User Manual

User Manual
TEF 2430 LED
IECEx PERIMETER LIGHT USER MANUAL
IMPORTANT
TUM 1073
REV. E 14.10.2014
Read this instruction carefully before installing the
product
240A103162
Tranberg AS | P.O. Box 8033 | N-4068 Stavanger | Norway | Tel.: (47)51 57 89 00 | Fax.: (47)51 57 89 50
E-mail: [email protected] | www.tranberg.com
Tranberg Systems | Hjulmagervej 15C | 7100 Vejle | Denmark | Tel.: (45) 75 85 83 80
E-mail: [email protected] | www.tranbergsystems.com
TEF 2430 LED
PERIMETER LIGHT USER MANUAL
INTRODUCTION
APPROVALS
Thank you for purchasing this product!
For installation, maintenance and assurance of a long life
of this product, please follow this manual.
Explosion category:
II 2 G Ex de OP IS IIB Gb T5 (ATEX/IECEx)
Ex de IIB T5 (Canada)
Class I, Zone 1 AEx de IIB T5 (USA)
Certificate No.:
IECEx DNV 13.0016X
Nemko 03ATEX064X
APPLICATIONS
• Perimeter lights on helideck, green light
• Zone 1, zone 2 and safe area
CONTENT IN BOX
The product is fully assembled, and ready for installation.
216432
Approved for use in: Zone 1, Zone 2 and Safe Area
Marking:
0470
II 2 G Ex de OP IS IIB Gb T5
Ex de IIB T5
Class I, Zone 1 AEx de IIB T5
Tamb:
-30°C + 50°C
Notified body:
Nemko AS, Norway
CSA International, Canada
INSTALLATION INSTRUCTIONS
SAFETY PRECAUTIONS
Note that changes made to the product and/or installation
of components which do not conform to the approval, may
be a safety violation. The manufacturer will in no circumstance be held responsible for such activity.
For your health and safety, always use safety gear suited
for the task. Be certain to follow codes, regulations and/
or specific procedures that are related to the installation.
Only qualified personnel are allowed to perform installation
and maintenance tasks to this equipment.
The equipment is ready for installation when leaving the
production facilities of Tranberg AS. Check the condition
of the equipment and the contents when unpacking. Any
damage done to the equipment during the transportation
is not the responsibility of Tranberg AS. If the content is not
complete, file a claim to the producer immediately.
Regular tools required for installation.
The TEF 2430 is mounted on a bracket which have several
mounting choises using 2 pcs. of M8 (max.) bolts and nuts,
or a 2” pipe. The dimensions of mounting board are shown
in fig. 1
• Tools for mounting, e.g. 13 mm wrench - to fasten the
Important when mounting the luminaire:
TOOLS REQUIRED
•
•
luminaire
3 mm hexagon key (Unbrako) - for lock/unlock safety
pin on the guard-ring
Flat head screwdrivers, approx. 3,5 mm for connecting to
terminal block and 8,0 mm for junction box lid/earth screw
• 32 mm wrench - to disassemble the blind plug, and
assemble the cable gland
• 25 mm wrench - for tightening the pressure nut on the
cable gland
MAINTENANCE INSTRUCTIONS
The luminaire should be inspected according to Company
routines. The manufacturer suggests regular check for
water intrusion/condensation which should be removed
immediately. Check the drain plug / drain hole function.
When cleaning, use only mild detergents. Alcohol or
petroleum based products may damage lens, paint or
plastic components. When cleaning the dome use moist
cloth to avoiding electrostatic hazard.
The luminaire must always be installed in such a way
that the junction box is fully supported from underneath.
Normally the entire luminaire would be installed to a flat
surface, which provides a proper support for the junction
box. In cases where the junction box cannot be mounted
on the same surface as the lamp housing/bracket, a full
and rigid support must be provided for the junction box. An
unsupported junction box may be damaged if stepped
upon. Likewise an unsupported junction box that is forced
down by e.g. a pull of electrical cables, may expose the
gasket between the junction box and lamp housing.
Do not use excessive force when tightening the four screws
on the junction box lid, and never use a power screwdriver.
Excessive force may bend the lid and provide a way for
water to enter the junction box. When closing the lid on the
junction box, please ensure that no electrical wires, or the
safety wire to the lid itself, are jammed between the lid and
the junction box.
Not following these instructions may lead to a risk of water
ingress into the luminaire. The manufacturer assumes not
responsibility when these guidelines are not followed.
TEF 2430 LED
PERIMETER LIGHT USER MANUAL
Fig. 1
Bracket
The terminal block of this luminaire is of the “cage clamp”
type and one needs either special tool or just a small flat
head screwdriver to connect the cable to terminal block.
The cable glands are approved for a specific cable diameter. These data can be found in the certificate of the ATEX
approved cable glands. Make sure this is not violated. Use
of cable with other dimensions is a safety violation and
should be avoided. Any damage caused by use of incorrect
cable gland not matching the cable dimension, is not the
responsibility of Tranberg AS and is not covered by
warranty.
Max. cross section of the cable to be connected to the
terminal blocks, is 2,5 mm².
To connect the wiring of the TEF 2430 LED
perimeter light, perform the following procedure:
Remove the cover from the connection box.
Connecting cable for 230/120 VAC 50/60 Hz:
The main power (230/120 VAC) is to be connected to the
terminal blocks, marked 1 and 2.
Connecting cable for 24 VDC/VDC:
The main power (24 V) is to be connected to the terminal
blocks.The 24VAC/VDC version are not to be grounded.
Make sure electrical connections are safe and reliable.
Make sure the wire slack is as needed. Reinstall the cover. If
properly mounted and installed, the luminaire is now ready
for use.
Replacement of LED unit:
Deactivate the input power. Loosen the safety pin.
Remove the ring with globe and replace the entire LED unit
If necessary, lubricate the threads with grease
(Renolit Unitemp 2, from Fuchs).
Reinstall the ring with globe and guard, and fasten the
safety pin.
Fig. 2
health and safety, always use safety gear suited for the task,
and follow company guidelines and all relevant rules and
norms for installation, where applicable.
Troubleshooting:
No light - Check main power, connections to the terminals
blocks or wire to the LED unit.
If the light still does not function, contact the nearest
Tranberg dealer or Tranberg AS directly.
Do not open any part of the luminaire without
disconnecting line voltage.
Safety precautions:
Note that changes made to this product and/or installation
of components, which do not conform to the approval, may
be a safety violation. The manufacturer will under no
circumstances be held responsible for personal injuries,
death or any damage caused by such activity. For your
Warning:
The lamp can only be installed in Zone 1 and Zone 2 if
equipped with ATEX and IECEx approved cable glands
and stopping plugs.
The luminaire is to be used in Zone 1, Zone 2 or Safe
Area.
SPARE PART
Description
Part No.
Transformer, 2 x 127V / 1 x 24V
5086 0078
Terminal block EEx e
5028 0008
TEF 2430 LED PERIMETER LIGHT USER MANUAL
Stopping Plug Exe TEF794/M25/9mm Brass
650 2500
Globe unit (low) complete with LED driver and green LED’s
Cable gland E204/M25/D with lock nut 12,0-20,1 mm/9mm Brass
4500
6222502
TECHNICAL DATA
Type:
TEF 2430 LED Perimeter light
Description:
Luminaire for use in zone 1, 2 and safe area
Material:
Lamphouse: Copper alloy (brass).
Junction box: AISI 316L
Globe: polycarbonate Lexan
Supply (input) voltage:
Depending on model. ref. datasheet for details
T-rating:
T5
Light source:
High power light emitting diodes. Ref datasheet for details
Power comsumption:
Max. 11 W
Ingress protection:
IP66/67 without drainplug, IP54 with drainplug. According to IEC 529
Weight:
6 kg.
Tamb:
-30°C to +50°C (Arctic version: -55°C to +50°C)
Compliance with:
CENELEC EN 60079-0:2012
CENELEC EN 60079-1:2007
CENELEC EN 60079-7:2007
CSA Standard C22.2 No 0-M 91:General requirements - Canadian
Electrical Code, Part II
CSA Standard C22.2 No 0,4M 1982: Bonding and Grounding of
Electrical Equipment (Protective grounding)
CAN/CSA Standard c22.2 No 43-M 1984: Lampholder
CAN/CSA Standard c22.2 No 250.0-00:Luminaires
CAN/CSA E60079-0:02: Electrical Apparatus for explosive gas
atmospheres-Part 0: General Requirements
CAN/CSA E60079-1:02: Electrical Apparatus for explosive gas
atmospheres-Part 1: Flameproof Enclosures “d”
CAN/CSA E60079-7:02: Electrical Apparatus for explosive gas
atmospheres-Part 7: Increased safety “e”
UL 1598-2000, First Edition, UL Standard for Safety, Luminaires
UL 542-1999, Eight Edition, UL Standard for Safety, for Lampholders,
Starters and Starter Holders for fluorescent Lamps
UL 935-2001, Tenth Edition, UL Standard for Safety, for FluorescentLamp Ballasts
ANSI/UL 60079-0-2002, First Edition, Electrical Apparatus for
Explosive Gas Atmospheres, Part 0: General Requirements.
ANSI/UL 60079-1-2002, First Edition, Electrical Apparatus for
Explosive Gas Atmospheres, Part 1: Flameproof Enclosures “d”
ANSI/UL 60079-7-2002, First Edition, Electrical Apparatus for
Explosive Gas Atmospheres, Part 7: Flameproof Enclosures “e”
Tranberg AS | P.O. Box 8033 | N-4068 Stavanger | Norway | Tel.: (47)51 57 89 00 | Fax.: (47)51 57 89 50
E-mail: [email protected] | www.tranberg.com
Tranberg Systems | Hjulmagervej 15C | 7100 Vejle | Denmark | Tel.: (45) 75 85 83 80
E-mail: [email protected] | www.tranbergsystems.com
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