Advantech IPC-622BP User Manual
User Manual
IPC-622 Series
6U, Multi-segment, Rackmount
Industrial Computer Chassis
Copyright
The documentation and the software included with this product are copyrighted 2009
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be accurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use.
Acknowledgements
The IPC-622, PCA-6120, PCA-6120P4, PCA-6120D, PCA-6120DP4, PCA-6120Q,
PCA-6120P12, PCA-6120P18, PCA-6119P7, PCA-6119P16, PCA-6119P17, PCA6118DP7, PCA-6116QP2, and PCA-6115QP2X-A1 are trademarks of Advantech
Co., Ltd.
All other product names or trademarks are properties of their respective owners.
On-Line Technical Support
For technical support and service, please visit our support website at:
http://www.advantech.com/support
IPC-622 User Manual
Part No. 2002062202
Edition 3
Printed in China
March 2009
ii
Safety Instructions
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
Read these safety instructions carefully.
Keep this user manual for later reference.
Disconnect this equipment from AC outlet before cleaning. Do not use liquid or
spray detergents for cleaning.
For pluggable equipment, the power outlet shall be installed near the equipment
and shall be easily accessible.
Keep this equipment away from humidity.
Put this equipment on a reliable surface during installation. Dropping it or letting
it fall could cause damage.
Do not leave this equipment in an environment unconditioned where the storage
temperature under 0°C (32°F) or above 40°C (104°F), it may damage the equipment.
The openings on the enclosure are for air convection hence protects the equipment from overheating. DO NOT COVER THE OPENINGS.
Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
Place the power cord such a way that people can not step on it. Do not place
anything over the power cord. The voltage and current rating of the cord should
be greater than the voltage and current rating marked on the product.
All cautions and warnings on the equipment should be noted.
If the equipment is not used for long time, disconnect it from the power source to
avoid being damaged by transient over-voltage.
Never pour any liquid into ventilation openings. This could cause fire or electrical shock.
Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
If any of the following situations arises, get the equipment checked by service
personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well or you cannot get it to work according to
user manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
CAUTION: The computer is provided with a battery-powered real-time clock circuit. There is a danger of explosion if battery is incorrectly replaced. Replace
only with same or equivalent type recommended by the manufacture. Discard
used batteries according to the manufacturer’s instructions.
THE COMPUTER IS PROVIDED WITH CD DRIVES COMPLY WITH APPROPRIATE SAFETY STANDARDS INCLUDING IEC 60825.
CLASS 1 LASER PRODUCT
KLASSE 1 LASER PRODUKT
18. This device complies with Part 15 of the FCC rules. Operation is subject to the
following two conditions:
1). This device may not cause harmful interference, and
iii
IPC-622 User Manual
2). This device must accept any interference received, including interference
that may cause undesired operation.
19. CAUTION: Always completely disconnect the power cord from your chassis
whenever you work with the hardware. Do not make connections while the
power is on. Sensitive electronic components can be damaged by sudden
power surges.
20. CAUTION: Always ground yourself to remove any static charge before touching
the motherboard, backplane, or add-on cards. Modern electronic devices are
very sensitive to static electric charges. As a safety precaution, use a grounding
wrist strap at all times. Place all electronic components on a static-dissipative
surface or in a static-shielded bag when they are not in the chassis.
21. CAUTION: Any unverified component could cause unexpected damage. To
ensure the correct installation, please always use the components (ex. screws)
provided with the accessory box.
A Message to the Customer
Advantech Customer Services
Each and every Advantech product is built to the most exacting specifications to
ensure reliable performance in the harsh and demanding conditions typical of industrial environments. Whether your new Advantech equipment is destined for the laboratory or the factory floor, you can be assured that your product will provide the
reliability and ease of operation for which the name Advantech has come to be
known. Your satisfaction is our primary concern. Here is a guide to Advantech's customer services. To ensure you get the full benefit of our services, please follow the
instructions below carefully.
Technical Support
We want you to get the maximum performance from your products. If you run into
technical difficulties, we are here to help. For the most frequently asked questions,
you can easily find answers in your product documentation. These answers are normally a lot more detailed than the ones we can give over the phone.
Please consult this manual first. If you still cannot find the answer, gather all the information or questions that apply to your problem, and with the product close at hand,
call your dealer. Our dealers are well trained and ready to give you the support you
need to get the most from your Advantech products. In fact, most problems reported
are minor and are easily solved over the phone.
In addition, free technical support is available from Advantech engineers every business day. We are always ready to give advice on application requirements or specific
information on the installation and operation of any of our products.
IPC-622 User Manual
iv
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty period. For outof-warranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any onscreen messages you get when the problem
occurs.
2. Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandise
authorization) number from your dealer. This allows us to process your return
more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid
to your dealer.
Initial Inspection
When you open the carton, please make sure that the following materials have been
shipped:
! IPC-622 Chassis
! User Manual
! Warranty Card
! Accessory box with a pack of screws (for fixing disk drives, backplane and ear
handles), one piece EMI spring shielding, a pair of keys, a pair of ear handles,
three spare filters and two 4-pin power wires.
If any of these items are missing or damaged, contact your distributor or sales representative immediately. We have carefully inspected the IPC-622 mechanically and
electrically before shipment. It should be free of marks and scratches and in perfect
working order upon receipt. As you unpack the IPC-622, check it for signs of shipping
damage. (For example, damaged box, scratches, dents, etc.) If it is damaged or it
fails to meet the specifications, notify our service department or your local sales representative immediately. Also notify the carrier. Retain the shipping carton and packing material for inspection by the carrier. After inspection, we will make arrangements
to repair or replace the unit.
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IPC-622 User Manual
IPC-622 User Manual
vi
Contents
Chapter
1
General Information ............................1
1.1
1.2
1.3
Introduction ............................................................................................... 2
Specifications ............................................................................................ 2
Power Supply Options............................................................................... 3
Table 1.1: Power Supply Options ................................................ 3
Environment Specifications....................................................................... 3
Table 1.2: Environment Specifications ........................................ 3
Dimension Diagram................................................................................... 4
Figure 1.1 Dimension diagram..................................................... 4
1.4
1.5
Chapter
2
System Setup .......................................5
2.1
2.6
Removing the Top Cover .......................................................................... 6
Figure 2.1 Removing the top cover.............................................. 6
Installing the Backplane ............................................................................ 7
Figure 2.2 Installing the backplane .............................................. 7
Installing CPU Card and Add-on Cards .................................................... 8
2.3.1 Installing single CPU card and Add-on Cards............................... 8
Figure 2.3 Installing a CPU card or a full-length add-on card...... 8
2.3.2 Installing Dual CPU Cards onto a Dual-Segment Backplane ....... 9
Rubber Pad ............................................................................................. 10
Figure 2.4 Top cover with the rubber pad.................................. 10
Installing Disk Drives............................................................................... 11
Figure 2.5 Taking out the disk drive housing ............................. 11
Figure 2.6 Installing the disk drives ........................................... 11
Attaching the Ears and Handles.............................................................. 12
3
Operation............................................13
3.1
The Front Panel ...................................................................................... 14
3.1.1 Switch and Buttons ..................................................................... 14
3.1.2 LED Indicators for System Status ............................................... 14
Figure 3.1 LED indicators .......................................................... 14
Table 3.1: LED Indicators for System Status............................. 14
3.1.3 LED Indicators for Power Status................................................. 14
Table 3.2: LED Indicators for Power Status .............................. 15
Replacing the Cooling Fan...................................................................... 15
Figure 3.2 Replacing the cooling fan ......................................... 15
Replacing the Filter ................................................................................. 15
3.3.1 Replacing the Filter behind the Front Upper Cover .................... 16
Figure 3.3 Replacing the filter.................................................... 16
3.3.2 Replacing the Filter behind the Front Door ................................. 16
Figure 3.4 Replacing the filter.................................................... 16
Replacing the Power Supply ................................................................... 16
3.4.1 The Redundant Power Supply Model ......................................... 16
Figure 3.5 Replacing the redundant power supply module ....... 17
Figure 3.6 Power cord plugs orientation on the socket.............. 17
3.4.2 The Single Power Supply Model................................................. 17
Figure 3.7 Replacing the single power supply ........................... 18
2.2
2.3
2.4
2.5
Chapter
3.2
3.3
3.4
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IPC-622 User Manual
Chapter
4
Alarm Board ...................................... 19
4.1
Alarm Board Layout ................................................................................ 20
Figure 4.1 Alarm board layout ................................................... 20
Alarm Board Specifications.................................................................... 20
4.2.1 Connectors, Jumper and Pin Definition ..................................... 21
Table 4.1: CN1, Auxiliary external power connector, standard mini
4-Pin power connector ............................................. 21
Table 4.2: CN4, Thermal sensor connector .............................. 21
Table 4.3: CN13, Voltage detection input connector................. 21
Table 4.4: CN16, Power good input connector ......................... 21
Table 4.5: CN17, Alarm reset connector ................................... 21
Table 4.6: CN18, Output connector to LED board .................... 21
Table 4.7: CN26, External HDD LED connector ....................... 21
Table 4.8: FAN1~FAN7, Fan connectors .................................. 21
Table 4.9: J1, External Buzzer .................................................. 22
Table 4.10: SW1, Fan number select switch............................... 22
4.2.2 Switch Settings ........................................................................... 22
Table 4.11: SW1, Fan number setting......................................... 22
Thermal Sensor ...................................................................................... 23
Figure 4.2 Thermal sensor location ........................................... 23
Figure 4.3 Thermal sensor module............................................ 23
Table 4.12: CN1 & CN2, Temperature sensor connector ........... 24
Table 4.13: SW1, Thermal sensor I.D. number setting ............... 24
4.2
4.3
Appendix A
Exploded Diagram ............................ 25
A.1
Exploded Diagram .................................................................................. 26
Figure A.1 Exploded Diagram (1) .............................................. 26
Figure A.2 Exploded Diagram (2) .............................................. 26
Appendix B
Backplane Options ........................... 27
B.1
Backplane Options.................................................................................. 28
Table B.1: Backplane Options ................................................... 28
IPC-622 User Manual
viii
Chapter
1
1
General Information
This chapter provides general
information about the IPC-622.
Sections include:
! Introduction
! Specifications
! Power Supply Options
! Environment Specification
! Dimension Diagram
1.1 Introduction
The IPC-622 is a 6U, rackmount industrial computer chassis designed for multi-system applications. It supports a backplane with up to 20 slots for a quad-segment
industrial system. It is configured with a 400 W or 500 W PS/2 power supply or 460 W
redundant power supply.
Unique alarm detection and notification to reduce system down time
The IPC-622 comes with a unique alarm module. This module automatically detects
the system operating conditions, such as power, HDD, fan, and system temperature.
The front LED indicators show the system and power status clearly. In the event of
system failure, the alarm module will make an audible beep to warn users to take
essential actions.
Flexible storage options
IPC-622 provides abundant data storage solutions, such as two drive housings that
hold four front-accessible 5.25" devices (optical disk drives or removable disk drives),
and two internal 3.5" HDD. The IPC-622 chassis allows integration with a wide range
computing peripherals.
Outstanding mechanical designs
The IPC-622 is designed for multi-system use. With abundant power supply options
and four high speed cooling fans support, it provides reliable operation and good airflow design. The shockproof drive bay and the rubber pad with rubber cushions protect the system against harsh industrial environments and unexpected shock. The
front door with user-friendly rotary lock prevents unauthorized access to the data
storage. The redundant power supply module is hot-swappable and rear accessible.
All these easily-maintained modules reduce the system's Mean Time to Repair
(MTTR) and make IPC-622 the best solution for price, performance and total cost of
ownership.
1.2 Specifications
!
!
!
!
!
!
!
!
!
Construction: Heavy-duty steel
Disk drive capacity: Four front accessible 5.25" disk drives and two internal
3.5" disk drives
LED Indicators on front panel: Bi-color LEDs (green/red) for Power, Fan and
Temperature status; single-color LEDs (green) for HDD activity and Power Singles Status (+5 V, -5 V, +12 V, -12 V and +3.3 V)
Switch and buttons on front panel: Power switch, Alarm Reset button and up
to four System Reset buttons behind the lockable front door
Cooling fans: Four 9 cm x 9 cm (53 CFM) cooling fans
Air filters: Two filters (142 mm x 97 mm) behind the front door. One filter (380
mm x 92 mm) behind the upper front cover.
Chassis color: Beige (Pantone 414U)
Gross weight: 30 kg (66 lbs)
Dimensions (W x H x D): 482 x 266 x 465 mm (19" x 10.5" x 18.3")
IPC-622 User Manual
2
Table 1.1: Power Supply Options
1757000193G
1757000162G
1757001757
Watt
400 W max. (with PFC) 500 W max. (with PFC)
460 W max.
(1+1 redundant)
Input rating
100 ~ 240 VAC (Full
range)
100 ~ 240 VAC (Full
range)
100 ~ 240 VAC (Full
range)
Output
voltage
+5 V @ 35 A,
+3.3 V @ 25 A,
+12 V @ 30 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2 A
+5 V @ 40 A,
+3.3 V @ 30 A,
+12 V @ 32 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2 A
+5 V @ 40 A,
+3.3 V @ 30 A,
+12 V @ 32 A,
-5 V @ 0.8 A,
-12 V @ 1 A,
+5 VSB @ 2 A
Minimum load
+5 V @ 3 A,
+12 V @ 1 A,
+5 VSB @ 0.1 A
+5 V @ 2.5 A,
+12 V @ 1 A,
+5 VSB @ 0.1 A
+5 V @ 5 A,
+3.3 V @ 1 A,
+12 V @ 2.5 A,
+5 VSB @ 0.1 A
MTBF
91,000 hours @ 25°C
98,000 hours @ 25°C
100,000 hours @ 25°C
Safety
UL/TUV/CB/CCC
UL/TUV/CB/CCC
UL/TUV/CB/CCC
1.4 Environment Specifications
Table 1.2: Environment Specifications
Environment
Operating
Non-operating
Temperature
0 to 40°C
(32 to 104°F)
-20 to 60°C
(-4 to 140°F)
Humidity
10 to 85% @ 40°C,
non-condensing
10 to 95% @ 40°C,
non-condensing
Vibration
1 Grms
2G
Shock
10 G with 11 ms duration, half
sine wave
30 G
Safety
CE compliant
3
IPC-622 User Manual
General Information
Model Name
Chapter 1
1.3 Power Supply Options
1.5 Dimension Diagram
unit: mm [inch]
Figure 1.1 Dimension diagram
IPC-622 User Manual
4
Chapter
2
2
System Setup
This chapter introduces the installation process.
Sections include:
! Installing the Backplane
! Installing the CPU card or Addon Card
! Installing Disk Drives
! Attaching the Ears and Handles
The following procedures instruct users on installing the backplane, add-on cards,
disk drives into the IPC-622 chassis. Please refer to Appendix A, Exploded Diagram,
for detailed parts names for the IPC-622.
Caution! Use caution when installing or operating the components with the chassis open. Be sure to turn off the power, unplug the power cord and
ground yourself by touching the metal chassis before you handle any
components inside the machine.
2.1 Removing the Top Cover
To remove the top cover, please refer to Figure 2.1 and proceed as below.
1. Remove the eight screws along the sides of the cover and three screws along
the front of the top cover.
2. Remove the top cover.
Figure 2.1 Removing the top cover
IPC-622 User Manual
6
Figure 2.2 Installing the backplane
7
IPC-622 User Manual
System Setup
The IPC-622 supports backplanes of up to 20 slots. To install the backplane, please
refer to Figure 2.2 and proceed as follows:
1. Attach the EMI spring shielding on the backplane. Put the backplane in the
proper location and then fasten it onto the chassis.
2. For the PICMG 1.0 BACKPLANE, connect the orange-white wire from connector “HCN1” on the backplane to connector “CN21” on the CPU card.
3. Connect the 12-pin AT power connector (to PICMG1.0 backplane), 20-pin (or
24-pin) ATX power connector (to PICMG1.3 backplane), 6-pin +3.3 V and 6-pin
+5 V power connector from the power supply to the backplane.
Chapter 2
2.2 Installing the Backplane
2.3 Installing CPU Card and Add-on Cards
2.3.1 Installing single CPU card and Add-on Cards
IPC-622 supports up to 20 add-on cards. To install a CPU card or add-on cards,
please proceed as follows:
1. Select a vacant PICMG slot for the full-length CPU card or PCI/ISA slot for other
add-on cards and remove the corresponding I/O bracket attached to the rear
plate of the chassis.
2. Insert the CPU card with CPU, CPU cooler, RAM, and necessary cables
installed or add-on card vertically into the proper slot (See Figure 2.3). For CPU
cards or full-length cards, please make sure that the card bracket has been
inserted properly and the other edge of the card has been inserted into the plastic guiding fillister. Fasten the card by a screw on top of the I/O bracket.
3. Repeat Step 1 and 2 if there is more than one add-on card to be installed.
4. For the PICMG1.3 backplane, plug the ATX power connector from the power
supply into the CPU card to be installed.
5. Plug the relevant wires on the chassis to the CPU card such as 9-pin USB wire,
power switch wire, system reset switch wire, power LED wire, and HDD LED
wire.
6. For the PICMG1.0 Backplane, connect the orange-white wire from the connector “CN20” on the CPU card to the connector “HCN1” on the backplane. Connect the 4-pin +12 V power connector from the power supply to the CPU card.
Figure 2.3 Installing a CPU card or a full-length add-on card
IPC-622 User Manual
8
Note!
If users want to install two CPU cards onto a dual-segment backplane, it
is recommended that they change the system from ATX to AT mode. To
do so, please proceed as follows:
Find the green-black lines from the redundant
power supply, and get the AT switch from the
accessory box.
2.
Connect the green-black lines to the AT
switch.
3.
Replace the ATX switch with the AT switch.
4.
Change each CPU card's "Power-Supply
Type" from "ATX" to "AT" before the OS
installation.
9
System Setup
1.
Chapter 2
2.3.2 Installing Dual CPU Cards onto a Dual-Segment Backplane
IPC-622 User Manual
2.4 Rubber Pad
The rubber pad underneath the top cover is designed to protect CPU cards from
vibration and shock. (See Figure 2.4).
Figure 2.4 Top cover with the rubber pad
IPC-622 User Manual
10
Figure 2.5 Taking out the disk drive housing
Figure 2.6 Installing the disk drives
11
IPC-622 User Manual
System Setup
The IPC-622 supports four 5.25" disk drives (such as CD-ROM drive, CD-R/W drive,
DVD-ROM drive, or removable disk drives, etc.). To install the disk drive, please proceed as follows:
1. Unscrew the four screws on the front of the disk drive shield. Hold the two
thumb screws to take out the disk drive housing. (Figure 2.5)
2. Insert the disk drive in place in the disk drive housing, and then fix it with the
screws provided. (Figure 2.6)
3. Connect the suitable cables from the CPU card to each disk drive or device.
Then plug the 4-pin power connector into each disk drive.
4. Put back the disk drive housing to the correct location and fasten it with the four
screws.
Chapter 2
2.5 Installing Disk Drives
2.6 Attaching the Ears and Handles
There is a pair of ears and a pair of handles in the accessory box. Fasten them to the
front-right and front-left edges of the chassis with the screws provided.
IPC-622 User Manual
12
Chapter
3
3
Operation
This chapter introduces the system operation information.
Sections include:
! The Front Panel
! Replacing the Cooling Fan
! Cleaning the Filters
! Replacing the Power Supply
3.1 The Front Panel
On the front panel, there is one Power On/Off switch, one Alarm Reset button, four
System Reset buttons, and four USB ports. There are 9 LED indicators on the lockable front door. Their individual functions are described below.
3.1.1 Switch and Buttons
Power On/Off switch: Press this button to turn the system power on or off.
System Reset button: Press this button to reboot the individual system (up to four
systems).
Alarm Reset button: Whenever a fault occurs in the system (e.g., fan failure or the
temperature in the chassis is too high), the audible alarm will be activated. Pressing
this button will stop the alarm from beeping.
3.1.2 LED Indicators for System Status
The LED panel on the front door shows a series of indicators which are grouped into
two categories for System Status and Power Status.
Figure 3.1 LED indicators
The following table describes the LED indicators for System Status.
Table 3.1: LED Indicators for System Status
LED
Description
Green
Red
PWR
HDD
TEMP
FAN
System power
Hard disk drive activity
Temperature in the chassis
Cooling fan status
Normal
Data access
Normal
Normal
Abnormal
No light
Abnormal
Abnormal
When the system powers is on, the PWR LED is always Green.
When the PWR LED is RED, it indicates a redundant power supply module failure. To
stop the alarm beep, press the Alarm Reset button. Examine the redundant power
supply module right away and replace the failed module with a good one.
If the TEMP LED is RED, it means that inside of the chassis is overheated. An audible alarm will be activated. To stop the alarm beep, press the Alarm Reset button.
Inspect the fan filter and the rear section of the chassis immediately. Make sure the
airflow inside the chassis is smooth and not blocked by dust or other particles.
When the FAN LED is RED, it indicates a failed cooling fan, and the alarm is also
activated. To stop the alarm beep, press the Alarm Reset button and then replace the
failed fan with a good one immediately.
3.1.3 LED Indicators for Power Status
The following table is the individual LED which indicates the status of the backplane
voltage signals.
IPC-622 User Manual
14
LED
Description
LED on
LED off
+5 V
+12 V
-5 V
-12 V
+3.3 V
+5 V signal
+12 V signal
-5 V signal
-12 V signal
+3.3 V signal
Normal
Normal
Normal
Normal
Normal
Abnormal
Abnormal
Abnormal
Abnormal
Abnormal
3.2 Replacing the Cooling Fan
There are four cooling fans located in the front top of the chassis. They provide the
system with ample cooling by blowing air rearwards. To replace the cooling fan,
please refer to Figure 3.2 and proceed as below.
1. Remove the front top chassis cover.
2. Loose the thumb screw on top of the fan unit and then smoothly pull it out. It will
disconnect the cooling fan power connector.
3. Replace the cooling fan with a new one.
4. Fix the new cooling fan by fastening the thumb screw.
5. Replace the front top chassis cover and fasten it.
Figure 3.2 Replacing the cooling fan
3.3 Replacing the Filter
The filter blocks dust or particles from the work environment from entering the chassis and extends system life. It is better to replace filters periodically. There is one filter
behind the front upper cover and one filter each on the lower left and lower right sides
of the front door. To replace a filter, please refer to Figure 3.3 and Figure 3.4 and proceed as follows.
15
IPC-622 User Manual
Operation
When an LED fails to light up, it means there is a problem with one of the voltage signals. Please check if the power supply connector is properly attached to the backplane. If the problem persists, consult with an experienced technician.
Chapter 3
Table 3.2: LED Indicators for Power Status
3.3.1 Replacing the Filter behind the Front Upper Cover
1.
2.
3.
Loosen the four thumb screws located on the front upper cover and then gently
pull it forward. Please see Figure 3.3.
Remove the filter and replace it with a new one.
Return the front upper cover and then fasten it.
Figure 3.3 Replacing the filter
3.3.2 Replacing the Filter behind the Front Door
1.
2.
3.
4.
Open the front door by rotating the lock.
Loosen the screw located on the filter cover. Please see Figure 3.4.
Remove the filter and replace it with a new one.
Return the filter cover and then fasten it.
Figure 3.4 Replacing the filter
3.4 Replacing the Power Supply
IPC-622 supports either PS/2 power supply or redundant power supply. To replace
the power supply, please see details below.
3.4.1 The Redundant Power Supply Model
The redundant power supply is rear-accessible and hot-swappable. To change the
module, please proceed as below.
1. Press the alarm reset button on the front panel to stop the alarm.
2. Unplug the power cord on the failed power supply module.
IPC-622 User Manual
16
4.
5.
6.
Loosen the screws on the module and then grab the handle to gently pull it out
(see Figure 3.5).
Make sure that the new power supply module is the same rating as the currently
installed one.
Slide the power supply module inward until it locks into the right position.
Fasten the screws and then plug the power cord.
Chapter 3
3.
Operation
Figure 3.5 Replacing the redundant power supply module
Note!
When you plug the two power cords into the socket, please give them
the same orientation (see Figure 3.6).
Figure 3.6 Power cord plugs orientation on the socket
3.4.2 The Single Power Supply Model
With PS/2 power supply model, please proceed as below to replace the power supply.
1. Unplug the power cord from the power supply.
2. Remove the top cover.
3. Unplug the 12-pin AT power connector (or 20-pin (24-pin) ATX power connector), 6-pin +3.3V and 6-pin +5V power connectors from the backplane. And
unplug other power connectors from the disk drives.
4. Loose the 8 screws on the top and both sides of the rear lower plate.
5. Remove the four screws which mount the power supply to the rear plate, then
remove the rear lower plate and take out the power supply. Please see Figure
3.7.
17
IPC-622 User Manual
6.
7.
8.
Place a new power supply and fix it onto the rear plate.
Return the rear lower plate and then fasten it.
Plug the 12-pin AT power connector (or 20-pin (24-pin) ATX power connector),
6-pin +3.3V and 6-pin +5V power connectors to the backplane. And plug other
power connectors to the essential disk drives.
9. Return the top cover and fasten it.
10. Plug in the power cord.
Figure 3.7 Replacing the single power supply
IPC-622 User Manual
18
Chapter
4
4
Alarm Board
This chapter introduces the alarm
board and thermal sensor specifications.
Sections include:
! Alarm Board Layout
! Alarm Board Specifications
! Thermal Sensor
! Sensor I.D. Number Setting
The alarm board is located behind the cooling fan near the middle section. The alarm
board makes an audible alarm when:
! Any power supply module of the redundant power supply fails
! One of the cooling fans fails
! Internal temperature of the chassis is too high
To stop the alarm beep, simply press the Alarm Reset button on the front panel
4.1 Alarm Board Layout
The layout and detailed specifications of the alarm board are given below.
Figure 4.1 Alarm board layout
4.2
Alarm Board Specifications
Input Power: +5 V, +12 V
Input Signals:
! 7 FAN connectors
! One thermal board connector (can connect up to 8 thermal boards in series
way)
! One power good input
! One alarm reset input
! One voltage signal connector (connect from backplane, includes ±12 V, ±5 V
and +3.3 V)
! One hard disk LED connector (connect from CPU card)
Output Signals:
! One LED board connector
! One Buzzer output
IPC-622 User Manual
20
Connectors, Jumper and Pin Definition
Table 4.1: CN1, Auxiliary external power connector, standard mini 4-Pin
power connector
Pin 1
+12 V
Pin 3
GND
Pin 2
GND
Pin 4
+5 V
Pin 1
+5 V
Pin 3
T_SDAT
Pin 2
T_SCLK
Pin 4
GND
Alarm Board
Table 4.2: CN4, Thermal sensor connector
Table 4.3: CN13, Voltage detection input connector
Pin 1
+5 Vsb
PIn 5
+5 V
Pin 2
GND
Pin 6
+3.3 V
Pin 3
GND
Pin 7
-12 V
Pin 4
-5 V
Pin 8
+12 V
Table 4.4: CN16, Power good input connector
Pin 1
Power Good
Pin 2
GND
Table 4.5: CN17, Alarm reset connector
Pin 1
ALARM RESET
Pin 2
GND
Table 4.6: CN18, Output connector to LED board
Pin 1
GND
Pin 9
Temperature Good
Pin 2
+5 V signal
Pin 10
Temperature Fail
Pin 3
+12 V signal
Pin 11
FAN Good
Pin 4
-5 V signal
Pin 12
FAN Fail
Pin 5
-12 V signal
Pin 13
N/A
Pin 6
HDD_1
Pin 14
+3.3 V signal
Pin 7
Power Good
Pin 15
+5 Vsb signal
Pin 8
Power Fail
Table 4.7: CN26, External HDD LED connector
Pin 1
HLED_ACT
Pin 2
N/A
Table 4.8: FAN1~FAN7, Fan connectors
Pin 1
GND
Pin 2
+12 V
Pin 3
21
Chapter 4
4.2.1
FAN_DEC
IPC-622 User Manual
Table 4.9: J1, External Buzzer
Pin 1
Buzzer
Pin 2
+5 V
Table 4.10: SW1, Fan number select switch
Pin 1
GND
Pin 5
GND
Pin 2
FAN_SEL1
Pin 6
FAN_SEL3
Pin 3
GND
Pin 7
GND
Pin 4
FAN_SEL2
Pin 8
RESET
4.2.2 Switch Settings
The alarm board is designed to connect with up to 7 fans. User can set the fan number by adjusting the switch, SW1, on the alarm board.
Table 4.11: SW1, Fan number setting
Fan Number
SW 1-1
SW 1-2
SW 1-3
SW 1-4
0
OFF
OFF
OFF
OFF
1
ON
OFF
OFF
OFF
2
OFF
ON
OFF
OFF
3
ON
ON
OFF
OFF
4 (default)
OFF
OFF
ON
OFF
5
ON
OFF
ON
OFF
6
OFF
ON
ON
OFF
7
ON
ON
ON
OFF
Note!
IPC-622 User Manual
Please connect the fan connectors in the correct sequence: If two fans
are set on SW1, the correct method to connect them into connectors
FAN1 and FAN2. If the two fans are connected to other fan connectors,
out of sequence, such as FAN1 and FAN3 or FAN2 and FAN3 or FAN3
and FAN4, then the alarm will not function correctly.
22
There is one thermal sensor located near the upper rear of the chassis on the right
plate. Please refer to Figure 4.2.
Figure 4.2 Thermal sensor location
Please refer to Figure 4.3 for the thermal sensor module layout. Sensor ID number is
adjustable.
.
Figure 4.3 Thermal sensor module
The default sensor I.D. number is 1. To set the sensor ID to a different number,
adjust switch SW1 on the sensor module; refer to Table 4.13.
23
IPC-622 User Manual
Alarm Board
Thermal Sensor
Chapter 4
4.3 Thermal Sensor
Table 4.12: CN1 & CN2, Temperature sensor connector
Pin 1
+5V
Pin 3
T_SDAT
Pin 2
T_SCLK
Pin 4
GND
Table 4.13: SW1, Thermal sensor I.D. number setting
Sensor I.D. No.
SW 1-1
SW 1-2
SW 1-3
SW 1-4
1 (default)
OFF
OFF
OFF
ON
2
OFF
OFF
ON
ON
3
OFF
ON
OFF
ON
4
OFF
ON
ON
ON
5
ON
OFF
OFF
ON
6
ON
OFF
ON
ON
7
ON
ON
OFF
ON
8
ON
ON
ON
ON
IPC-622 User Manual
24
Appendix
A
A
Exploded Diagram
A.1 Exploded Diagram
Figure A.1 Exploded Diagram (1)
Figure A.2 Exploded Diagram (2)
IPC-622 User Manual
26
Appendix
B
B
Backplane Options
B.1 Backplane Options
IPC-622 supports a variety of backplanes, from 18-slot to 20-slot. Users can contact
an Advantech local sales representative for detailed backplane specification and relevant information.
Table B.1: Backplane Options
Model Name
Segment
PCA-6120P4
Slots Per Segment
PICMG
PICMG/PCI PCI
ISA
Single
2
--
4
14
PCA-6120P12
Single
1
1
11
7
PCA-6120P18
Single
1
1
17
1
PCA-6119P7
Single
2
--
7
10
PCA-6119P16X
Single
2
--
16
1
PCA-6119P17
Single
1
1
16
--
PCA-6120DP4
Dual
4
2
6
7
PCA-6120Q
Quad
--
--
--
20
PCA-6116QP2
Quad
7
--
8
1
PCA-6115QP2X
Quad
7
--
8
--
IPC-622 User Manual
28
Appendix B Backplane Options
IPC-622 User Manual
29
www.advantech.com
Please verify specifications before quoting. This guide is intended for reference
purposes only.
All product specifications are subject to change without notice.
No part of this publication may be reproduced in any form or by any means,
electronic, photocopying, recording or otherwise, without prior written permission of the publisher.
All brand and product names are trademarks or registered trademarks of their
respective companies.
© Advantech Co., Ltd. 2009
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