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USER´S MANUAL
ATH W142
INDEX
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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INTRODUCTION
General information
THIS MANUAL IS AN INHERENT PART OF THE MACHINE.
IT MUST BE READ AND UNDERSTOOD FROM THE OPERATOR.
THERE IS NO RESPONSIBILITY FOR DAMAGES, WHICH ARE RESULTING FROM
NON-OBSERVANCE OF THIS MANUAL OR THE GUILTY SAFETY REGULATIONS.
ATTENTION: Follow the instructions to avoid injuries or damages.
TIP: Gives further information’s to the functions and tips for using the machine efficiently.
Name plate:
Protective clothes must be worn for all works on the described machine.
Note all information’s regarding the tire changer into the following gaps.
It is forbidden to remove the name plate from the tire changer.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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General description
7
8
3
1
2
6
4
5
10
1.
Main switch with emergency stop function for switching on and off
2.
Cone holder
3.
Weights rack
4.
Protective hood
5.
Measuring device
6.
Balancing shaft
7.
Display
8.
Operation panel
9.
Brake pedal
10.
Wheel lift
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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9
3 4
8
1
10
9
2
6
7
5
1) Display INNER unbalance
3) Indicator: Position of INNER unbalance
5) Mode indicator
7) Display unbalance STATIC
9) Indicator for weight position
2) Display OUTER unbalance
4) Indicator: Position of OUTER unbalance
6) Indicator lamp for measuring unit mm or inch
8) Indicator lamp for measuring unit g or Oz
10) Indicator car / truck mode
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Distance rim to machine
Calibration button
ALU program selection
Rim width
Self-test
Car / truck selection
Rim diameter
Switchover DYNAMIC/STATIC
Display of exact unbalance <5g
-button
Switchover for input parameters
Do only use your fingers for operating the machine. In no case use sharp objects.
-button
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Technical data
Maximum wheel weight
Rim diameter
Rim width
Maximum wheel diameter
Balancing accuracy
Accuracy of measurement
Cycle time
Motor
Power supply
Needed air supply
Motor rpm
Protection type
Noise level in operation
Shaft diameter
Balancing programs
Additional functions
Anchoring
Quantity anchors
Dimension
(L x W x H)
Net / Gross weight
< 160 kg
Car: 4 – 20 inch
Truck: 13 - 24 inch
5 - 20 inch
1200 mm
Car: +/- 1,0 g
Truck: +/- 10,0 g
>99%
Car: 13 s
Truck: 25 s
0,60 kW
3/400V/50 Hz
6-8 bars
1370 rpm
IP 22
<70 dB(A)
40 mm
Mode “Dynamic” (Standard)
Mode “Static”
Standard “ALU 1”, “ALU 2” -Mode
Mode “ALU S”
HID (weight positioning behind spokes) – Mode
Setting of measuring units in g / Oz, mm / inch
Bolt anchors: M8 x 100
2 pieces approx. 1640 x 1090 x 1900 mm
305 / 330 kg
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Packing
Check the delivery in presence of the forwarder.
Check the goods for visual damages. If something is missing in the scope of delivery (see packing list) note it on the forwarder´s documents and inform your distributor (also in case of visual damages).
If there is a damage or if goods are missing refuse delivery, note it also on the documents and inform your distributor.
Instructions for transport and storage:
- Lift with care, using suitable means of support for the load, in perfect working order.
- Avoid sudden jolts and tugs, watch out for uneven surfaces, bumps etc.
- After removing the packing, check that they are taken to special waste collecting areas inaccessible to children and animals as long as they are not disposed.
- Warehouse temperature: -10
℃ ~ +60 °C
- Air humidity: 20%-95%
Dimension
H
T
B
1180 mm
900 mm
1800 mm
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Scope of delivery
Wheel guard
Consists of a plastic hood and a frame with baffle
Weight rack (Plastic cover)
LED Monitor with support
Drive-on ramp
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Rim measuring gauge truck 318” (80 -460mm)
Weight plier
Stick-on counterweight remover
Clip-on counterweight 100g
Clip-on counterweight 200g
Spare belt
2x Anchor bolts M8x100
Hex keys 3/5/6/8/10/13
Cone 45-71 mm
Cone 69-91 mm
Cone 89-114 mm
Cone 107-133 mm
Cone 96-149 mm
Cone 141-170 mm
Cone 169-214 mm
Spacer ring small
Spacer ring big
Tension spring
Fixing nut Truck
Quick-Nut car
Cup for quick nut
Rubber lip for cup of quick nut
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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INSTALLATION
Place of installation
Admitted operation temperature:
Maximum admitted air humidity:
0-50 °C
≤85% at 30 °C
Height over sea level: ≤ 1000m
Power connection and ground cable (see technical data) could be made in form of plug device (socket and plug) or a fixed connection.
Necessary supply lines: see technical data
The installation of the machine is not allowed in wet rooms as well as in rooms with a risk of explosion .
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Mounting
This manual is not to be mounting instructions but only as a help for skilled technicians. For the following works, suitable clothes must be worn and individual safety devices must be made.
An incorrect mounting and setting excludes warranty and liability.
1.
Mounting of the wheel balancer a.
Lift the wheel balancer from the pallet, use hereby solely the intended support points. In no case lift the machine at other points as e.g. the shaft, the display or the accessory plate. b.
The machine must stand firmly on the floor at the intended support points, if necessary there must be used washers.
2.
Fixing with security anchors: a.
Bore holes, pay attention in doing so to the necessary boring depth A and the boring diameter of the anchor manufacturer b.
Clean the inner of the holes c.
Put the anchor bolts into the holes until you reach the bottom of the hole. d.
Tighten the nut with the necessary torque specified by the manufacturer. Clamping thickness B depends on flooring.
The wheel balancer must be fixed firmly on the floor for achieving an exact balancing result.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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3.
Mounting of weight tray (plastic cover)
Follow up the 8-pole flat cable (for keyboard) and prepare the not connected end for next step
Remove the fixing screws oft he body.
Place the weight tray on the machine body.
Connect the cable to the keyboard and fix the cable by using zip tie.
Take the screws and fix the plastic cover on the machine body.
4.
Mounting of protective hood
Unpack the wheel guard and place near by the machine
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Remove the fixing screws on the main shaft of hood mechanism.
Place now the wheel guard on the main shaft and fix by using the screw.
On the next step take the baffle and connect to the above shaft.
Now fix it with the screw.
5.
Installation of the display
Fix the support of display by using the four attached screws on the machine body.
Remove the top two screws of the cover to add the cables into the cable canal.
Connect now the cables on the machine.
Fix the monitor on the support by using the attached screws.
Connect the cables with the display.
At the end add again the both screws of the cover.
6.
Installation of drive-on ramp
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Loosen the screw on the side oft he wheel lift.
Push the drive-on ramp from front on the screw.
Fix the ramp by using the screw.
7.
Electrical connection
Here, the general and local regulations must be observed. Therefore, this step must be performed only by an expert. Pay attention to the correct current supply. (see technical data).
The main connection cable of the machine is to be fitted with a plug that meets the appropriate standards. If the machine is connected directly (without plug), it is recommended to secure the circuit breaker for the balancing machine with a padlock, so that only the appropriate personnel have access.
Connect the machine with an own connection and an own suitable circuit breaker.
8.
Pneumatic connection
The air pressure should be corresponded to the technical data.
The maximum or minimum pressure ensures perfect function without any damage.
It´s recommended to use a shut-off valve (D –
NOT included).
Connect the compressed air supply to the maintenance unit (4).
4
D
For correct setting all instructions in the article
„maintenance and service instruction“ must now be observed.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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SETTING AND CALIBRATION
System setting
By means of the system setting the basic settings can be determined.
Display of unbalance g / Oz
+
Automatic start when closing the protective bow on / Out
+
Calibration of automatic measuring device (2D)
+
Calibration of second automatic measuring device (Optionally 3D)
+
Calibration program
+
HID program
+
Adjustment of kind to place adhesive weights
By help of this setting can be selected whether the attachment of the adhesive weights by measuring arm or manually with the help of a laser line at 6 o'clock position.
To get into the system you have to press the adjacent key combination:
1.
First press the C button and then additionally the T button
2.
Now the display shows CAL - CAL and the indicators will flash.
3.
Release the buttons as soon as the indicators steady glow.
4.
Press the A ↓ button
5.
Press the A ↑ button
6.
Press the ALU button
7.
Press the A ↑ button twice
>
+
>
2x
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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By pressing the B ↓ or B↑ button the laser function can be turn on or off
For finish press one time the A↑ button
1x
Now the laser is activated when reaching the unbalance position.
Thus, the adhesive weight can be applied at the 6 o´clock position.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Calibration of piezo transducer in TRUCK mode
The machine MUST BE calibrated after the fixing and minimum before the season or after a longer standstill.
Choose at first the TRUCK mode by pressing the MODEL button.
Clamp an already balanced wheel (f.e. 22,5 ” ) and input the parameters (see Utilization).
For getting into the calibration system you must press the adjacent key combination:
1.
First press the button C and then additional the button T
2.
Now appears in the display [CAL] – [CAL] and the indicators are blinking
3.
Release the buttons only when the indicators are blinking regular.
+
By pressing the button START or closing the protection bow the balancing cycle for the calibration will be started.
After the balancing cycle appears the adjacent display.
Position the calibration weight (200g) on the INNER side of the rim.
/
By pressing the START button or closing the protection bow the second balancing cycle for the calibration will be started.
After the balancing cycle appears the adjacent display.
Position the calibration weight (200g) on the OUTER side of the rim.
/
Press again the button START or close the protection bow for finishing the calibration.
/
Service calibration of measuring gauge in TRUCK mode
1.
Place the measuring gauge on the position „0“
2.
Press the key combination STOP + <5g
3.
Afterwards the adjacent display appears
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4.
5.
Place the measuring gauge on the position “100mm”
Press the button ALU
+
6.
In the display appears [CAL] – [300]
7.
Place the measuring gauge on the position “ 300 mm”.
Hereby you must take the head of the measuring gauge on the bowl of the balancing shaft (Take care of the cavity).
8.
Press the button ALU
9.
In the display appears [CAL.] – [22.5]
10.
This parameter can be changed with D+ / D- buttons
11.
Following confirm with ALU button
12.
Clamp now a corresponding wheel (e.g. 22,5 “) on the machine
13.
Place the measuring finger on the edge of the rim
14.
Press the button ALU
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15.
In the display appears [CAL] – [End]
16.
If [CAL] – [10] appears then the calibration is failed and must be made again.
Calibration of piezo transducer in CAR mode
The machine MUST BE calibrated after the fixing and minimum before the season or after a longer standstill.
Choose at first the CAR mode by pressing the MODEL button.
Clamp an already balanced wheel (14” or 15“) and input the parameters (see Utilization, item 4).
For getting into the calibration system you must press the adjacent key combination:
4.
First press the button C and then additional the button T
5.
Now appears in the display [CAL] – [CAL] and the indicators are blinking
6.
Release the buttons only when the indicators are blinking regular.
+
By pressing the button START or closing the protection bow the balancing cycle for the calibration will be started.
After the balancing cycle appears the adjacent display.
Position the calibration weight (100g) on the INNER side of the rim.
/
By pressing the START button or closing the protection bow the second balancing cycle for the calibration will be started.
After the balancing cycle appears the adjacent display.
Position the calibration weight (100g) on the OUTER side of the rim.
/
Press again the button START or close the protection bow for finishing the calibration.
/
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Service calibration of measuring gauge in CAR mode
17.
Place the measuring gauge on the position „0“
18.
19.
Press the key combination STOP + <5g
Afterwards the adjacent display appears
+
20.
Place the measuring gauge on the position “100mm”
21.
Press the button ALU
22.
In the display appears [CAL] – [300]
23.
Place the measuring gauge on the position “ 300 mm”.
Hereby you must take the head of the measuring gauge on the bowl of the balancing shaft.
24.
Press the button ALU
25.
26.
27.
28.
29.
30.
In the display appears [CAL.]
Place the measuring finger on the edge of the rim
Press the button ALU
– [15.0]
This parameter can be changed with D+ / D- buttons
Following confirm with ALU button
Clamp now a corresponding wheel (e.g. 16“) on the machine
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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31.
In the display appears [CAL] – [End]
32.
If [CAL] – [10] appears then the calibration is failed and must be made again.
It is recommended that the ALU S program the display threshold to 10 g adjust.
Why:
- Since the machine determines the dynamic and static imbalance, the running property of the wheel is changed in the weight attachment.
- Since the weights are further positioned in the centre of the rim, this automatically larger the more correct balancing results are to succumbing.
- Since the machine requires the balancing weights at one point and there are different adhesive weight systems, this can cause a large weight spread.
- The adhesive weights are not mounted 100% at the required location.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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OPERATION
Operation instruction
WHEEL BALANCER
RISKS FOR HUMAN AND ENVIRONMENT
• Risk of tilting or slipping of the machine
• Risk of slackened wheels
• Risk of flying away dirt or dust particles
• Risk of loose hanging clothing or long hair
• Trip hazard and falling
• Hardness of hearing by hurtful noise
• Disease of the backbone by lifting and carrying heavy loads
PRECAUTIONS AND RULES OF CONDUCT
• Ensure proper stability
• Wear personal protective clothes:
Safety shoes,
Protective goggles and gloves, ear protection
• Put protective device in operation
• Use proper adapters
• Clean the wheel from dirt (wet cleaning, do not use compressed air!)
• Wear close-fitting working clothes, possibly with Velcro fastener on arms and legs
• Protective cap for long hairs
• If possible, use transport devices and lifting devices and transport in pairs
• Pay attention to an ergonomic workplace design
• Right lifting and carrying for the backbone
Emergency call:
BEHAVIOUR IN CASE OF ERROR
• In case of security relevant errors stop immediately the operation and secure it against use
• Inform responsible person in case of defects
• Do not make any alterations/changes on the machine!
FIRST AID
• Keep in mind in case of an accident not only to save the injured person and to render first aid but also to secure the scene of accident.
•
•
•
Report every accident immediately to the responsible person.
Place of first aid kit and first aid book: ___________________
Record all information in the first aid book.
MAINTENANCE, DISPOSAL
Reparations are only allowed to be made by the after sales service of the manufacturer.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Safety instructions
-
Only skilled persons can operate the machine.
-
If the operator makes unauthorized alterations and/or changes on the machine the CE verification is invalidated and ATH-Heinl is excluded from liability for damages resulting from such alterations and/or changes.
Safety devices are not allowed to be removed or to be taken out of operation
-
Only use the machine according to its intended and specified use.
-
As there is always a residual risk which cannot be foreseen while working with technical work equipment, there are different self-explanatory warning symbols on the balancing machine.
This warning symbols signalize the operator a possible residual risk and shall provoke a special care to avoid accidents and/or damages of the product to be treated.
-
In general, the operator shall eliminate possible residual risks before by a proper and careful attitude.
-
Always use correct and proper working materials.
-
Wear suitable protective clothing respectively protective agents (e.g. protective glasses, ear protection, safety shoes and so on).
-
Consider given information, instructions and technical data of the machine producer respectively of the manufacturer of the product to be treated.
-
Power-operated wheel balancing machines are only allowed to be used in Germany with a protection bow.
-
Do not use compressed air when cleaning the machine.
-
Clean plastic surfaces with alcohol (do not use solvent cleaner).
-
It must be paid attention to that the wheel is clamped fix on the adapter before beginning the balancing process.
-
The operator must pay attention to that there are no other persons in the danger zone during the balancing process.
-
Do not put big objects on the machine as this could affect the accuracy of the balancing result.
Further safety instructions in detail are indicated in the single chapters.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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Utilization
1.
Self-diagnostic
After switching-on the machine makes a selfdiagnostic and changes then automatically into the mode „Dynamic”
2.
Mounting the wheel
Choose a suitable cone to centre the wheel on the balancing adaptor.
As shown below there are 2 simple possibilities to clamp the wheel. a.
The first possibility for cantering is as shown adjacent.
Here the rim will be clamped with a cone from outside on the balancing shaft.
When using the biggest cone must be used additionally the adaptor for the clamping hood.
This possibility increases the danger of clamping errors and is only recommendable for steel rims. b.
At the second possibility, first the tension spring and then a suitable cone will be placed on the balancing shaft. With a clamping hood, the rim can be clamped on the balancing shaft.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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3.
Choose of balancing mode
DYN
Dynamic – Mode (Standard):
This function determines the radial and lateral runout of a light alloy or steel rim.
The balancing weights will be placed on the outer and inner side of the clamped wheel.
STA
Static – Mode:
This function determines the radial runout of a steel rim.
The balancing weights will be placed on a central position of the rim.
ALU -1-
This function determines the radial and lateral runout of a light alloy rim.
The balancing weights will be placed on predefined points.
ALU -2-
This function determines the radial and lateral runout of a light alloy rim. The balancing weights will be placed on predefined points.
ALUS
This function determines the radial and lateral runout of a light alloy rim.
The balancing weights will be placed on points, predefined by the operator.
For balancing of light alloy rims, we are recommending the ALU S mode. This mode considers not only the cross section of the rim but also helps at the exact positioning of the adhesive weight.
At ALU 1 there must be observed the following measurements while positioning the adhesive weights:
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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4.
Input of wheel parameters a) Basically:
In the motorcycle mode must be used an optional test prod (+100 mm).
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
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b) Wheel parameters and input for calculating the unbalance:
In the modes DYN, STA and ALU1 the following data must be entered:
[A] Distance from wheel to machine
[B] Rim width
[D] Rim diameter
Input the values by place the measuring gauge on the rim. In doing so the machine stores automatically the data of [A] and [D].
Now the rim width must be entered with the buttons [B+]
/ [B-].
In the mode ALU2 and ALUS the following data must be entered:
[A] Distance from machine to first weight position
[B] Distance from machine to second weight position
[D] Rim diameter
[dE] Rim diameter on the point for the weight
In the measuring process, first the measuring gauge should be moved to the first point, after a short while it can be moved to the second point.
In doing so the machine stores automatically the data
[A]; [B]; [D] and [De].
ATTENTION: The program ALUS don´t must be selected before entering the parameters.
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Starting balancing process
Starting of the balancing process by pressing the button START or closing the protection bow.
/
Turn the wheel until all diodes in the display illuminate.
Now the weight must be placed on the wheel.
The machine offers you the following help for the exact positioning:
Program
Internal weight
External weight
DYN
STA
ALU1
Position 12 o´clock
Position 12 o´clock
(Laser)
Position 12 o´clock (Laser)
Position 12 o´clock
(Laser)
Position 12 o´clock
ALU2
ALUS
Position 12 o´clock
(Laser)
Weight taking on the measuring arm
Weight taking on the measuring arm
Weight taking on the measuring arm a) HID-Function
With the HID function, it is possible to hide the external balancing weight behind the spokes.
This function is available in the modes ALU2 and ALUS.
After the balancing procedure, the HID-Function can be start by pressing the buttons T + OPT
+
After this appears in the display SPO – 12H.
Turn now the wheel until all diodes for the outer position illuminates.
Confirm now this position with ALU.
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After this appears in the display SPO – -1-.
Turn now the wheel until the left spoke are at the position 12 o´clock.
Confirm now this position with ALU.
After this appears in the display SPO – -2- .
Turn now the wheel until the right spoke are at the position 12 o´clock.
Confirm now this position with ALU.
After this the INNER UNBALANCE will be shown in the display and below of it SPL.
By turning the wheel until all diodes for the OUTER position illuminate, the corresponding value will also be displayed.
Now place the weight on the measuring gauge and put it by means of it on the rim.
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Turn the wheel further until all diodes illuminate again for the outer position for localizing the second value, in doing so the corresponding value will be displayed.
Now place the weight on the measuring gauge and put it by means of it on the rim.
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MAINTENANCE
Reparation works are only allowed to be done by authorized service partners or, after consulting ATH, by the customer.
Before maintenance and reparation works the machine must be switched off from the power supply. (Main switch off, disconnect plug). There must be taken measures against switching on.
Works on the electrical parts respectively the supply lines are only allowed to be done by skilled personal/technicians.
Error and remedy
The wheel balancer can display the following errors:
Error
Err -1-
Err -2-
Err -3-
Err -4-
Err -5-
Err -7-
Err -8-
Reason
1. No tire on the balancer / to light tire on the balancer
2. Balancing shaft isn´t fix
3. Wheel is not fixed well on the shaft
4. Weak tension on the belt
To big unbalance
Damaged sensor
Incorrect rotation of wheel
Wheel guard not closed
Saved data´s were delete
Missed 100g weight
Damaged sensor
Damaged power or main board
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Troubleshooting
Errors
Different balancing results
Buttons do not react
1
Reason
Wheel balancer is not correct fixed on the floor
Wrong calibration
Balancing shaft not fix
Shaft deformed
Piezo transducer not fix respectively defect
Rim is not clean or deformed
Circuit board button is not connected to the control board or cable connection is defect
Remedy
Check anchoring
Make calibration newly
Check fixation of balancing shaft
Check balancing shaft
Check fixation of piezo transducer or exchange
Check the rim
Check the connections as well as the line
Motor / Electric
No motor braking respectively only sporadic
Motor makes noise
Brake resistor defect respectively not connected
Brake resistor defect respectively not connected
Main board defect
Capacitor defect or not connected
Check brake resistor respectively connection
Check brake resistor respectively connection
Contact the ATH-Service
Check capacitor respectively connection
Circuit breaker blows
Main switch of machine is not correctly connected or there is a contact fault
Check the electrical connections
Main board is defect
1 Further reasons for „incorrect” balancing results:
-
Using of different adaptors and thus resulting clamping errors.
Contact the ATH-Service
-
By using of adaptors pay urgently attention to the mounting instructions.
-
By clamping with cones on a worn centre hole of the rim there can be a difference of up to 10 g.
-
The reason for an unbalance of the wheel on the vehicle can be an unbalance on the brake drum respectively on the brake disc or worn fixing bores in the rim respectively in the brake. In such a case, a readjustment is recommendable without taking off the wheel.
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Maintenance and service instructions
Adjustment of drive belt tension
1.
Take off carefully the cover (weights rack).
2.
Loosen the fixing screws of the motor.
3.
Slide the motor with the clamping screw, thus pay attention to the correct belt tension.
4.
Tighten the fixing screws of the motor again.
5.
Make a test run thus pay attention to that the belt does not drop down lateral.
6.
Mount the cover again.
Changing fuses
1.
Take off carefully the cover (weights rack).
2.
Take out the fuse from the power supply board.
3.
Exchange the new fuse with the old one, thus only use fuses with the same values.
If the error exists further, please contact the ATH-Service.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 34 -
DECLARATION OF CONFORMITY
Declaration of conformity
For
Wheel balancer
The following EG-directives are considered:
The following harmonized standards are applied:
Manufacturer:
Type
ATH W142
2006/42/EC (Machine-Directive)
EN ISO 12100:2010
EN 60204-1:2006/AC:2010
ATH-Heinl GmbH &Co. KG
Kauerhofer Street 2
92237 Sulzbach-Rosenberg
GERMANY
SGS Supervice Gözetme Etüd Kontrol Servisleri A.S.
Baglar Max. Osmanpasa Cad. No. 95
Is Istanbul Plaza, A Girisi Institute of Quality:
Reference number for the technical data:
Number of the certificate:
Günesli 34209 Istanbul
TURKEY
TCF-MD-140526-048
0263/IN-IST-14
502756/AOO/AKC
(OUCE 141003)
Herewith we confirm that the above-named machines are according to the named EC-directives.
ATH-Heinl GmbH &Co. KG
Kauerhofer Street 2
D-92237 Sulzbach-Rosenberg
GERMANY in June 2014
Hans Heinl (General Manager)
ATH-Heinl GmbH & Co. KG
BY ALTERATIONS AND / OR CHANGES IN THE MACHINE IS THE CE TEST OUT FORCE AND
LIABILITY EXCLUDED.
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 35 -
WARRANTY NOTE
Dealer address:
Company (eventually Customer Number)
Contact person
Street:
ZIP code & Town:
Tel. & Fax: e-Mail:
Manufacturer & model
Description of the message:
Serial number
Customer address:
Company (eventually Customer Number)
Contact person
Street:
ZIP code & Town:
Tel. & Fax: e-Mail:
Year of manufacture Reference number
Description of required spare parts:
Spare part Article number Quantity
IMPORTANT NOTES:
Damage caused by improper handling, lack of maintenance or mechanical damage, does not fall into the warranty. For machines that are not installed by a licensed technician from the company ATH, the warranty is limited to the provision of necessary spare parts.
Damages in transit:
Obvious defect (note on carrier's delivery note, a copy of delivery notes, Photos of the delivery must be sent immediately to ATH-Heinl)
Latent defect (Shipping damage is discovered upon unpacking the goods, send damage report with pictures within 24 hours to ATH-Heinl)
Place & date Signature & stamp
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 36 -
Scope of product warranty
- five years on machine structure
- the warranty in the context of conventional circumstances/use for power supplies, hydraulic cylinder and all other wear parts as turntable, rubber plates, ropes, chains, valves, switches and so on is limited to one year
- ATH-Heinl repairs or replaces the returned parts within the warranty time after own examination
The warranty does not extend to ...
- Defects caused by normal wear, misuse, transport damages, improper installation, voltage or lack of required .
- Damages caused by neglect or non-observance of the stated instructions in this user´s manual and / or other accompanying instructions.
- normal wear of single parts which require a service to maintain the product in a safe operation condition.
- each component which was damaged during transport.
- other components which are not explicitly listed but are handled as general wear parts.
- water damages, caused e.g. by rain, excessive humidity, corrosive environment or other contaminants.
- Blemishes that do not affect the function
WARRANTY DOES NOT APPLY WHEN WARRANTY CLAIM HAS NOT BEEN SENT
TO ATH-HEINL.
It should be noted that any damages and malfunctions caused by non-observance of maintenance and adjusting works (according to user´s manual and/or instruction), faulty electrical connections (rotating field, rated voltage, fuse protection) or improper use (overload, outdoor installation, technical changes) are excluded from warranty!
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 37 -
EXPLODED DRAWING
ATH W142
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 38 -
Machine body
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 39 -
24
25
26
27
28
20
21
22
23
16
17
18
19
12
13
14
15
8
9
10
11
4
5
6
7
#
1
2
3
ATH # Reference
030201063
030502005
030501005
030201780
030303120
030201046
030502004
030501004
030301105
020601008
030101553
030502006
030301107
030501006
020602075
05020030054
030502002
030201003
05020030819
030201783
05020030818
021101013
021101040
020602080
030201782
05020030833
020401012
030201002
Description
Screw M8x20
Spring washer Ø8
Flat washer Ø8
Screw M6x20
Nut M6
Screw M6x30
Spring washer Ø6
Flat washer Ø6
Nut M6
Handle
Bolt M10x30
Spring washer Ø10
Nut M10
Flat washer Ø10
ATH Front cover
Decorative hook
Spring washer Ø4
Screw M4x10
Baffle
Screw M4x8
Baffle
Keyboard
Keyboard mask
Weight tray
Screw M5x12
Box
Switch HZ5B-16A
Screw M4x8
Note
1
8
1
1
4
2
1
1
1
4
4
4
1
4
1
4
1
4
4
4
4
5
5
4
4 x
4
4
4
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 40 -
Display
23
24
25
26
19
20
21
22
15
16
17
18
11
12
13
14
7
8
9
10
3
4
5
6
#
1
2
ATH # Note Reference
021101039
020601249
030204001
021003025
030501005
030502005
030201063
030301103
020601257
05020110208
030201337
030201082
030301055
05020110200
030201004
05020110209
030201006
030201082
030301055
030301056
05020110264
030501007
030201112
05020110205
030204004
030301102
Description
Display panel
Front cover
Screw M3x16
Display board
Flat washer 8
Spring washer 8
Screw M8x20
Nut M4
Rear cover
Connection plate
Screw M4x16
Screw M10x20
Nut M10
Support bracket
Screw M4x12
Cover plate
Screw M4x20
Screw M10x20
Nut M10
Nut M12
Rotation seat
Flat washer 12
Screw M12x30
Connection plate
Screw ST2.9X12
Nut M3
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 41 -
2
1
2
12
2
2
1
2
6
1
2
2
4
2
2
1
4
2
1
1
4
1
4
4 x
1
1
Protective cover
9
10
11
12
5
6
7
8
#
1
2
3
4
17
18
19
20
13
14
15
16
ATH # Description
Screw M10x50
Flat washer 10
Nut M10
Nut M8
Screw M8x12
Flat washer 8
Crash pad
Pull rod
Support rod
Screw
Nut M12
Flat washer 12
Bracket
Screw M6x16
Small cover
Big cover
Screw M6x10
Flat washer
Nut M10
Protective cap (black) M10
Reference
030201088
030501006
030301055
030301002
030201061
030501005
020101080
05020050123
05020050113
05020050122
030301056
030501007
05020050117
030201043
020602099
020602100
030201041
05020050125
030301003
020101078
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 42 -
Note
1
1
1
1
1
1
1
1 x
1
1
1
1
2
1
1
1
1
3
2
1
Pedal
15
16
17
18
19
20
21
22
23
3
4
5
6
#
1
2
7
8
9
10
11
12
13
14
ATH # Reference
020101035
020203325
020203076
020204026
030201782
030201022
030301001
030201024
030301011
030101452
05020170036
05020170035
020601296
030201022
030501003
020703011
05020170030
030201046
05020170032
05020170033
030301002
030201064
05020170031
Description
Coil 16
Tee Ø4-Ø4-Ø4
Lock straight fittings G1/8"-Ø4
Mechanical valve S3V - M5
Screw M5x12
Screw M5x10
Nut M5
Screw M5x16
Nut M6
Bolt M6x16
Axle
Sleeve 2
Pedal
Screw M5x10
Flat washer 5
Torsional spring
Swing rod
Screw M6x30
Pdeal box
Pdeal box cover
Nut M8
Screw M8x25
Valve plate
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 43 -
Note
1
1
1
4
4
2
2
1
4
2
2
4 x
1
1
1
1
1
1
1
1
1
1
2
Laser
# ATH #
1
2
3
4
5
6
7
8
Reference
021006039
030201006
030202011
020601300
030201783
05020030826
030501002
030301012
Description
Laser light source 5V; Ø12x35
Screw M4x20
Screw M4x4
Laser light bracket
Screw M4x8
Mounting plate
Flat washer Ø4
Nut M4
Note x
1
2
1
1
2
1
2
2
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 44 -
Mainshaft
14
15
10
11
12
13
6
7
8
9
#
1
2
3
4
5
ATH # Reference
0530207090
030201044
030502004
030201004
030501004
05020070009
0530207098
030802053
030303106
030802002
030604023
05020070304
05020070301
030201191
030502002
Description
Beam
Screw M6x20
Spring washer Ø6
Screw M4x12
Flat washer Ø6
Photocell
Bearing end cover
Bearing 6007 NSK
Round nut M35x1.5
Bearing 6006 NSK
Circlip 30
Axis sleeve
Adaptor
Screw M16x30
Spring washer Ø4
Note
1
1
1
1
1
1
1
1
1
4 x
1
3
3
4
3
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 45 -
Backpack
4
5
6
7
8
9
10
11
#
1
2
3
12
13
14
15
16
ATH # Reference
05020050107
030701041
030201453
05020050109
05020050108
030202023
030301002
030501125
030201068
030101365
05020050101
Description
Axis
Flat key 8x7x18
Screw M5x10
Switch plate
Sleeve
Screw M8x8
Nut M8
Washer 8
Screw M8x45
Bolt with full thread M8x30
Backpack seat
030201333
021006031
020702031
05020050110
Screw M4x8
Microswitch YBLXW-5/11G1
Spring
Backpack cover
030201340 Screw M4x30
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 46 -
Note
2
1
1
1
1
1
2
1 x
1
1
2
3
1
1
1
2
Inner gauge assy
ATH #
7
8
9
10
11
12
13
14
15
16
17
18
#
1
2
3
4
5
6
Reference
030201043
020801010
05020040034
05020040008
060204016
030204001
0500204140
020701066
05020140001
020601299
05020040091
030201043
030502004
05020140002
030501004
030201063
030604101
05020040090
Description
Screw M6x16
Sticker for ruler
Guide rod
Pad
Slide block
Screw ST2.9x6.5
Rod
Spring
Nut sleeve
Rack
Pull rod support
Screw
Soring washer
Nut
Flat washer 6
Screw M8x20
Circlip 20
Inner gauge seat
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 47 -
Note
1
2
2
1
1
1
1
1
2
2
1
1
1
1
6 x
2
2
1
Brake assy
12
13
14
15
7
8
9
10
11
#
1
2
3
4
5
6
16
17
18
19
ATH # Reference
05020020307
05020020301
030501006
030201083
05020020313
030201042
030501005
030301002
030301002
05020020305
020203331
020203075
05020020306
030903006
020702027
020101080
05020020308
030301002
030201043
Description
Lever bushing
Brake lever
Flat washer 10
Screw M10x25
Brake block
Screw M6x12
Flat washer 8
Nut M8
Nut M8
Axis
Cylinder 25x25
Elbow Ø4G1/8“
Block
Cotter 2x20
Tension spring
Crash pad
Limit stop
Nut M8
Screw M6x16
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 48 -
Note
1
1
2
1
1
1
1
1
1
1
1
1 x
1
1
1
1
1
1
2
Sensor
5
6
7
8
# ATH #
1
2
3
4
Reference
030301108
05020070029
021006034
05020070097
05020070096
021006035
020402015
030502007
Description
Nut M12
Sensor flat gasket
Sensor (horizontal) Ø12
Horizon bar
Threaded rod
Sensor (vertical) Ø12
Sensor wire 3x0.75mm²x1.5m
Spring washer 12
Note x
5
2
1
1
1
1
1
2
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 49 -
CPU
3
4
#
1
2
ATH # Reference
030201614
030502001
030301101
05020200005
Description
Screw M3x25
Spring washer 3
Nut M3
CPU
Note x
4
8
12
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 50 -
Power board
7
8
9
10
11
3
4
5
6
#
1
2
ATH # Reference
030101303
030502005
030501004
020404005
030101022
030301106
05020210005
05020060030
030201614
05020060057
030301101
Description
Bolt M5x20
Spring washer 5
Flat washer 6
Transformer 380V/9V
Bolt M6x16
Nut M8
Power board 380V
Power board scalboard
Screw M3x25
Cooling fin
Nut M3
Note
1
1
5
1
15
4
1
4
4 x
4
4
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 51 -
Motor assy
3
4
5
6
#
1
2
7
8
9
ATH # Reference
030101553
030502006
030501006
030101094
030301003
05020030829
020405010
05020070306
020401103
Description
Bolt M10x30
Spring washer Ø10
Flat washer Ø10
Bolt M10x75
Nut M10
Adjusting plate
Poly V-belt 6PJ965
Small belt pulley
Motor
Note
4
1
1
1 x
4
4
1
1
1
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 52 -
Photoelectricity
#
1
2
3
4
5
6
7
8
9
ATH # Reference
030201002
030502002
030501002
021003002
030301101
030502001
030501001
0530207103
030201265
Description
Screw M4x8
Spring pad 4
Flat gasket 4
Photoelectricity (32T)
Nut M3
Spring pad 3
Flat gasket 3 photoelectricity holder
Screw M3x10
Note
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 53 - x
2
2
2
1
2
2
2
1
2
Air regulator assy
# ATH #
1
2
3
4
5
6
7
8
Reference
030201002
0530108001
020203328
020201012
020201005
020201004
020203035
030201002
Description
Screw M4x8
Holder
Quick connector 1/4“ -Ø10 EU
Barometer
Air filtration
Oil cup
Lock straight fittings Ø8-G 1/4”
Screw M4x8
Note
1
1
1 x
2
2
1
1
4
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 54 -
Dolly
#
1
2
3
4
5
6
7
8
9
10
11
12
13
ATH # Reference
05020130168
030201062
030501125
05020130178
05020130177
020101078
030201089
030201111
030301108
030301014
030501004
030201045
05020130173
Description
Dolly
Screw M8x16
Washer 8
Axis
Connecting plate
Nut guard M10
Screw M10x55
Screw M12x25
Nut M12
Nut M6
Flat wahser Ø6
Screw M6x25
Handle
14
15
16
17
18
19
20
020602098
05020130156
030501006
030202024
030802007
030501006
030303003
Cover 32
Handle welding
Flat wahser Ø10
Screw M8x10
Deep groove ball bearing 6301
Flat wahser 10
Nut M10
21
22
23
030604005
05020130013
030502006
Circlip for shaft Ø12
Axis pin
Spring wahser Ø10
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 55 -
Note
2
4
4
4
2
1
2
4
4
4
2
2
2
4
2
1
2
2
2 x
1
2
2
2
Lifting
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 56 -
26
27
28
29
22
23
24
25
30
31
32
33
12
13
14
15
8
9
10
11
16
17
18
19
20
21
4
5
6
7
#
1
2
3
ATH # Reference
030301002
030501005
030101364
05020130179
030501006
05020130165
05020130002
05020130009
05020130008
05020130005
030604009
05020130017
030502004
030201062
05020130004
030604018
05020130005
05020130003
05020130151
05020130014
05020130015
030604003
060221002
05020130019
030201088
030301003
05020130007
05020130016
05020130020
05020130011
030501006
030301003
030201043
Description
Nut M8
Flat washer Ø8
Full thread bolt M8x25
Ramp bridge
Flat washer Ø10
Lifter top plate
Lifting main bracket
Mean axis
Bushing
Bull wheel
Circlip for shaft Ø16
Connecting plate
Spring wahser Ø6
Screw M8x16
Fixing sleeve
Circlip for shaft Ø25
Spacer bush
Axis
Baseplate
Connector
Axis
Circlip for shaft Ø10
Cylinder Ø75
Adjustable pad 1
Screw M10x50
Nut M10
Holder (left)
Holder(right)
Bolt
Fixing sleeve
Flat washer 10
Nut M10
Screw M6x16
2
1
1
2
2
2
2
2
2
2
2
1
1
4
4
2
2
2
4
6
2
1
1
1
2
2
1
1
1
1 x
4
4
4
Note
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 57 -
Accessory box
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 58 -
21
29
30
22
23
24
25
26
27
28
12
13
14
15
8
9
10
11
4
5
6
7
#
1
2
3
16
17
18
19
20
ATH # Reference
05020010017
05020120013
05020010018
05020070018
05020010013
05020010014
0530201016
0530201037
0530201038
0530201039
020403005
022102004
022102009
022102002
022102028
022102022
022102023
022102005
022102006
022102015
20601279
020101001
20601001
020601002
020601105
020701012
030101351
020601004
022101002
05020070010
Description
Double-sided cone
Locking
Cone 1
Flange 2
Truck Cone 2
Truck Cone 3
Truck Cone 5
Cone 2
Cone 3
Cone 4
Poly V-belt 6PJ965
Wrench 3mm
Wrench 5mm
Wrench 6mm
Wrench 8mm
Wrench 10mm
Wrench 16mm
Hammer
Weight 100g
Weight 200g
Quick nut 40mm (handball)
Rubber gasket
Bowl
Small reverse bowl
Shovel
Tower spring Ø40
Hex bolt M10x20
Callipers
Expansion bolt M10x120
Flange plate 2
1
1
1
2
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1 x
1
2
1
1
1
1
1
1
Note
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 59 -
NOTES
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 60 -
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 61 -
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 62 -
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 63 -
® Copyright ATH-Heinl GmbH & Co. KG, 2017, All rights reserved. / Misprint and technical changes reserved / Issue: 07/2018
- 64 -

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