Baileigh Industrial DP-1400VS Operator's Manual
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OPERATOR’S MANUAL
VARIABLE SPEED DRILL PRESS
MODEL: DP-1400VS
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944 [email protected]
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.
Rev. 08/2018
© 2018 Baileigh Industrial, Inc.
Table of Contents
UNPACKING AND CHECKING CONTENTS ................................................................ 11
THANK YOU & WARRANTY
Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come.
Inspection & Acceptance.
Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or reject the goods unless otherwise agreed. If Buyer rejects any merchandise, Buyer must first obtain a Returned
Goods Authorization (“RGA”) number before returning any goods to Seller. Goods returned without a RGA will be refused. Seller will not be responsible for any freight costs, damages to goods, or any other costs or liabilities pertaining to goods returned without a RGA. Seller shall have the right to substitute a conforming tender. Buyer will be responsible for all freight costs to and from Buyer and repackaging costs, if any, if Buyer refuses to accept shipment. If Goods are returned in unsalable condition, Buyer shall be responsible for full value of the Goods.
Buyer may not return any special-order Goods. Any Goods returned hereunder shall be subject to a restocking fee equal to 30% of the invoice price.
Specifications.
Seller may, at its option, make changes in the designs, specifications or components of the Goods to improve the safety of such Goods, or if in Seller’s judgment, such changes will be beneficial to their operation or use. Buyer may not make any changes in the specifications for the Goods unless Seller approves of such changes in writing, in which event Seller may impose additional charges to implement such changes.
Limited Warranty.
Seller warrants to the original end-user that the Goods manufactured or provided by Seller under this Agreement shall be free of defects in material or workmanship for a period of twelve (12) months from the date of purchase, provided that the Goods are installed, used, and maintained in accordance with any instruction manual or technical guidelines provided by the Seller or supplied with the Goods, if applicable. The original end-user must give written notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period. The original end-user must also obtain a RGA from Seller prior to returning any Goods to
Seller for warranty service under this paragraph. Seller will not accept any responsibility for Goods returned without a RGA. The original end-user shall be responsible for all costs and expenses associated with returning the Goods to Seller for warranty service. In the event of a defect, Seller, at its sole option, shall repair or replace the defective
Goods or refund to the original end-user the purchase price for such defective Goods. Goods are not eligible for replacement or return after a period of 30 days from date of receipt. The foregoing warranty is Seller’s sole obligation, and the original end-user’s exclusive remedy, with regard to any defective Goods. This limited warranty does not apply to: (a) die sets, tooling, and saw blades; (b) periodic or routine maintenance and setup, (c) repair or replacement of the Goods due to normal wear and tear, (d) defects or damage to the Goods resulting from misuse, abuse, neglect, or accidents, (f) defects or damage to the Goods resulting from improper or unauthorized alterations, modifications, or changes; and (f) any Goods that has not been installed and/or maintained in accordance with the instruction manual or technical guidelines provided by Seller.
EXCLUSION OF OTHER WARRANTIES.
THE FOREGOING LIMITED WARRANTY IS IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED. ANY AND ALL OTHER EXPRESS, STATUTORY OR IMPLIED
WARRANTIES, INCLUDING BUT NOT LIMITED TO, ANY WARRANTY OF MERCHANTABILITY OR FITNESS
FOR ANY PARTICULAR PURPOSE ARE EXPRESSLY DISCLAIMED. NO WARRANTY IS MADE WHICH
EXTENDS BEYOND THAT WHICH IS EXPRESSLY CONTAINED HEREIN.
Limitation of Liability.
IN NO EVENT SHALL SELLER BE LIABLE TO BUYER OR ANY OTHER PARTY FOR
ANY INCIDENTIAL, CONSEQUENTIAL OR SPECIAL DAMAGES (INCLUDING, WITHOUT LIMITATION, LOST
PROFITS OR DOWN TIME) ARISING FROM OR IN MANNER CONNECTED WITH THE GOODS, ANY BREACH
BY SELLER OR ITS AGENTS OF THIS AGREEMENT, OR ANY OTHER CAUSE WHATSOEVER, WHETHER
BASED ON CONTRACT, TORT OR ANY OTHER THEORY OF LIABILITY. BUYER’S REMEDY WITH RESPECT
TO ANY CLAIM ARISING UNDER THIS AGREEMENT IS STRICTLY LIMITED TO NO MORE THAN THE
AMOUNT PAID BY THE BUYER FOR THE GOODS.
Force Majuere.
Seller shall not be responsible for any delay in the delivery of, or failure to deliver, Goods due to causes beyond Seller’s reasonable control including, without limitation, acts of God, acts of war or terrorism, enemy actions, hostilities, strikes, labor difficulties, embargoes, non-delivery or late delivery of materials, parts and equipment or transportation delays not caused by the fault of Seller, delays caused by civil authorities, governmental regulations or orders, fire, lightening, natural disasters or any other cause beyond Seller’s reasonable control. In the event of any such delay, performance will be postponed by such length of time as may be reasonably necessary to compensate for the delay.
Installation.
If Buyer purchases any Goods that require installation, Buyer shall, at its expense, make all arrangements and connections necessary to install and operate the Goods. Buyer shall install the Goods in accordance with any Seller instructions and shall indemnify Seller against any and all damages, demands, suits, causes of action, claims and expenses (including actual attorneys’ fees and costs) arising directly or indirectly out of Buyer’s failure to properly install the Goods.
Work By Others; Safety Devices.
Unless agreed to in writing by Seller, Seller has no responsibility for labor or work performed by Buyer or others, of any nature, relating to design, manufacture, fabrication, use, installation or provision of Goods. Buyer is solely responsible for furnishing, and requiring its employees and customers to use all safety devices, guards and safe operating procedures required by law and/or as set forth in manuals and instruction sheets furnished by Seller. Buyer is responsible for consulting all operator manuals, ANSI or comparable safety standards, OSHA regulations and other sources of safety standards and regulations applicable to the use and operation of the Goods.
Remedies.
Each of the rights and remedies of Seller under this Agreement is cumulative and in addition to any other or further remedies provided under this Agreement or at law or equity.
Attorney’s Fees.
In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement, Buyer shall be liable to Seller for all costs and expenses associated therewith, including Seller’s actual attorney fees and costs.
Governing Law/Venue.
This Agreement shall be construed and governed under the laws of the State of
Wisconsin, without application of conflict of law principles. Each party agrees that all actions or proceedings arising out of or in connection with this Agreement shall be commenced, tried, and litigated only in the state courts sitting in
Manitowoc County, Wisconsin or the U.S. Federal Court for the Eastern District of Wisconsin. Each party waives any right it may have to assert the doctrine of “forum non conveniens” or to object to venue to the extent that any proceeding is brought in accordance with this section. Each party consents to and waives any objection to the exercise of personal jurisdiction over it by courts described in this section. Each party waives to the fullest extent permitted by applicable law the right to a trial by jury.
Summary of Return Policy.
•
10 Day acceptance period from date of delivery. Damage claims and order discrepancies will not be accepted after this time.
•
You must obtain a Baileigh issued RGA number PRIOR to returning any materials.
•
Returned materials must be received at Baileigh in new condition and in original packaging.
•
Altered items are not eligible for return.
•
Buyer is responsible for all shipping charges.
•
A 30% re-stocking fee applies to all returns.
Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh
Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.
For Customer Service & Technical Support:
Please contact one of our knowledgeable Sales and Service team members at:
(920) 684-4990 or e-mail us at [email protected]
INTRODUCTION
The quality and reliability of the components assembled on a Baileigh Industrial machine guarantee near perfect functioning, free from problems, even under the most demanding working conditions. However, if a situation arises, refer to the manual first. If a solution cannot be found, contact the distributor where you purchased our product. Make sure you have the serial number and production year of the machine (stamped on the nameplate). For replacement parts refer to the assembly numbers on the parts list drawings.
Our technical staff will do their best to help you get your machine back in working order.
In this manual you will find: (when applicable)
•
Safety procedures
•
Correct installation guidelines
•
Description of the functional parts of the machine
•
Capacity charts
•
Setup and start-up instructions
•
Machine operation
•
Scheduled maintenance
•
Parts lists
GENERAL NOTES
After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.
Take necessary precautions while loading / unloading or moving the machine to avoid any injuries.
Your machine is designed and manufactured to work smoothly and efficiently. Following proper maintenance instructions will help ensure this. Try and use original spare parts, whenever possible, and most importantly; DO NOT overload the machine or make any modifications.
Note: This symbol refers to useful information throughout the manual.
IMPORTANT
PLEASE READ THIS OPERATORS MANUAL CAREFULLY
It contains important safety information, instructions, and necessary operating procedures.
The continual observance of these procedures will help increase your production and extend the life of the equipment.
SAFETY INSTRUCTIONS
LEARN TO RECOGNIZE SAFETY INFORMATION
This is the safety alert symbol. When you see this symbol on your machine or in this manual, BE ALERT TO THE
POTENTIAL FOR PERSONAL INJURY!
Follow recommended precautions and safe operating practices.
UNDERSTAND SIGNAL WORDS
A signal word – DANGER , WARNING , or CAUTION – is used with the safety alert symbol.
NOTICE , which is not related to personal injury, is used without a symbol.
DANGER : Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
DANGER
WARNING : Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION : Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE : Indicates a situation which, if not avoided, could result in property damage.
WARNING
CAUTION
NOTICE
SAVE THESE INSTRUCTIONS.
Refer to them often and use them to instruct others.
PROTECT EYES
Wear safety glasses or suitable eye protection when working on or around machinery.
PROTECT AGAINST NOISE
Prolonged exposure to loud noise can cause impairment or loss of hearing. Wear suitable hearing protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises.
BEWARE OF PIERCING POINTS AND CUTTING HAZARD
NEVER place hands, fingers, or any part of your body on or near rotating tooling. This tooling can be extremely dangerous if you do not follow proper safety procedures. Keep hand at least 6 inches
(150mm) from the tooling while operating.
ENTANGLEMENT HAZARD – ROTATING SPINDLE
Contain long hair, DO NOT wear jewelry or loose-fitting clothing.
HIGH VOLTAGE
USE CAUTION IN HIGH VOLTAGE AREAS. DO NOT assume the power to be off.
FOLLOW PROPER LOCKOUT PROCEDURES.
EMERGENCY STOP BUTTON
In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the emergency stop button clockwise (cw) to reset. Note: Resetting the E-
Stop will not start the machine.
SAFETY PRECAUTIONS
Metal working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
Safety equipment such as guards, hold-downs, safety glasses, dust masks and hearing protection can reduce your potential for injury. But even the best guard won’t make up for poor judgment, carelessness or inattention. Always use common sense and exercise caution in the workshop. If a procedure feels dangerous, don’t try it.
REMEMBER: Your personal safety is your responsibility .
WARNING:
FAILURE TO FOLLOW THESE RULES MAY RESULT IN
SERIOUS PERSONAL INJURY
Dear Valued Customer:
• All Baileigh machines should be used only for their intended use.
• Baileigh does not recommend or endorse making any modifications or alterations to a
Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
• Any modifications or alterations to a Baileigh machine will invalidate the machine’s warranty.
P
LEASE ENJOY YOUR
B
AILEIGH MACHINE
!
....P
LEASE ENJOY IT
SAFELY!
1. Only trained and qualified personnel can operate this machine.
2. Make sure guards are in place and in proper working order before operating machinery.
3. Remove any adjusting tools.
Before operating the machine, make sure any adjusting tools have been removed.
4. Keep work area clean.
Cluttered areas invite injuries.
5. Overloading machine.
By overloading the machine you may cause injury from flying parts.
DO NOT exceed the specified machine capacities.
6. Do not force tool.
Your machine will do a better and safer job if used as intended. DO NOT use inappropriate attachments in an attempt to exceed the machines rated capacity.
7. Use the right tool for the job.
DO NOT attempt to force a small tool or attachment to do the work of a large industrial tool. DO NOT use a tool for a purpose for which it was not intended.
8. Dress appropriate.
DO NOT wear loose fitting clothing or jewelry as they can be caught in moving machine parts. Protective clothing and steel toe shoes are recommended when using machinery. Wear a restrictive hair covering to contain long hair.
9. Use eye and ear protection . Always wear ISO approved impact safety goggles. Wear a fullface shield if you are producing metal filings.
10. Do not overreach . Maintain proper footing and balance at all times. DO NOT reach over or across a running machine.
11. Stay alert . Watch what you are doing and use common sense. DO NOT operate any tool or machine when you are tired.
12. Check for damaged parts . Before using any tool or machine, carefully check any part that appears damaged. Check for alignment and binding of moving parts that may affect proper machine operation.
13. Observe work area conditions . DO NOT use machines or power tools in damp or wet locations. Do not expose to rain. Keep work area well lighted. DO NOT use electrically powered tools in the presence of flammable gases or liquids.
14. DO NOT operate machine if under the influence of alcohol or drugs . Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine.
15. DO NOT touch live electrical components or parts.
16. Be sure all equipment is properly installed and grounded according to national, state, and local codes.
17. Keep all cords dry and free from grease and oil.
18. Inspect power and control cables periodically. Replace if damaged or bare wires are exposed. Bare wiring can kill!
19. Keep visitors a safe distance from the work area.
20. Keep children away . Children must never be allowed in the work area. DO NOT let them handle machines, tools, or extension cords.
21. Store idle equipment . When not in use, tools must be stored in a dry location to inhibit rust.
Always lock up tools and keep them out of reach of children.
22. Turn off power before checking, cleaning, or replacing drill bits, or making adjustments or servicing the machine.
23. Turn off main power to the machine and wait for the drill bit to stop turning before removing debris, removing or securing the piece part, or changing the position of the work table.
24. Never expose your hands or limbs to the cutting area while the machine is operating.
25. Make sure it is possible to move freely around the machine and associated equipment. The floor should be kept clean and dry, and the surrounding area well illuminated, so that work can be performed safely.
26. Properly lock the drill bit in the chuck before operating the machine.
27. Hold the piece part firmly against the table. DO NOT attempt to drill a piece part that does not have a flat surface against the table, or that is not secured by a vise. Prevent the piece part from rotating by clamping it to the table or by securing it against the drill press column.
28. Never leave the machine running while unattended. Turn the power OFF. Do not leave the machine until the spindle comes to a complete stop. When the machine is NOT in use, the drill bit should NOT be rotating.
29. Remove adjusting keys and wrenches before turning drill press on. Never start the machine before clearing the table of all objects (tools, scrap pieces, etc.)
30. DO NOT bypass or defeat any safety interlock systems. Never use the drill press without the swing-away safety guard. Use the safety guard. The safety guard prevents chips from flying out and causing cuts or burns.
31. Make sure the actuator of the limit switch is seated in the detent or the machine will not run.
TECHNICAL SUPPORT
Our technical support department can be reached at 920.684.4990, and asking for the support desk for purchased machines. Tech Support handles questions on machine setup, schematics, warranty issues, and individual parts needs: (other than die sets and blades).
For specific application needs or future machine purchases contact the Sales Department at: [email protected], Phone: 920.684.4990, or Fax: 920.684.3944.
Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.
Note: The specifications and dimensions presented here are subject to change without prior notice due to improvements of our products.
TECHNICAL SPECIFICATIONS
Maximum Drill Capacity
Maximum Tapping Capacity
Quill Diameter
Spindle Taper
Chuck Size
Spindle Travel
Spindle Speeds
Table Travel
Table Rotation
T-Slot Width
Base Table Size (W x D)
Power Requirements
Drill Motor
Coolant Pump
Coolant Tank Capacity
Shipping Dimensions (L x W x H)
1.25” (32mm)
0.625” (16mm)
2.44” (62mm)
MT3
5.5” (140mm)
1/8hp (.1kw) 220V, 1Ph, 60hz, .5A
2.2gal (8L)
0 – .51” (0 – 13mm), JT6
60” x 44” x 84” (1524 x 1118 x 2134mm)
Net Weight
Shipping Weight
628lbs. (285kgs.)
750lbs. (340kgs.)
Based on a material tensile strength of *60000 PSI – mild steel
Dimensions
Low = 80 - 1000RPM, High = 230 - 2500RPM
25” (635mm)
360°
2@ 0.551” (14mm)
14.375” x 12.5” (365 x 317mm)
220V, 1Ph, 60hz
2hp (1.5kw) 220V, 1Ph, 60hz, 6A
A
B
C
D
E
71.3” (1810mm)
26” (660mm)
C = 13” × c1 = 18.9” (C = 320 × c1 = 480mm)
D = 26” × d1 = 18.3” (D = 660 × d1 = 465mm)
.5” (12mm) Minimum / 28.34” (720mm) Maximum
F 44.48” (1130mm)
G 39.37” (1000mm)
H
I
T
V
9.05” (230mm)
∅
4” (
∅
102mm)
.551” (14mm)
4” (101mm) Maximum
UNPACKING AND CHECKING CONTENTS
Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material.
WARNING:
SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.
If any parts are missing, DO NOT place the machine into service until the missing parts are obtained and installed correctly.
Cleaning
WARNING:
DO NOT USE gasoline or other petroleum products to clean the machine. They have low flash points and can explode or cause fire.
CAUTION:
When using cleaning solvents work in a well-ventilated area.
Many cleaning solvents are toxic if inhaled.
Your machine may be shipped with a rustproof waxy coating and/or grease on the exposed unpainted metal surfaces. Fully and completely remove this protective coating using a degreaser or solvent cleaner. Moving items will need to be moved along their travel path to allow for cleaning the entire surface. For a more thorough cleaning, some parts will occasionally have to be removed. DO NOT USE acetone or brake cleaner as they may damage painted surfaces.
Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection.
Important: This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry.
GAS
TRANSPORTING AND LIFTING
NOTICE: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced.
Follow these guidelines when lifting with truck or trolley:
•
The lift truck must be able to lift at least 1.5 – 2 times the machines gross weight.
•
Make sure the machine is balanced. While transporting, avoid rough or jerky motion, and maintain a safe clearance zone around the transport area.
•
Use a fork lift with sufficient lifting capacity and forks that are long enough to reach the complete width of the machine.
•
Remove the securing bolts that attach the machine to the pallet.
•
Approaching the machine from the side, lift the machine on the frame taking care that there are no cables or pipes in the area of the forks.
•
Move the machine to the required position and lower gently to the floor.
•
Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place.
Follow these guidelines when lifting crane or hoist:
•
Always lift and carry the machine with the lifting holes provided at the top of the machine.
•
Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the machine.
•
Take proper precautions for handling and lifting.
•
Check if the load is properly balanced by lifting it an inch or two.
•
Lift the machine, avoiding sudden accelerations or quick changes of direction.
•
Locate the machine where it is to be installed, then lower slowly until it touches the floor.
INSTALLATION
IMPORTANT:
Consider the following when looking for a suitable location to place the machine:
•
Overall weight of the machine.
•
Weight of material being processed.
•
Sizes of material to be processed through the machine.
•
Space needed for auxiliary stands, work tables, or other machinery.
•
Clearance from walls and other obstacles.
•
Maintain an adequate working area around the machine for safety.
•
Have the work area well illuminated with proper lighting.
•
Keep the floor free of oil and make sure it is not slippery.
•
Remove scrap and waste materials regularly, and make sure the work area is free from obstructing objects.
•
If long lengths of material are to be fed into the machine, make sure that they will not extend into any aisles.
•
LEVELING: The machine should be sited on a level, concrete floor. Provisions for securing it should be in position prior to placing the machine. The accuracy of any machine depends on the precise placement of it to the mounting surface.
•
FLOOR: This machine distributes a large amount of weight over a small area. Make certain that the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.
•
WORKING CLEARANCES: Take into consideration the size of the material to be processed. Make sure that you allow enough space for you to operate the machine freely.
•
POWER SUPPLY PLACEMENT: The power supply should be located close enough to the machine so that the power cord is not in an area where it would cause a tripping hazard. Be sure to observe all electrical codes if installing new circuits and/or outlets.
Anchoring the Machine
•
Once positioned, anchor the machine to the floor, as shown in the diagram. Use sunken tie rods that connect through and are sized for the holes in the base of the stand.
•
This machine requires a solid floor such as concrete at a minimum of 4” (101mm) thick.
.31"
(7.87mm)
.50"
(12.7mm)
GETTING TO KNOW YOUR MACHINE
S
R
Q
P
O
N
M
L
K
C
D
E
F
A
B
G
I
H
J
A
B
C
D
Motor Cover
Belt Tension Handle
Electrical Enclosure
Tapping/Feed Switch
E Coolant Nozzle W/Valve
F
G
H
I
Q
R
S
Down - Feed Handle
Table Elevation Crank
Handle
Table Rotation Lock
Coolant Pump
J Base
K Vice 4” (101mm)
L Vice Crank Handle
M Work Table
N
Table Elevation Clamp
Handle
O Safety Guard
P Chuck
Depth Stop Knob
Limit Switch
Depth Indicator
Contains the motor and drive components
Cammed lever used to loosen and tighten the belt tension.
Houses the electrical components
When in tapping mode, this switch engages the spindle rotation and feed function when the quill feed handle is pulled slightly forward.
Coolant nozzle and flow control valve. May be placed as needed to direct coolant flow to the work area.
Controls up-down movement of the spindle
Loosen the column clamping nut and then crank the handle to adjust the table height.
Lock bolt used to hold the table in position on its rotational axis.
Pumps coolant to the chuck.
Supports the drill press.
Built in vise used to clamp and hold work material.
Opens and closes the vise jaws.
Adjustable table with T-slots
Locks the table to the column to hold the height and position setting.
Adjustable guard with limit switch shut-off
Holds various tooling for drilling and tapping.
Moves the depth stop up and down
Stops the machine if the guard is in an open position
Used for setting the drill or tap depth
Control Panel
A Digital Indicator Displays the rate of spindle rotation in RPM.
B
C
Spindle Speed Control Knob
Fault Light
Changes the speed of spindle rotation.
Stops machine. Illuminates to indicate an operating fault.
D
E
Start Button (Top, Green)
Emergency Stop Button
Starts the spindle motor.
Stops all machine functions. Turn the switch clockwise (cw) to reset the switch.
G Drilling / Tapping Selector Switch Selects the mode of operation: drilling or tapping.
H
I
Stop Button (Bottom, Red)
Coolant On/Off Switch
Stops the spindle motor.
Starts and stops the coolant pump.
Drill Head
The drill head attaches to the top of the column. It houses the motor, spindle, controls, and transfer mechanisms. Attached to it is the electrical enclosure, the protective guard, the work light, and the coolant valve with nozzle.
Work Table
The sturdy work table can be positioned at varying heights and rotated 180° in either direction. It has Tslots to allow the use of 1/2” or M14 bolts. At the backright side of the work table is the crankshafts. The crankshaft (A) controls the up /down motion of the table. Always unlock the table with clamping nut (not visible in this picture.) at the back of the column, before changing the height or rotating it. Then lock the work table to secure in position.
Machine Base
The sturdy machine base supports the entire machine as well as provides a secondary work table. It has Tslots to allow the use of 1/2” or M14 bolts.
Coolant Pump and Tank
The coolant pump and tank are located in the base.
An access cover on the side of the base allows access to the coolant tank for cleaning.
The flow valve is mounted to the side of the drill head with a flexible nozzle which may be positioned as needed.
A
ASSEMBLY AND SET UP
WARNING:
For your own safety, DO NOT connect the machine to the power source until the machine is completely assembled and you read and understand the entire instruction manual.
Down Feed Handles
1. Thread the down feed handles into the down feed hub.
2. Tighten securely.
Table Elevation Crank Handle
1. Align the crank handle set screw to the flat on the pinion shaft.
2. Slide the handle onto the shaft until the shaft is flush with the outer surface of the crank handle hub.
3. Tighten the set screw to secure the handle to the shaft.
Flat
Drill Chuck Install
The drill chuck attaches to the spindle by means of the arbor. Matched tapers on the arbor and the inside of the chuck create a semi-permanent assembly when properly joined.
Drill Chuck
Arbor
To assemble the drill chuck and mount it to the spindle:
1. Use mineral spirits to thoroughly clean the drill chuck, arbor, and spindle sockets and dry all surfaces before assembly. Failure to clean the mating surfaces may cause the tapered fit to loosen during operation, resulting in separation and an unsafe condition.
2. Use the chuck key to adjust the jaws of the drill chuck until they are fully retracted inside the drill chuck body.
3. Place the drill chuck face down on a workbench. The arbor has a short taper and a long taper. Place the short taper into the socket in the back of the drill chuck and tap it with a rubber or wooden mallet. If the chuck fails to remain secure on the arbor, repeat Steps 1 & 2.
4. Slide the arbor into the spindle socket while slowly rotating the drill chuck. The socket has a rectangular pocket where the tang, or flat portion of the arbor, fits into.
5. Seat the chuck with a rubber mallet.
Chuck Key
Drift Key
ELECTRICAL
CAUTION:
HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY
A CERTIFIED ELECTRICIAN!
Check if the available power supply is the same as listed on the machine nameplate.
WARNING:
Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
Power Specifications
Your machine is wired for 220 volts, 60hz alternating current. Before connecting the machine to the power source, make sure the power source is OFF.
Before switching on the power, you must check the voltage and frequency of the power to see if they meet with the requirement, the allowed range for the voltage is ±5%, and for the frequency is ±1%.
Considerations
•
Observe local electrical codes when connecting the machine.
•
The circuit should be protected with a time delay fuse or circuit breaker with an amperage rating slightly higher than the full load current of machine.
•
A separate electrical circuit should be used for your machines. Before connecting the motor to the power line, make sure the switch is in the “OFF” position and be sure that the electric current is of the same characteristics as indicated on the machine.
•
All line connections should make good contact. Running on low voltage will damage the motor.
•
In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This machine is equipped with an electric cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING:
In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle .
•
Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment-grounding conductor to a live terminal.
•
Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the machine is properly grounded.
•
Repair or replace damaged or worn cord immediately.
Power cord connection:
1. Unwrap the power cord and route the cord away from the machine toward the power supply. a. Route the power cord so that it will NOT become entangled in the machine in any way. b. Route the cord to the power supply is a way that does NOT create a trip hazard.
2. Connect the power cord to the power supply and check that the power cord has not been damaged during installation.
3. When the machine is clear of any obstruction. The main power switch may be turn ON to test the operation. Turn the switch OFF when the machine is not in operation.
MACHINE ADJUSTMENTS
Speed Selection Recommended
Drill m/m
Cast Iron Steel
Material
Iron Aluminum Alloy Copper
Note
∅
10
∅
11
∅
12
∅
13
∅
14
∅
15
∅
16
∅
17
∅
18
∅
19
∅
20
∅
25
∅
30
∅
40
∅
2
∅
3
∅
4
∅
5
∅
6
∅
7
∅
8
∅
9 1060
955
870
795
735
680
640
4780 2390 1275 635 3980 1910 7960 3980 4460 2230
3185 1590 850 425 2650 1275 5310 2655 2970 1485
2390 1195
1910 955
1590
1365
1195
795
680
600
640
510
425
365
320
320
255
210
180
160
1990
1590
1330
1140
995
955
765
640
545
480
3980
3185
2655
2275
1990
1990
1590
1330
1140
995
2230
1785
1485
1275
1115
1115
890
745
635
555
530
480
435
400
365
340
320
285
255
230
210
195
180
170
140
125
115
105
100
90
85
885
800
725
665
610
570
530
425
380
350
320
295
270
255
1770
1590
1450
1330
1225
1135
1060
885
800
725
665
610
570
530
990
890
910
745
685
635
600
495
445
405
370
340
320
300
600
560
530
500
480
300
280
265
250
240
160
150
140
135
130
80
75
70
67
65
500 240 995 500 560
470 225 935 470 525
440 210 885 440 495
420 200 835 420 470
400 190 795 400 445
280
260
250
235
225
380
320
190
160
100
85
50
45
320
265
155
130
640
530
320
265
355
300
180
150
240 120 65 30 200 95 400 200 225 110
Processing is adjustable on the cutting materials as well as the material of the cutting to real cutting conditions.
Pulley Cover Open and Close
Open the cover – Hold the handle of left side of the cover (A) and push upward to the highest point and then release slightly.
The latch bracket (B) will lock into position to hold the cover in the open state.
Close the cover – Hold the handle of left side of the cover (A) and push upward to the highest point.
Lift up and forward on the latch bracket (B) to release the latch and then lower the cover to the closed position. (The motor power can not be started when the cover is open.)
Speed Range Change
B
1. Disconnect the drill press from the power supply.
2. Lift the belt cover and latch it into the open position.
3. Loosen knob (A) on the left side of headstock.
4. Push handle (B) forward to release the belt tension.
5. Use the chart to determine the rpm desired.
6. Rotate the belt pulley slowly to help re-position the belt in the correct groove.
A
A
A
7. Pull back on handle (B) to apply proper tension to the belt. For proper belt tension, use 10 lbs pressure or hand pressure on the belt. The recommended deflection is about 10 – 12mm.
8. Tighten the lock knob (A) on the motor base to hold the belt tension.
9. Lift slightly on the cover and release the prop latch to allow the cover to close.
IMPORTANT: The drive belt is a multi-groove
V-belt. The belt must run true and straight across an even set of sheaves. Do not allow the belt to run at an angle between the sheaves. Do not allow even part of the belt to be above or below the sheaves.
B
OPERATION
CAUTION:
Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from burrs and sharp edges.
Machine Usage
The drilling machine was designed to be used with specific tools and for certain machining operations.
The most common machining operation is the drilling of holes with helicoidal drills. The drilling of hole is carried out by the combination of a drill turning movement and a feed movement in the turning spindle direction.
Besides the helicoidally drill, other tools can be used to drill holes. There is a great variety of drill types and shapes in the market which can be used on this machine, provided that they are designed for such a purpose and that can be fixed in the spindle taper. They will usually be the
Morse taper or ISO type. The drill shanks should have the corresponding taper to the spindle in which they are to be fitted or parallel shank if they are going to be fitted by means of a tool holder.
Do not ever use tools which were not designed to be used in a drilling machine and that have been adapted.
A drilling machine can also perform other machining operations a part from the drilling, such as tapping, reaming, chamfering, punch marking, countersinking, spot facing, to perform such operations, it is necessary to have appropriate tools, specially designed for this sort of jobs. In the tapping case, besides using correct tool, the machine has to be provided with such a device that reverses the turning direction of the tool when it reaches the depth previously fixed.
Drill Protection Guard
The machine is provided with a security drill guard.
Before pressing the starting push button, set the drill guard in the working position, otherwise the machine controls will not start.
Important: If the guard is opened when operating the machine, the machine will stop. DO NOT REMOVE THE
GUARD UNDER ANY CIRCUMSTANCES.
Safety guard must be properly positioned with the limit switch roller in the detent of the adjustable ring or the machine will not run. The electrical enclosure cover must be closed and locked, and the emergency stop button must be reset by turning clockwise (cw).
1. Load and secure the piece part to the table.
2. Secure drill or tapping bit in the chuck.
3. Unlock the table, set to desired position, and lock.
4. Adjust the safety guard as necessary.
5. To set the depth stop, use the down-feed handle (A), to bring the tip of the drill or tapping bit to the surface of the work piece (B) and hold this position. (This is zero position.)
D
C
A
6. Rotate knob (C) to set the drill depth on the scale with indicator (D).
7. Release the down feed handle and allow the quill to raise to the full up position.
8. Select either the drilling or tapping mode with selector switch.
B
9. Press green start button to begin spindle rotation.
10. Spindle speed is set with knob speed control knob and can be read on the digital indicator.
11. Turn ON the coolant using the paddle switch on the face of the drill head.
12. Use the quill feed handle to start drilling or tapping.
13. While tapping, the spindle will reverse rotation when the depth stop is reached. The quill will also the reverse direction to lift the tap out of the work piece.
Note: In general, use low speeds for tapping. By tapping at high RPM there is a danger of damage to the piece part or the tooling. While tapping, the tool can be backed out at any time by reversing the feed handle.
14. At the end of the operation, press the red stop button to turn OFF the machine.
IMPORTANT: In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E-STOP button. Twist the button clockwise (cw) to reset.
Piece Clamping
Tangential cutting forces and axial forces in the feed direction of the tool are mainly produced during the milling/drilling process. The tangential forces produce a moment of forces which make the piece being machined want to turn. Therefore, the pieces to be machined (or tapped) must be clamped in an appropriate device such as a machine vise and the vise must be securely clamped to the machine table.
It is the operator’s responsibility to obtain and use proper vise and mounting hardware to secure the vise to the work table and the work piece into the vise.
There are two T grooves in the worktable. They are used to secure the work piece.
There are two T grooves in the base, too. It is convenient for securing longer, heavier and larger working pieces.
Note: Material clamps not included.
Work Table and Vise Adjustment
The drill press has two work table. The base table which is a fixed position table which does allow for larger size material and the movable table which has several ways to be positioned and adjusted. Both tables have T-slots to be used to secure the material and or vise to clamp and hold the work piece from moving during the machining process.
The movable work table may be positioned by;
•
Loosen the column clamp to unlock the table arm from the column.
•
Rotate the table and arm as an assembly around the column or use the hand crank to raise or lower the table and arm assembly.
•
Always lock the column clamp before machining any material.
•
To flip the table on the center post, unlock the lock handle (and if needed, the adjusting bolt) and rotate the table as desired. Tighten the lock handle to secure the table in place.
Lock
Loosen
•
Be sure to tighten the adjusting bolt as needed to insure that the table does not move during operation.
•
As needed, loosen the hand knob on the side of the vise and slide the entire vise in or out as needed to position the work piece under the drill bit.
Loose
Tapping
NOTICE: This is a conventional drill, not a special purpose machine, therefore frequent tapping jobs will wear the motor and gears. Temperature of motor will be increased quickly when tapping due to low motor RPM and frequently motor direction be changed. Therefore, rapid and continuous tapping shall be avoided. Maximum of eight times per minutes of tapping is recommended. The machine shall be stopped for cooling if the motor is too hot.
In general, speeds for tapping require low speeds.
Important: Chamfer the holes before tapping. A tapping rate of eight times per minute or less is recommended.
1. Set the drill press up similar to a drilling operation. Setting depth and securing material.
2. Install the desired tap for the operation.
3. Turn the selector switch on the electrical cabinet to tapping mode.
4. Start the machine by pushing button.
5. Turn on the coolant selector switch.
6. Begin tapping. Use the down-feed handles to enter the tapping bit into the piece part. Release hold of the handles.
The bit will automatically reverse upon reaching the depth stop.
7. If needed, push back on the feed handle to reverse the tap before the travel reaches the travel stop point.
Using the Drawbar
The drawbar has a M12 x 1.75 right-hand thread and should be tightened with normal pressure using a wrench. To loosen the collet, back off the drawbar, and if the collet does not open, give the top of the drawbar a slight tap. The spindle has a non-sticking taper and the collet should release readily. When tightening or loosening the drawbar, it is necessary to lock the spindle. To do this, use the spindle brake which is located on the left side of the belt housing, turning it either left or right until it binds. Make sure the quill feed handle is raised all the way.
The drawbar is especially useful during tapping to prevent the tapping chuck from becoming loose when the spindle changes direction.
Removing Tooling from the Spindle
1. Disconnect machine from the power source.
2. Place a piece of wood on the table for protection.
3. Position the work table approximately 10” under the bit and lower the spindle about 6”.
4. Place the drift key (customer supplied) (AI) into the slot (AJ) of the quill and tap the end of the drift key with a hammer until the bit or chuck arbor falls out.
Chips During Machining
AI
Draw bar
AJ
The machining process removes material from the piece. This material is released in chips, which can be of different shapes depending on the material itself. The most common ones are of three types: fragmented chips in small bits, short helicoidal chips and long helicoidal chips.
The chips fragmented in small bits can be rejected from the machining area and can be dangerous if they reach the eyes of the operator. To avoid this, it is advisable to wear safety glasses.
The long helicoidal chips tend to roll up the tool and gain considerable volume before breaking, which is dangerous if they reach the operator as they may produce injuries.
The reached volume may also displace the dill protector from its security position, increasing the risk of an accident. It is advisable to use chip breaking tools to machine materials which produce such chips. For further information contact the tool manufacturer.
LUBRICATION AND MAINTENANCE
WARNING:
Make sure the electrical disconnect is OFF before working on the machine.
Maintenance should be performed on a regular basis by qualified personnel.
Always follow proper safety precautions when working on or around any machinery.
Daily Maintenance
•
Check daily for any unsafe conditions and fix immediately.
•
Check that all nuts and bolts are properly tightened.
•
Check that the guard and emergency stop are in good working order.
•
Do a general cleaning by removing dust and metal chips from the machine.
•
Top off the coolant reservoir, the full capacity is 3 gallons (11 liters).
•
Clean filter screens located on the work tables of the machine.
•
Sharpen or replace any worn or damaged tooling.
•
Clean the spindle taper hole and tool taper.
Weekly Maintenance
•
Clean the machine and the area around it.
•
Apply rust inhibitive lubricant to all non-painted surfaces.
•
Thoroughly clean the machine including the coolant reservoir.
Monthly Maintenance
•
Check that all screws and bolts are tight and secure.
•
Wipe built-up grime from the machine with a rag and a mild solvent.
•
Check for worn or damaged electrical cables.
•
Lubricate the spindle splines. Lower quill assembly and pour 6-8 drops of oil into hole in center of pulley.
•
Lubricate the quill rack. Lower the quill assembly and oil rack (or gear teeth) on back of quill.
Raise and lower quill several times to spread oil across rack.
•
Lubricate the rack. Lightly oil the teeth evenly on rack.
Note: When cleaning chips and debris from the machine, use a brush and a shop vacuum. DO NOT blow off the machine with compressed air. The force of the compressed air may force chips into critical mechanisms or may inflict injury to yourself or others.
Lubrication
•
Keep quill and column lubricated with light oil. Use 20 wt. non-detergent oil for oil lubrication.
•
Use a general purpose (NLGI #2) grease for grease lubrication.
1 Month
3 Month
Coolant: Soluble Metal
Cutting Fluid.
1 week
1 Month
Everyday
Accessing and Cleaning the Coolant System
1. Clean the drain screen.
2. Drain and wash out the dirt and debris from the reservoir.
3. Replace coolant drain plug.
4. Thoroughly clean the pump and pump inlet
5. Re-fill tank with coolant solution.
Oils for Lubricating Coolant
Any 10:1 (water to coolant) solution will work, however we recommend Baileigh B-Cool 20:1
(water to coolant) biodegradable metal cutting fluid. It has excellent cooling and heat transfer characteristics, is non-flammable, and extends tool and machine life. Each gallon of concentrate makes 21 gallons of coolant.
Coolant and Oil Disposal
Used oil products must be disposed of in a proper manner following your local regulations.
Storing Machine for Extended Period of Time
If the Drill Press is to be inactive for a long period of time, prepare the machine as follows:
•
Detach the plug from the electrical supply panel.
•
Empty and clean the coolant reservoir.
•
Clean and grease the machine.
•
Cover the machine.
Feed Shaft Spring Tension
The feed shaft return spring is adjusted at the factory; however, during the life of the drill press you may want to adjust the feed shaft return spring so the feed shaft return pressure suits your operating needs.
To adjust the feed shaft spring tension:
1. Disconnect the drill press from the power supply.
2. Remove the cover panel to access the spring assembly.
3. Wipe off any oil on the spring lock cover so it does not slip in your fingers when you hold the cover from spinning.
4. While holding the spring lock cover against the side of the head stock so the cover stays splined with the locking lug; loosen the lock nut approximately
1⁄4" turn.
5. Put on heavy leather gloves to protect your hands from possible lacerations if the spring uncoils during the next step.
6. Pull the cover outward just enough to disengage the spring-cover lock slot from the locking lug.
Spring Lock
Cover
Note: It is important to keep a good grip during this step. Letting go of the cover will cause the spring to rapidly uncoil.
7. Rotate the cover counterclockwise to increase spring tension, or let the cover slowly unwind in the clockwise direction to reduce spring tension.
8. Engage the next available spring-cover lock slot with the locking lug and hold the spring lock cover tightly against the side of the headstock.
9. Snug the cover nut against the spring cover just until the nut stops, and then back off the nut approximately 1⁄3 turn, or just enough so there is no binding at complete spindle travel.
10. Hold the cover nut and tighten the jam nut against the cover nut.
19mm
Spring Cover
Lock Slot
Lock Nut
BASE AND TABLE PARTS DIAGRAM
HEAD CONTROL PARTS DIAGRAM
Parts List
8
9
9A
16
18
1-S2
2Z
2-S1
2-S2
5Z
Item
1
1A
1B
1C
1D
1E
1F
1-S1
19
20
20A
22
22A
22B
22C
22D
22E
Rack
Rack Ring
Rack Ring
Head Body
Side Cover
Shaft
Valve
Fixing Plate
Nozzle
22-S1 Screw
22-S2 Lead Bolt
22-S3 Pin
22-S4 Set Screw
22-S5 Nut
22-S6 Set Screw
Description
Base
Water Tank
Base Cover
Pump Motor 240V
Adapter
Clamp
Hose
Screw
Screw
Column Set
Bolt
Spring Washer
Table Bracket Set
Worm
Table Handle
Handle Bolt
Clamp Handle
Table
Item
78B
Description
Rpm Display Unit
78C Speed Sensor
78-S1 Screw
78-S2 Screw
78-S3 Screw
79 Rpm Switch Retainer Plate
79A
79B
Proximity Switch Retainer Plate
Bush
79-S1 Screw
79-S2 Screw
79-S3 Washer
81 Pulley Cover
81A Rear Pulley Cover
81B
81C
Grab Handles
Plate
81-S1 Screw
81-S2 Screw
81-S3 Screw
81-S4 Washer
81-S5 Nut
89
90
V-Belt
Allen Wrench (L)
91
92
Allen Wrench (S)
Micro Switch
92-S1 Screw
101Z Micro Switch Bracket Set
101-S1 Screw
102
102A
Safety Guard
Safety Guard Slide
102-S1 Screw
102-S2 Washer
102-S3 Lead Bolt
103Z Bracket Rod Set
Item Description
22-S7 Bolt
26 Shifter Bar
27
29L
Shifter
Slide Bar (L)
29S Slide Bar (S)
29-S1 Washer
31 Motor Base Plate
31-S1 Spring Washer
31-S2 Nut
35Z Feed Shaft Set
40 Feed Handle
41
43
43A
43Z
GRIP
Depth Rod
Hex Nut
Position Set Bracket Set
43-S2 Washer
53
54A
59Z
59A
62
63
64
43-S3 C Type Buckle
47 Spring Cap
49
52Z
Nut
Spindle Set
52A Sleeve
52-S1 Bolt
52-S2 Spring Washer
Rubber Washer
Draw Bar
Spindle Sleeve Set
Lock Washer
Snap Ring
Pulley Nut
Spindle Pulley
65
66
67
68
Taper Arbor
Drill Chuck
Drill Shifter
Motor
68-S1 Bolt
Item Description
103-S3 C-Ring
104 Emergency Stop Switch
104-A On Switch
104-B Rpm Switch
104-C Change Switch
104-E Change Switch
104-F Off Switch
104-G Fault Lamp
108
108A
108B
General Switch
Aluminum Strip
Fuse Ste
108C
108D
108E
108F
108G
Contactor Relay
Electric Controller
Transformer
Socket
Grounding
108-S1 Screw
109 Wire Terminal Plate
109A
109B
General Switch Box
Switch Bracket
109C
109E
Switch Bracket
Protection Cap
109-S1 Screw
109-S2 Screw
109-S3 Screw
109-S4 Screw
110 Steel Bar
111 Micro Switch Plate
111-S1 Screw
111-S2 Washer
112
112A
Micro Switch Body
Micro Switch Trigger
112-S1 Screw
114 Micro Switch
114-S1 Screw
Item Description
68-S2 Washer
68-S3 Nut
69
73
76
76A
78
78A
Motor Wire
Motor Pulley
Wire
Wire Plug (Option)
Speed Controller
Braking Resistor
Item
115
Description
Micro Switch Cover
115-S1 Screw
V105Z Vise Set
V105A Set Slider
V110
803
Mount Piece
Switch Cover
803-S1 Screw
OGL Led Work Lamp
ELECTRICAL DIAGRAM
Parts List
FU3
KR1
Y
RPM
LED
Item
QS
KM1
KM2
TR
SB1
SB2
SB3
SB4
Description Type/Model, Ratings/Technical Data PCS Parts No
General On/Off Switch ZH-C316, AC 440V 16A 1 108
Contactor for M1
Contactor for M2
Transformer
CU-11, AC 220V/24V/12A
CU-11, AC 220V/24V/12A
YLC-101, AC220V/24V/60VA
1
1
1
108D
108D
108E
Push Button
Push Button
GBF-22, INO AC 125V, 6A
GBF-22, INC AC 125V, 6A
Selection Switch Pump GLCS-22, INC AC 125V, 6A
Selection Switch
(Drill/Tap)
Emergency Stop
GCS-22, INA AC125V,6A
GLEB-22, INC AC 125V, 6A
Inverter
Braking Resistor
VFD-E, AC 220V / 1.5kW
QSOJ013, 200W8
5Ω
Speed Adjusting Knob RV24YN, DC 10V
1
1
1
1
1
1
1
1
104-A
104-F
104-E
104-C
104
78
78A
104-B
SB5
INV
U2
VR
M1
M2
COOLING
FAN
Motor Main Spindle
Motor Pump
Motor Cooling Fan
834V, 1.5kW / AC 220V/3Ph 6.6A
JP-2150, 0.1kW/ AC 220V /1Ph 0.4A 1
UF-12A38, AC 220V / 1PH
SQ1
SQ2
SQ3
Micro-Switch Chuck
Guard
Micro-Switch Cover
Guard
VM5, AC 250V / 10A
QKS8, AC 250V / 12A
Limit Switch Tapping MJ2-1703, AC 250V / 15A
SQ4 Limit Switch Reverse VX-5-1A2, AC 250V / 5A
FU1, FU2 Fuse Ste EFB-110N, FUSE-F1, F2-1A
1
1
1
1
1
1
2
68
1C
68
101A
92
114
112
108B
Fuse Ste
Relay
Fault
RPM Display Unit
Led Work Lamp
EFB-110N, FUSE-F3-3A
MY2N-GS, 24VAC / 28V 5A
PLN22Y24, AC 30V,0.5A
RPM108, 220V
OGL-L601-L22, 220V /12V 6W
1
1
1
1
1
108B
108C
104-G
78B
OGL
TROUBLESHOOTING
WARNING:
Make sure the electrical disconnect is OFF before working on the machine.
SYMPTOM
Drill insert in working piece and spindle shaft stop.
Cutting fluid in abnormal condition and not supplied in adequate quantity.
Spindle shaft can not running completely.
Motor do not work
Spindle shaft has noise
Drill oscillation
Pump stop suddenly or slow down
DISPOSITION
1. Push emergency button
2. Turn off the power
3. Use hand to turn the spindle shaft countermarch.
Let the tool withdraw from the working piece.
4. Suction the chip on the hole.
5. Turn on power again.
6. Adopt slowly feed make sure in normal condition then recovery the normal feed.
1. Check the pump is running or not
2. Check if the hose is leaking or not.
1. Check the belt tension condition
2. If belt tension is too loose, adjust the belt shifter, otherwise change the aging belt.
1. Check the power and switch
2. Check the power cable is damaged or not if cable is broken, change it directly.
1. Check bearing
2. Check V – belt, if tightly degree over specific tension will cause noise.
1. Check chuck condition
2. Make sure the drill is properly fixed in the chuck.
1. Impeller is clogged.
2. Overloading protection device of motor starts.
3. Motor failure.
NOTES
NOTES
BAILEIGH INDUSTRIAL, INC.
1625 D
UFEK
D
RIVE
M
ANITOWOC
, WI 54220
P
HONE
: 920.
684.
4990 F
AX
: 920.
684.
3944 www.baileigh.com
BAILEIGH INDUSTRIAL, INC.
1455 S.
C
AMPUS
A
VENUE
O
NTARIO
, CA 91761
P
HONE
: 920.
684.
4990 F
AX
: 920.
684.
3944
BAILEIGH INDUSTRIAL LTD.
U
NIT
D S
WIFT
P
OINT
S
WIFT
V
ALLEY
I
NDUSTRIAL
E
STATE
, R
UGBY
W
EST
M
IDLANDS
, CV21 1QH U
NITED
K
INGDOM
P
HONE
: +44 (0)24 7661 9267 F
AX
: +44 (0)24 7661 9276
WWW
.
BAILEIGH
.
CO
.
UK
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