22B-QS001 - Rockwell Automation

22B-QS001 - Rockwell Automation

Quick Start

PowerFlex 40 Adjustable

Frequency AC Drive

FRN 5.xx - 6.xx

This Quick Start guide summarizes the basic steps needed to install, start-up and program the PowerFlex 40 Adjustable Frequency AC Drive.

The information provided Does Not replace the User Manual and is intended for qualified drive service personnel only.

For detailed PowerFlex 40 information including EMC instructions, application considerations and related precautions, refer to the

PowerFlex 40 User Manual, Publication 22B-UM001… at

www.rockwellautomation.com/literature.

!

!

!

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!

General Precautions

ATTENTION: The drive contains high voltage capacitors which take time to discharge after removal of mains supply. Before working on drive, ensure isolation of mains supply from line inputs [R, S, T (L1,

L2, L3)]. Wait three minutes for capacitors to discharge to safe voltage levels. Failure to do so may result in personal injury or death.

Darkened display LEDs is not an indication that capacitors have discharged to safe voltage levels.

ATTENTION: Equipment damage and/or personal injury may result if parameter A092 [Auto Rstrt Tries] or A094 [Start At PowerUp] is used in an inappropriate application. Do not use this function without considering applicable local, national and international codes, standards, regulations or industry guidelines.

ATTENTION: Only qualified personnel familiar with adjustable frequency AC drives and associated machinery should plan or implement the installation, start-up and subsequent maintenance of the system. Failure to comply may result in personal injury and/or equipment damage.

ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precautions are required when installing, testing, servicing or repairing this assembly.

Component damage may result if ESD control procedures are not followed. If you are not familiar with static control procedures, reference A-B publication 8000-4.5.2, “Guarding Against Electrostatic

Damage” or any other applicable ESD protection handbook.

ATTENTION: An incorrectly applied or installed drive can result in component damage or a reduction in product life. Wiring or application errors, such as, undersizing the motor, incorrect or inadequate AC supply, or excessive ambient temperatures may result in malfunction of the system.

English-2

Mounting Considerations

Mount the drive upright on a flat, vertical and level surface.

Frame

B

Screw Size

M4 (#8-32)

Screw Torque

1.56-1.96 N-m (14-17 lb.-in.)

DIN Rail

35 mm

C M5 (#10-24) 2.45-2.94 N-m (22-26 lb.-in.) –

B (IP66,

Type 4X)

M6 (#12-24) 3.95-4.75 N-m (35-42 lb.-in.) –

Protect the cooling fan by avoiding dust or metallic particles.

Do not expose to a corrosive atmosphere.

Protect from moisture and direct sunlight.

Minimum Mounting Clearances

See Page 21 for mounting dimensions.

120 mm

(4.7 in.)

Closest object that may restrict air flow through the drive heat sink and chassis

120 mm

(4.7 in.)

25 mm

(1.0 in.)

120 mm

(4.7 in.)

120 mm

(4.7 in.)

Mounting Option A

No clearance required between drives.

Mounting Option B

Ambient Operating Temperatures

Ambient Temperature

Minimum Maximum

-10°C (14°F)

Enclosure Rating Minimum Mounting

Clearances

40°C (104°F)

IP20, NEMA/UL Type Open Use Mounting Option A

IP66, NEMA/UL Type 4X

IP30, NEMA/UL Type 1

(1)

Use Mounting Option A

Use Mounting Option B

50°C (122°F) IP20, NEMA/UL Type Open Use Mounting Option B

(1)

Rating requires installation of the PowerFlex 40 IP 30, NEMA/UL Type 1 option kit.

English-3

Typical Grounding

R/L1

S/L2

T/L3

U/T1

V/T2

W/T3

SHLD

Disconnecting MOVs

To prevent drive damage, the MOVs connected to ground shall be disconnected if the drive is installed on an ungrounded distribution system where the line-to-ground voltages on any phase could exceed

125% of the nominal line-to-line voltage. To disconnect these devices, remove the jumper shown in the figures below.

1. Turn the screw counterclockwise to loosen.

2. Pull the jumper completely out of the drive chassis.

3. Tighten the screw to keep it in place.

Jumper Location

IP20, NEMA/UL Type Open IP66, NEMA/UL Type 4X

Important: Tighten screw after jumper removal.

Phase to Ground MOV Removal

Three-Phase

AC Input

R/L1

S/L2

T/L3

Jumper

1 2 3 4

English-4

CE Conformity

Refer to the PowerFlex 40 User Manual for details on how to comply with the Low Voltage (LV) and Electromagnetic Compatibility (EMC)

Directives.

Specifications, Fuses and Circuit Breakers

Drive Ratings

Catalog

Number

(1)

Output Ratings Input Ratings

kW (HP) Amps

Voltage

Branch Circuit Protection

Range kVA Amps Fuses

Power

Dissipation

140M Motor

Protectors

(3) (4)

Contactors

Min.

Enclosure

Volume

(in.

3

)

(5)

IP20 Open

Watts

100 - 120V AC (±10%) – 1-Phase Input, 0 - 230V 3-Phase Output

22B-V2P3x104 0.4 (0.5) 2.3

22B-V5P0x104 0.75 (1.0) 5.0

22B-A2P3x104 0.4 (0.5) 2.3

22B-A5P0x104 0.75 (1.0) 5.0

90-132 1.15 9.0

15

90-132 2.45 20.3

35

22B-V6P0x104 1.1 (1.5) 6.0

90-132 3.0

24.0

40 140M-F8E-C32 100-C37 1655

200 - 240V AC (±10%) – 1-Phase

(2)

Input, 0 - 230V 3-Phase Output

180-264 1.15 6.0

10

180-264 2.45 12.0

20

22B-A8P0x104 1.5 (2.0) 8.0

180-264 4.0

18.0

30

22B-A012x104 2.2 (3.0) 12.0

180-264 5.5

25.0

40

140M-C2E-C16 100-C12 1655

140M-D8E-C20 100-C23 1655

140M-C2E-B63 100-C09 1655

140M-C2E-C16 100-C12 1655

140M-D8E-C20 100-C23 1655

140M-F8E-C32 100-C37 2069

200 - 240V AC (±10%) – 3-Phase Input, 0 - 230V 3-Phase Output

22B-B2P3x104 0.4 (0.5) 2.3

180-264 1.15 2.5

6 140M-C2E-B40 100-C07 1655

40

60

80

40

60

85

125

22B-B5P0x104 0.75 (1.0) 5.0

22B-B8P0x104 1.5 (2.0) 8.0

180-264 2.45 5.7

180-264 4.0

9.5

10

15

22B-B012x104 2.2 (3.0) 12.0

180-264 5.5

15.5

25

22B-B017x104 3.7 (5.0) 17.5

180-264 8.6

21.0

30

22B-B024x104 5.5 (7.5) 24.0

180-264 11.8 26.1

40

140M-C2E-C10 100-C09 1655

140M-C2E-C16 100-C12 1655

140M-C2E-C16 100-C23 1655

140M-F8E-C25 100-C23 1655

140M-F8E-C32 100-C37 2069

22B-B033x104 7.5 (10.0) 33.0

180-264 16.3 34.6

60 140M-G8E-C45 100-C60 2069

380 - 480V AC (±10%) – 3-Phase Input, 0 - 460V 3-Phase Output

22B-D1P4x104 0.4 (0.5) 1.4

342-528 1.4

1.8

3 140M-C2E-B25 100-C07 1655

40

60

85

125

180

235

305

22B-D2P3x104 0.75 (1.0) 2.3

22B-D4P0x104 1.5 (2.0) 4.0

22B-D6P0x104 2.2 (3.0) 6.0

342-528 2.3

3.2

342-528 4.0

5.7

342-528 5.9

7.5

22B-D010x104 4.0 (5.0) 10.5

342-528 10.3 13.0

20

22B-D012x104 5.5 (7.5) 12.0

342-528 11.8 14.2

25

22B-D017x104 7.5 (10.0) 17.0

342-528 16.8 18.4

30

6

10

15

140M-C2E-B40 100-C07 1655

140M-C2E-B63 100-C09 1655

140M-C2E-C10 100-C09 1655

140M-C2E-C16 100-C23 1655

140M-D8E-C20 100-C23 2069

140M-D8E-C20 100-C23 2069

22B-D024x104 11.0 (15.0) 24.0

342-528 23.4 26.0

50 140M-F8E-C32 100-C43 2069

460 - 600V AC (±10%) – 3-Phase Input, 0 - 575V 3-Phase Output

22B-E1P7x104 0.75 (1.0) 1.7

414-660 2.1

2.3

6 140M-C2E-B25 100-C09 1655

160

175

210

300

35

50

70

100

22B-E3P0x104 1.5 (2.0) 3.0

22B-E4P2x104 2.2 (3.0) 4.2

22B-E6P6x104 4.0 (5.0) 6.6

414-660 3.65 3.8

414-660 5.2

5.3

414-660 8.1

8.3

22B-E9P9x104 5.5 (7.5) 9.9

414-660 12.1 11.2

20

22B-E012x104 7.5 (10.0) 12.2

414-660 14.9 13.7

25

22B-E019x104 11.0 (15.0) 19.0

414-660 23.1 24.1

40

6

10

15

140M-C2E-B40 100-C09 1655

140M-D8E-B63 100-C09 1655

140M-D8E-C10 100-C09 1655

140M-D8E-C16 100-C16 2069

140M-D8E-C16 100-C23 2069

140M-F8E-C25 100-C30 2069

50

70

100

160

175

210

300

(1)

(2)

In the Catalog Numbers listed “x” represents enclosure type. Specifications are valid for all enclosure types. IP66, NEMA/UL Type 4X drive ratings are only available as Frame B drives.

200-240V AC - 1-Phase drives are also available with an integral EMC filter. Catalog suffix changes from N104 to N114. Filter option is not available for IP66, NEMA/UL Type 4X rated drives.

English-5

(3)

(4)

(5)

The AIC ratings of the Bulletin 140M Motor Protector Circuit Breakers may vary. See Bulletin 140M

Motor Protection Circuit Breakers Application Ratings .

Manual Self-Protected (Type E) Combination Motor Controller, UL listed for 208 Wye or Delta, 240

Wye or Delta, 480Y/277 or 600Y/347. Not UL listed for use on 480V or 600V Delta/Delta, corner ground, or high-resistance ground systems.

When using a Manual Self-Protected (Type E) Combination Motor Controller, the drive must be installed in a ventilated or non-ventilated enclosure with the minimum volume specified in this column. Application specific thermal considerations may require a larger enclosure.

Input/Output Ratings

Output Frequency: 0-400 Hz (Programmable)

Efficiency: 97.5% (Typical)

Approvals

LIS

TED 966X

LIS

TED 966X

IND

CO N T E

Q

UL508C

C

CSA 22.2

LV:

IND

CO N T E

Q

EMC Directive 89/336

EN 50178, EN 60204

EMC: EN 61800-3, EN 50081-1, EN 50082-2

Digital Control Inputs (Input Current = 6mA)

SRC (Source) Mode:

18-24V = ON

0-6V = OFF

SNK (Sink) Mode:

0-6V = ON

18-24V = OFF

Analog Control Inputs

4-20mA Analog: 250 ohm input impedance

0-10V DC Analog: 100k ohm input impedance

External Pot: 1-10k ohms, 2 Watt minimum

Control Output

Programmable Output (form C relay)

Resistive Rating: 3.0A at 30V DC, 3.0A at 125V AC, 3.0A at 240V AC

Inductive Rating: 0.5A at 30V DC, 0.5A at 125V AC, 0.5A at 240V AC

Opto Outputs

30V DC, 50mA

Non-inductive

Fuses and Circuit Breakers

Recommended Fuse Type: UL Class J, CC, T or Type BS88; 600V (550V) or equivalent.

Recommended Circuit Breakers: HMCP circuit breakers or equivalent.

Analog Outputs (10 bit)

0-10V, 1k ohm Min.

4-20mA, 525 ohm Max.

Protective Features

Motor Protection: I

2 t overload protection - 150% for 60 Secs, 200% for 3 Secs (Provides Class 10 protection)

Overcurrent: 200% hardware limit, 300% instantaneous fault

Over Voltage:

100-120V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 150V AC incoming line)

200-240V AC Input – Trip occurs at 405V DC bus voltage (equivalent to 290V AC incoming line)

380-460V AC Input – Trip occurs at 810V DC bus voltage (equivalent to 575V AC incoming line)

460-600V AC Input – Trip occurs at 1005V DC bus voltage (equivalent to 711V AC incoming line)

Under Voltage: 100-120V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 75V AC incoming line)

200-240V AC Input – Trip occurs at 210V DC bus voltage (equivalent to 150V AC incoming line)

380-480V AC Input – Trip occurs at 390V DC bus voltage (equivalent to 275V AC incoming line)

460-600V AC Input – If P042 = 3 “High Voltage” trip occurs at 487V DC bus voltage (344V AC incoming line);

If P042 = 2 “Low Voltage” trip occurs at 390V DC bus voltage (275V AC incoming line)

Control Ride Through: Minimum ride through is 0.5 Secs - typical value 2 Secs

Faultless Power Ride Through: 100 milliseconds

Dynamic Braking

Internal brake IGBT included with all ratings except No Brake versions. Refer to Appendix B of the PowerFlex 40 User Manual for DB resistor ordering information.

English-6

Power Wiring

Power Wire Rating Recommended Copper

Wire

15 Mils insulated, dry location Unshielded 600V, 75°C (167°F) THHN/THWN

Shielded 600V, 75°C or 90°C (167°F or 194°F) RHH/

RHW-2

Shielded Tray rated 600V, 75°C or 90°C (167°F or 194°F)

RHH/RHW-2

Anixter OLF-7xxxxx,

Belden 29501-29507 or equivalent

Anixter 7V-7xxxx-3G

Shawflex 2ACD/3ACD or equivalent

Power Terminal Block

B Frame

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3

C Frame

R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 P2 P1

DC- DC+ BR+ BRDC- DC+ BR+ BR-

Terminal

(1)

Description

R/L1, S/L2 1-Phase Input

R/L1, S/L2, T/L3 3-Phase Input

U/T1

V/T2

W/T3

P2, P1

To Motor U/T1

To Motor V/T2

=

Switch any two motor leads to change forward direction.

To Motor W/T3

DC Bus Inductor Connection (C Frame drives only.)

The C Frame drive is shipped with a jumper between

Terminals P2 and P1. Remove this jumper only when a DC

Bus Inductor will be connected. Drive will not power up without a jumper or inductor connected.

DC+, DC-

BR+, BR-

DC Bus Connection

Dynamic Brake Resistor Connection

Safety Ground - PE

(1)

Important: Terminal screws may become loose during shipment. Ensure that all terminal screws are tightened to the recommended torque before applying power to the drive.

Power Terminal Block Specifications

Frame Maximum Wire Size

(2)

Minimum Wire Size

(2)

B

C

5.3 mm

2

(10 AWG)

8.4 mm

2

(8 AWG)

1.3 mm

2

(16 AWG)

1.3 mm

2

(16 AWG)

Torque

1.7-2.2 N-m (16-19 lb.-in.)

2.9-3.7 N-m (26-33 lb.-in.)

(2)

Maximum/minimum sizes that the terminal block will accept - these are not recommendations.

English-7

Input Power Conditions

Input Power Condition

Line has power factor correction capacitors

Line has frequent power interruptions

Corrective Action

Low Line Impedance (less than 1% line reactance)

Install Line Reactor

(2)

Greater than 120 kVA supply transformer

• or Isolation Transformer

• or Bus Inductor – 5.5-11 kW

(7.5-15 HP) drives only

Install Line Reactor

• or Isolation Transformer

Line has intermittent noise spikes in excess of

6000V (lightning)

Phase to ground voltage exceeds 125% of normal line to line voltage

Ungrounded distribution system

240V open delta configuration (stinger leg)

(1)

Remove MOV jumper to ground.

or Install Isolation Transformer with grounded secondary if necessary.

Install Line Reactor

(1)

(2)

For drives applied on an open delta with a middle phase grounded neutral system, the phase opposite the phase that is tapped in the middle to the neutral or earth is referred to as the “stinger leg,” “high leg,” “red leg,” etc. This leg should be identified throughout the system with red or orange tape on the wire at each connection point.

The stinger leg should be connected to the center Phase B on the reactor. Refer to the

PowerFlex 40 User Manual for specific line reactor part numbers.

Refer to Appendix B of the PowerFlex 40 User Manual for accessory ordering information.

I/O Wiring Recommendations

(3)

Wire Type(s)

(4)

Belden 8760/9460

(or equiv.)

Belden 8770

(or equiv.)

(3)

(4)

Description

0.8 mm

2

(18AWG), twisted pair, 100% shield with drain.

0.8 mm

2

(18AWG), 3 conductor, shielded for remote pot only.

Minimum Insulation

Rating

300V

60 degrees C

(140 degrees F)

If the wires are short and contained within a cabinet which has no sensitive circuits, the use of shielded wire may not be necessary, but is always recommended.

Stranded or solid wire.

I/O Terminal Block Specifications

Frame

B & C

Maximum Wire Size

(5)

Minimum Wire Size

(5)

1.3 mm

2

(16 AWG) 0.2 mm

2

(24 AWG)

Torque

0.5-0.8 N-m (4.4-7 lb.-in.)

(5)

Maximum / minimum that the terminal block will accept - these are not recommendations.

Refer to the PowerFlex 40 User Manual for recommendations on maximum power and control cable length.

English-8

Control Terminal Block

Control Wiring Block Diagram

Enable

(4)

Jumper

Relay N.O.

Relay Common

Relay N.C.

R1

R2

R3

SNK SRC

30V DC

50mA

Non-inductive

+24V

+10V

0-10V

0/4-20mA

15

16

12

13

14

01

02

Stop

(1)(4)

Start/Run FWD

(2)

03

04

Direction/Run REV

Digital Common

05

06

Digital Input 1

Digital Input 2

07

08

Digital Input 3

Digital Input 4

09

Opto Common

Typical

SRC Wiring

+24V DC

11

+10V DC

0-10V (or ±10V) Input

Analog Common

17

4-20mA Input

Analog Output

Opto Output 1

Typical

SNK Wiring

Pot must be

1-10k ohm

2 Watt Min.

Common

(3)

24V

Opto Output 2

18

RS485 Shield

19

(2)

0-10V

Analog Output Select

01 02 03 04 05

ENBL

06 07 08 09

Enable

(4)

Jumper

0-20mA

R1 R2 R3

SNK

11 12 13 14 15 16 17 18 19

RS485

(DSI)

SRC

(1)

1

30V DC 125V AC 240V AC

Resistive 3.0A

3.0A

3.0A

Inductive 0.5A

0.5A

0.5A

P036 [Start Source]

Keypad

3-Wire

2-Wire

RS485 Port

Stop

Per P037

Per P037

Per P037

Per P037

I/O Terminal 01 Stop

Coast

Per P037

Coast

Coast

(1)

Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set to

“3-Wire” or “Momt FWD/REV” control. In three wire control, I/O Terminal 01 is controlled by P037 [Stop

Mode]. All other stop sources are controlled by P037

[Stop Mode].

Important: The drive is shipped with a jumper installed between I/O Terminals 01 and 11. Remove this jumper when using I/O Terminal 01 as a stop or enable input.

Two wire control shown. For three wire control use a momentary input command a start. Use a maintained input

on I/O Terminal 02 to

for I/O Terminal 03 to change direction.

(3)

(4)

When using an opto output with an inductive load such as a relay, install a recovery diode parallel to the relay as shown, to prevent damage to the output.

When the ENBL jumper is removed, I/O Terminal 01 will always act as a hardware enable, causing a coast to stop without software interpretation. Refer to the PowerFlex 40 User Manual for more information.

English-9

Control I/O Terminal Designations

No. Signal

R1 Relay N.O.

R2 Relay Common

R3 Relay N.C.

Default

Fault

Fault

Description

Normally open contact for output relay.

Common for output relay.

Normally closed contact for output relay.

Param.

A055

A055

Analog Output Select

DIP Switch

Sink/Source

DIP Switch

0-10V

Source (SRC)

Sets analog output to either voltage or current. Setting must match

A065 [Analog Out Sel].

Inputs can be wired as Sink (SNK) or Source (SRC) via DIP Switch setting.

01 Stop

(1)

Coast

02 Start/Run FWD Not Active

03 Direction/Run REV Not Active

04 Digital Common

05 Digital Input 1

06 Digital Input 2

07 Digital Input 3

08 Digital Input 4

09 Opto Common

11 +24V DC

12 +10V DC

13 ±10V In

(2)

15

4-20mA In

(2)

Preset Freq

Preset Freq

Local

Jog Forward

Not Active

14 Analog Common –

16 Analog Output

17 Opto Output 1

18 Opto Output 2

Not Active

OutFreq 0-10

MotorRunning

At Frequency

19 RS485 (DSI) Shield –

The factory installed jumper or a normally closed input must be present for the drive to start.

P036

(1)

Command comes from the integral keypad by default.

To disable reverse operation, see A095 [Reverse

Disable].

P036, P037

P036, P037,

A095

For digital inputs. Electronically isolated with digital inputs from analog I/O and opto outputs.

Program with A051 [Digital In1 Sel].

Program with A052 [Digital In2 Sel].

Program with A053 [Digital In3 Sel].

Program with A054 [Digital In4 Sel].

A051

A052

A053

A054

For opto-coupled outputs. Electronically isolated with opto outputs from analog I/O and digital inputs.

Referenced to Digital Common.

Drive supplied power for digital inputs.

Maximum output current is 100mA.

Referenced to Analog Common.

Drive supplied power for 0-10V external potentiometer.

Maximum output current is 15mA.

P038

For external 0-10V (unipolar) or ±10V (bipolar) input supply (input impedance = 100k ohm) or potentiometer wiper.

P038,

A051-A054,

A123, A132

For 0-10V In or 4-20mA In. Electronically isolated with analog inputs and outputs from digital I/O and opto outputs.

For external 4-20mA input supply

(input impedance = 250 ohm).

Program with A061 [Opto Out2 Sel]

P038,

A051-A054,

A132

The default analog output is 0-10V. To covert to a current value, change the Analog Output Select DIP

Switch to 0-20mA. Program with A065 [Analog Out

Sel]. Max analog value can be scaled with A066

[Analog Out High].

Maximum Load: 4-20mA = 525 ohm (10.5V)

0-10V = 1k ohm (10mA)

A065, A066

Program with A058 [Opto Out1 Sel] A058, A059,

A064

A061, A062,

A064

Terminal should be connected to safety ground - PE when using the RS485 (DSI) communications port.

(1)

(2)

See Footnotes (1) and (4) on page 8.

0-10V In and 4-20mA In are distinct input channels and may be connected simultaneously.

Inputs may be used independently for speed control or jointly when operating in PID mode.

English-10

Prepare For Drive Start-Up

!

ATTENTION: Power must be applied to the drive to perform the following start-up procedures. Some of the voltages present are at incoming line potential. To avoid electric shock hazard or damage to equipment, only qualified service personnel should perform the following procedure. Thoroughly read and understand the procedure before beginning. If an event does not occur while performing this procedure, Do Not Proceed. Remove All Power including user supplied control voltages. User supplied voltages may exist even when main AC power is not applied to the drive. Correct the malfunction before continuing.

Before Applying Power to the Drive

1. Confirm that all inputs are connected to the correct terminals and are secure.

2. Verify that AC line power at the disconnect device is within the rated value of the drive.

3. Verify that any digital control power is 24 volts.

4. Verify that the Sink (SNK)/Source (SRC) Setup DIP Switch is set to

match your control wiring scheme. See page 8 for location.

Important: The default control scheme is Source (SRC). The Stop terminal is jumpered (I/O Terminals 01 and 11) to allow starting from the keypad. If the control scheme is changed to Sink (SNK), the jumper must be removed from I/O

Terminals 01 and 11 and installed between I/O Terminals

01 and 04.

5. Verify that the Stop input is present or the drive will not start.

Important: If I/O Terminal 01 is used as a stop input, the jumper between I/O Terminals 01 and 11 must be removed.

Applying Power to the Drive

6. Apply AC power and control voltages to the drive.

7. Familiarize yourself with the integral keypad features (see next page) before setting any Program Group parameters.

If a fault appears on power up, refer to page 20 for an explanation of the

fault code. For complete troubleshooting information, refer to the

PowerFlex 40 User Manual.

English-11

Start, Stop, Direction and Speed Control

Factory default parameter values allow the drive to be controlled from the integral keypad. No programming is required to start, stop, change direction and control speed directly from the integral keypad.

Important: To disable reverse operation, see A095 [Reverse Disable].

Changing the Speed Reference of an IP66, NEMA/UL Type 4X rated drive

When a Display Group parameter, for example, d001 [Output Freq] is displayed, and P038 [Speed Ref] is set to A069 [Internal Freq], you can change the internal frequency using the Up Arrow and Down Arrow keys.

VOLTS

AMPS

HERTZ

RUN

FWD

REV

PROGRAM FAULT

VOLTS

AMPS

HERTZ

When the internal frequency is being adjusted, its value is displayed and the Hertz LED flashes. Any changes are saved immediately. The display then returns to the Display Group parameter previously shown.

TIP: By default, the speed reference of an IP66, NEMA/UL Type 4X rated drive is set to the internal frequency, A069 [Internal Freq].

TIP: You can also change the speed reference by editing the parameter

A069 [Internal Freq] in program mode. For details on how to enter the program mode, see the section, “Viewing and Editing Parameters.”

The default value of A069 [Internal Freq] is 0 Hz. For IP20 rated

PowerFlex 40 drives, the default value of this parameter is 60 Hz.

English-12

RUN

FWD

REV

Integral Keypad

PROGRAM

FAULT

VOLTS

AMPS

HERTZ

Menu Description

Display Group (View Only)

Consists of commonly viewed drive operating conditions.

Basic Program Group

Consists of most commonly used programmable functions.

Advanced Program Group

Consists of remaining programmable functions.

Fault Designator

Consists of list of codes for specific fault conditions. Displayed only when fault is present.

No. LED

Run/Direction

Status

➋ Alphanumeric

Display

LED State

Steady Red

Description

Indicates drive is running and commanded motor direction.

Flashing Red Drive has been commanded to change direction. Indicates actual motor direction while decelerating to zero.

Steady Red Indicates parameter number, parameter value, or fault code.

Flashing Red Single digit flashing indicates that digit can be edited.

All digits flashing indicates a fault condition.

➌ Displayed Units Steady Red Indicates the units of the parameter value being displayed.

➍ Program Status Steady Red Indicates parameter value can be changed.

Fault Status Flashing Red Indicates drive is faulted.

➏ Pot Status Steady Green Indicates potentiometer on Integral Keypad is active.

(1)

➐ Start Key Status Steady Green Indicates Start key on Integral Keypad is active.

The Reverse key is also active unless disabled by A095

[Reverse Disable].

No. Key

Name

Escape

Select

Description

Back one step in programming menu.

Cancel a change to a parameter value and exit Program

Mode.

Advance one step in programming menu.

Select a digit when viewing parameter value.

Up Arrow

Down Arrow

Scroll through groups and parameters.

Increase/decrease the value of a flashing digit.

Used to adjust internal frequency of IP66, NEMA/UL Type 4X rated drives only when a Display Group parameter is shown and P038 [Speed Reference] is set to internal frequency,

A069 [Internal Freq].

Enter Advance one step in programming menu.

Save a change to a parameter value.

Potentiometer

(1)

Used to control speed of drive. Default is active.

Controlled by parameter P038 [Speed Reference].

Start

Reverse

Stop

Used to start the drive. Default is active.

Controlled by parameter P036 [Start Source].

Used to reverse direction of the drive. Default is active.

Controlled by parameters P036 [Start Source] and A095

[Reverse Disable].

Used to stop the drive or clear a fault.

This key is always active.

Controlled by parameter P037 [Stop Mode].

(1)

IP66, NEMA/UL Type 4X rated drives are not equipped with a potentiometer.

See the PowerFlex 40 User Manual for more information on parameters.

Viewing and Editing Parameters

The last user-selected Display Group parameter is saved when power is removed and is displayed by default when power is reapplied.

The following is an example of basic integral keypad and display functions. This example provides basic navigation instructions and illustrates how to program the first Program Group parameter.

Example Displays Step

1. When power is applied, the last user-selected

Display Group parameter number is briefly displayed with flashing characters. The display then defaults to that parameter’s current value.

(Example shows the value of d001 [Output

Freq] with the drive stopped.)

Key(s)

PROGRAM FAULT

VOLTS

AMPS

HERTZ

2. Press Esc once to display the Display Group parameter number shown on power-up. The parameter number will flash.

PROGRAM FAULT

VOLTS

AMPS

HERTZ

3. Press Esc again to enter the group menu. The group menu letter will flash.

4. Press the Up Arrow or Down Arrow to scroll through the group menu (d, P and A).

5. Press Enter or Sel to enter a group. The right digit of the last viewed parameter in that group will flash.

6. Press the Up Arrow or Down Arrow to scroll through the parameters that are in the group.

7. Press Enter or Sel to view the value of a parameter. If you do not want to edit the value, press Esc to return to the parameter number.

or or or or

English-13

PROGRAM FAULT

PROGRAM FAULT

PROGRAM FAULT

VOLTS

AMPS

HERTZ

VOLTS

AMPS

HERTZ

VOLTS

AMPS

HERTZ

8. Press Enter or Sel to enter program mode to edit the parameter value. The right digit will flash and the Program LED will illuminate if the parameter can be edited.

9. Press the Up Arrow or Down Arrow to change the parameter value. If desired, press Sel to move from digit to digit or bit to bit. The digit or bit that you can change will flash.

10. Press Esc to cancel a change. The digit will stop flashing, the previous value is restored and the Program LED will turn off.

Or

Press Enter to save a change. The digit will stop flashing and the Program LED will turn off.

or or

PROGRAM FAULT

PROGRAM FAULT

11. Press Esc to return to the parameter list.

Continue to press Esc to back out of the programming menu.

PROGRAM

If pressing Esc does not change the display, then d001 [Output Frequency] is displayed.

Press Enter or Sel to enter the group menu.

The Basic Program Group contains the most commonly changed parameters.

FAULT

VOLTS

AMPS

HERTZ

VOLTS

AMPS

HERTZ

VOLTS

AMPS

HERTZ

English-14

See the PowerFlex 40 User Manual for more information on parameters.

Display Group Parameters

No.

Parameter Min/Max Display/Options

d001 [Output Freq] d002 [Commanded Freq] d003 [Output Current] d004 [Output Voltage] d005 [DC Bus Voltage] d006 [Drive Status]

0.0/[Maximum Freq]

0.0/[Maximum Freq]

0.00/(Drive Amps

×

2)

0/Drive Rated Volts

0.1 Hz

0.1 Hz

0.01 Amps

1 VAC

Based on Drive Rating 1 VDC

0/1 (1 = Condition True) Bit 3

Decelerating

F2/F122 F1

Bit 2

Accelerating Forward d007d009

[Fault x Code] d010 [Process Display] d012 [Control Source] d013 [Contrl In Status] d014 [Dig In Status] d015 [Comm Status]

0.00/9999

0/9

0.01 – 1

Digit 1 = Speed Command

(See P038; 9 = “Jog Freq”)

0/1 (1 = Input Present) Bit 3

DB Trans On

0/1 (1 = Input Present) Bit 3

Digital In 4

0/1 (1 = Condition True) Bit 3

Comm Error

Bit 2

Stop Input

Bit 2

Digital In 3

Bit 2

DSI Option d016 [Control SW Ver] d017 [Drive Type]

1.00/99.99

1001/9999 d018 [Elapsed Run Time] 0/9999 Hrs d019 [Testpoint Data] 0/FFFF d020 [Analog In 0-10V] d021 [Analog In 4-20mA] d022 [Output Power] d023 [Output Powr Fctr]

0.01

1

1 = 10 Hrs

1 Hex

0.0/100.0% 0.1%

0.0/100.0% 0.1%

0.00/(Drive Power

×

2) 0.01 kW

0.0/180.0 deg 0.1 deg d024 [Drive Temp] d025 [Counter Status] d026 [Timer Status]

0/120 degC

0/9999

0.0/9999 Secs

1 degC

1

0.1 Secs

Bit 1 Bit 0

Running

Digit 0 = Start Command

(See P036; 9 = “Jog”)

Bit 1

Dir/REV In

Bit 1

Digital In 2

Bit 1

Transmitting

Bit 0

Start/FWD In

Bit 0

Digital In 1

Bit 0

Receiving d028 [Stp Logic Status] d029 [Torque Current]

0/7

0.00/(Drive Amps

×

2)

1

0.01 Amps

Smart Start-Up with Basic Program Group Parameters

The PowerFlex 40 is designed so that start up is simple and efficient. The Program Group contains the most commonly used parameters.

= Stop drive before changing this parameter.

No.

Parameter Min/Max Display/Options

P031 [Motor NP Volts] 20/Drive Rated Volts

Set to the motor nameplate rated volts.

P032 [Motor NP Hertz] 15/400 Hz

1 VAC

P034 [Minimum Freq] 0.0/400.0 Hz

Sets the lowest frequency the drive will output continuously.

1 Hz

Set to the motor nameplate rated frequency.

P033 [Motor OL Current] 0.0/(Drive Rated Amps

×

2) 0.1 Amps

Set to the maximum allowable motor current.

0.1 Hz

P035 [Maximum Freq] 0/400 Hz

Sets the highest frequency the drive will output.

P036 [Start Source] 0/6

Sets the control scheme used to start the drive.

(1)

When active, the Reverse key is also active unless disabled by A095 [Reverse Disable].

1 Hz

0 = “Keypad”

1 = “3-Wire”

2 = “2-Wire”

(1)

3 = “2-W Lvl Sens”

4 = “2-W Hi Speed”

5 = “Comm Port”

6 = “Momt FWD/REV”

Default

Based on Drive Rating

60 Hz

Based on Drive Rating

0.0 Hz

60 Hz

0

See the PowerFlex 40 User Manual for more information on parameters.

English-15

= Stop drive before changing this parameter.

No.

Parameter Min/Max Display/Options

P037 [Stop Mode] 0/9

Active stop mode for all stop sources [e.g. keypad, run forward (I/O Terminal 02), run reverse (I/O

Terminal 03), RS485 port] except as noted below.

Important: I/O Terminal 01 is always a coast to stop input except when P036 [Start Source] is set for “3-Wire” control. When in three wire control, I/O

Terminal 01 is controlled by P037 [Stop Mode].

0 = “Ramp, CF”

(1)

1 = “Coast, CF”

(1)

2 = “DC Brake, CF”

(1)

3 = “DCBrkAuto,CF”

(1)

4 = “Ramp”

5 = “Coast”

6 = “DC Brake”

7 = “DC BrakeAuto”

8 = “Ramp+EM B,CF”

9 = “Ramp+EM Brk”

(1)

Stop input also clears active fault.

P038 [Speed Reference] 0/7

Sets the source of the speed reference to the drive.

Important: When A051 or A052 [Digital Inx Sel] is set to option 2, 4, 5, 6, 13 or 14 and the digital input is active, A051, A052, A053 or A054 will override the speed reference commanded by this parameter. Refer to Chapter 1 of the PowerFlex 40

User Manual for details.

0 = “Drive Pot”

1 = “InternalFreq”

2 = “0-10V Input”

3 = “4-20mA Input”

4 = “Preset Freq”

5 = “Comm Port”

6 = “Stp Logic”

7 = “Anlg In Mult”

P039 [Accel Time 1] 0.0/600.0 Secs 0.1 Secs

Sets the rate of accel for all speed increases.

P040 [Decel Time 1] 0.1/600.0 Secs

Sets the rate of decel for all speed decreases.

0.1 Secs

P041 [Reset To Defalts] 0/1

Resets all parameter values to factory defaults.

0 = “Ready/Idle”

1 = “Factory Rset”

P042 [Voltage Class] 2/3

Sets the voltage class of 600V drives.

P043 [Motor OL Ret] 0/1

2 = “Low Voltage” (480V)

3 = “High Voltage” (600V)

0 = “Disabled”

1 = “Enabled”

Enables/disables the Motor Overload Retention function.

Default

0

0

1 (IP66, Type 4X)

10.0 Secs

10.0 Secs

0

3

0

English-16

See the PowerFlex 40 User Manual for more information on parameters.

Advanced Group Parameters

No.

Parameter

A051

A052

A053

A054

Min/Max Display/Options

[Digital In1 Sel]

I/O Terminal 05

[Digital In2 Sel]

I/O Terminal 06

[Digital In3 Sel]

I/O Terminal 07

[Digital In4 Sel]

I/O Terminal 08

(1)

0/27

Important: Speed source for IP66, NEMA/

UL Type 4X rated drives comes from A069

[Internal Freq].

0 = “Not Used”

1 = “Acc & Dec 2”

2 = “Jog”

3 = “Aux Fault”

4 = “Preset Freq”

5 = “Local”

(1)

6 = “Comm Port”

7 = “Clear Fault”

8 = “RampStop,CF”

9 = “CoastStop,CF”

10 = “DCInjStop,CF”

11 = “Jog Forward”

12 = “Jog Reverse”

13 = “10V In Ctrl”

A055 [Relay Out Sel]

A056 [Relay Out Level]

A058

A061

[Opto Out1 Sel]

[Opto Out2 Sel]

A059

A062

[Opto Out1 Level]

[Opto Out2 Level]

0/24

0.0/9999

0/24

0.0/9999

0 = “Ready/Fault”

1 = “At Frequency”

2 = “MotorRunning”

3 = “Reverse”

4 = “Motor Overld”

5 = “Ramp Reg”

6 = “Above Freq”

7 = “Above Cur”

8 = “Above DCVolt”

9 = “Retries Exst”

10 = “Above Anlg V”

11 = “Logic In 1”

12 = “Logic In 2”

0.1

See A055 for Options.

0.1

10

16

17

18

7

8

A055, A058 & A061 Setting A056, A059 & A062 Min/Max

6 0/400 Hz

0/180%

0/815 Volts

20

23

0/100%

0.1/9999 Secs

1/9999 Counts

1/180 degs

0/1

0/400 Hz

A064 [Opto Out Logic] 0/3 1

1

2

A064 Option

0

3

Opto Out1 Logic

NO (Normally Open)

NC (Normally Closed)

NO (Normally Open)

NC (Normally Closed)

Opto Out2 Logic

NO (Normally Open)

NO (Normally Open)

NC (Normally Closed)

NC (Normally Closed)

14 = “20mA In Ctrl”

15 = “PID Disable”

16 = “MOP Up”

17 = “MOP Down”

18 = “Timer Start”

19 = “Counter In”

20 = “Reset Timer”

21 = “Reset Countr”

22 = “Rset Tim&Cnt”

23 = “Logic In1”

24 = “Logic In2”

25 = “Current Lmt2”

26 = “Anlg Invert”

27 = “EM Brk Rlse”

13 = “Logic 1 & 2”

14 = “Logic 1 or 2”

15 = “StpLogic Out”

16 = “Timer Out”

17 = “Counter Out”

18 = “Above PF Ang”

19 = “Anlg In Loss”

20 = “ParamControl”

21 = “NonRec Fault”

22 = “EM Brk Cntrl”

23 = “Above Fcmd”

24 = “MsgControl” (for

FRN 6.01 and later)

0

Default

4

4

5

11

0.0

2

1

0.0

0

See the PowerFlex 40 User Manual for more information on parameters.

English-17

No.

Parameter

A065 [Analog Out Sel]

Min/Max

0/23

Display/Options

1

Default

0

Option

0 “OutFreq 0-10”

1 “OutCurr 0-10”

2 “OutVolt 0-10”

3 “OutPowr 0-10”

4 “TstData 0-10”

5 “OutFreq 0-20”

Output Range

0-10V

0-10V

0-10V

0-10V

0-10V

0-20 mA

6 “OutCurr 0-20”

7 “OutVolt 0-20”

8 “OutPowr 0-20”

9 “TstData 0-20”

0-20 mA

0-20 mA

0-20 mA

0-20 mA

10 “OutFreq 4-20” 4-20 mA

11 “OutCurr 4-20” 4-20 mA

12 “OutVolt 4-20” 4-20 mA

13 “OutPowr 4-20” 4-20 mA

14 “TstData 4-20” 4-20 mA

15 “OutTorq 0-10” 0-10V

16 “OutTorq 0-20” 0-20 mA

17 “OutTorq 4-20” 4-20 mA

18 “Setpnt 0-10”

19 “Setpnt 0-20”

0-10V

0-20 mA

20 “Setpnt 4-20” 4-20 mA

21 “MinFreq 0-10” 0-10V

22 “MinFreq 0-20” 0-20 mA

23 “MinFreq 4-20” 4-20 mA

A066 [Analog Out High]

A067 [Accel Time 2]

A068 [Decel Time 2]

A069 [Internal Freq]

0/800%

0.0/600.0 Secs

0.1/600.0 Secs

0.0/400.0 Hz

Minimum Output Value

0V = 0 Hz

0V = 0 Amps

0V = 0 Volts

0V = 0 kW

0V = 0000

0 mA = 0 Hz

0 mA = 0 Amps

0 mA = 0 Volts

0 mA = 0 kW

0 mA = 0000

4 mA = 0 Hz

4 mA = 0 Amps

4 mA = 0 Volts

4 mA = 0 kW

4 mA = 0000

0V = 0 Amps

0 mA = 0 Amps

4 mA = 0 Amps

0V = 0%

0 mA = 0%

4 mA = 0%

0V = Min. Freq

0 mA = Min. Freq

4 mA = Min. Freq

1%

0.1 Secs

0.1 Secs

0.1 Hz

Maximum Output Value

[Analog Out High]

P035 [Maximum Freq]

200% Drive Rated FLA

120% Drive Rated Output Volts

200% Drive Rated Power

65535 (Hex FFFF)

P035 [Maximum Freq]

200% Drive Rated FLA

120% Drive Rated Output Volts

200% Drive Rated Power

65535 (Hex FFFF)

P035 [Maximum Freq]

200% Drive Rated FLA

120% Drive Rated Output Volts

200% Drive Rated Power

65535 (Hex FFFF)

200% Drive Rated FLA

200% Drive Rated FLA

200% Drive Rated FLA

100.0% Setpoint Setting

100.0% Setpoint Setting

100.0% Setpoint Setting

P035 [Maximum Freq]

P035 [Maximum Freq]

P035 [Maximum Freq]

0-20 mA

0-10V

0-20 mA

0-20 mA

0-10V

0-20 mA

0-20 mA

0-10V

0-20 mA

0-20 mA

DIP Switch Position

0-10V

0-10V

0-10V

0-10V

0-10V

0-20 mA

0-20 mA

0-20 mA

0-20 mA

0-20 mA

0-20 mA

0-20 mA

0-20 mA

0-20 mA

A070

A071

A072

A073

A074

A075

A076

A077

[Preset Freq 0]

(1)

[Preset Freq 1]

[Preset Freq 2]

[Preset Freq 3]

[Preset Freq 4]

[Preset Freq 5]

[Preset Freq 6]

[Preset Freq 7]

0.0/400.0 Hz 0.1 Hz

(1)

To activate [Preset Freq 0] set P038 [Speed Reference] to option 4.

Input State of Digital In 1

(I/O Terminal 05)

0

1

0

1

0

1

0

1

Input State of Digital In 2

(I/O Terminal 06)

0

0

1

1

0

0

1

1

Input State of Digital In 3

(I/O Terminal 07)

0

0

0

0

1

1

1

1

Frequency Source

[Preset Freq 0]

[Preset Freq 1]

[Preset Freq 2]

[Preset Freq 3]

[Preset Freq 4]

[Preset Freq 5]

[Preset Freq 6]

[Preset Freq 7]

Accel / Decel Parameter Used

[Accel Time 1] / [Decel Time 1]

[Accel Time 1] / [Decel Time 1]

[Accel Time 2] / [Decel Time 2]

[Accel Time 2] / [Decel Time 2]

[Accel Time 1] / [Decel Time 1]

[Accel Time 1] / [Decel Time 1]

[Accel Time 2] / [Decel Time 2]

[Accel Time 2] / [Decel Time 2]

(2)

When a Digital Input is set to “Accel 2 & Decel 2”, and the input is active, that input overrides the settings in this table.

(2)

A078 [Jog Frequency]

A079 [Jog Accel/Decel]

A080 [DC Brake Time]

0.0/[Maximum Freq]

0.1/600.0 Secs

0.0/99.9 Secs

0.1 Hz

0.1 Secs

0.1 Secs

A setting of 99.9 Secs = Continuous

A081 [DC Brake Level] 0.0/(Drive Amps

×

1.8) 0.1 Amps

A082 [DB Resistor Sel] 0/99 0 = “Disabled”

1 = “Normal RA Res”

A083 [S Curve %] 0/100% 1%

2 = “NoProtection”

3-99 = % of Duty Cycle

100%

20.0 Secs

20.0 Secs

0.0 Hz (for IP66,

NEMA/UL Type

4X drives)

60.0 Hz (for

IP20 drives)

0.0 Hz

5.0 Hz

10.0 Hz

20.0 Hz

30.0 Hz

40.0 Hz

50.0 Hz

60.0 Hz

10.0 Hz

10.0 Secs

0.0 Secs

Amps

×

0.05

0

0% (Disabled)

English-18

See the PowerFlex 40 User Manual for more information on parameters.

No.

Parameter Min/Max Display/Options

A084 [Boost Select] 0/14

Only active when A125 [Torque Perf Mode] is set to 0 “V/Hz”.

Settings in % of base voltage.

0 = “Custom V/Hz”

Variable Torque Constant Torque

1 = “30.0, VT”

2 = “35.0, VT”

3 = “40.0, VT”

4 = “45.0, VT”

5 = “0.0, no IR”

6 = “0.0”

7 = “2.5, CT”

8 = “5.0, CT”

9 = “7.5, CT”

A085 [Start Boost]

0.0/25.0%

0.1%

Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.

A086 [Break Voltage]

0.0/100.0%

0.1%

Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.

10 = “10.0, CT”

11 = “12.5, CT”

12 = “15.0, CT”

13 = “17.5, CT”

14 = “20.0, CT”

A087 [Break Frequency] 0.0/400.0 Hz

A092 [Auto Rstrt Tries]

A093 [Auto Rstrt Delay]

0/9

0.0/300.0 Secs

A094 [Start At PowerUp] 0/1

0.1 Hz

Only active when A084 [Boost Select] and A125 [Torque Perf Mode] are set to “0”.

A088 [Maximum Voltage] 20/Rated Volts

A089 [Current Limit 1]

1 VAC

0.1/(Drive Amps

×

1.8) 0.1 Amps

A090 [Motor OL Select] 0/2 0 = “No Derate” 1 = “Min Derate”

2 = “Max Derate”

A091 [PWM Frequency] 2.0/16.0 kHz 0.1 kHz

1

0.1 Secs

0 = “Disabled” 1 = “Enabled”

Default

8

7 4-11 kW

(5-15 HP)

2.5%

25.0%

15.0 Hz

Rated Volts

Amps

×

1.5

0

4.0 kHz

0

1.0 Secs

0

A095 [Reverse Disable] 0/1 0 = “Rev Enabled” 1 = “Rev Disabled” 0

1 = “Enabled”

2 = “Mechanical”

3 = “Both”

A096 [Flying Start En]

A097 [Compensation]

A098 [SW Current Trip]

A099 [Process Factor]

A100 [Fault Clear]

A101 [Program Lock]

A102 [Testpoint Sel]

A103 [Comm Data Rate]

A104 [Comm Node Addr]

0/1 0 = “Disabled”

0/3 0 = “Disabled”

1 = “Electrical”

0.0/(Drive Amps

×

2) 0.1 Amps

0.1/999.9

0.1

0/2 0 = “Ready/Idle”

0/9999

400/FFFF

0/5

Power to drive must be cycled before any changes will affect drive operation.

1/247

Power to drive must be cycled before any changes will affect drive operation.

A105 [Comm Loss Action] 0/3

A106 [Comm Loss Time] 0.1/60.0 Secs

A107 [Comm Format] 0/5

Power to drive must be cycled before any changes will affect drive operation.

A108 [Language] 1/10

0 = “Unlocked”

1 Hex

0 = “1200”

1 = “2400”

2 = “4800”

1

A109 [Anlg Out Setpt]

A110 [Anlg In 0-10V Lo]

A111 [Anlg In 0-10V Hi]

A112 [Anlg In4-20mA Lo]

A113 [Anlg In4-20mA Hi]

0.0/100.0%

0.0/100.0%

0.0/100.0%

0.0/100.0%

0.0/100.0%

A114 [Slip Hertz @ FLA] 0.0/10.0 Hz

A115 [Process Time Lo] 0.00/99.99

0 = “Fault”

1 = “Coast Stop”

0.1 Secs

0 = “RTU 8-N-1”

1 = “RTU 8-E-1”

2 = “RTU 8-O-1”

1 = “English”

2 = “Français”

3 = “Español”

4 = “Italiano”

5 = “Deutsch”

0.1%

0.1%

0.1%

0.1%

0.1%

0.1 Hz

0.01

1 = “Reset Fault”

2 = “Clear Buffer”

1 = “Locked”

3 = “9600”

4 = “19.2K”

5 = “38.4K”

2 = “Stop”

3 = “Continu Last”

3 = “RTU 8-N-2”

4 = “RTU 8-E-2”

5 = “RTU 8-O-2”

6 = “Reserved”

7 = “Português”

8 = “Reserved”

9 = “Reserved”

10 = “Nederlands”

0.0%

0.0%

100.0%

0.0%

100.0%

2.0 Hz

0.00

0

1

0.0 (Disabled)

30.0

0

0

400

3

100

0

5.0 Secs

0

1

See the PowerFlex 40 User Manual for more information on parameters.

English-19

No.

Parameter

A116 [Process Time Hi]

A117 [Bus Reg Mode]

A118 [Current Limit 2]

A119 [Skip Frequency]

A120 [Skip Freq Band]

A121 [Stall Fault Time]

A122 [Analog In Loss]

Min/Max Display/Options

0.00/99.99

0.01

0/1 0 = “Disabled”

0.1/(Drive Amps

×

1.8) 0.1 Amps

0/400 Hz 1 Hz

0.0/30.0 Hz

0/5

0/6

0.1 Hz

0 = “60 Seconds”

1 = “120 Seconds”

2 = “240 Seconds”

0 = “Disabled”

1 = “Fault (F29)”

2 = “Stop”

3 = “Zero Ref”

A123 [10V Bipolar Enbl] 0/1

A124 [Var PWM Disable] 0/1

0 = “Uni-Polar In”

0 = “Enabled”

1 = “Enabled”

Default

0.00

1

Amps

×

1.5

0 Hz

0.0 Hz

0 3 = “360 Seconds”

4 = “480 Seconds”

5 = “Flt Disabled”

4 = “Min Freq Ref”

5 = “Max Freq Ref”

6 = “Int Freq Ref”

1 = “Bi-Polar In”

1 = “Disabled”

0

0

0

A125 [Torque Perf Mode] 0/1 0 = “V/Hz” 1 = “Sensrls Vect” 1

A126 [Motor NP FLA]

A127 [Autotune]

A128 [IR Voltage Drop]

A129 [Flux Current Ref]

A130 [PID Trim Hi]

A131 [PID Trim Lo]

A132 [PID Ref Sel]

A133 [PID Feedback Sel]

A134 [PID Prop Gain]

A135 [PID Integ Time]

A136 [PID Diff Rate]

0.1/(Drive Amps

×

2) 0.1 Amps

0/2 0 = “Ready/Idle”

1 = “Static Tune”

0.0/230.0 VAC 0.1 VAC

0.00/[Motor NP FLA] 0.01 Amps

0.0/400.0

0.0/400.0

0.1

0.1

0/8

0/2

0.00/99.99

0.0/999.9 Secs

0.00/99.99 (1/Secs)

0 = “PID Disabled”

1 = “PID Setpoint”

2 = “0-10V Input”

3 = “4-20mA Input”

4 = “Comm Port”

0 = “0-10V Input”

1 = “4-20mA Input”

0.01

0.1 Secs

0.01 (1/Secs)

A137 [PID Setpoint]

A138 [PID Deadband]

A139 [PID Preload]

A140-

A147

[Stp Logic 0-7]

0.0/100.0%

0.0/10.0%

0.0/400.0 Hz

0001/bAFF

2 = “Rotate Tune”

5 = “Setpnt, Trim”

6 = “0-10V, Trim”

7 = “4-20mA, Trim”

8 = “Comm, Trim”

2 = “Comm Port”

0.1%

0.1%

0.1 Hz

4 Digits

For a list of digit options, refer to the PowerFlex 40

User Manual.

0.1 Secs A150-

A157

[Stp Logic Time 0-7] 0.0/999.9 Secs

A160 [EM Brk Off Delay] 0.01/10.00 Secs

A161 [EM Brk On Delay] 0.01/10.00 Secs

A162 [MOP Reset Sel]

A163 [DB Threshold]

A164 [Comm Write Mode]

A165 [Anlg Loss Delay]

A166 [Analog In Filter]

A167 [PID Invert Error]

0/1

0.0/110.0%

0/1

0.0/20.0 Secs

0/14

0/1

0.01 Secs

0.01 Secs

0 = “Zero MOP Ref”

0.0%

0 = “Save”

0.1 Secs

1

0 = “Not Inverted”

1 = “Save MOP Ref”

1 = “RAM Only”

1 = “Inverted”

Rated Amps

0

Rated Volts

Rated Amps

60.0

0.0

0

0

0.01

0.1 Secs

0.01 (1/Secs)

0.0%

0.0%

0.0 Hz

00F1

30.0 Secs

0

0

2.00 Secs

2.00 Secs

1

100.0%

0

0.0 Secs

English-20

Fault Codes

To clear a fault, press the Stop key, cycle power or set A100 [Fault Clear] to 1 or

2.

No.

Fault

F2 Auxiliary Input

(1)

F3

F4

F5

F6

F7

F8

F12

Excessive DC Bus voltage ripple

UnderVoltage

(1)

OverVoltage

(1)

Motor Stalled

(1)

Motor Overload

(1)

Heatsink OvrTmp

HW OverCurrent

(1)

Description

Check remote wiring.

Monitor the incoming line for phase loss or line imbalance. Then, check input line fuse.

Monitor the incoming AC line for low voltage or line power interruption.

Monitor the AC line for high line voltage or transient conditions. Bus overvoltage can also be caused by motor regeneration. Extend the decel time or install dynamic brake option.

Increase [Accel Time x] or reduce load so drive output current does not exceed the current set by parameter A089 [Current Limit].

An excessive motor load exists. Reduce load so drive output current does not exceed the current set by parameter P033 [Motor OL Current].

Check for blocked or dirty heat sink fins. Verify that ambient temperature has not exceeded

40

°

C (104

°

F) for IP 30/NEMA 1/UL Type 1 installations or 50°C (122°F) for Open type installations.

Check fan.

Check programming. Check for excess load, improper DC boost setting, DC brake volts set too high or other causes of excess current.

Check the motor and external wiring to the drive output terminals for a grounded condition.

An analog input is configured to fault on signal loss. A signal loss has occurred.

Correct the cause of the fault and manually clear.

Check the wiring between the drive and motor. Check motor for grounded phase.

Replace drive if fault cannot be cleared.

F13 Ground Fault

F29 Analog Input Loss

(1)

F33 Auto Rstrt Tries

F38 Phase U to Gnd

F39 Phase V to Gnd

F40 Phase W to Gnd

F41 Phase UV Short

F42 Phase UW Short

F43 Phase VW Short

F48 Params Defaulted

Check the motor and drive output terminal wiring for a shorted condition.

Replace drive if fault cannot be cleared.

F63 SW OverCurrent

(1)

F64 Drive Overload

F70 Power Unit

F71 Net Loss

The drive was commanded to write default values to EEPROM. Clear the fault or cycle power to the drive. Program the drive parameters as needed.

Check load requirements and A098 [SW Current Trip] setting.

Reduce load or extend Accel Time.

Cycle power. Replace drive if fault cannot be cleared.

The communication network has faulted.

F80

F81

SVC Autotune

Comm Loss

The autotune function was either cancelled by the user of failed.

If adapter was not intentionally disconnected, check wiring to the port. Replace wiring, port expander, adapters or complete drive as required. Check connection. An adapter was intentionally disconnected. Turn off using A105 [Comm Loss Action].

F100 Parameter Checksum Restore factory defaults.

F122 I/O Board Fail Cycle power. Replace drive if fault cannot be cleared.

(1)

Auto-Reset/Run type fault. Configure with parameters A092 and A093.

English-21

Drive Dimensions

PowerFlex 40 Frames – Ratings are in kW and (HP)

Frame 120V AC – 1-Phase 240V AC – 1-Phase 240V AC – 3-Phase 480V AC – 3-Phase 600V AC – 3-Phase

B

C

(1)

0.4 (0.5)

0.75 (1.0)

1.1 (1.5)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

5.5 (7.5)

7.5 (10.0)

2.2 (3.0)

3.7 (5.0)

0.4 (0.5)

0.75 (1.0)

1.5 (2.0)

5.5 (7.5)

7.5 (10.0)

2.2 (3.0)

4.0 (5.0)

0.75 (1.0)

1.5 (2.0)

2.2 (3.0)

11.0 (15.0) 5.5 (7.5)

7.5 (10.0)

4.0 (5.0)

11.0 (15.0)

(1)

IP66, NEMA/UL Type 4X rated drives are not availble in Frame C drive ratings.

A

D

IP20, NEMA/UL Type Open

C

Dimensions are in millimeters and (inches).

Weights are in kilograms and (pounds).

E

B

F

A

B 100

(3.94)

C 130

(5.1)

B

180

(7.09)

260

(10.2)

C

136

(5.35)

180

(7.1)

D

87

(3.43)

116

(4.57)

E

168

(6.61)

246

(9.7)

F

87.4

(3.44)

Ship

Weight

2.2

(4.9)

4.3

(9.5)

A

5.5 (0.22)

Communication, RFI Filter, IP 30/NEMA 1/UL Type 1 Option Kits

B 79.1 (3.11)

64.1 (2.52)

40.6 (1.60)

25.6 (1.01) ∅

22.2

(0.87)

107.0 (4.21)

66.0 (2.60)

24.0 (0.94)

28.5

(1.12)

22.2

(0.87)

C

74.3

(2.93)

109.9

(4.33)

111.2

(4.38)

152.2

(5.99)

D

B Frame - 22-JBAB

77.5 (3.05)

50.0 (1.97)

22.5 (0.89)

Option

A Comm Cover

B EMC Line Filter

C EMC Line Filter

D IP30/NEMA 1/UL

Type 1

IP30/NEMA 1/UL

Type 1 for Comm

Cover

B Frame

Drive

C Frame

Drive

25 (0.98) 25 (0.98)

50 (1.97) 60 (2.36)

229 (9.02) 309 (12.17)

33 (1.30) 60 (2.36)

64 (2.52) 60 (2.36)

B Frame - 22-JBCB

(used with Comm Cover)

22.2

(0.87)

134.3

(5.29)

105.3

(4.15)

76.3

(3.00)

C Frame - 22-JBAC

108.7 (4.28)

92.2 (3.63)

69.2 (2.72)

45.7 (1.80)

22.2 (0.87)

C Frame - 22-JBCC

(used with Comm Cover)

28.5

(1.12)

22.2

(0.87)

179.8

(7.08)

144.8

(5.70)

109.8

(4.32)

English-22

IP66, NEMA Type/UL Type 4X – Dimensions are in millimeters and (inches) Weights are in kilograms and (pounds).

165

(6.50)

146

(5.75)

6.5

(0.26)

46

(1.81)

23

(0.91)

270

(10.63)

253

(9.96)

28

(1.10)

22

(0.87)

198

(7.80)

124

(4.88)

89

(3.50)

82.5

(3.25)

Weight

5.2 (11.5)

www.rockwellautomation.com

Power, Control and Information Solutions Headquarters

Americas: Rockwell Automation, 1201 South Second Street, Milwaukee, WI 53204-2496 USA, Tel: (1) 414.382.2000, Fax: (1) 414.382.4444

Europe/Middle East/Africa: Rockwell Automation, Vorstlaan/Boulevard du Souverain 36, 1170 Brussels, Belgium, Tel: (32) 2 663 0600, Fax: (32) 2 663 0640

Asia Pacific: Rockwell Automation, Level 14, Core F, Cyberport 3, 100 Cyberport Road, Hong Kong, Tel: (852) 2887 4788, Fax: (852) 2508 1846

Publication 22B-QS001G-EN-P – June 2013

Supersedes December 2008 Copyright © 2013 Rockwell Automation, Inc. All rights reserved.

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