GRAin cARt

1122 & 1322

AG20047, Rev 0

08/18

intRODUctiOn

Thank you for purchasing a Demco Grain Cart. We feel you have made a wise choice and hope you are completely satisfied with your new piece of equipment. Proper care and use will result in many years of service.

WARRAntY POLicY, OPERAtOR MAnUALS, PARtS MAnUALS & REGiStRAtiOn

Go online to www.demco-products.com to review Demco warranty policies, operator manuals and register your Demco product.

WARNING: To AvoID PERsoNAl INjuRy oR DEATh, obsERvE folloWING INsTRucTIoNs:

Ensure that anybody present is clear before applying power to any machinery used in conjunction with grain cart or when moving grain cart.

Never allow anyone in, near, or on grain cart during transporting or unloading of grain.

Moving grain is dangerous and can cause entrapment, resulting in severe injury or death by suffocation.

Do not exceed 20 miles per hour when towing grain cart.

GEnERAL inFORMAtiOn

1. Unless otherwise specified, high-strength (grade5)

(3 radial-line head markings) hex head bolts are used throughout assembly of this piece of equipment.

2. Whenever terms “lEfT” and “RIGhT” are used in this manual it means from a position behind wagon box and facing forward.

3. When placing a parts order, refer to the Parts Manual for proper part numbers.

4. Read assembly instructions carefully. Study assembly procedures and all illustrations before you begin assembly.

Note which parts are used in each step. This unit must be assembled in proper sequence or complications will result.

tABLE OF cOntEntS

Introduction and Warranty Policy & Registration ......................................................2

General Information .....................................................................................................2

Safety You Can Live With ........................................................................................... 3-9

Safety Signs ...............................................................................................................10-12

Safety Sign Locations...................................................................................................12

Set Up Instructions .......................................................................................................13

Operation...................................................................................................................14-19

Preuse Preparation .....................................................................................14

Hooking Up to the Tractor ......................................................................14-15

Auger Folding and Unfolding ...................................................................16

Auger Operation ........................................................................................17

Slugged Auger Procedure.........................................................................18

Emergency Door Procedure .....................................................................18

Troubleshooting .........................................................................................19

Maintenance ..............................................................................................................20-24

Grease and Lube .....................................................................................20-22

Torque Specifications .................................................................................23

Grain Cart Check List..................................................................................24

Page 2 AG20047

SAFEtY

TAKE NoTE! ThIs sAfETy AlERT syMbol fouND ThRouGhouT ThIs

MANuAl Is usED To cAll youR ATTENTIoN To INsTRucTIoNs INvolvING youR

PERsoNAl sAfETy AND sAfETy of oThERs. fAIluRE To folloW ThEsE INsTRucTIoNs cAN REsulT IN INjuRy oR DEATh!

ThIs syMbol MEANs

ATTENTIoN bEcoME AlERT youR sAfETy Is INvolvED!

SiGnAL WORDS:

This manual uses the following signal words-DANGER ,

WARNING , and cAuTIoN -- with safety messages. The appropriate signal word has been selected using the following guidelines.

WARninG:

Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices.

DAnGER:

Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury. This signal word is to be limited to most extreme situations typically for machine components which, for functional purposes, cannot be guarded.

cAUtiOn:

Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

If you have questions not answered in this manual, require additional copies, or if your manual is damaged, please contact your dealer or DEMCO, 4010 320th Street, Boyden, IA 51234 ph: (712) 725-2311 or Toll Free: 1-800-543-3626 Fax: (712) 725-2380 or 1-800-845-6420 http://www.demco-products.com

AG20047 Page 3

SAFEtY

sAfETy...you cAN lIvE WITh IT

EqUiPMEnt SAFEtY GUiDELinES

Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment. You, the operator, can avoid many accidents by observing the following precautions in this section. To avoid personal injury, study the following precautions and insist those working with you, or you yourself, follow them.

In order to provide a better view, certain illustrations in your owners manual may show an assembly with a safety shield removed. However, equipment should never be operated in this condition. Keep all shields in place. If shield removal becomes necessary for repairs, replace shield prior to use.

Replace any caution, warning, danger or instruction safety decal that is not readable or is missing.

Do not attempt to operate this equipment under the influence of alcohol or drugs.

Review safety instructions with all users annually.

Operator should be a responsible adult. Do NoT AlloW PERsoNs To oPERATE oR AssEMblE ThIs uNIT uNTIl ThEy hAvE DEvEloPED A ThoRouGh uNDERsTANDING of sAfETy PREcAuTIoNs

AND hoW IT WoRKs.

To prevent injury or death, use a tractor equipped with a roll over protective system (ROPS). Do not paint over, remove, or deface any safety signs or warning decals on your equipment. Observe all safety signs and practice instructions on them.

Never exceed limits of a piece of machinery. If its ability to do a job, or to do so safely is in question DoN’T

TRy IT .

LiGhtinG AnD MARkinG

It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations. Add extra lights when transporting at night or during periods of limited visibility.

Lighting kits are available from your dealer or from manufacturer.

Page 4 AG20047

AG20047

SAFEtY

SAFEtY SiGn cARE

• Keep safety signs clean and legible at all times.

• Replace safety signs that are missing or have become illegible.

• Replacement parts that displayed a safety sign should also display current sign.

• Safety signs are available from your distributor, dealer parts department, or factory.

how to install safety signs:

• Be sure that installation area is clean and dry.

• Decide on exact position before you remove backing paper.

• Remove smallest portion of split backing paper.

• Align decal over specified area and carefully press small portion with exposed sticky backing in place.

• Slowly peel back remaining paper and carefully smooth remaining portion of decal into place.

• Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper.

tiRE SAFEtY

• Failure to follow proper procedures when mounting a tire on a rim can produce an explosion which

may result in a serious injury or death.

• Do not attempt to mount a tire unless you have proper equipment and experience to do job.

• Inflating or servicing tires can be dangerous. Whenever possible, trained personnel should be called

to service and/or mount tires.

• Always order and install tires and wheels with appropriate type and load capacity to

meet or exceed anticipated weight to be placed on the equipment.

• Refer to “TIRE INflATIoN chART” in your owners manual for maximum tire pressure for a Demco

Grain Cart.

REMEMBER

Your best assurance against accidents is a careful and responsible operator. If there is any portion of this manual or function you do not understand, contact your local authorized dealer or manufacturer.

Page 5

SAFEtY

BEFORE OPERAtiOn:

• Carefully study and understand this manual and the Owner’s Manual.

• Do not wear loose-fitting clothing which may catch in moving parts.

• Always wear protective clothing and substantial shoes.

• It is recommended that suitable protective hearing and eye protection be worn.

• Operator may come in contact with certain materials which may require specific safety equipment

relative to handling of such materials. (Examples: extreme dust, molds, fungus, bulk fertilizers, etc.)

• Keep wheel and lug nuts tightened to specified torque.

• Assure that agricultural implement tires are inflated evenly.

• Give unit a visual inspection for any loose bolts, worn parts, or cracked welds, and make necessary

repairs. Follow maintenance safety instructions included in this manual.

• Be sure there are no tools lying on or in equipment.

• Do not use unit until you are sure that area is clear, especially around children and animals.

• Don’t hurry learning process or take unit for granted. Ease into it and become familiar with your new

equipment.

• Practice operation of your equipment and its attachments. Completely familiarize yourself and other

operators with its operation before using.

• Make sure that brakes are evenly adjusted (if equipped with brakes).

• Use a tractor equipped with Roll Over Protection System (ROPS) and fasten your seatbelt prior to starting

the engine.

• Manufacturer does not recommend usage of a tractor with the ROPS removed.

• Move tractor wheels to widest recommended settings to increase stability.

• Do not allow anyone to stand between tongue or hitch and towing vehicle when backing

up to equipment.

DURinG OPERAtiOn

• Beware of bystanders, PARTIculARly chIlDREN! Always look around to make sure that it is safe to start

engine of towing vehicle or move unit. This is particularly important with higher noise levels and quiet cabs,

as you may not hear people shouting.

• No PAssENGERs AlloWED - Do not carry passengers anywhere on or in tractor or

equipment.

• Keep hands and clothing clear of moving parts.

• Do not clean, lubricate, or adjust your equipment while it is moving

.

Page 6 AG20047

AG20047

SAFEtY

• When halting operation, even periodically, set tractor or towing vehicles brakes, disengage PTO, shut off engine, and remove ignition key .

• Be especially observant of operating area and terrain. Watch for holes, rocks, or other hidden hazards. Always inspect area prior to operation.

- DO NOT operate near edge of drop-off or banks.

- DO NOT operate on steep slopes as overturn may result.

- Operate up and down (not across) intermediate slopes. Avoid sudden starts and stops.

• Pick the most level possible route when transporting across fields. Avoid edges of ditches, gullies, and steep hillsides.

• Be extra careful when working on inclines.

• Maneuver tractor or towing vehicle at safe speeds.

• Avoid overhead wires or other obstacles. Contact with overhead lines could cause serious injury or death.

• Avoid loose gravel, rocks, and holes; they can be dangerous for equipment operation or movement.

• Allow for unit length when making turns.

• Do not walk or work under raised components or attachments unless securely positioned and blocked.

• Keep all bystanders, pets, and livestock clear of work area.

• Operate towing vehicle from operators seat only.

• Never stand alongside of unit with engine running or attempt to start engine and/or operate machine while standing alongside of unit.

• Never leave running equipment unattended.

• As a precaution, always recheck hardware on equipment following every 100 hours of operation. Correct all problems. Follow maintenance safety procedures.

FOLLOWinG OPERAtiOn

• Following operation, or when unhitching, stop tractor or towing vehicle, set brakes, shut off engine and remove ignition key .

• Store unit in an area away from human activity.

• Do not park equipment where it will be exposed to livestock for long periods of time. Damage and

livestock injury could result.

• Do not permit children to play on or around stored unit.

• Make sure all parked machines are on a hard, level surface and engage all safety devices.

• Wheel chocks may be needed to prevent unit from rolling.

Page 7

SAFEtY

hiGhWAY AnD tRAnSPORt OPERAtiOnS

• sAfETy chAINs: If equipment is going to be transported on a public highway, always follow state and local regulations regarding safety chains and auxiliary lighting. Be sure to check with local law enforcement agencies for your own particular regulations. Only safety chains (not elastic or nylon/plastic tow straps) should be used to retain connection between towing and towed machines in event of separation of primary attaching system. Use a high strength, appropriately sized hitch pin with a mechanical retainer and attach safety chains.

Criss cross chains under tongue and secure to draw bar cage, mounting loops, or bumper frame.

• Adopt safe driving practices:

- Keep brake pedals latched together at all times. NEvER usE INDEPENDENT bRAKING WITh

MAchINE IN ToW, loss of coNTRol AND/oR uPsET of uNIT cAN REsulT .

- Always drive at a safe speed relative to local conditions, ensure that your speed is low enough for an emergency stop. Keep speed to a minimum.

- Reduce speed prior to turns to avoid risk of overturning.

- Always keep tractor or towing vehicle in gear to provide engine braking when going downhill. Do not coast.

- Do not drink and drive!

• Comply with state and local laws governing highway safety and movement of farm machinery on

public roads.

• Use approved accessory lighting, flags and necessary warning devices to protect yourself and operators of

other vehicles on highway during transport. Various safety lights and devices are available from your dealer.

• Use of flashing amber lights is acceptable in most localities. However, some localities prohibit their use.

Local laws should be checked for all highway lighting and marking requirements.

• When driving tractor and equipment on road under 20 m.p.h. (40 kph) at night or during day, use flashing

amber warning lights and a slow moving vehicle (SMV) identification emblem.

• Plan your route to avoid heavy traffic.

• Be a safe and courteous driver. Always yield to oncoming traffic in all situations, including narrow bridges,

intersections, etc.

• Be observant of bridge load ratings. Do not cross bridges rated lower than gross weight a which you are

operating.

• Watch for obstructions overhead and side to side while transporting.

• Always operate equipment in a position to provide maximum visibility. Make allowances for increased

length and weight of equipment when making turns, stopping unit, etc.

PERFORMinG MAintEnAncE

Page 8 AG20047

AG20047

SAFEtY

PERFORMinG MAintEnAncE

• Good maintenance is your responsibility. Poor maintenance is an invitation to trouble.

• Make sure there is plenty of ventilation. Never operate engine of towing vehicle in a closed building.

Exhaust fumes may cause asphyxiation.

• Before working on this machine, stop towing vehicle, set brakes, shut off engine and ignition key .

remove

• Always use safety support and block wheels. Never use a jack to support machine.

• Always use proper tools or equipment for job at hand.

• Use extreme caution when making adjustments.

• Follow torque chart in owners manual when tightening bolts and nuts.

• Never use your hands to locate a hydraulic leak on attachments. Use a small piece of cardboard or wood.

Hydraulic fluid escaping under pressure can penetrate skin.

• Openings in skin and minor cuts are susceptible to infection from hydraulic fluid. Without immediate medical treatment, serious infection and reactions can occur.

• When disconnecting hydraulic lines, shut off hydraulic supply and relieve all hydraulic pressure.

• Replace all shields and guards after servicing and before moving.

• After servicing, be sure all tools, parts and service equipment are removed.

• Do not allow grease or oil to build up on any steps or platform.

• When replacing bolts, refer to owners manual.

• Refer to bolt torque chart in owners manual for head identification marking.

• Where replacement parts are necessary for periodic maintenance and servicing, genuine factory replacement parts must be used to restore your equipment to original specifications. Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use.

• If equipment has been altered in any way from original design, manufacturer does not accept any liability for injury or warranty.

• A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equipment.

Page 9

SAFEtY

Page 10

#1

#2 #3

AG20047

AG20047

SAFEtY

#4

PINCH

REV 1

AB21027

POINTS

#5

REV 1

AB21027

PINCH

POINTS

#9

#7

#8

#6

#10

Decal for Carts with Track Axle System

#11

Page 11

SAFEtY

SAFEtY SiGn LOcAtiOnS

Types of safety sign and locations on equipment are shown in illustration below. Good safety requires that you familiarize yourself with various safety signs, type of warning, and area or particular function related to that area, that requires your SAFETY AWARENESS.

Yellow Reflector

Both Sides

#10

#6

#2

Yellow

Reflector

#3 #11 #10 #8

#4

#1 #7 #3

On Gearbox Shield

#2

On Clean-Out Door

Orange Reflector

Red Reflector

#9

Front and Back

#5

Red Reflector

Page 12 AG20047

- Torque wheel Nuts to their required torque (see Torque specifications ).

- Inflate Tires to the proper air pressure (see Grain cart check list ).

- Grease all Zerks (see Grease and lube ).

- Check gearbox oil level (see Grease and lube ).

- Check all lights are in proper working condition.

- Check to make sure all safety decals are properly installed and are not damaged.

- Paint all parts scratched in shipping.

- Check and remove SMV shipping cover.

SEtUP inStRUctiOnS

AG20047 Page 13

OPERAtiOn

PREUSE PREPARAtiOn

Before and after each season follow the Grain cart check list to prevent Downtime in the fields caused by field breakdowns. Many breakdowns can be eliminated by periodic equipment maintenance. By spending a little time running over the checklist, following proper after-season care, you can save time and money later on.

hOOkinG UP tO thE tRActOR

Before connecting the equipment to the tractor consult your dealer on the proper horsepower requirements and capabilities for the given equipment.

1. Ensure equipment is parked in a manner that prevents the unit from rolling.

2. If the tractor is equipped with a 3-point raise and check for sufficient clearance. In some cases it may be necessary to

remove the 3-point quick attach to avoid damage while turning.

3. Position the PTO shaft and hoses out of the way.

4. Connect the equipment with a correct sized pin. Match the pin to the clevis-type draw bar of the tractor. Category 4

pins are 1-3/4” Diameter and Category 5 pins are 2-3/4” Diameter. Secure the pin with a locking devise.

WARNING: TO PREVENT CRUSHING OR INJURY. DO NOT STAND BETWEEN THE EQUIPMENT AND THE TRAC-

TOR WHILE HITCHING.

5. The hitch of the grain cart is design to be adjusted. The channel mount can be flipped for added adjustment if

necessary. Adjust the hitch to level the grain cart.

Page 14 AG20047

OPERAtiOn

6. Connect the PTO to the tractor. Check the PTO overlap length. Try to obtain the greatest possible overlap without

bottoming out the PTO shaft in its maximum operating condition. Make sure draw bar length and PTO telescoping

limits are adequate for uneven terrain, gullies, levees, etc. Check for PTO clearance around the 3-point arms.

a. Maximum operating length lb

Maximum operating length should not be more than half of telescoping member length ( Pu ).

b. Maximum joint Angles (B1 & C2)

Do not exceed normal operation joint angle of 25°.

Ensure equal joint angles and switch off

PTO if joint angles are too large and/or unequal.

c. lubrication

Lubricate before starting work and every 8 hours of operation.

d.

Please refer to the PTO Manufacturer’s

Manual, which is located in the manual holder for further details regarding usage, service and lubrication grease locations.

WARNING: bE cERTAIN All PoWER Is off WhEN coNNEcTING PTo oR hyDRAulIc lINEs To ThE TRAcToR

7. Connect the safety chains to the tractor. Ensure there is enough slack for turning.

8. Connect the Hydraulic hose couplers. Clean hose ends to prevent any contamination from damaging hydraulic

components.

9. Connect the 7 pin terminal for the lighting system, electric over hydraulic wire, and the scale wire if necessary. Verify

that all lights are in working condition. Some older tractors may need to be rewired to comply with the ASABE lighting

standards for 7 pin terminal wiring.

10. Raise the jack all the way up. Place handle in the stowed position.

RED

(AuGER lIGhT) yElloW

(lEfT blINKER)

WhITE

(GRouND) hoT bRoWN oR blAcK

(TAIllIGhT)

GREEN

(RIGhT blINKER)

AG20047 Page 15

OPERAtiOn

AUGER FOLDinG & UnFOLDinG

Before operating the pendent become familiar with its buttons and their function. Once you are familiar with its functions connect the fused power wire to a key controlled +12VDC source and the other wire to a -12VDC power source.

Also connect the control wire from the cart.

AuGER IN :

Folds the auger into the rest

AuGER ouT :

Folds the auger out of the rest

AuGER uP :

Pivots the entire auger up

AuGER DoWN :

Pivots the entire auger down

DooR oPEN :

Opens the grain flow doors

DooR closE :

Closes the grain flow doors

chuTE RIGhT :

Pivots the chute right

chuTE lEfT :

Pivots the chute left

UnFOLDinG

1. Connect the hydraulic hoses. Verify that the pressure line is able to be placed in detent. Place the remote in detent.

WARNING: Never fold or extend the auger while PTo is rotating.

2. Verify that there is no obstructions in the way of the auger and press AuGER ouT. Wait for the auger to fold out. To

stop the auger from folding mid fold simply press AuGER ouT again.

3. Now that the auger is unfolded it can be raised and lowered by pressing and holding the AuGER uP or AuGER

DoWN button. When the auger is unfolded it unfolds in the max up position.

4. To adjust the chute position press and hold either chuTE RIGhT or chuTE lEfT.

FOLDinG

1. Move the auger to the max up position by pressing and holding AuGER uP .

2. After the auger is all the way up press AuGER IN. Once the auger is in the rest the stowed indicator light will light

up.

Note: Refer to troubleshooting guide if auger does not fold correctly.

Page 16 AG20047

OPERAtiOn

AUGER OPERAtiOn

Note: Before filling box with grain, become familiar with hydraulic functions to ensure all functions operate correctly.

1. With the gate indicator in the closed position, fill the box with grain. (Never fill grain cart unless the inner door is closed.)

OPEN

CLOSED

2. With the PTO disengaged, engage the hydraulic lever for the pendant control and extend the auger. (Never fold or

extend the auger while PTo is rotating.)

3. Engage PTo at a slow rpm.

Increase PTO rpm to desired speed. (Never exceed 1000 RPM PTo speed.)

4. Open inner door to 1/3 to 1/2 open by pressing and holding DooR oPEN.

5. Adjust inner door opening for desired grain flow.

Note: If an auger slugging occurs, see sluGGED AuGER PRocEDuRE

When finished filling:

1. Close inner door by pressing DooR closE and reduce speed on the PTO.

2. When grain stops flowing, disengage PTO.

3. After PTO comes to a complete stop, fold auger into transport position. (Never fold or extend the auger while PTo is rotating.)

-Disengage hydraulic lever for pendant control.

Do NoT Pull ThE GRAIN cART uNlEss ThE AuGER Is IN ThE sToRED PosITIoN.

Never do maintenance work or service cart while the tractor is running.

AG20047 Page 17

OPERAtiOn

SLUGGED AUGER PROcEDURE

1. Close Inner door.

2. Turn off PTO and wait for drive line to stop turning.

3. Disengage the drag auger by pushing in the disengage handle on the gear box.

4. Slowly engage the PTO and empty out the vertical auger.

5. Turn off PTO and wait for drive line to stop turning. Once stop pull out handle to reengage the drag auger.

6. Slowly engage the PTO and empty out the drag auger.

NOTE: If the drag auger is still slugged after the procedure listed above open the clean-out door on the drag to drain out some grain.

WARNING : ONLY OPEN THE CLEAN OUT DOOR WHEN THE PTO IS NOT TURNING

ENGAGED

PUSH IN TO

DISENGAGE

EMERGEncY DOOR PROcEDURE

The grain cart is equipped with an emergency door system. Only use the emergency doors in the event that the drag auger doors do not open.

1. Remove the emergency door clip located in the front of the cart right above where the auger pivots.

2. Thread an I-bolt into the rear emergency door shaft.

3. After the auger is unfolded start the PTO. Pull on the i-bolt to open the doors.

REAR

EMERGENCY

DOOR

SHAFT

REMOVE

CLIP

Page 18 AG20047

PRoblEM

No Pendent Functions

Auger will not unfold

Auger will not fold

Auger will not raise or lower when unfolded

Stowed light is not lighting up when auger is in rest

Lights do not work correctly

cAusE

No power to pendent

No Hydraulic pressure

Pinched cable or bad connections

Front limit switch is out of adjustment

Faulty or bad limit switch

No power to hydraulic coil

Auger not raised all the way up

Front limit switch is out of adjustment

Faulty or bad limit switch

No power to hydraulic coil

Front limit switch is out of adjustment

Faulty or bad limit switch

No power to hydraulic coil

Rear limit switch is out of adjustment

Faulty or bad limit switch

Tractor is not wired correctly

Damaged or cut light harness

Bad light

OPERAtiOn

tROUBLEShOOtinG soluTIoN

Check Fuse and make sure there is power being supplied to the pendent

Check hose connections make sure the pressure line is being pressurized

Inspect cables unplug and clean connections

Adjust limit switch so that it is activated while cylinder is all the way in

Replace limit switch

Unplug connector on coil and check for power

Raise auger

Adjust limit switch so that it is activated while cylinder is all the way in

Replace limit switch

Unplug connector on coil and check for power

Adjust limit switch so that it is activated while auger is in the rest

Replace limit switch

Unplug connector on coil and check for power

Adjust limit switch so that it is activated while auger is in the rest

Replace limit switch

Rewire tractor to ASABE standard

Fix or replace light harness

Replace light

AG20047 Page 19

MAintEnAncE

GREASE & LUBE

NoTE: Grease all zerks before each use or when needed with a good quality lubricant.

Do Not over grease sealed bearings. over greasing sealed bearing will damage seals. once a season is generally sufficient.

$

$ A

'(7$,/$

6&$/(

Reference number #1 - Is the bushings on the inner door. There are six (1122) or seven (1322) grease zerks on this door-- Inspect and grease every 20 hours.

Reference number # 2 Is a fixed self centering sealed bearing -- Do not over grease sealed bearings.

Reference numbers # 3 # 4 # 6 Are fixed self centering sealed bearings -- Do not over grease sealed bearings.

Reference numbers # 5 Is the zerks on the front auger pivot. There are four zerks in this location. -- Inspect and grease as needed.

Page 20 AG20047

'(7$,/$

6&$/(

MAintEnAncE

Reference numbers # 7 # 8 # 9 Are u-joints on

PTo shafts-- check and grease regularly.

Reference numbers # 7 # 8 # 9 Are telescoping

PTo shafts with two slots in each housing

-- fully extend PTo shaft, then place one or two pumps of grease in each slot.

Reference number # 10 - Is the hinge for the outer tube.

-- Inspect and grease as needed.

Reference number # 11 - Is the auger pivot cylinder ends.

There are two zerks in this area one on each end of the cylinder. -- Inspect and grease as needed.

Reference number # 12 - Is the folding cylinder ends. There are two zerks in this area one on each end of the cylinder. -- Inspect and grease as needed.

Reference number #13 - Is the bushing on the auger clean-out door opener. -- Inspect and grease as needed.

Reference number #14 - Are zerks on the jack. -- Inspect and grease as needed.

Reference numbers # 15 Is the zerks on the rear auger pivot. There are four zerks in this location. -- Inspect and grease as needed.

AG20047 Page 21

MAintEnAncE

Reference numbers # 16 - # 17 Is the axle and drag auger hubs with inner and outer bearings and races -- Inspect regularly, pack bearing and replace inner wheel seal as needed.

INSPECTION

PLUG

INSPECTION

PLUG

19

18

DRAIN

PLUG DRAIN

PLUG

Reference number # 18 - Auger gear box is filled with 80-90 gear lube -- To check gear box find inspection plug.

Turn out plug. Gear lube should be 1” below inspection hole. should be about 96 oz. of 80-90 gear lube. Do

NoT ovER fIll!!! When gear box is full be sure to replace inspection plug.

Reference number # 19 - Main gear box is filled with 80-90 gear lube -- To check gear box find inspection plug.

Turn out plug. Gear lube should just start to run out. should be about --oz. of 80-90 gear lube. Do NoT ovER fIll!!! When gear box is full be sure to replace inspection plug.

Page 22 AG20047

BOLt tORqUE

tORqUE SPEciFicAtiOn

Torque figures indicated are valid for non-greased or non-oiled threads and heads unless otherwise specified. Therefore, do not grease or oil bolts or capscrews unless otherwise specified in this manual. When using locking elements, increase torque values by 5%.

* GRADE or CLASS value for bolts and capscrews are identified by their head markings.

BOLt tORqUE DAtA FOR StAnDARD nUtS, BOLtS, AnD cAPScREWS.

Tighten all bolts to torques specified in chart unless otherwise noted. Check tightness of bolts periodically, using bolt chart as guide.

Replace hardware with same grade bolt.

NOTE: Unless otherwise specified, high-strength Grade 5 hex bolts are used throughout assembly of equipment.

Bolt torque for Standard bolts *

GRADE 2 GRADE 5 GRADE 8

“A”

1/4” lb-ft (n.m) lb-ft (n.m) lb-ft (n.m)

6

5/16” 10

(8)

(13)

9

18

(12)

(25)

12

25

(16)

(35)

3/8” 20

7/16” 30

(27)

(40)

30

50

(40)

(70)

45

80

(60)

(110)

1/2” 45

9/16” 70

(60)

(95)

75

115

(100)

(155)

115

165

(155)

(220)

5/8” 95 (130) 150 (200) 225 (300)

3/4” 165 (225) 290 (390) 400 (540)

7/8” 170 (230) 420 (570) 650 (880)

1” 225 (300) 630 (850) 970 (1310)

*5$'( *5$'(

“A”

20

22

24

14

16

18

6

7

8

10

12

*5$'(

9

15

23

Bolt torque for Metric bolts * cLASS 8.8

cLASS 9.8

cLASS 10.9

lb-ft (n.m) lb-ft (n.m) lb-ft (n.m)

45

78

(13)

(21)

(31)

(61)

(106)

10

18

25

50

88

(14)

(24)

(34)

(68)

(118)

13

21

31

61

106

(17)

(29)

(42)

(83)

(144)

125 (169) 140 (189) 170 (230)

194 (263) 216 (293) 263 (357)

268 (363) --364 (493)

378 (513)

516 (699)

654 (886)

--

--

--

--

--

--

515

702

890

(689)

(952)

(1206)

&/$66 &/$66 &/$66

$

AG20047

Wheel bearing Adjustment

1. Tighten castle or slotted hex nut to initial torque indicated on chart while turning hub in both directions to insure

all bearing surfaces are in contact.

2. Back nut off and repeat step #1.

3. Back nut off, do not allow hub to turn.

4. Tighten nut to final torque indicated on chart.

5. Install cotter pin, if needed loosen or tighten nut to the next closest locking slot.

6. Chuck hub for end play.

7. If end play can be felt, start over and readjust bearings. If end play is felt again, try readjusting with a different

castle or slotted hex nut.

8. The bearing are set correctly when no end play can be felt after adjustment.

hub Initial Toque final Torque

10 bolt (duals) 90 ft/ lbs

20 bolt

(super single) 150 ft/lbs

60 ft/lbs

75 ft/lbs

Page 23

GRAin cARt chEckLiSt

Downtime in the fields caused by field breakdowns is costly and time consuming. Many breakdowns can be eliminated by periodic equipment maintenance. by spending a little time running over this checklist, following proper after-season care, you can save time and money later on.

!

WARNING: To Prevent serious Injury or Death

•

•

Make sure All guards and shields are in place.

Keep hands, feet, and loose clothing away from rotating parts.

before Going To The field :

1. hyDRAulIc hosEs

•

•

•

Check all hoses for worn or soft spots.

Check to make sure hoses are not kinked or pinched.

Check for leakage in any of the lines and cylinders.

3.

vIsuAlly INsPEcT

•

•

•

Inspect tires for cracks and worn spots.

Inspect inside of Grain Cart, make sure that all guards are in place and in good shape. Be sure auger is free from any obstructions.

Inspect for any loose bolts, worn parts, or cracked welds, and make any necessary repairs.

2.

chEcK

•

•

•

•

•

•

Tires for proper inflation.

Lug nuts for proper torque.

Lights for proper operation.

Oil level in gearbox.

Zerk locations, and grease as needed.

All guards and shields. Replace or repair if necessary to insure proper protection.

TIRE sIZE

1050/50R32

TIRE

MANufAcTuRER

AllIANcE

MAXIMuM

PsI. (colD)

55 PSI

1250/50R32

1250/50R32

MITAs

AllIANcE

41 PSI

46 PSI

1250/35R46 GooDyEAR lsW 35 PSI

4. REPlAcEMENT PARTs

• Replace all worn or damaged parts.

After season care:

•

•

•

•

•

•

Open lower auger clean out door to allow box to drain.

Open drag auger clean out doors and remove debrie.

Keep auger folded back during storage.

Grease all zerk locations (see page 20-22 for maintenance locations).

Repack wheel bearings before storage.

Inspect tires for puncture holes or any other type of leak and repair as needed.