulation thickness: 0.008 in.
• Conductor stranding 16/30
• Jacket thickness: 0.018 in.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
71
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Resolver Feedback Option Terminal Designations
6
7
4
5
8
2
3
Terminal Signal
1 COS LOW
COS HIGH
SIN LOW
SHIELD
SIN HIGH
REF LOW
SHIELD
REF HIGH
Description
Negative Cosine signal
Positive Cosine signal
Negative Sine signal
Connection point for resolver cable shield
Positive Sine signal
Negative Reference signal
Connection point for resolver cable shield
Positive Reference signal
Resolver Feedback Option Connection Examples
Resolver Interface - Clockwise Rotation = Count Up
REF HIGH 8
SHIELD 7
REF LOW 6
SIN HIGH 5
SHIELD 4
SIN LOW 3
COS HIGH 2
COS LOW 1
+
-
+
-
+
-
+
-
+
-
+
-
+
-
REF
SIN COS
+
-
-
Resolver Interface - Clockwise Rotation = Count Down (Reverse Polarity of Sine or Cosine Signals)
+
REF HIGH 8
SHIELD 7
REF LOW 6
SIN HIGH 5
SHIELD 4
SIN LOW 3
COS HIGH 2
COS LOW 1
+
-
+
-
+
-
-
+
+
-
+
-
+
-
REF
SIN COS
+
-
-
+
REF HIGH 8
SHIELD 7
REF LOW 6
SIN HIGH 5
SHIELD 4
SIN LOW 3
COS HIGH 2
COS LOW 1
+
-
+
-
+
-
+
-
+
+
-
+
-
REF
SIN COS
+
-
-
+
72
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Multi-Device Interface (MDI) Feedback Option
MDI Option Specifications
Consideration
Rotary Encoder Voltage Supply
Rotary Encoder Hi-Resolution Feedback
Rotary Encoder Maximum Cable Length
Linear Encoder Maximum Cable Length
Rotary Encoder RS-485 Interface
Registration Inputs
Description
11.5V DC @ 130 mA
Sine/Cosine 1V P-P Offset 2.5
90m (295 ft)
245m (800 ft)
The MDI Option card obtains the following information via the
Hiperface RS-485 interface shortly after powerup:
• Address
• Command Number
• Mode
• Number of turns
• Number of Sine/Cos cycles
• Checksum
High speed 12…24V DC sinking digital inputs
MDI Feedback Option Terminal Designations
12
13
14
15
8
9
10
11
16
17
6
7
4
5
2
3
Terminal Signal
1 CHASSIS GND
REGISTRATION-
REGISTRATION+
REGISTRATION-
REGISTRATION+
DATA-
DATA+
CLOCK-
CLOCK+
DATA- (RS485)
DATA+ (RS485)
+COS
REFCOS
+SIN
REFSIN
POWER
POWER COMMON
Description
Connection point for cable shields
Negative terminal for Linear Sensor registration strobe
Positive terminal for Linear Sensor registration strobe
Negative terminal for Rotary Encoder registration strobe
Positive terminal for Rotary Encoder registration strobe
Negative SSI terminal for Linear Sensor interface
Positive SSI terminal for Linear Sensor interface
Negative Clock terminal for Linear Sensor interface
Positive Clock terminal for Linear Sensor interface
Negative DH485 terminal for Rotary Encoder interface
Positive DH485 terminal for Rotary Encoder interface
Positive Cosine signal for Rotary Encoder interface
Negative Cosine signal for Rotary Encoder interface
Negative Sine signal for Rotary Encoder interface
Positive Sine signal for Rotary Encoder interface
Power supply for Rotary Encoder interface
Linear Sensors Supported by the MDI Option
Temposonics® R-Series Linear sensors with MTS® part numbers ending in
1S2G1102 work with the MDI Option.
Characteristic
2
G
1
1
02
1
S
Part Number
Character
Input Voltage = +24V DC
SSI output
Data Length = 24 Bits
Output Format = Gray Code
Resolution = 0.005 mm
Performance = Standard
Scale Orientation = Forward-acting Synchronized
Temposonics® is a registered trademark of MTS Systems Corporation.
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
73
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Rotary Encoders Supported by the MDI Option
IMPORTANT
Please note that encoders must be ordered as “Single Ended” so that the RS-
485 channel has the proper termination network installed at the factory.
Rotary Encoder Model
Stegmann SINCOS SCS-60, SCS-70,
SCM-60, and SCM-70
Resolution
512 sine cycles per revolution.
Stegmann SINCOS SCS-KIT-101 and SCM-KIT-101
Stegmann SINCOS SRS-50, SRS-60,
SRM-50, and SRM-60
1024 sine cycles per revolution.
1024 sine cycles per revolution.
Stegmann SINCOS SRS/SRM 25 1024 sine cycles per revolution
Stegmann SINCOS SRS660
Stegmann SINCOS SHS-170
Allen-Bradley 842HR
1024 sine cycles per revolution
512 sine cycles per revolution.
1024 sine cycles per revolution
Comment
SCM-60 and SCM-70 have built-in mechanical turns counter.
SCM-60 and SCM-70 have built-in mechanical turns counter.
SRM-50 and SRM-60 have built-in mechanical turns counter.
SRS25 and SRM25 have built-in mechanical turns counter. IP65 Protection Class. Size 25 square flange mounting.
Hollow-shaft up to 14 mm diameter
While the software supports this encoder, the SHS-170 draws excessive current and should only be used with an external power supply.
Has built-in mechanical turns counter. IP65
Protection Class. Size 25 square flange mounting.
SINCOS
®
, SINCODER
®
and LINCODER
®
are registered trademarks of Stegmann Inc.
Recommended Cables and Wiring Diagrams for the MDI Option Card
If you are using this motor and feedback device:
Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -A/B6xx motors with embedded Stegmann rotary encoder
HPK-Series motors with embedded Stegmann rotary encoder
Temposonics R-Series Linear sensors with MTS part numbers ending in
1S2G1102
Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A5xx and MPL-Bxxx motors motors with embedded
Stegmann rotary encoder
Allen-Bradley 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A5xx and MPL-Bxxx motors motors with embedded
Stegmann rotary encoder
Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder
Allen-Bradley MPL-A3xx - MPL-A45xx and all MPG series motors with embedded Stegmann rotary encoder
Any other motor with external Stegmann SHS-170 rotary encoder
Any other motor with external Stegmann SCS-60, SCS-70, SCM-60 or
SCM-70, SRS-50, SRS-60, SRM-60, SRM-60, SRS-25, SRM-25 or Allen-
Bradley 842HR rotary encoder
Any other motor with external Stegmann SCS-Kit 101 or SCK-Kit 101 rotary encoder
Any other motor with external Stegmann SRS660 rotary encoder
Use this cable:
Allen-Bradley 2090-CFBM7E7-CDAFXX
Allen-Bradley 2090-CFMB7DF-CDAFXX
Allen-Bradley 2090-XXNFMF-SXX
Mating MTS molded extension cable for RG connector or integral P cable
Allen-Bradley 2090-CDNFDMP-SXX
Allen-Bradley 2090-CDNFDMP-SXX
Allen-Bradley 2090-XXNFMP-SXX
Allen-Bradley 2090-XXNFMP-SXX
Allen-Bradley 2090-XXNFMP-SXX
Allen-Bradley 2090-UXNFDMP-SXX
Stegmann shielded twisted-pair cable with 12-pin DIN style connector
Stegmann shielded twisted-pair cable with 10-pin MS style connector
Stegmann shielded twisted-pair cable with 8-pin Berg style connector
Is available only with pre-attached Stegmann shielded twisted-pair cable of various lengths
See this wiring diagram:
Figure 30
Figure 30
Figure 31
Figure 32
Figure 34
Figure 34
Figure 35
Figure 37
Figure 38
on page
on page
on page
on page
on page
on page
on page
on page
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on page
on page
on page
on page
75
75
75
75
76
76
76
77
77
Figure 40 on page 78
74
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
MDI Option Card Connection Examples
Figure 30 - All MPL-A/B3xx, -A/B4xx, -A/B45xx, -A/B5xx, and -B6xx motors with 2090-CFBM7E7-CDAFXX or 2090-CFBM7DF-CDAFXX cable
Note: Thermal switch cannot be accessed by using 2090-CFBM7X7-CDAFXX cable.
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
SHIELD
SHIELD
N/C
N/C
DATA+ (RS 485)
DATA- (RS 485)
Hi-Res Feedback Option Board
12
WH/GY
OR
11
10
WH/BK
9
BK
WH/RD
8
7
RD
4
3
6
5
2
1
GN
WH/GN
BK
WH/BK
RD
WH/RD
GN
WH/GN
OR
WH/GY
N
P
E
F
R
S
A
B
C
D
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Figure 31 - HPK-Series motors with 2090-XXNFMF-SXX cable
Note: Thermal switch cannot be accessed by using 2090-XXNFMF-SXX cable.
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS 13
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
12
11
10
9
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
6
5
8
7
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
2
1
4
3
MDI Feedback Option Board
WH/GY
OR
BK/WH
BK
WH/RD
RD
GN
WH/GN
Figure 32 - Linear Sensor connections with MDI RG connector or P integral cable
EXTERNAL
24 Vdc
POWER
SUPPLY
POWER
COMMON
RD or BN
WH
MDI Feedback Option Board
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
17
16
15
14
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
10
9
8
7
13
12
11
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
4
3
6
5
2
1
YE
GN
GY
PK
WH
RD or BN
GN
YE
GY
PK
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/GY
N
P
E
F
R
S
C
D
A
B
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
3
2
1
5
4
7
6
LINEAR SENSOR
No Connection
DC Ground
+24 Vdc
(-) CLOCK
(+) CLOCK
(+) DATA
(-) DATA
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
75
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
MDI Option Card Connection Examples
Figure 33 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-
CDNFDMP-SXX cable
MDI Feedback Option Board
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS
Rotary Encoder +COS
13
12
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
11
10
9
8
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
3
2
1
5
4
7
6
WH/OR
OR
BK/WH
BK
WH/RD
RD
GN
WH/GN
BU
WH/BU
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/OR
BU
WH/BU
N
P
R
S
E
F
C
D
A
B
ROTARY ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Figure 34 - Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L, -M2KXL, -S2L, and -S2KXL motors with 2090-
XXNFMP-SXX cable
Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.
MDI Feedback Option Board
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
4
3
6
5
10
9
8
7
13
12
11
2
1
WH/GY
OR
BK/WH
BK
WH/RD
RD
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
OR
WH/GY
N
P
E
F
R
S
C
D
A
B
ROTARY ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Figure 35 - Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX cable
Note: Thermal switch cannot be accessed by using 2090-XXNFMP-SXX cable.
MDI Feedback Option Board
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS 13
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
12
11
10
9
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
2
1
4
3
6
5
8
7
WH/GY
GY
BK/WH
BK
WH/RD
RD
GN
WH/GN
BK
BK/WH
RD
WH/RD
GN
WH/GN
GY
WH/GY
N
P
E
F
R
S
C
D
A
B
ROTARY ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
76
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
MDI Option Card Connection Examples
Figure 36 - Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-UXNFDMP-SXX cable
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS 13
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
12
11
10
9
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
4
3
2
1
6
5
8
7
MDI Feedback Option Board
WH/GY
GY
BK/WH
BK
WH/RD
RD
BU
WH/BU
GN
WH/GN
Figure 37 - Stegmann shielded twisted-pair cable with 12-pin DIN style connector
BK
BK/WH
RD
WH/RD
GN
WH/GN
GY
WH/GY
BU
WH/BU
E
F
C
D
K
A
B
L
R
S
ENCODER
+SIN
REFSIN
+COS
REFCOS
DATA+ (RS-485)
DATA- (RS 485)
POWER
COMMON
TS+
TS-
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
17
16
15
14
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
10
9
8
7
13
12
11
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
4
3
6
5
2
1
MDI Feedback Option Board
BK
PK
GY
GN
BU
RD
BN
WH
RD
BU
PK
GN
BN
WH
GY
BK
ROTARY ENCODER
6
5
8
7
12
11
10
9
2
1
4
3
POWER
N/C
POWER COMMON
SHIELD
+COS
DATA- (RS 485)
REFSIN
+SIN
N/C
N/C
DATA+ (RS 485)
REFCOS
Figure 38 - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 10-pin MS style connector
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
4
3
6
5
2
1
10
9
8
7
13
12
11
MDI Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
RD
BU
BN
BK
GY
GN
WH
PK
ROTARY ENCODER
A
B
C
D
E
F
G
H
I
J
POWER
POWER COMMON
REFSIN
REFCOS
DATA+ (RS 485)
DATA- (RS 485)
+SIN
+COS
N/C
SHIELD
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
77
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
MDI Option Card Connection Examples
Figure 39 - Rotary Encoder connections with Stegmann shielded twisted-pair cable and 8-pin Berg style connector
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS
Rotary Encoder +COS
13
12
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
11
10
9
8
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
3
2
1
5
4
7
6
MDI Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
RD
BU
BN
BK
GY
GN
WH
PK
Figure 40 - Rotary Encoder connections with Stegmann pre-attached shielded twisted-pair cable
ROTARY ENCODER
1
2
3
4
5
6
7
8
POWER
POWER COMMON
REFSIN
REFCOS
DATA+ (RS 485)
DATA- (RS 485)
+SIN
+COS
BU
RD
BN
WH
BK
PK
GY
GN
ROTARY ENCODER
POWER COMMON
POWER
REFSIN
+SIN
REFCOS
+COS
DATA+ (RS 485)
DATA- (RS 485)
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
17
16
15
14
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
10
9
8
7
13
12
11
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
4
3
6
5
2
1
MDI Feedback Option Board
BU
RD
BN
WH
BK
PK
GY
GN
Figure 41 - Registration Sensor connection
EXTERNAL
12 or 24 Vdc
POWER
SUPPLY
POWER
COMMON
MDI Feedback Option Board
Rotary Encoder POWER COMMON
Rotary Encoder POWER
Rotary Encoder REFSIN
Rotary Encoder +SIN
17
16
15
14
Rotary Encoder REFCOS
Rotary Encoder +COS
Rotary Encoder DATA+ (RS485)
Rotary Encoder DATA- (RS485)
Linear Sensor CLOCK+
Linear Sensor CLOCK-
10
9
8
7
Linear Sensor DATA+
Linear Sensor DATA-
Rotary Encoder REGISTRATION+
6
5
13
12
11
Rotary Encoder REGISTRATION-
Linear Sensor REGISTRATION+
Linear Sensor REGISTRATION-
CHASSIS GND
2
1
4
3
Rotary
Registration Sensor
+ Power
Common
Linear
Registration Sensor
+ Power
Common
78
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
Notes:
PowerFlex 700S Adjustable Frequency AC Drive - Phase II Control
Rockwell Automation Publication 20D-IN024C-EN-P - July 2013
79
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Installation Assistance
If you experience a problem within the first 24 hours of installation, review the information that is contained in this manual. You can contact Customer Support for initial help in getting your product up and running.
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Outside United States or Canada Use the Worldwide Locator at http://www.rockwellautomation.com/support/americas/phone_en.html
, or contact your local Rockwell
Automation representative.
New Product Satisfaction Return
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Outside United States
Contact your distributor. You must provide a Customer Support case number (call the phone number above to obtain one) to your distributor to complete the return process.
Please contact your local Rockwell Automation representative for the return procedure.
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Publication 20D-IN024C-EN-P - July 2013
Supersedes Publication Supersedes Publication 20D-IN024B-EN-P - June 2010 Copyright © 2013 Rockwell Automation, Inc. All rights reserved. Printed in the U.S.A.
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Key Features
- Mechanical installation
- Incoming power connection
- Motor connection
- Basic I/O
- Detailed drive information
- Wiring and grounding recommendations
- Troubleshooting and repair
