Assa Abloy Corbin Russwin ED5800 Series Installation Instructions Manual
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Installation Instructions
Strike
Shim (2) Supplied
Strike Plate
(3) 10-24 x 3/4" PFHMS
(6) 10-24 x 1/2" PFHMS
ED5800 (A) Series
Concealed Vertical Rod
Exit Device
Top Latch
Important:
For use with metal doors only.
Device is packed ready for any compatible trim.
Top Tube
End Clamp
8’ (2.44m) Opening
7’6” (2.29m) Opening
7’2” (2.18m) Opening
7’ (2.13m) Opening
Top Rod
(3) 8-32 x 5/16"
PUFHMS
End Cap
(2) 1/4-20 X 3/4" PRHMS
(2) Arm & Bracket Assembly
(5) Cotter Pin
(2) Yoke Pin
(2) Set Screw
#8-32 UNC
(2) 1/4-20 X 3/4" PRHMS
(Special Head)
Bottom Rod Assembly
Hole Plug
(Fire Devices)
Dogging
Key
(2) E-Rings
(2) #8-32 X 2" PHPMS Temporary Screws
Dogging:
Feature to hold bolts retracted and touchpad depressed for push-pull door operation.
Note: Dogging is not a feature of fire labeled devices.
Deadbolt
Cover
2) 8-32 x 5/16" PUFHMS
To Dog Device
1. Insert dogging key.
2. Hold touchbar depressed.
3. Turn key 1/4 turn clockwise.
Bottom Bolt Case
(6) 10-24 x 1/2" PFHMS
Strike
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
WARNING
This product can expose you to lead which is known to the state of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65warnings.ca.gov.
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
TOC
1
9
10
7
8
11
12
13
5
6
2
3
4
Table of Contents
To Change Hands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Check Before Starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Mark Door . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Prepare Door, Frame and Sill . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Size Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Rod Assembly and Preliminary Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Install Rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Install Strikes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Complete Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Plastic Installation Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
2
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
1 To Change Hands
1. Remove four (4) screws and
Vertical Lifter Assembly.
2. Rotate device to opposite orientation (180° degrees).
3. Insert Lifter Assembly and reinstall screws.
NOTE: Lifter must fit under lift block as shown. (Figure 1)
RHR Device
RHR Door LHR Door
LHR Device
Lift Block
Vertical Lifter Assembly
(4) 8-32 x 3/16" PRHMS
Figure 1
Vertical Lifter Assembly
(4) 8-32 x 3/16" PRHMS
2 Maintenance
1. Periodically remove covers and coat mechanisms with an appropriate lubricant. This is particularly required in corrosive environments for proper product function.
2. Check mounting fasteners periodically. Re-tighten if loose. Apply screw locking compound or change part fasteners if screws continue to back out.
3. Periodic checks (and adjustments) of strikes may be required, to compensate for changes in the opening (e.g.: door sagging).
3 Options
1/4-20 Sex Nut Option: (Figure 2)
Recommended for Unreinforced Metal Doors.
Device
No Trim
With Trim
Quantity
4
2
Size
1/4-20
Figure 2
Rod Extension Options: (Figure 3)
Figure 3
2" (51mm)
6" (152mm)
12" (305mm)
24" (610mm)
(Specify Device Finish)
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
3
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
4 Check Before Starting
Doors and Frames with walls having a structural thickness (metal skin plus reinforcement) to engage less than three (3) full screw threads are considered unreinforced.
Unreinforced Doors: Use SNB (sex nuts and bolts). (Figure 4)
Unreinforced Frames: Use Blind
Rivet Nuts. (Figure 4)
Recommended fasteners for unreinforced openings are not necessarily supplied by Corbin
Russwin.
• Door must swing freely.
• Door must not be warped.
• Door must not bind.
• Door must not sag.
Figure 5
Figure 4
Reinforcement
Door Skin Blind Rivet Nut
Minimum Door Stile:
4-1/2" (114mm)
Door and frame must meet structural and dimensional specifications on exit device template(s) for door and frame preparation.
Device must seat flush on door surface. To clear raised molding, consult the factory.
5 Mark Door
Single Door or Pair without Mullion
Locate and Mark Horizontal and Vertical
Centerlines as shown. (Figure 6)
LHR door shown. Preparation is typical for both door hands. (Figure 6)
Door Must Swing Freely
CAUTION: If device is mounted higher or lower than shown, rod length must change. Lengthen or cut top and bottom rods as shown in Section 8, page 6.
NOTE: Bottom Bolt will retract to 1/8"
(3mm) above floor strike. Floor covering in the door path must be laid accordingly.
2-3/4
(70)
Door Must Not Be Warped
Centerline
Vertical Reference
Centerline
Horizontal Reference
Door Must Not Bind
Single Door or Pair
Without Mullion
Door Must Not Sag
FINISHED FLOOR
Figure 6
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
4
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
DOOR
Measure Gap
Write Dimension Here:
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
6 Prepare Door, Frame and Sill
A. Locate Device Template aligning
VERTICAL REFERENCE and
HORIZONTAL REFERENCE lines on door and template. Tape template to door face. (Figure 7)
B. Locate Top Strike and Bottom Strike templates, aligned on centerline of Rods and Strikes on door. Tape templates in place and mark holes.
(Figure 7)
C. Locate and tape Trim template to door.
(See instructions packed with trim.)
D. Mark and prepare holes per installation template.
Top Strike Template
(Mounts on Frame Rabbet)
Device Paper
Template
Device and Bolt Case Plates:
Each two (2) 1/4-20 machine screws for metal reinforced doors OR two (2) 3/8" (10) dia. sex nuts and bolts
Top Strike:
Two (2) 10-24 machine screws
NOTE: Third screw MUST ONLY be used to lock strike in final position (Step 8C).
Bottom Strike: 5/8" (16) dia. x 3/4" (19) deep hole
Floor Strike Template
(Mounts on Finished Floor)
FINISHED FLOOR
LHR DOOR
INSIDE FACE
Centerline
Rods & Strikes
CENTERLINE
VERTICAL
REFERENCE
CENTERLINE
HORIZONTAL
REFERENCE
Figure 7
7 Size Device
Device must be field cut to size, unless standard opening and device are 36" (0.91m).
(Figure 8)
LHR Door Open
Inside Face
Align mounting holes in door with mounting holes in device.
Align horizontal line on door with edge of device.
Verify there is no gap between end cover & touch bar prior to marking cutoff.
Mark cutoff line.
Cut square on line.
CL Centerline
Dogging
Hole Minimum: 1-3/8
(35)
Minimum to inside edge of Hinge Stile: 3/8
(10)
Figure 8
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
5
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
2-1/4
(57)
Hinge edge of door
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
8
E
(Hold)
1/8
(3)
F
Detail 2
Rod Assembly and Preliminary Adjustment
A. Remove door from opening. Set flat; device side up. (Do not hang door until Section 12, Complete Installation beginning on page 11.)
B. Set length of top rod assembly.
(Detail 1 - Figure 9)
C. Connect top and bottom rods to arm/ bracket assemblies. (Two (2) cotter pins each) Fold cotter pins over flush to arm and bracket assembly as shown. (Detail
2 - Figure 10) Clip off excess pin length.
NOTE: Secure cotter so rods are rigid and inflexible.
D. Align rod setup gauge over device cutouts and centerlines. Tape gauge to door face.
E. Connect top latch to rod assembly.
Latchbolt must be fully extended.
(Detail 3 - Figure 11)
F. Set top latch assembly in place on door.
Maintain 7/8" (22mm) location from top of door as shown. (Figure 13)
G. Align yoke pin holes in arm and bracket assembly with alignment hole in rod setup gauge. Adjust top latch and rod assembly for proper alignment.
H. Thread deadbolt into bottom rod assembly. Set bottom rod assembly in place on door. Align yoke pin hole in bottom arm and bracket assembly with alignment hole in rod setup gauge.
Adjust bottom bolt for proper length.
NOTE: Be certain bottom bolt is fully extended, (Detail 4 - Figure 12)
Figure 9
8'
(2.44M)
7'6"
(2.29M)
Tube
Figure 10
Folded Pin
Minimal space between rod and bracket.
Figure 11
Figure 12
7'2"
(2.18M)
Detail 1
7'
(2.13M)
* 6'8" (2.03M)
(FIELD DRILL)
4"
(102)
Cotter Pin
Top View
Detail 3
Latchbolt Extended
(Correct Assembly)
1/8
(3)
To Bolt Surface
Latchbolt Retracted
(Incorrect Assembly)
13/16
(21)
To Bolt Surface
Detail 4
BOTTOM ROD
ASSEMBLY
Adjust
Top Rod
• Adjust Rod - Tube length & assemble.
• For unusual opening heights, locate and drill 1/8" (3) dia. hole in rod.
Detail 2
BOLT FULLY
EXTENDED
(PIN TOWARD TOP
OF DOOR)
G
4 Free Threads
(Typ. Ref.)
B Detail 1
FM 169
G
C
D
H
G H
Yoke Pin
Holes
H
C
Gap* + 3/8 (10)
*FROM STEP 1
Centerline of
Device Mounting
Holes & Rods
H Detail 3
A
Figure 13
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
6
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
9 Install Rods
A. Slide rod assemblies into door. (Figure 15)
B. Attach top latch with six (6)
#10-24 X 1/2" PFHMS.
C. Install bottom bolt case with six (6)
#10-24 X 1/2" PFHMS.
D. Thread set screw into yoke pins (Insert with hex socket end inside pin). Thread #8-32 x 2" PHPMS screws into slotted end of yoke pins until seated to hex head set screw. (Detail 1 - Figure 14)
E. Install two
(2) yoke pin assemblies into arm and bracket assemblies.
A
B
1/4"
(6.4)
Set Screw
Detail 1
Yoke Pin
E-ring Groove
Figure 14
#8-32 PHPMS
Temporary Screw
E
Figure 15
10 Install Device
A. Mount trim when required. (Follow instructions packed with trim.)
B Detail 1
B. Seat device in place.
Connect device to arm and bracket assemblies using temporary screws to position yoke pins in latch head. Install e-ring into yoke pin grooves. (Detail 1 - Figure 17)
C Device Screws
(Bolt to door reinforcement, sex nuts, or trim studs)
C. Fasten device latch head using two (2)
1/4-20 PRHMS or 3/8" (10) dia. SNB.
(Figure 16)
Figure 16
Yoke
Pin
D. Remove temporary screws.
NOTE: Be certain to re-tighten yoke pins after removal of temporary screws.
Device
CL
Horizontal Ref.
Centerline
Detail 1
E-Ring
1/2
(13)
E. Center end of device on horizontal reference line of door. Using end clamp as a template, locate end clamp mounting holes.
F. Prepare end clamp holes and mount end clamp using two (2) 1/4-20 PRHMS or
3/8" (10) SNB. (Figure 16)
Figure 17
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
7
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
C
F
End
Clamp
1-1/4
(32)
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
11 Install Strikes
X
Centerline
Device Mounting
Holes, Rods
& Strikes
Detail X
Upper Strike
Shim
(2 supplied)
(Start with one)
Strike Plate
(Ridges face down)
Strike
(2) 10-24 x 3/4" PFHMS
Figure 19
Note: Third screw must be installed after device is adjusted and works properly.
Detail Y
Bottom Strike
Strike
(Press in place)
Figure 20
Note: Bottom Bolt will retract to 1/8" (3mm) above Floor Strike.
Floor covering in door path must be laid out accordingly.
Y Figure 18
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
8
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
12 Complete Installation
A. Rehang door plumb and in accordance with the opening. Set strike roller between tripping lever and bolt. DO NOT
PRELOAD BOLT.
Shim strike as needed.
(Figure 21)
NOTE: Rods should move freely inside door. Bolts extend automatically and should deadlock when door closes and top strike hits tripping lever. Top bolt should retract flat. Bottom bolt should travel 1/2" (13) and engage 3/8" (9.5) into strike in down position without dragging on floor surface in up position.
Test device action by touchbar, by trim, and by dogging. Adjust as needed.
B. Rod Adjustment for Proper Bolt Throw
1. Use 3/32" (2.4) hex wrench to loosen set screws B1 and B2. (Figure 21)
2. Adjust top rod first with adjusting screw C1. (Figure 21) With device in dogged position (panic devices) or touchbar fully depressed (fire devices) adjust top rod so top latchbolt is flush and hold back feature is engaged.
Lengthen top rod an additional 1/2 turn for proper latchbolt positioning.
NOTE: If adjusting screws bottom out before proper device operation, door and device must be removed so larger adjustments may be made by threading rod in or out, or by moving cotter pin to different hole in rod. (Section 8, page 6)
Shim
Bolt
Tripping
Lever
Strike
Roller
A
LONGER (CW)
TOP ROD
C1
SHORTER (CCW)
Top Adjusting Screw
B1
B2
Figure 21
C2
Bottom Adjusting Screw
LONGER (CW)
BOTTOM ROD
SHORTER (CCW)
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
9
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
Bolt
Engagement
FM171 01/19
Shim
Bolt
Tripping
Lever
Strike
Roller
A
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
12 Complete Installation Continued
3. Adjust bottom rod with adjusting screw C2. (Figure 22) With top latch retracted in hold back position, and touchbar dogged or fully depressed, adjust bottom rod so deadbolt clears strike by 1/16" (1.6). Bottom rod should be in position in active case with square head of connector hanging in Guide. (See note in Step
2).
4. Check device operation by opening and closing door. An additional minor adjustment may be required for full retraction and correct strike engagement.
NOTE: To avoid thread damage and provide positive locking, be sure set screws engage flats on adjusting screws.
C. After acceptable device function, install third screw in top strike to lock strike in position with 10-24 x 3/4" PFHMS.
D. Install device cover and end cap with two (2) 8-32 PFHMS each.
Figure 22
Bolt
Engagement
LONGER (CW)
TOP ROD
C1
SHORTER (CCW)
Top Adjusting Screw
B1
B2
C2
Bottom Adjusting Screw
LONGER (CW)
BOTTOM ROD
SHORTER (CCW)
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
10
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
FM171 01/19
ED5800 (A) Series
Concealed Vertical Rod Exit Devices
Installation Instructions
13 Plastic Installation Template
For use in conjunction with instruction sheets packed with exit device.
Holes and slots are identified below by exit device series and trim. Prep door and frame for only those features required for the exit device being installed.
Frame
Door
Template
Door Stop
Concealed Vertical Rod
All ED5000 Series Devices
Vertical Reference
Trim Only
Against Door Surface
Against Frame Stop or Mullion
(when applicable)
For Rim and SecureBolt ®
Exit Devices Only
Rim and
SecureBolt ®
Trim Only
Horizontal
Reference
Mortise
ED5200S
Concealed Vertical Rod
All ED5000 Series Devices
Vertical Reference
Trim Only
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
11
Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
FM171 01/19
Corbin Russwin
225 Episcopal Road
Berlin, CT 06037
Phone: 800-543-3658
Fax: 800-447-6714 corbinrusswin.com
Corbin Russwin is a brand associated with ASSA ABLOY Access and Egress Hardware Group, Inc., an ASSA ABLOY Group company. Copyright © 2012, 2019, ASSA ABLOY Access and Egress Hardware Group, Inc. All rights reserved. Reproduction in whole or in part without the express written permission of ASSA ABLOY Access and Egress Hardware Group, Inc. is prohibited.
For installation assistance contact Corbin Russwin
1-800-543-3658 • [email protected]
FM171 01/19

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