Installation Guide

Installation Guide
Installation Guide
General
–
–
–
–
–
–
–
–
–
–
–
–
Only qualified personnel may install or operate the PWS.
The PWS must be installed according to the installation instructions.
The PWS is designed for stationary installation on a plane surface, where the following conditions are fulfilled:
• no high explosive risks
• no strong magnetic fields
• no direct sunlight
• no large, sudden temperature changes
• for use in Pollution Degree 2 Environment
• for use on the flat surface of a Type 1 enclosure
Never allow fluids, metal filings or wiring debris to enter any openings in the PWS. This may cause fire or
electrical shock.
The PWS fulfills the requirements of article 4 of EMC directive 2004/108/EC.
Storing the PWS where the temperature is lower/higher than
recommended in this manual can cause the LCD display liquid to congeal/
become isotopic.
The LCD display liquid contains a powerful irritant. In case of skin contact, wash immediately with plenty
of water. In case of eye contact, hold the eye open, flush with plenty of water and get medical attention.
The supplier is not responsible for modified, altered or reconstructed equipment.
Use only parts and accessories manufactured according to specifications of the supplier.
Peripheral equipment must be appropriate for the application and location.
The figures in this manual serves an illustrative purpose. Because of the many variables associated with any
particular installation, the supplier cannot assume responsibility for actual use based on the figures.
The supplier neither guarantees that the PWS is suitable for your particular application, nor assumes responsibility for your product design, installation or operation.
Note:
Indicated loss of life, severe personal injury, or substantial property damage
will result if proper precautions are not taken.
!
2
4
Grounding
–
Without grounding, the PWS may be severely affected by excess noise. Make sure that the grounding is
done properly from the power connector at the rear side of the PWS. When power is connected, make sure
that the wire is grounded.
–
Use a cable of at least 2 mm2 (AWG 14) to ground the PWS. Ground resistance must be less than 100
Ohms (class3). Note that the ground cable must not be connected to the same ground point as the power
circuit.
Package Contents
5
8 x Installation Fasteners
6
External and Cut-out Dimensions
Make sure that the PWS works properly. To prevent it from radiating radio frequency noise, the PWS must be
connected to earth ground.
52.3
51.6
297.0
8.0
Power Supply and Wiring
The PWS must use a power supply with 24 V DC and the power consumption is 30W.
Warning:
To avoid an electric shock, be sure to switch off the power before connecting the communication/download cable to the PWS.
1 x PWS
Steps to wire
1 x Power Connector
(wired to the power supply)
3
1.
Unplug the power connector and unscrew the screws.
Strip about 7-8mm of insulation. Insert the wire all the way into the power connector and then turn the
screws tight.
3.
Plug in the connector to the power input of the PWS.
285.0
Note:
Power connector is already plugged in the power input of the PWS when the package is first
opened.
Mounting Procedure
Cut out the control front panel to match the dimensions (mm) specified under the External and Cut-out
dimensions chapter.
Mount the PWS into the cut-out. Insert the fixtures to the holes on the unit and fasten the screws into
the front panel. Do not tighten the screws with too much or uneven force, or it may cause deformation
of the PWS.
Step 2
286.0±0.5
FG
Step 1
-
The PWS is equipped with a 24 V DC input. Supply power other than 24 V DC ± 15% will severely damage the PWS. Thus, check the power supply supporting the DC power regularly.
To avoid electric shock, be sure the power cable is unplugged from the power input when connecting the
cable to the PWS.
1.
2.
DC 24V
–
The PWS or parts thereof shall be recycled according to local regulations.
The following components contain substances that might be hazardous to health and the environment:
lithium battery, electrolytic capacitor and display.
2.
Power Source
–
–
–
210.0
Dismantling and Scrapping
222.0
Safety Precautions
Both the installer, the owner, and the operator of this PWS must read and understand this installation manual.
+
1
Step 3
Installation
Communication cables must be separated from the power cables for operational circuits. Use shielded cables or it may cause unpredictable problems.
Use Copper Conductors Only, 60/75 ℃
During Use
Emergency stop and other safety functions may not be controlled from the PWS.
Do not use force or sharp objects when touching the keys, display etc.
135º
–
–
y
la
Only qualified personnel should carry out repairs.
Before carrying out any cleaning or maintenance operations, disconnect the equipment from the electrical
supply.
Clean the display and surrounding front cover with a soft cloth and mild detergent.
Replacing the battery incorrectly may result in explosion. Only use batteries recommended by the supplier.
Description of Parts
Display
CF card slot
Dip Switches
1-12
USB connector
for Printer/
Memory Stick
DC Power
input
USB connector
for Transmission
Enthernet
PWS6A00T-N
9
PWS6A00T-P
Display Type
TFT LCD
Display Color
64k colors
Display size
10.4”
Active area of display
213.2 x 160.4 mm
Display resolution
640 x 480, Number of 8 x 8 characters displayable 80 x 60
Back light
CCFT, Lifetime 50,000 hours @ 25 ° C
Touch Screen
Analog
Keypad
Network lamp
COM3 (RS422, RS485)
28-12
7-8 mm
4.5 lb-in
30-12
7-8 mm
4.5 lb-in
Communication Ports
10 Dip Switches
–
–
COM 1 is a 9-pin female connector used to connect a controller and the PWS via RS232 or RS485
COM 2 is a 25-pin female connector used to connect a controller and the PWS via RS232, RS422 or
RS485
– COM 3 is a 9-pin female connector used to connect a controller and the PWS via RS422 or RS485
Please make sure that the connection is in accordance with the setting of the dip switches. (For example, RS485
with SW 10=ON and SW 11=ON)
For illustration on the connection between the PWS and a controller, please consult the information on the controller.
COM 1
1 Menu key and user-defined Function keys (F1-F7)
Keypad pressure and lifetime
350±50 gf operating force, lifetime is over 1 million activations
Input Power
24 V DC ±15%, less than 30W
5 4
COM 2
13 12 11 10 9
3 2 1
8
7
6
5
Flash ROM
8 Mb
RAM
16 Mb
CPU
32 bits RISC
PIN
Battery backed memory
512 K byte
1
RS485+
1
N/A
RTC
YES (rechargeable lithium battery)
2
RS232 RXD
2
RS232 TXD
Data/Recipe
512 K byte
3
RS232 TXD
3
RS232 RXD
Data storage (CF card)
YES
4
N/A
4
RS232 RTS
COM1
9-pin female connector, RS232 and RS485
5
Signal ground
5
RS232 CTS
COM2
25-pin female connector, RS232, RS422 and RS485
6
RS485-
6
N/A
COM3
9-pin female connector, RS422 and RS485
7
RS232 RTS
7
Signal ground
USB Master
2 ports
8
RS232 CTS
8
Optional +5 V @ 100mA output
USB Device
1 port
9
Optional +5 V @ 100mA output
9
N/A
Ethernet
YES
10
N/A
Front Panel seal
IP65
11
N/A
12
RS422 CTS+
13
RS422 CTS-
14
RS422 TX+ (RS485+)
15
RS422 TX- (RS485-)
16
RS422 RX+
Function
-
Ambient temperature
0° - 50° C
Storage temperature
-10° - 60° C
Ambient humidity
20-90% (non-condensing)
Vibration endurance
0.5 mm displacement, 10-55 Hz, 2 hours per X, Y, Z axis directions
Shock endurance
10 G, 11 ms three times in each direction of X, Y, Z axes
COM 3
5 4
3 2 1
9 8 7 6
PIN
Function
4
3
2
1
Dip Switches
SW 1
PIN
Function
CE
EN61000-6-4,EN61000-6-2
17
RS422 RX-
External dimensions
297 x 222 x 52.3 mm
1
RS422 TX+ (RS485 +)
18
N/A
Cut-out dimensions
286 x 211 mm
2
RS422 CTS+
19
N/A
Weight
1.9 kg
3
RS422 CTS-
20
N/A
Cooling
Natural cooling
4
RS422 RX+
21
N/A
5
Signal ground
22
N/A
6
RS422 TX- (RS485 -)
23
RS422 RTS+
7
RS422 RTS+
24
RS422 RTS-
8
RS422 RTS-
25
N/A
9
RS422 RX-
Function
Reserved
SW 2
Reserved
SW 3
SW 4
ON
ON
Runs user application
ON
OFF
Runs burn-in test program
OFF
ON
Updates BIOS
OFF
OFF
Operation Mode
Runs bench test program
SW 5
Communication Parameters
ON
The PWS uses parameters defined on the Configuration Screen for controller communications
25 24 23 22 21 20 19 18 17 16 15 14
9 8 7 6
Note:
When using the PWS for the first time, remember to reset Real Time Clock (RTC).
COM1 (RS232, RS485) COM2 (RS232, RS422, RS485)
Solid
Stranded
Display
Product Specifications
Item
Communication lamps (x3)
Torque
(unit: mm)
Fixture mounting holes
Power lamp
Stripped Length
The PWS must be installed within an angle of 0° to 135° as shown above.
8
Function keys
0º
Max torque: 0.3 Nm (2.65 lb-in)
3.
7
Wire Gauge
(AWG)
Type
Di
Service and Maintenance
–
–
Cut-out dimension
135º
sp
–
–
90º
211.0±0.5
–
OFF
The PWS uses parameters defined in ADP for controller communications
SW 6
Password
ON
The PWS asks the operator to enter a password after power-on self-test
OFF
No password is required to start the PWS
SW 7
System Menu
ON
The PWS displays System Menu
OFF
The PWS runs user application without displaying System Menu
SW 8
Default user level
ON
The default user level is set to 1 if the PWS requires no password to start its operation
OFF
The default user level is set to 9 if the PWS requires no password to start its operation
SW 9
Reserved
SW 10
COM 2 Port
ON
For RS485 this switch has to be set ON
OFF
For RS422 this switch has to be set OFF
SW 11
COM 3 Port
ON
For RS485 this switch has to be set ON
OFF
For RS422 this switch has to be set OFF
SW 12
Reserved
Beijer Electronics AB
Box 426
SE-201 24 Malmö, Sweden
Tel: +46 40 35 86 00
Fax: +46 40 93 23 01
www.beijerelectronics.com
Hitech Electronics Corp.
7-8F, No. 108, Minchiuan Road
Shin-Tien, Taipei Shien, Taiwan, R.O.C.
Tel: +886-2-2218-3600
Fax: +886-2-2218-9547
www.hitechsite.com
01/23/2008/V.2 6A0018+05
Operating Guide
1
Introduction
PWS6A00 comes with a 10.4” TFT Liquid Crystal Display, and is water- and dust-resistant according to
IP65.
The PWS is CE-marked and meets your need to be highly transient-resistant while in operation.
Also, its compact design makes connections with other machinery more flexible, thus achieving the optimal performance of your machines.
ADP is used to design applications of the PWS; it is reliable, user-friendly and compatible with many models.
The latest released ADP Version 6.1 and above can be used to design applications for the PWS.
2
3
Human Machine Interface
ROM BIOS Version 1.0
(C) 2006 Hitech Beijer Electronics
Display Type = Color TFT LCD
System RAM Size ........... 16M Bytes
Video RAM Size ............
1M Bytes
Battery Backed RAM Size ... 512K Bytes
BIOS Memory Size .......... 128K Bytes
Firmware Memory Size ...... 512K Bytes
User Memory Size .......... 3456K Bytes
Working RAM Test .......... Passed
Battery Status ............ Passed
BIOS ROM Checksum ......... Passed
Firmware Checksum ......... Passed
Application Checksum ...... Passed
RTC Function Test ......... Passed
Parameter Checksum ........ Passed
Communcation Port 1 Test .. Passed
Communcation Port 2 Test .. Passed
DIP Switches Setting(8..1)= 11011111
5
Bench and Function Tests
Set the dip switches SW3 and SW4=OFF to be able to run the bench and function tests for the PWS. Turn on
the PWS and the following screen will be displayed.
F1
F2
Bench Test
Function Test
Wait command
Link port: COM1
The bench test performs an overall hardware test and the function test lets the user select which item to be tested.
Self Test
Once the PWS is turned on, it will automatically execute a self-test to check its hardware. The result of a selftest is displayed on the LCD. See below for items to check in a self-test:
System Menu
Set the dip switch SW7=ON. After the self-test, the system menu of the PWS is displayed on the screen:
Link
F2
F3
F4
F5
Confg
Copy
Set
Run
Note:
The bench test will clear the application data of the PWS.
The functions of the commands are briefly explained below:
System Menu
6
Function
The PWS is connected.
F2 - Confg
Sets up the internal time clock and communication parameters in the PWS. All the settings
has to be made for the PWS to work properly.
Use
field.
,
,
and
to move to desired field; + and - to set the value of the
F3 - Copy
Copies application data to another PWS.
F4 - Set
Calibrates the touch screen and clears RAM data.
F5 - Run
Runs the application.
4
Note:
Remember to set the dip switch SW5=ON if parameters are set in the PWS
To set parameters in ADP, select Application / Workstation Setup. Then select the Connection tab to set communication parameters.
Note:
Remember to set the dip switch SW5=OFF if parameters are set in ADP
7
Keypad
The eight keys on the PWS include one menu key and seven functional keys (F1 -F7). Press the menu key to
slide out the innovative slide-out menu. For further details on the slide-out menu please see the ADP User’s
Manual
If any of tests does not pass the self-test, it will be noted with “Failed” next to the test item. Additionally, the
message “Error! Press screen to continue” will be displayed at the bottom of the screen.
If the power to the PWS or the PC was interrupted while downloading, Firmware checksum or Application
checksum will not pass the self-test, indicated by “Failed” in the self-test results after power is restored. If this
happens, the user can simply follow the download procedure to re-download the application or data. After
downloading again, all items should pass the self-test.
PWS-COM1
9-pin male
RXD
TXD
GND
RTS
CTS
PC COM RS232
9-pin female
2
3
5
7
8
2
3
5
1
4
6
7
8
PWS ---- PC COM
RD
SD
SG
CD
DTR
DSR
RTS
CTS
PWS-COM2
25-pin male
TXD
RXD
GND
RTS
CTS
PC COM RS232
9-pin female
2
3
7
4
5
2
3
5
1
4
6
7
8
PWS ---- PC COM
RD
SD
SG
CD
DTR
DSR
RTS
CTS
Warning:
To avoid an electronic shock, be sure to switch off the power before connecting the download
cable to the PWS.
Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the PWS
is ready to download the application.
Start ADP and open the application file to be downloaded. Make sure that the communication parameters are
correctly configured. Also remember to compile the file before downloading it. The file has to be compiled every
time a change has been made in the file before downloading it.
Then select Application/Download Firmware and then Application in ADP if it is a first time to download the
application to the PWS; otherwise, select Application/Download Application. The following appears on the
screen while the PWS is downloading:
Touch Screen Calibration
To calibrate the touch screen, the system menu command F4 - Set is used. Then perform the following steps:
1.
Touch the upper-left and lower-right corners of the screen.
2.
Follow the route on the screen.
3.
Menu
Downloading an Application
Connect the RS232 port on the PC to the COM1 port on the PWS using a WPC-P8-42 cable. The connection
can also be made according to the illustration below.
Setting Communication Parameters
There are two ways to configure working parameters; to set parameters in the PWS or in ADP.
To set parameters in the PWS, select F2 - Confg in the system menu.
Link
8
Touch the square on the center of the screen to complete the task.
Note:
Click F4-Set Key, the data stored in RAM will be erased.
Programming application
Link port: COM1
Link
Functional Keys F1-F7
When a key is pressed, the PWS will make a “beep” sound to signal that a command is pressed. (The default
setting is a 200 ms beep, and can be configured.)
9
10 Uploading / Downloading a Recipe
12 Setting a Password
Scenario 3: Password-protecting a button in the PWS
An application can also be uploaded from the PWS to the PC. Thus, a user can save an application as a *.V6F
file in ADP for future use.
Uploading an Application
Set the dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the PWS
is ready to upload/download a recipe.
Scenario 1: Requiring a password to start the PWS
Warning:
To avoid an electric shock, be sure to switch off the power before connecting the communication cable to the PWS.
Make sure that the PWS and the PC are connected according to section “Downloading an Application”. Set the
dip switch SW7 = ON. After the self-test, the system menu will be displayed on the screen and the PWS is ready
to upload the application.
Also make sure that communication parameters are correctly configured. Select File/Upload Application in
ADP and the Save As dialog box will appear on the screen. Enter the name of a firmware file (*.AF6) to save.
Click Save. Then the PWS will prompt for a password: enter the password set in ADP from Application/Workstation Setup. Once the correct password is entered, the PWS starts to upload the application to the PC. For
information about setting a password, please see section “Setting a Password“.
While the PWS is uploading, the following is displayed:
Uploading a Recipe
The ADP can create a button which is protected by a password for execution. For example, a Goto Screen button can be designed with a high level of security; which means that a password with a high level of privilege is
required in order to open the other screen. As the button is selected and the current user has a lower privilege
than has been set for the button, the PWS will prompt the user for a password. The user will need a password
with at least the level of privilege that has been set for the button. This function can restrict users to access to
certain parts of the application.
Uploading firmware
Select File/Upload Recipes in ADP and the Save As dialog box will appear on the screen. Enter the name of a
recipe file (*.RCP) to save. Click Save. While the PWS is uploading the recipe, Uploading recipes is displayed
on the screen.
Downloading a Recipe
Uploading recipes
Link port: COM1
Downloading recipes
Link port: COM1
Link
Link port: COM1
After uploading, select File/Reconstruct Source in ADP to display the Open dialog. Open the uploaded application file (*.C64 or *.AA6). The application screen will be displayed on the PC monitor. Finally, select File/
Save As to save the application as a *.V6F file. Thus a source file can serve the purposes of maintenance and
modification.
Note:
When using the PWS for the first time, make sure to first run the application once, or else the
upload function will not work.
After the download is finished, select F5 - Run to run the application.
Remember to define the length and the number of recipes in the application. Also remember to upload the format of recipes from the PWS before starting to edit a new set of recipe data in the PC.
For further information about creating/editing recipes, please see the corresponding chapter in the ADP User’s
Manual.
11 Copying an Application
To copy an application from one PWS to another, select F3 - Copy from the system menu. Set the dip switch
SW7 = ON and connect the two PWSs with a download cable. After the self-test, the system menu will be displayed on the screen.
Select F3 - Copy in the system menu from the PWS with the application to be copied. The PWS will prompt
for a password: enter the password set in ADP from Application/Workstation Setup. Once the correct password
is entered, the PWS will start to copy the application between the two PWSs. The following appears on the
screens during the copying:
Copying firmware
Link port: COM1
Copy
Scenario 4: Requiring a password to copy or upload application
When selecting F3 - Copy in the system menu or File/Upload Application in ADP, the PWS will prompt for a
password. The user will need to enter the correct password to copy an application from one PWS to another.
Note that setting this password is different from the passwords set in Scenarios 1-3. To set this password, select
Application/Workstation Setup in ADP. Under the Password tab, the project designer is able to set the password.
Open an application file with the recipe to be downloaded in ADP. Select File/Download Recipes to display the
Open dialog. Enter the name of the recipe file (*.RCP) and click Open. While the PWS is downloading the
recipe, Downloading recipes is displayed on the screen:
Link
Link
If the dip switch SW6 = ON, the user needs to enter a password to start the PWS. For this purpose, the designer
can use the object Action Button in ADP to create a button which displays the password table on the PWS display. A user with the right to access the table can register passwords and user levels in the table. In the illustration
below, the TBL-button is an action button used to display the password table. When the button is selected the
password table is displayed on the screen for a user with the right to access the table. Touch the password to
highlight an area for entering a value.
In the illustration above, the TBL-button is an action button used to display the password table. When the button is selected the password table is displayed on the screen for a user with the right to access the table. Touch
the password to highlight an area for entering a value.
How to configure an Action Button is described in the ADP User’s Manual.
After registering passwords and user levels, set the dip switch SW6 = ON (i.e. password required). Restart the
PWS and after the self-test the user will be prompted to enter a password in order to run the PWS. The PWS
will determine the user level from the entered password. For instance, if the level of the password entered by the
user is 2, then the PWS will set the user level to 2. User level 1 has the highest privilege and User level 9 has the
lowest.
Note:
Only users of User Level 1 has the right of access to the password table.
Scenario 2: Re-entering a password
The object Action Button in ADP also allows the designer to create a button which asks the user to re-enter a
password. For example, by pressing the PSW-button the password keypad will be displayed to prompt the user
to enter a password. After entering the password, the PWS will update the user level according to the most recent
password which has been entered. Therefore, this button can be applied to raise or drop one’s privileges while
the PWS is in operation.
Programming firmware
Link port: COM1
Link
Beijer Electronics AB
Box 426
SE-201 24 Malmö, Sweden
Tel: +46 40 35 86 00
Fax: +46 40 93 23 01
Note:
If it is the first time to copy, please remember to run the application.
www.beijerelectronics.com
How to configure an Action Button is described in the ADP User’s Manual.
Hitech Electronics Corp.
7-8F, No.108, Minchiuan Road
Shin-Tien, Taipei Shien, Taiwan, R.O.C.
Tel: +886-2-2218-3600
Fax: +886-2-2218-9547
www.hitechsite.com
01/23/2008/V.3 6A0018+06
Was this manual useful for you? yes no
Thank you for your participation!

* Your assessment is very important for improving the work of artificial intelligence, which forms the content of this project

Download PDF

advertisement