Shavette
Ice Shaver Instruction Manual
Model #1006, #1006EX
Part No. 29014
Cincinnati, OH 45241-4807 USA
Shavette Little Shaver
SAFETY PRECAUTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
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DANGER
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. NEVER make alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
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WARNING
This machinery contains sharp blades. Keep hands and body parts clear at all times.
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WARNING
NEVER put your fingers into the shaver body (the goose-neck, ice chute, or hopper). Serious injury may occur.
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WARNING
ALWAYS wear safety glasses when servicing this equipment.
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WARNING
No user serviceable parts inside. Refer servicing to qualified service personnel.
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Shavette Little Shaver
SAFETY PRECAUTIONS (continued)
WARNING
Read and understand operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal Products Co., 10700 Medallion Drive,
Cincinnati, OH 45241 USA 1-(800)-543-0862
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WARNING
DO NOT allow direct contact of this equipment by the public when used in food service locations. Only personnel trained and experienced in the equipment operation may operate this equipment.
Carefully read all instructions before operation.
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WARNING
This machine is NOT to be operated by minors.
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Note: Improvements are always being made to Gold Medal’s equipment. This information may not be the latest available for your purposes. It is critical that you call Gold Medal’s Technical Service Department at 1-800-543-0862 for any questions about your machine operations, replacement parts, or any service questions. (Gold Medal Products Co. does not assume any liability for injury due to careless handling and/or reckless operation of this equipment.)
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Shavette Little Shaver
INSTALLATION INSTRUCTIONS
Inspection of Shipment
After unpacking, check thoroughly for any damage which may have occurred in transit. Claims should be filed immediately with the transportation company. The warranty does not cover damage that occurs in transit, or damage caused by abuse, or consequential damage due to the operation of this machine, since it is beyond our control (reference warranty in back of manual).
Manual
Read and understand the operator’s manual and all other safety instructions before using this equipment. To order copies of the operator’s manual go to gmpopcorn.com or write to Gold Medal
Products Co., 10700 Medallion Drive, Cincinnati, OH 45241 USA 1-(800)-543-0862.
Setup
This unit has been tested at the factory.
1.
Remove all packaging and tape prior to operation.
2.
Place unit on a sturdy, level base which can withstand accidental dripping of water and ice.
3.
Locate the pusher handle (packed in a separate box). Connect the pusher handle to the shaver body using the bolt and nut provided.
4.
Place the tray provided under the Shavette for collecting the shaved ice.
5.
Attach the “Sno-Kones” decal to front of unit, if desired.
6.
After setup, the unit should be cleaned prior to use (see Care and Cleaning section of this manual).
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Shavette Little Shaver
Electrical Requirements
The following power supply must be provided:
1006: 120 V~, 816 W, 60 Hz
1006EX: 230 V~, 782 W, 50 Hz
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
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A certified electrician must furnish sufficient power for proper machine operation and install any supplied receptacle. We recommend this equipment be on a dedicated and protected circuit.
Failure to wire properly will void the warranty and may result in damage to the machine. It is Gold
Medal Products Co.’s recommendation that this machine be plugged directly into a wall outlet. The use of extension cords is not recommended due to safety concerns, and may cause sacrificed and/or reduced performance. Make sure cord is located to prevent a trip hazard or unit upset.
Before You Plug In Machine
1.
Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
2.
Make sure the wall outlet can accept the grounded plugs (where applicable) on the power supply cord.
3.
The wall outlet must have the proper polarity. If in doubt, have a competent electrician inspect the outlet and correct if necessary.
4.
DO NOT use a grounded to un-grounded receptacle adapter (where applicable).
5.
Install the unit in a level position.
CAUTION
If the supply cord is damaged, it must be replaced by Gold Medal Products Co., its service agent or similarly qualified persons in order to avoid a hazard.
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Shavette Little Shaver
OPERATING INSTRUCTIONS
Ice Requirements
The Shavette can take ice cubes small or medium in size. If using a block of ice, break into pieces approximately 3 to 4 inches in size. The ice will not enter the shaving chute if the pieces are too large.
Note: Harder ice will result in finer snow; while soft ice will result in coarser snow.
Shavette Operation
1.
Fill the hopper to within an inch of the top with ice cubes (no larger than 3" to 4"). Softened ice makes better snow and prolongs blade life.
2.
Toggle the POWER switch to the ON position.
3.
While pushing the MOMENTARY switch, apply downward pressure to the pusher handle.
Apply firm and even pressure to make the best snow. Practice will allow you to gauge when to stop pressing. This allows the ice to resettle against the shaver head. Too much pressure will result in snow that is coarse; too little pressure will make the snow mushy.
Note: Never allow any foreign or metallic objects around the shaver area. Ice picks, scoops, and debris in the ice will damage blades.
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Shavette Little Shaver
Care and Cleaning
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
DO NOT immerse in water.
Always unplug the equipment before cleaning or servicing.
025_020314
WARNING
This machinery contains sharp blades. Keep hands and body parts clear at all times.
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Good sanitation practice demands that all food preparation equipment be cleaned regularly (only use non-toxic, food grade cleaners). A clean looking, well-kept machine is one of the best ways of advertising your product.
Follow the directions below to clean and sanitize the unit after each day of use.
1.
With the machine OFF, unplug the unit before attempting to clean.
2.
Empty water from pans and clean using appropriate cleaners for the type of machine; review all manufacturer’s instructions and warnings on cleaning product prior to use.
DO NOT use oven cleaners or abrasive materials as they will damage parts of the machine.
DO NOT use Ammonia cleaners, they will damage plastic panels.
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Shavette Little Shaver
MAINTENANCE INSTRUCTIONS
DANGER
Machine must be properly grounded to prevent electrical shock to personnel.
Failure to do so could result in serious injury, or death.
DO NOT immerse any part of this equipment in water.
DO NOT use excessive water when cleaning.
Keep cord and plug off the ground and away from moisture.
Always unplug the equipment before cleaning or servicing.
Make sure all machine switches are in the OFF position before plugging the equipment into the receptacle.
008_051514
DANGER
Improper installation, adjustment, alteration, service, or maintenance can cause property damage, injury, or death. Any alterations to this equipment will void the warranty and may cause a dangerous condition. NEVER make alterations to this equipment. Read the Installation, Operating, and
Maintenance Instructions thoroughly before installing, servicing, or operating this equipment.
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WARNING
No user serviceable parts inside. Refer servicing to qualified service personnel.
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CAUTION
THE FOLLOWING SECTIONS OF THIS MANUAL ARE INTENDED ONLY
FOR QUALIFIED SERVICE PERSONNEL WHO ARE FAMILIAR WITH
ELECTRICAL EQUIPMENT. THESE ARE NOT INTENDED FOR THE
OPERATOR.
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Shavette Little Shaver
Installing New Shaver Blades
WARNING
This machinery contains sharp blades. Keep hands and body parts clear at all times.
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The section describes the procedure to replace the shaver blades. ALWAYS turn the machine OFF and unplug unit from the power supply prior to blade inspection or replacement. Use a flashlight to examine the blades in the shaver body. If the blades appear to be nicked or bent, then the blades should be replaced.
Blade Replacement
1.
With the machine OFF, unplug the unit from the power supply.
2.
Remove motor cover (keep all fasteners as they will be used to reinstall the cover).
3.
Use a permanent marker and put a guide mark on the motor shaft where the shaver head stops; also place a small guide mark on the cabinet where the motor sets (reference shaver cut away view on next page).
4.
To remove the shaver head from the motor shaft, loosen the motor mounting bolts. (If unit has a hopper support and guide, it must also be removed).
5.
Pull motor back until the (2) Allen head set screws on the shaver head are visible. Loosen the (2) set screws (do not remove set screws).
6.
Carefully guide the shaver head off of the motor shaft and through the hopper. If the shaver head is frozen to the shaft, pull the motor back trapping the shaver head against the inside of the hopper, until the shaver head disengages.
7.
After removing the shaver head, check the motor shaft for burrs and corrosion (use a fine tooth file to remove any burrs or corrosion).
8.
Remove blades from shaver head. Replace old blades with a new set (blades may be resharpened).
9.
Position new blades on shaver head and insert blade mounting screws until finger tight.
10.
Set the blade thickness to 1/32” using a height gauge (thickness of a dime), reference Set
Blade Height illustration shown on next page. Make sure the blade height is even across the shaver head.
11.
Tighten the blade mounting screws completely. Check the blade height again to ensure the blades did not move while tightening the screws.
12.
Carefully guide the shaver head through the hopper and back onto the motor shaft; realign head with guide mark made on the shaft in Step 3 above. (The pusher handle may be used to help press the shaver head onto the shaft.)
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Shavette Little Shaver
13.
The shaver head set screws must be on the flat side of the motor shaft. Once aligned, fasten set screws securely.
14.
Adjust the motor to realign with guide mark made on the cabinet in Step 3, then refasten motor mounting bolts (if unit has a hopper support and guide, it must also be reinstalled).
Check the shaver head to make sure it is not rubbing against the back of the hopper and the blades are not touching the pusher handle or sides of hopper; adjust as needed.
Note: Replace any shims that were between the motor base and the mounting surface.
15.
Reinstall motor cover.
Cut Away View of Shaver Head on Motor Shaft
General shaver image shown for reference only (models may vary).
Shaver Head
With a permanent marker, mark shaft where shaver head stops.
(2) Set Screws (fasten on flat side of motor shaft)
Motor
Mounting
Bolts
With a permanent marker, mark cabinet where motor sets.
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Shavette Little Shaver
ORDERING SPARE PARTS
1.
Identify the needed part by checking it against the photos, illustrations, and/or parts list.
2.
Use only approved replacement parts when servicing this unit.
3.
When ordering, please include part number, part name, and quantity needed.
4.
Please include your model number, serial number, and date of manufacture (located on the machine nameplate/data plate) with your order.
5.
Address all parts orders to:
Parts Department
Gold Medal Products Co.
10700 Medallion Drive
Cincinnati, Ohio 45241-4807
Or, place orders by phone or online:
Phone: (800) 543-0862
(513) 769-7676
Fax: (800) 542-1496
(513) 769-8500
E-mail: [email protected]
Web Page: gmpopcorn.com
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Hopper Casting
#8
Pusher handle
#7
#1006 ASSEMBLY
Bolt And Nut
#23, #24
Motor Mount Plate
#37
Control Box
#19
Rocker Switch
#10
Momentary Switch
#26
Switch Label
#28
Decal
#6
Front Skirt
#22
Drive Motor
#9
Leg With Foot
#21
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Shavette Little Shaver
PARTS LIST
Model # Model #
1006 1006EX
Item No.
Part No.
Part No. Description
1 12071 Label, "Do Not Apply Pressure" *
2 47010 Label, "Safe Operating Instructions" *
3
4
5
74119
76097
12062
74119 Label, "Warning Disconnect Power" *
76097 Label, "Unplug to Clean" *
12062 Warning, Sharp Blades *
8
9
6
7
10
12480
22005
12480 Decal, Front Glass
22005 Pusher Handle
22009 22009 Hopper Casting
55448 39022EX Drive Motor
42798 42798 Motor Switch *
11
12
13
14
22015
39068
22038
76135
22015 Sno-Konette Shave Head
39068 Ice Scoop *
42369 Lead-In Cord
Power Cord Tag
15
16
17
18
19
20
1088
49132
74127
22017
12423
29004
1088 6 oz Sno Dipper*
49132 Grip Nut (5/16-8; Motor Mounting)
74127 Set Screw (5/16-18 X 3/8)
22017 Two-Hole Blade Set with Screws
12423 Control Box *
29004 Ice Pan *
21
22
23
24
25
29012
29013
22062
49132
74127
29012 Leg, Shavette Includes Plastic Foot
29013 Front Skirt
22062 5/ 16 x 2 Bolt
49132 Grip Nut 5/16 x 18
74127 Set Screw (5/16-18 X 3/8)
26
27
38971
22010
28
* Not Shown
13141
38971 Momentary Switch
22010 Motor Mount Plate
13141 Switch On/Off Label
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Shavette Little Shaver
SHAVER HEAD - 22015
Shaver Head p/n 22015
Set Screw
(1/4-20 x 3/8) p/n 74125 (2)
2 Hole Blade
Replacement Set p/n 22017
(Includes screws, washers, etc.)
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Shavette Little Shaver
WIRING DIAGRAM
MODEL #1006
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Shavette Little Shaver
WIRING DIAGRAM
MODEL #1006EX
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Shavette Little Shaver
WARRANTY
Gold Medal Products Co. warrants to the original purchaser each item of its manufacture to be free of defects in workmanship and material under normal use and service. Gold Medal
Products Co.’s obligation under this warranty is limited solely to repairing or replacing parts, f.o.b. Cincinnati, Ohio, which in its judgment are defective in workmanship or material and which are returned, freight prepaid, to its Cincinnati, Ohio factory or other designated point.
Except for “Perishable Parts” on specific machines, the above warranty applies for a period of two (2) years from the date of original sale to the original purchaser of equipment when recommended operating instructions and maintenance procedures have been followed. These are packed with the machine. Parts warranty is two (2) years, labor is six (6) months.
THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED, AND OF ALL OTHER OBLIGATIONS OR LIABILITIES ON OUR PART,
INCLUDING THE IMPLIED WARRANTY OF MERCHANTABILITY. THERE ARE
NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE
HEREOF. In no event shall Gold Medal Products Co. be liable for special, incidental or consequential damages. No claim under this warranty will be honored if the equipment covered has been misused, neglected, damaged in transit, or has been tampered with or changed in any way. No claim under this warranty shall be honored in the event that components in the unit at the time of the claim were not supplied or approved by Gold Medal Products Co. This warranty is effective only when electrical items have been properly attached to city utility lines only at proper voltages. This warranty is not transferable without the written consent of Gold Medal
Products Co.
The term “Original Purchaser” as used in this warranty shall be deemed to mean that person, firm, association, or corporation who was billed by the GOLD MEDAL PRODUCTS CO., or their authorized distributor for the equipment.
THIS WARRANTY HAS NO EFFECT AND IS VOID UNLESS THE ORIGINAL
PURCHASER FIRST CALLS GOLD MEDAL PRODUCTS CO. AT 1-800-543-0862 TO
DISCUSS WITH OUR SERVICE REPRESENTATIVE THE EQUIPMENT PROBLEM,
AND, IF NECESSARY, FOR INSTRUCTIONS CONCERNING THE REPAIR OR
REPLACEMENT OF PARTS.
NOTE: This equipment is manufactured and sold for commercial use only.
10700 Medallion Drive, Cincinnati, Ohio 45241-4807 USA gmpopcorn.com
Phone: (800) 543-0862 Fax: (800) 542-1496
(513) 769-7676 (513) 769-8500
© 2015 – The text, descriptions, graphics, layout, and other material in this publication are the exclusive property of
Gold Medal Products Co. and shall not be used, copied, reproduced, or published in any fashion, including website display, without its express written consent.
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