User Manual
UNINTERRUPTIBLE POWER SYSTEM (UPS)
4400 SERIES
INSTALLATION AND OPERATION MANUAL
THREE PHASE - 15/20/25/30/50/80 KVA
Part # 64527-003
February 2015
Manufactured in the USA
© Copyright 2015 TOSHIBA International Corporation
All rights reserved.
4400 Series Installation and Operation Manual – 64527-003
UNINTERRUPTIBLE POWER SYSTEM (UPS)
4400 SERIES
INSTALLATION AND OPERATION MANUAL
THREE PHASE – 15/20/25/30/50/80 KVA
Part # 64527-003
February 2015
4400 Series Installation and Operation Manual – 64527-003
Product Use and Warranty Restrictions
The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for usage in equipment where a malfunction or failure may cause loss of human life or bodily injury (Unintended Usage). Unintended
Usage includes atomic energy control instruments, airplane or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, life-support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
NOTICE
PLEASE INFORM TOSHIBA INTERNATIONAL CORPORATION OR AUTHORIZED
REPRESENTATIVE IN CASE OF INCONSISTENCIES, OMISSIONS, OR QUESTIONS.
Contact us at: [email protected] or visit us at:
www.toshiba.com/tic/industrial/uninterruptible-power-systems
The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance.
Should further information be required or if problems arise which are not covered sufficiently, contact your
Toshiba sales office or call Toshiba UPS at 855-803-7087
The contents of this instruction manual shall not become a part of or modify any prior or existing agreement, commitment, or relationship. The sales contract contains the entire obligation of Toshiba International
Corporation UPS Division. The warranty contained in the contract between the parties is the sole warranty of Toshiba International Corporation UPS Division and any statements contained herein DO NOT create new warranties or modify the existing warranty.
Any electrical or mechanical modifications to the equipment discussed herein, without prior written consent of Toshiba International Corporation, will void all warranties and may void the UL/CUL/CE listing.
Unauthorized modifications can also result in personal injury, loss of life, or destruction of the equipment.
QUALIFIED PERSONNEL ONLY
Qualified Personnel are those who have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment described herein and have received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
4400 Series Installation and Operation Manual – 64527-003
UNINTERRUPTIBLE POWER SYSTEM (UPS)
Please complete the following information and retain for your records.
Unless otherwise specified, the warranty period for the UPS or UPS part is 36 months from the shipment date (see Toshiba International Corporation bill of lading).
Unless otherwise specified, the warranty period for a UPS battery or battery cabinet is 36 months from the shipment date (see Toshiba International Corporation bill of lading).
JOB NUMBER
MODEL NUMBER
SERIAL NUMBER
APPLICATION
SHIPMENT DATE
INSTALLATION DATE
STARTUP
PERFORMED BY
4400 Series Installation and Operation Manual – 64527-003
Purpose
This manual provides information on how to safely install your Toshiba International Corporation power electronics product. This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.
This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review. Dimensions shown in the manual are in metric and/or the English customary equivalent.
Toshiba International Corporation reserves the right, without prior notice, to update information, make product changes, or discontinue any product or service identified in this publication. (See
https://www.
toshiba.com/tic/industrial/uninterruptible-power-systems. )
Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners.
Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.
This manual is copyrighted. No part of this manual may be photocopied or reproduced in any form without the prior written consent of Toshiba International Corporation.
© Copyright 2015 Toshiba International Corporation
All rights reserved.
Printed in the U.S.A.
Toshiba Customer Support Center
Contact the Toshiba Customer Support Center for assistance with application information or for any problems that you may experience with your Toshiba Uninterruptible Power System (UPS).
Toshiba Customer Support Center
8 a.m. to 5 p.m. (CST) – Monday through Friday
USA Toll Free (855) 803-7087
Tel (713) 466-0277 Fax (713) 466-8773
E-mail – [email protected]
Web – https://www.toshiba.com/tic/industrial/uninterruptible-power-systems
You may also contact Toshiba by writing to:
TOSHIBA INTERNATIONAL CORPORATION
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Road
Houston, Texas 77041-9990
Attn.: 4400 UPS Product Manager
For further information on Toshiba products and services, please visit our website at:
www.toshiba.com/tic/industrial/uninterruptible-power-systems
4400 Series Installation and Operation Manual – 64527-003
Contents
2.2 Signal Words .................................................................................3
2.3 Qualified Personnel .......................................................................3
2.4 Factory Authorized Personnel........................................................4
3.1 Unintended Usage ..........................................................................5
3.3 General Maintenance ....................................................................5
4.1 General Instructions.......................................................................7
4.2 Unpack the 15-30kVA Model UPS (with Casters) ..........................7
4.3 Unpack the 50kVA Model UPS (with Casters) ...............................9
4.4 Unpack the 80kVA Model UPS ......................................................10
4.5 Inspection/Storage .........................................................................11
6 Storage/Operating Environment ...............................................................18
6.1 Storage Environment ....................................................................18
6.2 Operating Precautions ...................................................................18
6.3 Maintenance Precautions ..............................................................20
8.2 UPS Clearance ..............................................................................24
8.3 UPS Anchorage .............................................................................26
8.4 15-50kVA Anchorage - Standard ...................................................27
8.5 80kVA Anchorage - Standard .........................................................28
8.6 Anchorage - Optional Seismic Kit ..................................................29
8.7 15-30kVA Seismic Anchorage .......................................................30
8.8 50kVA Seismic Anchorage - ..........................................................31
8.9 80kVA Seismic Anchorage .............................................................32
8.10 Power Cable Access .....................................................................33
8.11 UPS Parts Identification – 15–30kVA ............................................35
8.12 UPS Parts Identification – 50kVA ..................................................37
8.13 UPS Parts Identification – 80kVA ..................................................39
4400 Series Installation and Operation Manual – 64527-003
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9.2 One-Line Diagram .........................................................................42
9.3 Multiple Battery Cabinets ...............................................................45
9.4 Power Terminal Blocks and Cable Sizing ......................................45
9.5 External Breakers ..........................................................................50
9.6 Grounding Wire..............................................................................50
10 Communication Interfaces ......................................................................51
10.1 Remote Contacts .........................................................................51
10.2 UPS LAN Shutdown Signal Operation ........................................52
10.4 RemotEye Network Card .............................................................53
11.1 15-30kVA Specifications – w/ Internal Battery Backup ................54
11.2 Estimated Runtime on Internal Batteries – 15-30kVA ..................56
11.3 15-30kVA Specifications – w/ External Battery Backup ...............57
11.4 15–30kVA Efficiency vs. Load (Typical, No Transformer) ............61
11.5 15–30kVA Thermal Loss vs. Load (Typical, No Transformer) ......61
11.6 50kVA Specifications – w/ Internal Battery Backup ......................62
11.7 Estimated Runtime on Internal Batteries – 50kVA .......................64
11.8 50–80kVA Specifications – w/ External Battery Backup ..............65
11.9 50–80kVA Efficiency vs. Load (Typical, No Transformer) ............68
11.10 50–80kVA Thermal Loss vs. Load (Typical, No Transformer) ......68
12.1 Operator Controls ........................................................................69
12.2 Operator Controls – Light Emitting Diodes (LED) ........................70
12.3 Operator Controls ........................................................................71
12.4 Touch Screen Display ..................................................................72
12.5 Header Bar ..................................................................................73
12.5 Touchscreen Data and Controls ..................................................74
12.7 Quick Access Toolbar ..................................................................75
12.8 4400 Menu Tree ..........................................................................76
12.9 Toolbar: Security ..........................................................................77
12.10 Toolbar: Buzzer ON/OFF .............................................................77
12.11 Toolbar: Touch ON/OFF ...............................................................77
12.12 Toolbar: QUICK VIEW ON/OFF ...................................................78
12.13 Tab: Main – RUN/STOP ...............................................................79
ii
4400 Series Installation and Operation Manual – 64527-003
12.16 Setup: Calibrating the Touchscreen .............................................85
12.19 4400 Parameter Definitions .........................................................87
12.20 System Fault Messages ..............................................................88
12.21 System Warning Messages .........................................................89
12.22 System Mode Messages .............................................................91
12.23 System Status Messages ............................................................91
13.1 Initial UPS Startup .......................................................................93
13.2 Start the UPS ...............................................................................94
13.3 Stop (Switch to Bypass) the UPS ................................................94
13.4 Restore System Power after an EPO Shutdown .........................94
13.5 Battery Backup Time and Discharge Process ...........................95
13.6 Battery Low Voltage Tolerances ..................................................96
13.7 Audible Alarm Functions ..............................................................97
14.1 Replacement Air Filters................................................................98
15 External Layouts/Dimensions/Shipping Weights .................................99
Appendix A – Dimensional Drawings .............................................................101
Appendix B – Command Parameter Definitions Table ..................................105
Appendix C – Installation Planning Guide .....................................................113
Appendix D – Input/Output Cabling Guide .....................................................115
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4400 Series Installation and Operation Manual – 64527-003
1 Introduction
This manual provides information on how to safely operate your 4400 Series Uninterruptible Power System
(UPS). This manual includes a section of general safety instructions that describes the warning labels and symbols that are used throughout the manual. Read the manual completely before installing, operating, or performing maintenance on this equipment.
Qualified personnel should read this manual carefully before transporting, installing, and wiring the UPS. In addition they have a thorough understanding of the information provided in the chapters titled:
• General Safety Instructions
• Important Safety Instructions
• Safety Precautions
• Installation Precautions
Read this 4400 Series Operation Manual for important instructions on operating the UPS. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review.
Keep the Installation Manual and the Operation Manual near the UPS for necessary reference.
Dimensions shown in the manual are in metric and/or the English customary equivalent.
SAVE THESE INSTRUCTIONS
4400 Series Installation and Operation Manual – 64527-003
1
2 General Safety Instructions
DO NOT attempt to transport, install, operate, maintain or dispose of this equipment until you have read and understood all of the product safety information provided in this manual.
2.1 Symbols
The symbols listed below are used throughout this manual. When symbols are used in this manual they will include important safety information that must be carefully followed.
Safety Alert Symbol
indicates that a potential personal injury hazard exists.
Prohibited Symbol
indicates
DO NOT
take action.
Mandatory Symbol
indicates that the following instruction is required.
Ground Symbol
indicates the location of the equipment grounding conductor.
Electrical – Voltage & Shock Hazard Symbol
indicates parts inside may cause electric shock.
Explosion Hazard Symbol
indicates parts may explode.
2
4400 Series Installation and Operation Manual – 64527-003
2.2 Signal Words
The signal words listed below are used throughout this manual. When the words DANGER, WARNING,
CAUTION and ATTENTION are used in this manual they will include important safety information that must be carefully followed.
DANGER
The word DANGER in capital letters preceded by the safety alert symbol indicates that an
imminently hazardous situation exists, and if not avoided
will result in loss of life or serious injury to personnel.
WARNING
The word WARNING in capital letters preceded by the safety alert symbol indicates that a
potentially
hazardous situation exists, and if not avoided
may result in loss of life or serious injury to personnel.
CAUTION
The word CAUTION in capital letters preceded by the safety alert symbol indicates that a
potentially
hazardous situation exists, and if not avoided may
result in minor or moderate injury.
NOTICE
The word
NOTICE in capital letters without the safety alert symbol indicates a
potentially
hazardous situation exists, and if not avoided may
result in equipment and property damage.
2.3 Qualified Personnel
Installation, operation, and maintenance shall be performed by Qualified Personnel Only. A Qualified
Person is one that has the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment described herein and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualified Personnel shall:
•
Have read the entire operation manual.
•
Be familiar with the construction and function of the 4400 UPS, the equipment being driven, and the hazards involved.
•
Be trained and authorized to safely energize, de-energize, ground, lockout/tagout circuits and equipment, and clear faults in accordance with established safety practices.
•
Be trained in the proper care and use of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.
•
Be trained in rendering first aid.
For further information on workplace safety visit www.osha.gov.
4400 Series Installation and Operation Manual – 64527-003
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4
2.4 Factory Authorized Personnel
Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory
4400-authorized personnel nearest you.
3 Important Safety Instructions
The following contains important instructions that should be followed during the installation, operation, and maintenance of the 4400 Series UPS.
CAUTION
Misuse of this equipment could result in personal injury and/or equipment damage.
In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment.
The UPS system output is NOT equipped with an over-current protection device, or an output
disconnect at the AC output. The user should provide circuit breakers between the UPS AC input (or
Bypass input) and the power sources and between the UPS output and the critical load input. The minimum
device ratings are listed in “9.5 External Breakers” on page 50
The maximum operating ambient temperature for the UPS is 104 °F (40 °C) at 0.9 PF.
If the UPS is exposed to the same ambient temperature as the DC backup supply, the maximum operating ambient temperature is:
•
Battery backup: 90 °F (32 °C) at 0.9 PF. Table 3.1 lists the nominal battery voltage.
TABLE 3.1 UPS NOMINAL BATTERY VOLTAGE
C apaCity
All kVA
N omiNal
V oltage
288 Vdc
F loat
V oltage
324 V
4400 Series Installation and Operation Manual – 64527-003
3.1 Unintended Usage
The Toshiba products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances, etc.). These Toshiba products are neither intended nor warranted for use in equipment that, if a malfunction or failure occurs, may result in loss of human life or bodily injury (collectively referred to as
“Unintended Usage”). Unintended Usage includes atomic energy control instruments, aircraft or spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments, life support equipment, all types of safety devices, etc. Unintended Usage of Toshiba products listed in this document shall be made at the customer’s own risk.
The application of the UPS without special consideration for equipment that supports human safety and/or maintain public services may cause serious accidents.
3.2 Disclaimer
IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT
OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS
EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN
PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.
TOSHIBA RESERVES THE RIGHT TO MAKE CHANGES WITHOUT FURTHER NOTICE TO ANY
PRODUCTS HEREIN TO IMPROVE RELIABILITY, FUNCTION OR DESIGN. TOSHIBA DOES NOT
ASSUME ANY LIABILITY ARISING OUT OF THE APPLICATION OR USE OF ANY PRODUCT OR UPS
DESCRIBED HEREIN; NEITHER DOES IT CONVEY ANY LICENSE UNDER ITS PATENT RIGHTS, NOR
THE RIGHTS OF OTHERS.
3.3 General Maintenance
WARNING
DO NOT remove the rear/side panels, or any sheet metal not designed to be removed.
Removing rear/side panels may result in electric shock, burns, personal injuries or
UPS failure.
Keep the area around the UPS clean.
Use a vacuum cleaner to clean dust and foreign material the UPS. Keep the exterior clean.
Only factory authorized personnel should perform internal general maintenance on the UPS.
Contact the authorized Toshiba Customer Support Center or an authorized
Toshiba representative for information on proper disposal of UPS components.
It is illegal to dispose of certain components without conforming to environmental regulations for industrial/commercial waste.
4400 Series Installation and Operation Manual – 64527-003
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6
3.4 Transporting
WARNING
DO NOT tilt the UPS more than 10° from upright position.
Tilting the UPS more than 10° may cause crushing, trapping or other personal injuries.
CAUTION
DO NOT transport, move, store, or place the UPS on its side.
Excessive force applied from heavy components inside may damage the UPS.
Avoid vibration or shock exceeding 0.5 g.
Failing to observe this precaution may cause damage to the UPS.
DO NOT allow the UPS to suffer shock or impact when unpacking.
Tools used to remove packaging materials may cause damage to the
UPS.
DO NOT install the UPS where water may fall on or enter it.
Water may cause electrical shock, personal injury or UPS failure.
DO NOT push or pull on the sides of the packaging or the
UPS to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the UPS.
Pushing/pulling on the sides of the unit to move it may result in damage to the UPS.
4400 Series Installation and Operation Manual – 64527-003
4 Unpacking
4.1 General Instructions
Unpack the UPS indoors on a paved floor. The UPS should be as close as possible to its final location.
Allow enough space for forklift operations to unpack the UPS from the packing crate. Then remove the crate. Properly dispose of the crate.
Points to observe:
•
Retain all small articles during unpacking and installation.
•
Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged before uncrating.
•
DO NOT damage the UPS when using tools to remove packaging materials.
•
If provided, DO NOT remove the protective plastic sheet cover until installation.
•
Do not remove the protective fan covers over the fans until UPS start up. The fan covers should be removed by factory authorized personnel. Packing materials should be disposed by the appropriate means.
•
Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative.
•
Retain the packing rails for offloading the UPS from the shipping pallet, and for final UPS installation.
4.2 Unpack the 15-30kVA Model UPS (with Casters)
NOTE: The 4400 UPS is equipped with casters and leveling feet. It is attached to the shipping pal-
let by two unloading rails that double as floor anchors during final placement of the UPS.
CAUTION
TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY
UNTIL FIXED IN PLACE.
Lift and move carefully, and only with adequate equipment and trained personnel. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH.
4400 Series Installation and Operation Manual – 64527-003
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Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink wrapped.
1. Remove shrink wrap.
2. Unbolt the rails from both the unit and the shipping pallet.
3. Place the rails on the front of the pallet.
4. Attach the rails as shown to the front of the pallet.
5 Use the four 1/2 x 3” bolts to secure the rails to the shipping pallet.
6. Place the tie brackets in the slots at the upper and lower ends of the ramps.
7 SLOWLY roll the unit down the ramp.
8. Save the loading rails for anchoring of the UPS. See Section 8.3.
FIGURE 4.1 – UNSHIPPING 15-30KVA UPS
8
4400 Series Installation and Operation Manual – 64527-003
4.3 Unpack the 50kVA Model UPS (with Casters)
The 4400 UPS is equipped with casters and leveling feet. It is attached to the shipping pallet by unloading rails that can double as floor anchors during final placement of the UPS.
CAUTION
TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY
UNTIL FIXED IN PLACE.
Lift and move carefully, and only with adequate equipment and trained personnel. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH.
Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink wrapped.
1
1. Remove shrink wrap.
2. Unbolt the Shipping rails on each side of the base of the
UPS from both the unit and the shipping pallet.
3. Place the two side (A) and one center (B) rails on the front of the pallet.
4. Use the six 1/2 x 3” bolts to secure the rails to the shipping pallet.
3
5. Place the tie brackets in the slots at the upper and lower ends of the ramps.
6. SLOWLY roll the unit down the ramp.
7. Save the loading rails for anchoring the
UPS. See Section 8.3.
6
FIGURE 4.2 – UNSHIPPING 50KVA UPS
4400 Series Installation and Operation Manual – 64527-003
A
B
A
9
4.4 Unpack the 80kVA Model UPS
The 4400 80kVA UPS has C_channel skids for a base. The skids are bolted to the shipping pallet to secure the UPS during shipping. Folow the directions below to unship the 80kVA UPS.
CAUTION
TOP HEAVY EQUIPMENT. THIS EQUIPMENT WILL TIP OVER EASILY
UNTIL FIXED IN PLACE.
Lift and move carefully, and only with adequate equipment and trained personnel. IMPROPER LIFTING CAN RESULT IN INJURY OR DEATH.
Carefully inspect the UPS for shipping damage. Units shipped within North America and NAFTA are shrink wrapped.
1
1. Remove shrink wrap.
2. Unbolt the UPS base from the shipping pallet.
3. Use a forklift to lift the UPS off the shipping pallet.
4. Put down the UPS and remove the pallet.
5. Use a forklift or pallet jack to transport the UPS to it’s installation location. See Section 8.3.
4
3
10
FIGURE 4.3 – UNSHIPPING 80KVA UPS
4400 Series Installation and Operation Manual – 64527-003
4.5 Inspection/Storage
Inspection
Upon receipt of the UPS, perform an inspection for shipping damage should be performed. Use caution when removing the unit from the pallet. Refer to labels or documentation attached to packing material.
Unpacking
Check the unit for loose, broken, bent or otherwise damaged parts. If damage has occurred during shipping, keep all original crating and packing materials for return to the shipping agent.
NOTE: The factory warranty does not apply to damage incurred during shipping!
Ensure that the rated capacity and the model number specified on the nameplate and Bill of Lading conform to the order specifications.
Storage
During periods of non-use, the following guidelines are recommended for storage.
These instructions apply to installations that have already been through initial Start-up with Toshiba Service.
For installations that have not been through initial startup, arrange the power up with Toshiba Service.
Storage Preparation
1) If the UPS has a battery backup, power up the UPS and allow it to operate with no load for 24 hours to fully charge the batteries.
2) Stop the UPS.
3) Place the UPS Main Circuit Breaker switch in the “OFF” position.
Storage Conditions
•
For best results, store the UPS in the original shipping container and place on a wood or metal pallet.
•
Storage temperature range: -4 to 104 °F (-20 to 40 °C)
•
The optimum storage temperature is 70 °F (21 °C). A higher ambient temperature will require recharging more frequently during storage.
Avoid the following storage locations:
•
Locations that are subject to extreme temperature changes or high humidity
•
Locations that are subject to high levels of dust or metal particles
•
Locations that are subject to excessive vibration
•
Inclined floor surfaces
•
Falling Particles
4400 Series Installation and Operation Manual – 64527-003
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5 Warning Labels
Below are representative warning labels and their location on the UPS.
CAUTION
Hot surface.
MUST RESIST OIL SOLVENTS
NOTICE
Allow equipment to cool before servicing.
A – 40308 A1 – 90638
4.75
DANGER
DANGER
MATERIAL - VINYL OR POLYESTER
HAZARDOUS VOLTAGES
Hazardous voltages are used in the operation of this equipment and could cause severe personal injury or loss of life.
The following precautions should be observed to reduce the risk of injury or death.
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - V23 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
MATERIAL - VINYL OR POLYESTER
Only qualified technicians familiar with this equipment and the information supplied with it should be permitted to install and operate this equipment.
Installation of electrical equipment must be done in accordance with National Electrical Code and any other state or local codes. Proper grounding and conductor sizing must be installed for safe operation.
ALL MATERIALS USED MUST
BE UL RECOGNIZED
TENSIONS DANGEREUSES
Des tensions dangereuses sont utilisées dans l´opération de cet appareil et pourraient causer des blessures graves ou des pertes de vie.
Les mesures de sécurité suivantes doivent être mort.
selon les normes électriques reconnues par les organismes terre et un calibre de câble approprié doivent être installés pour un fonctionnement sécuritaire.
WARNING AREA BACKGROUND COLOR: ANSI DANGER RED
WARNING AREA TEXT COLOR: ANSI WHITE
AC feed is turned off and locked out.
TEXT AREA TEXT COLOR: ANSI BLACK
WARNING AREA TEXT COLOR: ANSI WHITE
TEXT AREA BACKGROUND COLOR: ANSI WHITE
voltages present even after the AC feed is turned off.
CORNER RADIUS: VENDOR STANDARD
vérifier que l´UPS soit éteinte et que l´alimentation AC est
dangereuses présentes même après avoir coupé
CORNER RADIUS: VENDOR STANDARD all jewelry from wrists and fingers. Make sure test equipment is in good, safe operating condition.
While servicing, stand on some type of insulation, and be sure not to be grounded.
Si des mesures sur l´appareil sous tension doivent être effectuées, ne toucher à aucun point de connexion
électrique. Retirer tous les bijoux des poignets et des doigts.
S´assurer que l´équipement de test est en bon êtat de fonctionnement.
Follow the safety instructions given in the equipment manual carefully and observe all danger, warning and caution notices.
40308
.Lors des opérations de maintenance, l´opérateur doit se tenir sur une surface isolée non reliée à la mise à la terre.
Suivre attentivement les consignes de sécurité indiquées dans le manuel d´opération et respecter tous les avis de danger, les avertissements et les mises en garde.
90638
0.00
B – 48082 B1 – 90630
1.50
DANGER
1.50
WARNING AREA
DANGER
0.00
WARNING AREA
TEXT AREA
WARNING AREA
AC VOLTAGE
TEXT AREA
TENSION AC
TEXT AREA
This UPS receives power from more than one source. Disconnect all AC sources before performing any service or testing inside this unit
DRAWN:
JEE 10-14-13
CHECKED:
WLM 11-13
Cette UPS est alimentée par plus d´une source. Débrancher toutes les sources
AC avant d´effectuer des entretiens ou
APPROVED:
WLM 11-13
48082
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
0.00
DANGER LABEL
GENERAL - UPS-FRENCH
SCALE:
FULL
REV:
0
DRAWING NO.:
90638
ECN
12
4400 Series Installation and Operation Manual – 64527-003
ECN DATE BY
DRAWN:
BC 6-10-98
CHECKED: APPROVED:
TF 8-2-06 TF 8-2-06
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE:
DRAWN:
JEE 10-11-13
CHECKED:
DANGER LABEL
MULTIPLE SOURCES
FULL
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
0
DRAWING NO.:
TITLE:
DANGER LABEL
MULTIPLE SOURCES-FR
DRAWING NO.:
90630
SCALE:
FULL
REV:
0
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
WARNING AREA TEXT COLOR: ANSI WHITE
WARNING AREA TEXT COLOR: ANSI WHITE
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADIUS: VENDOR STANDARD
MATERIAL - VINYL OR POLYESTER
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADIUS: VENDOR STANDARD
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
BE UL RECOGNIZED
WARNING AREA BACKGROUND COLOR: ANSI DANGER RED
1.50
WARNING AREA TEXT COLOR: ANSI WHITE
1.625
C1 – 90632
TEXT AREA TEXT COLOR: ANSI BLACK
DANGER
DANGER
CORNER RADUIS: VENDOR STANDARD
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - V23 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
0.00
D – 57275
DC VOLTAGE
DC Voltage supplied by batteries is still
TEXT AREA
Accidental contact with live parts can
ADHESIVE - L-344 OR EQUIV.
performing any service or testing
ALL MATERIALS USED MUST
BE UL RECOGNIZED
DANGER
0.00
D1 – 90624
TENSION DC
Tension DC fournie par des batteries est encore présente après que le matériel a été éteint et mis hors linge.
Tout contact accidentel avec des composants sous tension peut causer des blessures et la mort.
Débrancher toutes les sources DC avant d´effectuer des réparations ou des tests dans ce compartiment.
DANGER
90632
WARNING AREA TEXT COLOR: ANSI WHITE
WARNING AREA TEXT COLOR: ANSI WHITE
TEXT AREA BACKGROUND COLOR: ANSI WHITE
MATERIAL - VINYL OR POLYESTER
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADUIS: VENDOR STANDARD
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADUIS: VENDOR STANDARD
MUST RESIST OIL SOLVENTS
BE UL RECOGNIZED accidental avec des composants sous cause personal injury and death.
BE UL RECOGNIZED
Turn off and lock out all power sources.
WAIT AT LEAST FIVE (5) MINUTES
for power to dissipate, then check tension électrique peut provoquer des blessures ou la mort. Fermer et verrouiller toutes les sources d´alimentation.
DANGER AREA TEXT COLOR: ANSI WHITE voltage before servicing.
TEXT AREA TEXT COLOR: ANSI BLACK
ATTENDRE AU MOINS (5) MINUTES
pour laisser décharger les condensateurs, puis vérifier la tension électrique avant
CORNER RADIUS: VENDOR STANDARD
90624
3.00"
E – 39561
DANGER
RISK OF ELECTRIC SHOCK
has been shut off.
Accidental contact with live parts can cause personal injury and death.
Turn off and lock out all power sources.
Wait at least five (5) minutes for power to dissipate then check voltage before
39561
3.00"
E1 – 39561F
WARNING AREA
DANGER
RISQUE DE CHOC ÉLECTRIQUE
TEXT AREA que l’alimentation a été coupée.
Un contact accidentel avec des pièces sous tension peut entraîner des blessures personnelles et la mort.
Couper et verrouiller toutes les sources d’alimentation. Attendre au moins cinq (5) minutes que le courant soit dissipé et vérifier ensuite la tension avant de faire l’entretien.
2.00"
39561F
WARNING AREA
TEXT AREA
WARNING AREA
TEXT AREA
WARNING AREA
TEXT AREA
87846 10-13 JE
ECN DATE BY
TITLE:
DRAWN:
RCM 4-11-96 WLM 01-14
APPROVED:
D A N G E R
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
Risk of electrical shock.
Live terminals on batteries.
DATE
DRAWN:
DANGER LABEL
DC VOLTAGE
1
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE:
3.00"
D A N G E R
BY
0.75"
DRAWING NO.:
Risque de choc électrique.
43784
Do not touch uninsulated battery terminal.
PN 40759
DANGER LABEL
DC VOLTAGE-FRENCH
Ne pas toucher de borne de batterie non isolée.
PN 90637
0.75"
DRAWING NO.:
90632
SCALE:
FULL
REV:
0
FIGURE 5.1 – WARNING LABELS (CONT.)
87862 10-13 JE
ECN DATE BY
DRAWN:
TF 11-3-04
CHECKED:
WLM 01-14
APPROVED:
WLM 01-14
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE: DRAWN: CHECKED: APPROVED:
SCALE:
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CAPACITORS
4400 Series Installation and Operation Manual – 64527-003
DRAWING NO.:
1
TITLE:
DANGER LABEL
CAPACITORS-FRENCH
DRAWING NO.:
90624
SCALE:
FULL
REV:
0
13
ECN DATE BY
ECN DATE BY
DRAWN:
VB 3-10-94
CHECKED: APPROVED:
WLM 12-18-12 WLM 12-12
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE:
DANGER LABEL
DRAWN:
JEE-10-14-13
PLP
APPROVED:
WLM 11-13
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
REV:
0
TITLE:
DATE
DRAWING NO.:
BY
DRAWN:
JK 10-4-93
CHECKED: APPROVED:
TF 10-15-04 TF 10-15-04
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE:
DRAWN: CHECKED:
DANGER LABEL
CAPACITORS
ECN DATE BY
13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
APPROVED:
39561
FULL
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
REV:
0
TITLE:
DANGER LABEL
PLP-FRENCH
DRAWING NO.:
90637
DANGER LABEL
CAPACITORS
DRAWING NO.:
SCALE:
2=1
REV:
0
39561F
SCALE:
FULL
REV:
0
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
DANGER AREA BACKGROUND COLOR: ANSI DANGER RED
DANGER AREA TEXT COLOR: ANSI WHITE
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - V23 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
DANGER AREA BACKGROUND COLOR: ANSI DANGER RED
DANGER AREA TEXT COLOR: ANSI WHITE
TEXT AREA BACKGROUND COLOR: ANSI WHITE
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADIUS: VENDOR STANDARD
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
WARNING AREA BACKGROUND COLOR: ANSI WARNING ORANGE
BE UL RECOGNIZED
WARNING AREA TEXT COLOR: ANSI BLACK
TEXT AREA BACKGROUND COLOR: ANSI WHITE
WARNING AREA BACKGROUND COLOR: ANSI WARNING ORANGE
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADIUS: VENDOR STANDARD
2.50" WARNING AREA TEXT COLOR: ANSI BLACK
G1 – 90635
2.50"
TEXT AREA BACKGROUND COLOR: ANSI WHITE
TEMPERATURE - MINUS 20 TO 100 deg. C
ADHESIVE - L-344 OR EQUIV.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
TEMPERATURE - MINUS 20 TO 100 deg. C
D A N G E R
Battery fuse is always live.
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
BE UL RECOGNIZED
D A N G E R
Risque de choc électrique.
Risk of electrical shock.
Le fusible de la batterie est toujours sous tension.
CAUTION AREA TEXT COLOR: ANSI BLACK
TEXT AREA BACKGROUND COLOR: ANSI WHITE
CAUTION AREA TEXT COLOR: ANSI BLACK
TEXT AREA BACKGROUND COLOR: ANSI WHITE
TEXT AREA TEXT COLOR: ANSI BLACK
1.75"
CORNER RADIUS: VENDOR STANDARD
H – 40830
WARNING
AREA
TEXT AREA TEXT COLOR: ANSI BLACK
CORNER RADIUS: VENDOR STANDARD
H1 – 91348
WARNING
W A R N I N G
AREA
AV E R T I S S E M E N T
PN 90635
TEXT AREA
CALIBGAGE DE FUSIBLE CRITIQUE
TEXT AREA
CRITICAL FUSE SIZING
le remplacement incorrect du calibre de
MATERIAL VINYL OR POLYESTER
TEMPERATURE MINUS 20 TO 100
ADHESIVE L-344 OR EQUIV.
DRAWN:
VB 3-10-94
MUST RESIST OIL SOLVENTS
ALL MATERIALS USED MUST
87840 10-13 JE
BE UL RECOGNIZED
DATE BY deg.
CHECKED:
Incorrect fuse replacement size may result in fire or inadequate
WLM 11-13
APPROVED:
WLM 11-13 and rating of fuse.
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
DANGER LABEL
PLP
WARNING AREA BACKGROUND
13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
COLOR: ANSI
2.00"
YELLOW
ECN
1.00"
DATE BY fusible pourrait provoquer un incendie ou une protection inadéquate
MATERIAL - VINYL OR POLYESTER
TEMPERATURE - MINUS 20 TO 100 deg. C
Remplacer seulement par un fusible de
ADHESIVE - L-344 OR EQUIV.
WLM 11-13 WLM 11-13
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
ALL MATERIALS USED MUST
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
91348
DANGER LABEL
PLP-FRENCH
DRAWING NO.:
90635
SCALE:
2=1
REV:
0
WARNING AREA TEXT COLOR:
J – 40760
TEXT AREA
CAUTION
COLOR: ANSI WHITE
TEXT AREA TEXT
AREA
ANSI BLACK
C A U T I O N
CAUTION
AREA
J1 – 90636
AT T E N T I O N
ECN
TEXT AREA
DATE
Risk of electrical shock.
Battery circuit is not isolated from AC input, hazardous voltage may exist between battery terminals and ground.
Test circuit before touching.
1.00
TEXT AREA
1.25
0.75"
DRAWN:
JEE 2-25-14
CHECKED:
WLM 2-14
Risque de choc électrique.
Le circuit de la batterie n´est pas isolé de l´entrée AC, des tensions dangereuses peuvent exister entre les bornes de la batterie et la masse.
Tester le circuit avant de toucher.
APPROVED:
TITLE:
PN 90636
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
K – 46232 K1 – 90623
TITLE:
ECN DATE BY
DRAWN: CHECKED: APPROVED:
VB 3-28-94
CAUTION
1.00"
ATTENTION
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
PLP
BY
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
Heat sink not
0.88
grounded.
13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
Risk of electrical
.90
shock. Disconnect UPS and electrically test heat sink before touching.
46232
Le dissipateur thermique n´est pas mis à la terre.
Risque de choc électrique.
DRAWING NO.:
0.88
Débrancher l´UPS et tester
électriquement le dissipateur thermique avant de toucher.
90623
L – 46231
REV:
0
HOT SURFACE.
40830
Contact may before servicing.
0.88
result in burn injury.
Allow equipment to cool
PN 46231
SURFACE CHAUDE
Risque de se brûler au contact.
Laisser l´équipement se refroidir avant l´entretien.
PN 90631
0.75"
SCALE:
2=1
L1 – 90631
DRAWING NO.:
91348
ATTENTION
REV:
0
87840 10-13 JE
ECN DATE BY
DRAWN:
M
VB 3-10-94
CHECKED:
WLM 11-13
APPROVED:
WLM 11-13
TITLE:
DRAWN:
CAUTION LABEL
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
PLP
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
40° AMBIENT
ECO 89088 04-14 ZIR
BY
CHECKED: SCALE: APPROVED:
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
REV:
1
TITLE:
CAUTION LABEL
PLP-FRENCH
DRAWING NO.:
40760
13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
DRAWING NO.:
TEMPERATURE
90636
SCALE:
2=1
REV:
1
FIGURE 5.1 – WARNING LABELS (CONT.)
87846 10-13 JEE
ECN DATE BY
DRAWN:
MV 7/11/97
CHECKED:
WLM 01-14
APPROVED:
WLM 01-14
USA
MUST RESIST OIL SOLVENTS
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF
NOT BE REPRODUCED, USED, OR DISCLOSED TO OTHERS
BE UL RECOGNIZED
ECN
14
DATE BY
TITLE:
E1 UPS .6-2kVA
DRAWN:
MV 7-11-97
CAUTION AREA TEXT COLOR: ANSI BLACK
PLP CAUTION LABEL
TEXT AREA TEXT COLOR: ANSI BLACK
CHECKED:
E1 UPS .6-2kVA
PLP WARNING LABEL
2=1
1
DRAWING NO.:
2=1
DATE
46232 REV.
1 46231
DRAWN:
JEE 10-11 13
CHECKED:
WLM 11-13
APPROVED:
WLM 11-13
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE:
LABEL, CAUTION
E3 UPS-FRENCH
13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
DRAWING NO.:
90623
SCALE:
2:1
REV:
0
E1 UPS .6-2kVA
DRAWING NO.:
90631
SCALE:
2=1
REV:
0
PRINT: BLACK
UL RECOGNIZED MATERIAL: 2-3 MIL MATTE METALLIC POLYESTER
UL RECOGNIZED ADHESIVE: 3M 300 SERIES OR EQUIV..
ECN DATE BY
DRAWN:
VB 8-10-93
CHECKED:
TF 8-5-03
APPROVED:
TF 8-5-03
THIS MATERIAL IS THE EXCLUSIVE PROPERTY OF TOSHIBA INTERNATIONAL
CORPORATION AND SHALL NOT BE REPRODUCED, USED, OR DISCLOSED
TO OTHERS UNLESS PRIOR WRITTEN AUTHORIZATION IS OBTAINED.
TITLE:
LABEL AMBIENT
13131 WEST LITTLE YORK ROAD, HOUSTON, TX 77041 U.S.A.
DRAWING NO.:
39020
SCALE:
2=1
REV:
0
The warning labels identified on the previous pages are located on the front and interior of the UPS.
Their location in the 15-30kVA UPS cabinet is shown in Figures 5.2 – 5.3, for the 50kVA cabinet in Figures
5.4 – 5.5, and for the 80kVA cabinet in Figures 5.6 – 5.7.
B
A
C
B
A
FIGURE 5.2 – 15-30KVA CABINET EXTERNAL
WARNING LABEL LOCATIONS
FIGURE 5.3 – 15-30KVA CABINET INTERNAL
WARNING LABEL LOCATIONS
4400 Series Installation and Operation Manual – 64527-003
15
16
B
A
B
A
C
FIGURE 5.4 – 50KVA CABINET
EXTERNAL WARNING LABEL
LOCATIONS
FIGURE 5.5 – 50KVA CABINET INTERNAL WARNING
LABEL LOCATIONS
4400 Series Installation and Operation Manual – 64527-003
B
A
B
A
FIGURE 5.6 – 80KVA CABINET
EXTERNAL WARNING LABEL
LOCATIONS
FIGURE 5.7 – 80KVA CABINET INTERNAL
WARNING LABEL LOCATIONS
4400 Series Installation and Operation Manual – 64527-003
17
6 Storage/Operating Environment
6.1 Storage Environment
Observe the following when storing the UPS.
•
Store UPS indoors.
•
Maximum storage time for the UPS between powered operation cycles is three years. If the UPS has been stored for a period exceeding 36 months, contact your factory authorized representative of guidance in starting the unit.
•
Temperature fluctuations should be minimized.
•
The optimal storage temperature range is 68 – 77 °F (20 – 25° C).
•
A maximum temperature range of 32 – 104 °F (0 – 40 °C) should be observed.
•
The optimal relative humidity at the storage location should be between 50 – 60%.
•
Humidity must not exceed 90%.
•
Avoid locations where UPS may be exposed to corrosive gas.
•
Avoid locations with dirt and/or dust.
TABLE 6.1 – UPS STORAGE/OPERATING ENVIRONMENT STANDARDS
Item
Storage Location
Environment standard
Indoors
Ambient Temperature
Relative Humidity
Altitude
Dust
Minimum storage temperature: 32 °F (0 °C)
Maximum storage temperature: 104 °F (40 °C)
The relative humidity must be between 30 and 90% and without condensation due to temperature changes.
This equipment is rated for installations up to 3240 ft. (1000 m) above sea level. Consult with the factory to determine the derating factor for installations above 3240 ft. (1000 m).
Dust must not exceed normal atmospheric levels and must not include conductive particles, silicone or oils.
No flammable and/or explosive gas.
Hydrogen sulfide (H
2
S)
Sulfurous acid gas (SO
2
)
Less than or equal to 0.0001 PPM
Less than or equal to 0.05 PPM
Flammable Gas
Chlorine gas (Cl
2
)
Ammonia gas (NH
3
)
Nitrous acid gas (NO
2
)
Nitrous oxides (NOx)
Ozone (O
3
)
Less than or equal to 0.002 PPM
Less than or equal to 0.1 PPM
Less than or equal to 0.02 PPM
Less than or equal to 0.02 PPM
Less than or equal to 0.002 PPM
Hydrochloric acid mist (HCl) Less than or equal to 0.1 mg/m
3
6.2 Operating Precautions
Initial startup/commissioning of the UPS should be performed by factory authorized personnel.
18
4400 Series Installation and Operation Manual – 64527-003
1. The UPS should not be powered up until the entire operation manual has been read.
2. The voltage of the input power source must be within the rated input voltage range.
The input frequency range must be within the rated input frequency range.
3. The UPS should not be used with a load that has a rated input that is greater than the rated output of the UPS.
4. If using the UPS to provide power to motors that require high starting current or with motors that require a long starting time, call Toshiba support for guidance in over sizing the UPS for lock rotor current.
5. DO NOT insert metal objects or combustible materials in the ventilation slots of the
UPS.
6. DO NOT place, hang, or paste any objects on the exterior surfaces of the UPS.
7. The capacitors in the UPS maintain a residual charge for a while after turning the UPS off. The required discharge time for each UPS typeform is provided via a cabinet label and a CHARGE LED. Wait for at least the minimum time indicated on the label and ensure that the CHARGE LED has gone out before opening the door of the UPS once the UPS power has been turned off.
8. DO NOT attempt to disassemble, modify, or repair the UPS. Call your Toshiba sales representative for repair information.
9. Turn the power on only after installing ALL of the covers.
10. DO NOT remove any covers of the UPS when power is on.
11. If the UPS should emit smoke or an unusual odor or sound, turn the power off immediately.
12. Warning signs should be placed on or near the load as a notification that the load is being powered by the UPS.
13. Additional warnings and notifications shall be posted at the equipment installation location as deemed required by Qualified Personnel.
WARNING
While operating in the inverter mode, placing the input breaker in the “OFF” position will switch the UPS to the DC supply backup mode.
The output of the UPS will continue uninterrupted to the load. The unit must be in the bypass mode at the time that the breaker is placed in the “OFF” position for the UPS to shutdown power to the load.
CAUTION
After an Emergency Power Off (EPO), DO NOT reset the breaker until the UPS internal circuits have been fully discharged.
The UPS could be damaged if the unit is not fully discharged before the breaker is reset.
4400 Series Installation and Operation Manual – 64527-003
19
6.3 Maintenance Precautions
All internal maintenance should be performed by factory authorized personnel.
1. Turn off, lockout, and tagout ALL power sources before connecting the power wiring to the equipment or when performing maintenance.
2. Hardwire type UPS units are not equipped with an over-current protection device, nor do they have an output disconnect for the AC output. A user-installed circuit breaker should be provided between the UPS output and the load input.
3. The maximum ambient operating temperature at 1.0 PF is 86 °F (30 °C) , and at 0.9 PF 104
°F (40 °C).
4. Only factory authorized personnel should service the UPS. Contact Toshiba for the nearest authorized service center.
5. Battery/Flywheel servicing should be performed by factory authorized personnel only.
Note: Contact your nearest factory authorized service center for battery replacement.
Qualified Personnel ONLY!
Qualified Personnel have the skills and knowledge relating to the construction, installation, operation, and maintenance of the electrical equipment and has received safety training on the hazards involved (Refer to the latest edition of NFPA 70E for additional safety requirements).
Qualified Personnel shall:
1. Have read the entire operation manual.
2. Be trained and authorized to safely energize, de-energize, ground, lockout and tag circuits and equipment, and clear faults in accordance with established safety practices.
3. Be trained in the proper use and care of protective equipment such as safety shoes, rubber gloves, hard hats, safety glasses, face shields, flash clothing, etc., in accordance with established safety practices.
4. Be trained in rendering first aid.
5. Be knowledgeable of the DC backup supply system and the required handling and maintenance precautions.
For further information on workplace safety visit www.osha.gov.
WARNING
Misuse of equipment could result in injury and equipment damage.
In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.
20
4400 Series Installation and Operation Manual – 64527-003
7 Installation Safety
WARNING
Keep the SPECIFIED CLEARANCE around the UPS.
Inadequate space around the UPS makes it difficult to perform maintenance/inspections, lead to insufficient ventilation, and/or will cause malfunctions.
See Figure 10.1 – UPS Clearance
DO NOT tilt the UPS more than 10° from upright position.
Tilting the UPS more than 10° may cause crushing, trapping or other personal injuries.
Install anchor bolts to secure the UPS to the installation floor.
The UPS may fall during an earthquake if the anchor bolts are not installed and secured.
DO NOT transport, move, store, or place the UPS on its side.
Forces due to heavy components inside may damage the UPS.
DO NOT allow the UPS to suffer shock or impact when unpacking.
Tools used to remove packaging materials may cause damage to the
UPS.
DO NOT push or pull on the sides of the packaging, or the
UPS to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the UPS.
Pushing/pulling on the sides of the unit to move it may result in damage to the UPS. See Figure 4.1 Exterior Handling label.
4400 Series Installation and Operation Manual – 64527-003
21
22
CAUTION
Install the UPS in a controlled environment.
Improper storage and installation environment may deteriorate insulation, shorten component life and cause malfunctions.
See Table 5.1 – UPS Installation Environment Standards
DO NOT tilt the UPS more than 10° from upright position.
Tilting the UPS more than 10° may cause crushing, trapping or other personal injuries and cause physical damage to internal components.
WARNING
Keep the SPECIFIED CLEARANCE around the UPS.
Inadequate space around the UPS makes it difficult to perform maintenance/inspections, will lead to insufficient ventilation, and/or cause malfunctions.
Install anchor bolts to secure the UPS to the installation floor.
The UPS may fall during an earthquake if the anchor bolts are not installed and secured.
Only factory authorized personnel should relocate, modify, or replace parts in the UPS after initial installation.
Electrical shock, injury or UPS failure may occur if non-authorized technicians attempt to modify or relocate the UPS.
Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS
4400 Series Installation and Operation Manual – 64527-003
1. The UPS generates and can radiate radio-frequency energy during operation. Although RFI noise filters are installed inside of the unit, there is no guarantee that the UPS will not influence some sensitive devices that are operating near by. If such interference is experienced, the UPS should be installed further away from the affected equipment and/or powered from a different source than that of the installed equipment.
2. The user should provide over-current protection for hardwired UPS systems between the UPS output and the load input.
3. After ensuring that all power sources are turned “OFF” and isolated in accordance with established lockout/tagout procedures, connect the power source wiring of the correct voltage to the input terminals of the UPS.
NOTE: Ensure the input phasing is connected in clockwise rotation (CW). UPS internal circuitry is designed to disable further UPS operation if the input phasing is installed in counterclockwise rotation (CCW).
4. Connect the output terminals of the UPS to the load (refer to NEC Article 300 – Wiring Methods and Article 310 – Conductors For General Wiring). Size the branch circuit conductors in accordance with NEC Table 310.16 as published 9/2008.
WARNING
METAL CONDUIT IS NOT AN ACCEPTABLE GROUND.
Conductor Routing and Grounding
1. Use separate metal conduits for routing the input power, output power, and control circuits.
2. Follow the wire size and tightening torque specifications.
3. Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise.
4. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits.
4400 Series Installation and Operation Manual – 64527-003
23
8 Installation
8.1 Unpacking
Unpack the UPS indoors on a paved floor. The UPS should be as close as possible to its final storage location. Allow enough space for forklift operations to unpack the UPS crate. Then remove the crate.
Points to observe
•
Retain all small articles during unpacking and installation.
•
Make sure that exterior paint is not scratched and that the UPS cabinet is not damaged.
•
DO NOT damage the UPS when using tools to remove packaging materials.
•
If provided, DO NOT remove the plastic sheet cover, until installation.
•
Do not remove the fan covers until UPS start up. The fan covers should be removed by factory authorized personnel. Packing materials should be disposed by the appropriate means.
•
Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative.
8.2 UPS Clearance
Maintain the indicated clearance during installation. See Figure 8.1. Ensure that the front and top air vents are NOT blocked.
NOTE: Minimum front clearance for unobstructed airflow is 20 inches. However, minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS, or per NEC
110.34(A)(36 i n./900 mm) and local requirements, whichever is greater.
Top 16 in
(406 mm)
Front
36 in
(900 mm)
24
Side Clearance
15-80kVA: 0 in (0 mm)
Back Clearance
15-80kVA: 0 in (0 mm)
FIGURE 8.1 CLEARANCE FOR UPS USING LEVELING FEET
4400 Series Installation and Operation Manual – 64527-003
Top 16 in
(406 mm)
Front
36 in
(900 mm)
Side Clearance
15-80kVA: 0 in (0 mm)
Back Clearance
15-80kVA: 0 in (0 mm)
FIGURE 8.2 CLEARANCE FOR SEISMIC INSTALLATIONS
4400 Series Installation and Operation Manual – 64527-003
25
8.3 UPS Anchorage
All 4400 Series models, except the 80 kVA, come with casters and leveling feet. The 80kVA model comes with Angle Bracket skids.
The leveling feet allow the 15-50kVA models to be rolled into place, then the leveling feet extended to remove weight from the casters to ensure the UPS remains stationary. The skids on the 80kVA serve the same function. The 80kVA UPS can be bolted directly to the floor via the Angle Bracket skids on the base.
For additional security, an optional Seismic Kit is available for each model unit (P/N 91366 for the 15-
30kVA, P/N for the 50-80kVA). This kit consists of attachable skid rails for thye 15-50kVA models that can be bolted to the bottom flange of the UPS, then anchored ot the floor, and an included top support bracket to secure either the top left side, top right side, or top back side of the UPS to the facility wall. See Figure
8.3, 8.4-8.6.
An optional Seismic Kit is available for each model unit (P/N 91366 for the 15-30kVA, P/N for the 50-80kVA) that enables the UPS to conform to the OSHPD performance requirements for seismic certification. See
Figure 8.3, 8.7-8.9.
Anchorage Bolts
Install the anchor bolts to secure the UPS on the floor. See Figure 8.3 for anchor bolt installation detail.
Use 5/8” (16 mm) diameter anchor bolts. There are 0.63” (16 mm) diameter holes provided in the UPS base. See Figure 8.4 – 8.10 for the hole locations and dimensions for the specified UPS models.
80kVA
Skids
Anchor Bol
15-50kVA
Seismic Skid
Kit
5/16 in x 18 Bolt
4 x 5/8 in (16 mm) diameter bolt holes
4 bolt holes
(Side View)
26
Anchor Bolt
FIGURE 8.3 ANCHOR BOLT INSTALLATION DETAIL
4400 Series Installation and Operation Manual – 64527-003
8.4 15-50kVA Anchorage -
Standard
Place the UPS in the final installation location.
.
Extend the threaded leveling feet until all weight has been removed from the casters and the
UPS is level.
DETAIL - Load Leveling Foot
Front
Front
Leveling
Feet
Leveling
Feet
Leveling
Feet
20.12 in (511 mm)
32.1 in (816 mm)
FIGURE 8.4 – FOOTPRINT FOR 15-30
KVA USING LOAD LEVELING FEET
4400 Series Installation and Operation Manual – 64527-003
FIGURE 8.5 FOOTPRINT FOR 50 KVA USING
LOAD LEVELING FEET
27
8.5 80kVA Anchorage - Standard
Install the anchor bolts per Section 8.3 in the pattern shown in Figure 8.6.
Secure the UPS Angle Bracket skids to the floor with the anchor bolts..
80 kVA FOOTPRINT - BOTTOM VIEW
2.5 in (64 mm)
27.1 in (689 mm)
2.0 in (51 mm)
Angle Bracket
Skids
FRONT
80kVA ANCHORAGE SPACING
Back
4 x 0.703 in Dia. (17.9 mm)
28
Front
27.1 in (689 mm)
FIGURE 8.6 ANCHORAGE HOLE LOCATIONS – 80kVA UNITS (Standard)
4400 Series Installation and Operation Manual – 64527-003
8.6 Anchorage - Optional Seismic Kit
The 4400 can be installed to comply with the requirements for OSHPD performance by using the optional
Seismic Kit to install the unit.
The seismic kits come with:
•
Two 8-gage, 5/16” x 18 tapped, bolt-on skids to act as hard anchor points for the UPS.
•
Angle Bracket for securing the top-side or top-back of the UPS to a structural wall.
1.
Bolt Skids to Floor: Use 5/8” (16 mm) diameter anchor bolts. There are 0.63” (16 mm) diameter holes provided in the UPS base. See Figure 8.8 – 8.10 for the hole locations and dimensions for the specified
UPS models.
2.
Position UPS Between Skids: Position with skids on outside of the UPS Shipping Bracket Flanges.
3.
Bolt Skids to UPS: Bolt the the skids to the UPS Shipping Bracket Flange with the included 5/16” x 18 bolts. Insert the bolt through the Shipping Bracket Flange hole and thread the bolt into the corresponding tapped hole in the bolt-on skid. Tighten the bolts to 96 in-lb (11 N∙m)
4.
Bolt Top Angle Bracket to UPS: Angle Bracket for securing the top-side or top-back of the UPS to a structural wall. Secure the top bracket the top to the top of the UPS as shown in Figures 8.8-8.10 using
1/4” x 20 bolts. Tighten the bolts to 96 in-lb (11 N∙m).
5.
Bolt Top Angle Bracket to Wall: The Angle Bracket can be bolted to the wall anchorage with up to a 3/8” bolt.
Figure 8.7 illustrates the placement for the Angle Bracket skids and top support bracket of the Seismic Kit.
Installation is similar for all models. (The 80kVA unit uses the existing skids for seismic anchorage too.)
See Figures 8.8-8.10 for detailed dimensions for anchorage installation. Install the anchor bolts per Section
8.3 using the pattern shown in Figure 8.8-8.10.
Angle Bracket
The Angle Bracket comes partially sectioned to break into two pieces:
•
A long piece for installation along the side of the UPS.
A short piece to be mounted along the top-back side of the UPS for mounting back against a wall.
Skids
FIGURE 8.7 SEISMIC KIT SKIDS AND BRACKET LOCATION
4400 Series Installation and Operation Manual – 64527-003
29
8.7 15-30kVA Seismic Anchorage
5.7 in
(149 mm)
6 in
(127 mm)
4.75 in
(120 mm)
15-30kVA Top Bracket
- Rear Mount
12 in
(305 mm)
12 in
(305 mm)
15-30kVA Top Bracket
- Side Mount
NOTE:
Mount the Seismic kit top bracket using the existing bolts in the top frame of the unit.
The top bracket comes partially scored to it can be easily be sectioned into the side and back sections. Only one section is needed to meet OSHPD compliance.
Use the supplied hardware to bolt the
Angle Bracket skids on the UPS shipping rail flange.
15-30kVA Shipping Rail Flange
15-30kVA Base -
Angle Bracket Skids
30
5.0 in
(127 mm)
Angle Bracket Skid bolts to
Shipping Rail Flange
5.7 in
(149 mm)
8 in
(203 mm)
8 in
(203 mm)
FIGURE 8.8 SEISMIC ANCHORAGE HOLE LOCATIONS – 15-30kVA
8 in
(203 mm)
4400 Series Installation and Operation Manual – 64527-003
4 in
(101 mm)
12 in
(305 mm)
12 in
(305 mm)
4 in
(101 mm)
12 in
(305 mm)
12 in
(305 mm)
50kVA Top Bracket
- Rear Mount
FIGURE 8.9 SEISMIC ANCHORAGE HOLE LOCATIONS – 50kVA
8.8 50kVA Seismic Anchorage -
The Seismic Kit for the 50kVA 4400 is similar to the one for the 15-30kVA unit. A top bracket for either side or rear to mounting against a wall and Angle Bracket skids that attach to the UPS shipping rail flanges. See
Figure 8.9.
Attach the shipping rails to the UPS using the included
1/4 in x 20 bolts. Tighten the bolts to 96 in-lb (11 N∙m)
50kVA Base - Angle
Bracket Skids
4400 Series Installation and Operation Manual – 64527-003
5.75 in (146 mm)
2 in
(51 mm)
28.1 in (713 mm)
31
4 in
(101 mm)
12 in
(305 mm)
12 in
(305 mm)
50kVA Top Bracket
- Side Mount
4 in
(101 mm)
12 in
(305 mm)
12 in
(305 mm)
50kVA Top Bracket
- Rear Mount
FIGURE 8.10 ANCHORAGE HOLE LOCATIONS – 80kVA UNITS
8.9 80kVA Seismic Anchorage
Install the anchor bolts per Section 8.3 in the pattern shown in Figure 8.10.
Secure the UPS Angle Bracket skids to the floor with the anchor bolts.
32
Front
80kVA Base
2.0 in (51 mm)
2.5 in (64 mm)
27.1 in (689 mm)
4400 Series Installation and Operation Manual – 64527-003
8.10 Power Cable Access
Power and control cable access conduit landing plates are provided via. the expansion band immediately behind the front door of the UPS.
For top access conduit for control/Ethernet wiring can be installed in the top left cable access knock-out plate. Conduit holes can be drilled in the to right side of the expansion band. The dimensions of the openings and their locations are shown below.
Top Access Conduit Landing: Control and Ethernet wiring conduit should be landed on the top left side conduit landing plate, and power cabling conduit should be landed on the right side of the main conduit landing plate. NOTE: the 50/80kVA units have a knockout on the right side of the top plate.
Side Access Conduit Landing: Control and Ethernet wiring conduit should be landed on the conduit landing plate provided at the bottom left and bottom right side of the expansion band.
Bottom Access Conduit Landing: Control and Ethernet wiring conduit should be landed on the bottom left side conduit knockout, and power cabling conduit should be landed on the bottom right side of the main conduit landing plate knockouts.
Access Port Dimensions See Appendix A for additional details.
Port Location
Top Left Conduit Landing Plate
(Control Wiring)
Top Conduit Landing Area
(Power Cables)
L & R Side Conduit Landing Plate
(Control Wiring and Power Cables)
Bottom Conduit Landing Area
(Control Wiring)
Bottom Conduit Landing Area
(Power Cables)
15-30kVA Cabinet
1.57 in x 4.76 in
(40 mm x 121 mm)
1.57 in x 4.76 in
(40 mm x 121 mm)
Dimensions
50-80kVA Cabinet
2.6 in x 14.1 in
(67 mm x 359 mm)
1 x 0.75 in (20 mm) dia. knockout
3 x 0.75 in (20 mm) dia. knockouts
1 in conduit knockout (top left)
3.25 in x 21.1 in
(83 mm x 537 mm)
3.25 in x 21.2 in
(83 mm x 537 mm)
1 in conduit knockout (bottom left)
Drill as necessary
8.6 in x 37.4 in
*NOTE: Although the entire width of the top and bottom main conduit landing plates can be used for cable access, using the far right and left sides of the plates will make it easier to remove the UPS deadfront panel(s) for servicing and battery replacement.
4400 Series Installation and Operation Manual – 64527-003
33
Top Left. Conduit
Landing Plate
15-30kVA
Cabinet
Top Right Conduit
Landing Plate
Top Left. Conduit
Landing Plate
50-80kVA
Cabinet
Top Right
Conduit
Landing
Expansion
Band
Expansion
Band
Bottom Cable Access
Conduit Landing Plate
Left and Right Side
Cable Access Conduit
Landing Plate
Bottom Cable Access
Conduit Landing Plate
Left and Right Side
Cable Access Conduit
Landing Plate
NOTE: See Appendix A – Dimensional Drawings for Conduit Landing Plate dimensions
FIGURE 8.11 – CONDUIT LANDING LOCATIONS
34
4400 Series Installation and Operation Manual – 64527-003
8.11 UPS Parts Identification – 15–30kVA
The following table identifies the major components of the UPS.
TABLE 8.1 15-30KVA UPS COMPONENT
LOCATION AND IDENTIFICATION
No.
1
Description
Front Panel Display
2
5
6
3
4
7
8
9
10
11
12
Locking Door Latch with optional Lockout/Tagout Hasp
Upper Deadfront
Middle Deadfront
Lower Deadfront
MCCB1 – Primary Input Circuit Breaker
MCCB2 Secondary Input Circuit Breaker (on Dual Input)
(Optional) Air filter
PCB 9 – Display Control
Board
RemotEye Control Board –
PCB-9B
RS-232C Plug
Dry Contact Plug
9
11
12
10
3
4
1
8
7
6
2
5
4400 Series Installation and Operation Manual – 64527-003
35
TABLE 8.1 15-30KVA UPS COMPONENT LOCATION
AND IDENTIFICATION (CONT.)
No.
13
Description
PCB 2 – Converter Board
23
24
25
26
29
30
31
18
19
20
21
22
14
15
16
17
27
28
PCB 1 – Control Board
PCB 3 – Inverter Board
Test Switch SW 4
PCB 4 – Charger Board
PCB 5 – Bypass Driver Board
AC Input Fuses
AC Output fuses
DC Contactor
DC Power supply for PCB-9A
(Display Control Board)
AC Input EMI Filter
(This Number Not Used)
AC Output EMI Filter
TB1 with (from bottom to top)
Primary Input, Output, and Backup
DC Supply Lugs
(Optional) TB4 with Secondary
Input Power Lugs
TB3 – Terminals for Battery Cabinet Breaker Shunt Trip and Aux.
Ground Bus
Shunt Trip DC Power Supply
Bottom Cable Access Port
32
33
Side Cable Access Ports
Top Cable Access Port
32
33
13 15
19
14
28
16
22
30
7 6
23
17
18
21
26
25
20
29
27
32
31
36
4400 Series Installation and Operation Manual – 64527-003
8.12 UPS Parts Identification – 50kVA
The following table identifies the major components of the UPS.
TABLE 8.2 50KVA UPS COMPONENT LOCATION AND
IDENTIFICATION
No.
1
Description
Front Panel Display
2
8
9
10
11
12
5
6
3
4
7
Locking Door Latch with optional Lockout/Tagout Hasp
Upper Deadfront
Middle Deadfront
Lower Deadfront
MCCB1 – Primary Input Circuit Breaker
MCCB2 Secondary Input Circuit
Breaker (Dual Input)
(Optional) Air filter
PCB 9 – Display Control Board
RemotEye Control Board – PCB-9B
RS-232 Plug
Dry Contact Connector Plug
9
11
12
10
1
3
2
8
4
6 7
5
4400 Series Installation and Operation Manual – 64527-003
37
TABLE 8.2 50KVA UPS COMPONENT LOCATION
AND IDENTIFICATION (CONT.)
No.
13
Description
PCB 4 – Charger Board
29
30
31
23
24
25
26
18
19
20
21
22
14
15
16
17
27
28
PCB 1 – Control Board
PCB 5 – Bypass Driver Board
AC Output Fuses
PCB 2 – Converter Board
PCB 3 – Inverter Board
AC Input Fuses
(This Number Not Used)
DC Capacitor Bank
DC Power supply for PCB-9A (Display Control Board)
Primary Input Contactor
AC Input EMI Filter
AC Output EMI Filter
TB1 with Primary Input, Output, and
Backup DC Supply Box Lugs
(Optional) TB4 with Secondary
Input Power Box Lugs
TB3 – Terminals for Battery Cabinet
Breaker Shunt Trip and Aux.
Ground Bus
Shunt Trip DC Power Supply
Bottom Cable Access Port
32
33
Side Cable Access Ports
Top Cable Access Port
33
13
14 15
19
17 18
22
21
24
16
25
30
23
28 29 26
25
27
32 32
31
38
4400 Series Installation and Operation Manual – 64527-003
8.13 UPS Parts Identification – 80kVA
The following table identifies the major components of the UPS.
TABLE 8.3 80KVA UPS COMPONENT LOCATION
AND IDENTIFICATION
No.
1
Description
Front Panel Display
2
8
9
10
11
12
5
6
3
4
7
Locking Door Latch with optional
Lockout/Tagout Hasp
Upper Deadfront
Middle Deadfront
Lower Deadfront
MCCB1 – Primary Input Circuit
Breaker
MCCB2 Secondary Input Circuit
Breaker (Dual Input)
(Optional) Air filter
PCB 9 – Display Control Board
RemotEye Control Board – PCB-9B
RS-232 Plug
Dry Contact Plug
9
11
12
10
1
3
2
8
4
7
6
5
4400 Series Installation and Operation Manual – 64527-003
39
TABLE 8.3 80KVA UPS COMPONENT LOCATION AND
IDENTIFICATION (CONT.)
No.
13
Description
PCB 4 – Charger Board
29
30
31
23
24
25
26
18
19
20
21
22
14
15
16
17
27
28
PCB 1 – Control Board
PCB 5 – Bypass Driver Board
AC Output Fuses
PCB 2 – Converter Board
PCB 3 – Inverter Board
AC Input Fuses
AC Input Soft-start Resistors
DC Bus Capacitor Bank
DC Power supply for PCB-9A (Display
Control Board)
(This Number Not Used)
Input Contactor
Output Contactor
TB1 with Primary Input, Output, DC
Supply, and Backup Box Lugs
(Optional) TB4 with Secondary Input
Power Box Lugs
TB3 – Terminals for Battery Cabinet
Breaker Shunt Trip and Aux.
Ground Bus
Shunt Trip DC Power Supply
Bottom Cable Access Port
32
33
Side Cable Access Ports
Top Cable Access Port
22
33
19
13
28
20
24
26
30
17
32
14
21
18
15
25
16
27
32
29
31
40
4400 Series Installation and Operation Manual – 64527-003
9 UPS Wiring
9.1 Wiring Safety
WARNING
Perform wiring and connections with correct polarity.
Be careful when connecting the UPS to the DC backup system. A wrong connection may cause damage to the UPS, DC backup system, or charger.
Connect ONLY one (1) ground wire to the earth ground terminal.
A missing ground wire may cause an electrical shock hazard.
Connecting to more than one ground may cause a ground loop.
See Chapter 9 – UPS Wiring
DO NOT force, bend, or pull wires.
DO NOT damage wire insulation.
DO NOT place heavy objects on top of UPS.
Observe the above precautions when making wire connections or handling the wires. Failing to observe these precautions may damage the insulation of the wires or may cause a fire or an electric shock hazard.
NOTICE
Follow the torque criteria for tightening screws.
Loose connections may cause fire due to heating.
See Chapter 9 – UPS Wiring
4400 Series Installation and Operation Manual – 64527-003
41
9.2 One-Line Diagram
Note: Always consult your local and NEC electrical codes for wiring, cabling, and circuit protection device requirements.
Figure 9.1 shows the external wiring of the 4400 UPS with a single input.
Figure 9.2 shows the external wiring needed for the 4400 UPS with the optional dual input.
Figure 9.3 shows the cabling for the 4400 UPS with the optional line-up and match Battery Cabinet.
AC Input
3Φ 3W or 3Φ 4W
4400 UPS (Single Input Config.)
Bypass Thyristor
Optional
Xfmer EMI
Filter
Fuse
SYNC
MCCB
Input
Contactor
AC/DC
Converter
DC/DC
Converter
DC/AC
Inverter
Fuse
Output
Contactor
EMI
Filter
Optional
Xfmer
AC Output
3Φ 3W or 3Φ 4W
Ground
Wire
FIGURE 9.1 – 4400 SINGLE INPUT ONE-LINE DIAGRAM
(Optional)
Secondary
AC Input
3Φ/4W
AC Input
3Φ 3W or 3Φ 4W
4400 UPS (Dual Input Config.)
Secondary Input
Contactor
Bypass Thyristor
Optional
Xfmer
MCCB-2
EMI
Filter
SYNC
Fuse
MCCB
Input
Contactor
AC/DC
Converter
DC/DC
Converter
DC/AC
Inverter
Fuse
Ground
Wire
Output
Contactor
EMI
Filter
Optional
Xfmer
AC Output
3Φ 3W or 3Φ 4W
42
FIGURE 9.2 – 4400 DUAL INPUT ONE-LINE DIAGRAM
4400 Series Installation and Operation Manual – 64527-003
Output Trans
EMI Filter
(208V W
3Φ/3W or 3Φ/4W
DC/AC Inverter
AC/DC Rectifier
EMI Filter
Input Trans
(208V W
Optional: Internal Battery String
Optional External Batt. Cabinet
Secondary AC Input
4400 Series Installation and Operation Manual – 64527-003
Ground Wire
43
AC Input
208/120V
3Φ/4W
Converter / Inverter / Chopper
Bypass Thyristor
MCCB
EMI
Filter
Input
Contactor
Fuse
AC/DC
Rectifier
SYNC
DC/AC
Inverter
DC/DC
Converter
Fuse
Output
Contactor
EMI
Filter
AC Output
208/120V
3Φ/4W
AC Input
3Φ/4W
208/120V
1. 4400 – NO BATTERIES, NO TRANSFORMERS (ALL)
Converter / Inverter / Chopper
Bypass Thyristor
MCCB
EMI
Filter
Input
Contactor
Fuse
AC/DC
Rectifier
SYNC
DC/AC
Inverter
DC/DC
Converter
Fuse
Output
Contactor
EMI
Filter
(208V
Wye)
Output
Xformer
T1
AC Output
3Φ/3W or 4W
2. 4400 WITH OUTPUT TRANSFORMER (ALL)
AC Input
3Φ/4W
208/120V
Converter / Inverter / Chopper
Bypass Thyristor
MCCB
EMI
Filter
Input
Contactor
Fuse
AC/DC
Rectifier
SYNC
DC/AC
Inverter
DC/DC
Converter
Fuse
Output
Contactor
EMI
Filter
Fuse
Internal Battery String
AC Output
3Φ/4W
208/120V
AC Input
3Φ/3W or 4W
3. 4000 – WITH INTERNAL BATTERIES (15-50KVA)
Input
Xformer
(208V
Wye)
Converter / Inverter / Chopper
Bypass Thyristor
EMI
Filter
T1
MCCB
EMI
Filter
Input
Contactor
Fuse
AC/DC
Rectifier
SYNC
DC/AC
Inverter
DC/DC
Converter
Fuse
Output
Contactor
4. 4400 WITH INPUT TRANSFORMER (ALL)
AC Output
3Φ/4W
208/120V
AC Input
3Φ/3W or 4W
Input
Xformer
(208V
Wye)
Converter / Inverter / Chopper
Bypass Thyristor
EMI
Filter
T1
MCCB
EMI
Filter
Input
Contactor
Fuse
AC/DC
Rectifier
SYNC
DC/AC
Inverter
DC/DC
Converter
Fuse
Output
Contactor
(208V
Wye)
Output
Xformer
T2
AC Output
3Φ/3W or 4W
5. 4400 WITH INPUT AND OUTPUT TRANSFORMERS (15-50KVA)
Secondary
AC Input
3Φ/3W or 3Φ/4W
Input
Xformer
(208V
Wye)
Primary
AC Input
3Φ/3W or 4W
T2
Input
Xformer
(208V
Wye)
Converter / Inverter / Chopper
Bypass Thyristor
MCCB
EMI
Filter
Input
Contactor
Fuse
AC/DC
Rectifier
SYNC
DC/AC
Inverter
DC/DC
Converter
Fuse
Output
Contactor
EMI
Filter
T1
AC Output
3Φ/4W
208/120V
6. 4400 WITH DUAL INPUT TRANSFORMERS (15-50KVA)
FIGURE 9.4 – ONE LINE DIAGRAMS OF POSSIBLE 4400 CONFIGURATIONS
(NOT INCLUDING MATCHING EXTERNAL BATTERY OR AUXILIARY CABINETS)
44
4400 Series Installation and Operation Manual – 64527-003
9.3 Multiple Battery Cabinets
Multiple DC Backup Source cabinets may be combined to extend the UPS backup runtime. Typically these cabinets must be connected to a single point connection outside the UPS. Contact the factory if using more than one DC Source Backup cabinet.
9.4 Power Terminal Blocks and Cable Sizing
Note: Always consult your site specific, local, state, and NEC electrical codes for wiring, cabling, and circuit protection device requirements.
NOTICE
The Power Lugs for the 50-80kVA UPS are not designed for use with high-flex/locomotive-type cabling.
Use of these conductors may lead to conductor strand breakage effectively reducing the current carrying capacity of the conductor.
The terminal blocks for the 15-30 kVA UPS are shown in Figure 9.4.
Use only copper wires for external cables. See Appendix D for alternate voltage and cabling configurations.
TABLE 9.1 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 15-30KVA UPS FOR
120/208V IN, 120/208V OUT
Block Number Cable Size (Min-Max) 75 °C Copper Wire in Conduit Tightening
Torque 2
AC Input A, B, C
Terminal Lug
Capacity (AWG)
#12 – #2
15 kVA
(AWG)
#4
20 kVA
(AWG)
#3
25 kVA
(AWG)
#2
30 kVA
(AWG)
#2
AC Input Neutral (N)
2
AC Output A, B, C
#12 – #2
#12 – #2
#2
#4
#2
#3
#2
#2
#2
#2
35-44 in-lb
(4-5 N•m)
AC Output Neutral (N)
2
Secondary Input A, B, C
#12 – #2
#12 – #2
#2
#4
#2
#3
#2
#2
#2
#2
(6.5 x 1.2 mm
Flat blade screwdriver)
Secondary Neutral (N)
2
Battery Terminals +/-
1
#12 – #2
#12 – #2
#2
#6
#2
#3
#2
#2
#2
#2
1
One battery string. (Consult factory if using more than one battery string.)
2
Size neutral cable appropriate to actual load type: balanced, unbalanced, non-linear.
The terminal blocks for the 15-30 kVA UPS are shown in Figure 9.4.
4400 Series Installation and Operation Manual – 64527-003
45
Use only copper wires for external cables.
TABLE 9.2 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 50KVA UPS FOR
120/208V IN, 120/208V OUT
Block Number
AC Input A, B, C
AC Input Neutral (N)
2
AC Output A, B, C
Cable Size (Min-Max) 75 °C Copper Wire in Conduit
Terminal Lug Capacity
#6 – 250 kcmil
#6 – 250 kcmil
#6 – 250 kcmil
50 kVA
4/0
250 kcmil
4/0
Tightening
Torque 2
225-250 in-lb
(25.4-28.2 N•m)
AC Output Neutral (N)
2
#6 – 250 kcmil 250 kcmil
(Hex drive socket)
Secondary Input A, B, C
Secondary Neutral (N)
2
Battery Terminals +/-
1
#6 – 250 kcmil
#6 – 250 kcmil
#6 – 250 kcmil
4/0
250 kcmil
4/0
1
One battery string. (Consult factory if using more than one battery string.)
2
Size neutral cable appropriate to actual load type: balanced, unbalanced, non-linear.
Use only copper wires for external cables.
TABLE 9.3 RECOMMENDED CABLE SIZE & TIGHTENING TORQUE FOR 80KVA UPS FOR
120/208V IN, 120/208V OUT
Block Number Cable Size (Min-Max) 75 °C Copper Wire in Conduit
Terminal Lug Capacity 80 kVA
Tightening
Torque 2
AC Input A, B, C (2) x (1/0 AWG – 600 kcmil) 500 kcmil
AC Input Neutral (N)
2
(2) x (1/0 – 600 kcmil) (2) x 350 kcmil – (2) x 500 kcmil
375 in-lb
(42 N•m)
AC Input Neutral (N)
AC Output A, B, C
Secondary Input A, B, C
(2) x (1/0 – 600 kcmil)
(2) x (1/0 – 600 kcmil)
(2) x (1/0 – 600 kcmil)
2) x 350 kcmil – (2) x 500 kcmil
500 kcmil
500 kcmil
(3/8 in Hex drive socket)
Secondary Neutral (N)
2
Battery Terminals +/-
1
(2) x (1/0 – 600 kcmil)
(2) x (1/0 – 600 kcmil)
(2) x 350 kcmil – (2) x 500 kcmil
500 kcmil – (2) x 2/0
1
One battery string. (Consult factory if using more than one battery string.)
2
Size neutral cable appropriate to actual load type: balanced, unbalanced, non-linear.
See Appendix D – Input/Output Cabling Guide, for current calculations for different input and output transformer combinations. Use these values to determine the correct power cable size per the National
Electrical Code (Ref. Table 310.16.)
Lug tightening torque is the same as given in Tables 9.1 thru 9.3.
46
4400 Series Installation and Operation Manual – 64527-003
A
TB 3
A
See Section 9.7 for Control
Wiring Details.
TB 1
12
11
10
9
8
3
2
1
7
6
5
4
–
+
GND
N
C
B
A
N
C
B
A
GND
D
F
F
G
E
D
C
B
F
G
GROUND LUG
EARTH GROUND BUS
TB 4
5
4
3
2
1
FIGURE 9.5 – 15–30KVA POWER CABLING LUGS
4400 Series Installation and Operation Manual – 64527-003
F
F
B
A
GND
N
C
F
47
TB 3
A
See Section 9.7 for Control
Wiring Details.
TB 1
G - EARTH
GROUND
BUS
G
A
F
F - GROUND
LUGS
B
C
D
TB 4
E
E
A B C N
SECONDARY INPUT/ BYPASS
48
A
B
B
INPUT
C N A
C
B C
OUTPUT
N
D
+ –
BATTERY
FIGURE 9.6 – 50KVA POWER CABLING LUGS
4400 Series Installation and Operation Manual – 64527-003
TB 3
A
A
B E D C
See Section 9.7 for Control
Wiring Details.
F
F
GROUND & EARTH GROUND BUS
F
H1 H2 H3 N N
TB 1
H1 H2 H3
+ –
L1 L2 L3 N
A B C
B
INPUT
N N A B C
+ –
E
SECONDARY
INPUT/ BYPASS
D
BATTERY
A
B C
C
OUTPUT
N
FIGURE 9.7 – 80KVA POWER CABLING LUGS
4400 Series Installation and Operation Manual – 64527-003
49
9.5 External Breakers
The UPS is not equipped with isolation circuit breakers. Qualified personnel should provide the external breakers for the AC input/output, bypass input and DC input.
Table 9.2 shows the minimum external breaker rating for each UPS. The bypass, input and output require
3-pole breakers.
Voltage
208/120V
220/127V
240V
380/220V
400/227V
415/240V
480/277V
600V
15kVA
240V/60A
240V/60A
240V/50A
480V/40A
480V/30A
480V/30A
480V/30A
600V/25A
Voltage Cpacity
(Min.)
400VDC
TABLE 9.4 UPS MINIMUM BREAKER RATINGS
20kVA 25kVA
Capacity
30kVA 50kVA 80kVA
240V/80A 240V/100A 240V/110A 240V/200A 240V/300A
240V/70A
240V/70A
480V/50A
480V/40A
480V/40A
480V/35A
600V/30A
240V/90A
480V/50A
480V/50A
480V/50A
480V/40A
600V/35A
240V/110A 240V/175A 240V/300A
240V/80A 240V/100A 240V/175A 240V/300A
480V/60A
480V/60A
480V/60A
480V/50A
600V/40A
480V/100A
480V/100A
480V/90A
480V/90A
600V/70A
480V/175A
480V/175A
480V/150A
480V/150A
600V/110A
TABLE 9.5 DC (BATTERY) MINIMUM BREAKER RATINGS
15kVA 20kVA 25kVA 30kVA 50kVA
70A 90A 110A 150A 225A
80kVA
350A
9.6 Grounding Wire
WARNING
Be sure to ground the UPS as specified.
Using the UPS without a proper ground will deteriorate the insulation, cause leakage of currents and electric shock. The resistance to ground should be less than or equal to 10 ohms.
The earth grounding bus is located behind the dead front, close to the power lugs. See Section 8.5-8.7.
Connect the grounding wire to the earth ground bus.
The 15-50kVA UPS have a bus strip with 7 (seven) threaded holes for M4 bolts. Use a AWG 2 (or 38 mm
2
) or larger cable for the grounding wire. Connect the crimp terminal and ground bus together using a M4 bolt.
The 80kVA UPS has a ground bus with 10 (ten) M5x0.8 threaded holes, and 6 (six) 0.5118 in (13 mm) unthreaded holes for 1/2 in bolts. Ground wire must have a crimp terminal with a corresponding diameter bolt hole. Connect the crimp terminal and ground bus together using the appropriate diameter bolt.
50
4400 Series Installation and Operation Manual – 64527-003
9.7 Control Wiring
TB3 provides terminals for connecting the UPS to external control functions. The functions of the terminal pairs are given below.
TABLE 9.6 TB3 TERMINAL FUNCTIONS
TB3
Terminals
Status
(NO - Normally Open)
(NC - Normally Closed)
Function
1 & 2
3 & 4
5 & 6
7 & 8
NO
NO
NO
Default: NC
(Configurable NO or NC from Display)
Bypass Status - Bypass / Gnd (Switch is closed when UPS is in Bypass mode)
EPO Status (Switch is closed when UPS is shut down)
Remote EPO (Closing external switch will shut down the UPS)
Battery Breaker Open/Battery Overheat Sense (Batt Cab CB Aux Switch)
9 & 10
11 & 12
13 & 14
15 & 16
17 & 18
19 & 20
NO
NO
NO
NO
NO
NO
P24 A3 / Remote Run (Closing external switch will start the UPS)
P24 A3 / Remote Stop (Closing external switch will stop the UPS)
P24 / Charge Stop (Closing external switch will stop the UPS Battery Charger circuit.)
Battery Cabinet Shunt Trip (Places Battery Breaker shunt trip coil in parallel with UPS
MCCB, so EPO will open both UPS and BC circuit breakers simultaneously)
(Not Assigned)
(Not Assigned)
TB3 Terminals
1 thru 20
TABLE 9.7 TB3 TERMINAL FASTENING TORQUE
Wire Size
14 – 16 AWG
Fastener Torque
8 in-lb (0.9 N∙m)
10 Communication Interfaces
10.1 Remote Contacts
The remote contacts interface is provided as a set of solid state switching devices. The switches are available through a DB9 male connector on the door of the UPS. The following chart shows the pin assignment for each signal.
MAXIMUM CURRENT CARRYING CAPACITY
OF THE SWITCH
Voltage
30 Vdc peak
30 V rms
(42 Vac peak)
Current
70 mA peak
50 mA rms
(70 mA peak)
NOTE:
•
Pin switches are shown in their inactive states.
•
Action example: If battery voltage is low, Pin 7 switch closes, connecting pin 7 to pin 5.
•
Pin number 3 is not used.
4400 Series Installation and Operation Manual – 64527-003
DB9 MALE CONNECTOR OUTLINE
(FACING CONNECTOR)
5 System Common
6 Bypass Active
7 Battery Voltage Low
8 UPS On-Line
9 Battery Charging
4 Battery Discharging
1
FIGURE 10.1 – COMMUNICATION INTERFACE
51
10.2 UPS LAN Shutdown Signal Operation
When the UPS stop signal is sent to the UPS through pin 2 and 3 of the external contact interface, it is possible to automatically reset the following operating systems (OS), which can automatically implement the shutdown function and restart the operation:
Windows NT, IBM OS/2 LAN server, LANtastic
Parameter 641 – UPS Shutdown by LAN Input Signal Enabled/Disabled
Parameter 642 – UPS Shutdown by LAN Signal Permitted Time Window (Adjustable)
With the UPS Shutdown by LAN Signal function enabled, when line power fails and the UPS goes to backup the LAN will shutdown even if the UPS returns to normal mode during the shutdown process.
LAN shutdown can take several minutes. The UPS Shutdown by LAN Signal function has a companion
UPS Shutdown by LAN Signal Permitted Time Window parameter that can be set to allow sufficient time to complete the LAN shutdown process (default: 10 minutes) even if line power is restored during LAN shutdown.
LAN shutdown is treated as a restart after battery shutdown. The restart of the LAN will be determined by the Restart After Battery Shutdown timer.
Connect only the UPS stop signal to the external contact interface for automatic processing so that the UPS output will not be turned off by mistake.
If the computer is started/restarted within 10 minutes after the recovery from a power failure, the power supply may be reset while the computer is restarting.
10.3 RS-232C
6
7
4
5
8
Pin
1
2
3
9
The RS-232C port just to the right of the display PCB can be used by authorized service personnel. The port is provided using a DB9 female connector located to on the inside of the UPS door just to the right of the Display PCB. For reference, the pinout of the connector is illustrated below.
NOTE: Use the cross cable provided by Toshiba to avoid potential communications problems.
RS-232C CONNECTOR PIN ASSIGNMENT DB9 FEMALE CONNECTOR OUTLINE
(FACING CONNECTOR)
I/O
Input
Output
Output
-
Input
Output
Input
Symbol Description
This pin is not used
RXD
TXD
Receive data
Transmit data
DTR
SG
DSR
RTS
CTS
Data Terminal Ready
Signal ground
Data Set Ready
Request to Send
Clear to Send
This pin is not used
FIGURE 10.2 – RS-232C INTERFACE
52
4400 Series Installation and Operation Manual – 64527-003
10.4 RemotEye Network Card
The optional RemotEye network card for the Toshiba UPS permits network monitoring and control of the UPS. This card is located on the back side of the UPS door next to DB9. The card provides a network, or LAN-based communication interface for the UPS. When installed, the UPS can be managed remotely using the common SNMP, HTTP , BACnet, or Modbus
RS-232/RS-485 or web-based network protocols. The following diagram shows the flow of the Network
Management Station.
TOSHIBA UPS
NETWORK MANAGEMENT
STATION OR PC WITH
WEB BROWSER
REMOTEYE NETWORK
CARD
NETWORK BACKBONE
FIGURE 10.3 – NETWORK INTERFACE
4400 Series Installation and Operation Manual – 64527-003
53
11 Specifications
11.1 15-30kVA Specifications – w/ Internal Battery Backup
4400 SPECIFICATIONS: 15–30kVA w/ Internal Battery Backup
Specification 15kVA 20kVA 25kVA
General
Model Number
(B – Internal Batt. Backup)
30kVA
4400F3F150XAB 4400F3F200XAB 4400F3F250XAB 4400F3F300XAB
Capacity Output 15 kVA (13.5kW) 20 kVA (18kW) 25 kVA (22.5kW) 30 kVA (27kW)
Double conversion all-IGBT UPS Topology
Input
Voltage (V)
No. Internal Transformers (Max)
Current (Nominal) (A)
Current (Max) (A)
Current Limit (%)
Current THD (%)
Frequency (Hz)
Input Power Factor (PF) @ full load
Walk-in Function (sec)
Cold Start (0-100% load) (sec)
Bypass
Voltage (V)
Frequency (Hz)
Bypass Overload @ 125% Load
Bypass Overload @ 150% Load
Bypass Overload @ 1000%
Load
Automatic Retransfer (Max load
% for Retansfer)
Output
Voltage (V)
Voltage Regulation (%)
Voltage Total Harmonic Distortion (Full Linear Load) (%)
Output Voltage Adjustment (%)
Voltage Transient Response
(%) @ 100% Step Load
Change
42 A
46 A
208/120 V +10% to -15% 3P/4W +GND
0 (No Internal Transformers)
55 A
60 A
69 A
74 A
125% of Rated Load Current
< 5%
50/60 Hz ± 5 Hz
>0.98
20% to 100% over 5 sec. (not selectable)
25 sec. from cold start
208/120 V, 3P/4W +GND
50/60 Hz ±5%
10 min. @ 125% Load
2 min. @ 150% Load
1 cycle @ 1000% Load
Yes
208/120 V, 3P/4W +GND
± 2% at 0-100% Balanced Load
< 3%
± 5% via Touchscreen
± 3% @ 100% Step Load Change
83 A
88 A
54
4400 Series Installation and Operation Manual – 64527-003
4400 SPECIFICATIONS: 15–30kVA w/ Internal Battery Backup
Specification 15kVA 20kVA 25kVA
Voltage Transient Response
(%) @ Loss and Return of
Input V
± 2%
± 3%
30kVA
Voltage Transient Response
(%) @ Xfer from Bypass to
Inverter
Current (A)
Max Continuous Overload Current (A)
Crest Factor
Inrush Current Protection
Interrupt Rating (RMS Symmetrical kA)
Frequency (Hz)
Frequency Selectable (Converter)
Frequency Regulation (%) Free
Running Mode
Frequency Sync Range (%)
Frequency Slew Rate Range
(Hz/s)
Output Power Factor (PF)
Phase Displacement:
100% Balanced Load (deg.),
100% Unbalanced Load (deg.)
Inverter Overload Capacity
(% for sec)
Efficiency AC-DC-AC 100% Full
Load (%)
Surge Protection (kA or Category)
Battery General, External (N/A)
Battery – Internal
Internal Back-up Time at Full
Load (at 25 °C) (min)
Type / Rating (Ah)
Number of Batteries
Replaceable Batteries
Environment
Cooling -Forced Air (cfm)
Operating Temperature (°F/°C)
Storage Temperature (°F/°C)
Operating Humidity (%)
42 A 56 A 69 A
109% of Nominal Output
2.5
Fuse
18 kAIC
50 or 60 Hz
No
± 0.1%
± 5 Hz
± 0.5 Hz/sec.
0.9
± 2° for Balanced Load
125% for 90 sec. 150% for 30 sec.
91%
Auto transfer to bypass, retransfer to inverter
Yuasa NPX-L35, 12V, 9AH
48 ( 2 x 24)
Yes – Field Replaceable
5 x 250 cfm (max.)
32°F – 104°F (0 °C – 40 °C)
14°F – 122°F (-10 °C – 50 °C)
5 – 95% RH
83 A
See: Section 11.2 - Estimated Run time on Internal Batteries
4400 Series Installation and Operation Manual – 64527-003
55
4400 SPECIFICATIONS: 15–30kVA w/ Internal Battery Backup
Specification 15kVA 20kVA 25kVA
Altitude (ft./m) 3300 ft. (1000 m) w/o derating
30kVA
Location
Heat Rejection at 100% Full
Load (BTU/Hour)
Mechanical
Weight lb/(kg) (No Batteries)
Weight lb/(kg) (With Batteries)
Dimensions WxDxH (in/mm)
Clearance (in/mm)
Enclosure
Construction
Color
Emergency Power Off (EPO)
Control Panel
Monitoring
Operator Interface (Front Panel)
Dry Contacts Included
RS-232 Inrterface
Optional – Intelligent Monitoring
Optional – Remote Status
Alarm Panel (RSAP)
Additional Features
Optional Matching Battery
Cabinets
Optional Matching MBS/PDU
Cabinet
OTHER
Warranty (yr.)
4556
Indoors in dust and moisture free environment
6074 7593
720 lb (327 kg)
1000 lb (454 kg)
720 lb (327 kg)
1000 lb (454 kg)
720 lb (327 kg) 720 lb (327 kg)
1000 lb (454 kg) 1000 lb (454 kg)
20.12 in x 37.4 in x 65.06 in (511 mm x 950 mm x 1653 mm)
36 in (900 mm) Front
1
/ 16 in (406 mm) Top / Zero clearance Sides/Back
NEMA 1
Welded Steel Chassis
Powder Coat, DuPont O’Brien Black
Yes
Touchscreen and LED
Touchscreen and LED
Yes
Yes
Yes – RemotEye 4
Yes
Yes
Yes
9111
3 Years
Certifications UL 1778, CUL, NEC (NFPS-70), CE, IBC, CBC, ANSI C62.41 (IEEE 587), Nema/
PET-1993, OSHA, ISO9000, ISO 14001:2004, RoHS Compliant
1 -
Minimum front clearance for unobstructed airflow is 20 inches. However, minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS, or per NEC
110.34(A)(36 i n./900 mm) and local requirements, whichever is greater.
11.2 Estimated Runtime on Internal Batteries – 15-30kVA
Following are charts of the estimated runtime for the 4400 Series 15, 20, 25, and 30kVA on internal batteries at various loads at a 0.8 and 0.9 Power Factor.
These runtimes are estimates based on new batteries operating at 76 °F. Actual runtimes may vary due to manufacturing variations, previous discharge profiles, battery age, and operating temperature.
56
4400 Series Installation and Operation Manual – 64527-003
ESTIMATED RUNTIME ON INTERNAL BATTERIES AT VARIOUS LOADS – 0.8 PF
1
UPS Estimated Runtime in Minutes at Percent Full Load
1
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
15kVA (0.8 PF)
>60
20kVA (0.8 PF)
>60
54
42
37
28.5
31
25
26.5
21.5
23
19
21
17
19
14.5
17.5
15.5
13.5
11.5
25kVA (0.8 PF)
>60 36 26.5
30kVA (0.8 PF)
53.5
31 23
1 – Subject to change without notice.
21.5
19
18
15.5
15.5
13.5
13 11
12
10
10.5
9
9.5
7.5
ESTIMATED RUNTIME ON INTERNAL BATTERIES AT VARIOUS LOADS – 0.9 PF
1
UPS Estimated Runtime in Minutes at Percent Full Load
1
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
17.5
15 13.5
15kVA (0.9 PF)
>60
20kVA (0.9 PF)
>60
25kVA (0.9 PF)
56
30kVA (0.9 PF)
48
48
38
32
28.5
35
25
24.5
21.5
1 – Subject to change without notice.
28
23
20
17.5
24
20
17
13.5
21.5
17.5
13.5
11.5
19
14.5
12
10
13
10.5
9
12.5
9.5
7.5
10.5
8.5
7
11.3 15-30kVA Specifications – w/ External Battery Backup
4400 SPECIFICATIONS: 15–30kVA w/ External Battery Backup
Specification 15kVA 20kVA 25kVA 30kVA
General
Model Number 4400x3x150xA 4400x3x200xA 4400x3x250xA 4400x3x300xA
Capacity Output
Topology
Input
Voltage (V)
15 kVA (13.5kW) 20 kVA (18kW)
Double conversion all-IGBT UPS
25 kVA (22.5kW) 30 kVA (27kW)
Nominal (Xfmr.) Input Voltage +10% to -15%, 3P/4W +GND or 3P/3W + GND
H
I
J
K
D
E
F
G
Key
A
B
C
No. Internal Transformers (Max) 0 to 2
Transformer Voltage Key
200V Iso Xfmr
208V Iso Xfmr
220V Iso Xfmr
230V Iso Xfmr
240V Iso Xfmr
M
N
208/120V (No Xfmr)
220/127V Auto-Xfmr
380/220V Auto-Xfmr
400/230V Auto-Xfmr
415/240V Auto-Xfmr
480/277V Auto-Xfmr
T
U
V
X
Z
P
Q
R
S
Transformer Voltage
380V Iso Xfmr
400V Iso Xfmr
415V Iso Xfmr
230/133V Auto-Xfmr
240/139V Auto-Xfmr
480V Iso Xfmr
(Undefined)
600/347V Auto-Xfmr
600V Iso Xfmr
Not Used
200/115V Auto-Xfmr
4400 Series Installation and Operation Manual – 64527-003
57
4400 SPECIFICATIONS: 15–30kVA w/ External Battery Backup
Specification 15kVA 20kVA 25kVA 30kVA
Current @ 208V (Nominal) (A) 42 A 55 A 69 A 83 A
88 A Current @ 208V (Max) (A)
Current Limit (%)
Current THD (%)
Frequency (Hz) [and range]
Input Power Factor (PF) @ full load
Walk-in Function (sec)
46 A
125% of Rated load
60 A
< 5%
50/60 Hz ± 5 Hz
>0.98
74 A
20% to 100% over 5 sec. (not selectable)
Cold Start (0-100% load) (sec) 25 sec. from cold start
Bypass
Voltage (V) Nominal Bypass Voltage, 3P/4W +GND or 3P/3W + GND
See Input Voltage Transformer Key
Frequency (Hz)
Bypass Overload @ 1000%
Load
50/60 Hz ±5%
Bypass Overload @ 125% Load 10 min. @ 125% Load
Bypass Overload @ 150% Load 2 min. @ 150% Load
1 cycle @ 1000% Load
Yes Automatic Retransfer (Max load
% for Retansfer)
Output
Voltage (V)
Voltage Regulation (%)
Voltage Total Harmonic Distortion (Full Linear Load) (%)
Output Voltage Adjustment (%)
Nominal Output Voltage, 3P/4W +GND or 3P/3W + GND
See Input Voltage Transformer Key
± 2% at 0-100% Balanced Load
< 3%
± 5% via Touchscreen
± 3% @ 100% Step Load Change Voltage Transient Response
(%) @ 100% Step Load
Change
Voltage Transient Response
(%) @ Loss and Return of
Input V
Voltage Transient Response
(%) @ Xfer from Bypass to
Inverter
± 2%
± 3%
42 A 56 A 69 A
109% of Nominal Output
Current @ 208V (A)
Max Continuous Overload Current (A)
Crest Factor
Inrush Current Protection
Interrupt Rating (RMS Symmetrical kA)
Frequency (Hz)
2.5
Fuse
18 kAIC
50 or 60 Hz
83 A
58
4400 Series Installation and Operation Manual – 64527-003
4400 SPECIFICATIONS: 15–30kVA w/ External Battery Backup
Specification 15kVA 20kVA 25kVA 30kVA
Frequency Selectable (Converter)
No
± 0.1% Frequency Regulation (%) Free
Running Mode
Frequency Sync Range (%)
Frequency Slew Rate Range
(Hz/s)
Output Power Factor (PF)
Phase Displacement:
100% Balanced Load (deg.),
100% Unbalanced Load (deg.)
Inverter Overload Capacity (% for sec)
Efficiency AC-DC-AC 100% Full
Load (%)
± 5 Hz
± 0.5 Hz/sec.
0.9
± 2° for Balanced Load
125% for 90 sec. 150% for 30 sec.
91% w/ No Transformer
88% w/ One Internal Transformer
85% w/ Two Internal Transformers
Auto transfer to bypass, retransfer to inverter Surge Protection (kA or Category)
BATTERY GENERAL, EXTERNAL
Type
Voltage – Nominal (Vdc)
Voltage – Minimum (Vdc)
Voltage -Float (Vdc)
Max Recharge Current – (Adc)
Max Discharge Current – (Adc)
Battery Capacity Required at
Full Load (kWB)
Battery Test (Interval per hr)
Pre-alarm Level (Vdc)
Battery Protection
Overvoltage Protection
Protection against Batteries
Deep Discharge
65 Adc
15
Efficiency DC-AC (%)
Battery – Internal (N/A)
Environment
Cooling -Forced Air (cfm)
Operating Temperature (°F/°C)
Storage Temperature (°F/°C)
Operating Humidity (%)
Altitude (ft./m)
Location
VRLA Batteries
288 Vdc
230.4 Vdc
324 Vdc
6 Adc (Default)/16 Adc factory adj.
87 Adc 109 Adc
20 25
Yes
259 Vdc
Internal – Fuse / Ext. – MCCB
Cutoff @ 110% Floating Charge
Automatically adjust cutoff voltage
>90%
5 x 250 cfm (max.)
32°F – 104°F (0 °C – 40 °C)
14°F – 122°F (-10 °C – 50 °C)
5 – 95% RH
3300 ft. (1000 m) w/o derating
Indoors in dust and moisture free environment
130 Adc
30
4400 Series Installation and Operation Manual – 64527-003
59
4400 SPECIFICATIONS: 15–30kVA w/ External Battery Backup
Specification 15kVA 20kVA 25kVA 30kVA
Heat Rejection at 100% Full
Load (BTU/Hour)
4506 6074 7593 9111
Mechanical
Weight lb/(kg)
(varies with no. of with Xfmrs)
(Call Factory) (Call Factory) ~1115 lb (506 kg) ~1115 lb (506 kg)
Dimensions WxDxH (in/mm)
Clearance (in/mm)
Enclosure
Construction
Color
Emergency Power Off (EPO)
Control Panel
Monitoring
Operator Interface (Front Panel)
Dry Contacts Included
RS-232 Inrterface
Optional – Intelligent Monitoring
Optional – Remote Status
Alarm Panel (RSAP)
Additional Features
Optional Matching Battery
Cabinets
Optional Matching MBS/PDU
Cabinet
OTHER
Warranty (yr.)
20.12 in x 37.4 in x 65.06 in (511 mm x 950 mm x 1653 mm)
36 in (900 mm) Front
1
/ 16 in (406 mm) Top / Zero clearance Sides/Back
NEMA 1
Welded Steel Chassis
Powder Coat, DuPont O’Brien Black
Yes
Touchscreen and LED
Touchscreen and LED
Yes
Yes
Yes – RemotEye 4
Yes
Yes
Yes
3 Years
Certifications UL 1778, CUL, NEC (NFPS-70), CE, IBC, CBC, ANSI C62.41 (IEEE 587),
Nema/PET-1993, OSHA, ISO9000, ISO 14001:2004, RoHS Compliant
1 -
Minimum front clearance for unobstructed airflow is 20 inches. However, minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)
(36 i n./900 mm) and local requirements, whichever is greater.
60
4400 Series Installation and Operation Manual – 64527-003
11.4 15–30kVA Efficiency vs. Load (Typical, No Transformer)
UPS
15kVA
15kVA + 1 Xfmr.
15kVA + 21 Xfmr.
20kVA
20kVA + 1 Xfmr.
20kVA + 2 Xfmr.
25kVA
% EFFICIENCY AT VARIOUS LOADS*
25%
88.8%
Efficiency at Percent Full Load*
50% 75%
90.9% 91.0%
100%
91.0%
85.8%
82.8%
88.8%
85.8%
82.8%
88.8%
87.9%
84.9%
90.9%
87.9%
84.9%
90.9%
25kVA + 1 Xfmr.
25kVA + 2 Xfmr.
30kVA
85.8%
82.8%
88.8%
87.9%
84.9%
90.9%
30kVA + 1 Xfmr.
85.8% 87.9%
30kVA + 2Xfmr.
82.8% 84.9%
* Subject to change without notice.
88.0%
85.0%
91.0%
88.0%
85.0%
91.0%
88.0%
85.0%
91.0%
88.0%
85.0%
88.0%
85.0%
91.0%
88.0%
85.0%
91.0%
88.0%
85.0%
91.0%
88.0%
85.0%
11.5 15–30kVA Thermal Loss vs. Load (Typical, No Transformer)
UPS
15kVA
15kVA + 1 Xfmr.
15kVA + 21 Xfmr.
20kVA
20kVA + 1 Xfmr.
20kVA + 2 Xfmr.
25kVA
25kVA + 1 Xfmr.
THERMAL LOSS AT VARIOUS LOADS*
0%
1024
BTU/hr. Loss at Percent Full Load*
25% 50% 75%
1457 2308 3417
1791
1791
1365
2388
2388
1706
2815
1911
2397
3032
3842
4652
3790
4802
25kVA + 2 Xfmr.
30kVA
2815
2047
5814
4548
30kVA + 1 Xfmr.
3583 5762
30kVA + 2Xfmr.
3583 6977
* Subject to change without notice.
3173
4100
3689
4904
6119
4611
6130
7649
5534
7356
9178
4711
6097
4859
6479
8099
6074
8099
10,124
7289
9719
12,149
12,149
15,186
100%
4556
6281
8129
6074
8099
10,124
7395
10,124
12,655
9111
4400 Series Installation and Operation Manual – 64527-003
61
11.6 50kVA Specifications – w/ Internal Battery Backup
Note: The 4400 80kVA unit is not available with internal battery backup.
4400 SPECIFICATIONS: 50kVA w/ Internal Battery Backup
Specification 50kVA
GENERAL
Model Number
B – Internal Batt. Backup
4400F3F500XAB
Capacity Output
Topology
INPUT
Voltage (V)
50kVA (45kW)
Double conversion all-IGBT UPS
Current (Nominal) (A)
Current (Max) (A)
Current Limit (%)
Current THD (%)
Frequency (Hz) [and range]
Input Power Factor (PF) @ full load
Walk-in Function (sec)
Cold Start (0-100% load) (sec)
BYPASS
Voltage (V)
208/120 V +10% to -15% 3P/4W +GND
139 A
148 A
125% of Rated load
< 5%
50/60 Hz ± 5 Hz
>0.98
20% to 100% over 5 sec. (not selectable)
25 sec. from cold start
Frequency (Hz)
Bypass Overload @ 125% Load
Bypass Overload @ 150% Load
Bypass Overload @ 1000% Load
Automatic Retransfer (Max load % for Retansfer)
OUTPUT
Voltage (V)
208/120 V, 3P/4W +GND
50/60 Hz ±5%
10 min. @ 125% Load
2 min. @ 150% Load
1 cycle @ 1000% Load
Yes
208/120 V, 3P/4W +GND
± 2% at 0-100% Balanced Load
< 3%
Voltage Regulation (%)
Voltage Total Harmonic Distortion (Full Linear
Load) (%)
Output Voltage Adjustment (%)
Voltage Transient Response (%) @ 100% Step
Load Change
Voltage Transient Response (%) @ Loss and
Return of Input V
Voltage Transient Response (%) @ Xfer from
Bypass to Inverter
Current (A)
Max Continuous Overload Current (A)
Crest Factor
Inrush Current Protection
Interrupt Rating (RMS Symmetrical kA)
± 5% via Touchscreen
± 3% @ 100% Step Load Change
± 2%
± 3%
139 A
109% of Nominal Output
2.5
Fuse
18 kAIC
62
4400 Series Installation and Operation Manual – 64527-003
4400 SPECIFICATIONS: 50kVA w/ Internal Battery Backup
Specification 50kVA
50 or 60 Hz Frequency (Hz)
Frequency Selectable (Converter)
Frequency Regulation (%) Free Running Mode
No
± 0.1%
Frequency Sync Range (%)
Frequency Slew Rate Range (Hz/s)
Output Power Factor (PF)
Phase Displacement:
100% Balanced Load (deg.)
100% Unbalanced Load (deg.)
Inverter Overload Capacity (% for sec)
Efficiency AC-DC-AC 100% Full Load (%)
± 5 Hz
± 0.5 Hz/sec.
0.9
± 2° for Balanced Load
125% for 90 sec. 150% for 30 sec.
91%
Auto transfer to bypass, retransfer to inverter Surge Protection (kA or Category)
BATTERY GENERAL, EXTERNAL (N/A)
BATTERY – INTERNAL
Internal Back-up Time at Full Load (at 25 °C) (min)
Type / Rating (Ah)
Number of Batteries
Replaceable Batteries
ENVIRONMENT
Cooling -Forced Air (cfm)
See: Section 11.7 - Estimated Runtime on Internal Batteries
Yuasa HX205-12FR, 12V, 56AH
24
Yes – Field Replaceable
Operating Temperature (°F/°C)
Storage Temperature (°F/°C)
Operating Humidity (%)
Altitude (ft./m)
Location
5 x 452 cfm (max.)
32°F – 104°F (0 °C – 40 °C)
14°F – 122°F (-10 °C – 50 °C)
5 – 95% RH
3300 ft. (1000 m) w/o derating
Indoors in dust and moisture free environment
15,034 Heat Rejection at 100% Full Load (BTU/Hour)
MECHANICAL
Weight lb/(kg)
Dimensions WxDxH (in/mm)
Clearance (in/mm)
Enclosure
Construction
Color
Emergency Power Off (EPO)
Control Panel
1350 lbs. (612 kg)
32.1 in x 37.2 in x 73.8 in (816 mm x 944 mm x 1874 mm)
36 in (900 mm) Front
1
16 in (406 mm) Top /
/
0.0 IN (Zero) clearance Sides/Back
NEMA 1
Welded Steel Chassis
Powder Coat, DuPont O’Brien Black
Yes
Touchscreen and LED
1 - Minimum front clearance for unobstructed airflow is 20 inches. However, minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)
(36 i n./900 mm) and local requirements, whichever is greater.
4400 Series Installation and Operation Manual – 64527-003
63
4400 SPECIFICATIONS: 50kVA w/ Internal Battery Backup
Specification 50kVA
MONITORING
Operator Interface (Front Panel) Touchscreen and LED
Dry Contacts Included
RS-232 Inrterface
Optional – Intelligent Monitoring
Optional – Remote Status Alarm Panel (RSAP)
ADDITIONAL FEATURES
Optional Matching Battery Cabinets
Yes
Yes
Yes – RemotEye 4
Yes
Yes
Yes Optional Matching MBS/PDU Cabinet
OTHER
Warranty (yr.)
Certifications
3 Years
UL 1778, CUL, NEC (NFPS-70), CE, IBC, CBC, ANSI
C62.41 (IEEE 587), Nema/PET-1993, OSHA, ISO9000, ISO
14001:2004, RoHS Compliant
11.7 Estimated Runtime on Internal Batteries – 50kVA
Below are charts of the estimated runtime for the 4400 Series 50kVA on internal batteries at various loads at a 0.9 and 0.8 Power Factor.
The 80kVA UPS is not available with internal batteries. An external battery cabinet (or equivalent) is required to provide backup power.
These runtimes are estimates based on new batteries operating at 76 °F. Actual runtimes may vary due to manufacturing variations, previous discharge profiles, battery age, and operating temperature.
ESTEMATED RUNTIME ON INTERNAL BATTERIES AT VARIOUS LOADS*
UPS
50kVA (0.8 PF)
Estemated Runtime in Minutes at Percent Full Load
10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
>60 >60 39
50kVA (0.9 PF)
>60 59 36
* Subject to change without notice.
28
25
21
18
16.5
14.5
14
12
11.5
10
10
8.5
8.5
7
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4400 Series Installation and Operation Manual – 64527-003
11.8 50–80kVA Specifications – w/ External Battery Backup
4400 SPECIFICATIONS: 50–80kVA w/ External Battery Backup
Specification 50kVA 80kVA
GENERAL
Model Number
X – External Batt. Backup
4400x3x500xA 4400x3x800xA
Capacity Output
Topology
INPUT
Voltage (V)
50kVA (45kW) 80 kVA (72kW)
Double conversion all-IGBT UPS
Nominal (Xfmr.) Input Voltage +10% to -15%, 3P/4W +GND or 3P/3W +
GND
Current (Nominal) (A)
Current (Max) (A)
Current Limit (%)
Current THD (%)
Frequency (Hz) [and range]
Input Power Factor (PF) @ full load
Walk-in Function (sec)
Cold Start (0-100% load) (sec)
BYPASS
Voltage (V)
H
I
J
K
D
E
F
G
Key
A
B
C
Transformer Voltage Key
200V Iso Xfmr
208V Iso Xfmr
220V Iso Xfmr
230V Iso Xfmr
240V Iso Xfmr
M
N
208/120V (No Xfmr)
220/127V Auto-Xfmr
380/220V Auto-Xfmr
400/230V Auto-Xfmr
415/240V Auto-Xfmr
480/277V Auto-Xfmr
T
U
V
X
Z
P
Q
R
S
139 A
148 A
125% of Rated load
< 5%
50/60 Hz ± 5 Hz
>0.98
Transformer Voltage
380V Iso Xfmr
400V Iso Xfmr
415V Iso Xfmr
230/133V Auto-Xfmr
240/139V Auto-Xfmr
480V Iso Xfmr
(Undefined)
600/347V Auto-Xfmr
600V Iso Xfmr
Not Used
200/115V Auto-Xfmr
222 A
238 A
20% to 100% over 5 sec. (not selectable)
25 sec. from cold start
Frequency (Hz)
Bypass Overload @ 125% Load
Bypass Overload @ 150% Load
Bypass Overload @ 1000% Load
Automatic Retransfer (Max load
% for Retansfer)
OUTPUT
Voltage (V)
Nominal Output Voltage, 3P/4W +GND or 3P/3W + GND
See Input Voltage Transformer Key
50/60 Hz ±5%
10 min. @ 125% Load
2 min. @ 150% Load
1 cycle @ 1000% Load
Yes
Nominal Output Voltage, 3P/4W +GND or 3P/3W + GND
See Input Voltage Transformer Key
4400 Series Installation and Operation Manual – 64527-003
65
4400 SPECIFICATIONS: 50–80kVA w/ External Battery Backup
Specification 50kVA 80kVA
Voltage Regulation (%) ± 2% at 0-100% Balanced Load
< 3% Voltage Total Harmonic Distortion
(Full Linear Load) (%)
Output Voltage Adjustment (%)
Voltage Transient Response (%)
@ 100% Step Load Change
Voltage Transient Response
(%) @ Loss and Return of
Input V
Voltage Transient Response (%)
@ Xfer from Bypass to
Inverter
Current (A)
Max Continuous Overload Current (A)
Crest Factor
Inrush Current Protection
Interrupt Rating (RMS Symmetrical kA)
Frequency (Hz)
Frequency Selectable (Converter)
Frequency Regulation (%) Free
Running Mode
Frequency Sync Range (%)
Frequency Slew Rate Range
(Hz/s)
Output Power Factor (PF)
Phase Displacement:
100% Balanced Load (deg.)
100% Unbalanced Load (deg.)
Inverter Overload Capacity (% for sec)
Efficiency AC-DC-AC 100% Full
Load (%)
139 A
± 5% via Touchscreen
± 3% @ 100% Step Load Change
± 2%
± 3%
109% of Nominal Output
2.5
Fuse
18 kAIC
50 or 60 Hz
No
± 0.1%
± 5 Hz
± 0.5 Hz/sec.
0.9
± 2° for Balanced Load
222 A
125% for 90 sec.
150% for 30 sec.
91% w/ No Transformer
88% w/ One Internal Transformer
85% w/ Two Internal Transformers (50kVA only)
Auto transfer to bypass, retransfer to inverter Surge Protection
(kA or Category)
BATTERY GENERAL, EXTERNAL
Type
Voltage – Nominal (Vdc)
Voltage – Minimum (Vdc)
Voltage -Float (Vdc)
VRLA Batteries
288 Vdc
230.4 Vdc
324 Vdc
66
4400 Series Installation and Operation Manual – 64527-003
4400 SPECIFICATIONS: 50–80kVA w/ External Battery Backup
Specification 50kVA 80kVA
Max Recharge Current – (Adc) 6 Adc (Default)/16 Adc factory adj.
Max Discharge Current – (Adc)
Battery Capacity Required at Full
Load (kWB)
Battery Test (Interval per hr)
Pre-alarm Level (Vdc)
Battery Protection
Overvoltage Protection
Protection against Batteries Deep
Discharge
217 Adc
50
Yes
259 Vdc
Internal – Fuse / Ext. – MCCB
Cutoff @ 110% Floating Charge
Automatically adjust cutoff voltage
347 Adc
80
Efficiency DC-AC (%)
BATTERY – INTERNAL (N/A)
ENVIRONMENT
Cooling -Forced Air (cfm)
Operating Temperature (°F/°C)
Storage Temperature (°F/°C)
Operating Humidity (%)
Altitude (ft./m)
Location
Heat Rejection at 100% Full Load
(BTU/Hour)
MECHANICAL
Weight lb/(kg)
Dimensions WxDxH (in/mm)
>90%
5 x 452 cfm (max.) 5 x 452 cfm (max.)
32°F – 104°F (0 °C – 40 °C)
14°F – 122°F (-10 °C – 50 °C)
5 – 95% RH
3300 ft. (1000 m) w/o derating
Indoors in dust and moisture free environment
15,034
(Ref. Table 11.10)
24,054
(Ref. Table 11.10)
Clearance (in/mm)
Enclosure
Construction
Color
Emergency Power Off (EPO)
Control Panel
MONITORING
Operator Interface (Front Panel)
Dry Contacts Included
1350 lbs. (612 kg)
32.1 in x 37.2 in x 73.8 in
(816 mm x 944 mm x 1874 mm)
1505 lbs. (683 kg)
32.1 in x 37.2 in x 73.6 in
(816 mm x 944 mm x 1869 mm)
Front
1
– 36 in (900 mm) / Top – 16 in (406 mm)
Sides/Back – Zero clearance
NEMA 1
Welded Steel Chassis
Powder Coat, Dupont O’Brien Black
Yes
Touchscreen and LED
RS-232 Inrterface
Optional – Intelligent Monitoring
Optional – Remote Status Alarm
Panel (RSAP)
Touchscreen and LED
Yes
Yes
Yes – RemotEye 4
Yes
1 - Minimum front clearance for unobstructed airflow is 20 inches. However, minimum front clearance when physically accessing the UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)
(36 i n./900 mm) and local requirements, whichever is greater.
4400 Series Installation and Operation Manual – 64527-003
67
4400 SPECIFICATIONS: 50–80kVA w/ External Battery Backup
Specification
ADDITIONAL FEATURES
50kVA 80kVA
Optional Matching Battery Cabinets
Yes
Yes Optional Matching MBS/PDU
Cabinet
OTHER
Warranty (yr.)
Certifications
3 Years
UL 1778, CUL, NEC (NFPS-70), CE, IBC, CBC, ANSI C62.41 (IEEE 587),
Nema/PET-1993, OSHA, ISO9000, ISO 14001:2004, RoHS Compliant
11.9 50–80kVA Efficiency vs. Load (Typical, No Transformer)
% EFFICIENCY AT VARIOUS LOADS*
UPS
50kVA
50kVA + 1 Xfmr.
50kVA + 2 Xfmr.
80kVA
25%
88.8%
85.8%
82.8%
88.8%
Percent Full Load
50%
90.9%
87.9%
84.9%
90.9%
80kVA + 1 Xfmr
85.8% 87.9%
* Subject to change without notice.
75%
91.0%
88.0%
85.0%
91.0%
88.0%
100%
91.0%
88.0%
85.0%
91.0%
88.0%
11.10 50–80kVA Thermal Loss vs. Load (Typical, No Transformer)
THERMAL LOSS AT VARIOUS LOADS*
UPS
50kVA
50kVA + 1 Xfmr.
50kVA + 2 Xfmr.
80kVA
0%
3412
5971
5971
5459
BTU/hr. Loss at Percent Full Load
25%
7579
9604
11,629
12,127
80kVA + 1 Xfmr
9554 15,637
* Subject to change without notice.
50%
9223
12,260
15,297
14,756
19,616
75% 100%
12,146 15,186
16,198
20,248
19,438
25,917
20,248
25,310
24,297
32,396
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4400 Series Installation and Operation Manual – 64527-003
12 Operator Interface
12.1 Operator Controls
Figure 12.1 shows the functions of the operating buttons on the graphic display panel.
NOTICE
Press the reset button for at least 2 seconds to reset the display.
The display may not respond if the button press is too short.
Touch Screen Display and Control Panel
Touch Screen
Display
Indicators
On-Line/Fault
Warning
Display
Reset
Button
AC Input
FIGURE 12.1 – UPS DISPLAY PANEL
EPO – Emergency Power
Off Switch
4400 Series Installation and Operation Manual – 64527-003
69
12.2 Operator Controls – Light Emitting Diodes (LED)
The following table describes the front panel LED behaviors and the associated meaning.
LED
On-Line/
Fault
Behavior
Green – ON
Green – OFF
Red – ON
Red – OFF
TABLE 12.1 – LED BEHAVIOR KEY
Significance/Meaning
UPS is in On-Line, Backup, or Battery Test mode.
UPS in Bypass or Shutdown mode.
One or more faults occurred. See Records: Faults for details.
No fault occurred.
Warning Amber – ON
Amber – Flashing
Amber – OFF
A/C Input Green – ON
Green – Flashing
Green – OFF
Service Call needed.
One or more Warnings occurred.
No Warning occurred.
Input or Bypass voltage is within specified range.
Input or Bypass voltage is over specified range.
Input or Bypass voltage is under specified range.
NOTE: On-Line/Fault LEDs – Appear Amber if Green and Red flash concurrently.
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4400 Series Installation and Operation Manual – 64527-003
12.3 Operator Controls
Bypass/On-Line Switch
Switches the UPS between On-Line and Bypass modes.
Display Reset Switch
Allows the display to be rebooted without powering down the UPS. The display can be reset by pressing the Reset Switch with a thin probe, such as a paper clip.
EPO (Emergency Power Off) Function
These units are equipped with a front panel mounted EPO switch.
This safety feature enables quick shutdown of the UPS AC output and battery circuits.
The EPO function is initiated by pressing the red EPO switch. The effect of using the EPO switch is the same whether the UPS is in the AC Input Mode, Battery Backup Mode, or the Bypass Mode.
The following figure shows the UPS condition after application of the EPO switch. See
Section 13.4 Restore System Power After an EPO Shutdown.
AC Input
3Φ 4W
4400 UPS
Contactor
Bypass Thyristor
MCCB
TRIPPED
SYNC
Input
Contactor
Fuse
OFF
AC/DC
Converter
DC/DC
Converter
OFF
OFF
DC/AC
Inverter
Fuse
Output
Contactor
Ground
Wire
FIGURE 12-2 – EFFECT OF EPO ACTIVATION
AC Output
3Φ 4W
4400 Series Installation and Operation Manual – 64527-003
71
12.4 Touch Screen Display
The various components of the touchscreen display are identified in Figure 12-3.
1
2014012345
4400F3F300FAB 30KVA
3a
5
3b
4
2
3
No.
1
Touchscreen Layout
Function
Quick Access Toolbar – Interface/Status Switches (push-button icon changes to reflect current status) (See Section 12.5)
2
3
4
Header Bar – Displays system load, status, and time.
Menu TABS – Top level menu. Touch a Tab to activate the display mode
3a Data display area
3b Update – Displays current status and operation hints.
5
Footer Bar – Displays Faults, Warnings, and UPS Operating Mode.
UPS Control – Toggles between On-Line (RUN) and bypass (STOP) modes. (See Section 12.13)
Press Run: UPS switches to On-Line mode, label changes to STOP.
Press STOP: UPS switches to Bypass mode, label changes to RUN.
FIGURE 12.3 – TOUCHSCREEN DISPLAY COMPONENTS (INITIAL MAIN DISPLAY)
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4400 Series Installation and Operation Manual – 64527-003
12.5 Header Bar
The Header Bar on the graphic display panel displays three system parameters: the System Load, Current Status, and System Time.
No.
1
2
3
1 2
3
Header Bar Components
Function
System Load – Load per each phase as percent of full load. Low – Less than 10% Load.
Current Status – UPS status at the moment. (Status is delayed by a few seconds)
System Time – Current time in AM-PM format
FIGURE 12.4 – HEADER BAR DISPLAY COMPONENTS
12.6 Footer Bar
The Footer Bar on the graphic display panel displays three system parameters:
UPSOL INVOL BYPASS
No.
1
2
3
1
2
3
Footer Bar Components
Function
Fault – Displays last fault sensed by UPS. A Fault causes the UPS to switch to bypass and it will not automatically reset.
Warning – Displays last warning sensed by UPS. Multiple frequent warnings of the same type may induce a fault condition.
UPS Mode – Current state of UPS.
FIGURE 12.5 – FOOTER BAR DISPLAY COMPONENTS
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73
12.5 Touchscreen Data and Controls
9
10
11
12
1
2
74
3 4 5 8 6 7
No.
Display
1 Parameter Description
2 Parameter Value
Navigation Bar
3 Home
Touch Screen Controls
Function
10
11
12
6
7
4
5
Go To First Page
Go To Previous Page
Go To Next Page
Go To Last Page
8 Parameter Type (Input, Output, Communication, DC) and Pages of Data.
Quick Access Toolbar
9 Security Level (USR, ADM)
Warning Buzzer Switch/Status (press for ON, press again for OFF)
Touchscreen Enable/Disable
Quick View Selector (press for Quick View, press again for Normal View)
FIGURE 12.6 – TOUCHSCREEN CONTROLS
4400 Series Installation and Operation Manual – 64527-003
12.7 Quick Access Toolbar
The Quick Access Toolbar allows the operator easily perform routine commands. The Quick Access Toolbar buttons and their function are listed below.
Icon
TABLE 12.2 – QUICK ACCESS TOOLBAR CONTROLS
Quick Access Toolbar Controls
Function
Security/Access Level – Access levels are: USR, ADM
Warning Buzzer mute. Press to silence buzzer. Buzzer will sound again at next fault event. (To silence buzzer for all fault events set to “Disable”.)
Touch Screen ON/OFF button. Press to toggle between ON and
OFF.
• ON enables all touchscreen active areas.
• OFF disables all touchscreen areas except the TOUCH button.
Quick View On/Off Selector – Press to toggle between Normal view and Quick view. Quick view displays a simultaneous summary of the Input/Output/Bypass/DC Voltages and Currents
See Section 12.12.
4400 Series Installation and Operation Manual – 64527-003
75
12.8 4400 Menu Tree
Below is a menu tree for the 4400 display.
• Quick Access Toolbar buttons allow immediate control of important functions.
• Menu Tabs allow access to varying degrees of detailed information concerning the
UPS operation, performance and parameters. The degree of information available is determined by the Security mode, which can be changed pressing the top Quick
Access Toolbar button and entering the appropriate password.
(Quick Access Toolbar Buttons)
ADM – Security Mode: USR and ADM
BUZZER ON – Toggles between BUZZER ON, BUZZER OFF
TOUCH ON – Toggles between enabling and disabling the touchscreen.
Q. VIEW ON – Toggles between Quick View and standard view (Q. VIEW OFF)
(Tab Buttons)
MAIN
MONITOR
SETUP
RECORD
HELP
(TAB Selection Buttons)
RUN STOP
INPUT
DC
BYP
OUTPUT
BATT
ID
CTL&CFG
HIST
DSP&EX
ID
DC
INPUT OUTPUT BYP
BATT CTL&CFG HIST
DSP&EX DBG SPE
FAULT/WARNING
OPERATION
FAULT
WARNING
STATUS
76
FIGURE 12.7 – MENU TREE
4400 Series Installation and Operation Manual – 64527-003
12.9 Toolbar: Security
The UPS initializes in the USR, or lowest security mode. To change the display security level, press the
Security button.
The screen displays an alpha/numeric keypad to enter the appropriate password for the desired security level. The UPS ships with a default ADM password of ADMIN.
In the example below, to change the security level from USR to ADM:
1.
Press the Security button. The alpha/numeric keypad is displayed.
2.
Type in the ADM password “ADMIN” – Press the ABC button once for A, twice rapidly for B, etc.
3.
After entering the password, press WRITE.
4.
If the password is accepted the display will show “Successful”. Press QUIT to return to the Main display, and the Security button will display the ADM security level.
If the password is not accepted, the screen will return to the Main display and the Security button will display the USR level.
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FIGURE 12.8 CHANGING SECURITY LEVEL
12.10 Toolbar: Buzzer ON/OFF
The UPS Buzzer sounds when a fault occurs or when the UPS switched to backup mode. The Toolbar allows the user to turn on/off the buzzer.
The buzzer can also be enabled or disabled through the setup menu. If the Buzzer is disabled through the setup menu, the Toolbar Buzzer button will be disabled.
12.11 Toolbar: Touch ON/OFF
The touchscreen can be turned OFF (locked) by pressing the TOUCH ON/OFF button. With TOUCH
OFF, only the TOUCH button is active, the rest of the display will not respond to touch.
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12.12 Toolbar: QUICK VIEW ON/OFF
At anytime while using the tabs to view system details, the summary of the UPS Input, Output, and DC
Bus can be viewed by pressing the Q. VIEW button (Button will display Q. VIEW ON). The illustration below highlights the critical features of the Quick View display.
Exit Quick View by pressing the Q. VIEW button again. (Button will display Q. VIEW OFF)
No.
1
2
3
4
5
TABLE 12.3 – QUICK VIEW DISPLAY
Description
Displays Vin, Vout, and Vbyp for all three phases
Changes voltage display mode: Press repeatedly to display sequentially the voltage as:
Line-to-Line (LL), Line-to-Neutral (LN), and Voltage as a % of rated Voltage (%).
The highlighted icon indicates the voltage display mode.
Displays output current for all three phases.
Changes current display mode: Press repeatedly to display alternately the current in
Amps (A), or as a % of rated current (%).
The highlighted icon indicates the current display mode.
Displays DC Bus voltage, Battery voltage, and Battery discharge current.
2
1
4
Eff
0 %
3
5
FIGURE 12-9 QUICK VIEW DISPLAY
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12.13 Tab: Main – RUN/STOP
The Main tab displays the UPS Serial Number,Typeform and RUN/STOP button.
3
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2
4400F3F300FAB 30KVA
4
No.
1
2
3
4
Main Tab Components
Function
Serial Number – UPS Serial Number
Typeform – UPS typeform
UPS Control – Toggles between On-Line (RUN) and Bypass (STOP) modes.
Press Run: UPS switches to On-Line mode, label changes to STOP.
Press STOP: UPS switches to Bypass mode, label changes to RUN.
Information Bar – Randomly displays status, helpful hints, acronym definitions every two seconds.
FIGURE 12.10 – MAIN TAB COMPONENTS
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RUN/STOP Button Operation
Operation of the RUN/STOP button:
When the UPS is in BYPASS mode, the RUN button is displayed.
1. To switch the UPS to In-Line operation, press the RUN button.
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2. The RUN icon changes to an Hourglass for 3 seconds.
The control button is disabled while the hourglass is displayed.
The same delay occurs when switching from RUN to
STOP.
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3. After the hourglass icon clears the STOP icon is displayed. The UPS is in In-Line mode.
4. To put the UPS back into Bypass mode, press the STOP button. The hourglass will display as in step 2, then the button will display the RUN icon.
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FIGURE 12.11 – RUN/STOP BUTTON
OPERATION
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12.14 Tab: Monitor
The MONITOR tab allows the user to select a specific group of performance parameters to view;
Input, Output, Bypass, DC Link, ID, Control and Configuration, History, and Display and External
Communications (RemotEye).
The right side of the display is a vertical stack of five buttons: 4 active and 1 reserved for future use.
The middle of the display contains five buttons arranged in a diagram representing the functional model of the UPS. The lines connecting the mimic buttons represent the power flow from input to output. A thin line indicates no current flow, and a thick or bold line indicates current flow. See the Mimic Display current Flow Indicator illustration on the following page.
The figure below illustrates the data displayed when the corresponding button is pressed.
MONITOR TAB
4400F3F050
4400F Series UPS
FIGURE 12-12 MONITOR TAB DISPLAY OPTIONS
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The mimic display indicates the power flow through, or around, the UPS. There are four possible modes the UPS operates in: Off, Bypass, On-Line, and Backup. The figure below illustrates the display for each of these modes.
FIGURE 12-13 MIMIC DISPLAY CURRENT FLOW INDICATOR
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12.15 Tab: Setup
The SETUP tab allows the user to adjust certain UPS parameters. The setup tab shows 12 buttons.
Inactive buttons are indicated with a “x” in the lower right-hand corner of the button. The table below, right, shows a typical SETUP button.
Typical
Button
Significance
No “x” in the lower right corner indicates the button is active.
Pressing the button will open a data page displaying the parameters available at the current security level.
A button that has an “x” in the lower right corner is inactive and cannot be accessed at the current security level.
4400 Series UPS
ASYN
Param.
Prefix
0
1
2
3
4
5
6
7
8
Parameter Category
UPS Identification, Serial number, Start-up Date, software version
Input line-line and line-neutral V/I values, V/I percent of rated value, and frequency
Output line-line and line-neutral V/I values, V/I percent of rated value, and frequency
Bypass line-line and line-neutral V/I values, V/I percent of rated value, and frequency
DC Bus Voltage, DC Under Voltage Level, Startup Voltage Level
Battery Voltage/Current, shutdown voltage, battery test enable
Control and Configuration – UPS time/date/status, faults, warnings, password management
UPS Operation time, Number of Faults, Backup, Operations.
Display and Ext Comm. – Disp. S/W version, buzzer status, display calibration values.
RemotEye I/P address, data and network status.
FIGURE 12.14 – PARAMETER CATEGORIES
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Tab: SETUP (cont.)
Pressing an active button will cause a list of parameters to be displayed (See previous page). Pressing a listed parameter will activate a display appropriate to the parameter selections available If the parameter cannot be edited at the current security level, the display will not change. If the parameter can be edited or changed, an appropriate keypad will displayed as shown below. Either a alpha/numeric keypad, a multiple choice, or binary choice display will appear.
After entering data or selecting an options, press WRITE to save the selections, or QUIT to leave the current value unchanged.
Example 1 – Alpha/numeric display.
TABLE 12.4 – TOUCHSCREEN KEYPAD IDENTIFICATION
Example 2 – Multiple Choice Display with
Default value Marked (*)
Button
Clear
Space
Recall
← →
DEL
← BS
ABC abc
123
./-
Write
Quit
Action
Delete all characters on input line
(Space bar)
Restores previous entered value
Move cursor one space left or right
Delete character to right of cursor
Back Space – Delete character to left of cursor
Set Keypad to capital letters
(A,B, C...)
Set Keypad to lower case letters
(a, b, c...)
Set Keypad to numbers (1, 2, 3...)
Set Keypad to write Special
Characters ( . , – : / )
Write information (Enter)
(Pressing Quit without first pressing Write will cause the newly entered data to be lost.)
Exit keypad.
Example 3 – Binary choice (On/Off,
Enable/Disable, Contact A/Contact B)
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12.16 Setup: Calibrating the Touchscreen
At anytime while using the tabs to view system details, the touchscreen can be calibrated by executing the built-in calibration routine.
A
To calibrate the touchscreen:
1.
Press the Setup Tab.
2.
Press the DISP-EX 800 button.
3.
Press the entry Cali (Parameter 8211) to begin the calibration routine.
4.
Follow the directions on the display to press the “+” at each location it flashes on the display. To exit the calibration routine press QUIT at any time.
See Fig. 12-15 A, B.
5.
After the touchscreen has been recalibrated the display will indicate that the calibration routine has passed. Press Quit to return to the main display. See Fig. 12-15 C.
B
C
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FIGURE 12-15 TOUCHSCREEN DISPLAY
CALIBRATION
85
12.17 Tab: Record
The tab Record offers three types of records: Operation, Backup, and Fault.
Backup
Record
Operation
Fault/Warn
Description Max. Number of
Records
64 records before overwrite Every change in operating mode is recorded by time, date, and mode.
Every time a fault/warning occurs, the date, time and fault/warning is recorded.
64 records before overwrite
86
Auto-Page in Record and Help –
Pressing will cause the records to auto-page every 2 seconds. The button will alternately blink in blackon-white/white-on-black while in
Auto-Page mode. Press the button again to stop Auto-Page.
FIGURE 12.16 – RECORDS
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12.18 Tab: Help
This on-line help provides ready definitions of the Acronyms displayed on the touchscreen and their definitions. Each acronym and accompanying definition is displayed on a single page.
The navigation bar has an additional button in Record and Help called Auto-Page.
Pressing Auto-Page will cause the records to auto-page every 2 seconds. The button will alternately blink in black-on-white/white-on-black while in Auto-Page mode. Press the button again to exit Auto-Page mode.
FIGURE 12.17 – HELP CATEGORIES
12.19 4400 Parameter Definitions
See Appendix A for the Command Parameter definitions and functions.
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12.20 System Fault Messages
A Fault message is generated when either a fault condition occurs, or a warning condition occurs three times within ten minutes. The table below shows the possible fault messages and what actions need be taken.
If the input voltage is normal when the fault occurs then the UPS will switch immediately to the bypass mode to continuously feed power to the load.
If the fault condition occurs while the input power is abnormal and the UPS is in Bypass mode the UPS will shut down the output to prevent load equipment damage.
When a Fault condition exists, the red LED on the UPS display panel will illuminate until the fault is cleared.
TABLE 12.5 – SYSTEM FAULT MESSAGES
Display
Display
COC
System Fault Messages
Meaning
Meaning
CHOPPER OVERCURRENT
Action
Action
Contact nearest Toshiba Authorized service representative.
DBUSAB DC CIRCUIT ABNORMAL
DCOV
DCUB
DC OVERVOLTAGE
DC UNBALANCED
Contact nearest Toshiba Authorized service representative.
UPS is possibly faulty, input wiring error, input overvoltage or connection of a motor load. Try restarting. If condition persists, call for service.
Contact nearest Toshiba Authorized service representative.
DCUV DC UNDERVOLTAGE
DMYFLT
DOH
DUMMY FAULT
OVERTEMPERATURE
UPS is possibly faulty, input wiring error, input overvoltage or connection of a motor load. Try restarting. If condition persists, call for service.
Used by Engineering to troubleshoot issues.
Reduce equipment load to 100% or less and try restarting.
EPOTR/
EPO
GVERR
INABNL
INVABN
INVBYP
INVCER
INVERR
EMERGENCY STOP
ACTIVATED
CONTROL POWER SUPPLY
ABNORMAL
INPUT CIRCUIT ABNORMAL
Emergency stop activated. Restart UPS after
Emergency cleared.
Contact nearest Toshiba Authorized service representative.
INVERTER VOLTAGE
ABNORMAL
Contact nearest Toshiba Authorized service representative.
Voltage out of spec. Contact nearest Toshiba
Authorized service representative.
UPS CONTROL CIRCUIT
ERROR
Inverter voltage/Bypass Voltage is out of spec. Contact nearest Toshiba Authorized service representative.
OUTPUT CIRCUIT ABNORMAL Contact nearest Toshiba Authorized service representative.
UPS CONTROL CIRCUIT
ERROR
Inverter voltage is out of spec. Contact nearest
Toshiba Authorized service representative.
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Display
INVOC
INVOV
INVUV
System Fault Messages
Meaning
INVERTER OVERCURRENT
Action
Contact nearest Toshiba Authorized service representative.
INVERTER OVERVOLTAGE
INVERTER UNDERVOLTAGE
Contact nearest Toshiba Authorized service representative.
Contact nearest Toshiba Authorized service representative.
IOC
LDABNL
NOCONN
OCERR
INPUT OVERCURRENT
LOAD ABNORMAL
No connection established
Current is more than rated output current
Reduce Load. If problem persists, contact nearest
Toshiba Authorized service representative.
Lower load below 96%. If condition persists, Contact nearest Toshiba Authorized service representative.
Contact nearest Toshiba Authorized service representative.
Lower Load and restart UPS. If condition persists, contact nearest Toshiba Authorized service representative.
OVABNL
PCBER
OUTPUT VOLTAGE ABNORMAL Contact nearest Toshiba Authorized service representative.
UPS CONTROL CIRCUIT
ERROR
PCHGER PRECHARGE FAULT
Check Fault Code on history log and present it to the nearest Toshiba Authorized service representative .
Contact nearest Toshiba Authorized service representative.
PHBRER BYPASS PHASE ROTATION
ERROR
PHIRER AC INPUT PHASE ROTATION
ERROR
PWRERR CONTROL POWER SUPPLY
ABNORMAL
VOUV OUTPUT UNDERVOLTAGE
Bypass phase rotation is reversed. Contact nearest
Toshiba Authorized service representative.
Input phase rotation is reversed. Contact nearest
Toshiba Authorized service representative.
Contact nearest Toshiba Authorized service representative.
Contact nearest Toshiba Authorized service representative.
12.21 System Warning Messages
Warning messages are generated when a noncritical abnormal operating condition occurs. The following tables shows possible messages and their meaning.
When a Warning condition exists, the amber LED on the UPS display panel will flash for the duration of the Warning condition.
Display
ASYN
TABLE 12.6 – SYSTEM WARNING MESSAGES
Meaning
System Warning Messages
Output and Input do not match
Action
Contact nearest Toshiba Authorized service representative
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Display
BCO
BBO/BOH
BOH2HR
BTABNL
BTBKON
BTFAIL
BYPPCB
CL
CVABL
DCHWRN
FBYER
Meaning
System Warning Messages
Battery Contact is Open
Action
Check battery connection. If connection is OK and warning is still present contact nearest Toshiba
Authorized service representative
Battery breaker open/BATTERY
OVERTEMPERATURE
(BATTERY OVERTEMP.). It has persisted for more than 2 hours
Close battery breaker. If warning persists. Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
BATTERY VOLTAGE ABNOR-
MAL
BATTERY VOLTAGE ABNOR-
MAL.
Can’t charge battery. Contact nearest Toshiba Authorized service representative
Battery Breaker On. Battery voltage exceeded.
Contact nearest Toshiba Authorized service representative
BATTERY ABNORMAL
UPS CONTROL CIRCUIT ER-
ROR
INVERTER CURRENT LIMIT
BATTERY VOLTAGE ABNOR-
MAL
DISCHARGE WARNING
BYPASS FREQUENCY OUT OF
RANGE
FIERR/PFAIL AC INPUT FREQUENCY OUT
OF RANGE
FNABNL COOLING FAN ABNORMAL
Battery Test Failed. Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
Current not within specs. Contact nearest Toshiba
Authorized service representative
Contact nearest Toshiba Authorized service representative
DC Bus is still charged. Do not open the UPS
Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
INVOL
INVSPY
INVWRN
LBABNL
OCWRN
OOL
UPSOL
VBBSD
VBLO/LB
INVERTER OVERLOAD
UPS CONTROL CIRCUIT ER-
ROR
UPS CONTROL CIRCUIT ER-
ROR
LOCAL BUTTON ABNORMAL
Shutdown excess load equipment.
Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
Contact/Buttons are latched into one state for longer time than expected. Contact nearest Toshiba Authorized service representative
INVERTER OVERLOAD
OVERLOAD
INVERTER OVERLOAD
BATTERY VOLTAGE ABNOR-
MAL
Reduce load immediately
Shutdown down excess equipment to reduce load.
Shutdown excess equipment to reduce load.
Batteries are not connected. Check if battery cabinet crcuit breaker is open.
BATTERY DEPLETED ALARM Battery voltage reached low levels. Charging is required.
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Display
VBSD
VBYERR
VDABNL
BATTERY DEPLETED/AC OUT
STOPPED
Meaning
System Warning Messages
Action
Charge the batteries. If this persists, contact nearest
Toshiba Authorized service representative
BYPASS VOLTAGE OUT OF
RANGE
VDB SENSOR ABNORMAL
Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
VIERR/PFAIL AC INPUT VOLTAGE OUT OF
RANGE
XDIS TRANSFER INHIBITION
Contact nearest Toshiba Authorized service representative
Contact nearest Toshiba Authorized service representative
12.22 System Mode Messages
A UPS Mode message is generated when the UPS changes operating mode. The following tables list the possible operating modes for the UPS.
TABLE 12.7 – SYSTEM MODE MESSAGES
Display
Backup
BattTest
Meaning
Backup – No input, power is being supplied by the battery.
Battery Test – Battery test in progress.
Bypass
On-Line
Bypass – UPS is offline, power is being provided directly from UPS input.
On-Line – Input converter and inverter are running (Double conversion mode).
Shutdown Shutdown – No output, DC Bus is discharging.
Startup Startup – UPS is starting up.
12.23 System Status Messages
A UPS Status message is generated when the UPS changes its status (from inverter to bypass mode, for example). The table below shows the possible Status messages and their meaning.
Display
ARTEN
BTDIS
BTING
BYP
TABLE 12.8 – SYSTEM STATUS MESSAGES
4400 System Status Messages
Meaning
Auto Retransfer Enable No action needed.
Battery Test Disabled
Battery Test in Progress
No action needed.
Bypass mode – Power is supplied by UPS input.
No action needed.
Action
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Display
BYPEN
DEFCAL
DLYSTRT
UP
EE1ST
Meaning
Bypass Enable down prior to startup.
EPO EPO circuit is active.
EQCHRG Equalized Charging
4400 System Status Messages
Touchscreen is using default values instead of calibrated values.
Delay Start – UPS is counting
EEPROM is loaded with default values.
No action needed.
No action needed.
No action needed.
No action needed.
Action
Reset EPO switch to start.
No action needed.
FLT A fault has occurred.
FRCDBYP UPS forced into bypass mode.
See Fault records.
Secure the load and contact the nearest Toshiba authorized representative for service.
FWUPD Firmware updated.
INVSTUP UPS starts up in inverter mode
(skips bypass)
INV Inverter mode.
No action needed.
No action needed.
LANSD
LB
UPS goes to Shutdown triggered from LAN SD (shutdown) circuit.
Low Battery – The battery voltage has dropped low (about 90% or less) during operation. Continued operation in this mode will deplete battery and cause output shut down. (This can be adjusted by the operator
LCRUN Local run command issued.
MANUAL UPS is in Manual mode
Inverter is running (it can be On-Line, Battery Test, or
Backup)
Deactivate LAN shutdown signal to reset.
Immediately shut down the load equipment in an orderly fashion and then press the STOP key.
OUT50HZ UPS set for 50 Hz Output.
PFAIL Input power failure.
No action needed.
No action needed.
No action needed.
No action needed.
PRCHRG Protective charging
RMRUN Remote Run command issued.
No action needed.
No action needed.
RMTSD Remote shutdown occurred.
One or more warnings occurred. Check the Warnings field for details. Disconnect LAN signal to reset.
RMTSWEN Remote switch control enable.
SYN Synchronous mode.
TIMEDSD UPS is counting down prior to shutdown.
WRN A warning has occurred.
No action needed.
Input and output are synchronized.
Immediately shut down the load equipment in an orderly fashion and then press the STOP key.
See Warning record.
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13 UPS Operation
:
The 4400 UPS is hardwired to both utility power and the critical loads. The two main operating states are
1.
On-Line (double conversion) mode with the UPS providing clean power to the load.
2.
Bypass mode, where the unconditioned utility power is routed around the converter-inverter of the
UPS and fed directly to the load.
A third state, Emergency shut-down, EPO, is for emergency use only and is discussed separately in Section 12.3.
The UPS can be switched between On-Line and Bypass by pressing and momentarily pressing the RUN/
STOP button on the touchscreen display.
13.1 Initial UPS Startup
The first time the UPS is started after installation, use the touchscreen to enter the current time and date.
1.
Start the UPS as described in 13.2 steps 1-5.
2.
Enter the System Date:
Press the Setup tab.
Enter the date in the following format: Www Mmm DD YYYY
Www is the three character day of the week: Mon, Tue, Wed...
Mmm is the three character Month: Jan, Feb, Mar...
DD is the two digit day of the month: 01, 12, 30...
YYYY is the four digit year: 2011
3.
Enter the System Time:
Press the Setup tab.
Enter the Time in the following format:
HH:MM AM
HH is the two digit hour followed by a colin (:)
MM is the two digit month.
AM/PM is before or after noon.
Press Quit to exit System Time setup.
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13.2 Start the UPS
1.
Switch the main circuit breaker (MCCB) on the inside front of the UPS to the ON position.
2.
If the UPS is equipped with dual inputs, switch on the optional second Circuit Breaker. The breaker(s) should normally remain in the
ON position.
3.
If the UPS is equipped with an External Battery Cabinet, switch the cabinet breaker
ON
4.
Verify that the
AC Input LED on the front panel lights green. All LED’s on the front panel may light for a moment when the input breaker is turned on. This is normal. The UPS will now be supplying power in the bypass mode.
NOTICE
When running the UPS for the first time or after the power failure backup operation, charge the battery cabinet batteries, if any, for at least 24 hours
(input breaker on) before operating the connected load.
Using the UPS without charging the battery shortens the battery backup operation time, which may result in the loss of data in case of a power failure.
5.
Press and hold, for 2 seconds, the RUN button on the touchscreen to begin UPS operation.
6.
Press the
Quick View button on the Quick Access Toolbar and verify the UPS has input/output power.
If the UPS has backup batteries, verify the batteries are being charged.
13.3 Stop (Switch to Bypass) the UPS
To stop the UPS, press and hold, for 2 seconds, the STOP button on the touchscreen display. The
On-Line
LED changes from green to off. The UPS is now in Bypass mode.
NOTICE
If the input breaker is turned off while UPS is in the bypass state, the output power stops. Any load devices will lose power.
Ensure that all sensitive loads have been previously shut down.
To completely stop the UPS, open the input breaker MCCB, the secondary Input breaker (if available), and the External Battery Cabinet breaker (if available).
13.4 Restore System Power after an EPO Shutdown
After shutting down the UPS with the EPO, restore system power as follows:
1.
Ensure the cause of the EPO actons has been resolved.
2.
Reset the UPS main circuit breaker MCCB, located behind the UPS front door, by first switching the breaker OFF, then ON.
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3. Reset the Battery Cabinet (if any) circuit breaker(s) by first switching the breaker OFF, then ON.
4. Continue the startup procedure as given in Section 13.2.
13.5 Battery Backup Time and Discharge Process
The optional battery cabinet provides some period of back-up time depending on the UPS kVA rating and system load. The exact length of these times will depend on the UPS model used, condition of the batteries, amount and type of load, temperature and other variables.
Figure 13.1 graphically illustrates the battery discharge process under full load conditions.
The UPS battery voltage to drops as the battery discharges. The chart in Figure 13.1 lists the voltage level at which each UPS low-voltage alarm will sound and at what level the low-voltage condition will cause the unit to automatically shut down.
UPS Capacity
Nominal voltage (V nom
)
Alarm voltage (V low
)
Shutdown voltage (V min
)
30 kVA 50 kVA
288 Vdc 288 Vdc
246 Vdc 246 Vdc
230 Vdc 230 Vdc
CURRENT VOLTAGE
V
NOM
V
LOW
V
MIN
Shutdown
Voltage
I
MAX
I
MIN
100%
20%
Battery Capacity
0%
FIGURE 13.1 – TYPICAL BATTERY DISCHARGE CURVE
TIME
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13.6 Battery Low Voltage Tolerances
The battery charging period varies depending on the amount of discharge during backup. Figure 13.2 shows the typical recharge curve for a fully discharged battery.
Charging Period
Period 1
Period 2
Period 3
Explanation
Initial charging at maximum current (limited by charger). V load. min
is minimum voltage at which the UPS will shut down power to the
Charging rate drops as battery voltage increases.
Battery cells are at maximum voltage, UPS continues to provide a
“trickle charge” to keep the batteries a maximum charge capacity.
CURRENT VOLTAGE
I
CHARGE
(11.5A)
V
MAX
= 324 V
CHARGING
CURRENT
BATTERY
CHARGE
VOLTAGE
0
V
MIN
= 230 V
DISCHARGE
SHUT-OFF
POINT
0
PERIOD 1 PERIOD 2
FIGURE 13.2 – TYPICAL BATTERY CHARGING CURVE
FULLY
CHARGED
TIME
PERIOD 3
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13.7 Audible Alarm Functions
An audible alarm (buzzer) will sound when the UPS is in the battery backup mode, has a fault, has low battery voltage, or is in an overload condition. The buzzer will also beep each time an effective item is touched on the touchscreen. The following chart shows the buzzer pattern durations for each condition.
Time units are shown in seconds.
Condition
TABLE 13.2 – AUDIBLE ALARMS
Audible Pattern
Any Fault (Intermittent buzz until fault clears)
0.5 s
0.5 s
5.0 s
Switch to Backup (Single five-second buzz)
Backup Operation (Intermittent buzz once every ten seconds)
UPS Battery Shutdown Voltage
(Batt. Voltage 79% Normal)
Warnings:
OL110 (Overload Timer)
LB (Low Battery – Batt. Voltage 90% Normal)
BLFN (Battery Life Pre-alarm – Batt expires in 6 mo.)
BLFE (Battery Life End)
CHRGOV (Charger Over Voltage)
BTSTFL (Battery Test Fail)
BOH (Battery Overheat)
AOH (Ambient Overheat)
CLMT (Current Limit)
DCER (Display Disconnected)
BDEPL (Battery Depletion)
Touching Effective Item on Touchscreen
1.0 s
9.0 s
5.0 s
1.0 s
1.0 s
0.1 s
The buzzer can be silenced most easily by pressing the Buzzer Silent button on the Quick Access Toolbar.
Alternatively, the buzzer can also be silenced by selecting the Settings tab, then set the Buzzer Silent parameter to Disable. This will turn off the buzzer for the current alarm status, but the buzzer will still sound when the next Fault/Warning condition occurs.
The buzzer can be disabled permanently by selecting the Settings tab then setting the parameter
Buzzer
Disable to Disable. This will disable the alarm so that no alarm sounds for any Fault or Warning condition.
4400 Series Installation and Operation Manual – 64527-003
97
14 Options
14.1 Replacement Air Filters
The 4400 has the following option available:
•
Air Filter Kit – Replacement air filter for the 4400 front door filter.
•
Filter Specifications:
Air
Model:
Nominal Dimension (in) 15 x 30 x 1
Actual Dim. (in)
MERV
Quantity:
14.5 x 29.5 x 0.75
7
15-30kVA
50-80kVA
1 per unit
2 per unit
Contact the factory for pricing.
14.2 Remote Monitoring System – RemotEye 4
The 4400 can be monitored and controlled remotely via. the optional RemotEye 4 10/100 Base-T network card with embedded software that allows network administrators to monitor and control the UPS via any of the following protocols:
•
Hypertext Transfer Protocol (HTTP/HTTPS)
•
SNMP (Simple Network Management Protocol)
•
Modbus TCP/RTU (Transmission Control Protocol/Remote Terminal Unit)
•
BACnet IP/MSTP (Internet Protocol /Master Slate Token Passing)
14.3 Remote System Monitoring – Remote Radar
A network of Toshiba UPS’s equipped with the RemotEye network cards can be viewed and monitored using the optional RemotRadar application software on any MS-Windows machine.
•
Real-Time Monitoring & Management of up to 5,000 RemotEye® II & III & Remote-D® Devices
Combined
•
SNMP-Based UPS Monitoring & Management Across Global Locations
•
Customizable Alarm Management System to Meet Location Requirements
•
Auto-Detects RemotEye® II & III & Remote-D® Presence on a Network with a Click of a Button
•
Auto-Track & Report UPS Status & Events
•
Sends Fault/Incident Alerts via Text Message (SMS) and/or E-mail.
•
Notify Fault/Incident Alerts up to 8 Recipients via E-mail & Text Message (SMS) (for a Total of 16
Recipients Combined)
•
Provides Remote Control Capability
•
Compatible with GSM Modems to Send Text Messages (SMS)
•
Import/Export Network Settings via csv text file.
98
4400 Series Installation and Operation Manual – 64527-003
15 External Layouts/Dimensions/Shipping Weights
Dimensional Data
TABLE 15.1 – DIMENSIONAL DATA
Unit
15–30 kVA
50 kVA
80 kVA
EXTERNAL DIMENSIONS
Width
20.12 in
(511 mm)
Depth
37.4 in
(950 mm)
32.1 in
(816 mm)
32.1 in
(816 mm)
37.2 in
(944 mm)
37.2 in
(944 mm)
Height
65.06 in
(1653 mm)
73.8 in
(1874 mm)
73.6 in
(1869 mm)
1 - Subject to change without notice.
SHIPPING DIMENSIONS
1
Width
43 in
(1092 mm)
Depth
49 in
(1245 mm)
Height
72 in
(1829 mm)
46 in
(1168 mm)
46 in
(1168 mm)
49 in
(1245 mm)
49 in
(1245 mm)
90 in
(2286 mm)
90 in
(2286 mm)
Electrical Conduit Knock-out Data
TABLE 15.2 – CONDUIT KNOCKOUT DIMENSIONS
CABLE ACCESS OPENING SIZES (15/20/25/30/50/80 KVA)
Left/Right Side 6 in (152 mm) x 9 in (229 mm)
Top 4.75 in (121 mm) x 16.5 in (419 mm)
Bottom 4.75 in (121 mm) x 16.5 in (419 mm)
Unit and Shipping Weights
TABLE 15.3 – UNIT AND SHIPPING WEIGHTS (ESTIMATED)
Model
15 kVA
15 kVA w/ Int. Batt.
15 kVA w/ 2 Xfmrs*
20 kVA
20 kVA w/ Int. Batt.
20 kVA w/ 2 Xfmrs*
25 kVA
25 kVA w/ Int. Batt.
25 kVA w/ 2 Xfmrs*
30 kVA
30 kVA w/ Int. Batt.
30 kVA w/ 2 Xfmrs*
-
720
1000
1120
720
1000
1115
Unit Weight
1
Pounds
720
Kilograms
327
1000
-
454
-
720
1000
327
454
-
327
454
508
327
454
506
-
875
1155
1275
875
1155
1270
Shipping Weight
1, 2
Pounds
875
Kilograms
397
1155
-
525
-
740
1155
336
525
-
397
525
578
397
525
576
4400 Series Installation and Operation Manual – 64527-003
99
Model
50 kVA
50 kVA w/ Int. Batt.
50 kVA w/ 2 Xfmrs
80 kVA
80 kVA w/ 1 Xfmr
Unit Weight
1
Pounds Kilograms
1350
-
612
-
-
1500
-
-
680
-
Shipping Weight
1, 2
Pounds Kilograms
1505
-
683
-
-
1655
-
-
751
-
1. Subject to change without notice.
2. Shipping weights include 120 lb (54.4 kg) for shipping pallet, and 35 lb (15.9 kg) for shipping rails.
100
4400 Series Installation and Operation Manual – 64527-003
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101
102
4400 Series Installation and Operation Manual – 64527-003
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104
4400 Series Installation and Operation Manual – 64527-003
Appendix B – Command Parameter Definitions Table
600 for 60.0 Hz, 500 for 50.0 Hz. UPS will send you one decimal point and format it according to decimal points
4400 Series Installation and Operation Manual – 64527-003
105
600 for 60.0 Hz, 500 for 50.0 Hz. UPS will send you one decimal point and format it according to decimal points
106
Rated Line to Neutral Input Voltage
4400 Series Installation and Operation Manual – 64527-003
Power W % (T Rated Power Factor
Rated Line to Neutral Output Voltage
4400 Series Installation and Operation Manual – 64527-003
107
600 for 60.0 Hz, 500 for 50.0 Hz. UPS will send you one decimal point and format it according to decimal points
108
No of Bypass Line
Rated Line to Neutral Bypass Voltage
4400 Series Installation and Operation Manual – 64527-003
4400 Series Installation and Operation Manual – 64527-003
UPS Status(Comm) Manage Admin PW
109
Ex. 10.128.33.5 Cfg. Of RE parms can be done via re comm.port
110
4400 Series Installation and Operation Manual – 64527-003
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This Page Intentionally Left Blank
112
4400 Series Installation and Operation Manual – 64527-003
Appendix C – Installation Planning Guide
TOSHIBA
4400 UPS
Installation Planning Guide for 15-80kVA UPS
Standard System: 208/120V Input, 208/120V Output
Important Notes:
1. Maximum Current required at Primary AC Input based on full load output and maximum battery charging current.
2. Output load conductors are to be installed in separate conduit from input conductors.
3. Control wires and power wires are to be installed in separate conduits.
4. Recommended AC input and output overcurrent protection based on continuous full load current per NEC.
5. Wiring shall comply with all applicable national and local electrical codes.
6. Grounding conductors to be sized per NEC Article 250-122. Neutral conductors to be sized per NEC Article
310.15.
• Primary AC Input: 3φ, 4-wire + ground.
• AC Output: 3φ, 4-wire + ground.
• DC Input: 2-wire (Positive/Negative) + ground.
7. Nominal battery voltage based on the use of VRLA type batteries (2.0 volts / cell nominal).
8. Maximum battery discharge current based on lowest permissible discharge voltage of 1.67 VPC.
9.
DC Circuit Breaker size based on breakers external to Toshiba-supplied Battery Cabinet(s) or UPS(s).
(Toshiba-supplied Battery Cabinets come equipped with internal circuit breakers sized to meet specific operating conditions)
10. DC wires should be sized to allow not more than a 2-volt drop at maximum discharge current.
11. Weights do not include batteries or other auxiliary equipment external to the UPS.
12. Sizing calculations based on the following assumptions:
• Not more than 6 current-carrying conductors installed in steel conduit in ambient temperature of 30 °C.
• Temperature rating of copper conductors/terminals: 75 °C.
• Feeder distance calculations based on NEC Chapter 9, Tables 8 and 9 data, allowing for 2% AC voltage drop.
• Reference: 2014 NEC Handbook, Table 310.16. Consult latest edition of applicable national and local codes for possible variations.
NOTE: Consult latest edition of applicable national and local codes for possible variations.
Ratings of wires and external overcurrent devices are suggested minimums. Local conditions may vary. Consult with a registered Professional Engineer within your local area for proper size selections.
TOSHIBA
INTERNATIONAL CORPORATION
SOCIAL INFRASTURCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Road
Houston, TX 77041
Telephone: (800) 231-1412
Fax: (713) 896-5212
Web Site: https://www.toshiba.com/tic/industrial/uninterruptible-power-systems
4400 Series Installation and Operation Manual – 64527-003
113
Rev. 3 Page 2 of 2 4400-IPG-208/120v-208/120V
UPS kVA/ kW
Rating
15 kVA/ 13.5 kW
20 kVA/ 22.5 kW
25 kVA/ 22.5 kW
30 kVA/ 27 kW
50 kVA/ 45 kW
80 kVA/ 72 kW
TOSHIBA
4400 UPS
Installation Planning Guide for 15-80kVA UPS
Standard System: 208/120V Input, 208/120V Output
General Mechanical Information
Dimensions (W x D x H)
Inches
20.12 x 37.4 x 65.06
20.12 x 37.4 x 65.06
20.12 x 37.4 x 65.06
20.12 x 37.4 x 65.06
32.1 x 37.2 x 73.8
32.1 x 37.2 x 73.6
Weight
Lbs.
720
720
720
720
1350
1500
Approximate Full-Load
Heat Loss kBtu/Hr
4.6
6.1
7.6
9.1
15.2
24.3
Mechanical Clearance for Ventilation and Maintenance Access
Top:
16 in
(406 mm)
Front:
36 in
(900 mm)
Bottom/
Sides/
Back:
0.0 in.
Maximum Input Power Demand
Primary AC Input (208/120V 3-Phase / 4-Wire)
Suggested External
Feeder Breaker
Suggested Minimum Feeder Wire Size
Per Phase / Neutral
Suggested Maximum Feeder Length
For Min. Wire Size in Steel Conduit kVA
15
20
25
30
50
80
PF Amps
>0.99
>0.99
>0.99
>0.99
42 (46)
55 (59)
69 (74)
83 (88)
>0.99
139 (148)
>0.99
220 (238)
Amps
60 A
80 A
100 A
110 A
200 A
300 A
AWG or kcmil at 75º C Temp. Rating
(1) x 4 AWG / (1) x 2 AWG
(1) x 3 AWG / (1) x 2 AWG
(1) x 2 AWG / (1) x 2 AWG
(1) x 2 AWG / (1) x 2 AWG
(1) x 4/0 / (1) 250 kcmil
(1) x 500 kcmil / (2) 500 kcmil
Feet
380
380
380
380
380
380
Maximum Input Power Demand
Bypass AC Input (208/120V 3-Phase / 4-Wire)
Suggested External
Feeder Breaker
Suggested Minimum Feeder Wire Size
Per Phase / Neutral
Suggested Maximum Feeder Length
For Min. Wire Size in Steel Conduit kVA
15
20
25
30
50
80
PF
>0.99
>0.99
>0.99
>0.99
>0.99
>0.99
Amps
42
56
69
83
139
222
Amps
60 A
80 A
90 A
110 A
200 A
300 A
AWG or kcmil at 75º C Temp. Rating
(1) x 4 AWG / (1) x 1 AWG
(1) x 3 AWG / (1) x 2 AWG
(1) x 2 AWG / (1) x 2 AWG
(1) x 2 AWG / (1) x 2 AWG
(1) x 4/0 / (1) 250 kcmil
(1) x 500 kcmil / (2) 500 kcmil
Feet
380
380
380
380
380
380
Battery Capacity Required for Full Load Output
Battery Backup (288VDC Nominal)
Maximum Discharge at Full Load Output
Suggested External
Overcurrent Protection
1
External Feeder Wire Size:
Min. – Max.
2
Suggested Maximum
Feeder Length For Min. Wire
Size in Steel Conduit kVA kWB Amps DC Amps AWG or kcmil at 75º C Temp. Rating Feet
15
20
25
30
50
80
15
20
25
30
50
80
65 A
87 A
109 A
130 A
217 A
347 A
70 A
90 A
110 A
150 A
225 A
350 A
6 AWG – 4 AWG
4 AWG – 3 AWG
2 AWG
2 AWG
4/0 – 250 kcmil
500 kcmil – (2) x 2/0
70
70
70
70
70
70
1 – External overcurrent overprotection not needed if battery cabinet(s) are each equipped with an appropriate internal circuit breaker
2 – External feeder cables may change depending on number of battery cabinets placed in parallel.
Rated Output Power kVA
15
20
25
30
50
80
PF
0.9
0.9
0.9
0.9
0.9
0.9
Amps
42
56
69
83
139
222
AC Output (208/120V 3-Phase / 4-Wire)
Suggested External
Feeder Breaker
Amps
60 A
80 A
90 A
110 A
200 A
300 A
Suggested Minimum Feeder Wire Size
Per Phase / Neutral
AWG or kcmil at 75º C Temp. Rating
(1) x 4 AWG / (1) x 2 AWG
(1) x 3 AWG / (1) x 2 AWG
(1) x 2 AWG / (1) x 2 AWG
(1) x 2 AWG / (1) x 2 AWG
(1) x 4/0 / (1) 250 kcmil
(1) x 500 kcmil / (2) 500 kcmil
Suggested Maximum Feeder Length
For Min. Wire Size in Steel Conduit
Feet
380
380
380
380
380
380
Appendix D – Input/Output Cabling Guide
The 4400 Series UPS can be configured with a variety of Input and Output voltage transformers to accommodate different Input/Output voltage combinations.
Table D.1 – Recommended Cable Size by Input/Output/Bypass Voltage(3P/4W + G)
Table D.2 – Recommended Cable Size by Input/Output/Bypass Voltage(3P/3W + G)
Table D.3 – UPS Power Lug Capacity and Torque Specifications
Table D.4 – Input Transformer Current at Input Voltage
Table D.5 – Output Transformer Current at Output Voltage
Tables D.1 and D.2 lists the recommended Power Cable sizing for each of the UPS – Vin/Vout transformers.
Ampacity should be determined using Table 310.16 of the NEC (National Electrical Code) for 75° copper conductors.
Neutral cable sizing in Table D.1 is based on allowing, when possible, 1.7 x Imax for current carrying
Neutral. Sizing calculations are based on 4-6 current carrying conductors per conduit. l
TABLE D.1 – RECOMMENDED CABLE SIZE BY INPUT/OUTPUT/BYPASS VOLTAGE (3P/4W + G)
1
Vin/out/byp
3P/4W+G
208/120V Phase
Neutral
220/127V Phase
Neutral
240/139V Phase
Neutral
380/220V Phase
Neutral
400/227V Phase
Neutral
415/240V Phase
Neutral
480/277V Phase
Neutral
600/347V Phase
Neutral
15kVA
(AWG)
#4
#2
#4
#4
#8
#6
#8
#6
#8
#6
#8
#2
#6
#2
#8
#8
20kVA
(AWG)
#3
#2
#3
#3
#8
#4
#8
#4
#8
#4
#8
#2
#4
#2
#6
#6
25kVA
(AWG)
#2
#2
#2
#2
#6
#2
#6
#3
#6
#3
#8
#2
#3
#2
#6
#4
30kVA
(AWG)
#2
#2
#2
#2
#4
#2
#4
#2
#4
#2
#8
#2
#1
#2
#4
#4
50kVA
(AWG)
4/0
80kVA
(AWG)
500 kcmil
250 kcmil 2 x 500 kcmil
4/0 500 kcmil
250 kcmil 2 x 500 kcmil
3/0 400 kcmil
250 kcmil 2 x 250 kcmil
1/0 4/0
4/0
#1
4/0
#2
3/0
#3
2/0
#4
1/0
500 kcmil
3/0
400 kcmil
3/0
400 kcmil
2/0
300 kcmil
1/0
4/0
1 – Cable sizing based on Table 310.16 Allowable Ampacities of Insulated Conductors , for 75C Copper conductors; National Electrical Code 2008 ed.
TABLE D.1 – RECOMMENDED CABLE SIZE BY INPUT/OUTPUT/BYPASS VOLTAGE (3P/3W + G)
1
208V
Vin/out
3P/3W+G
Phase
220V
240V
380V
Phase
Phase
Phase
15kVA
(AWG)
#6
#6
#8
#10
20kVA
(AWG)
#4
#4
#6
#8
25kVA
(AWG)
#3
#3
#4
#8
30kVA
(AWG)
#2
#2
#3
#6
50kVA
(AWG)
3/0
2/0
2/0
#3
80kVA
(AWG)
350 kcmil
300 kcmil
250 kcmil
2/0
4400 Series Installation and Operation Manual – 64527-003
115
400V
415V
Vin/out
3P/3W+G
Phase
Phase
480V
600V
Phase
Phase
15kVA
(AWG)
#10
#10
#12
#12
20kVA
(AWG)
#8
#8
#10
#10
25kVA
(AWG)
#8
#8
#8
#10
30kVA
(AWG)
#6
#6
#8
#8
50kVA
(AWG)
#3
#3
#4
#6
80kVA
(AWG)
2/0
1/0
#1
#2
TABLE D.3 – UPS POWER LUG CAPACITY AND TORQUE SPECIFICATIONS
UPS
15-30kVA
50kVA
80kVA
POWER LUG WIRE CAPACITY
#12 to 1/0
#6 to 250 kcmil
(2) x 1/0 to 600 kcmil
TORQUE
87 in-lb (9.8 N∙m)
275 in-lb (31 N∙m)
375 in-lb (42 N∙m)
Calculated values of Input current at different voltages are listed in Table D.4. Calculated values for Output/
Bypass current at different voltages are listed in Table D.5.
TABLE D.4 – INPUT TRANSFORMER CURRENT AT INPUT VOLTAGE
Input
Voltage
Input Current (Input Currrent + Charging Current) at Full Load
15 kVA 20 kVA 25 kVA 30 kVA 50 kVA 80 kVA
208/120V
42A (46A) 55A (60A) 69A (74A) 83A (88A) 139A (148A) 222A (238A)
220/127V
39A (44A) 52A (57A) 66A (70A) 79A (83A) 131A (140A) 210A (225A)
240/139V
36A (40A) 48A (52A) 60A (64A) 72A (76A) 120A (128A) 192A (206A)
380/220V
23A (25A) 30A (33A) 38A (41A) 46A (48A) 76A (81A)
400/227V
22A (24A) 29A (31A) 36A (39A) 43A (46A) 72A (77A)
121A (130A)
115A (124A)
415/240V
21A (23A) 28A (30A) 35A (37A) 42A (44A) 69A (74A)
480/277V
18A (20A) 24A (26A) 30A (32A) 36A (38A) 60A (64A)
600/347V
14A (16A) 19A (21A) 24A (26A) 29A (31A) 48A (51A)
111A (119A)
96A (103A)
77A (83A)
Output
Voltage
208/120V
220/127V
240/139V
380/220V
400/227V
415/240V
480/277V
600/347V
TABLE D.5 – OUTPUT TRANSFORMER CURRENT AT OUTPUT VOLTAGE
15 kVA
42A
39A
36A
23A
22A
21A
18A
14A
20 kVA
56A
52A
48A
30A
29A
27A
24A
19A
Output Current at Full Load
25 kVA 30 kVA
69A 83A
66A
60A
79A
72A
38A
36A
34A
30A
24A
46A
43A
41A
36A
29A
50 kVA
139A
131A
120A
76A
72A
69A
60A
48A
80 kVA
222A
210A
192A
122A
115A
110A
96A
77A
NOTE: Recommend allowing 1.7 x I max
(when possible) for current carrying Neutral. Allow for additional derating per NEC if accommodating more than three current-carrying conductors in a conduit.
116
4400 Series Installation and Operation Manual – 64527-003
SOCIAL INFRASTRUCTURE SYSTEMS GROUP
POWER ELECTRONICS DIVISION
13131 West Little York Road, Houston, Texas 77041
US (855) 803-7087 Fax. (713) 896-5212
Canada (800) 872-2192 Mexico 01/800/527-1204
www.toshiba.com/tic/industrial/uninterruptible-power-systems
Printed in the U.S.A.
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