Clayton WC-115-0, WC-202-0, WC-215-0 Operation And Maintenance

Safety – Operation – Maintenance

Keep this document in a safe place

Read and understand this manual before operating your air tool

WartHog WC Power Head

Electric Industrial HEPA Vacuum

Models: WC-105-0, WC-107-0, WC-115-0, WC-202-0, WC-205-0, WC-215--0, WC-230-0,

• Designed for general cleanup and housekeeping

• Dry Recovery Only

Scan this QR code for online instructions and documentation, or visit www.ClaytonHowTo.com

WC-0_cover

WARNING

SAFETY LEGEND

WARNING

Read and understand operator’s manual before using this equipment.

WARNING

Hearing protection is recommended when operating this equipment.

WARNING

Eye protection is required when operating this equipment.

WARNING

Respiratory protection is recommended operating this equipment.

WC-0

• A HEPA Filter must be installed in this vacuum at all times.

• If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.

• Any alteration to this equipment by a third party will nullify its warranty.

August 03, 2021

TABLE OF CONTENTS

Important Safety Instructions ...............................................................................................3

Applications & Environments ...............................................................................................4

What’s In the Box ................................................................................................................4

Specifications & Requirements ............................................................................................4

Getting Started ....................................................................................................................5

Before Each Use .................................................................................................................7

Bag Filter Change................................................................................................................7

Pre‑Filter Change ................................................................................................................8

HEPA Filter Change .............................................................................................................9

Illustrated Parts Breakdown...............................................................................................10

Limited Lifetime Warranty Terms And Conditions ..............................................................13

Repair or Warranty Contact

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Page 2

Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084 www.DustlessMadeSimple.com

• [email protected]

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE

When using an electrical appliance, basic precautions should always be followed, including the following:

WARNING

To reduce the risk of fire, electric shock, or injury:

• Do not leave appliance when plugged in. Unplug from outlet when not in use and before servicing.

• This unit is to be used only indoors and in a dry location.

• Use only as described in this manual. Use only manufacturer’s recommended attachments.

• Do not use with damaged cord or plug. If appliance is not working as it should, has been dropped, damaged, left outdoors, or dropped into water, return it to a service center.

• Handle provided on power head is used only for removal of power head during maintenance.

• Before separation of power head from tank, users must disengage draw latches on tank.

• Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or corners.

• Do not run appliance over cord. Keep cord away from heated surfaces.

• Do not unplug by pulling on cord. To unplug, grasp the plug, not the cord.

• Do not handle plug or appliance with wet hands.

• Do not put any object into openings. Do not use with any opening blocked; keep free of dust, lint, hair, and anything that may reduce air flow.

• Keep hair, loose clothing, fingers, and all parts of body away from openings and moving parts.

• Turn off all controls before unplugging.

• Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where they may be present.

• Connect to a properly grounded outlet only. Refer to “EARTHING/GROUNDING INSTRUCTIONS” on page 3.

• Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

• Do not use without all filters in place.

• Do not allow to be used as a toy. Close attention necessary when used by or near children.

SAVE THESE INSTRUCTIONS

EARTHING/GROUNDING INSTRUCTIONS

This appliance must be earthed/grounded. If it should malfunction or breakdown, earthing/grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-earthing/grounding conductor and earthing/grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and earthed/grounded in accordance with all local codes and ordinances.

WARNING – Improper connection of the equipment-earthing/grounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly earthed/grounded. Do not modify the plug provided with the appliance – if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

Refer to Name Plate for electrical requirements.

• USA 120 V

This appliance has a earthing/grounding attachment plug that looks like the plug illustrated in Figure 1. Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.

Grounded Outlet

• International 120 V

This appliance has an IEC 60309 120 V earthing/grounding attachment plug.

Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.

• International 220 V – 240 V

This appliance has an IEC 60309 250 V earthing/grounding attachment plug.

Make sure that the appliance is connected to an outlet having the same configuration as the plug. No adapter should be used with this appliance.

GL_002

Grounding Pin

Grounded

Outlet Box

Figure 1: Earthed/Grounded Outlet and Plug


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Page 3

APPLICATIONS & ENVIRONMENTS

• Designed for general cleanup and housekeeping.

• Dry recovery only.

Do not use this equipment for cleaning or extracting fuel residues from any vehicle or equipment.

Do not use this equipment for cleaning or extracting live sparks or burning embers.

Do not use this equipment in combustible dust or gas atmospheres.

WHAT’S IN THE BOX

WC-0_001

WartHog WC Power Head

NOTE: Clayton vacuum tanks ship in their own box and include bags, filters, and other components. These instructions assume you have both a power head and an appropriate Clayton vacuum tank. Refer to the instruction manual included with the vacuum tank for additional information.

SPECIFICATIONS & REQUIREMENTS

PHYSICAL:

603-WC-0

Weight ............................................................................................................................................................................TBD lbs (TBD kg)

Dimensions (Diameter x Height) ............................................................................................................ 17.00 x 9.25 in (43.2 x 23.5 cm)

612-WC-0



619-WC-0



Sound Level ........................................................................................................................................................................................... 83 dBA

POWER CONSUMPTION:

Power Rating ..............................................................................................................................................................................................2 hp

Input Power ...................................................................................................................................................11.4 A @ 120Vac / 220 – 240 Vac

FILTRATION:

HEPA Filter Efficiency ...............................................................................................................................................

99.995% @ 0.3 μm (H14)

Filter Bag Efficiency ............................................................................................................................................................. 95% @ 0.5 micron

PERFORMANCE:

Vacuum Flow ......................................................................................................................................................120 V: 105 CFM (179 SCMH)

220 – 240 V: 100 CFM (170 SCMH)

Vacuum Suction .......................................................................................................................................................120 V: 110 inH

2

220 – 240 V: 105 inH

2

O (27 kPa)

O (26 kPa)


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GETTING STARTED

1. The vacuum power head and the vacuum tank ship in separate boxes.

2. Unbox the vacuum power head.

3. Visually inspect the power head to verify that no parts are missing or damaged.

4. Familiarize yourself with the power head.

WC-0_002

Power Switch

Power Cord

Filter Adapter

5. Power Head Vents:

• NEVER BLOCK THE POWER HEAD VENTS.

• NEVER WRAP THE POWER CORD AROUND THE POWER HEAD VENTS.

Power Head

Vents

WC-0_003


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Page 5

GETTING STARTED

Prepare the vacuum for use.

1. Install a filter bag on the tank.

• Unfold and fluff a new filter bag.

• Push the inlet tube into the hole on the cardboard collar of the filter bag.

• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.

• Verify the bottom of the collar is past the opening on the underside of the inlet tube.

Tank Wall

Filter Bag

Tank Wall

GL_005

Bottom and top of

Cardboard Bag Collar must be flush to tank

Push Cardboard Bag Collar past this point

2. Unbox a new HEPA filter.

• Remove the Clayton HEPA timer card from the box and set aside.

• Remove the HEPA cable lock from the box and set aside.

• Remove the HEPA filter from the box and remove from plastic bag.

3. Install a new HEPA filter.

• Holding the power head on its side, screw the new HEPA filter onto the filter adapter.

• Verify the white inner ring of the HEPA filter is fully seated against the underside of the power head.

– If it is not, rotate it clockwise until fully seated.

• Refer to the instructions included with the HEPA cable lock to install the cable lock.

4. Attach the power head.

• Position the power head on the tank.

• Rotate the power head so that the power switch on the power head is aligned with the inlet port on the vacuum tank.

• Latch the power head to the tank.

5. Activate the HEPA filter timer.

• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.

• Follow the directions on timer card to activate it.


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BEFORE EACH USE

1. Attach the vacuum hose.

• Open the Inlet Port on the vacuum tank.

• Insert the metal sleeve of the vacuum hose into the Inlet Port on the vacuum tank.

2. Plug the power head/vacuum into an appropriate outlet.

3. Activate the vacuum.

• Toggle the power switch to the ON position.

BAG FILTER CHANGE

If this vacuum is used to collect hazardous material, appropriate personal protective equipment may be required.

The bag filter should be replaced when ¾ full.

1. Safe the vacuum.

• Disconnect the vacuum from power source.

• Remove all hoses from the vacuum.

2. Remove the power head.

• Unlatch the power head from the tank.

• Lift the power head and the attached HEPA filter off the tank using the top handle.

• Carefully place the power head on the floor – avoid damaging the HEPA filter.

3. Remove the filter bag.

• Grasp the cardboard collar of the bag filter and slide it off the inlet port on the vacuum tank.

• Holding your hand over the opening on the bag, lift the bag out of the tank.

• Dispose of the bag according to company policy.

4. Install a new filter bag.

• Unfold and fluff a new filter bag.

• Push the inlet tube into the hole on the cardboard collar of the filter bag.

• Grasp the sides of the cardboard collar and push it all the way onto the inlet tube.

• Verify the bottom of the collar is past the opening on the underside of the inlet tube.

Tank Wall

Filter Bag


WC-0

Tank Wall

GL_005

Bottom and top of cardboard bag collar must be flush to tank

Push cardboard bag collar past this point continued on next page



Page 7

BAG FILTER CHANGE

5. Verify the HEPA filter is seated.

• Holding the power head on its side, examine the HEPA Filter.



6. Replace the power head.

• Position the power head on the tank.



PRE-FILTER CHANGE


Replace the pre-filter every five (5) bag filter changes or when it becomes visibly dirty.


• Disconnect the vacuum from the power source.



• Unlatch the power head from the tank.



3. Remove the pre‑filter.

• The pre-filter is wrapped around the HEPA filter and secured with Velcro.

• Find the seam and carefully peel the Velcro apart.

• Dispose of the pre-filter according to company policy.

4. Install a new pre‑filter.

• Unfold a new pre-filter and remove the thin Velcro cover strip from the Velcro hooks.

• Wrap the pre-filter tightly around the HEPA filter.

• Secure the pre-filter by adhering the Velcro hooks to the side of the pre-filter.

5. Verify the HEPA filter is seated.

• Holding the power head on its side, examine the HEPA Filter.




• Position the power head on the vacuum tank.




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HEPA FILTER CHANGE


The HEPA filter should be replaced when it is damaged, clogged, or when the HEPA timer card has reached 12 months. Never attempt to clean the HEPA filter as this will damage it.


• Disconnect the vacuum from the power source.



• Unlatch the power head from the vacuum tank.



3. Unbox a new HEPA filter.

• Remove the Clayton HEPA timer card from the box and set aside.

• Remove the HEPA cable lock from the box and set aside.

• Remove the HEPA filter from the box and remove it from the plastic bag.

4. Remove the old HEPA filter.

• Holding the power head on its side cut the HEPA cable lock and remove it.

• Unscrew the HEPA filter from the filter adapter.

• Dispose of the HEPA filter according to company policy.

5. Install a new HEPA Filter

• Holding the power head on its side, screw the new HEPA filter onto the threaded filter adapter.



• Refer to the instructions included with the HEPA cable lock to install the cable lock.


• Carefully position the power head on the vacuum tank.


• Latch the power head to the vacuum tank.

7. Activate the HEPA filter timer.

• Remove the old HEPA timer card from the power head.

• Attach the new HEPA timer card with a zip tie (included) to the top handle of the vacuum.

• Follow the directions on the timer card to activate.


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6xx-WC-0 (Sheet 1 of 3)

Seq Item No

1 350-022

2 600-A107-120

3 601-021

4 601-121

5 601-300A

6 601-301E

7 900-017

Description

Strain Relief With Pigtail Heyco SR6N3-7

Motor Assembly 120V

Filter Adapter, WartHog

Mesh Disc, 3 in Diameter

Vac Head Cap Alum Black

Vac Head Shell Elec Cleanup Alum Black

Switch Rocker Round 20A 125V On Off

8 900-163N515P-30 Cord 16/3 15A Cord Lock Plug 30 ft Yel

9 911-003

10 911-011

11 930-027

Gasket WartHog Motor Bottom

Gasket, Filter Adapter

Handle, Carry, Flex Rubber

12 FE103212-HZSM-Z Hex Standoff, 10-32 MF x 3/4 in SS

13 NE10320608-HNSZ Nut 10-32 Nylon Lock SS Short

14 RE0620-SDSSS-Z Rivet Blind 3/16 x 0.625 Sealed SS (.251-.375)

15 SE103206-XPSM-Z Screw 10-32 x 3/8 in SS TORX

16 SE162005-PPSM-Z Screw, 1/4-20 x 5/16 Ph, SS

17 WE133203-RFS-Z Washer .203ID x .500OD .047H Round SS

18A 601-300B16

18B 601-300B12

18C 601-300B19

Vac Head Base 16 in CRS Black



15

7

12

6

2

18B

For 612‑WC‑0

16

14

11

17

5

1

8

13

9

4

18C

For 619‑WC‑0

WC-0_005

18A

For 603‑WC‑0

3

WC-0_004

10


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ILLUSTRATED PARTS BREAKDOWN


Seq Item No

1 600-119

3 601-300C

Description

Gasket WartHog Motor Middle

2 600-QM6600-202T Motor Bypass 120V 12.3A 2HP110CFM

Vac Head Motor Collar CRS Chem Film

4 SE101212-PPSS-Z Screw, Sheet Metal, #10 X .750, Phillips, SS

4

3

1

2

WC-0_006


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Seq Item No

1 900-014

2 900-017

3 900-026

Description

Jumper Wire, Grounding w/ Ring Term

Switch Rocker Round 20A 125V On Off

Flag Quick Disconnect Term .187X.032 Tab 14-16 AWG

4 900-163N515P-30 Cord 16/3 15A Cord Lock Plug 30 ft Yel

5 900-WAG-221-412 Wago 2 Wire Connector

6 900-WAG-221-413 Wago 3 Wire Connector

1

5

6

4

3 2

WC-0_007


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LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS

Warranty Terms

Clayton Associates, Inc. guarantees its manufactured products against defects in materials or workmanship and will either repair or replace all parts that prove defective under normal use during the lifetime of the products. The warranty period shall commence from the date of paid invoice.

This warranty does not cover (a) repairs due to normal wear, accident, neglect, misuse, or use other than as indicated in the instruction booklet

(b) products manufactured by third parties and distributed by Clayton (c) wear items such as bearings, rotor blades, regulators, valve stems, levers, shrouds, guards, O‑rings, seals, gaskets, motor brushes, and other wearable parts.

Repair within the Continental US

During the first 90 days of the warranty period, Clayton will provide parts and labor to the customer’s site at no charge or pay freight costs associated with returning the products for repair to a Clayton selected service location and repair the product at no charge. Clayton personnel will determine the best way to repair the product.

Past 90 days, Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.

Repair Outside the Continental US

Clayton will provide parts to the customer’s site at no charge or the customer may ship the product to a Clayton selected service location at customer’s expense and Clayton will repair the product at no charge and provide return shipping.

Limitation of Liability

Clayton shall not in any event be liable for any damages, loss of production time or profits, whether based on contract, warranty, negligence, strict liability or otherwise, including without limitation any consequential, incidental or special damages, arising with respect to the equipment or its failure to operate.

Clayton Associates, Inc. makes no other warranty or representation of any kind, except that of title, and all other warranties, express or implied, including warranties of merchantability or fitness for any particular purpose, are hereby expressly disclaimed.


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Page 13

Clayton products are proudly made in the USA

Repair or Warranty Contact Clayton Associates, Inc. • 1650 Oak Street • Lakewood, New Jersey 08701 • P.+1-732-363-2100 F.+1-732-364-6084 www.DustlessMadeSimple.com


Clayton WC-115-0, WC-202-0, WC-215-0 Operation And Maintenance

Assistant Bot

Safety – Operation – Maintenance

Keep this document in a safe place

Read and understand this manual before operating your air tool

WartHog WC Power Head

Electric Industrial HEPA Vacuum

Scan this QR code for online instructions and documentation, or visit www.ClaytonHowTo.com

WARNING

SAFETY LEGEND

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE

SAVE THESE INSTRUCTIONS

APPLICATIONS & ENVIRONMENTS

WHAT’S IN THE BOX

SPECIFICATIONS & REQUIREMENTS

GETTING STARTED

GETTING STARTED

BEFORE EACH USE

BAG FILTER CHANGE

BAG FILTER CHANGE

PRE-FILTER CHANGE

HEPA FILTER CHANGE

ILLUSTRATED PARTS BREAKDOWN

LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS

Clayton products are proudly made in the USA

Related manuals

Table of contents

Clayton WC-115-0, WC-202-0, WC-215-0 Operation And Maintenance

Assistant Bot

Safety – Operation – Maintenance

Keep this document in a safe place

Read and understand this manual before operating your air tool

WartHog WC Power Head

Electric Industrial HEPA Vacuum

Scan this QR code for online instructions and documentation, or visit www.ClaytonHowTo.com

WARNING

SAFETY LEGEND

TABLE OF CONTENTS

IMPORTANT SAFETY INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE USING THIS APPLIANCE

SAVE THESE INSTRUCTIONS

APPLICATIONS & ENVIRONMENTS

WHAT’S IN THE BOX

SPECIFICATIONS & REQUIREMENTS

GETTING STARTED

GETTING STARTED

BEFORE EACH USE

BAG FILTER CHANGE

BAG FILTER CHANGE

PRE-FILTER CHANGE

HEPA FILTER CHANGE

ILLUSTRATED PARTS BREAKDOWN

LIMITED LIFETIME WARRANTY TERMS AND CONDITIONS

Clayton products are proudly made in the USA

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