gfk2573F_RX3i PNC001AF - GE Intelligent Platforms: Support

gfk2573F_RX3i PNC001AF - GE Intelligent Platforms: Support
PACSystems* RX3i
IC695PNC001-AF
PROFINET Controller Module
GFK-2573F
August 2013
*
1
OK
2
LAN
3
STATUS
4
CONFIG
The PACSystems RX3i PROFINET Controller (PNC) module, IC695PNC001, connects
a PACSystems RX3i controller to a high-speed PROFINET local area network. It
enables the RX3i controller to communicate with IO-Devices on the LAN. The PNC
provides all the functions, services, and protocols required for certification as a
PROFINET IO Version 2.2 IO Controller, running at both 100 Mbps and 1 Gbps.
PNC001
TO INSTALL, TORQUE TO
6 IN-LB. TO UNINSTALL,
REVERSE MOTION
The PNC supports 10/100/1000 Mbps Copper, 100/1000 Mbps Multi-mode Fiber, and
100/1000 Mbps Single-mode Fiber. The LAN can include media interfaces of more than
one type. PROFINET communications on the LAN require 100 and 1000 Mbps link
speed. 10 Mbps cannot be used for PROFINET communications. However, 10 Mbps
can be used for other types of Ethernet traffic such as ping and telnet.
Features of the RX3i PNC include:
ACTIVE
▪
Full programming and configuration services for the PROFINET Controller,
VersaMax PROFINET Scanner and third-party IO-Devices using Proficy Machine
Edition.
▪
▪
Firmware upgrades using the WinLoader software utility.
USB
USB
RESTART
!
IP ADDRESS
INTERFACE MAC
PORTS
▪
▪
Support for star, ring, and daisy-chain/line network topologies.
▪
▪
▪
▪
Internal clock synchronized with the RX3i CPU for time-stamped diagnostics entries.
FRONT
3 4
1 2
Built-in Command Line Interface function that provides direct monitoring and partial
configuration via the micro USB port or using telnet.
Note: The USB port is for system setup and diagnostics only. It is not intended for
permanent connection.
Four switched Ethernet ports - two 8-conductor RJ-45 shielded twisted pair
10/100/1000 Mbps copper interfaces and two Small Form-factor Pluggable (SFP)
cages for user-supplied SFP devices.
Restart pushbutton to manually restart the PNC without power cycling the system.
LEDs: OK, LAN, STATUS, CONFIG, ACTIVE, USB, and four Port LEDs.
Compliant with EU RoHS Directive using the following exemptions identified in the
Annex: 7c-I and 7c-III.
Ordering Information
IC695PNC001
*
IC200PNS001
PACSystems RX3i PROFINET Controller Module 10/100/1000, 4 Ports - 2 SFP
connections, 2 Copper
VersaMax PROFINET Scanner, 10/100, 2 Ports, Copper
IC200PNS002
IC695SPC100
IC695SPF002
VersaMax PROFINET Scanner, 10/100, 2 Ports, Multimode Fiber
RX3i 10/100/1000base-TX (CAT5 100m) SFP
RX3i 100Base-FX (fiber 2 km) SFP
Indicates a trademark of GE Intelligent Platforms, Inc. and/or its affiliates. All other trademarks are the property of their
respective owners.
2
IC695PNC001-AF PROFINET Controller Module
GFK-2573F
PNC Specifications
PROFINET Support
PROFINET Version 2.2 General Class A IO-Controller
CPU Compatibility
CPU315 or CPU320, with firmware version 7.0 or higher
CPE305/CPE310 with firmware version 7.10 or higher
Power Requirements
3.3 V: 0.5 A with no SFP devices installed
1.2 A maximum (two SFP devices installed, 0.35 A per
SFP device)
5 V:
1.5 A maximum
Operating Temperature Range
0 to 60°C maximum surrounding air temperature without a fan. A
lower maximum temperature may be required depending on
PNC location and SFP population. Refer to “Operating Range
for Air Temperature” in the PACSystems RX3i PROFINET
Controller Manual, GFK-2571.
Number of Port Connectors
Two RJ-45 and two SFP Cages
(SFP devices not included, available separately)
Micro USB Connector
One, for communication with a computer using Command Line
Interface.
LAN
IEEE 802.2 Logical Link Control Class I
IEEE 802.3 CSMA/CD Medium Access Control 10/100/1000
Mbps
Maximum I/O Memory
128 Kbytes of combined input/output memory per PROFINET
Controller
CPU Status Bits
32
PROFINET I/O Device Data Update
Rates on the PROFINET LAN
Configurable: 1 ms, 2 ms, 4 ms, 8 ms, 16 ms, 32 ms, 64 ms,
128 ms, 256 ms and 512 ms
Number of IP addresses
One
Number of MAC Addresses
Five. One per external port and one internal.
System Maximum Limits
PNCs per RX3i CPU
4. Must be located in main rack. Cannot be located in a remote
node.
IO-Devices per IO-Controller
64 per PROFINET Controller
IO-Devices per Network
255 per network, spread across up to 8 IO-Controllers
IO-Devices per RX3i CPU
255 per RX3i CPU, spread across up to 4 PROFINET
Controllers
IO-Controllers per network
8
Number of PROFINET Slots per
device
Number of PROFINET Subslots per
slot
Number of PROFINET Submodules
per RX3i CPU
256
256
2048
IC695PNC001-AF PROFINET Controller Module
3
GFK-2573F
PNC Specifications, continued
Programmer Limits
Number of IO-Controllers
128 (32 RX3i CPU targets × 4 IO-Controllers per RX3i CPU)
Number of IO-Devices
4080 (255 per network × 16 PROFINET networks)
Total number of devices
4208 (does not include backplanes, power supplies, or IO
modules)
Hot-swappable
Yes
For product standards, general operating specifications, and installation requirements, refer to the PACSystems
RX3i System Manual, GFK-2314.
References
For additional information, please refer to the manuals listed below. Manuals can be downloaded from the
Support website, http://support.ge-ip.com.
PACSystems RX3i PROFINET Controller Manual, GFK-2571A
PACSystems RX3i PROFINET Controller Command Line Interface Manual, GFK-2572
VersaMax PROFINET Scanner User’s Manual, GFK-2721
PACSystems CPU Reference Manual, GFK-2222
PACSystems RX3i System Manual, GFK-2314
EMC Installation Requirements
To meet EN 55011 and FCC Class A radiated emissions, the Control system in which the IC695PNC001 module
is used shall be mounted in a metal enclosure when three or more IC695PNC001 modules are used. All surfaces
of the enclosure must be adequately grounded to adjacent surfaces to provide electrical conductivity. Wiring
external to the enclosure must be routed in metal conduit or the equivalent. The conduit must be mounted to the
enclosure using standard procedures and hardware to ensure electrical conductivity between the enclosure and
conduit.
When installing, operating, or maintaining the IC695PNC001, personnel must insure any electrostatic charge is
discharged through the use of a grounded ESD strap or other means.
Installation in Hazardous Areas
The following information is for products bearing the UL marking for Hazardous Locations or ATEX
marking for explosive atmospheres:

EQUIPMENT LABELED WITH REFERENCE TO CLASS I, GROUPS A, B, C & D, DIV. 2 HAZARDOUS LOCATIONS IS
SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A, B, C, D OR NON-HAZARDOUS LOCATIONS ONLY

WARNING - EXPLOSION HAZARD - SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I,
DIVISION 2;

WARNING - EXPLOSION HAZARD - WHEN IN HAZARDOUS LOCATIONS, TURN OFF POWER BEFORE REPLACING
OR WIRING MODULES; AND

WARNING - EXPLOSION HAZARD - DO NOT CONNECT OR DISCONNECT EQUIPMENT UNLESS POWER HAS
BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

WARNING - EXPLOSION HAZARD - USB PORT IS ONLY FOR USE IN NONHAZARDOUS LOCATIONS, DO NOT
USE UNLESS AREA IS KNOWN TO BE NON-HAZARDOUS.
ATEX Marking
II 3 G Ex nA IIC T5 X Ta: 0 - 60C
4
IC695PNC001-AF PROFINET Controller Module
GFK-2573F
Status Reporting
The PNC provides 32 bits of status information to a configured location in the RX3i CPU’s reference memory.
The status data consists of the Module OK bit, which indicates the health of the module itself, a status bit for each
external port, and a bit that indicates the connection status of the configured devices.
All Status bits are active high. The status location may be configured in %I, %Q, %AI, %AQ, %R, %G, %T, %M
or %W or I/O Variable reference memory in the RX3i CPU.
Bit
Name
1
Module OK
Description
Indicates the health of the PNC module.
1 indicates the module is functioning properly.
0 indicates the module is powering up or has failed.
2
Port1 Link Up
1 indicates the port is connected to another device and is operating correctly.
Port2 Link Up 0 indicates the port is not connected to another device or the port has an error
Port3 Link Up preventing communications, or the SFP cage is empty or has an incompatible
SFP device.
Port4 Link Up
3
4
5
6-8
9
10-32
*
Reserved
Reserved. Always 0.
All Devices
Connected*
1 indicates all configured devices are connected and communicating over
PROFINET.
0 indicates no devices are configured or one or more configured devices have not
established a PROFINET connection.
Reserved
Set to 0
Individual device statuses (as reported by the PNIO_DEV_COMM function block) are updated prior to the
All Devices Connected bit. Therefore, it is possible (depending on PNC loading) to see via the
PNIO_DEV_COMM function block that every individual device is connected while the All Devices
Connected bit is not yet set. To avoid this inconsistency, it is recommended that the All Devices
Connected bit be checked first, before checking individual device connection status using the
PNIO_DEV_COMM function block.
For details on using the PNIO_DEV_COMM function block, refer to “RX3i CPU Operations for
PROFINET” GFK-2571.
LEDs on the PROFINET Controller Module
The table below summarizes LED functions. For detailed information about error indications and special blink
patterns refer to Installation and Diagnostics in GFK-2571.
OK
Indicates whether the module is able to perform normal operation.
LAN
Indicates network packets are being processed by the network interface (not just
passing through the embedded switch).
STATUS
Indicates the condition of the PROFINET Controller during normal operation. It
indicates whether an entry other than the startup event is present in the module’s
local log. STATUS can also indicate whether any of the MAC addresses are invalid.
Indicates whether the module has received its configuration from the RX3i CPU.
CONFIG
ACTIVE
USB
Port LEDs
Indicates the status of PROFINET connections.
Indicates activity on the USB port.
Indicate link speed, link connection and link activity corresponding to the four
possible external Ethernet ports.
IC695PNC001-AF PROFINET Controller Module
5
GFK-2573F
Quick Start
Installation and initial startup procedures for the PNC include the following steps. Before installing and operating
the PNC, refer to the PACSystems RX3i PROFINET Controller Manual, GFK-2571 for detailed information.
1. Pre-Installation check
2. Installing the PNC in an RX3i backplane
The PNC must be installed in the main (CPU) rack of the RX3i system, using a Universal Backplane such as
IC695CHS007, CHS012 or CHS016. The PNC supports insertion/removal while power is applied to the system
(hot swap). This includes backplane power and field power supplied to the PNC.
The back of the PNC has an exposed heat sink and backplane connector. Before inserting the module into the
backplane, remove the plastic knockout in the slot where the module will be placed. The installation slot must
match the slot that is selected in the module’s hardware configuration.
Warning
Inserting or removing a PNC with power applied to the system may cause an electrical arc. This can result in
unexpected and potentially dangerous action by field devices. Arcing is an explosion risk in hazardous
locations. Be sure that the area is non-hazardous or remove system power appropriately before removing or
inserting a PNC.
3. Connecting the PNC to the PROFINET network and to a 10BaseT, 100BaseTX or 1000BaseT IEEE 802.3
network for general Ethernet communications
Caution
Do not connect two or more ports on the PNC to the same device, either directly or indirectly, unless Media
Redundancy is enabled in the PNC’s configuration.
If Media Redundancy will be used, do not close the network ring until after the Media Redundancy
configuration which contains one node as a Media Redundancy Manager (MRM) has been downloaded to the
PNC. If a Media Redundancy Manager is not present, packets can continuously cycle on the network, using
up significant network bandwidth.
Note:
Shielded cable is required for 1 Gbps operation.
4. Installing SFP devices
Warning
Optical SFPs use an invisible laser to generate a fiber-optic signal. Always keep the port covered if a cable is
not installed. Do not look into the open port if a cable is not installed.
Warning
If the surrounding air operating temperature of the PNC is greater than 40 C,SFP devices could have
operating temperatures over 70 °C (158 °F). Under these conditions, for your safety, do not use bare hands to
remove an SFP device from the SFP cage. Use protective gloves or a tool (needle-nose pliers) to avoid
handling the hot SFP device directly when removing the SFP device.
5. Installing the USB port driver (optional)
The PNC provides a micro USB port for connection to a computer running Windows 2000, Windows XP, Windows
Vista, or Windows 7 operating system. The computer can access the PNC’s Command Line Interface function
using a terminal application such as Hyperterm. The PNC is provided with a driver-install application that can be
used to enable a computer to communicate with a PNC via its USB port. For details on using the Command Line
Interface, refer to the Command Line Interface Manual, GFK-2572.
6
IC695PNC001-AF PROFINET Controller Module
GFK-2573F
6. Configuring the PNC and its IO Devices on a PROFINET network
Proficy Machine Edition is the primary tool used to configure an RX3i PROFINET network. In addition, certain
parameters can be set from a computer through the PNC’s Command Line Interface. For details on system
planning and configuration, refer to chapter 3 of the PACSystems RX3i PROFINET Controller Manual, GFK-2571.
Caution
If an RX3i PNC is extracted from a powered RX3i backplane, it loses power immediately which may result in
data loss. Do not remove or insert the device while downloading hardware configuration to the system.
When the PNC is plugged back into a powered backplane, the PNC restores data from the internal
non-volatile memory. If however, the RX3i CPU has configuration data for the PROFINET Controller, it
re-delivers the data to the PNC, superseding parameters previously stored in non-volatile memory.
Release History
Firmware Revision
Date
Comments
IC695PNC001-AF
1.23
Aug. 2013
IC695PNC001-AE
1.22
Jul. 2013
IC695PNC001-AD
1.21
Jul. 2012
IC695PNC001-AC
1.20
Mar. 2012
IC695PNC001-AB
1.10
Dec. 2011
IC695PNC001-AA
1.00
Jun. 2011
Corrects issue storing a PROFINET device
configuration greater than 64K bytes in size.
For details, see Problems Resolved
in Release 1.23 on page 7.
Corrects an issue where, in some configurations,
the PNC entered a mode that caused it to
repeatedly power up.
This release addresses a power up issue
affecting the following revisions
IC695PNC001-AB and IC695PNC001-AC.
Although no units that exhibited this issue were
shipped, it is recommended to update firmware
to prevent the possibility of encountering a power
up issue in the field.
Adds support for up to 255 PROFINET IO
Devices per RX3i CPU.
Adds support for SNMP and LLDP standards to
facilitate network management.
Provides enhanced Revision Information in the
Explore PROFINET Networks tool.
Initial release.
Supports GSDML Version 2.2 and previous.
Version
IC695PNC001-AF PROFINET Controller Module
7
GFK-2573F
Important Product Information for this Release
Upgrades
The PNC can be field upgraded to firmware version 1.23 using the Winloader firmware upgrade utility and
upgrade kit 82A1790-MS10-000-A5, which can be downloaded from http://support.ge-ip.com.
Compatibility
The following CPU firmware, programming software and backplane hardware versions are required to use the
features introduced in PNC release 1.20 and later:
RX3i CPU firmware
Programmer software
VersaMax PROFINET Scanner
RX3i backplane hardware
CPU315/CPU320 with firmware version 7.10 or later
CPE305/CPE310 with firmware version 7.10 or later
Proficy Machine Edition version 7.0 SIM 8 or later
IC200PNS001/002 with firmware version 1.00 or later
The following backplane hardware revisions must be used:
IC695CHS012-BAMP
IC695CHS016-BAMP
IC695CHS012CA-BAMP
IC695CHS016CA-BAMP
or
IC695CHS012-CA (or later)
IC695CHS016-CA (or later)
IC695CHS012CA-CA (or later)
IC695CHS016CA-CA (or later)
or
IC695CHS007-AA (or later)
Problems Resolved in Release 1.23
Subject
PROFINET Device
Configuration limited to 64K
Description
Attempts to store a configuration to the PNC which contains a
PROFINET device configuration that exceeds 64K bytes resulted in an
IOC Software Fault – Module Firmware Fault. This fault then resulted in
storing PLC going to STOP/FAULTED state.
PNC firmware version 1.23 corrects the problem so that a PROFINET
Device configuration greater than 64K bytes can now be stored
successfully.
8
IC695PNC001-AF PROFINET Controller Module
GFK-2573F
Restrictions and Open Issues
Restrictions and Open Issues related to PNC Operational Behavior
Subject
Electrostatic Discharge
induced upset
Radiated Emissions when
using three or more
IC695PNC001 units.
Unintended LED blink
pattern
Unexpected Loss of
Device faults
Unintended operation of
PNIO_DEV_COMM
function block
IOC SW Fault with large
configurations
Description
For installation requirements, see the section “EMC Installation Requirements”
on page 3.
When an overtemperature condition occurs, the PNC001 will blink this pattern:
PORT 1, PORT 2, and STATUS LEDs on red for 0.5 seconds (all other
LEDs off), then PORT 3 and PORT 4 LEDs on red for 0.5 seconds (all
other LEDs off).
This is not the correct pattern, as documented in the PACSystems RX3i
PROFINET Controller Manual (GFK-2571).
Loss of Device faults for currently connected devices may appear in the PLC
I/O Fault table and/or PNC local log when the PNC is reset via its reset
pushbutton.
The power flow output of the PNIO_DEV_COMM function block provides
validation of the input parameters and confirms that the PNC has locally
processed the configuration of the specified I/O Device. As currently
implemented, the power flow output will not turn ON until after the PNC has
made its first attempt to connect to the specified I/O Device. Therefore, we
recommend the user not rely on power flow output for parameter validation.
When storing a configuration to the PNC that is close to the upper limit of the
controlling PLC’s user memory, the store may fail with an IOC SW Fault logged
in the PLC’s I/O Fault table. The work-around to resolve this issue is to clear
the PLC’s existing configuration and store the configuration again.
Restrictions and Open Issues related to the Command Line Interface
Subject
Description
Page function not
available
Response to invalid
command entry
The output paging function, as described in the shConfig command, is not
currently functioning.
The error message displayed in response to an invalid show port help command
does not provide useful information. Example: show port fdp help is an invalid
command.
To see a list of valid parameters for the show port command, type show port ?
"telnetd" command
response
The CLI does not echo the new number of max connections in its response to
the telnetd <maxconnections> command. However, the command still functions
properly, and updates the maximum number of telnet connections.
When displaying numerous local log table entries using the log details
command, sometimes erroneous blank characters appear within the display.
Use the log details <log entry number> command to view the disrupted log table
entry. Example: log details 99.
"log details" command
response
"term" command
response
Occasionally, the CLI does not respond to the "term" command. To recover,
restart the terminal emulation program.
IC695PNC001-AF PROFINET Controller Module
9
GFK-2573F
Operational Notes
Subject
Description
Ring network configuration and
parameter considerations for
bumpless PROFINET IO Device
operation with Media
Redundancy Protocol (MRP)
Use of the Media Redundancy Protocol (MRP) allows a user’s ring
network to automatically heal itself in the event of a single break of the
ring network. If a user’s application requires the PROFINET IO
Devices to operate bumplessly through ring network recovery (no
observed loss and subsequent addition of PROFINET IO Devices
while the ring network recovers), the following network and application
design guidelines must be observed:
1. If only one PNC is in the ring acting as the Media Redundancy
Manager (MRM) and all of the Media Redundancy Clients
(MRCs) are VersaMax PROFINET Scanners, customers can set
minimum IO Update Rates as follows and expect PROFINET IO
to operate bumplessly through ring network recovery:
▪ Using the fixed copper ring ports on the PNC, 1 ms IO Update
Rate minimum
▪ Using SFPs on the PNC, 4 ms IO Update Rate minimum
2. If multiple PNCs are in the ring (one PNC acting as the MRM and
other PNC(s) as MRC(s)) where VersaMax PROFINET Scanners
are the only PROFINET IO Devices, customers can set minimum
IO Update Rates as follows and expect IO to operate bumplessly
through ring network recovery:
▪ 16 ms IO Update Rate minimum, regardless of ports utilized,
and must set MRP Test Packet Interval to 10 ms and MRP
Test Packet Count to 2.
3. If 3rd party MRCs are in use in the ring, customers can set a
minimum IO update rate to the larger of the options that follow
and expect IO to operate bumplessly through ring network
recovery:
▪ Minimum IO Update Rate configurable in PME that is at least
1/3 the time of the worst-case ring recovery stated by 3rd
party manufacturer, regardless of ports utilized. (i.e. if a
manufacturer states their worst-case ring recovery is 90 ms,
then the minimum IO update rate allowed would be
90/3 = 30 ms ~ 32ms.) or
▪ 16 ms IO Update Rate minimum, regardless of ports utilized,
and must set MRP Test Packet Interval to 10 ms and MRP
Test Packet Count to 2.
10
IC695PNC001-AF PROFINET Controller Module
GFK-2573F
Subject
Description
Storing updated media
redundancy protocol (MRP)
configurations to large
operating MRP ring networks
with fast IO update rates
configured can result in
PROFINET IO device Loss/Add
faults
When storing Media Redundancy Protocol (MRP) configuration
updates to an operating MRP ring network, users may infrequently
observe one or more pairs of “Loss of Device” and subsequent
”Addition of Device” faults regarding PROFINET IO Device faults on
the network. This is expected behavior and is more likely to occur on
ring networks with a large number of PROFINET IO Devices acting as
MRCs with very fast IO Update Rates configured.
Because changing MRP configuration settings requires each MRC to
break and reconnect its own connections to the ring network, IP
packets on the network may be lost as this flurry of connection breaks/
reconnects occur on the network. Since a PROFINET IO Device is
considered lost if it misses three consecutive IO data transactions, if
three consecutive IO data packets from a particular PROFINET IO
Device are lost due to network reconfiguration, the device will appear
to be lost to the PNC and a Loss of IO Device is logged. When the
network stabilizes, the PNC will be able to reestablish connection with
the lost IO Device and an Addition of IO Device fault will be logged.
Data packets arriving on ports
blocked by Media Redundancy
Protocol (MRP) still forwarded
over mirrored ports
When a network is configured for MRP operation, MRCs and Media
Redundancy Managers (MRMs) can put one of their ring ports into a
“Blocking” state. MRP uses this blocked port state to break the
continuous ring and allow only MRP management traffic to pass
through the blocked port. All of the non-MRP management traffic is
blocked from ingress or egress of the blocked port. If the port has
been set up using the port mirroring “monport” command, to monitor
traffic on the blocked port, all of the traffic that arrives at the blocked
port is mirrored to the configured monitor port regardless of whether or
not the traffic is MRP management traffic. This makes it appear that
the traffic is being sent or received on the blocked port even though it
is not.
Network monitoring devices
should be directly connected to
mirrored PNC ports
When using the port mirroring “monport” command to monitor Ethernet
traffic, you should directly connect your PC/Laptop to the port on the
PNC that is monitoring the traffic. If there is an intervening switch in
the mirrored path, the mirrored traffic will corrupt the intervening
switch’s routing table. A corrupted routing table can cause dropped
Ethernet packets, resulting in the loss of PROFINET IO and/or other
Ethernet communication.
PROFINET IO Device Loss/Add
Faults for 3rd party IO devices
may occur on hardware
configuration store in some
large network configurations
When storing hardware configurations with more than 64 PROFINET
IO Devices that include multiple PNC modules and 3rd party
PROFINET IO Devices on a single network, occasional Loss/Addition
of IO Device faults may be logged for some 3rd Party PROFINET IO
devices. The devices should operate normally after being re-acquired
by their controlling PNC module. The Loss/Addition faults can be
disregarded.
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