Tri Tool PFM1632 Operating Manual
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Operation
Manual
ABOUT TRI TOOL INC.
Tri Tool’s extensive experience in the design, development and manufacture of portable machine tools and welding equipment has resulted in machinery that is designed to meet the highest standards of quality, safety, and performance. Our products are backed by a company totally committed to service, integrity, and customer satisfaction.
Tri Tool Services has developed a solid reputation as a trusted provider of dependable and cost-effective on-site service solutions including turnkey project management, machining services, and mechanized and manual code welding services using experienced and welltrained machinists and welders.
In addition to developing industry leading machining and welding equipment, Tri Tool’s engineering team provides custom equipment design and manufacturing solutions to suit the most rigorous requirements of our customers’ special applications.
Please contact us for more information on any of our products or services. Company representatives are available for demonstrations of most of our products at your facility.
Printed in the USA
TABLE OF CONTENTS
1. ABOUT THE MANUAL
2. SAFETY
3. GENERAL DESCRIPTION
4. SPECIFICATIONS
5. HYDRAULIC SCHEMATIC
6. OPERATION
7. CUTTING SPEEDS AND FEEDS
8. TOOLING
9. STANDARD HEAD: JAW BLOCK PADS AND ASSEMBLIES
10. EXTENSION HEAD: JAW BLOCK PADS AND ASSEMBLIES
11. MAINTENANCE
12. TROUBLE SHOOTING
13. ACCESSORIES
14. ILLUSTRATED PARTS BREAKDOWN
30
31
32
35
37
38
11
13
24
26
7
8
3
3
TRI TOOL INC. Warranty
All products manufactured by Tri Tool Inc., except for tool bits and for other consumable items, are warranted to the original purchaser to be free from defects in materials and workmanship under normal use for a period of one year from the date of purchase.
The purchaser shall bear all shipping, packing and insurance costs and all other costs to and from a designated repair service center. The product will be returned to the purchaser freight prepaid and billed to the purchaser.
The warranty will not apply to those products that have been misused, abused, or altered without the express permission in writing by Tri Tool Inc.
Neither this warranty nor any other warranty, expressed or implied, including implied warranties of mechanical ability, fitness for a particular use, or merchantability, shall extend beyond the warranty period. No responsibility is assumed for any incidental or consequential damages.
Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitations incidental or consequential damages, so the above limitation of exclusion does not apply to all purchasers. This warranty gives the purchaser specific legal rights. Other rights vary from state to state.
Tool Bit Resharpening Policy
Tri Tool Inc. can not resharpen badly gouged, chipped, or broken tool bits. Check the tool bits before you send them and package them well. Within two working days of receipt, the tool bits are evaluated and the customer is contacted for authorization.
The customer will receive a price and a scheduled return shipment date. The price structure is available from your Tri Tool Inc. sales representative.
Tool bits that are not suitable for resharpening are returned with the tool bits that were resharpened, unless Tri Tool Inc. is instructed otherwise.
The customer is responsible for shipping charges to and from Tri Tool Inc.
This policy only covers tool bits manufactured by Tri Tool Inc.
Model PFM 1632 PIPEMASTER®
1. ABOUT THE MANUAL
1.1 COPYRIGHT
Copyright 2015. Proprietary property of Tri Tool Inc. No reproduction, use, or duplication of the information shown hereon is permitted without the express written consent of Tri Tool Inc.
1.2 DISCLAIMER
The instructions and descriptions in this manual were accurate when the manual was written. However, the information in the manual is subject to change without notice. Check for updated information before you start any job. The Tri Tool Inc. web site has the most current information.
Do not operate or work on this equipment unless you have read and understood the instructions in this Manual. Failure to follow the instructions or follow the safety instructions could result in serious injury or death. This manual describes conditions and hazards that are common and anticipated during equipment operation. No manual can address all conditions which may occur.
2. SAFETY
2.1 SAFETY SYMBOLS
The manual may contain one or more safety symbols. These symbols and the associated text warn you of potentially hazardous conditions. Examples of the safety symbols and the associated text follow:
DANGER
DANGER: Indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
WARNING: Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
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TRI TOOL INC.
2.2 PERSONAL PROTECTIVE EQUIPMENT
• Use standard safety equipment such as: hard hats, safety shoes, safety harnesses, protective clothes, and other safety devices when appropriate.
• Wear safety glasses.
• Do not wear loose clothing or jewelry.
• Wear nonskid footwear.
• Secure long hair in a cap or a net.
DANGER: Do not wear gloves when you use operate the equipment.
If you are using the index trip mechanism, a glove may be caught or pulled into the pinch point created by the equipment head. This will result in serious personal injury.
DANGER
2.3 PERSONNEL
• Only personnel who are trained or are being trained may operate the equipment.
• Keep the operation manual available where the equipment is used.
• The operator must read the operation manual before using the equipment.
• The equipment must be operated in accordance with the manual information.
• The operator must follow the safety precautions in this manual and good engineering practices to reduce the risk of injury.
• Before using the equipment, the operator must ensure that all safety messages on the equipment are legible.
2.4 WORK AREA
• Keep the work area clean.
• Keep the area well lit.
• Keep items such as; electrical cords, cables, rags, rigging straps, away from rotating equipment.
• Do not use power-cutting tools in the presence of flammable liquids and gases.
• Do not let visitors or untrained personnel near tools that are in use.
• Ensure all observers wear eye protection.
• Keep proper footing at all times.
4 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
2.5 AREA EQUIPMENT
• Secure the pipe with clamps, vises, chains or straps.
• Ensure that both sides of the pipe at the cut site is fully supported so that the pipe will not move after the cut is completed. Long lengths of pipe may be under load and the separation of the pipe can release pressure. This pressure can cause both sides of the pipe to move.
2.6 TOOL CARE
• Keep tools in good operating condition. Sharp tool bits perform better and are safer than dull tool bits.
• Do not use damaged tools. Always check your tools for damage especially if a tool has malfunctioned, been dropped or hit, check it for damage.
• Before you start operating the equipment, do no-load tests and feed function checks.
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TRI TOOL INC.
2.7 TOOL USE
• Use the right tool and tool bit for the job. Contact Tri Tool to help with your application.
• Keep the tool bits fully engaged in the tool bit holders. Loose bits are sharp and can cause cuts or punctures.
• Disconnect power supply during setup and maintenance. Use all ‘Stop’ or
Shut off’ features available when changing or adjusting tool bits, maintaining the tool, or when the tool is not in use.
• Remove adjusting keys and wrenches before applying power to the equipment. Check the tool before turning it on to make sure that all keys and wrenches have been removed.
• Do not force tools. Tools and tool bits function better and safer when used at the recommended speeds.
• Do not reach into rotating equipment.
• Do not reach into the rotating head stock to remove chips, to make adjustments, or to check the surface finish.
• Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull chips apart with bare hands.
• Store tools properly. Disconnect tools from the power source, remove the tool bits, and store in a safe place.
6 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
3. GENERAL DESCRIPTION
The Model PFM 1632 PIPEMASTER® is a Portable ID Mount Machine Tool for beveling, facing and/or counter-boring 16” (406.4 mm) through 32” (812.8 mm) pipe.
For smooth power delivery that results in optimal surface finish, the machine has
Twin Hydraulic Motor Drives that power Helical Drive Gears which are attached to the Main Spindle.
The machine has Hydraulic Feed Cylinders, which advance the Cutting Head into the pipe. The Cylinders are operated with slow and rapid feed controls.
A large diameter Mandrel Shaft provides optimum stability during heavy cutting operations.
One Hydraulically Actuated Mandrel Head, with Extended Mounting Ring
Assemblies and Mounting Pads, covers the complete mounting range of the tool.
The Lifting Frame does not require removal or separate Lay Down Stands.
The tool can be lifted for mounting in a horizontal, vertical-up, or vertical-down position for prepping on site pipes.
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TRI TOOL INC.
4. SPECIFICATIONS
8.57"
(217.8 mm)
107.34"
(2726.5 mm)
2.34"
(59.4 mm)
48.09"
(1221.6 mm)
64.00"
(1625.6 mm)
52.25"
(1327.2 mm)
40.00" DIA.
(1016.0 mm)
Rotating Parts
Figure: 1. Model PFM1632 Pipemaster
Weight (Approx.) : 5200 lbs (2,358.7 kg)
Available Feed Travel : 5.50" (139.7 mm)
CLEARANCE AND DIMENSIONS
Maximum Rotating Head DIA : 40.00" (1016 mm)
Length (parallel to axis of pipe) : 107.34" (2726.5 mm)
CUTTING CAPACITIES:
Basic Pipe Sizes: Most schedules of 16" through 32" pipe.
Basic Tube Sizes
Up to 1.88" (47.8 mm) wall tubing with a maximum OD of 32.00" (812.8 mm) and a minimum ID of 13.90" (353.1 mm) may be beveled with the Standard Mandrel.
8 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Wall Thickness Capacity
Wall thickness of standard pipe schedules with wall thicknesses up to 1.88"
(47.8 mm) in the range listed. Tubing or pipe with greater wall thickness may be handled provided the ID is equal or greater than 13.90" (353.1 mm) and the OD is equal or less than 32.00" (812.8 mm). Contact Tri Tool Inc. for procedures to use with heavier walled tubing or pipe.
MATERIAL CUTTING CAPABILITIES
Mild steels, chrome steels (Rc 35 max), API X42 through X85, stainless steel, copper-nickel alloys, and aluminum without limitations except size and wall thickness as specified in the previous paragraphs.
Inconel and other high temperature alloys may require special procedures as a function of wall thickness and type of end preparations. Contact Tri Tool’s
Engineering Department for details.
CUTTING HEAD SPEEDS
Dual Hydraulic Drive: Maximum Cutting Head Speed 42 RPM
FEED
Dual Hydraulic Powered Cylinders with fast feed control in both directions and fine adjustment feed for cutting.
MOUNTING
Hydraulically actuated cylinder expands Mandrel Pins and Jaw Blocks.
DRIVE SYSTEM
Dual Hydraulic Drive Motor for 16" (406.4 mm) to 32" (812.8 mm) pipe.
Requires separate Hydraulic power supply. Ref: HPU 75-60/5 Unit.
POWER REQUIREMENT
60 GPM @ 2000 PSI Warranty (Limited)
5 GPM @ 2000 PSI Warranty (Limited)
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TRI TOOL INC.
WARRANTY (LIMITED)
Parts and/or equipment are warranted against defects in material and workmanship for one year from date of purchase. Full details supplied on request and/or with tools.
Spare parts and Standard Tool Bit Inserts and Holders are available from stock.
Engineering design services for custom tools and special function modifications are available from the factory.
All Tri Tool and Allied Equipment Products are subject to design improvements and specification changes at any time with no obligation to units already sold.
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Model PFM 1632 PIPEMASTER®
5. HYDRAULIC SCHEMATIC
TRI TOOL INC
HPU 70-60/5
(75 HP Motor w/
Tandem Pumps)
60 GPM PUMP
5 GPM PUMP
Return Reservoir
Figure: 3. Hydraulic Schematic
92-1456 Rev. 180531
CAGE
SAFETY VALVE
P
T
B
A
CLAMP
CYLINDER
FEED
CYLINDERS
DRIVE
MOTORS
P B A
CLAMP
PRESSURE
B3
A3
DVA
B2
A2
DVB
G3
DVP
G2
B1
A1
DRIVE
PRESSURE
G1
OUT
JOG
CV2
IN
TRI TOOL INC
D-30995
CLAMP
PCV1
CV3
PSV1
PCV2 PCV3 PCV4
PCV7
PCV5 PCV6
DRIVE
CV1
RAPID
FEED
CV4
G4
P
FEED
CV5
G5
T
11
This Page is Intentionally Left Blank
6. OPERATION
6.1 ADJUSTMENTS
TOOL HOLDER HEIGHT ADJUSTMENT
Model PFM 1632 PIPEMASTER®
4. Loosen the Tool Holder retaining shoulder screw.
2. Rotate tracking wheel until it is at it’s highest outward point.
1. Loosen the tracking wheel shoulder screw.
3. Loosen the 2 cap screws of the tool holder retaining bar.
This measurement should be .250" higher than the radius of the ID of the pipe minus 3.875"
5. Slide the tool holder to bring it to the measured height, if between gear rack teeth, go to the next higher tooth.
6. Set all other tool holders at the same height and tighten all screws.
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TRI TOOL INC.
STEP ‘A’ - ADJUSTING RADIUS TOOL HOLDER ASSEMBLY
1. Before any adjustment can be made, all hex screws must be loosened and the inside cup brush must be loosened.
2. Rotate axial adjustment screw clockwise until it stops.
3. Push the tool bit holder until it bottoms in the tool slot and tighten all hex screws.
Measure height for step 'B'.
6. Use a feeler gauge to measure gap between tool bit and tracking wheel to adjust the land thickness of the prep.
4. Loosen the tracking wheel shoulder bolt.
5. Rotate tracking wheel eccentric shaft to adjust the land thickness.
7. Tighten the tracking wheel shoulder bolt.
8. Reset and tighten cup brush.
B
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Model PFM 1632 PIPEMASTER®
STEP ‘B’ - ADJUSTING THE INNER BEVEL TOOL HOLDER ASSEMBLY
1. Before any adjustment can be made, all hex screws must be loosened and the inside cup brush must be loosened.
2. Rotate axial adjustment screw to adjust tool holder height and after adjustment is done tighten all hex screws.
7. Take this measurement for Step 'C'.
3. Adjust this height to match measurement
taken in step 'A'.
5. Use a feeler gauge
to adjust this height. (Add the land thickness to the radius of the 'J' bevel minus the radius of the insert.) .Rotate tracking wheel to adjust accordingly.
Example: radius + land thickness – insert
3.2 mm + 1.2 mm
– 2.3 = 2.1 mm
4. Loosen the tracking wheel shoulder screw.
6. Tighten the tracking wheel shoulder screw.
7. Reset and tighten the cup brush.
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TRI TOOL INC.
STEP ‘C’ - ADJUSTING THE OUTER BEVEL TOOL HOLDER ASSEMBLY
1. Before any adjustment can be made, all hex screws must be loosened and the inside cup brush must be loosened.
2. Rotate axial adjustment screw to adjust tool holder height and after adjustment is done tighten all hex screws.
3. Adjust this height to match measurement taken in step 'B'.
Pipe
(Ref. Only)
4. Loosen the tracking wheel shoulder screw.
5. Rotate the tracking wheel cam to adjust tool bit radial height to split the chip load equally between the
2 bevel bits.
6. Tighten the tracking wheel shoulder screw.
7. Reset and tighten the cup brush.
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Model PFM 1632 PIPEMASTER®
STEP ‘D’ - ADJUSTING THE FACING TOOL HOLDER ASSEMBLY
1. Before any adjustment can be made, all hex screws must be loosened and the inside cup brush must be loosened.
2. Rotate axial adjustment screw to adjust the tool holder height. To determine the height of the tool bit, use the dimension taken in step 'A', minus the 'J' bevel radius, minus the land extension and after adjustment is done tighten all hex screws.
3. Loosen the tracking wheel shoulder
screw.
Pipe
(Ref. Only)
4. Rotate the tracking wheel to optimize the use of the tool bit insert.
5. Tighten the
tracking
wheel
shoulder
screw.
6. Reset and tighten the cup brush.
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TRI TOOL INC.
STEP ‘E’ - TEST CUT AND MEASUREMENT OF THE BEVEL
1. Make a test cut to have a bevel sample to evaluate and measure from. Stop the pipe facing machine and retract the headstock all the way.
2. If a mismatch step is seen on the bevel all around the pipe, measure the height of the step with a depth micrometer.
3. Observe the blend of the radius to the bevel and evaluate if the inner bevel tool holder needs adjustment.
If the blend is good, adjust the outer bevel tool holder to match the above measurement according to step 'C'.
4. If the blend of the radius to the bevel is not perfect, measure the amount and adjust the inner tool holder according to step 'B'.
5. Make a second test cut and retract the
headstock.
6. Observe and evaluate the quality of the bevel, if additional adjustment is required, follow the above instructions accordingly.
18 92-1456 Rev. 180531
STEP ‘F’ - ADJUST ID CHAMBER BIT
1. Before any adjustment can be made, all hex screws must be loosened, and the inside cup brush must be loosened.
2. Bring headstock close to the test bevel.
3. Leave a gap between the bevel bit and bevel of the same amount as the desired camfer
dimension.
Do not crash tool bits into the bevel or damage will occur.
4. Rotate the axial adjustment screw and advance the chamfer tool holder until it touches the edge of the pipe.
Do not force it.
5. Retract headstock all the way back.
6. Tighten all hex screws and reset and tighten the cup brush.
Model PFM 1632 PIPEMASTER®
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TRI TOOL INC.
6.2 HYDRAULIC MOTOR
For Hydraulic Motors refer to Operator’s Manual for specifics.
6.3 PRESSURE RELIEF VALVE
The Pressure Relief Valve is preset and sealed at the factory. If the valve is modified, wires removed, or tampered with the manufacturer's warranty is void.
Figure: 2. Pressure Relief Valve
Pressure Relief Valve
20 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
6.4 OPERATING INSTRUCTIONS
1. Measure the ID of the pipe to be machined.
2. Select a set of jaw blocks to clamp in the pipe. Refer to Sections 9 and 10.
3. Install the jaw blocks on the 24 Clamp pins.
4. Adjust the tool holders, refer to section 6.1, Tool Holder Height Adjustment.
5. Connect the 3 hydraulic hoses to the PFM.
6. Connect power to the HPU.
7. Bring the HPU pendant close to the PFM controls.
8. Turn on the drive and count the head rotation for a full minute.
• Example: 42 RPM.
• Remember this number and multiply it by the feed rate.
• Formula: Feed rate per revolution x rotation per minute = linear travel per minute.
• Example: 0.006" per revolution x 42 rpm = 0.252" of linear travel of the head.
Adjustment Screw
Locknut
Figure: 4. Hydraulic Control Manifold
92-1456 Rev. 180531
Soft Start Flow Control Valve
21
TRI TOOL INC.
9. Set the feed rate of the PFM by using the magnetic base dial indicator attached to the back of the PFM.
10. Indicate the end of one of the torque bars.
11. Bring the head back to its maximum retracted position.
12. Adjust the dial indicator to '0'.
13. Unlock the feed rate knob with the key.
14. Shift the feed lever to forward and time for one full minute.
15. After one minute, stop the feed, and read the dial indicator and see if the reading is equal to 0.252" plus or minus 0.005".
16. If the reading is too high or to low, readjust the knob.
17. After all set ups are done, insert the PFM into the pipe.
18. Make sure that the head is back before inserting the PFM into the pipe.
19. Bring the tool holders tracking wheels about 1" from the end of the pipe.
20. Clamp the PFM into the pipe by shifting the clamping lever to clamp.
• The PFM is clamped in the pipe when the pressure indicator reaches its maximum of 2000 psi.
21. Advance the head by gently jogging the fast feed forward lever, until the tool holders tracking wheels are engaged in the pipe. Do not bump the end of the pipe with the inserts.
22. Turn on power to the head by shifting the drive lever to on.
CAUTION
CAUTION: Do not Rapid Feed the Head into the pipe while the Head is rotating. This will damage the PFM and voids the manufacturer's warranty
23. Turn on the feed and monitor the cutting operation.
24. When the end of the pipe is prepped, put the feed to stop, let the head rotate one turn only, and reverse the feed immediately for about 1/2".
25. Stop the rotation of the drive.
26. When the head does not rotate anymore, reverse the feed until the head is all the way back.
27. Unclamp the pipe and remove the PFM from the pipe.
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Model PFM 1632 PIPEMASTER®
6.5 SOFT START ADJUSTMENT
1. Loosen the Lock Nut on the Soft Start Flow Control Valve, refer to Fig 4.
2. Turn Flow Control Adjustment Screw clockwise until the valve is completely closed.
• The head should start rotating at half of the maximum RPM. Improper Soft
Start Adjustment will void the Manufacturers Warranty.
3. Screw the Adjustment Screw counter clockwise a little at a time.
4. Turn on the Drive and test the Soft Start. The soft start takes a minimum of 1
1/2 seconds to reach full RPM of the machine.
5. After the adjustment is made, lock the Lock Nut into place on the Flow Control
Valve.
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TRI TOOL INC.
7. CUTTING SPEEDS AND FEEDS
16" Pipe @ 42 RPM Head Speed & 176 SFM
Wall
Thickness
Feed Rate
(Inch./Rev.)
Feed
(Inch./Min.)
0.500"
0.656"
0.010"
0.010"
0.642"
0.642"
0.884"
1.031"*
0.010"
0.010"
0.642"
0.642"
* Maximum wall thickness for 16" pipe.
18" Pipe @ 42 RPM Head Speed & 198 SFM
Wall
Thickness
Feed Rate
(Inch./Rev.)
Feed
(Inch./Min.)
0.500"
0.562"
0.010"
0.010"
0.420"
0.420"
0.750"
0.938"
1.156"
1.375"
1.562"
1.781"
0.010"
0.010"
0.010"
0.010"
0.009"
0.008"
0.420"
0.420"
0.420"
0.420"
0.378"
0.336"
20" Pipe @ 42 RPM Head Speed & 220 SFM
Wall
Thickness
Feed Rate
(Inch./Rev.)
Feed
(Inch./Min.)
0.500"
0.594"
0.010"
0.010"
0.420"
0.420"
0.812"
1.031"
1.281"
1.500"
1.750"
1.969"
0.010"
0.010"
0.010"
0.008"
0.007"
0.006"
0.420"
0.420"
0.420"
0.336"
0.294"
0.252"
24" Pipe @ 42 RPM Head Speed & 264 SFM
Wall
Thickness
Feed Rate
(Inch./Rev.)
Feed
(Inch./Min.)
0.500"
0.562"
0.010"
0.010"
0.420"
0.420"
0.688"
0.969"
1.218"
1.531"
1.812"
2.062"
0.010"
0.010"
0.009"
0.007"
0.006"
0.005"
0.420"
0.420"
0.378"
0.294"
0.252"
0.210"
24 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
28" Pipe @ 42 RPM Head Speed & 308 SFM
Wall
Thickness
Feed Rate
(Inch./Rev.)
Feed
(Inch./Min.)
0.500"
0.750"
0.010"
0.010"
0.420"
0.420"
1.000"
1.250"
1.500"
0.009"
0.007"
0.006"
0.378"
0.294"
0.252"
32" Pipe @ 42 RPM Head Speed & 352 SFM
Wall
Thickness
0.500"
Feed Rate
(Inch./Rev.)
0.010"
Feed
(Inch./Min.)
0.420"
0.750"
1.000"
1.250"
0.010"
0.008"
0.006"
0.420"
0.336"
0.252"
30" Pipe @ 42 RPM Head Speed & 330 SFM
Wall
Thickness
Feed Rate
(Inch./Rev.)
Feed
(Inch./Min.)
0.500"
0.750"
0.010"
0.010"
0.420"
0.420"
1.000"
1.250"
1.500"
0.008"
0.007"
0.006"
0.336"
0.294"
0.252"
Feed Rates represent maximum material removal rates under ideal conditions.
High tensile and stainless steel may require different feed rates.
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TRI TOOL INC.
8. TOOLING
PFM 1632 TOOLING (STANDARD SELECTION)
Parts List,Tool Holders
Item
No
1.
2.
7.
8.
9.
10.
11.
3.
4.
5.
6.
16.
17.
18.
19.
12.
13.
14.
15.
Part
No.
Description
49-0514 TOOL HOLDER, 0° FACE/RADIUS, RH
49-0515 TOOL HOLDER, 1° BEVEL, RH
49-0516 TOOL HOLDER, 2° BEVEL, RH
49-0517 TOOL HOLDER, 3° BEVEL, RH
49-0518 TOOL HOLDER, 4° BEVEL, RH
49-0519 TOOL HOLDER, 5° BEVEL, RH
49-0520 TOOL HOLDER, 6° BEVEL, RH
49-0542 TOOL HOLDER, 9° BEVEL, RH
49-0543 TOOL HOLDER, 11° BEVEL, RH
49-0544 TOOL HOLDER, 15° BEVEL, RH
49-0549 TOOL HOLDER, 7° BEVEL, RH
49-0550 TOOL HOLDER, 25° BEVEL, RH
49-0551 TOOL HOLDER, 30° BEVEL, RH
49-0523 TOOL HOLDER, 30° BEVEL, LH
49-0545 TOOL HOLDER, 25° BEVEL, LH
49-0546 TOOL HOLDER, 35° BEVEL, LH
49-0547 TOOL HOLDER, 40° BEVEL, LH
49-0548 TOOL HOLDER, 45° BEVEL, LH
49-0882* TOOL HOLDER, 4° ID CHAMFER
* Kit contains new tracking wheel and brush bracket. They must be used with this item.
26 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
2.
3.
4.
5.
6.
Parts List, Inserts/ Hardware
Item
No
1.
Part
No.
Description
30-3100 INSERT, TRIANGULAR, .047 R
(BEVEL/FACING/CHAMFER ONLY)
30-3101 INSERT, TRIANGULAR .094 R
30-3102 INSERT, TRIANGULAR .125 R
30-3103 SHIM, INSERT, .031/.063 R
30-3104 SHIM, INSERT, .094/.125 R
30-3105 LOCK PIN, LOCK PIN
Parts List, Spacer Kit (P/N 05-0389)
Item
No
5.
6.
7.
8.
1.
2.
3.
4.
Part
No.
Description
44-0624 SPACER, .125"
44-0625 SPACER, .188"
44-0626 SPACER, .250"
44-0627 SPACER, .688"
44-0628 SPACER, .750"
44-0629 SPACER, 1.250"
44-0630 SPACER, 1.750"
44-1162 SPACER, .062"
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TRI TOOL INC.
PFM 1632 TOOL HOLDER SPACER SELECTION (SMALL)
Wheel Assy,
Small
Land Height Insert Radius Bottom Spacer Top Spacers
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
61-0151
0.040
0.050
0.063
0.090
0.040
0.050
0.063
0.090
0.040
0.050
0.063
0.090
0.047
0.047
0.047
0.047
0.094
0.094
0.094
0.094
0.125
0.125
0.125
0.125
44-0625 (.188)
44-0625 (.188)
44-0625 (.188)
44-0626 (.250)
44-0625 (.188)
44-0625 (.188)
44-0625 (.188)
44-0626 (.250)
44-0625 (.188)
44-0625 (.188)
44-0625 (.188)
44-0626 (.250)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
44-0624 (.125)
44-0630 (1.750)
Tool Holder
Spacer Layout
Top Spacers
Land Height
Bottom Spacer
28
Insert Radius
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
PFM 1632 TOOL HOLDER SPACER SELECTION (LARGE)
Wheel Assy,
Large
Land Height Insert Radius Bottom Spacer Top Spacers
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
61-0150
0.040
0.050
0.063
0.090
0.040
0.050
0.063
0.090
0.040
0.050
0.063
0.090
0.047
0.047
0.047
0.047
0.094
0.094
0.094
0.094
0.125
0.125
0.125
0.125
44-0627 (.688)
44-0627 (.688)
44-0627 (.688)
44-0628 (.750)
44-0627 (.688)
44-0627 (.688)
44-0627 (.688)
44-0628 (.750)
44-0627 (.688)
44-0627 (.688)
44-0627 (.688)
44-0628 (.750)
44-0625 (.188)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0624 (.125)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0624 (.125)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0625 (.188)
44-0629 (1.250)
44-0624 (.125)
44-0629 (1.250)
Tool Holder
Spacer Layout Top Spacers
Land Height
Bottom Spacer
Insert Radius
92-1456 Rev. 180531 29
TRI TOOL INC.
9. STANDARD HEAD: JAW BLOCK PADS AND
ASSEMBLIES
ID Mounting Range
13.900" thru 15.750"
(353.1 mm thru 400.1 mm)
15.750" thru 17.800"
(400.1 mm thru 452.1 mm)
17.800" thru 19.800"
(452.1 mm thru 502.9 mm)
19.800" thru 21.800"
(502.9 mm thru 553.7 mm)
21.800" thru 23.800"
(553.7 mm thru 604.5 mm)
23.800" thru 25.800"
(604.5 mm thru 655.3 mm)
Jaw Block
Pad
(24 Req'd)
48-1491
Jaw Block
Assembly
(24 Req'd)
08-0651
08-0652
08-0653
08-0654
08-0655
Block Height
1.125"
(28.6 mm)
2.125"
(54.0 mm)
3.125"
(79.4 mm)
4.125"
(104.8 mm)
5.125"
(130.2 mm)
ID Mounting Range
13.750" thru 14.250"
(349.3 mm thru 362.0 mm)
Clamping Pin
(24 Req'd)
32-1115*
* 32-1115 Pin, Clamp, SST, RAD.
This smallest ID range is sold separately and not included in base machine assembly.
30 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
10. EXTENSION HEAD: JAW BLOCK PADS AND
ASSEMBLIES
ID Mounting Range
22.500" thru 24.400"
(571.5 mm thru 619.7 mm)
24.400" thru 26.400"
(619.7 mm thru 670.4 mm)
26.400" thru 28.400"
(670.4 mm thru 721.3 mm)
28.400" thru 30.400"
(721.3 mm thru 772.1 mm)
30.400" thru 32.400"
(772.1 mm thru 822.9 mm)
32.400" thru 34.400"
(822.9 mm thru 873.7 mm)
Jaw Block
Pad
(24 Req'd)
48-1491
Jaw Block
Assembly
(24 Req'd)
08-0651
08-0652
08-0653
08-0654
08-0655
Block Height
1.125"
(28.6 mm)
2.125"
(54.0 mm)
3.125"
(79.4 mm)
4.125"
(104.8 mm)
5.125"
(130.2 mm)
92-1456 Rev. 180531 31
TRI TOOL INC.
11. MAINTENANCE
3
4
5
6
7
8
Step
1
2
Hours of
Operation
2
8
24
24
48
400
1500
1500
MODEL PFM 1632 MAINTENANCE SCHEDULE
Maintenance Activity
Note
No.
Clean all debris from tool.
Spray all bare metal with light oil.
Grease Mandrel with Chevron Light grease.
C
Check oil level. Add as required.
Grease Tool Holder.
Grease Mandrel Pins and Ramps.
A
B
Drain oil and refill Main Housing.
Torque to 500 ft/lbs (Four Locations)
A
NOTES:
A
B
C
Maintenance
Picture
1
1 & 2
3
3
4
2
3
1
Oil level should be in center of oil sight after tool is off for 10 min.
Use Mobil SHC 629 Synthetic Bearing and Gear Oil (ISO VG 150).
Do Not overfill the Clamping Pins (4 cubic cm is sufficient per pin).
Use 10W light oil.
32 92-1456 Rev. 180531
Maintenance Picture 1
Clean
Model PFM 1632 PIPEMASTER®
Torque
Clean
Maintenance Picture 2
Oil
Spray Oil
Grease
92-1456 Rev. 180531
Oil
33
TRI TOOL INC.
Maintenance Picture 3
Maintenance Picture 4
Grease Fitting
(Hidden)
34
Fill Here
Mandrel Grease
Fitting (Hidden)
Oil Sight
Drain Plug at
Bottom (Hidden)
Grease
Fitting
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
12. TROUBLE SHOOTING
Problem: Tool Bit Chatters
The tool bit is loose or overextended.
The tool bit is damaged.
The tool holder is too loose in the slides.
The cutting speed is too fast.
The clamping pads are loose on the pipe or tube.
Cutting fluid is required.
The main bearing pre-load is loose.
Problem: Excessive Tool Bit Wear
The pipe or tube material is too hard or abrasive.
The cutting speed is too fast.
Cutting fluid is required.
A dull Tool Bit is causing surface hardening conditions (Stainless pipe or tubing).
There is scale or other foreign matter on the pipe or tube, which is dulling the tool bit at the start of the cut.
The tool bit is incorrect for the material being cut.
Problem: Rough Surface Finish
The tool bit is dull, chipped, etc.
Metal build-up on the cutting edge of the tool bit is creating a false cutting edge.
Cutting fluid is required.
The cutting speed is incorrect.
Problem: Tool Holder is not Feeding
The feed pin is broken or out of position.
The feed sprocket shear pin is broken.
The feed screw is stripped.
The feed nut is stripped.
The slide rails are too tight.
92-1456 Rev. 180531 35
TRI TOOL INC.
Problem: Loss of Air Power
The air supply pressure is too low.
The air filter is plugged.
The air line size is insufficient.
The air line is too long.
Problem: Loss of Hydraulic Power
The hydraulic supply pressure is too low.
The hydraulic filter is plugged.
The hydraulic line size is insufficient.
The hydraulic line is too long.
Problem: Tool Bit does not Reach the Work
Incorrect tool blocks are installed for the size of the pipe or tube in use.
Incorrect tool bit is installed.
Problem: Hydraulic Motor does not Start
The hydraulic power supply is shut off.
The hydraulic motor is damaged and will not run free.
36 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
13. ACCESSORIES
Item
No
1.
2.
Part
No.
Description
05-0387 HOSE KIT
55-0345 HOSE ASSEMBLY, QD, 3/4" ID X 50'
55-0249 HOSE ASSEMBLY, QD, DRIPLESS, 1 1/4" X 50'
55-0251 HOSE ASSEMBLY, QD, DRIPLESS, 1 1/2" X 50'
01-1829 HYD. POWER UNIT, 75-60/5, 380/480V
Qty
1
92-1456 Rev. 180531 37
TRI TOOL INC.
14. ILLUSTRATED PARTS BREAKDOWN
MODEL PFM 1632 (P/N 01-1929)
Component Locations
1
31
19
85
20
14
10
52
5
7
30
36
6
8
9
12
37
26
25
40
23
39
38
42
18
29
50
26
33
35
22
32
11 13
38 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
Component Locations
41
86
87
92-1456 Rev. 180531 39
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Component Locations
40
16
28 33 34
24 27
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
Component Locations
53
54
92-1456 Rev. 180531 41
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Component and Fitting Section Breakdown
G
G
E
C
A E
C
B
D
B
F
D
F
A
42 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
Component Locations
SECTION A-A
2
43
92-1456 Rev. 180531 43
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Component Locations
SECTION C-C
32 21
15
4
44 92-1456 Rev. 180531
Fitting Locations
SECTION D-D
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
47
51
49
45
92-1456 Rev. 180531 45
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Component and Fitting Locations
SECTION E-E
32 21
3
15
46 92-1456 Rev. 180531
Component Locations
SECTION F-F
17
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
33 24
44
92-1456 Rev. 180531 47
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Fitting Locations
SECTION G-G
48
46
48 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
Hose Locations
SECTION A-A
69
56
61 66 70
83
60
79
80
65
55
82
81
84
58
59
84 57
92-1456 Rev. 180531 49
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Hose Locations
SECTION B-B
72
78
73
77
70
71
67
69
62
63
66
64
68
55
74
50 92-1456 Rev. 180531
Hose Locations
SECTION C-C
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
61
81
72
73
60
92-1456 Rev. 180531 51
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Hose Locations
SECTION D-D
58
68
76
59
74
75
57
56
52 92-1456 Rev. 180531
Hose Locations
SECTION E-E
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
83
78 77
82
92-1456 Rev. 180531 53
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Hose Locations
SECTION F-F
79
80
54 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
Hose Locations
SECTION G-G
64
63
65
62
92-1456 Rev. 180531 55
TRI TOOL INC.
MODEL PFM 1632 (P/N 01-1929)
Hose Locations
VIEW H
75
76
H
56 92-1456 Rev. 180531
Hose Locations
VIEW I
67
Model PFM 1632 PIPEMASTER®
MODEL PFM 1632 (P/N 01-1929)
71
92-1456 Rev. 180531
I
57
TRI TOOL INC.
Parts List, Model PFM 1632 (P/N 01-1929)
Item
No
29.
30.
31.
32.
33.
34.
35.
23.
24.
25.
26.
19.
20.
21.
22.
27.
28.
14.
15.
16.
17.
18.
10.
11.
12.
13.
5.
6.
7.
8.
9.
1.
2.
3.
4.
Part
No.
Description
02-2596 MODEL PFM1632 SUB-ASSY
07-0074 L-MANIFOLD ASSEMBLY,PFM 1632
07-0075 VALVE ASSEMBLY
07-0076 VALVE ASSEMBLY
08-0651 BLOCK ASSY,JAW,1.125"(28.6MM)
08-0652 BLOCK ASSY,JAW,2.125"(54.0MM)
08-0653 BLOCK ASSY,JAW,3.125"(79.4MM)
08-0654 BLOCK ASSY,JAW,4.125"(104.8MM)
08-0655 BLOCK ASSY,JAW,5.125"(130.2MM)
08-0664 BLOCK ASSY,TOOL,PFM 1632
21-0599 HEAD ASSY,MANDREL,PFM 1632
21-0600 MANDREL HEAD SHAFT ASSY
21-0602 HEAD ASSY,EXTENSION
21-0632 HEAD ASSY,EXTENSION,SPLIT
24-3271 PLATE,MOUNT,3 WAY VALVE
24-3272 PLATE,MOUNTING,L-MANIFOLD
24-3569 PLATE,MOUNTING,HYD
28-0321 O-RING, 5/8 OD,1/8 DIA
30-0924 PLATE,DATA,GENERIC-2
33-0067 SCREW,CAP,3/8-16 X 1/2
33-0069 SCREW,CAP,3/8-16 X 3/4
33-0071 SCREW,CAP,3/8-16 X 1
33-0072 SCREW,CAP,3/8-16 X 1-1/4
33-0104 SCREW,CAP 1/2-13 X 7/8
33-0105 SCREW,CAP,1/2-13 X 1
33-0106 SCREW,CAP,1/2-13 X 1-1/4
33-0116 SCREW,CAP,1/2-13 X 4
33-0117 SCREW,CAP,1/2-13 X 4-1/2
33-0130 SCREW,CAP,5/8-11 X 2-1/2
33-0379 SCREW,FLAT,3/8-16 X 3/4
33-0995 SCREW,DRIVE,#2 X 3/16
34-0018 WASHER,FLAT,SAE,3/8"NOMINAL
34-0049 WASHER,FLAT,1/2 X 1 X 1/8
35-0254 NUT,LK,1/2-13
47-2127 BRACKET,MANIFOLD SUPPORT
58
Qty
18
4
2
6
24
4
14
8
4
12
12
1
4
8
12
4
4
1
1
1
2
2
1
1
5
1
24
24
24
24
24
1
1
1
1
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Model PFM 1632 (P/N 01-1929)
Item
No
64.
65.
66.
67.
68.
69.
70.
58.
59.
60.
61.
54.
55.
56.
57.
62.
63.
49.
50.
51.
52.
53.
45.
46.
47.
48.
40.
41.
42.
43.
44.
36.
37.
38.
39.
Part
No.
Description
48-1491 BLOCK,JAW,PAD
48-2585 BLOCK,BRACKET FEET
48-2851 BLOCK,BRACKET ARM,FRONT
48-2854 BLOCK,BRACKET ARM,BACK
48-2865 BLOCK,SUPPORT,BRACKET ARM
53-0110 VALVE, LEVER
53-0284 MANIFOLD,CONTROL ASSEMBLY,PFM 1632
53-0289 VALVE ASSY,PILOT OPERATED REDUCING
53-0290 VALVE ASSY, RELIEF
54-0487 ADAPTOR, 1/2 O-RING TO 1/4 JIC
54-0490 ELBOW,90,1/4 FJIC TO 1/4 MJIC
54-0498 FITTING, 1" O-RING-1" M JIC
54-0511 FITTING,3/8 O-RING TO 1/4-37D
54-0519 TEE,1/4 F-37D TO 1/4-37 D
54-0523 PLUG, 3/8 O-RING
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
54-0763 PLUG,O-RING, 1/4
54-0764 PLUG, O-RING, 3/4
54-0765 ELBOW,45,1/4-37D TO 3/8 O-RING
55-0439 HOSE ASSY 50" 0-0-12
55-0440 HOSE ASSY 28" 0-0-12
55-0440 HOSE ASSY 28" 0-0-12
55-0438 HOSE ASSY 46" 0-0-12
55-0438 HOSE ASSY 46" 0-0-12
55-0440 HOSE ASSY 28" 0-0-12
55-0802 HOSE ASSY 22" 0-0-12
55-0821 HOSE ASSY 96" 0-45-4
55-0822 HOSE ASSY 92" 0-0-4
55-0822 HOSE ASSY 92" 0-0-4
55-0823 HOSE ASSY 104" 0-45-4
55-0824 HOSE ASSY 64" 0-90-4
55-0468 HOSE ASSY 78" 0-45-4
55-0825 HOSE ASSY 24" 0-90-4
55-0451 HOSE ASSY 58" 0-90-4
55-0827 HOSE ASSY 62" 0-90-4
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
4
2
2
2
2
4
4
4
2
1
1
2
1
1
24
4
2
2
92-1456 Rev. 180531 59
TRI TOOL INC.
Parts List, Model PFM 1632 (P/N 01-1929)
Item
No
84.
85.
86.
87.
80.
81.
82.
83.
75.
76.
77.
78.
79.
71.
72.
73.
74.
Part
No.
Description
55-0468 HOSE ASSY 78" 0-45-4
55-0828 HOSE ASSY 90" 0-90-4
55-0465 HOSE ASSY 82" 0-90-4
55-0825 HOSE ASSY 24" 0-90-4
55-0824 HOSE ASSY 64" 0-90-4
55-0829 HOSE ASSY 48" 0-90-4
55-0465 HOSE ASSY 82" 0-90-4
55-0465 HOSE ASSY 82" 0-90-4
55-0820 HOSE ASSY 24" 0-0-12
55-0440 HOSE ASSY 28" 0-0-12
55-0844 HOSE ASSY 26" 0-0-12
55-0440 HOSE ASSY 28" 0-0-12
55-0845 HOSE ASSY 8.5" 0-0-12
55-0401 HOSE ASSY 14" 0-90-4
71-0294 WELDMENT,TOOL TRAY,PFM1632
75-0143 SUB-BASE
75-0144 BOLT KIT
NOT SHOWN
05-0383 WRENCH KIT,PFM 1632
05-0389 SPACER KIT,TOOL HOLDER
30-4209 SLEEVING,BRAIDED,POLYESTER
30-0482 LABEL,LOGO,LARGE
30-2061 LABEL,TRI TOOL
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
72
1
1
60 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
14
55
15
17
11
93
94
19
64
6
38
23
24
69
57
79
55
37
PFM 1632 SUB-ASSEMBLY [1 OF 3] (P/N 02-2596)
35
96
80
21
25
47
26
13
16
12
18
28
3
33
83
96
68
56
79
27
65
30
7
43
96
34
73
95
80
45
20
44
5
81
92-1456 Rev. 180531 61
This Page is Intentionally Left Blank
Model PFM 1632 PIPEMASTER®
PFM 1632 SUB-ASSEMBLY [2 OF 3] (P/N 02-2596)
89
91
90
45
7
4
46
67
22
84
51
43
44
72
88
36
59 31
92-1456 Rev. 180531
2
Ref. 1 of 3
63
TRI TOOL INC.
PFM 1632 SUB-ASSEMBLY [3 OF 3] (P/N 02-2596)
32
85
Ref. 2 of 3
66
62
1
9
51
77
48
75
40
50
29 92
39
10
52 87
58
71
53
54
74
51
41
78
86
49
76
70
61
41
42
63
61
8
61
60
64 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Model PFM 1632 Sub-Assembly (P/N 02-2596)
Description Qty
1.
2.
29.
30.
31.
32.
33.
34.
35.
21.
22.
23.
24.
25.
26.
27.
28.
13.
14.
15.
16.
17.
18.
19.
20.
5.
6.
7.
8.
9.
10.
11.
12.
02-2597
28-0318
28-0319
29-0339
29-0340
29-0341
29-0342
29-0427
29-0428
30-3055
30-3080
30-3082
30-3093
30-3160
32-0105
32-0140
24-1994
24-2017
24-2029
24-2553
24-2858
24-3023
28-0057
28-0308
28-0309
28-0311
28-0312
28-0313
28-0314
28-0315
28-0443
28-0317
BOTTOM FOOT ASSEMBLY
MANDREL
MAIN
BAR
PLATE, MAIN SLEEVE
PLATE, MAIN SPINDLE
PLATE, BOLT CATCH
PLATE, SUPPORT, TORQUE BAR
PLATE, MOUNTING, GUARD BAR,TOP
PLATE, MOUNTING, GUARD BAR, BOTTOM
SEAL, FELT,1/8" X 3/16" X BULK
SEAL RING, BACK, MAIN SPINDLE
SEAL RING, MAIN HOUSING
SEAL,10.00" I.D. X 11.25" O.D. X .75"
SEAL RING, FRONT, MAIN SPINDLE
SEAL,17.00" I.D. X 19.00" O.D. X .813"
O-RING, 11.975" I.D., .210" W.
O-RING, 14.975" I.D., .210" W.
SEAL, GASKET, MAIN SLEEVE
O-RING, 12.475" I.D., .275" W.
O-RING, 19.455" I.D., .275" W.
O-RING, 5.234" I.D., .139" W.
CLAMP, SUPPORT 2 1/2"
OIL SIGHT GLASS, M20 X 1.5
BEARING, TAPER CONE, 9.125" I.D. X .847"
BEARING, TAPER CUP, 10.563" O.D. X .728"
BEARING, TAPER CONE, 15.875" I.D. X 1.125"
BEARING, TAPER CUP, 18.125" O.D. X .813"
BEARING, TAPER CONE, 11.000" I.D. X .960"
BEARING, TAPER CUP, 12.500" O.D. X .720"
RING, RETAINING, EXT., 1.500" O.D.
TAPE, HAZARD, YELLOW / BLACK 3"
VENT, PRESSURE RELIEF,1-5 PSI
PIN, DOWEL, 3/8" DIA. X 1"
PIN, DOWEL, 1/4" DIA. X 3/4"
1
1
1
2
1
1
2
1
1
1
1
1
1
2
1
2
1
1
25 IN
1
1
2
1
1
1
1
1
1
1
1
2
116 IN
1
2
5
92-1456 Rev. 180531 65
TRI TOOL INC.
Parts List, Model PFM 1632 Sub-Assembly (P/N 02-2596)
54.
55.
56.
57.
58.
59.
60.
61.
46.
47.
48.
49.
50.
51.
52.
53.
62.
63.
64.
65.
66.
67.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
32-0704
33-0030
33-0037
33-0041
33-0057
33-0058
33-0070
33-0071
33-0072
33-0074
33-0076
33-0081
33-0104
33-0106
33-0109
33-0110
33-0147
33-0151
33-0353
33-0369
33-0928
33-1407
33-1530
33-3160
34-0017
34-0541
35-0190
35-0837
35-0634
35-0737
70. 40-0339
Description Qty
PIN, PULL DOWEL, 1/4" DIA. X 3/4"
SCREW, CAP, #10 - 24 X 3/4"
SCREW, CAP, 1/4 - 20 X 3/8"
SCREW, CAP, 1/4 - 20 X 7/8"
SCREW, CAP, 5/16 - 18 X 1 1/4"
SCREW, CAP, 5/16 - 18 X 1 1/2
SCREW, CAP, 3/8 - 16 X 7/8"
SCREW, CAP, 3/8 - 16 X 1"
SCREW, CAP, 3/8 - 16 X 1 1/4"
SCREW, CAP, 3/8 - 16 X 1 3/4"
SCREW, CAP, 3/8 - 16 X 2 1/4"
SCREW, CAP, 3/8 - 16 X 3 1/2"
SCREW, CAP, 1/2 - 13 X 7/8"
SCREW, CAP, 1/2 - 13 X 1 1/4"
SCREW, CAP, 1/2 - 13 X 2"
SCREW, CAP, 1/2 - 13 X 2 1/4"
SCREW, CAP, 3/4 - 10 X 2 1/4"
SCREW, CAP, 3/4 - 10 X 3 1/4"
SCREW, FLAT, #10 - 24 X 5/8"
SCREW, FLAT, 5/16 - 18 X 3/4"
SCREW, SET, 1/4 - 20 X 3/8", HDOG
SCREW, SHOULDER, 1/2" X 1 1/2"
SCREW, SET, 3/4 - 16 X 1", CUP PT.
SCREW, HEX, 1 1/2" - 6 X 5"
WASHER, FLAT, SAE, 5/16"
WASHER, FLAT, 1.56" I.D. X 3" O.D. X .25"
NUT, LOCK, 5/16 - 18, NYLON INSERT
NUT, FRONT
NUT, REAR
NUT, HEX, 1 1/2" - 6 X 27/32"
PINION,18
4
T.
MAIN
LARGE
SPRING, GAS, 270 LB., 3.94" STROKE
2
1
5
2
1
1
4
12
8
4
8
8
4
4
4
8
8
18
20
22
2
16
8
4
4
20
2
6
4
8
1
2
35
1
66 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Model PFM 1632 Sub-Assembly (P/N 02-2596)
Description Qty
71.
72.
74.
75.
43-0615
47-1449
47-1450
80.
81.
54-0304
54-0375
82.
83.
54-0489
54-0531
COVER, END, MAIN FRAME
BUSHING,
MAIN
BRACKET, CHIP GUARD HINGE
BRACKET, SWITCH, WELDMENT
CAGE
CLAMPING
ASSY.
1/8"
1
2
1
4
1
2
2
2
PLUG, PRESSURE, FLUSH, 3/8" NPT
GREASE
10
14
85.
86.
87.
88.
71-0142
71-0235
71-0274
71-0280
WELDMENT,
90.
91.
75-0148
75-0164
92.
93.
94.
95.
96.
34-0015
33-0031
46-0648
54-1062
54-1026
PLUG, PRESSURE, 1/2" NPT
FITTING, 1/2" EPIPE - 1/8" IPIPE
HYDRAULIC
WELDMENT, CHIP GUARD
WELDMENT, BRACKET, GAS SHOCK
WELDMENT, GUARD BAR
WELDMENT, CENTER FRAME
MOD.
WASHER, FLAT, SAE, #12
SCREW, CAP, #10 - 24 X 7/8"
SLEEVE, SEAL, FRONT, LOWER
PLUG, DRAIN, ASSY., M20 X 1.5
FEED CYLINDER, 5-1/2" STROKE
ROD
PLUG, MAGNETIC, 1/2"-14 NPTF
2
3
1
2
2
2
1
1
2
2
1
8
1
1
2
92-1456 Rev. 180531 67
TRI TOOL INC.
L-MANIFOLD ASSEMBLY, SOFT START (P/N 07-0074)
1
2
3
24
16
6
22
5
19 10
11
17
20
7
4
18 9
15
16
23
21
14
12
13
8
68 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Soft Start L-Manifold Assembly (P/N 07-0074)
Item
No
17.
18.
19.
20.
13.
14.
15.
16.
21.
22.
23.
24.
8.
9.
10.
11.
12.
4.
5.
6.
7.
1.
2.
3.
Part
No.
Description
33-0080 SCREW,CAP,3/8-16 X 3-1/4
34-0018 WASHER,FLAT,SAE,3/8"NOMINAL
35-0095 NUT,LK,3/8-16 X 7/16
53-0108 VALVE,BALL,HIGH PRESSURE,16SAE
53-0109 VALVE,BALL,HI-PRESSURE,1-1/4"
53-0122 MANIFOLD, MAIN
54-0233 ADAPTER,1"O-RING TO 1"NPTM
54-0333 COUPLER,QD,HYD,DRIPLESS,FEMALE
54-0335 DUST PLUG,DRIPLESS
54-0459 COUPLING,QD,HYD.MALE W/FLANGE
54-0460 DUST CAP W/CHAIN
54-0461 COUPLING,QD,HYD,MALE W/FLANGE
54-0462 DUST CAP W/CHAIN
54-0484 ADAPTOR,1-1/2 EPIPE-1-1/4IPIPE
54-0490 ELBOW,90,1/4 FJIC TO 1/4 MJIC
54-0497 FITTING,1/4" O-RING-1/4"M JIC
54-0498 FITTING, 1" O-RING-1" M JIC
54-0504 FITTING,1"O-RING-3/4"EPIPE
54-0505 FITTING,1-1/4"EPIPE-1-1/4"EPIP
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
54-0547 FITTING,1-1/4 EPIPE TO 1"EPIPE
54-0550 FITTING,1"IPIPE TO 1" O-RING
54-0763 PLUG,O-RING, 1/4
54-0951 TEE, 1"MJ- 1"FJS- 1"MJ
Qty
9
1
1
12
2
3
2
5
1
1
1
1
1
1
1
1
1
1
1
1
1
5
5
5
92-1456 Rev. 180531 69
TRI TOOL INC.
VALVE ASSEMBLY (P/N 07-0075)
1
2
6
7
10
12
3
4
5
8
9 11
11
70 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Valve Assembly (P/N 07-0075)
Item
No
5.
6.
7.
8.
1.
2.
3.
4.
9.
10.
11.
12.
Part
No.
Description
33-0081 SCREW,CAP,3/8-16 X 3-1/2
34-0018 WASHER,FLAT,SAE,3/8"NOMINAL
35-0095 NUT,LK,3/8-16 X 7/16
53-0196 VALVE BODY, DIR CONTROL
53-0197 VALVE,CARTRIDGE,DIR CONTROL
54-0486 ADAPTOR, 3/8 NPT TO 1/4 JIC
54-0490 ELBOW,90,1/4 FJIC TO 1/4 MJIC
54-0497 FITTING,1/4" O-RING-1/4"M JIC
54-0498 FITTING, 1" O-RING-1" M JIC
54-0506 FITTING,1"O-RING-3/8"IPIPE
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
54-0546 PLUG,1" SAE O-RING
Qty
2
1
1
1
2
1
2
4
2
1
2
1
92-1456 Rev. 180531 71
TRI TOOL INC.
11
VALVE ASSEMBLY (P/N 07-0076)
6
10
1 2 3
13
12
4
5
7
8
9
11
72 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Valve Assembly (P/N 07-0076)
Item
No
9.
10.
11.
12.
13.
5.
6.
7.
8.
1.
2.
3.
4.
Part
No.
Description
33-0081 SCREW,CAP,3/8-16 X 3-1/2
34-0018 WASHER,FLAT,SAE,3/8"NOMINAL
35-0095 NUT,LK,3/8-16 X 7/16
53-0196 VALVE BODY, DIR CONTROL
53-0197 VALVE,CARTRIDGE,DIR CONTROL
54-0486 ADAPTOR, 3/8 NPT TO 1/4 JIC
54-0490 ELBOW,90,1/4 FJIC TO 1/4 MJIC
54-0497 FITTING,1/4" O-RING-1/4"M JIC
54-0498 FITTING, 1" O-RING-1" M JIC
54-0506 FITTING,1"O-RING-3/8"IPIPE
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
54-0546 PLUG,1" SAE O-RING
54-0951 TEE, 1"MJ- 1"FJS- 1"MJ
Qty
4
1
2
1
1
2
1
1
1
2
1
2
4
92-1456 Rev. 180531 73
TRI TOOL INC.
TOOL BLOCK ASSEMBLY, FRONT HALF, PFM 1632 (P/N 08-0664)
16
37
29
30
11
18
5
28
23
31
41
27
33
24
45
44
22
25
34
19
7
9
10
39
21
42
11
29
30
38
16
41
74 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
TOOL BLOCK ASSEMBLY, BACK HALF, PFM 1632 (P/N 08-0664)
(ROTATED FOR CLARITY)
35
12
15
4
14
3
17
6
43
8
13
36
32
39
26
40
1
9
10
20
2
41
92-1456 Rev. 180531 75
TRI TOOL INC.
Parts List, PFM 1632 Tool Block Assembly (P/N 08-0664)
Item
No
28
29
30
31
32
24
25
26
27
33
34
35
18
19
20
21
14
15
16
17
22
23
9
10
11
12
13
7
8
5
6
3
4
1
2
Part
No.
Description
20-0885 SHAFT,PIVOT,TOOL HOLDER
24-2009 PLATE,NUT,TOOL HOLDER
24-2036 PLATE,WEAR
24-2037 PLATE,BASE,TOOL HOLDER
24-3296 PLATE,WEAR
28-0320 SEAL,FELT,TOOL HOLDER
28-0341 FELT RING,2.140 X 2.515 X .125
29-0291 BRG,ROLLER, 5/8"X 7/8"X1"LONG
29-0425 BRG,TAPER CONE,1.500"ID .469
29-0426 BRG,TAPER CUP,2.500"OD X .375
30-3087 BRUSH, CUP, 4"
32-0140 PIN,DOWEL,1/4 DIA X 3/4
32-0635 PIN,ROLLER,TOOL HOLDER
33-0040 SCREW,CAP,1/4-20 X 3/4
33-0071 SCREW,CAP,3/8-16 X 1
33-0306 SCREW,BUTTON,5/8-11 X 1
33-0347 SCREW,FLAT,#8-32 X 1/2
33-0351 SCREW,FLAT,10-24 X 3/8
33-0503 SCREW,SET,1/4-20 X 1/2 CUP PT
33-0533 SCREW,SET,3/8-16 X 1 CUP PT
33-0557 SCREW,SET,1/2-13X 1-1/4 CUP PT
33-1147 SCREW,SET,5/16-18 X 1,HDOG
33-1967 SCREW,HEX HD,GRD 8, 1/2-13 X1"
33-2029 SETSCREW,BRASS TIP,5/16-18X5/8
33-2349 SCREW, SHOULDER, MOD.
33-2364 SCREW,HEX,1/2-13 X 2-1/2"
33-2365 SCREW,HEX,1/2-13 X 2"
33-2366 SCREW,HEX,5/16-18 X 2-1/2"
33-2522 SCREW,HEX,5/16-18 X 3/4
34-0017 WASHER,FLAT,SAE,5/16"NOMINAL
34-0049 WASHER,FLAT,1/2 X 1 X 3/16
34-0412 WASHER, SPRING
35-0191 NUT,JAM,5/16-18 X 3/16
35-0639 NUT,PIVOT,TOOL HOLDER
39-0958 GEAR,RACK,SMALL
76
Qty
4
3
2
4
2
8
2
2
1
2
1
1
2
1
2
2
2
3
2
6
2
2
2
1
2
2
2
1
2
1
1
1
1
1
1
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, PFM 1632 Tool Block Assembly (P/N 08-0664)
Item
No
40
41
42
43
44
36
37
38
39
45
Part
No.
Description
40-0294 SPRING,DIE,1-1/2 OD X 3"
47-1467 BRACKET,BRUSH,O.D.
47-1483 BRACKET,BRUSH,I.D.
48-1545 BLOCK,TOOL HOLDER
48-1546 BLOCK,SPRING
54-0375 FITTING,GREASE
54-0493 PLUG, HEX, 3/4-16
61-0149 ROLLER,PRESSURE
61-0150 WHEEL ASSY,LARGE
61-0151 WHEEL ASSY, SMALL
Qty
1
2
1
3
1
1
1
1
1
1
92-1456 Rev. 180531 77
TRI TOOL INC.
WHEEL ASSEMBLY, LARGE (P/N 61-0150)
4
3
7
6
2
3
5
Parts List, Large Wheel Assembly (P/N 61-0150)
Item
No
Part
No.
Description
1.
2.
3.
4.
5.
6.
7.
20-0877 SHAFT, EXCENTRIC, LARGE
28-0340 FELT RING, 1.750" X 2.20" X .125"
29-0072 BEARING, BALL, 1 7/16" X 2 3/16" X 7/16"
32-0153 PIN, DOWEL, 3/16" DIA X 1/2"
33-2349 SCREW, SHOULDER, MOD.
45-0358 BUSHING, WHEEL, TRACKING, LARGE
61-0146 WHEEL, TRACKING, LARGE
1
2
Qty
2
1
1
2
1
1
1
78 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
WHEEL ASSEMBLY, SMALL (P/N 61-0151)
4
1
2
3
7
6
2
3
5
Parts List, Small Wheel Assembly (P/N 61-0151)
Item
No
5.
6.
7.
1.
2.
3.
4.
Part
No.
Description
20-0886 SHAFT, EXCENTRIC, SMALL
28-0339 FELT, RING, 1.250" X 1.515" X .187"
29-0095 BEARING, BALL, 1 1/16" X 1 1/2" X 9/32"
32-0220 PIN, DOWEL, 1/8" DIA X 3/8"
33-2349 SCREW, SHOULDER, MOD.
45-0353 BUSHING, WHEEL, TRACKING, SMALL
61-0148 WHEEL, TRACKING, SMALL
Qty
1
1
1
4
1
1
2
92-1456 Rev. 180531 79
TRI TOOL INC.
4
6
HEAD ASSEMBLY, MANDREL (P/N 21-0599)
11
7
3
5 14
1
10
Section
A - A
A
A
13 9
12
2
8
80
Parts List, Mandrel Head Assembly (P/N 21-0599)
Item
No
Part
No.
Description
9.
10.
11.
12.
13.
14.
5.
6.
7.
8.
1.
2.
3.
4.
24-2016 PLATE, ADAPTER, MANDREL HEAD
24-2034 PLATE, SUPPORT, MANDREL HEAD
27-0764 ADAPTER, GUIDE WHEEL
33-0056 SCREW, CAP, 5/16-18 X 1"
33-0072 SCREW, CAP, 3/8-16 X 1 1/4"
33-0108 SCREW, CAP, 1/2-13 X 1 3/4"
33-0117 SCREW, CAP, 1/2-13 X 4 1/2"
33-0032 SCREW, CAP, #10-24 X 1"
33-2344 SCREW, SHOULDER, 5/8" X 5/8"
33-2352 SCREW, SHOULDER, 3/4" X 1"
34-0302 WASHER, THRUST, .750" ID X .030"
43-0613 COVER, ADAPTER PLATE, MANDREL HEAD
47-1472 BRACKET, WHEEL GUIDE
61-0147 WHEEL, GUIDE
92-1456 Rev. 180531
Qty
6
1
3
3
3
3
6
6
6
3
3
6
1
1
Model PFM 1632 PIPEMASTER®
MANDREL HEAD SHAFT ASSEMBLY (P/N 21-0600)
11
4
14
9
21
24
20
27
23
32
26
13
7
16
25
19
18 31
12
15 24
6
10
29
22
5
24
30
28
17
6
34
10
8
1
17
5
33
33
28
2
24
21
20
23
19
11
3
14
9
35
92-1456 Rev. 180531 81
TRI TOOL INC.
82
Parts List,Mandrel Head Shaft Assembly (P/N 21-0600)
Item
No
32.
33.
34.
35.
28.
29.
30.
31.
23.
24.
25.
26.
27.
19.
20.
21.
22.
13.
14.
15.
16.
9.
10.
11.
12.
17.
18.
5.
6.
7.
8.
1.
2.
3.
4.
Part
No.
Description
13-0489 SHAFT, MANDREL HEAD
23-0400 ROD, CYLINDER EYE
24-1982 PLATE, END, MANDREL
24-1983 PLATE, MOUNT, MANDREL
30-0411 RING, RETAINING, EXT., 1" OD
31-0211 KEY, RAMP
32-0134 PIN, DOWEL, 3/4" DIA. X 1 1/2"
32-0626 PIN, CROSS, CLAMP CYLINDER
32-0630 PIN, CLAMP, MAIN
33-0042 SCREW, CAP, 1/4-20 X 1"
33-0069 SCREW, CAP, 3/8-16 X 3/4"
33-0107 SCREW, CAP, 1/2-13 X 1 1/2"
33-0110 SCREW, CAP, 1/2-13 X 2 1/4"
33-0996 SCREW, SET, 5/16-18 X 1/2", H-DOG
33-2344 SCREW, SHOULDER, 5/8" X 5/8"
33-2352 SCREW, SHOULDER, 3/4" X 1"
34-0055 WASHER, FLAT, 1" X 2" X 9/32"
34-0302 WASHER, THRUST, .750" ID X .030"
35-0635 NUT, HEX, 1 1/2-12 X 27/32"
40-0296 SPRING, COMP., 1.600" OD X 2" LG.
43-0602 COVER, PIN
47-1472 BRACKET, WHEEL GUIDE
48-1485 BLOCK, RAMP
54-0375 FITTING, GREASE
54-0486 ADAPTER, 3/8" NPT TO 1/4" JIC
54-0487 ADAPTER, 1/2" O-RING TO 1/4" JIC
54-0490 ELBOW, 90°, 1/4" FJIC TO 1/4" MJIC
33-0037 SCREW, CAP, 1/4-20 X 3/8"
55-0252 HOSE ASSEMBLY, 55.75", 0-90L-4
55-0253 HOSE ASSEMBLY, 47.25", 0-90L-4
61-0147 WHEEL, GUIDE
75-0149 CLAMP CYLINDER
30-3069 STRAP, EMT, 1", 1 HOLE
30-3092 STRAP, 2 HOLE, 1 1/4"
33-0111 SCREW, CAP, 1/2-13 X 2 1/2"
Qty
1
2
1
12
1
3
4
1
2
26
2
2
1
2
24
24
3
12
24
3
3
24
4
96
3
2
6
2
1
2
2
1
1
1
1
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
HEAD ASSEMBLY, EXTENSION (P/N 21-0602)
5
2
3
7
6
8
4
1
Parts List, Extension Head Assembly (P/N 21-0602)
Item
No
5.
6.
7.
8.
1.
2.
3.
4.
Part
No.
Description
21-0593 HEAD, ADAPTER
32-0631 PIN, CLAMP, EXTENSION
33-0069 SCREW, CAP, 3/8-16 X 3/4"
33-0071 SCREW, CAP, 3/8-16 X 1"
33-0996 SCREW, SET, 5/16-18 X 1/2", H-DOG
40-0296 SPRING, COMP., 1.60" OD X 2" LG.
43-0602 COVER, PIN
54-0375 FITTING, GREASE
92-1456 Rev. 180531
Qty
12
12
12
12
1
12
48
12
83
TRI TOOL INC.
HEAD ASSEMBLY, EXTENSION, SPLIT (P/N 21-0632)
4
5
2
3
6
7
8
9
10 1
84
Parts List, Extension Head Assembly (P/N 21-0632)
Item
No
5.
6.
7.
8.
9.
1.
2.
3.
4.
10.
Part
No.
Description
19-1112 HOUSING, SPLIT, EXTENSION HEAD
32-0631 PIN, CLAMP, EXTENSION
33-0069 SCREW, CAP, 3/8-16 X 3/4"
33-0071 SCREW, CAP, 3/8-16 X 1"
33-0996 SCREW, SET, 5/16-18 X 1/2", HALF DOG
40-0296 SPRING, COMP., 1.600" OD X 2" LG.
43-0602 COVER, PIN
54-0375 FITTING, GREASE
33-0074 SCREW, CAP, 3/8-16 X 1 3/4"
32-0724 PIN, PULL DOWEL, 1/2" DIA X 1"
92-1456 Rev. 180531
Qty
12
12
12
12
8
1
12
48
10
2
11
4
8 7
5
1
10
3
Model PFM 1632 PIPEMASTER®
CONTROL ASSEMBLY, MANIFOLD (P/N 53-0284)
2
6
1
9
92-1456 Rev. 180531 85
TRI TOOL INC.
Parts List, Manifold Control Assembly (P/N 53-0284)
Item
No
Part
No.
Description
7
8
5
6
3
4
1
2
9
10
11
33-0505 SCREW,SET,1/4-20 X 3/4 CUP PT
33-0512 SCREW,SET,5/16-18 X 1/4 CUP P
35-0203 NUT,LK,1/4-20
41-0214 HANDLE,THREADED,5/16-18 X 3/8
42-0066 KNOB,KNURLED
53-0203 MANIFOLD ASSY,PFM
54-0490 ELBOW,90,1/4 FJIC TO 1/4 MJIC
54-0519 TEE,1/4 F-37D TO 1/4-37 D
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
62-0167 CAM,LOCKING,DRIVE
62-0168 CAM,LOCKING,CLAMP
Qty
2
2
1
1
3
3
5
1
1
1
1
86 92-1456 Rev. 180531
5
5
7
20
Model PFM 1632 PIPEMASTER®
MANIFOLD ASSEMBLY (P/N 53-0203)
24
2 25
4
1
11
9
11
9
6
11
10
9
10
13
17
3 16 12 16 3
8
15
92-1456 Rev. 180531 87
TRI TOOL INC.
Parts List, Manifold Assembly (P/N 53-0203)
Item
No
Part
No.
Description
18
19
20
21
22
14
15
16
17
23
24
25
8
9
10
11
6
7
4
5
12
13
1
2
3
30-4573 BLOCK, CONTROL MANIFOLD
53-0278 VALVE, FLOW CONTROL
53-0121 VALVE, FLOW CONTROL
53-0126 VALVE, JOG SWITCH
53-0205 VALVE, MANUAL ROTARY
53-0206 VALVE, MANUAL LEVER
53-0207 VALVE, MANUAL ROTARY
53-0208 VALVE, PRESSURE SEQUENCE
53-0209 VALVE, PILOT OPERATED CHECK
53-0210 VALVE, CHECK
53-0211 VALVE, CHECK
54-0487 ADAPTOR, 1/2 O-RING TO 1/4 MJIC
54-0511 FITTING, 3/8" O-RING - 1/4" JIC
54-0523 PLUG,O-RING, 3/8
54-0530 FITTING, 1/8 EPIPE-1/4 F JIC
54-0543 FITTING, 1/8 EPIPE TO 1/4 JIC
54-0615 FITTING, #16 MJIC TO # 12 MORB
54-0763 PLUG,O-RING,1/4
54-0764 PLUG, O-RING, 3/4
54-0867 FITTING, #4 MORB TO #4 IP
54-0982 PLUG, O-RING, 1/8
54-0983 PLUG, O-RING, 3/4
54-0984 PLUG, O-RING, 5/8
75-0131 GAUGE, 2-1/2" 0-5000 PSI
75-0145 BOLT, KIT
Qty
14
2
2
14
4
2
1
7
2
3
2
1
2
3
1
7
1
1
1
2
1
11
1
1
2
88 92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
VALVE ASSEMBLY, PILOT OPERATED REDUCING (P/N 53-0289)
4
6
7
3 2 1
8
Parts List, Pilot Operated Reducing Valve Assembly (P/N 53-0289)
Item
No
5.
6.
7.
8.
1.
2.
3.
4.
Part
No.
Description
33-0081 SCREW,CAP,3/8-16 X 3-1/2
34-0028 WASHER,FLAT,SAE,3/8X 3/4X 1/8
35-0095 NUT,LK,3/8-16 X 7/16
53-0274 VALVE,PILOT OPERATED REDUCING
53-0275 VALVE, BODY
54-0511 FITTING,3/8 O-RING TO 1/4-37D
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
54-0615 FITTING,#16 MJIC TO #12 MORB
5
Qty
1
2
1
1
2
1
2
4
92-1456 Rev. 180531 89
TRI TOOL INC.
VALVE ASSEMBLY, RELIEF (P/N 53-0290)
4 5
6
7 8
3 2 1
90
Parts List, Relief Valve Assembly (P/N 53-0290)
Item
No
5.
6.
7.
8.
1.
2.
3.
4.
Part
No.
Description
33-0063 SCREW,CAP,5/16-18 X 2-3/4
34-0027 WASHER,FLAT,SAE,5/16 X 3/4X1/8
35-0190 NUT,LK,5/16-18 X 23/64
35-0899 NUT,JAM,1/2-20 WIRE DRILLED
53-0276 VALVE, RELIEF
53-0277 VALVE, BODY
54-0545 ELBOW, SWP90, 1"F JIC-1"M JIC
54-0615 FITTING,#16 MJIC TO #12 MORB
Qty
1
2
1
1
2
1
2
4
92-1456 Rev. 180531
Model PFM 1632 PIPEMASTER®
Parts List, Wrench Kit (P/N 05-0383) - NOT SHOWN
Item
No
5.
6.
7.
8.
9.
1.
2.
3.
4.
10.
11.
12.
13.
14.
Part
No.
Description
20-0894 SHAFT, WHEEL ADJUSTMENT
36-0005 WRENCH, L, 1/8" HEX
36-0008 WRENCH, L, 3/16" HEX
36-0009 WRENCH, L, 7/32" HEX
36-0010 WRENCH, L, 1/4" HEX
36-0012 WRENCH, L, 3/8" HEX
36-0013 WRENCH, L, 1/2" HEX
36-0018 WRENCH, T, 1/8" HEX
36-0024 WRENCH, T, 5/16" HEX
36-0042 WRENCH, COMBINATION, 7/8"
36-0063 WRENCH, COMBINATION, 3/4"
36-0075 WRENCH, COMBINATION, 1/2"
36-0106 SOCKET, 1/2" DRIVE X 3/4" HEX
36-0186 WRENCH, RATCHET, 1/2" DRIVE
Qty
1
1
1
1
1
1
1
1
1
1
1
1
1
1
92-1456 Rev. 180531 91
This Page is Intentionally Left Blank
WARNING
Read the manual and be familiar with all safety precautions before operating equipment. The following are general warnings for industrial equipment with moving parts. Refer to the manual for specific warnings applicable to your equipment.
EYE HAZARD - Always wear appropriate eye protection while
operating the equipment.
PINCH HAZARD - Keep your hands and clothing away from moving parts.
CRUSH HAZARD - The machinery, pipe, or work piece can shift, separate, lurch, or fall.
CHIP HAZARD - Metal chips may be hot and sharp. Be careful
when you clear the tooling path or clean up chips.
TIE DOWN HAZARD - Deliberate overriding of safety triggers can
result in serious injury. Never lock or
tie down safety triggers on the machine.
SHOCK HAZARD - Ensure that the equipment is properly
installed and grounded. Ensure that the
equipment is not damaged and that
the power cord is intact.
OTHER HAZARDS
• Tool bits are sharp and can cause serious injury.
• Do not defeat or modify safety features.
• Disconnect power sources before servicing or moving the equipment.
• Remove all loose articles of clothing and jewelry before operating the equipment.
Be Safety Conscious!
3041 Sunrise Blvd.
Rancho Cordova, CA 95742
(800) 345-5015
(916) 288-6100 www.tritool.com
©Copyright Tri Tool Inc. PN 81-0542 (06-14)

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