Kincrome KP10107 Portable Generator 7000 Continuous Watts Manual

Parts Manual Mfg. No: 030620A-00 7,000 Watt, 50Hz Briggs & Stratton (Aus) Copyright © Briggs and Stratton. All Rights reserved 17-Oct-2017 Table Of Contents Model Components Page Control Panel (80025240). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Main Unit (80025239). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wheel Kit (80025040). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagram (80025238WD). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring Diagram (80025238WS). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Torque Specification Chart. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 3 4 6 10 12 14 16 n o 17-Oct-2017 Control Panel (80025240) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 4 Mfg. No: 030620A-00 n o 17-Oct-2017 Control Panel (80025240) REF NO PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 700293 319458GS 704458 700295 705436 318307GS 704457 700302 700297 319463GS 75207DGS 312636GS 700298 703804 319459GS 319529GS 704656 312687GS 319530GS 700294 700299 QTY DESCRIPTION PANEL-CONTROL BOX-CONTROL PANEL BREAKER-CIRCUIT BRACKET KEY KEY-SWITCH IGNITION POWER MONITOR DECAL KIT OUTLET, 50Hz BUTTON-SELECT BREAKER, Circuit BOOT, Circuit Breaker DECAL SCREW TRIM-EDGE GROMMET SOCKET-CHARGER BOOT-RUBBER JACK GROMMET DECAL COVER, RCBO r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 5 n o 17-Oct-2017 Main Unit (80025239) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 6 Mfg. No: 030620A-00 n o 17-Oct-2017 Main Unit (80025239) REF NO PART NO 1 700303 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 700442 703804 700441 706376 706152 704142 315546GS 706534 704331 706535 312020GS 312019GS 209775GS 316435GS 312014GS 312026GS 311983GS 700453 192569GS 83083GS 52857GS 57821GS 67989GS 319457GS 813085GS 52859GS 22237GS 45771GS 319451GS 700308 312870GS 312871GS 312921GS 703909 703910 312904GS 703908 706150 312866GS 700307 700336 312916GS 700454 700306 704655 B2495GS QTY DESCRIPTION CRADLE -(Refer to Footnote *) DECAL SCREW PANEL-CONTROL COVER-RUBBER SCREW, M6 x 12 DECAL KIT, Hardware, Battery Terminal BELLOWS DECAL PAD-RUBBER HEATSHIELD HEATSHIELD BOLT BATTERY CABLE-BATTRY, RED CABLE-BTTRY, BLACK PLATE-BATTERY DECAL Muffler SCREEN, Spark Arrest NUT-M8 FLANGE CAPSCREW, Hex Head, M8-1.25 x 40 NUT, M8 Flange Serrated BRACKET, Muffler GASKET NUT, Lock WASHER, Locking, 3/8 NUT, M8 - 1.25 MOUNT-VIBRATION SCREW COVER, Rear Bearing REGULATOR-VOLTAGE BLOCK, Junction BOLT BOLT BRUSH ASSEMBLY BOLT WIRE SUPPORT, Bearing STATOR ROTOR NUT DECAL TANK-FUEL CAP-FUEL WSHR, 25.4 X 8.45 X 1.4 r o u F d t o o r N ep R i t c n o Footnotes: (Note: To verify your specific engine model, please reference the ID Tag located on your engine.) (Refer to your local Briggs & Stratton distributor for parts and service.) (Includes Items 7, 10 & 44 Copyright © Briggs and Stratton. All Rights reserved 7 17-Oct-2017 Main Unit (80025239) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 8 Mfg. No: 030620A-00 n o 17-Oct-2017 Main Unit (80025239) REF NO PART NO 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 900 703911 706165 704183 87680GS 703805 312005GS 189134GS 189137GS 209417GS 791745 314440GS 706166 26850GS 700481 207879GS 703264 315017GS 314955GS 706377 704388 25T235-0332-H1 --- QTY DESCRIPTION BAND-STATOR WIRE GAUGE-FUEL NUT, M6 - 1.0 Wing SCREW WASHER GROMMET, Rubber SPACER VALVE, Fuel Hose-Vacuum SCREW SCREW WASHER DECAL BOOT, Rubber DECAL HOSE, Vapor (cut to fit) CLAMP PAD-RUBBER DECAL Engine -(Refer To Footnote *) FUSE -(Part Not Illustrated) CHARGER, 120VAC, 12VDC Output, .75A, 2.5mm Round Plug -(Part Not Illustrated) r o u F d t o o r N ep R 316742GS 705927 i t c n o Footnotes: (Note: To verify your specific engine model, please reference the ID Tag located on your engine.) (Refer to your local Briggs & Stratton distributor for parts and service.) (Includes Items 7, 10 & 44 Copyright © Briggs and Stratton. All Rights reserved 9 17-Oct-2017 Wheel Kit (80025040) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 10 Mfg. No: 030620A-00 n o 17-Oct-2017 Wheel Kit (80025040) REF NO PART NO 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 319396GS 311998GS 312000GS 75477GS 318677GS 96716 49820GS 207825GS 319453GS 319452GS 319454GS 319285GS 67989 QTY 707688 46526GS 45772GS 94856GS 312022GS 312021GS 316510GS 312023GS DESCRIPTION HANDLE GRIP-HANDLE GRIP-HANDLE PPHMS, M5 - 0.8 x 20 BOLT Nylon Step Washer NUT, Nylok, M8 - 1.25 BOLT-M5-6 x 16 KNOB SPRING PIN MOUNT-VIBRATION NUT, M8 Flange Locking Hex M8 - 1.25 Serrated BOLT-M8 x 16 SUPPORT-LEG WSHR, M10, LOCK NUT, M10-1.5 WASHER-M10 FLAT HUBCAP WHEEL PIN-HAIR AXLE r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 11 n o 17-Oct-2017 Wiring Diagram (80025238WD) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 12 Mfg. No: 030620A-00 n o 17-Oct-2017 Wiring Diagram (80025238WD) REF NO PART NO QTY -- DESCRIPTION Wiring Diagram Only r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 13 n o 17-Oct-2017 Wiring Diagram (80025238WS) Note: Unless noted otherwise, use the standard torque specifications r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 14 Mfg. No: 030620A-00 n o 17-Oct-2017 Wiring Diagram (80025238WS) REF NO PART NO QTY -- DESCRIPTION Wiring Diagram Only r o u F d t o o r N ep R Copyright © Briggs and Stratton. All Rights reserved i t c 15 n o 17-Oct-2017 Hardware Identification & Torque Specifications Torque Specification Chart Torque Specification Chart FOR STANDARD METRIC MACHINE HARDWARE (Tolerance ± 20%) Property Class 5.6 8.8 Class 5.6 Class 8.8 in/lbs Size Of Hardware ft/lbs M3 M4 M5 M6 M7 M8 M10 M12 M14 M16 M18 M20 M22 M24 M27 M30 M33 M36 M39 5.88 13.44 26.4 44.64 5.2 7.7 15 26 42 64 89 126 169 217 320 435 590 759 988 10.9 Nm. Nm. in/lbs ft/lbs .56 1.28 2.50 4.3 7.1 10.5 21 36 58 88 121 171 230 295 435 590 800 1030 1340 13.44 30.72 60.96 7.3 12.1 17.7 35 61 101 147 202 290 390 497 733 995 1349 1740 2249 1.28 19.2 2.90 43.44 5.75 5.97 9.9 10.3 16.5 16.9 25 24 50 48 83 86.2 136 132 210 200 287 275 405 390 559 530 708 375 995 1032 1350 1401 1830 1902 2360 2441 3050 3163 SAE Grade 2 Class 12.9 Size Of Hardware Nm. in/lbs ft/lbs Nm. 1.80 4.10 8.10 14 23 34 67 117 185 285 390 550 745 960 1400 1900 2580 3310 4290 22.92 52.56 7.15 12.1 19.9 29 59 103 162 250 346 486 656 840 1239 1681 2278 2935 3798 2.15 4.95 9.7 16.5 27 40 81 140 220 340 470 660 890 1140 1680 2280 3090 3980 5150 20 10 30 40 50 60 80 70 Body Length Screw, M8- 1.25 x 25 Thread Diameter (mm) Threads Inside Diameter (in) per inch 1/4 1/2 3/4 1 2.1 2.3 3.1 3.5 7.6 8.6 15.0 16.3 27.2 31.3 40.8 47.6 68.0 74.8 88.4 102.0 122.4 136 217.6 244.8 190.4 210.8 299.2 326.4 Body Length (mm) Body Length (in) in/lbs ft/lbs 30 31 43 49 8 10 17 19 30 35 50 55 75 90 110 120 150 180 260 300 400 440 580 640 SAE Grade 8 Nm. in/lbs ft/lbs Nm. 3.4 3.5 4.9 5.5 10.9 13.6 23.1 25.8 40.8 47.6 68.0 74.8 102.0 122.4 149.6 163.2 204.0 244.8 353.6 408.0 544.0 598.4 788.8 870.4 41 43 60 68 12 14 25 29 45 50 70 80 110 120 150 170 220 240 386 420 600 660 900 1,000 4.6 4.9 6.8 7.7 16.3 19.0 34.0 34.0 61.2 68.0 95.2 108.8 149.6 163.2 204.0 231.2 299.2 326.4 525.0 571.2 816.0 897.6 1,244.0 1,360.0 NOTES 1. These torque values are to be used for all hardware excluding: locknuts, self-tapping screws, thread forming screws, sheet metal screws and socket head setscrews. 2. Recommended seating torque values for locknuts: a. for prevailing torque locknuts - use 65% of grade 5 torques. b. for flange whizlock nuts and screws - use 135% of grade 5 torques. 3. Unless otherwise noted on assembly drawings, all torque values must meet this specification. Screw, 1/2- 16 x 2 Nut, 1/2-16 0 Distance between threads (mm) Threads per inch Thread Diameter (mm) Body Diameter 19 20 27 31 66 76 11 12 20 23 30 35 50 55 65 75 90 100 160 180 140 155 220 240 SAE Grade 5 Nm. 100 90 Body Diameter Nut, M8 in/lbs ft/lbs 8-32 8-36 10-24 10-32 1/4-20 1/4-28 5/16-18 5/16-24 3/8-16 3/8-24 7/16-14 7/16-20 1/2-13 1/2-20 9/16-12 9/16-18 5/8-11 5/8-18 3/4-10 3/4-16 7/8-9 7/8-14 1-8 1-12 The guides and ruler furnished below are designed to help you select the appropriate hardware. 0 No Marks Hardware Grade 12.9 Class 10.9 in/lbs ft/lbs FOR STANDARD MACHINE HARDWARE (Tolerance ± 20%) 1/4 1/2 3/4 2 1/4 1/2 3/4 3 1/4 1/2 3/4 4 Common Hardware Types Hex Head Capscrew Washer Standard Hardware Sizing When a washer or nut is identified as 1/2” (M8), this is the Nominal size, meaning the inside diameter is 1/2 inch (8mm metric thread diameter); if a second number is present it represents the threads per inch (distance between threads). When bolt or capscrew is identified as 1/2 - 16 x 2” (M8 - 1.25 x 50), this means the Nominal size, or body diameter is 1/2 inch (8mm metric thread diameter), the second number,16, represents the threads per inch, (distance between threads). The final number is the body length of the bolt or screw, 2 inches (50mm). Lockwasher Carriage Bolt Hex Nut Wrench & Fastener Size Guide 1/4” Bolt or Nut Wrench—7/16” 5/16” Bolt or Nut Wrench—1/2” 3/8” Bolt or Nut Wrench—9/16” M6 Bolt or Nut Wrench—10mm M8 Bolt or Nut Wrench—13mm M10 Bolt or Nut Wrench—17mm 7/16” Bolt or Nut 1/2” Bolt or Nut Wrench (Bolt)—5/8” Wrench—3/4” Wrench (Nut)—11/16” M12 Bolt or Nut Wrench—19mm M14 Bolt or Nut Wrench—22 mm Copyright © Briggs and Stratton. All Rights reserved 17-Oct-2017
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