MD30B User`s Manual v1

MD30B User`s Manual v1
MD30B
Enhanced 30A Motor Driver
User’s Manual
V1.1
March 2011
Information contained in this publication regarding device applications and the like is intended through suggestion only and may be
superseded by updates. It is your responsibility to ensure that your application meets with your specifications. No representation or warranty
is given and no liability is assumed by Cytron Technologies Incorporated with respect to the accuracy or use of such information or
infringement of patents or other intellectual property rights arising from such use or otherwise. Use of Cytron Technologies’s products as
critical components in life support systems is not authorized except with express written approval by Cytron Technologies. No licenses are
conveyed, implicitly or otherwise, under any intellectual property rights.
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Product User’s Manual – MD30B
Index
1.
Introduction and System Overview
3
2.
Packing List
4
3.
Product Specification
5
4.
Board Layout
7
5.
Installation (hardware)
9
6.
7.
5.1 Connecting Battery and Motor
9
5.2 Connecting to Microcontroller
10
5.3 Connecting to Switches (without microcontroller)
10
Getting Started
11
6.1 Connecting to Switches (without microcontroller)
11
6.2 Connecting to Microcontroller
14
Warranty
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Product User’s Manual – MD30B
1. INTRODUCTION AND OVERVIEW
MD30B is the enhanced version of MD30A. It offer low cost and easy to use brush
motor driver capable of driving up to 30-Ampere peak motor current. Added with extra LED
status indicators and better protection, it become more user friendly and more reliable.
MD30B is a full bridge motor driver intended for wide range of robotics and automotive
applications. The board incorporates most of the components needed for typical applications.
With minimum interface the board is ready for plug and play. Simply connect the power
source; this driver is ready to drive high current motor. It has been designed with capabilities
and features as below:
-
Industrial grade PCB with heavy copper material for high current applications.
Each component is soldered properly and tested.
Support up to 30A peak.
5V logic level inputs.
PWM speed control up to 10KHz
Bi-directional control for 1 motor.
Over voltage clamp.
Thermal Shut Down.
Linear current limiter.
2 on-board push buttons for testing.
Onboard PWM generation
Heat sink with fan for fast thermal release.
2 LEDs as output indicator.
1 LED as VIN indicator.
Pluggable connector for more user friendly design.
Backward compatible with MD30A.
Dimension: 11.2cm x 6 cm
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Product User’s Manual – MD30B
2. PACKING LIST
Please check the parts and components according to the packing list. If there are any parts
missing, please contact us at [email protected] immediately.
1. 1 x MD30B board:
a. 1 x High ampere H-bridge driver
b. 1 x heat sink with fan
c. Other electronic components soldered on board
2. 5 x 2510 iron pin
3. 1 x 2510 5 ways connector
4. 2 x Pluggable Terminal block
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Product User’s Manual – MD30B
3. PRODUCT SPECIFICATION AND LIMITATIONS
Pin Function Description
Label
Definition
Function
Power source for motor. It can be as low as 10V and as high
as 30V. The pluggable terminal block offer simple and fast
VIN
Battery Input
wiring to power source. However, please do not mistakenly
plug the power source to MOTOR port, MD30B will burn
and warranty is void.
Terminal for motor connection. The pluggable terminal
block offer simple and fast wiring to power source.
MOTOR Motor Terminal
However, please do not mistakenly plug the power source to
MOTOR port, MD30B will burn and warranty is void.
Optional input for driver logic operation. The range is from
Vcc
Operating supply
5V to 12V
Voltage controller input pin with hysteresis, CMOS
CW
Clock Wise
compatible. These two pins control the state of the bridge in
normal operation according to the truth table (stop, brake,
clockwise and counterclockwise). Both these pins are pull up
Counter Clock
CCW
internally to onboard regulated +12V. Thus by default the
Wise
motor is brake to VIN.
Voltage controlled input pin with hysteresis, CMOS
Pulse Width
compatible. Gates of Low-Side FETS get modulated by the
PWM
Modulation
PWM signal during their ON phase allowing speed control
of the motor.
Logic ground signal. Internally connected together with VIN's
Gnd
Ground
ground
NOTE: MD30B has 3 more pins which are CS, ENB and ENA intended for
manufacturing test point only. Please do not connect or short these pins.
Absolute Maximum Rating
Symbol
Parameter
Motor supply voltage
VIN
Vcc
Operating voltage
Imax
Maximum Output Current (continuous)
IR
Reserve Output Current (continuous)
Iin
Logic Input current (CW/CCW)
Ipw
PWM Input Current
Tj
Junction Operating Temperature
Tc
TSTG
Case Operating Temperature
Storage Temperature
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Value
30
12
20
20
+/- 10
+/- 10
Internally Limited
-40 to 150
-55 to 150
Unit
V
V
A
A
mA
mA
°C
°C
°C
5
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Product User’s Manual – MD30B
Electrical Characteristics
Symbol
VIN
Vcc
f
Vov
ILIM
Parameter
TTR
Vpwl
Ipwl
Vpwh
Motor supply voltage
Operating supply voltage
PWM frequency
Overvoltage shut-down
Current Limitation
Thermal shut-down
temperature
Thermal Reset temperature
PWM low level voltage
Low level PWM pin current
PWM high level voltage
Ipwh
High level PWM pin current
VCW/CCWL
CW input low level voltage
ICW/CCWL
CW input low current
VCW/CCWH
CW input high level voltage
ICW/CCWH
CW input high current
TTSD
Test
Conditions
Min
Typ
10
5
0
36
30
43
45
150
170
Max
Unit
30
12
10
V
V
KHz
V
A
220
°C
135
1.5
Vpw = 1.5V
1
3.25
Vpw = 3.25V
VCW/CCW =
1.5V
VCW/CCW =
3.25V
Truth Table in Normal Operating Condition
Motor(+)
CW
CCW
Motor(-)
H
1
1
H
H
1
0
L
L
0
1
H
L
0
0
L
3
mA
1.5
V
1
3.25
°C
V
mA
V
mA
5.1
V
3
mA
Comment
Brake to Vin
Clockwise
Counter Clockwise
Brake to Gnd
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Product User’s Manual – MD30B
4. BOARD LAYOUT
H
D
F
A
J
I
B
G
C
E
Label
Function
A
Connector for motor.
B
Connector for power supply.
C
On board power supply indicator LED. It is yellow color.
D
On board motor output indicator LED. It is green and red color.
E
Fan heat sink.
F
Multi-turn variable resistor for adjusting motor speed (Internal PWM mode).
G
Internal or External PWM mode selection jumper.
H
Push button for CW operation.
I
Push button for CCW operation.
J
5 ways header pin for external control connection.
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Product User’s Manual – MD30B
A – Connecter for motor.
B – Connector for power supply.
C – Power supply indicator LED. It is yellow in color. Once power is inserted to the board,
this LED will turn ON.
D – These are a pair of small LED, red and green in color. Green LED indicates CW
operation while red LED indicates CCW operation. If CW switch is pushed, motor will rotate
clockwise and green LED will turn ON else if CCW switch is pushed, motor will rotate
counter clockwise and the red LED will turn ON.
E – Fan heat sink is for IC fast thermal release.
F – Multi-turn variable resistor for adjusting motor speed. Only use in Internal PWM mode.
Adjusting the multi-turn variable resistor will increase or decrease the motor speed. Nothing
will happen if External PWM mode is selected.
G – Internal or External PWM selection jumper. The jumper has 3 pins. If user intended to
use Internal PWM mode, shorted pin 1 and 2 while for External PWM mode, shorted pin 2
and 3.
H – Push button for CW. Press and hold this push button will result in motor turn in
clockwise direction.
I – Push button for CCW. Press and hold this push button will result in motor turn in
counterclockwise direction.
J – 5 ways header pin for external connections to microcontroller. Please refer to hardware
installation for detail connection.
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Product User’s Manual – MD30B
5. INSTALLATION (HARDWARE)
5.1 Connecting Battery and Motor
In a typical application, the motor power supply (battery) should be soldered directly
to PCB. However, user may choose to use pluggable terminal block to connect to the
battery’s cable. Same applied to motor terminal. The control pin come with connector and is
ready for user to interface with wire.
CW and CCW pin control the activation and direction of the motor, while the PWM
pin turns the motor on or off for speed control. CW and CCW are internally pull-up to
onboard regulated +12V, thus using a switch or relay can pull these 2 pins to low logic to
drive the motor. Of course, user can always use the on board switches for manual activation.
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Product User’s Manual – MD30B
5.2 Connecting to Microcontroller
Typical Application Circuit for DC to 10KHz PWM Operation with Microcontroller.
As for PWM pin in External PWM mode, user may provide a constant 5V or 12V to it
if speed control is not required.
5.3 Connecting to switches (without microcontroller)
Typical Application Circuit using switches (internal speed control)
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Product User’s Manual – MD30B
6. GETTING STARTED
This section will show the example on method to operate MD30B. Generally, there are two
methods of using MD30B. It has been designed either to work by itself or to interface with
microcontroller.
6.1 Connecting to switches (without microcontroller)
Based on user feedback for MD30A, MD30B was designed with onboard push button for
self-testing. With minimum interface, the board is ready for plug and play. Simply connect
the power source, this driver is ready to drive high current motor.
a. To begin, short J1 pin to Internal PWM. User may connect power to 12V battery and a
DC motor to the motor connector. Once power is inserted, power indicator LED (yellow)
and fan will turn ON.
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Product User’s Manual – MD30B
b. To run the motor, press and hold CW or CCW button. If user press CW button, motor
will run clockwise and CW indicator LED (green) will turn ON.
c. If CCW button is press, motor will run counter clockwise and CCW indicator LED (red)
will turn ON.
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Product User’s Manual – MD30B
d. To adjust motor speed, press and hold CW button and adjust the multi-turn variable
resistor to increase or decrease motor speed.
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Product User’s Manual – MD30B
6.2 Connecting to microcontroller
For this section, MD30B will be interface with PR10. Please refer PR10, DIY project from
Cytron website for details example of interfacing to MD30B. PR10 shows the method of
using MD30A, however MD30B was designed to be compatible to MD30A, user may refer
to this project. This DIY project also shows the method of writing program to use with
MD30B. Please refer to http://www.cytron.com.my/PR10.asp
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Product User’s Manual – MD30B
8. WARRANTY
➢
➢
➢
➢
Product warranty is valid for 6 months.
Warranty only applies to manufacturing defect.
Damage caused by mis-use is not covered under warranty.
Warranty does not cover freight cost for both ways.
Prepared by
Cytron Technologies Sdn. Bhd.
19, Jalan Kebudayaan 1A,
Taman Universiti,
81300 Skudai,
Johor, Malaysia.
Tel:
Fax:
+607-521 3178
+607-521 1861
URL: www.cytron.com.my
Email: [email protected]
[email protected]
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