Clack WS2 CI Installation, Operation, Maintenance Manual
Clack Water Specialist CI WS1 is a versatile water treatment system designed to provide clean, healthy water for your home. It effectively removes hardness, iron, manganese, nitrates, and organic compounds, resulting in better-tasting, odor-free water. With its simple programming and easy maintenance, the CI WS1 is an ideal choice for homeowners seeking a reliable and efficient water treatment solution.
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Including:
Softener
Crystal Right
(Iron & Manganese Removal)
Nitrate Removal
Colour Removal
(Organic Scavenger)
AquaMulti
Installation, Operation
& Maintenance Guide
Clack WS CI
Simplex Regenerating Systems
Manual 017.4
Contents
1.
Unpacking Instructions
2.
Installation
Pre-installation checks
Fitting the distribution system
Adding the media
Fitting the valve
Brine tank connections
Hydraulic connections
DLFC (drain line flow control)
Injector
Electrical Connections
Quickstart
Programming the valve
3.
Your System
Identifying your system
Softener setting sheet
Crystal Right CR100 setting sheet
Crystal Right CR200 setting sheet
Nitrate Removal setting sheet
Colour Removal setting sheet
AquaMulti setting sheet
4.
Commissioning
Introduction
Regeneration
Service
5.
Routine Maintenance
Weekly
Monthly
Yearly
6.
Troubleshooting
Accessories
5303024075
5303024084
5303020005
5303028632
5303024087
5303020765
5302036536
5303028622
5303027234
Bypass (suitable for 1” connections)
Auxiliary Micro Switch (for 1” & 1.
¼
” valves)
Auxiliary Micro Switch (for 1.
½
” & 2” valves)
Service Wrench
Vertical Adaptor Assy (1” connections up to 14” vessel)
No untreated water bypass 1” & 1.
¼
” valves
Motorised Alt Valve 1.
½
” valve (can use as no untreated water bypass)
Motorised Alt Valve 2” valve (can used as no untreated water bypass)
2” Meter Assy
2
3
Thank you for purchasing this system. We are sure that it will provide you with trouble free service for many years to come. Please use the following pages to assist you with the assembly and installation of your new system.
1.
Unpacking
PLEASE USE THE ACCOMPANYING PACKING DOCUMENTS TO CHECK THAT ALL
ITEMS ARE PRESENT AND CORRECT.
If any item is missing or damaged your carrier and supplier must be notified within 2 days of receipt if a claim is to be made.
The main parts of the system include :
Valve
Upper screen
Vessel
Brine Elbow
Drain line
Brine elbow and bulkhead connector
Brine line
Brine tank and lid
Riser
Lower screen
Base
Overflow
Brine tube and strainer
Salt
Note. Smaller Nitrate removal units are in self contained cabinets, these have been assembled in the factory and do not require any assembly.
(see note after 2.1)
2.
Installation
Please observe the local regulations concerning the installation of your system. Check that you have allowed space for access to the unit for possible future maintenance. This installation may require plumbing work and will require an electrical outlet to be fitted near the system. Only attempt this if you have the necessary skills.
2.1 Pre-installation checks
The area needs to be level, frost free, have access to electricity and an open drain. Check the incoming water quality is within any parameters specified for that media (contact your supplier). In addition to this check the incoming water pressure is between 2 and 8 bar
(preferably approx. 4 bar) and the water temperature is between 3ºC and 45ºC.
If your system is a small cabinet unit proceed to section 2.6
2.2 Fitting the Distribution System
Fit the bottom distribution system into the vessel – the bottom screen should been pre glued to the riser tube (fig A.1) (smaller systems). Alternatively if the system uses bottom laterals these need to be assembled inside the vessel (fig A.2), Move the vessel in its final position as it will be difficult to move once the media has been added.
Fig A.1
Fig A.2
Fig A.3
4
2.3 Adding the Media
Block the top of the riser tube to stop media getting down the tube.(see fig A.3). Add about
1/3 by volume of water to the vessel so when the media is poured in it doesn’t damage the bottom distribution system. If you have been supplied gravel with your kit this should be added first so it covers the bottom distribution system. Add the media supplied but make sure there is approximately 30%. free space left above the media so when the system is backwashed the media can expand into the space and allow any sediment or contaminants to be backwashed away (there may be media left over). Unblock the riser tube.
2.4 Fitting the Valve
Add a small amount of silicone grease to the valve outer and inner o-rings (fig A.4 & 5).
Fig A.4
Fig A.5
If a top screen has been supplied this should be attached next.
Slide the valve onto the riser tube and gently push it down onto the vessel treads. Screw the valve on until you start to squeeze the main O ring and then finally give the valve a final tighten by tapping the rear side of the valve with the palm of your hand (fig A.6)
Fig A.6
5
2.5 Brine Tank Connections.
Attach the brine line tubing to the brine tank and valve using the connectors fitted to the brine tank (fig A.7), and valve (fig A.8).
Fig A.7
Fig A.8
Sizes may vary depending on the valve used, please note to use the poly insert if provided with your specific valve.
2.6 Hydraulic Connections.
Connect your pipe work to the inlet / outlet connections; use the supplied tails provided for 1” and 1.25” valves or direct BSP threaded connections on the 1.5” or 2” valves.
2.7 DLFC (drain line flow control)
This is possibly one of the most important components to check has been installed; this will control the backwash flow rate and ensure the system will continue to function correctly. The
DLFC will either be fitted inside the drain line elbow, the 1” adaptor or in an external housing.
The larger external DLFC may have more than one flow controls fitted to gain the required flow rate. See below pictures of the drain line housings.
¾” Elbow
1” External Straight 1.
½
” External
Insert
6
2.8 Injector
The injector is another important item in the functioning of the system, please check that it is fitted in the DN position and that the UP position has been plugged. The injector colour will vary depending on the size of the system, this should be listed on the items list.
2.9 Electrical connections
To connect the power cable you need to firstly remove the cover then remove the drive bracket assembly by pressing up on the drive brackets release tabs and pulling towards you, the drive bracket including software can now be lifted away to reveal the back plate (fig A.9).
Fig A.9
The power cable should be threaded through the back plate
And strain relief as shown in Fig A.9a
Fig A.9a
You can now re install the drive bracket into its original position.
Please make sure that this has been replaced correctly as this can cause problems at a later date.
If fitting a MAV or NHBP locate the knock out on the back plate
Fig A.10 then remove the tabs at the bottom of the strain relief on the back side of the back plate fig A.11
thread the cables
Fig A.12 and fit the cover Fig A13
Fig A.10
7
Fig A.11
Fig A.12
Fig A.13
You can now make connections to the PCB board.
Connect NHWB here marked Drive if used.
Connect power here marked 12V DC
When all connections have been made the power can be turned on and programming can take place.
Quick Start
2.10 Programming the Valves.
The valves are pre programmed with the exception of the time of day and the hardness, Nitrate and Colour setting.
All adjustment should be made using the up and down arrows when the setting you wish to adjust is displayed on screen.
Set Time of Day.
Press SET CLOCK.
Adjust the hours and press NEXT to adjust the minutes, press NEXT to return to the normal TIME display.
Hardness setting / Nitrate / Colour setting.
Press NEXT and UP simultaneously for 3 seconds and release.
Set DISPLAY with ENGLISH flashing should appear.
HARDNESS with 340 should appear on screen.
Softener: Adjust as necessary to your incoming supply hardness in ppm CaCO3 this can be obtained by using a purchased hardness test kit or by contacting your water supplier.
Crystal Right: Adjust as necessary to your incoming supply hardness in ppm CaCO3
+ 2 x Sodium level (ppm) if the Sodium level is unknown add 60 to the total hardness + 1 x Fe Iron (ppm) & 1 x Mn Manganese (ppm).
Nitrate: Adjust as necessary to your incoming supply Nitrate reading in ppm.
Colour Removal: Set to regen on a timed basis (default every 2 days).
Press NEXT repeatedly until the display returns to the time of day.
8
2.11 Programming the Valves in case of memory loss.
Should the programming have been lost in transit the following instructions in conjunction with the relevant setting sheet will allow you to re set them.
When the power has been connected the valve will display the software number and initialise itself and then display TIME ; you can then start to program the valve.
Selections are made using the UP and DOWN buttons until the required setting is displayed: after each setting press
NEXT to continue.
Set Time of Day.
Press SET CLOCK.
Adjust the hours and press NEXT to adjust the minutes, press NEXT to return to the normal
TIME display.
Step 1: Cycle Sequence.
Press NEXT and DOWN simultaneously for 3 seconds and release.
The screen will display SOFTENING flashing!
Press NEXT and DOWN simultaneously for 3 seconds.
The screen should display SET 25, adjust as necessary (see setting sheet page?) Press
NEXT after each setting and set each setting accordingly until the display returns to TIME .
(See notes if fitting a untreated Water Bypass valve)
Step 2: System Setup.
Press NEXT and DOWN simultaneously for 3 seconds and release.
The screen will display SOFTENING flashing. Press NEXT.
The screen should display CYCLE 1, adjust as necessary (see setting sheet that corresponds to your system!) Press NEXT and set each setting accordingly until the display returns to
TIME .
Step 3: Display Settings.
Press NEXT and UP simultaneously for 3 seconds and release.
HARDNESS with 340 should appear on screen. Adjust as necessary (see quick start section.
Press NEXT and set each setting accordingly. The Regen Time settings, have a factory default of 02:00 am this can be adjusted if required the display will return to the time of day after setting the regen time.
9
3. Your System.
3.1 Identifying your System.
Your System will have an identification label fixed to the control valve, this will look similar to the picture shown here.
The information listed can be read as follows:
4202035013
Sno 03100137
Soft
1354-WS1CI
Stock Number:
Serial No:
Id Code:
Configuration:
Manufacturers part number.
Serial No.
System type identification code
(soft, CR100, CR200 Nitrate or
Colour).
Vessel size, Valve type & Controller type.
Identify the settings from the chart in the programming section.
The valve is supplied pre programmed!
(excluding settings that need to be done on site)
The settings are listed in case there is a need to re program the unit.
If you have any concerns or worries following the setting procedure please contact your supplier who will help you through the set up procedures.
Using the above information to identify your system you can then select the relevant setting sheet from the following pages.
10
3.2 Softener.
Clack CI Valves Set up as SIMPLEX Softeners.
Software version from 332.2
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Capacities calculated at 50g CaCO3 hardness removal per litre of resin,
Vessel Size
Media Volume (litres)
735 835 935 1035 1044 1054 1248 1354 1465 1465 1665 1865 2160 2469 3072 3672
14 20 25 30 40 50 60 75 100 125 150 200 250 350 500 700
Valve Size
Step 1, Cycle Sequence,
1" 1" 1" 1" 1" 1"
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
1" 1" 1" 1" 1.25" 1.25" 1.5" 2" 2" 2"
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.3
1.3
1.5
2 2 2
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Alt Off
Off
PPM
Backwash
Brine Draw dn
Rinse
Fill (Salt required) or (See note 1 for options) or (See note 2)
Set 5 End
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash
Cycle 2 Brine dn
5
54
5 5 5 5 5 5 5 5 5 5 5
54 54 68 60 70 62 64 86 86 71 84
Cycle 3 Rinse
Cycle 4 Fill Kg
Cycle 4 Fill Mins 2" Only
Cycle 5
Set Capacity Kg
Set Regen
6
2
End
0.7
6
3 3.75 4.5
6 7.5
9 11.25 15 18.8 22.5 30 37.5
52.5
1
6 6
1.25 1.5
6
2
6
2.5
6
3
Auto (automatic reserve calculation)
6 6 6 6 6
5
61
6
5
66
6
5
81
6
75
3.8
5 6.25 7.5
10 12.5
17.5
25 or (See note 3 for options)
5
72
6
105
7 (4.2g) 10 (4.2g) 14 (4.2g) 16 (5.3g)
35
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
NORMAL
Off
Off
Off or (See note 4 for options) or (see note 5 for options) or (see note 6 for options) or (See note 7 for use)
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Set on Site (if SET REGEN is set to AUTO)
0 (not used)
14
Default 2:
Default :00
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
11
3.3 Crystal Right 100.
Clack CI Valves Set up as SIMPLEX CR100.
All figures based on a calculated hardness of 100ppm using CR100 Crystal-Right
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Vessel Size
Media Volume (cft)
1044
1
1054
1.5
1252
2
1354
3
1465
4
1665
5
1865
6
Software version from 332.2
2160
7
2469
11
3072
19
3672
24
Valve Size 1" 1" 1" 1"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
1" 1" 1" 2" 2" 2"
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0
1.0
1.0
1.0
1.0
1.0
1.0
2 2 2
2"
2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Cycle 1 Backwash
Cycle 2 Brine dn
Cycle 3 Rinse
Cycle 4 Fill Kg
Cycle 4 Fill Mins 2" Only
Cycle 5
Set Capacity Kg
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
5
66
7
4
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
0.7
5
52
7
5
1.3
Alt Off
Off
PPM
Backwash
Brine dn or (see note 1 for options) or (see note 2 for options)
Set 3
Set 4
Set 5
Rinse
Fill
End
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
5
64
7
6.8
1.7
Normal
Off
Off
Off
5
57
7
8.5
2.1
Auto (Automatic reserve calculation)
5
81
7
12
3
5
67
7
15.25
3.8
5
75
7
20.5
5.1
5
55
7
23.75
9
5.9
5
61
7
37.5
14
9.3
or (See note 3 for options) or (See note 4 for options) or (see note 5 for options) or (see note 6 for options) or (See note 7 for use)
5
49
7
64.5
16.1
5
67
7
81.5
12 (4.2g) 12 (5.3g)
22.3
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Set on site (See calculation below)
NA
Regen Day
Set Time Regen Hrs
5
2:
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
:00
Set minutes using the up and down buttons,
Calculation.
Hardness is calculated as follows: 1 x CaCO3 ppm + 2 x Na ppm + Fe ppm + Mn ppm
19/12/2018
12
3.4 Crystal Right 200.
Clack CI Valves Set up as SIMPLEX CR200
All figures based on a calculated hardness of 100ppm using CR200 Crystal-Right
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Vessel Size
Media Volume (cft)
1044
1
1054
1.5
1252
2
1354
3
1465
4
1665
5
1865
6
Software version from 332.2
2160
7
2469
11
3072
19
3672
24
Valve Size 1" 1" 1" 1"
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
1" 1" 1" 2" 2" 2"
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0
1.0
1.0
1.0
1.0
1.0
1.0
2.0
2.0
2.0
2"
2.0
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Cycle 1 Backwash
Cycle 2 Brine dn
Cycle 3 Rinse
Cycle 4 Fill Kg
Cycle 4 Fill Mins 2" Only
Cycle 5
Set Capacity Kg
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
Step 3, Display Settings.
5
66
7
4
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
1.1
5
52
7
5
1.7
Alt Off
Off
PPM
Backwash
Brine dn or (see note 1 for options) or (see note 2 for options)
Set 3
Set 4
Set 5
Rinse
Fill
End
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
5
64
7
6.8
2.2
Normal
Off
Off
Off
5
57
7
8.5
2.8
Auto (Automatic reserve calculation)
5
81
7
12
4
5
67
7
15.25
5
5
75
7
20.5
6.8
5
55
7
23.75
9
5
61
7
37.5
14
7.9
12.4
or (see note 3 for options)
21.5
or (see note 4 for options) or (see note 5 for options) or (see note 6 for options) or (see nonte 7 for use)
5
49
7
64.5
5
67
7
81.5
12 (4.2g) 12 (5.3g)
27.1
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Set on site (see calculation below)
NA
Regen Day
Set Time Regen Hrs
5
2:
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
:00
Set minutes using the up and down buttons,
Calculation.
Hardness is calculated as follows: 1 x CaCO3 ppm + 2 x Na ppm + Fe ppm + Mn ppm
19/12/2018
13
3.5 Nitrate Removal.
Clack CI Valves Set up as SIMPLEX Nitrate
Capacities based on 20g No3 removal per litre of resin,
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Software version from 332.2
Vessel Size
Media Volume (litres)
735 822 835 935 1035 1044 1054
1248/52
1354 1465 1665 1865 2160 2469 3072 3672 4278
Swan Mistral Swan Swan Swan
18 22 25 30 35 35 42 50 75 100 150 200 250 350 500 700 1000
Valve Size
Step 1, Cycle Sequence,
1" 1" 1" 1" 1" 1"
Press NEXT and DOWN simultaneously for 3 seconds and release.
1"
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set
1" 1" 1" 1" 1" 1.5"
1.0
1.0
1.0 1.0 1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.5
2"
2
2"
2
2"
2
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
2"
2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Alt Off
Off
PPM
Backwash
Brine Draw dn
Rinse
Fill
End or (see note 1 for options) or (see note 2 for options)
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash
Cycle 2 Brine dn
Cycle 3 Rinse
Cycle 4 Fill Kg
Cycle 4 Fill Mins 2" Only
5 5 5 5 5 5 5 5
64 59 59 63 63 60 70 62
5 5
64 86
5
71
5 5
84 68
6 6 6 6 6 6 6 6 6 6 6 6 6
3.05 3.7
4.3 5.1 5.1 6.05 7.1
5.5
12.8 17 25.5
34 42.5
Cycle 5
Set Capacity Kg
Set Regen (Time Control)
Set Regen (Meter Control)
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
Set Salt
0.36 0.44 0.5 0.6 0.7
0.7 0.84
1
Off for Time Control
Auto for Metered (Enter Nitrate level as PPM)
Normal
Off
Off
Off
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
End
1.5
2 3 4 5
11
5
66
6
(4.2g
7
) 16
5
81
6
(4.2g)
10 or (see note 3 for options)
See note below for information or (see note 4 for options) or (see note 5 for options) or (see note 6 for options) or (see note 7 for use)
18
5
72
6
(5.3g)
14
25
5
72
6
(5.3g)
20
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Set on Site using the Nitrate reading in ppm "if SET REGEN is set to AUTO"
0 (not used)
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
If a Time version set to 3, if Metered set to 14
Default: 2:
Default: :00
Note: Entering the Nitrate level as PPM will provide a volumetric capacity of the system, if you need to increase the capacity you can lower the PPM setting or increase the PPM setting to reduce capacity.
25/06/2019
14
3.6 Colour Removal (Organic Scavenger).
Clack CI Valves Set up as SIMPLEX Colour Removal
Software version from 332.2
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Capacities calculated at 50g CaCO3 hardness removal per litre of resin,
Vessel Size 1035
Swan
1054 1252 1354 1465 1665 1865 2160 2469 3072 3672
Media Volume (litres) 25 50 50 75 100 150 200 250 350 500 700
Valve Size
Step 1, Cycle Sequence,
1" 1" 1"
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
1" 1" 1.25" 1.25" 1.5" 2" 2" 2"
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0
1.0
1.0
1.0
1.0
1.3
1.3
1.5
2 2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
Alt Off
Off
PPM
Backwash or (see note 1 for options) or (see note 2 for options)
Brine Draw DN
Rinse
Fill (salt required)
End if 1.5 has been selected above and extra screen will show (Fill) seleck Kg
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash
Cycle 2 Brine dn
5
44
5 5 5 5 5 5 5
89 63 78 98 108 114 64
Cycle 3 Rinse
Cycle 4 Fill Kg
6
6.5
6
13
6
13
6
19.5
6
26
6
39
6
52
6
65
Cycle 4 Fill Mins 2" Only
Cycle 5
Set Capacity Kg
Set Regen
Set rLY 1 (Relay 1)
1.5
1.5
1.5
Off
1.5
1.5
1.5
Off
1.5
1.5
5
79
6
91
1.5
5
73
6
130
1.5
or (see note 5 for options)
5
75
6
182
17 (4.2g) 24 (4.2g) 27 (5.3g)
1.5
or (see note 6 for options) or (see note 7 for use)
Set rLY 2 ( Relay 2)
Set Salt
Off
Off
Step 3, Display Settings.
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Default 340 (Not used)
0 (not used)
2 Days
Default 2:
Default :00
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons, 28/07/2015
15
3.7 AquaMulti
Clack CI Valves Set up as SIMPLEX Aqua Multi
Capacity based on 37 grams per litre @ 300ppm CaCO3
Please apply the settings in the following sequence
Selections are made using the UP & DOWN buttons until the required setting is displayed,
After each setting press NEXT to continue or press REGEN to go back one stage.
Software version from 332.2
Vessel Size
Media Volume (Ltr)
Injector
DLFC usgpm
1044
37
1054
37
White White
3.2
3.2
0.5
0.5
1252
50
1354
62
1465
75
1665
100
1865
125
2160
150
2469
300
3072
450
3672
650
Blue Yellow Green Orange Lt Blue Lt Green Orange V3010-2D V3010-2E
4.2
5.3
6.5
7.5
11 15 20 25 42
0.5
0.5
0.5
0.5
0.5
0.5
0.5
2.2
2.2
BLFC usgpm
Step 1, Cycle Sequence,
Press NEXT and DOWN simultaneously for 3 seconds and release.
Screen will display SOFTENING flashing
Press NEXT and DOWN simultaneously for three seconds, the screen should display SET 1, adjust to turbine setting below,
Set 1.0
1.0
1.0
1.0
1.0
1.0
1.0
1.5
1.5
2 2
Set (Alternating)
SET dp
Hardness
Set 1
Set 2
Set 3
Set 4
Set 5
An additional screen will now show if 1.5 or 2 has been selected. Select " FLo1.5 for 1.5" or FLo2 for 2" valve"
Alt Off or (see note 1 for options)
Off or (see note 2 for options)
PPM
Backwash
Brine dn
Rinse
Fill
End
If 1.5 has been selected above an extra screen will show (Fill) select Kg
Step 2. System Setup,
Press NEXT and DOWN simultaneously for 3 seconds and release.
SET with SOFTENING flashing should appear on screen.
Cycle 1 Backwash 12 15 15
Cycle 2 Brine dn
Cycle 3 Rinse
Cycle 4 Fill Kg
50
6
3.8
50
6
3.8
47
6
5
15
50
6
6.2
Cycle 4 Fill Mins 2" Only
Cycle 5
Set Capacity Kg
Set Regen
Set Time Regen
Set rLY 1 (Relay 1)
Set rLY 2 ( Relay 2)
1.3
1.3
1.8
Normal
Off
Off
2.2
Auto (Automatic reserve calculation)
2.7
15
55
6
7.5
Set Salt
Step 3, Display Settings.
Off
Press NEXT & UP simultaneously for three seconds and release.
HARDNESS with 340 flashing should appear on screen,
Hardness
Hardness 2
Regen Day
Set Time Regen Hrs
Set Time Regen Min
Step 4, Set time of day,
Press SET CLOCK
Set hours using the up and down buttons.
Set minutes using the up and down buttons,
15
50
6
10
3.7
Set on site
NA
6
2:
:00
15
50
6
12.5
4.6
15
30
6
15
15
45
6
30
5.5
11.1
or (See note 3 for options)
16.6
or (See note 4 for options) or (see note 5 for options) or (see note 6 for options) or (See note 7 for use)
20
50
6
16
20
55
6
65
24
24
03/12/2015
16
Notes:
Notes for CI valves software version 332.2
Starting a manual Regeneration
Set a delayed regeneration
Advancing through a regeneration
Doing a soft reset
Doing a total reset
Press and hold the REGEN button until the motor starts.
Press the REGEN button (REGEN TODAY) will flash on screen) press the REGEN button again to clear.
Press the REGEN button to move to the next stage of regeneration.
Press & Hold REGEB & NEXT for 3 seconds. (resets valve in error).
Press & Hold REGEB & NEXT for 3 seconds, then press & hold the
UP & DOWN buttons togeter for 3 seconds. (resets valves history).
Press NEXT to toggle to the next available display.
Changing the service display
Note Options
1 Off
ALT A
ALT B
SYS
SEPS nHbP
2
Feature not used (standard setting)
Set on primary valve is using a standard duplex alternating systen (Duplex only)
Secondary valve if using a standard duplex alternating system (Duplex only)
If being used with a system controller.
Used if a separate source MAV is being fitted (requires 3 way Mav valve)
Used if a No Untreated Water valve is being fitted (no untreated water during regen)
Off dpon0 dPdEL
Hold
Feature not used (standard setting) If used the following options are available)
If the contact is closed it will initiate an immediate regeneration.
If the contact is closed it will initiate a delayed regeneration.
If the contact is closed a regeneration will be prevented.
3 Auto
OFF
M³
Capacity is automatically calculated and a reserve will be estimated.
Regenerations will be controlled from the day override setting (user settings)
Regeneration will occur immediately when the set capacity has expired.
If off or M³ is selected the hardness setting will not display in settings.
4 NORMAL
On 0
Normal on 0
Regenerations will occur at the pre set time. (not available on alternating duplex)
Regenerations will occur immediately when capacity reaches zero.
Regeneration will occur at the preset time when volume is below the reserve or if volume is below the reserve after 10 minutes of no water usage.
5 OFF
Time on
L Softening on
L Softening Regen on
Feature not used.
Activates after a set time from the start of a regeneration for a set period of time.
Activates in service after a set number of litres for a set time and deactivates after a set period of flow stops.
As above but during regeneration.
6 OFF
Time on
L Softening on
L Softening Regen on
Error
Feature not used.
Activates after a set time from the start of a regeneration for a set period of time.
Activates in service after a set number of litres for a set time and deactivates after a set period of flow stops.
As above but during regeneration.
Activates whenever the valve enters an error mode.
7 Add the KG of salt added to the brine bin each fill, doe's not show for 1.5 & 2" valves.
8
8a
9
OFF
Delay
PrE
PrE
Standard setting.
The last two cycles can be delayed (Rinse & Fill) this delays untl the on line unit is depleted to 10%.
A pre sinse can be set to rinse the next cylinder before going into service (1" 2" & 1" TT)
A pre rinse can be set if required of up to 20 min duration.
17
4.
Commissioning the System
4.1 Introduction.
With the system fully plumbed and the valve programmed commissioning can start.
4.2 Regeneration.
When the system is fully functional the regeneration will happen at the pre-set time (see programming the valve section).
However, running a manual regeneration during commissioning is the best way of removing air from the system, bedding in the resin and flushing the system through.
Make sure the water inlet and outlet are closed. Press and hold the regeneration button for 3 seconds. The piston will move to the backwash position. Slowly half open the water inlet to the system, and then slowly open the outlet to allow the air to be purged from the system.
Once this has been done you can fully open the inlet and outlet and allow the system to continue through the regeneration cycle, this will allow you to check for leaks and also purge any remaining air from the system. After a backwash the system will move through a brine draw routine, rinse and fill before stopping in the service position.
For new systems or after a media change it maybe necessary to run two regenerations to fully charge the media (check the water at the end of the backwash is running clear).
To initiate a delayed regeneration press the regeneration button once quickly this will start flashing Regen Today in the bottom left corner of the screen and the system will regenerate at the pre-set regeneration time. If you wish to cancel this just press the regeneration button again and the display will disappear.
To initiate an immediate regeneration press and hold the regeneration button until the valve motor starts to turn.
If during a regeneration cycle you need to skip through the cycle this can be done in the following way. To skip to the next stage quickly press the regeneration button and this will take it to the next stage of the regeneration, this can be repeated to get to the end of the regeneration cycle.
4.3 Service.
Water flows into the valve at the top, down through the media and then up through the ‘riser’ tube in the middle of the vessel. As the water travels through the media the ion exchange takes place. The controllers are set to automatically regenerate on capacity.
The display on the control can show either of the following; Time, current flow in litres per minute or remaining capacity, this can be changed by pressing the NEXT button.
18
5.Routine Maintenance
Your system is designed to run with the minimum of maintenance and does not normally require much adjustment.
Weekly
Check the salt level (this may need to be done more regularly dependant on consumption) The salt level should always be above the water level.
Check there is no sign of damage or leaks,
Check the quality of the treated water.
Monthly
Check the quality of the incoming water to see if it has changed significantly.
Yearly
Check for leaks or damage.
Soda Ash Regeneration CR100 & CR200 units only )
Soda Ash Regeneration (CR100 & CR200 Only)
GUIDELINES FOR THE USE OF SODA ASH AS A REGENERANT IN
CRYSTAL – RIGHT INSTALLATIONS
Crystal Right is a well proven iron and manganese reduction media. Provided that the guidelines are followed with regard to the water analysis and selecting the correct grade and volume of media, then problems are rare.
However there can be certain ground conditions where dissolved gases in the raw water may lead to a reduction in operating capacity.
During the normal service run gases present in ground water will be absorbed by the Crystal Right, and most of these gases are released during the standard brine regeneration. However some gases [especially CO2] may not be and stay retained in the crystals. This leads to a small reduction in Crystal-Right’s exchange capacity per cycle which after a while can lead to a significant decrease in the exchange capacity of the unit.
To reverse the loss of capacity we have to carry out a regeneration that will release the remaining elements retained by the crystals that have not been removed by the standard brine regenerations. The way we can achieve this is to do regeneration with Sodium Carbonate [Na2CO3] which is also known as Soda Ash.
To reverse capacity loss we would suggest ‘shock treatment’ regeneration with Soda Ash followed by further routine regenerations at set intervals to prevent a further build up of problem elements on the crystals. It can also be beneficial to periodically regenerate Crystal-Right units that are working satisfactorily with Soda Ash purely as a preventative measure; it will be beneficial to the crystals.
Soda Ash Regeneration Procedure As a Routine Maintenance
Soda Ash is a powder which needs to be dissolved in water to make a liquid that can be drawn into the unit during a regeneration cycle, warm water will dissolve the Soda Ash faster, stirring the mixture also helps to dissolve it. Once the measured amount has been dissolved it is added to the brine solution in the brine tank and regeneration is initiated, during the injection cycle the mixture of brine and liquid soda ash will be drawn into the
Crystal-Right bed in the normal way. If the brine tank is fitted with a brine well you can ensure the liquid soda ash makes direct contact with the brine by introducing it via the top of the brine well.
19
Soda Ash Shock Treatment
The Soda Ash is prepared in the same way and to the same strength as the routine procedure, the difference being during the shock procedure it is drawn direct from the container it is prepared in. The easiest way to do this is to disconnect the regular brine draw tube from the brine elbow, re-connect a piece of flexible tube to the elbow the other end of which is put into the Soda Ash solution.
I. The first stage of the shock treatment is to backwash the unit for the standard length of time
II. After the backwash the liquid soda ash is drawn into the bed as per the above guidelines, immediately all the soda ash solution has been drawn into the valve the original brine line is re attached to the brine elbow and the brine draw initiated and the standard regeneration cycle allowed to run its course.
III.
Important When using the shock method monitor the pH of the rinse water going to drain, if CO2 is being released from the Crystal-Right the pH of the rinse water will drop, the lower the pH the more gas is being released from the crystals.
What Concentration and how much Soda Ash
The correct solution strength is made by dissolving 200 grams of Soda Ash in 1 litre of water. Each cubic foot of
Crystal Right will require 2 Litres of Soda Ash solution for regeneration.
Vessel
Size
1044
1054
1252
1354
1465
1665
1865
2160
2469
3072
3672
CRYSTAL RIGHT SODA ASH REGENERATION CHART
Crystal Right
Volume
Soda Ash
Ammount
1.0 CU,FT
1.5 CU,FT
2.0 CU,FT
2.5 CU,FT
3.5 CU,FT
4.5 CU,FT
6.0 CU,FT
7.0 CU,FT
11 CU,FT
19 CU,FT
26 CU,FT
400 Gramms
600 Gramms
800 Gramms
1.0 KG
1.4 KG
1.8 KG
2.4 KG
2.8 KG
4.4 KG
7.6 KG
10.4 KG
Dissolved
In Water
Mixing the Soda Ash with warm water will dissolve the granuals quicker
2 Ltrs
3 Ltrs
4 Ltrs
5 Ltrs
7 Ltrs
9 Ltrs
12 Ltrs
14 ltrs
22 Ltrs
38 Ltrs
52 Ltrs
20
6. Troubleshooting
On the following pages you will find a guide as to the most common problems that may arise; please consult this section before contacting your supplying dealer as most problems are easily cured using the troubleshooting information.
21
22
23
24
Typical Installation Layout.
Drain line
Brine Line
Or
Typical bypass setup using three isolation valves plus a non return valve.
Isolation Valve
Softener Outlet
Bypass Valve
Isolation Valve
Softener Inlet
Non return valve
Hard water supply
Standard Hydraulic Connections (BSP).
Valve
Inlet
Outlet
Drain
25
WS1 CI
1”
1”
.75”
WS1.25 CI
1.25”
1.25”
.75”
WS1.5 CI
1.5”
1.5”
.75”
WS2 CI
2”
2”
1.5”
Notes:
Manual 017.4
26
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