Molift Smart 150 patient lifter Technical Manual
The Molift Smart 150 is a patient lifter designed for safe and efficient lifting and transferring of patients. It is equipped with a lifting arm, a lifting column, and a chassis with spread legs. The lifter is powered by a 14.4 V battery pack and has a maximum lifting capacity of 150 kg.
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TM09201 Molift Smart 150 English
Table of Content
General advice ....................................................... 3
Explanation of symbols ................................... 3
Caution .............................................................. 3
Responsibility ................................................... 3
Technical description ......................................... 4
Chassis ............................................................. 4
Lifting column ................................................... 4
Lifting arm with suspension ............................ 4
Charger and battery ........................................ 4
Service ...................................................................... 5
Equipment and special tools ........................... 5
Equipment ........................................................ 5
Special tools ..................................................... 5
Fault finding ............................................................ 6
Repairing .................................................................. 6
Actuator ............................................................. 6
Rear castors ..................................................... 7
Front castors .................................................... 7
Front castor with bracket ................................ 7
Electronics (PCB) ............................................ 8
Leg mechanism / pedals ................................ 9
Suspension / O-ring in suspension ............. 10
Lifting arm, lifting column and legs ............. 10
Foam cover chassis/legs .............................. 10
Lifting column stopper ....................................11
Plugs in column lock ......................................11
Finishing the job ................................................. 12
Safety control ................................................. 12
Logging ........................................................... 12
Inspection Diagram after Service and
Repair ...................................................................... 13
Service: ........................................................... 13
Safety Inspection ........................................... 13
Appendix A ............................................................ 14
Main components .......................................... 15
Appendix B ............................................................ 16
Column and lifting arm ...................................17
Appendix C ............................................................ 18
Chassis / leg mechanism ............................. 19
C1 Bracket with front castor ......................... 19
Appendix D ............................................................ 20
Battery holder / electronics .......................... 21
Appendix E ............................................................ 22
Electrical Diagram ......................................... 22
IMPORTANT!
The patient lifter is only meant to be used by qualified personnel.
The manual shall not be handed over, or made available to, any unauthorised third party, without a prior written consent from
Etac Supply Gjøvik. Existing laws, conventions and agreements protects all documents. No extract of this documentation can be reproduced, used or transferred without prior written consent from Etac Supply Gjøvik. Violation of these regulations may lead to judicial repercussions and economic responsibility. Industrial rights are reserved.
Etac Supply Gjøvik
Hadelandsveien 2
2816 Gjøvik, Norway
Teleph: (+47) 40001004
Fax: (+47) 40001008 www.molift.com
Page 2 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
General advice
This technical manual contains important safety instructions and information regarding the service and repair of the lifter. Carefully read the manual in order to be familiar with function and use, service and repair of the lifter.
Explanation of symbols
Responsibility
Please read these operating instructions carefully before putting the product into operation. We assume no liability for damage or malfunctions resulting from failure to comply with the instructions. Warranty claims must be made immediately on detecting the defect. Remember to quote the serial number. Consumable parts are not subject to the warranty.
This symbol is used to point out instructions and information related to work place safety where injury may occur if the information is disregarded or ignored. Follow these instructions, be careful and attentive at all times.
This symbol indicates important information regarding the use of the equipment. If not taken into consideration, it may lead to damage or functional defects to the lifter or other equipment.
This symbol indicates important and useful information. If taken into consideration, it will help the operator of the lifter to work efficiently. It may help simplify routines and to explain complicated facts.
All technical information, data and instructions for operation contained in these operating instructions were up-to-date at time of print and are compiled on the basis of our experience and to the best of our knowledge. We reserve the right to incorporate technical modifications within the scope of further development of the product described in this manual. No claims can be derived from the information, illustrations or descriptions contained in these instructions. We assume no liability for any damage or malfunction caused by operating errors, non-compliance with these operating instructions or inappropriate maintenance. We expressly point out that only genuine Etac Supply
Gjøvik spare parts and accessories approved by us may be used. For safety reasons, the fitting and use of spare parts or accessories, which have not been approved, and unauthorised modification or conversion of the product, are not permitted. Etac
Supply Gjøvik will accept no liability for damages resulting from such acts.
Caution
When repairing the lifter, you will find it necessary to lift and handle heavy, long and/or sharp objects.
When disassembling and assembling the lifter you may also find that the stability of the lifter may be reduced, increasing the risk of toppling the lifter or parts falling down.
Therefore, use general caution when performing maintenance and repairs.
With the exclusion of product liability, Etac Supply
Gjøvik is liable for faults or omissions on its part within the scope of the warranty obligations stated in the purchase contract. Claims for damages are excluded, irrespective of the legal reason from which such claims are derived. Only documentation belonging to the actual equipment is valid.
The lifter must not under any circumstances be put to use or tested with load without the bottom cover C 27 (Appendix C, position 27) properly in place with all bolts fastened. The plate contributes significantly to the stiffness of the chassis, and lifts without this plate may cause irreparable structural damage to the chassis.
Any failure to comply with the safety regulations and precautionary measures stated in these operating instructions renders the declaration of conformity supplied with the system in accordance with Council Directive (93/42/EEC) concerning medical devices invalid.
Page 3 of 24
Technical description
Chassis
The chassis A 2 , is made out of bent steel plates coated with polyester. The chassis consists of spread legs C 11 , C 12 the spread mechanism with pedals C 38 , C 39 and locking mechanism for lifting column with lock handle C 17 . The rear castors
(with brakes) C 5 are at the back - the wheels are turnable and not necessary to lubricate.
Battery holder
The battery holder B 16 is made out of an plastic mould in which the battery will fit. In the battery holder, you will find the spring contacts D 13 . The emergency switch D 9 is mounted at the side of the battery holder, and the main PCB D 5 is placed inside with the LED visible trough a hole in the battery holder. A button on the main PCB providing emergency lowering is possible to access through a hole in the battery holder.
Legs
The legs are attached to the chassis with a bolt
C 6 and bushings locked together with a special fastener. A castor bracket.
C 11 is mounted at the tip of each leg (without brake) in a plastic cast moulded
Leg spreading mechanism
The leg spreading mechanism is found inside the chassis. The mechanism is operated by pumping the pedals C 38 , C 39 . The movement of the pedal will lift the brake bar C 35 and engage the sleeve
C 34 to the sprocket C 9 . This will produce a circular movement of the sprocket and a movement of the legs via leg spreader rods C 23 connected to the legs.
Electronics
The electronics consists of one printed circuit board (PCB) D 5 with remote control, emergency stop D 9 and lowering switches, and battery and service lights. All functions rely on the main PCB.
The control card has a counter, which registers the number of seconds with activity. After a certain time, it signals to activate the service light to inform the user that the lift needs service. An electric emergency lowering switch is located above the stop switch. The motor has a manual emergency lowering function in case of a power failure.
Driving handle
The curved driving handle B 4 is pressed into the two bushings B 7 on each side of the lifting column. The bushings have a seat for a rubber O-ring which is glued in place with Loctite. Loctite is also applied inside the bushing before the handle is pressed in place.
Lifting column security lock
The chassis also holds a mechanism that prevents the lifting column to be fixed in the bracket before the legs are spread to working position. This security device consists of a stopper C 48 held in place by a spring connected to a bracket C 47 . As long as the legs are in transport position, the stopper will hit the bent end of the left leg bar and in this way prevent the lifting column to be lowered completely into the bracket. When the legs are moved to the minimum working position, the bent end of the leg bar will slide away allowing the stopper to be pushed all the way down by the lifting column.
Actuator
The lower part of the actuator the lifting column bracket to the lifting arm B 25
B 16
B
and the upper part
and bracket
Lifting arm with suspension
The lifting arm B 25
21 is connected to
B 22 .
is hinged to the lifting column through a bushing with bolt. The suspension is possible to rotate 360° - the rotation is braked by an O-ring inside the connection.
B 29
Lifting column
On the lifting column , you will find the battery
A 3 , battery holder with electronics B 34 , bracket for actuator B 16 and the push/pull handle B 4 .
Charger and battery
The Molift Powerpac system is a custom battery pack built up by a 14,4 V battery pack, a charger frame and the charger with wire.
Page 4 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Service Equipment and special tools
Molift Smart 150 has a LED on the battery holder indicating if the lifter needs service. The LED gives a green light when the lifter is ready for use.
Equipment
The accessories and equipment related to the daily use of the lifter - see User manual.
Battery lamp
Service lamp
Special tools
Universal wrench
The majority of the external fasteners on the lifter has a special grip which requires a special wrench.
This can be bought in any well equipped hardware store, and we recommend models with adjustable span.
Illustration only
The electronics logs how much the lifter is being used, and the load it is used with. After a given time of usage there will be given a signal that the lifter needs service to the service LED. The LED will first give a yellow light, then red. Take contact with your local service representative and order service.
If there is a sound together with the light, it means the lifter needs service immediately.
Service lamp
No light
Green
Yellow
Red
Red + sound
Status
Power save
Ready for use
Order service, lifter still works
Perform service
Perform service immediately
Service consists of replacing the lifting motor and check/replacement of worn or damaged parts.
Service and repair should be performed by authorized personnel only.
Fill in and sign a copy of the checklist on next page.
The owner is responsible to ensure proper logging and written verification of each service or repair.
Service
Page 5 of 24
Fault finding Repairing
See User manual.
If the fault finding table in the user manual is inconclusive, you will have to try by method of elimination and judgement.
Locktite 2701.
E
Locktite 243.
Actuator
You will need:
• Loctite 243
• Special wrench x 2
• Hot air gun
Procedure:
• Raise the lifting column to an upright position and - if pos-
sible - raise the lifting
G arm to horizontal position.
Locktite 2701.
• Loosen the battery support and disconnect the
Locktite 243.
cable on the backside of the battery support.
Locktite 2701.
F
Remove the wire anchorage.
Locktite 2701.
Page 6 of 24
C
Electrical diagram
Assembly instructions Complete upper half = 03-P06
Pos.
1
Qty.
Bill of materials:
Description.
03-279 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
Designed/Drawn: Date:
Projection: Scale:
Size
• Open special screw B 14 at the lower actuator bracket B 16 using the special wrench.
It may be necessary to heat the bolt/fastener to disable the Loctite used when assembled.
Limit the heating to a minimum area and apply as little heat as possible to avoid unintentional spreading of heat to other parts.
The actuator will come loose and may fall down when performing the nest steps. It is recommended to have assistance holding the actuator, or try to secure it in other ways (i.e. tie it with a rope) to control the action.
• Open special screw B 14 at the upper actuator bracket B 22 using the special wrench.
• Push out both bolts B 15 , if necessary; tap carefully using a bolt with the same diameter.
• Lift the actuator out and put it carefully down.
• Get the new actuator and place it in position - make sure it is placed correctly with the motor
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
housing on the same side as the battery holder.
• Push the bolts in place.
• Add Loctite 243 on the threads of the special screws and tighten them.
• Connect the cable for the actuator to the cable from battery support. Place the cable in the slot on the back of the support and screw the battery support back on the column.
• Fasten the wire anchorage.
• Perform safety inspection, see page 13.
Front castors
The castors on the front legs are mounted in brackets made of plastic cast moulded brackets. If it is the castor C1 10 itself that has been damaged, it is possible to pull it of and replace it with a new one.
Front castor with bracket
Since heating of the assembly to disable the Loctite will damage the bracket, it is necessary to replace the bracket (8) if the castor pin or special nut
(9) is damaged.
Rear castors
You will need:
• Loctite 243
• Special wrench x 2
• Hot air gun
• Spanner 13 mm
Procedure:
• Open special nut (13).
It may be necessary to heat the bolt/nut to disable the Loctite used when assembled.
Limit the heating to a minimum area and apply as little heat as possible to avoid unintentional spreading of heat to other parts. If possible - use a narrow nozzle.
• Pull the castor (5) with bolt out of the bracket.
• Prepare the new castor by putting washers (4), bushing (2) and wall wheel (3) over the bolt.
You will need:
• Pop rivet 4,8x16 mm tool
• Drill steel Ø 5mm
Procedure:
• Carefully drill out the pop rivets (7) at the underside of the leg to release the bracket (8)
Be careful when drilling out the pop rivet. Do not drill into the aluminium of the leg.
• Pull the bracket out of the leg profile.
• Insert the new bracket and verify that the rivet holes in the bracket and profile corresponds.
• Fasten the bracket with the pop rivets.
• Check that the new castor works properly.
See safety inspection on page 13.
• Place the assembly into the bracket and apply Loctite 243 to the threads of the special nut
(13) before tightening.
Page 7 of 24
Electronics (PCB)
You will need:
• Torx 20 screwdriver
• Allen key 5 mm
• Screwdriver flat
Procedure:
• Copy settings from old PCB in lifter to the new main PCB by using Molift Servicetool. See the user manual for the Servicetool for instructions.
• Remove the connector for the hand control from bottom of the battery support.
• Remove the screws B 36 fixing the battery support to the column, one on top and one in bottom.
• Pull the three parts of the battery support carefully apart.
• Lift the emergency lowering extenders from the emergency switch on the main
PCB. Use a flat screwdriver and push them carefully apart.
• Push/pull the main PCB out of the battery support. Take care of the extenders.
• Emergency stop button may be detached by releasing the locking ring inside the battery holder.
• Disconnect the cable connector for motor and battery.
• Disconnect the cables on the backside of the battery support.
• Remove the two screws D 10 on each side of the battery support, and remove the label.
• Connect the motor and battery connector to the new main PCB.
• Place the top piece of extender in the lower hole in the battery support, and the two lower pieces on the emergency lowering switch on the PCB.
• Pull the main PCB D 5 in place in the slot in the battery support.
Page 8 of 24
• Push the extenders on the emergency lowering switch, and the complete battery supports together. Make sure the PCB enters the slots.
• Assemble the holder and screws D 10 .
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
• Carefully remove and scrape away any remains of the old sticker before placing the new one.
• Connect the cables on backside of battery support to cables on lifter and place them in slot.
• Attach the battery support to the column with the two screws B 36 after any repair.
, use Loctite 243 on screws.
Make sure the cables do not get squeezed.
• Reconnect cable for hand control.
• Perform safety inspection (page 13).
Leg mechanism / pedals
The leg spreading mechanism is fairly complicated and requires experience and in depth knowledge to repair. We recommend that a lifter with malfunctioning leg spreading mechanism should be sent back to the manufacturer for repair and adjustment. However, if you believe that the fault is easy to correct, i.e. to re attach a spring - open the bottom cover C 27 and try to correct the fault. If the problem is caused by a broken part deeper in the mechanism, please contact the manufacturer for advice.
Always check the leg spreading mechanism
• Legs does only move inner position when column is lifted up (transport position)
• With column mounted the legs does not move inside working position (parallel position)
Transport elastic
You will need:
• New elastic
• Knife or scissors
Procedure:
• Remove the lifting column/-arm from the chassis.
• Remove the old elastic B 9 by cutting it close to the reel B 8 . Remove the reel and the old elastic, and be careful to get out any loose parts inside the column.
• Thread the new elastic trough the reel and position this in the middle.
• Thread the ends of the elastic through the eyes at the top of the column.
• Push the elastic into the column and make sure that the ends are travelling downwards in the column. It may help to raise the column upright.
• When the ends emerge at the base of the column - verify that the ends of the elastic pass on each side of the lower bolt in the column. If not, this has to be corrected.
• Tighten the elastic approx. 20 cm and tie a thorough knot.
• Release the knot and verify that the elastic and reel at the top has a tension of approx. 2 kg. If not, pull the elastic out from the base and tie another knot further in to pretension the elastic some more.
• Cut of any excess length of elastic, but leave approx. 5 cm below the knot.
Illustration shows lifter in working position.
Page 9 of 24
Locktite 2701.
E
Locktite 243.
Locktite 243.
Locktite 243.
Locktite 2701.
Locktite 2701.
Suspension / O-ring in suspension
You will need:
• Loctite 2701
• Special tool
• Punch 5 mm
Procedure:
• Remove the padding on the suspension (41)
• Loosen the two special bolts (27) with the special tools and punch out the bolt (26).
• Remove the suspension assembly and remove the plastic covers (28). Use the punch carefully on the inside to separate the covers.
Foam cover chassis/legs
You will need:
• New foam cover
• Solvent for removal of glue remnants
• Express glue
Procedure:
• Spread legs to maximum width.
• Remove the remain of the old foam cover C 10 using a plastic scrape
Be careful when scraping in order to prevent damage to the chassis coating.
Verify that bolts or suspension are not worn or damaged in any way. Damage to these parts may cause a fracture in the assembly causing serious personnel injury.
• Wash off any remains of foam and glue using the cleaning solvent
• Dry surfaces well and verify that the surface is smooth and clean
• Apply glue at the end of the new foam part as indicated below.
• Replace worn or damaged parts and assemble the suspension as reverse order, see fig below.
C
G
Locktite 2701.
F
41
• Apply Loctite 2701 on the threads of the special bolt (27) and tighten.
• Re-fit the padding.
• Perform safety inspection, see page 13.
• Press the new foam cover in place aligning the curve of the cover with the chassis.
• Allow the glue to settle for a while and then glue the narrow part of the foam cover to the leg profile.
• Do not use the lifter until the glue has dried - ref. specification of the glue.
Lifting arm, lifting column and legs
If any of these parts are structurally damaged, the entire lifter must be shipped to the manufacturer for evaluation, control and repair. Damage to the main structures of the lifter indicates that the lifter
Electrical diagram
Assembly instructions Complete upper half = 03-P06
1 be attempted repaired by other than the manufacturer.
Pos.
Description.
Page 10 of 24
03-279 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
Designed/Drawn: Date:
Projection: Scale:
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Size
Lifting column stopper
You will need:
• Special pop rivets 4x8,5 mm and tool
• Drill steel Ø 5mm
• New parts
Procedure:
• Remove the lifting column from the chassis.
• Carefully drill out the pop rivets C 46 at the back of the chassis
Plugs in column lock
You will need:
• Drill steel 3mm and 6,1 mm
• New nylon plugs C 17.2
Procedure:
• Drill a 3 mm pilot hole in the remaining nylon.
Be careful when drilling out the nylon. Do not damage the lock itself.
Be careful when drilling out the pop rivet. Do not drill into the chassis.
• Remove bracket C 47 and stopper
• Replace damaged parts.
C 48 .
• Push the assembly into the lifting column bracket and verify that the holes in the bracket correspond with the holes in the chassis.
• Fasten the bracket with the pop rivets.
• Carefully drill out the remaining nylon with the
6,1 mm drill steel and clean the hole.
• Press / gently tap the new nylon plug in place.
• The new plug may be too long and may have to be trimmed using a sharp knife to fit.
Always check the leg spreading mechanism after any repair.
• Legs does only move inner position when column is lifted up (transport position)
• With column mounted the legs does not move inside parallel position (in working position)
Illustration shows lifter in working position.
Page 11 of 24
Finishing the job
Safety control
Any repair or replacement of parts requires a safety control afterwards. The procedure of control is described in the checklist on next page. The owner of the lifter is responsible for keeping a copy of the checklist, filled in and signed by authorized service representative.
Please make copies of this and next page!
Logging
Use the table below for logging of repair and work done on the lifter. Write down a short description of the incident in the appropriate interval. This will enable the owner and service partner to see previous history for the lifter and in that way maybe making future fault finding and repairs easier. It is also possible to save information about service and repair when using the service tool.
Serial number of lifter:___________________________
Date Description of fault Repair Date/sign.
Page 12 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Inspection Diagram after Service and Repair
MOLIFT Smart 150
Service:
Checked service lamp if service is necessary: YES (yellow or red light) / NO (green light)
Use Molift Servicetool and read the lifters data - check number of lifts left before service: _____________________
Service is completed : - Replaced lifting motor/actuator. Worn or damaged parts, or malfunctioning parts, are replaced. See description for parts replacement.
Service light was reset using Molift Servicetool. N.B.: The service light must ONLY be reset after completed service!
Perform safety inspection after service.
Safety Inspection
The lift has been visually checked for damages, malfunction and deformation, and it is in order. Checked that lifting column is properly fastened to chassis, and that the lifter has no loose parts.
Checked that mounting of column works correct. With legs in outer position (working position), it is possible to run the column up and down easily, and the column falls in place in the base. With lifter in transport position it is not possible to leave the column in upright position (it falls down when pushing slightly)
Checked that remote control works and that wire and socket for remote control are undamaged.
Checked that the lifter functions correctly and runs without load all the way up and down without abnormal noise.
Checked that end stop works. Repeated test with a load of approx. 100 kg.
The suspension and lifting arm are checked visually for damage, play and deformations. The suspension shall be turned 360° with some friction. If no defects or malfunctions are discovered, the suspension shall be tested with maximum load (150 kg). Run the lift up and down 2 - 3 times and turn the suspension 360° around 2 - 3 times with maximum load. Perform a new visual control; damage, play and deformations as described above. Any damaged parts must be repaired or replaced and the test is performed once more until the lift performs correctly.
Checked that the leg spreading mechanism functions properly. Tested with maximum load. Verified that the legs do not move beyond inner and outer limits (working position) when operated with load. The legs does not move inside parallel positions (or working position) with column mounted.
Checked that emergency stop and lowering (electric and manual) are working correctly.
Service light is green and batteries are sufficiently charged.
Marked lift with safety sticker with month/year and certificate number for completed safety inspection. Inspecting person must sign safety sticker and this diagram.
Inspection, repair and service should be done by a person certified by, or on behalf of Etac Supply Gjøvik. Always complete below:
Client:________________________________ Serial number of lifter:_______________________________
Date: ________________________________ Signature:_________________________________________
Page 13 of 24
5
6
7
2
3
4
Appendix A
Pos.
Part. no..
Appendix
1
0920008
0920080
Description
Molift Smart 150
Appendix B Upper half assembly, Molift Smart 150
0920083
0541000
1340100
0920057
0920084
0920084
Appendix C Chassis assembly, Molift Smart 150
Battery NiMH 2,2 Ah 14,4 V
Charger NiMH/NiCd
Appendix D Battery support w electronics
Appendix E Suspension complete
Appendix F Electrical diagram Molift Smart 150
Page 14 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
3
5
7
2
Main components
1
4
A
6
Page 15 of 24
30 1
31 1
32 4
33 1
34 1
35 1
36 2
37 1
38 1
39 2
21 1
22 1
23 2
24 2
25 1
26 1
27 2
28 2
29 1
Appendix B
Pos. No Part no.
Description
3
4
5
6
1
2
7
8
9 1
10 2
11 1
12 1
4
1
13 2
14 4
15 2
16 1
17 8
18 1
19 1
20 1
1
2
2
4
1 0920512
10 0920216
0920320
0910107
0920201
0232103
0920202
0910113
1310306
0910119
0920519
0910166
0910174
0920214
0910209
0910160
1150414
0910158
0910159
0910109
0920506
0910108
0910181
0910197
0910124
0910161
0910152
0910196
10099
0210305
0210309
0910127
0920057
0440002
0220120
0920119
0540508
0920010
Bolt for lifting column bracket 2 pcs, set incl pos 32
Rivet nut
Label: user manual Smart
Push bar
Screw M8x80 DIN912 Elzn
Spirol Ø3x8
Push bar sleeve mounted
Reel (for elastic)
Elastic, color black
Tubular rivet
Strengthening plate for column
Sleeve for column
Lock nut DIN 985 M8 Elzn
Screw, special, M6, incl in pos 21
Bolt for actuator, incl in pos 21
Lower actuator bracket
Screw, button head M6x25 ISO7380
Suspension parking hoop
Label, Part no
Plug for column
Actuator Linak LA 34, including pos 14 and 15
Upper actuator bracket
Flanged bearing
Plastic cover, column
Lifting arm for Linak
Bolt lifting arm
Bolt, special M8
Plastic cover, arm/suspension
Suspension complete
Label, slinglabel
Label, SWL 150 kg
Push nut 10 mm, incl in pos 1
Smart column
Battery support
Hand control, 2 button
Screw M6x20 DIN912 8.8 Elzn
Stretch relief 6,4 mm
Screw 4,5x13 DIN7981C Elzn
Label Molift Smart
40
41
1
1
0920084
0910150
El. diagram Smart 150 (see app. F)
Padding suspension Smart
Page 16 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Column and lifting arm
B
Locktite 2701.
E
C
G
Locktite 243.
Locktite 2701.
E
Locktite 243.
Locktite 243.
Locktite 2701.
Locktite 2701.
Locktite 243.
Locktite 2701.
F
41
Locktite 243.
Locktite 243.
Locktite 2701.
Locktite 2701.
C
Electrical diagram
Assembly instructions Complete upper half = 03-P06
C
G
Pos.
1 Bill of materials:
Qty.
Description.
03-279 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
Designed/Drawn: Date: Projection:
Drawing name:
Scale:
Drawing number: Size
Locktite 2701.
F
Page 17 of 24
C
Electrical diagram
Assembly instructions Complete upper half = 03-P06
Pos.
1 Bill of materials:
Qty.
Description.
03-279 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
Designed/Drawn: Date: Projection:
Drawing name:
Scale:
Drawing number: Size
4
5
6
7
1
2
3
8
9
10
11
12
13
14
15
16
17 1
17.1 1
2
4
2
1
17.2 2
18 1
19
20
1
1
21
22
2
1
4
2
2
2
1
2
2
2
1
1
2
1
33
34
35
30
31
32
25
26
27
28
29
36
37
38
39
40
41
42
43
44
45
Appendix C
Pos.
No Art. no..
Description
0920009
0910155
0910154
1120312
0920108
0910151
1120320
1120506
23
24
1
2
1
2
1
1
1
1
3
2
1
9
0910201
0920208
10 0220119
0220121
1310307
0220309
2
2
1
2
2
1
1
2
3
0920222
0920508
0920509
0220118
0920223
0920209
1150414
0228125
0920306
0920071
0920510
0920511
0910153
0910152
0910190
0910157
0920513
0920518
0920213
0220310
0920303
0920301
0920517
Chassis machined / painted
Wallwheel sleeve
Wallwheel
Fender washer HB140 Ø10
Wheel 75mm w/brake
Bolt for leg
Washer HB140 Ø10,5xØ30x2,5
Screw, button head M8x10 ISO7380
Sprocket, see pos 52
Foam cover for chassis
Right leg complete - see below
Left leg complete - see below
Nut, special M10
Nut, special M8
O-ring DIN3770 Ø10x5
Bolt for column lock
Column lock set Smart, incl pos 14,15,16
Eccentric lock mounted, incl pos 17.2
Plastic pin Ø6,2, column lock
Label, security check
Decal: leg spreading
Label, Molift Smart 3D
Plate, Polyethylene mounted
Needle bearing, see pos 52
Leg spreader rods Smart 150, see pos
52
Support disc, see pos 52
Washer, plane Ø8,4x18x1,25, see pos
52
Nut, hex thin M8 ISO4035, see pos 52
Bottom cover
Washer Nordlock Ø6,5/10,8x1,8
Screw, buttonhead M6x10 ISO7380
Washer Ø6.4 ISO703/DIN9021
Label, controlled date/sign
Label, Authorized personnell only
Sleeve for cogwheel, see pos 52
Guide sleeve, see pos 52
Brakebar, Molift Smart, see pos 52
Spring, Extension with O-ring, see pos
52
Pedal assy right, Smart, Set
Pedal assy left, Smart, Set
Washer neoprene Ø22x5,5x3,5
Extension spring SF-DF 1x8x18
Screw DIN912 M8x65 Elzn
Nut, lock DIN985 M8 Elzn
Nut, lock DIN985 M6 Elzn
Label Molift Smart 150
Page 18 of 24
47
48
49
50
51
Pos.
No
46 2
1
1
1
1
2
Art. no..
0920058
0920089
0920088
0421135
0920232
52
8
9
10
C1
1
7
2
2
1
1
1
0920521
0920502
0920107
Description
Rivet 4,8x10 DIN7337 ST A2/A2, see pos 52
Bracket leg stopper Smart 150, see pos
52
Leg stopper Smart 150, see pos 52
Decal: ID no
Screw ISO4017 M8x25 8.8 EL, see pos
52
Lock clamp Smart
Leg mechanism set Smart 150, incl pos
9, 22, 23, 24, 25, 26, 33, 34, 35, 36, 41,
44, 46, 47, 48, 50
Bracket with front castor
Washer, fender Ø10xØ25x1,5
Rivet dowel 4,8x18 TIDA 4818TP
Wheel bracket
Nut, special M10
Wheel Ø75 without brake
TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
Loctite
243.
14
Loctite
243.
13
1
2
3
4
5
15 16 17
6 7 8
Loctite
243.
C
51
C
51
10
15 16 17
12
Loctite
2701.
(19,60)
11
40
A
Rev.
Released For Production
Description:
18
Date/Sign.
MHL
19
Approved:
Designed/Drawn: Date: tes 30/09-2008
Projection:
Drawing name:
Eccentric Lock Mounted
20
Scale:
1:2
Drawing number:
03-252
58,50
24
B
23
22
Size
21
50
25
24
27
26
30
29
28
9
31
32
33
34 35 36 44
40
41
42
39
43
38
1:10
Loctite
243.
14
Loctite
243.
13
1
2
3
4
5
B
1
Loctite
2701.
30
29
28
50
25
27
26
6 7 8
Loctite
243.
51
C
51
10
C1 Bracket with front castor
Pos.
1
Qty.
Bill of materials:
Description.
03-284 BOM.xls
9
12
E
D
C
B
A
Rev.
11
Ref. EO 6/2010
Added pos 51 clamp. Moved from leg
New chassis and leg stopper Re numbered all
Released for production
Description:
08.01.2010/TES
03.11.2009 TÅB
19.10.2009 TÅB
10.09.2009RVS
Date/Sign.
TÅB
TÅB
MHL
MHL
MHL
Approved:
Designed/Drawn:
RVS
Drawing name:
Date:
10/9-20009
Projection:
24
Scale: 1:5
Assembly
B
23
22
Material.
21
Rev.
A
B
C
Description:
Released for production
Changed item no
Re moved pos 11. (0920239)
Date/Sign.
18.11.2008
22.10.2009 TÅB
03.11.2009 TÅB
Approved:
MHL
MHL
MHL
B
1
Add Locktite 243
46
B
E
47
B
48
B
9
8
1:10
10
Pos.
1
Qty.
Bill of materials:
Description.
03-284 BOM.xls
Dimension/
Draw. no.
Material.
E
D
C
B
A
Rev.
Removed pos 45 and 49.
EO 122/2010
19.11.2010 RVS
Ref. EO 6/2010
Added pos 51 clamp. Moved from leg
New chassis and leg stopper Re numbered all
Released for production
Description:
08.01.2010/TES
03.11.2009 TÅB
19.10.2009 TÅB
10.09.2009RVS
Date/Sign.
TÅB
TÅB
MHL
MHL
MHL
Approved:
Designed/Drawn:
RVS
Drawing name:
Date:
10/9-20009
Projection: Scale: 1:5
77
3
4
2
4
2
5
C
B
Add Locktite 243
6
Designed/Drawn: Date: tes 18/11-2008
Projection:
Drawing name:
Left Leg Complete
Complete Bottom Chasis 2006
Molift Smart
Scale:
1:10
Size
03-269 A3
Page 19 of 24
Comment.
Size
A2
Complete bottom chassis 2006
Complete bottom chassis 2006
03-269
03-268
03-267
03-266
Label ID no
Support disc
Leg Stopper
Bracket leg stopper
Label
ISO 4015 - M8 x 30 x
22-N
03-233
03-252
03-289
03-290
0920211
0920306
DIN EN ISO 7040 -
M6 - N
AISI 304
AISI 304
Ø5,5/22x3,5
Button head
Only authorized personell label
Art. and id no.
Ø6,5/10,8x1,8
DIN 912 M8 x 65 ---
28N
0220118 Neoprene skive
ISO 7380 - M8 x 30 ---
30N
0920223
03-271
03-199 hylse for bremsestag
03-185
13-218
13-217
Washer DIN 9021 - 6.4
ISO 7380 - M8 x 20 ---
20N
0920208 Nordlock
Lock Washer 6mm
Washer, plane
Sprocket
- 4035 - M5 - N
0920227 Plan skive
ø8,4x18x1,25
03-232
03-291
0232107
03-254
0920301 Decal, Molift
Smart
03-168 leg spread
03-168 leg attract
Label safety check 03-258-A
Chassis welded
SMART 150 03-293
Description
Dimension/
Draw. no.
Material: Comment:
20
21
22
17
18
19
23
24
25
26
14
15
16
11
12
13
8
9
6
7
10
2
3
4
5
Appendix D
Pos. No Art. no.
Description
1 1 0920063 Upper mould Battery support Smart
1
2
1
1
1
1
1
2
2
2
1
2
1
1
1
1
1
1
2
1
1
1
0920075
0920076
0920077
0920078
0920079
0421142
0421143
0920092
0920093
0920064
0920065
1320112
1310122
1310136
0220307
0920114
0920066
0920094
0920067
0920068
0920069
0920072
Middle mould Battery support Smart
Lower mould Battery support Smart
Main PCB
Membrane Battery holder
End piece, Cap
Label emergency stop
Emergency stop switch
Plastic screw PT 1452 40x40
Circlip DIN 6799 6mm
Emergency stop extender
Spring Ø7/Ø6x17 thread Ø5
Molex plug 44441-2003 Smart
Molex plug 44441-2002 Smart
Cable red L=300 mm
Cable black L=300 mm
Mec extender 6mm 2S06 Smart
Molex crimp Socket 43375-0001
Mec extender 7mm 2S07 Smart
Cable clip male 6,3x0,8x1,5 Insulated
Cable clip female 6,3x0,8x1,5 Insulated
Battery cable (+) red Smart
Battery cable (-) black Smart
Page 20 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
D
Battery holder / electronics
Pos.
1 Bill of materials:
Qty.
Description.
03-276 BOM.xls
Dimension/
Draw. no.
Material.
Comment.
Page 21 of 24
E
Appendix E
Electrical Diagram
Battery
Column
Actuator
Male (0421142)
Female (0421143)
Brown
Blue
Female (0421143)
Red
Black
Male (0421142)
Red
Black
1 2 3
5 4 3 2 1
PCB
1 2
Hand
control
C
Rev.
Uppdate, new drawing
Description:
11.11.2009 TÅB
Date/Sign.
MHL
Approved:
Designed/Drawn:
RVS
Drawing name:
Date:
12.08.2009
Projection:
Electrical diagram
Molift SMART 150
Scale: 1:1
Size A2
Page 22 of 24 TM09201 Molift Smart 150 English - Rev. D1/ 03/2012
F
Page 23 of 24
Norway
Etac AS
PB 249
1501 Moss
Tlf: (+47) 69 25 59 80
Fax: (+47) 69 27 0911 www.etac.no
Australia
Patient Handling Australia
8 Chapel Street
Marrickville
NSW 2204 Sydney www.patienthandling.com.au
Ceiling Hoist Solutions
Melbourne Office
58-62 Star Crescent
AU-3803 Hallam, VIC www.ceilinghoistsolutions.com.au
Austria
Paul Bständig GesmbH
Strohbogasse 8
1210 Wien
Tel. 01-405 35 43
Fax 01-406 81 02 www.bstaendig.at
Belgium
Pronk ergo NV
Sint-Pietersmolenstraat 204/1
8000 Brugge
T +32 (0)50/32 20 20
F +32 (0)50/32 20 40 www.pronkergo.be
Danmark
Etac A/S
Egeskovvej 12
8700 Horsens
Tel. +45 79 68 58 33 www.etac.dk
Finland
Mediq Suomi Oy
Koskelonkuja 4
FI-02920 Espoo
Tel.: +358 20 112 1643
Fax: +358 20 112 1513 www.mediq.fi/apuvaline
France
Praxis Medical Technologies
Parc 2000
107, rue Dassin
34080 Montpellier FRANCE
Phone +(33) 04 99 77 23 23
Fax +(33) 04 99 77 23 39 [email protected]
Italy
Fumagalli
Piazza Puecher 2
22037 Pontelambro
Tel +39 031 3356811
Fax +39 031 622111 www.fumagalli.org
Japan
Pacific Supply Co. Ltd
1-12-1 Goryo, Daito-shi
JP-5740064 www.p-supply.co.jp
Netherlands
Pronk Ergo bv
Cobaltstraat 14
2718 RM Zoetermeer
Tlf: 079-361 13 40
Fax: 079-361 13 41 www.pronkergo.nl
New Zealand
Morton & Perry
Homecare Equipment
P.O. Box 34439
Birkenhead
Auckland 0746 www.mortonperry.co.nz
Germany
Herrmann & Co GmbH
Oelder str. 20
33378 Rheda-Wiedenbrück
Tel: 05242 / 9671 40
Fax: 05242 / 9671 41 www.herrmann-co.de
Iceland
Eirberg
Storhofoi 25
IS-110 Reykjavik www.eirberg.is
Ireland
Meditec Medical Ltd.
Unit 28, Whitestown Drive
Whitestown Industrial Estate
Tallaght, Dublin 24
Tel: 01 4624045 www.meditecmedical.ie
Israel
Mediscan Systems Ltd
P.B Box 2195
6 Hamanov St.
Rehovot 76386
IL-76121 Rehovot www.mediscan.co.il
Spain
Karinter S.L
C/Ramón Turró, 5-9 Local 4
08005 Barcelona
Tel. +34 93 221 19 17
Fax. +34 93 221 18 72 www.karinter.com
Sverige
Etac Sverige AB
P. O. Box 203
SE - 334 24 Anderstorp
Tel: +46 - 371-58 73 00
Fax: +46 - 370-48 73 90 www.etac.com
Switzerland
Kuhn und Bieri AG
Sägestrasse 75
3098 Köniz
Tel. 0848 10 20 40
Fax 031 970 01 71 www.kuhnbieri.ch
United Kingdom
Meditec Molift Ltd
Hi Trac House
Unit 1 Woodrow Business Centre
Woodrow Way, Irlam
Manchester M44 6NN
Tel. 0844 8004236
Fax 0844 8004237 www.molift.com
USA
Molift Inc.
8406 Benjamin Road
Suite C
Tampa, FL 33634
Tel. 813-969-2213
Fax 813-969-3954 www.moliftinc.com
Advertisement
Key Features
- Safe and efficient lifting
- Lifting arm
- Lifting column
- Spread legs
- 14.4 V battery pack
- Maximum lifting capacity of 150 kg
