Astria Montecito Estate Wood-Burning Fireplace Installation and Operation Instructions

INSTALLATION AND

OPERATION INSTRUCTIONS

MONTECITO ESTATE™ CAT

SAVE THESE INSTRUCTIONS

FOR FUTURE REFERENCE

A French manual is available upon request. Order P/N 901004-02.

Ce manuel d’installation est disponible en francais, simplement en faire la demande. Numéro de la pièce 901004-02.

WARNING

• Hot! Do not touch! The glass and surfaces of this appliance will be hot during operation and will retain heat for a while after shutting off the appliance. Severe burns may result.

• Carefully supervise children in the same room as appliance.

• If small children are present in the home, it is recommended that this appliance be fitted with an adjustable safety gate or barrier screen.

C US

Listed to standards:

ULC-S610 and UL-127

Report # 16-150

EPA Wood-Burning Fireplace

P/N 901004-00 Rev. B 04/2022

MODEL

MontecitoEstateCAT

This installation manual will enable you to obtain a safe, efficient and dependable installation of your fireplace system. Please read and understand these instructions before beginning your installation.

Do not alter or modify the fireplace or its components under any circumstances. Any modification or alteration of the fireplace system, including but not limited to the fireplace, chimney components and accessories, may void the warranty, listings and approvals of this system and could result in an unsafe and potentially dangerous installation.

IHP wood-burning fireplaces are designed for use as a supplemental heater. They are not intended for continuous use as a primary heat source.

WARNING

• The fireplace cannot be operated without doors.

Consult your dealer to select the correct replacement door.

• The fireplace is equipped with a blower, electrical connection must be made prior to fireplace installation

• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom.

• Install the fireplace only as described in these instructions.

WARNING

This product can expose you to chemicals including

Carbon Black, which is known to the State of California to cause cancer, and Carbon Monoxide, which is known to the State of California to cause birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov

P901004-00

2

CONGRATULATIONS!

When you purchased your new fireplace, you joined the ranks of thousands of individuals whose answer to their home heating needs reflects their concern for aesthetics, efficiency and our environment. We extend our continued support to help you achieve the maximum benefit and enjoyment available from your new fireplace.

Thank you for selecting a IHP fireplace as the answer to your home supplemental heating needs.

TABLE OF CONTENTS

Introduction ....................................... Page 2

Parts Required .................................. Page 2

Optional Equipment ............................ Page 2

Safety Rules ....................................... Page 3

Operating The Fireplace ...................... Page 4

Fuel .................................................... Page 4

Combustion Control .......................... Page 4

Starting And Maintaining a Fire .......... Page 6

Refueling For Best Performance ........ Page 6

Smoking – Causes And

Troubleshooting ............................... Page 6

Important Cautions ............................ Page 6

Catalytic Combustor Troubleshooting ... Page 7

Smoke Detector ................................. Page 8

Carbon Monoxide Monitor ................. Page 8

Dealing With A Chimney Fire .............. Page 8

Achieving Clean Burns ....................... Page 8

Fuel .................................................... Page 9

Maintaining Your Fireplace ................ Page 9

Catalytic Combustor ........................... Page 9

Refractory Replacement ..................... Page 11

Disposing of Ashes ............................ Page 11

Door Installation ................................ Page 12

Door Adjustment ................................ Page 12

Glass Care .......................................... Page 12

Fireplace Installation ......................... Page 13

Facade Installation ............................. Page 14

Hearth Extension Requirements ........ Page 14

Cold Climate Installations ................... Page 14

Framing / Fireplace Specifications ...... Page 15

Nailing Flanges ................................... Page 16

Fireplace Blower ................................. Page 18

Outside Air Kit ................................... Page 18

Chimney System ................................ Page 22

Masonry Application Instructions ...... Page 28

Installation Accessories ..................... Page 29

Replacement Parts ............................. Page 30

Specifications ..................................... Page 30

Clearances to Combustibles ............... Page 30

Chimney Components Lists ............... Page 31

Safety / Listing Label .......................... Page 32

Warranty ............................................ Page 34

Product Reference Information .......... Page 36

THE FIREPLACE

INTRODUCTION

The Montecito Estate™ CAT wood-burning fireplace is an energy efficient, heat circulating, closed combustion fireplace. You will receive a lifetime of comfort and enjoyment from your fireplace provided it is installed, maintained and operated properly.

•

Please read these instructions and retain this manual for future reference.

•

Before beginning the fireplace installation, consult the appropriate local authorities to obtain your building permit and check your local building codes. Install the fireplace only as described in these instructions and using only IHP components.

• This fireplace has been tested for CAN/ULC

S610-M87 and ANSI/UL 127. It has also been tested for EPA 40 C.F.R Part 60, section

60.532(b).

•

The Montecito Estate CAT fireplace is not intended for use with a gas log set. Do not use a fireplace insert or any other product with this fireplace unless it is specified by IHP for use with this appliance. Failure to follow these instructions will void the certification and the warranty of the fireplace and may result in an unsafe installation.

• These appliances are designed to provide supplemental heat to the immediate area only.

Therefore, it is advisable to have an alternate heat source when installed in a dwelling.

• These appliances are not approved for

Manufactured Home installations.

CAUTION: BURN UNTREATED WOOD

ONLY. OTHER MATERIALS SUCH AS

WOOD PRESERVATIVES, METAL FOILS,

COAL, PLASTIC, GARBAGE, SULPHUR OR

OIL MAY DAMAGE THE CATALYST.

CAUTION: DO NOT OPERATE WITHOUT

THE CATALYTIC COMBUSTOR IN PLACE.

CAUTION: NEVER BURN WITH THE BY-

PASS OPENED EXCEPT FOR FIRE START-

UP AND WHEN RELOADING THE STOVE.

PARTS REQUIRED

Fireplace model: Montecito Estate CAT

• 7” diameter chimney - United States

Model IHP Snap-Pak, including:

- Chimney lengths

- Elbows (where necessary)

- Associated components as per these installation instructions and vent manufacturer’s instructions.

• 7” diameter chimney - Canada

Models ASHT ® & S2100 manufacture by

Security Chimneys ® or DuraTech Canada

(DTC) manufactured by DuraVent only, including:

- Chimney lengths

- Elbows (where necessary)

- Associated components as per these installation instructions and vent manufacturer’s instructions.

• ..

Decorative Doors - Required

....

(Order Separately - See Page 26 )

• Front Facade kit - Required

...

(Order Separately - See Page 26 )

• UZY5 Blowers (included in the fireplace).

• VRUW Blower Speed Control (included in literature package)

• Outside air kit (Included w/Fireplace)

• Forced Air Kit

NOTE: DIAGRAMS & ILLUSTRATIONS ARE NOT TO SCALE.

IMPORTANT! GENERAL SAFETY

PRECAUTIONS. READ AND

UNDERSTAND THESE SAFETY

RULES BEFORE YOUR FIRST FIRE.

WARNING

The Montecito Estate™ CAT fireplace must be installed with an outside air kit, which is included with fireplace.

WARNING

THE FIREPLACE MUST BE OPER-

ATED WITH THE DOORS FULLY

CLOSED. IF THE DOORS ARE LEFT

PARTLY OPENED, GAS AND FLAME

MAY BE DRAWN OUT OF THE FIRE-

PLACE OPENING, CREATING RISKS

OF BOTH FIRE AND SMOKE.

WARNING

Use care when selecting window treatments for windows located near the fireplace. Avoid using combustible flowing window treatments such as curtains on nearby windows that are of sufficient length to be blown in front of an open flame when the window is opened.

Keep any combustible furniture, materials or decorative pillows at least 48" (1219 mm) from the front fireplace opening.

WARNING

Never leave children unattended when there is a fire burning in the fireplace.

WARNING

NEVER use gasoline, gasolinetype lantern fuel, kerosene, charcoal lighter fluid, naphtha, engine oil or similar liquids to start or “freshen up” a fire in this fireplace. Keep any flammable liquids a safe distance from the fireplace at all times.

WARNING

THIS FIREPLACE HAS NOT BEEN

TESTED WITH AN UNVENTED

GAS OR A FIREPLACE INSERT.

TO REDUCE RISK OF FIRE OR

INJURY, DO NOT INSTALL AN

UNVENTED GAS LOG SET OR

FIREPLACE INSERT OR OTHER

PRODUCTS NOT SPECIFIED FOR

USE WITH THIS FIREPLACE.

WARNING

Never leave your fireplace unattended while it is burning.

IMPORTANT

When burning wood, use SOLID

NATURAL DRY WELL-SEASONED

WOOD ONLY. Hardwoods are recommended (soft woods tend to burn very quickly).

• DO NOT burn treated wood, charcoal, coal, trash, cardboard, driftwood, woods dipped in tar, Christmas tree greens, pitch, pine tar, creosote, chemical chimney cleaners, flame colorants, polystyrene packaging, wood products with synthetic binders (e.g. plywood). Plywood, lumber and other misc. materials can produce abnormally high temperatures, sputtering and smoking fires and may contain hazardous chemicals to treat insects and fungus.

• Burning unapproved fuels can produce excessive temperatures, beyond the design capabilities of the fireplace and may produce excess sparks or may contain hazardous chemicals. Burning unapproved fuels can result in a chimney fire, a house fire, personal injury, death or loss of property.


WARNING

To avoid the risk of damaging fireplace materials and increasing the risk of fire, do not use the fireplace to cook or warm food.

WARNING

Be careful adding wood fuel to the fire or handling fireplace tools such as shovels, tongs or pokers.

WARNING

Never modify or alter your fireplace system in any way. To do so may create a potential fire hazard and void the limited warranty

, listings and approvals of this system.

WARNING

The bottom refractory can be cracked by excessive abuse such as tossing heavy logs onto the grate or gouging with fireplace tools. Exercise caution when adding wood to your fireplace.

WARNING

Neither the manufacturer nor the seller warrants “smoke free” operation nor are we responsible for inadequate system draft caused by mechanical systems, general construction conditions, inadequate chimney heights, adverse wind conditions and/or unusual environmental factors or conditions beyond our control.

WARNING

Always ensure that the air inlet to the fireplace is free from debris and any other obstructions that can block the entrance of air.

3

4

OPERATING THE FIREPLACE

Fuel - USE SOLID NATURAL WOOD FUEL

ONLY. This appliance is designed to burn dry seasoned natural wood only (see Page 9 for a list of prohibited fuels). Failure to burn proper fuels only will void the certification and the warranty of the appliance.

Hardwoods are preferred to softwoods since the energy content of wood is relative to its density. Hardwoods will result in a longer burning fire and less frequent refueling.

A moisture content of 15% to 20% (seasoned) is recommended. Wood that has been cut and split and let to dry under a cover for a period of one year will usually meet that criteria. The required drying time will vary depending on the climate. Wood that is packed tight together will take longer to dry. Seasoned wood is darker in color than wet wood and will have visible cracks in the grain on the ends. Excessively wet wood will be difficult to burn and will result in lower efficiency, increased creosoting and plugging of the catalytic combustor. Excessively dry wood will burn well but will also have higher emissions and shorter burning time.

Overheating the unit above 1000° C (1800º F) is harmful for the catalytic combustor, it can damage the catalyst coating and can cause cracking of the substrate. Looking through the top front of the decorative facade, if the top of the firebox is glowing, the unit is overheating.

DO NOT OVERFIRE THIS HEATER

Attempts to achieve heat output rates that exceed heater design specifications can result in permanent damage to the heater.

First Fires

Make sure the doors are properly adjusted, thus avoiding color change to finish due to overheating.

The first five or six fires should be small fires of short duration (about 30 to 60 minutes).

This will help cure the refractory bricks. During the first few fires of this appliance there may be some odor and smoke due to the curing of the paint, dust accumulation and burning off of lubricants used in the manufacturing process. It may set off a smoke alarm located in the same room. For this reason the room should be well ventilated for the first few fires.

Catalytic Combustor

This fireplace is equipped with a catalytic combustor. Unburned by-products of the wood fire are burned at lower temperatures as they pass through the combustor resulting in less pollution, reduced creosote and higher efficiency. In order to have the catalyst working, temperatures of the flue gases entering the combustor have to be higher than 400° F (200° C). That is why the unit is equipped with a bypass damper that allows the draft air to bypass the catalytic combustor. Opening the bypass damper control increases the draft allowing the unit to achieve proper operating temperatures during a cold start-up. It also provides more draft to prevent smoke spillage when the door is opened.

Catalytic Bypass Gauge

To determine when to close the bypass, the unit is equipped with a gauge (see Figure 1 ) . The gauge is located behind the decorative facade in the lower right corner. Once you can see the gauge needle in the catalytic combustor operating range, you may push to close the bypass lever.

When the catalyst light-off conditions are achieved, the combustor will keep on going until it runs out of smoke. Note that the catalyst does not need to be glowing to be working, it can work very well at temperatures well below the 538° C (1000° F) level at which it will begin to glow. The best way to see if the catalyst is active is to take a look at what is coming out of the chimney. If the catalytic combustor is working you will see some white water vapor coming out, compared to a more brown/gray smoke when the bypass is opened. Do not burn any chemical chimney cleaner; it can make the catalyst inactive.

Combustion Control

Primary Air

There is no flue damper in the fireplace. As is common with air tight appliance, the combustion air control sets the flow of air entering the firebox. This allows for a more precise control of the fire. The combustion air control is located below the door on the left side. The main source of air (primary air) entering the firebox can be diminished by moving the air combustion control from left to right. The primary air is fully opened when the air control is completely moved to the left.

This wood heater has a manufacturerset minimum low burn rate that must not be altered. It is against federal regulations to alter this setting or otherwise operate this wood heater in a manner inconsistent with operating instructions in this manual.

Catalytic Bypass Gauge

CATALYTIC COMBUSTOR

ACTIVE

Location - bottom right

15-27830 behind facade grille

Figure 1

Open

Bypass

Location

Closed

Primary Combustion

Air Control

This manual describes the installation and operation of the IHP model Montecito Estate™ CAT catalytic equipped wood heater. This heater meets the 2020 U.S. Environmental Protection Agency’s certified to comply with 2020 particulate emission standards using crib wood. Under specific test conditions this heater has been shown to deliver heat at rates ranging from 10,900 to 40,000 Btu/hr.


The air combustion control should be in the closed position when the fireplace is not in operation. This will minimize air leakage up the chimney. The combustion air control and the bypass damper control must be opened before opening the door to minimize the possibility of back draft coming into the room ( Figure 1 ) .

More details are available in Refueling For Best

Performance on Page 6 .

Heat Output

The Montecito Estate™ CAT fireplace is the largest member of the IHP high efficiency fireplaces. The heat generated from its fire is more efficiently captured and distributed. In spite of the large amount of heat that the Montecito Estate CAT fireplace can deliver, it should not replace the main source of heat in your home. This fireplace will bring extra warmth and ambiance to your home by distributing its heat as described further in the manual.

Accelerated Combustion

The maximum heat output for the Montecito Estate fireplace is achieved by burning with the door closed and the combustion air opened and pulled out. Through this method, the

Montecito Estate fireplace can produce up to

80,000 BTU of heat per hour. However, it will be necessary to reload with wood every one or two hours. This is the least efficient method of burning the Montecito Estate CAT fireplace.

Use caution when firing with the combustion air control wide open. Only burn cord wood in this manner. Small dry pieces of softwood and construction scraps will burn very intensely using this method and may damage the firebox as well as the catalytic combustor.

Medium Combustion

This is the recommended mode of operating the

Montecito Estate CAT fireplace and should be the one normally used since it will deposit the least amount of creosote on the glass and in the chimney. The combustion air control must be 3/4 closed. The precise setting will depend on many factors, including chimney length and the moisture content of the wood.

Figure 3 - Medium Combustion Setting

For instance, a long chimney will necessitate closing the damper more. To obtain the proper combustion, close the damper completely, then open it about 1/2” to 3/4”. Three medium size pieces of cord wood-burning on a bed of hot coals will generate an approximate heat output will of 35,000 BTU per hour and the loading time will be about every 3-4 hours.

Softwoods may also be burned using this method but the combustion time will be substantially reduced.

Slow Combustion

When the air combustion control is completely closed, the fireplace is in a slow combustion phase. If the hearth is hot enough, slow combustion will not extinguish the fire, but there will be a noticeable change in the flame pattern.

The flames will be slow and may appear dirty if the wood is too wet (moisture content of

20% and more).

Do not allow the wood to burn without flame, since this will produce excessive creosote in the unit. Creosote may accumulate on the glass door. This method of burning should be used only after operating the Montecito Estate CAT fireplace with the air control opened to produce a hot fire for about an hour or at medium pace for at least three (3) hours. Slow combustion can be used at night in order to reduce the heat output and to prolong the burn. The burn time will be between 6-8 hours and this combustion rate, while the output level of BTU’s will be at their lowest.

Figure 4 Slow Combustion Setting

Figure 2 - Accelerated Combustion Setting


5

6

STARTING AND MAINTAINING A FIRE

Step 1.

Place several crumpled up balls of newspaper in the firebox. Place small dry pieces of kindling on top of the paper, criss-crossing the kindling so that there are air spaces in between. The kindling should be placed at the center of the firebox so as to allow for sufficient air circulation.

Step 2.

Adjust the primary air control and pull the bypass damper control towards you to put it in the OPEN position. Light the newspaper.

Leave the doors partially opened to facilitate the start-up.

Step 3.

Once the kindling fire is well established, cord wood can be added. Close the door and maintain an accelerated combustion air set up in order to achieve combustor light-off conditions

(See Primary Air Control Section).

Step 4.

When the fire is burning well, close the bypass damper control by pushing the control rod in. It takes about 15 – 30 minutes with the bypass opened to reach proper light-off temperatures for the catalytic combustor.

Step 5.

Set the primary control to the desired burn level. The fireplace will automatically go to that level after the fire is fully established.

The unit will burn best with 2-3 pieces of cord wood spaced 1 to 2 inches apart and allowing air to get under the fuel. Criss-crossing or arranging the fuel so that air can get underneath will help the fire to get started easily. The unit should be operated with the air control fully open long enough to get the cord wood well ignited.

REFUELING FOR BEST PERFORMANCE

To refuel the fireplace at the end of a burn cycle when only hot embers remain and flames are gone (not enough heat to maintain catalyst operating temperatures):

Step 1 . Open the bypass and air controls fully

(see Figure 1 ) .

Step 2 . Completely open the primary air control.

See Figure 2 .

REFUELING: During the refueling and rekindling of a cool fire, or a fire that has burned down to the charcoal phase, operate the stove at a medium to high firing rate for about 10 minutes to ensure that the catalyst reaches approximately 400°F.

Step 3 . Open the doors about 1” and wait 5 seconds until the air flow has stabilized. Then open the doors completely, put the logs in and close the doors.

Step 4 . Set the primary air control to the desired burn level. Open the bypass damper for 10 minutes before closing it. It will ensure sufficient temperatures for combustor light-off.

To refuel the Montecito Estate™ CAT fireplace when the unit is still hot (Some burning fuel remaining or a glowing combustor)

A. Fully open the primary air control and the bypass completely.

B. Open the doors about 1” and wait 5 seconds until the air flow has stabilized. Load the fuel, close the doors and bypass (temperatures within the firebox should be enough to maintain catalytic operation).

C. Set the primary air control to the desired burn level.

NOTES:

• For spectacular fire and optimization of the fireplace efficiency, we recommend that the wood load be placed as far back as possible.

• It may be necessary to turn off any blower(s) in operation during the refueling process in order to minimise smoking in the room. It is recommended to wait 15 to 30 minutes before turning the blower(s) back on to ensure successful rekindling.

SMOKING –

CAUSES AND TROUBLESHOOTING

To reduce the likelihood of smoke coming into the room when opening the doors, set the combustion air controls to the left (“Accelerated Combustion”) and open the bypass before opening the doors. Your fireplace has been designed and tested to provide smoke free operation.

As the fire burns, air goes up the chimney.

This air must be replaced through the outside air duct. When operating the fireplace, open a nearby window temporarily to check if there is adequate replacement air supply. Occasionally, there may be a small amount of smoking upon lighting the fire, until the chimney heats up but this should not last. If the fireplace continues to smoke it is probably for one of the following reasons:

A. The doors are partially opened - When you close the doors, close them completely.

B. Negative pressure in the house - As the fire burns, air goes up the chimney. This air must be replaced through leakage into the house or through the outside air duct

(optional). When operating the fireplace, open a nearby window temporarily to check if there is adequate replacement air supply.

C. Fans operating (e.g.: range hood) - These fans draw air out of the house and may actually cause a negative pressure in the house. Turn off all fans and open a nearby window to determine if this is the cause of the problem.

D. Wet wood - Wet or tarred wood will smoulder and smoke instead of burning properly. Your dealer can help you determine if you have properly seasoned wood for burning.

E. Dirty or blocked chimney - Check to make sure the chimney is clear and clean. If dirty call a certified chimney sweep or use a properly sized chimney brush to clean.

F. Chimney not long enough - The minimum chimney height is 12 feet not including the fireplace height. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any roof or wall within ten (10) feet (3 m) of it. When installed with offsets, the minimum chimney height is

15 feet. Additional height will increase draft and will decrease the tendency to smoke.

G. Poor chimney draft

With no fire, there should be sufficient draft to exhaust cigarette smoke introduced under the baffle. Chimneys installed against an outside wall without protection may generate back draft problems which will cause start-up problems. To prevent this, open a nearby window; roll up a piece of paper, light it and hold it in the upper part of the firebox to warm up the chimney. Wait until the draft is sufficient, then start the fire.

H. Blower for forced air kit operating - Make sure that the blower is at the “off” position when you open the fireplace door for reloading.

IMPORTANT CAUTIONS

A. Do not block the openings at the top of the fireplace as this will cause the fireplace to overheat.

B. Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or ‘freshen up’ a fire in this fireplace. Keep all such liquids well away from the fireplace while it is in use.

C. Do not burn coal. The sulphur in coal will corrode the firebox and chimney.

D. Do not burn driftwood which has been in the ocean or salt water. The salt will corrode the firebox and chimney.

E. Do not operate the unit with the door(s) partly open since this may cause smoke to be drawn into the room.

F. Do not burn wood in the area in front of the grate.

G. Do not abuse the unit by burning paper, or cardboard or construction material such as pressed wood, plywood or lumber. Wood protectors, metallic paper, coal, plastic, waste, sulphur and/or oil will damage the fireplace.

H. Do not allow the wood to smoulder or burn without flame, since this will produce excessive creosote in the unit as well as increased particulate emissions.


Problem

Ash Build-up on Combustor Surface

Combustor Clogging

Broken Combustor

Combustor Malfunction

Combustor Problem

Combustor Problem

Combustor Problem

Reduced Combustor Performance

Combustor not glowing

Appliance burning too hot or fast Doors are not properly closed.

Excessive draft

Back-puffing or sudden internal ignitions Operating technique

Appliance Smokes

CATALYTIC COMBUSTOR TROUBLESHOOTING GUIDE

Normal

Creosote

Crack or Break

Not Working

Condition

Thermal Erosion

Thermal Cracking

Combustor Peeling

Combustor Clogging or Fatigue

Late stage of burn

Burn rate too low

Chimney down draft

Combustor or louvered housing plugged

Operating technique

Blocked Chimney

Blocked outside air duct

Solution

Ash, a fluffy light gray powder, and soot, accumulate on the combustor surfaces in normal use. Ashes accumulate as a result of the smoke being burned within the combustor and carried out of the firebox by the chimney draft. Soot is the result of previous creosote deposits having been burned off or foreign materials being burned in the firebox. This is normal and will be eliminated during the next burn.

Combustor should be cleaned (see Page 10 ) . Do not use air pressure or sharp objects to clean combustor.

The combustor is manufactured from a ceramic material and therefore can crack or break. However, the combustor will still function if cracked. If combustor is broken into pieces and dis-lodged from the housing, it will need to be replaced.

The combustor should last a minimum of 10,000 hours of operation. The combustor will lose catalytic capability over time. When you see continuous smoke coming from the chimney, the combustor should be cleaned. If the smoking persists, the combustor should be replaced.

This combustor does NOT experience thermal erosion. “Not applicable.” Applies to honeycomb combustors only.

This combustor does NOT experience thermal cracking.

“Not applicable.” Applies to honeycomb combustors only.

This combustor does NOT experience combustor peeling.

“Not applicable.” Applies to honeycomb combustors only.

Signs of combustor fatigue include reduced heat output and sluggish performance. Inspect and clean combustor.

Replacement may be required. Monitor performance and smoke coming from chimney.

Combustor does not need to be glowing to be working.

Check smoke exiting chimney to help determine if combustor is working properly.

Close doors securely. Check door gasket.

Adjust primary air control to lower setting.

Open bypass and primary air control before opening to reload and keep it open a few minutes after reloading.

Open air damper to allow for hotter burn.

In high wind areas, a specially designed wind cap may be necessary.

Clean combustor / louvered housing of accumulated fly ash.

Open bypass and air damper prior to reloading appliance.

Examine chimney and vent pipe for blockage and creosote accumulations. Check spark arrestor screen on your cap, if you have one.

Check the outside air inlet for blockage caused by snow, debris, or insects.

continued on following page...

7


CATALYTIC COMBUSTOR TROUBLESHOOTING (continued)

Healthy Combustor - Unused Combustor Problem - Broken Combustor

Combustor Problem - Ash, a fluffy light grey powder, and soot, accumulate on the combustor surfaces in normal use. In extreme situations combustor can become clogged and should be cleaned.

Combustor Problem - Cracked Combustor

8

SMOKE DETECTORS RECOMMENDED

Since there are always several potential sources of fire in any home, we recommend installing smoke detectors. If possible, install the smoke detector in a hallway adjacent to the room

(to reduce the possibility of occasional false activation from the heat produced by these appliances). If your local code requires a smoke detector be installed within the same room, you must follow the requirements of your local code.

Check with your local building department for requirements in your area.

CARBON MONOXIDE MONITOR RECOM-

MENDED

Carbon Monoxide Poisoning : Early signs of carbon monoxide poisoning are similar to the flu with headaches, dizziness and/or nausea. If you have these signs, obtain fresh air immediately. Some people are more affected by carbon monoxide than others, including pregnant women, people with heart or lung disease or anemia, those under the influence of alcohol, and those at high altitudes.

It is against federal regulations to operate wood heaters in a manner inconsistent with operating instructions in the manual.

DEALING WITH A CHIMNEY FIRE

Regular chimney maintenance and inspection can prevent chimney fires. If you have a chimney fire, follow these steps:

1. IMPORTANT: Close the fireplace door and the combustion air controls; this will stifle the fire.

2. Alert your family of the possible danger.

3. If you require assistance, alert your fire department.

4. If possible, use a dry chemical fire extinguisher, baking soda or sand to control the fire. Do not use water as it may cause a dangerous steam explosion.

5. Ensure that sparks and hot embers coming out of the chimney are not igniting the roof.

6. Do not use the fireplace again until your chimney and fireplace have been inspected by a qualified chimney sweep or a fire department inspector.

ACHIEVING CLEAN BURNS

Check the exhaust in about 15 to 20 minutes

(see Figure 5 ) . Large amounts of smoke indicate an improper burn setting (either too high or too low). Adjust and recheck in 5 to 10 minutes.


Figure 5

OK

FUEL

WHAT DOES “WELL-SEASONED” MEAN?

When a tree is cut down, the wood is green, full of sap and moisture. This moisture content can exceed 80%, which must be reduced to less than 20%. Wood properly seasoned is then capable of generating the heat the stove was designed to provide.

Green wood does not burn easily. Attempting to burn green wood often results in a lot of smoke and very little fire. Time is the most important factor in seasoning wood. Ideally the moisture content should be reduced to 11-20%. NOTE:

The use of a firewood moisture meter is recommended to ensure the firewood contains less than 20% moisture.

Seasoning Guide

Softwoods - 6 months to 18 months

Hardwoods - 12 months to 24 months

Logs that are 5” diameter across or larger should be split in half, three pieces if over 8 inches, and four pieces when over a foot across. If a tree has been dead for 2 - 4 years it still needs to be cut, split, and seasoned for 6 to 24 months depending on the wood.

Standard

Cord of

Wood

Figure 6

Prohibited Fuels

This heater is designed to burn natural wood only. Higher efficiencies and lower emissions generally result when burning air dried seasoned hardwoods, as compared to softwoods or to green or freshly cut hardwoods. DO NOT BURN:

• Garbage;

• Lawn clippings or yard waste;

• Materials containing rubber, including tires;

• Materials containing plastic;

• Waste petroleum products, paints or paint thinners, or asphalt products;

• Materials containing asbestos;

• Construction or demolition debris;

• Railroad ties or pressure-treated wood;

• Manure or animal remains;

• Salt water driftwood or other previously salt water saturated materials;

• Unseasoned wood;

• Christmas tree branches;

• Paper products, colored paper, cardboard, plywood, or particleboard;

• gasoline;

• naphtha;

• engine oil;

• flammable liquids;

• solvents;

• grease; or

• coal

Burning these materials may result in release of toxic fumes or render the heater ineffective and cause smoke. Intense firing with these materials may overheat the fireplace, causing damage to the unit, a fire or even possibly igniting a chimney fire if the chimney is creosoted.

Burning unapproved fuel, resulting in excessive pollutants being emitted, may be prohibited and subject to a fine or other penalty by the authority having jurisdiction in your area.

The prohibition against burning these materials does not prohibit the use of fire starters made from paper, cardboard, saw dust, wax and similar substances for the purpose of starting a fire in an affected wood heater.

MAINTAINING YOUR FIREPLACE

Have your product inspected at least once a year by a qualified service technician to ensure gaskets, air tubes, baffles, and venting are in good repair to ensure proper performance. Have degraded items replaced by a qualified service technician.

This wood heater contains a catalytic combustor, which needs periodic inspection and replacement for proper operation. It is against federal regulations to operate this wood heater in a manner inconsistent with operating instructions in this manual, or if the catalytic element is deactivated or removed.

Creosote - Formation and Need for Removal

When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote. The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire. As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.

The chimney shall be inspected at least twice a year during the heating season to determine when a creosote buildup has occurred.

When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

When the creosote accumulation is large, a creosote fire in the chimney can damage the chimney and overheat the surrounding wood framing. Creosote formation in a chimney can be minimized by making sure there is always visible flame burning, avoid smoldering fires and by proper refueling techniques.

Chimney Maintenance

Regular chimney inspection and maintenance combined with proper operation will prevent chimney fires. Keep your chimney clean. Do not allow more than 1/16” (1.6 mm) creosote build up in your chimney.


The amount of creosote will depend on variables such as frequency of use and type of fire. We recommend that you:

A. Initially inspect the chimney system weekly.

From this, you will learn how often it will be necessary to clean your chimney.

B. Have your chimney cleaned by a qualified chimney sweep. If you wish to clean it yourself, we recommend using a stiff plastic or non-metallic brush. If a metal brush is used, its size should be slightly smaller than the flue to avoid damaging the chimney. Do not use a brush that will scratch the stainless steel interior of the chimney.

C. Do not expect chemical cleaners to keep your chimney clean. The rain cap can be removed for inspection and/or cleaning of the chimney.

CAUTION: It is necessary to remove the deflector from the top of the firebox before cleaning the chimney.

Before performing chimney sweep, open the bypass and remove the combustor. Remove dust accumulation after chimney sweep and put the combustor back in place.

CATALYTIC COMBUSTOR

This fireplace is designed with a catalytic combustor which will reduce pollution emissions and creosote build up while improving thermal efficiency. In order to optimize and maintain the combustor performance, it is important to visually check the combustor at least 3 times during the heating season to determine if physical degradation has occurred.

WARNING

To prevent damage to your combustor, do not:

• Drop the combustor (which is fragile compared to the rest of the unit – so handle with care)

• Run water or compressed air through the combustor

• Try to clean the combustor with any sharp tool

The combustor supplied with this heater is an Innovative Hearth Products Combustor.

Consult the catalytic combustor warranty also supplied with this wood heater. Warranty claims should be addressed to:

Innovative Hearth Products

1769 East Lawrence Street,

Russelville, AL 35654

Phone: 800-655-2008

The packaging of the combustor must be robust enough to protect against any shipping damage that may occur.

9

10

Secondary Burn

Tubes (3)

COMBUSTOR ASSEMBLY REMOVAL INSTRUCTIONS

1. Remove the left and right baffles which are resting on top of the (3) secondary Burn Tubes.

2. Rotate each of the (2) Combustor Assembly support brackets (underneath the assembly tray) towards the front of the appliance, being careful not to drop the assembly

3. Rotate the assembly forwards and down, until it may be removed from the tray.

4. Installation is reverse of removal. Before re-installing the combustor assembly, a bead of mill-pack should be applied to the rear surface of the box, so that when it is rotated up and into position it seals to the bracket behind it.

Figure 7

Catalytic Combustor Housing

Catalytic Combustors

Combustor Assembly

CLEANING THE COMBUSTOR (Figure 7) :

Catalytic combustors require little maintenance.

Cleaning the combustor once a year, preferably when your flue system is serviced, is sufficient for most users.

CAUTION: BOILING WATER MUST BE USED

TO CLEAN THE COMBUSTOR.

Prepare a mixture of white vinegar and distilled water for cleaning of the combustor. A gallon of distilled water should be available for rinsing of the combustor after cleaning.

White vinegar – 1 QUART enough to make a

50/50 solution with the distilled water to cover the combustor.

Distilled Water – 1 QUART enough make a

50/50 solution with the white vinegar to cover the combustor.

Rinse Water – 1 GALLON of distilled water.

Combine the white vinegar and the distilled water in a pot large enough to soak the combustor.

Bring the solution to a boil.

Soak the combustor in the solution for approximately 30 MINUTES. The solution may need to be reheated for maximum cleaning effectiveness.

Rinse the combustor – Thoroughly rinse the combustor in the distilled water.

Remove the combustor from the rinse water and gently shake out the excess water. NOTE:

THE COMBUSTOR MUST BE COMPLETELY

DRY PRIOR TO USE.

SECONDARY AIR TUBE REMOVAL IN-

STRUCTIONS

1. Remove the two ceramic baffles, gently pulling them forward and down.

2. To remove the burn tubes first remove the bracket which position and secures the tubes in place. This is done be removing the (2) screws (see Figure 8 ) which hold this bracket in place (upper left side, inside the firebox).

3. Once the bracket is removed, each tube may be removed by sliding it to the left and

Screws (2)

Secondary Air Tubes (3) dropping the right, and the sliding the tube to the right.

4. Re-installation is in reverse order.

Catalyst Monitoring

It is important to periodically monitor the operation of the catalytic combustor to ensure that it is functioning properly and to determine when it needs to be replaced. A non-functioning combustor will result in a loss of heating efficiency, and an increase in creosote and emissions. Following is a list of items that should be checked on a periodic basis:

• Combustors should be visually inspected at least three times during the heating season to determine if physical degradation has occurred. Actual removal of the combustor is not recommended unless more detailed inspection is warranted because of decreased performance.

If any of these conditions exists, refer to Catalyst Troubleshooting section of this owner’s manual.

• This catalytic heater is equipped with a temperature probe to monitor catalyst operation.

Properly functioning combustors typically maintain temperatures in excess of 500°F, and often reach temperatures in excess of 1,000°F.

If catalyst temperatures are not in excess of 500°F, refer to Catalyst Troubleshooting section of this owner’s manual.

• You can get an indication of whether the catalyst is working by comparing the amount of smoke leaving the chimney when the smoke is going through the combustor and catalyst light-off has been achieved, to the amount of smoke leaving the chimney when the smoke is not routed through the combustor (bypass mode).

Ceramic Baffles

Figure 8


REFRACTORY REPLACEMENT

1. Back Refractory

2. Right Side Refractory

3. Front Refractory Bricks

4. Bottom Refractory

5. Left Side Refractories

6. Side Refractory Brackets

5

Figure 9

6

4

2

1

6

3

7

The intense heat of the fire will normally cause hairline cracks in the refractory brick. These cracks can be minimized by proper curing as described in section First Fires . They will not normally diminish the effectiveness of the refractory brick. If large cracks develop, then the refractory should be replaced. To replace the refractory bricks, follow these steps:

1. Remove the side refractory brackets (6)

2. Remove the front refractory bricks (3)

3. Remove the bottom refractory brick (4)

4. Remove the left side refractory bricks (5)

5. Remove the right side refractory bricks (2)

6. Remove the back refractory brick (1)

To install the new refractory bricks, follow the above steps in reverse.

DISPOSING OF ASHES

Whenever ashes get 3 to 4 inches deep in your firebox, and when the fire has burned down and cooled, remove excess ashes. Leave an ash bed approximately 1 inch deep on the firebox bottom to help maintain a hot charcoal bed.

Remove ashes only when the fire is out and the ashes are cold (24 to 48 hours after the fire is out).

Do not leave the ashes in the house as they give off carbon monoxide and other toxic gases.

WARNING

Disposal of Ashes: Ashes should be placed in a metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible

Floor or on the ground well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled.

11


12

DOOR INSTALLATION

The doors must be put in place only when the installation of the fireplace is completed. All you have to do is fit the male part of the hinge, already on the door, to the female part, which is on the fireplace. To remove the doors, simply pull them up from the hinges. The door adjustment has been set at the factory. If the fit is still not perfect, you can adjust the door using the hinge screws (See Figure 11-1 )

Figure 10 - Door Installation

DOOR ADJUSTMENT

The doors may need to be adjusted to be completely airtight. The gaskets’ air-tightness can be adjusted using the adjustment screw located on the right side of the fireplace facade (An Allen key #1/8 – not supplied - will be necessary for this adjustment) (see Figure 11-2 ).

Figure 11

3/8” hex nut

2

#1/8 allen key

1

Checking Door Seal

A one-inch strip of paper may be used to perform a test of the integrity of the door seal. Close the door on the paper in at least eight points. It is normal to feel only a slight amount of friction. The door gasket does not need to be “tight” in all areas, since a small amount of leakage is not hazardous or detrimental to the performance of your fireplace.

GLASS CARE

Glass Replacement

The glass used for the fireplace is a high temperature ceramic glass

(1,400° F). If the glass breaks or cracks, it must be replaced with an identical ceramic glass. Tempered glass or ordinary glass will not withstand the high temperatures of the fireplace. Replacement glass should be purchased from a IHP dealer (see “Replacement Parts” on Page 27 ) .

DO NOT OPERATE THE UNIT WITH CRACKED OR BROKEN GLASS.

Glass Cleaning

The fireplace is designed to keep the glass clean under normal operating conditions. If the fireplace is operated continuously with the primary air control closed, the glass will tend to get dirty unless the fuel, firebox and glass are maintained at hot temperatures (see section Refueling For Best

Performance) . To clean the glass, there are a number of specially designed cleaners to remove creosote. Your IHP Dealer can recommend a suiTable

5leaner. Regular household glass cleaners will not clean creosote. Do not use abrasives such as steel pads, steel wool or oven cleaner as they will scratch the glass.

DO NOT USE CHEMICAL GLASS CLEANERS ON PAINTED SURFACES AS

IT MAY CAUSE THE PAINT TO PEEL.

CAUTION : DO NOT ALLOW WINDOW CLEANER TO GET IN CONTACT

WITH DOOR GASKET OR PAINT ON FACADE OR DOOR. ONCE CLOSED,

CONTACT OF GLASS CLEANER WITH THE FIREPLACE FACADE CAN

LEAD TO PAINT PEELING OFF.

Gasket Replacement

Remove the doors from the unit (see section Door Installation) and lay them on a clean nonabrasive surface. To replace the gasket, first remove all of the old gasket and gasket cement. Make sure that the surface is totally clean before applying new cement (a high temperature silicone caulking rated at 500° F (260° C), is suitable) or adhesion problems may result. Apply gasket cement to the gasket channel and install the new gasket. This replacement part is available from your IHP dealer in the following dimensions:

Gasket

Around the glass

On the door frame

Between the doors

Table 1

Part #

PR-SR1685C

PR-SR1823I

PR-SR1823J

Length

61-3/4”

(1569 mm)

48-3/8”

(1229 mm)

17-5/8”

(448 mm)

Qty

2

2

2

Dimensions

1” width x 3/16” thick

(26 mm x 5 mm)

3/4” diameter

(19 mm)

5/8” diameter

(16 mm)

WARNING

• Use only a IHP glass doors, specifically designed for the Montecito Estate™ CAT fireplace.

•

The fireplace cannot be operated without both doors. Consult your dealer to select the correct replacement door.

• Important! To assure proper alignment of glass doors: Install this fireplace in a square and plumb condition, using shims as necessary at sides and/or bottom.


FIREPLACE INSTALLATION

Locating The Fireplace

The best location to install your fireplace is determined by considering the location of windows, doors, and the traffic flow in the room where the fireplace is located, allowing space in front of the unit for the hearth extension and the mantel, and taking into consideration the location of the hot air ducts (optional), outside air kit and chimney. If possible, you should choose a location where the chimney will pass through the house without cutting floor or roof joists (see fireplace dimensions on Page 15 ).

Usually, no additional floor support is needed for the fireplace. The adequacy of the floor can be checked by first estimating the weight of the fireplace system. Weights are given in the appendix. Next, measure the area occupied by the fireplace. Note the floor construction and consult your local building code to determine if additional support is needed.

This fireplace must be installed on a 1/2” minimum non-combustible surface and at a minimum of 80” measured from the base of the appliance to the ceiling is required.

When selecting the location, the chimney outlet position and the direction of the wind are important factor affecting the chimney performance. To allow a maximum draft and to reduce wind turbulence, the chimney must:

• Penetrate the highest part of the roof.

• Be installed as far as possible of roof offsets, trees or any other obstructions that may cause wind turbulence and back drafts in the chimney.

• The least amount of offsets (elbows) possible. NOTE: A maximum of

2 offsets is allowed.

Location Recommended

Marginal Location

Wind Direction

Location

Not

Recommended

Location

Not

Recommended

Outside Air Intake

Facing the Wind

Figure 12

13


14

Facade Installation

Install the Facade per instructions provided in

Facade Kit (ordered separately - see Page 26 ).

Framing, Facing And Mantel

The construction of the framing, facing, and mantel must be in accordance with the standards and the following illustrations ( Figure

15 and 16 ) :

A. Frame the fireplace using 2” x 3” or heavier lumber.

B. WARNING: Combustible materials cannot be used in the space directly above the fireplace, except for the studs above the facade that support the facing and mantel. This area must remain empty for a height of 80” (2,032 mm) measured from the base of the appliance.

C. Frame the fireplace with vertical studs at the sides of the fireplace running from floor to ceiling (see Figure 15 ). If combustible facing is to be used, position the studs back, from the front edge of the fireplace (a space that is the thickness of the facing material, so that the facing can be installed flush with the fireplace facing). Frame headers between the vertical studs only as follows:

- Place 2” x 3” or 2” x 4” headers, only along the upper part of the front, side and back faces (some codes may require a 2” x 6” on an outside bearing wall). Do not put wood or any combustible material within the area above the fireplace except on the front facing.

- Place headers only as required to support the facing and mantel.

D. WARNING: The fireplace must not be in contact with any insulation or loose filling material. Cover the insulation with

Drywall panels around the fireplace.

Hearth Extension Requirements

This fireplace must be installed on a 1/2” minimum non-combustible surface. The supplied safety metal strip must be positioned as follows:

One half under the front of the fireplace and the other half must extend on the floor over which the hearth extension will be built (see Figure 13 ).

* The safety metal strip must cover the entire width of the fireplace

The combustible floor in front of the fireplace must be covered with a non-combustible material (tile, marble, stone, etc). See Figure 14 .

COLD CLIMATE INSTALLATIONS

Climates where temperatures will fall below

32°F (0°C).

The heating performance of the appliance will vary depending upon the level of insulation, house design, how the appliance is operated, etc.

NOTE: This Fireplace must be installed on a non-combustible surface.

v The crack between the fireplace and the hearth extension must be sealed with a non-combustible material such as sand-cement grout.

Fireplace

WARNING: THE HEARTH

EXTENSION IS TO BE

INSTALLED ONLY AS IL-

LUSTRATED.

1/2” Min.

Non-combustible

Surface v

Safety Metal Strip Floor

Elevated Fireplaces

u Elevated fireplace installations require a special “Z” Metal

Safety Strips (field provided), in place of the safety metal strip shown above. The safety strip should extend the full width of the fireplace. When more than one safety strip is used they must overlap by a minimum of 1”.

Platform

Hearth extension of an elevated fireplace must respect the same minimal dimensions as a fireplace installed directly on the floor.

Figure 13

Figure 14

56”

(1422mm)

Min.

Mantel

24”

(610mm)

12” Max.

(305mm)

2”

24”

(610mm) u

Hearth Extension

Non-Combustible

Finish Material

(e.g. Tile or Marble)

Minimum 1”

Cement Board

Fireplace

Area where wood Mantel can be installed

Hearth

Extension

4”

(102mm)

45 Deg.

16”

(406mm)

46-5/16”

(1176mm)

Non-Combustible Material

If this fireplace is being installed in a cold climate, it is especially important to seal all cracks around the fireplace and wherever cold air could enter the room with noncombustible material.

Also, the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation. Do not place insulation materials directly against the chimney sections. We recommend that you use the insulated wall radiation shield since it will maintain the home’s thermal barrier. AC chimney is NOT recommended in very cold climates (in areas with temperatures below 32°F (0°C).


Combustible materials can NOT be used in the space directly above the fireplace. Do not fill the space above the fireplace with any material (Except the wood framing)

CORNER

INSTALLATION

D

29-1/2”

J

F

Header

2 x 3

Mi

n.

B

A

Fireplace Framing

Combustion Air Kit

G

23-3/4”

E

*

L*

Back Wall of Chase/Enclosure

Including Finising Materials if any

L*

C

OUTSIDE CHASE

7’

Min.

B

Rough Framing Face

(dimension includes finish material inside framing, if any)

K

K (allow space when framing)

FRAMING DIMENSIONS

Fireplace Opening Width

A u 46-1/4” 1175 mm

B 50” 1270 mm

C

D

42-3/4”

20-7/8”

1086 mm

530 mm

E

F

G**

H

J

K

L*

93-7/8”

47”

28-1/4”

26-3/4”

66-3/8”

8”

1”

2384 mm

1194 mm

718 mm

680 mm

1686 mm

203 mm

26 mm

26-1/4”

** Total depth is 28-1/4” including the back standoff minus 1/2 inch for drywall to be flush with the facing.

Notes

Diagrams, illustrations and photographs are not to scale – consult installation instructions. Product designs, materials, dimensions, specifications, colors and prices are subject to change or discontinuance without notice.

All framing dimensions calculated for 1/2" dry wall at the fireplace face. If sheathing the chase or finishing with other thickness materials, calculations will need to be made.

* The fireplace must not be in contact with any insulation or loose filling material.

Cover the insulation with Drywall panels around the fireplace.

41-3/4”

10-1/4”

1”

11-1/8”

16-1/4”

26”

1-1/8” u

46-1/4”) will need to be 47” before pushing the fireplace into framing.

**

47”

Top View

1”

**Heatflo Vent Outlets

H

A

Rough Framing Face (Unfinished Shown)

G **

FACING

IMPORTANT

The facade must be removable once installed. The facade is designed to overlap any facing material installed on the front of the fireplace. If thicker material is installed, use the facade as a template and make sure it can be easily removed for servicing.

1. Combustible material must be installed flush with the fireplace. It may not project in front of and on the fireplace (e.g. the steel facade of the fireplace)

( Figure 20 ) .

2. Non-combustible materials such as brick, stone or ceramic tile may project in front of and onto the fireplace facing ( Figure 18 ) .

49-3/8”

15”

43-1/4”

37”

28-1/2”

3”

28-1/2”

4-1/4”

Figure 15

5-5/8”

20-1/8”

Left Side View

7” 31”

46-1/4”

Front View

5-5/8”

10-3/8”

Right Side View


15

Roof Support

Attic

Radiation

Shield

Storm

Collar

Flashing

* Floor

Ceiling

Wall

16

Roof Support

Attic

Radiation

Shield

7 Ft.

Min.

6’ 8”

Min.

7 Ft.

Min.

6’ 8”

Min.

Insulate Joists

Same As Ceiling

Firestop

Draft Stops

Drywall or

Any Rigid

Material

2” x 4”

Storm

Collar

Flashing

* Floor

Ceiling

Wall

Firestop

CTDT

Termination

* Floor

Ceiling

Wall

Note: Non-

Combustible

Chase

Flashing

Must Be

Used To

Cover

Chase

Opening

• Must have the same firestopping resistance as adjacent wall.

• Must have the same insulation as adjacent ceiling.

• Follow local rules regarding framing construction.

Firestop

NOTE: It is recommended that the chase walls and floor be insulated in the same manner, using the same insulation, as the rest of the building, below the attic.

Drywall or

Any Rigid

Material

8'

Level

Optional

Insulation

SEE NOTE

Walls Of

Chase

Solid

Continuous

Surface

Outside

Base

2” x 4”

Insulation

(Thermal Barrier)

1/2” Plywood

Figure 16

* Floor

Ceiling

Wall

Nailing Flanges

Four nailing flanges are provided to secure the fireplace to the floor (see Figure 27 ).

Bend the nailing flanges down so that each flange is flush with the floor, then using nails or screws, secure the fireplace to the floor (2 places each side). The heads of the screws or nails must be large enough to completely cover the holes in the nailing flanges.

Fireplace Side

Unbend to floor and nail/screw

Nailing Flange

(2 places each side)

Figure 17

MANTEL and FACING

The mantel must be installed at least 56” (1143 mm) above the base of the fireplace ( Figure 19 ) .

Fireplace Frame Section

(Top View)

2

1

3

6

5

3

1

7

2

1. Fireplace

2. Front of fireplace

3. Wood frame (2” x 3” min)

4. Drywall

5. Tiles

6. Rock board or other

7. Brick

Figure 18

4

4


Mantel

62”

Rock Board or

Other Noncombustible Material

Noncombustible Facing

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

.. ...

Mantel and Facing

(Side View)

Drywall

2 x 3 Min.

Standoff

Drywall

Rock Board or Other

Noncombustible

Material

Noncombustible

Facing

Figure 19

...............

...............

...............

...............

...............

...............

...............

...............

...............

...............

...............

..........

...............

...............

...............

...............

...............

...............

...............

...............

Figure 20

Only non-combustible material should be superposed or projecting over the front of the fireplace.

50”

Min.


17

18

Fireplace Blower

The fireplace comes equipped with a heat activated blower. It is located in the bottom of the fireplace, towards the back. It uses 120 V and must be connected to the main electrical circuit by a qualified electrician. For connection, use the electrical box supplied with the unit located on the bottom right corner of the fireplace.

If you wish to adjust the blower speed, the variable speed control (VRUW) provided must be installed in line with the wiring. Again, use a qualified electrician for installation.

If the blower requires servicing,

1- Remove the doors and decorative facade.

2- Remove the screw located below the blower motor that holds it to the back of fireplace.

3- Pull the blower out of the unit through the square hole located in the front bottom right corner.

OUTSIDE AIR KIT

It is mandatory to install an outside air connection to the fireplace. The following components are required and are included with the fireplace:

• Outside air kit (includes 4 inch flex that goes up to ten (10) feet long)

• 4” Adaptor for fireplace connection

Outside Air Installation

The outside air assembly may be installed according to the following requirements:

A) Duct length should be kept to a minimum. The maximum length of a

4” interior diameter (100 mm) insulated flexible duct is 20 feet (6.1 m).

The duct can be extended to a maximum of 40 feet (12 m) using a 6” interior diameter (150 mm) insulated flexible duct (See note below).

B) The air intake register must not be installed more than ten (10) feet

(3050 mm) above the base of the fireplace.

C) The fresh air must come from outside the house. The air intake must not draw air from the attic, basement or garage.

D) The air intake should be installed where it is not likely to be blocked by snow or exposed to extreme wind and away from automobile exhaust fumes, gas meters and other vents.

E) The duct and register may be installed above or below floor level.

NOTE: We recommend not to exceed 20 feet of 4” flexible pipe. If you require a longer length we recommend that you use a 5” diameter flexible pipe for the complete run up to 30 feet and a 6” diameter pipe for a run of up to 40 feet.

Make a 4-1/4” (110 mm) hole in the outside wall of the house at the chosen location. From outside, place the outside air register in the hole (open side down) and fasten the register to the wall with screws as shown (see

Figure 24 ) . Slip the pipe into the insulated sleeve. Place the insulated pipe over the register tube and over the fireplace’s outside air connector

(see Figure 25 ) . At each end, carefully pull back the insulation and plastic cover exposing the flexible pipe. Using the aluminium tape provided, wrap the tape around the joint between the flexible pipe and the air inlets.

Carefully push the insulation and plastic cover back over the pipe. Using aluminium tape, fasten the plastic cover in place.

Outside

Intake

Screw

Opening

Facing

Down

Wall

Figure 24

OUTSIDE CONNECTION

OUTSIDE AIR CONNECTION TO THE FIREPLACE

Fireplace

Connection

Aluminum Tape

Plastic

Cover

Fireplace

Insulation

Flexible Pipe

Figure 25

Aluminum Tape

Aluminum Tape

Plastic

Cover

Flexible Pipe

Insulation

Aluminum Tape

DRAFT REQUIREMENTS

Draft is the force which moves air from the appliance up through the chimney. The amount of draft in your chimney depends on the length of the chimney, local geography, nearby obstructions and other factors. Too much draft may cause excessive temperatures in the appliance and may damage the catalytic combustor. Inadequate draft may cause backpuffing into the room and `plugging’ of the chimney or the catalyst.

Inadequate draft will cause the appliance to leak smoke into the room through appliance and chimney connector joints.

An uncontrollable burn or excessive temperature indicates excessive draft.


THE CHIMNEY SYSTEM

Chimney Installation Notes

1. This appliance may be installed only with IHP 7” Snap-Pak chimney in the United States or Security Chimney models ASHT & S2100 or

DuraVent model DuraTech Canada (DTC) in Canada. The 7” Security systems are approved in Canada with the use of an adaptor. See Page

28 for approved venting components.

2. If possible, install an interior chimney as it will provide better performance. In areas with continuous temperatures below 0°F (-18°C), the use of an exterior chimney increases the likelihood of operating problems such as low draft, high rate of creosoting, and poor start-up characteristics. Exterior chimneys are also prone to down-drafting and flow reversal. Installations which are located on lower floors in the house, such as in a basement, in combination with an outside chimney, are especially prone to flow reversal.

3. A chimney venting a fireplace shall not vent any other appliance.

4. The minimum chimney height is 12 feet (3.7 m) excluding the fireplace.

To compensate for altitude, add 18” (450 mm) to the chimney for every 2,000 feet (600 m) above sea level.

5. All chimney installations must include at least one support.

Reducing the amount of chimney weight on the fireplace will help avoid the noise created when the fireplace expands. This can be achieved by having the chimney supported by the supports. The maximum chimney length that can be supported by the fireplace is nine (9) feet

(2.75 m).

6. The chimney must extend at least three (3) feet (915 mm) above its point of contact with the roof and at least two (2) feet (610 mm) higher than any wall, roof or building within ten (10) feet (3 m) of it

( Figure 31 ) .

7. If the chimney extends higher than five (5) feet (1,500 mm) above its point of contact with the roof, it must be secured using a roof brace and guy wires.

8. A rain cap must be installed on top of the chimney. Failure to install a rain cap may cause corrosion problems.

9. Cut and frame square holes in all floors, ceilings, and roof that the chimney will go through to provide a 2” (50 mm) clearance between the chimney and any combustible materials. Do not fill this 2” space with insulation or any other combustible material.

10. Portions of the chimney which may extend through accessible spaces must be enclosed to avoid contact with combustible materials or damage to the chimney.

11. When offsets are used, the pipe may not penetrate a ceiling or floor unless it is running vertical (no 30° offsets).

NOTE: 2” clearance to combustibles around chimney components required.

NOTE: Blown or fill type insulation materials must not be in contact with the fireplace or in the enclosure frame as described in ‘’Enclosure’’ section.

NOTE: Local codes may not require firestopping at the ceiling levels for outside chase installations. However, it is recommended for safety and the reduction of heat loss.


19

20

UNITED STATES ONLY

CHIMNEY INSTALLATION

INSTRUCTIONS USING

IHP SNAP PAK (SP)

UNITED STATES APPROVED VENTING SYS-

TEMS:

7” diameter chimney: Model IHP Snap-Pak, including:

- Chimney lengths

- Elbows

- Associated components as per these

installation instructions

INSTALLATION THROUGH FLAT

CEILING(S)

1. Using framing lumber equal to ceiling joist size, frame ceiling opening as shown in

Figure 31 and Table 3 .

B

Table 3

A

Chimney Flue Diameter

7”

13-7/16”

13-7/16”

5. The first chimney section through the joist area into attic is to be approximately two (2) feet.

If the pipe sections in the attic are not enclosed, an insulation shield (SPIS) must be installed.

Lower the insulation shield (SPIS) over the SP pipe until the SPIS flange is resting on the joist.

Secure the SPIS in place by nailing the flange to the joist. See Figure 33 . If the section within the attic area is to be chase enclosed, the SPIS is not required.

WARNING: Do not place any type of insulation in the required clearance spaces surrounding the chimney.

6. Continue the chimney to the roof. See “Flashing Installation”and “Termination” sections.

Figure 31

A

B

Framing lumber of equal size to the joist should be used.

If the area above the ceiling is an attic, go to step 5.

2. Install SNAP-PAK chimney sections starting at the top of the appliance. Leave the first section loose until the installation is complete to allow the chimney to be rotated, easing the installation of any offsets if they are used. Secure subsequent sections by pushing together until stop-locked

(see Figure 32 ).

3. If IHP Elbows are to be used because the chimney is to be offset, refer to “Installation of Elbows” section. Directly above the Center of the flue in the ceiling support, mark the ceiling. A plumb bob is normally used to find the center. Cut an opening in the ceiling using Figure 32 and Table 3 .

4. At each ceiling penetration, a firestop

(SPFS) is required. Insert the SPFS into the joist area prepared in Figure 31 .

NOTE: When the chimney extends between floors-which can be occupied-the chimney must be enclosed to prevent contact. As previously noted, 2” minimum clearance to combustibles is to be maintained at all times.

Figure 32

ATTACH FOR LOCK

FEMALE END

BUTTON LOCK

MALE END

INSULATION SHIELD

(CAT. NO. SPIS)

NAIL

FIRESTOP

(CAT. NO. SPFS)

Figure 33


INSTALLATION THROUGH A SIDE WALL

1. It is recomended that exterior mounted chimneys be enclosed below the roof line in geographical areas experiencing sustained low ambient temperatures to help reduce or limit condensation, creosote buildup and poor draft.

2. Locate the area where the chimney section is to penetrate the vertical wall studs. Cut and frame an opening so that the flue is centered between the vertical wall studs.

Frame opening per Figure 34 and Table 4 .

B

Table 4

A

Chimney Flue Diameter

7”

13-7/16”

14”

3. A 2-piece wall firestop (SPWF) must be installed in the framed opening from outside. The stainless portion is first installed from th outside of the opening. Push the remaining half through the opening from the inside until the plate is flush with stud.

Use four (4) # 10 x 2-1/2” wood screws to attach opening (see Figure 35 ). Seal the outside plate with RTV sealant or similar.

WALL FIRESTOP

(CAT. NO. SPWF)

CHIMNEY PIPE

(CAT. NO. SP)

Figure 35

Figure 34

A

B

AIR CLEARANCE 2” TO

COMBUSTIBLES

CHIMNEY TEE

(CAT. NO. SPST)

WALL SUPPORT

ADAPTOR

CAPPED CLEANOUT

SUPPLIED WITH SPST

WALL SUPPORT

(CAT. NO. SPTS)

WALL SUPPORT ADAPTOR ASSEMBLY (1 EA.)

CLAMPS (4 EA.)

SUPPORT PLATE (1 EA.)

10-32 HEX NUTS & MACHINE SCREWS

SUPPLIED WITH SPTS (8 EA.)

LEFT

GUSSET

RIGHT GUSSET

(ATTACH GUSSETS TO WALL

STUDS USING 5/16” X 2”

LONG LAG SCREWS)

Figure 35a

4. Remove the wall support adaptor pieces from the SPTS box and attach the adaptor to the bottom of the tee by inserting it into the bottom of the tee and push to lock.

5. Push the side portion of the tee into the opening in the wall firestop.

6. Assemble the right and left gussets to the support plate using the hardware provided.

7. Attach wall support plate to wall support adaptor using 4 clamps provided. Do not tighten.

(See Figure 35a ).

8. Align the wall support with the wall and secure it to the wall studs using 5/16” x 2” lag screws

(not provided). DO NOT SECURE TO SIDING.

For masonry walls, use 5/16” x 2” masonry lag bolts.

9. Install the tee cap to the bottom of the wall support adaptor with a minimum of two (2) #10 x

1/2” sheet metal screws.

10. Position the tee and the adaptor on wall support to maintain 2” clearance to combustibles. AT

THIS POINT TIGHTEN CLAMPS.

11. Slide IHP chimney pipe into top of tee. Align male and female ends. Push down on pipe sections until locked. As sections are added, it will be necessary to secure them to the outside wall with bands (SPWB) at eight foot intervals and 2” from combustibles. Wall Bands (SPWB) are secured to the chimney by placing band around the chimney and tightening clamping bolt. The assembly is anchored to the wall studs (not the siding) with 5/8” x 2” lag bolts. To complete the chimney installation, see “Flashing Installation” and “Termination” sections.


21

ELBOW INSTALLATION

1. IHP provides a 15 ° (SPSE15) and 30 ° (SPSE30) Elbow to allow chimneys to avoid framing members or roof peaks. A maximum of 30 ° from the vertical is allowed, and a total of four elbows (two pair) for each chimney installation. Maintain 2” clearance to combustibles.

2. Attach the elbow(s) to the chimney pipe or other support part and push to lock. Using the offset chart, add chimney sections between the elbows. A support band (SPSB) is required at the upper elbow of the pair to support the load, as shown in Figure 36 . Attach the upper elbow to bring the chimney back to vertical.

Offset combinations: see Table 5 and illustration, Figure 37 .

FLASHING INSTALLATION

1. Continue the SP chimney to the roof. Cut the roof opening, centered over the chimney. A 2 inch-airspace around the chimney is required as it penetrates the roof. The size of hole in the roof will vary depending on the roof pitch.

2. Install the next SP chimney section through the roof. See Figure 38 .

NOTE : If your roof is already shingled, be sure to slide the upper edge under the shingles to prevent leakage.

3. Install a bead of caulk around the pipe at the top edge of the flashing. Wrap the storm collar around the pipe and imbed the edge in the caulk to prevent leakage around the pipe.

4. Continue to install pipe sections until the proper termination height is reached. See termination section.

AS SHOWN IN Figure 39 2” CLEARANCE

NAIL NAIL

DIM. WILL VARY WITH ROOF PITCH

(Must maintain 2” clearance to combustibles)

SUPPORT BAND

(CAT. NO. SPSB)

4’ MAX.

A

B

4’ MAX.

22

Figure 38

Figure 36

FIRESTOP

C

Figure 37

48”*

54”*

60”*

66”*

72”*

18”

24”

30”

36”

42

L944 FIG18

6” DIAMETER CENTER LINE OFFSET TABLE

15° Angle

Length No. Pcs.

0 0

6”

12”

A

1

1

B

18-7/16”

22-13/16”

28-5/8”

C

2-1/4”

3-3/8”

4-15/16”

B

30° Angle

L944 FIG17

20-3/16”

24-1/16”

29-1/4”

5”

7-1/4”

10-1/4”

78”*

84”*

90”*

96”*

Table 5

2

2

1

2

2

2

1

1

1

2

3

2

3

2

34-3/8”

40-3/16”

44-1/2”

51-3/4”

56-1/8”

63-3/8”

67-3/4”

73-1/2”

79-11/16”

85-1/2”

6-1/2”

8-1/16”

9-1/4”

11-3/16”

12-3/8”

14-1/4”

15-7/16”

17”

18-1/2”

20-1/16”

34-7/16”

39-5/8”

43-1/2”

50-1/16”

53-15/16”

60-7/16”

64-3/8”

69-1/2”

74-3/4”

79-15/16”

89-7/16” 21-1/4”

96-11/16” 23-3/16”

102-3/8”

108-1/4”

24-3/8”

83-13/16”

90-5/16”

94-3/16”

41-3/4”

45-1/2”

47-1/2”

26-5/16” 100-11/16” 51-1/2”

13-1/4”

16-1/4”

18-1/2”

22-1/4”

24-1/2”

28-1/4”

30-1/2”

33-1/2”

36-1/2”

39-1/2”

DO NOT

OBSTRUCT OPEN-

ING IN FLASHING

Figure 39


2” CLEARANCE

CONTEMPORARY

CAP

(CAT. NO. SPC)

CAULK

STORM COLLAR

(CAT. NO SPSC)

FLASHING

(CAT. NO. SPF5) OR

GREATER DEPEND-

ING ON PITCH

TERMINATION

Many building codes specify a minimum chimney heights above the roof top. These specifications are summarized in what is known as the

“Ten Foot Rule”. This rule states:

If the horizontal distance from the side of the chimney to the peak of the roof is 10 feet or less, the top of the chimney must be at least 2 feet above the peak of the roof, but never less than 3 feet in overall height above the highest point where it passes through the roof ( Figure 40 ) .

If the horizontal distance from the side of the chimney to the peak of the roof is more than 10 feet, a chimney height reference point is established on the surface of the roof a distance of 10 feet from the side of the chimney in a horizontal plane. The top of the chimney must be at least 2 feet above this reference point, but never less than 3 feet in height above the highest point where it passes through the roof ( Figure 41 ).

These chimney heights are necessary in the interest of safety and do not ensure smoke free operation. Trees, buildings, adjoining roof lines, adverse wind conditions-etc., may create a need for a taller chimney, should smoking occur.

Additional support is required above the roof if the chimney height exceeds four (4) feet.

Select the proper support for your application-using either a roof brace ( Figure 42 ), or a support band with guy wires ( Figure 43 )

SP ROOF BRACE INSTALLATION

1. Assemble the attachment support band (SPSB) around the chimney, and clamp it in place at the desired height using the nut and bolt provided.

2. Loosely attach the support legs to the bolts on the attachment band using hardware provided.

3. Position the support legs as shown in Figure 42 . The length of the support legs can be adjusted by loosening the bolt on the leg clamp.

4. Secure legs to roof using screws provided. Seal screw holes to prevent roof leaks.

5. Tighten all hardware.

IF 10

FEET OR

LESS

THEN BUT

MUST BE AT

LEAST 2 FEET

NEVER LESS

THAN 3 FEET

Figure 40

IF 10

FEET OR

MORE THEN

REFERENCE

POINT

10 FEET

MUST BE AT

LEAST 2 FEET

BUT L944 FIG21

NEVER LESS

THAN 3 FEET

Figure 41

L944 FIG22

SPSB SUPPORT BAND

GUY WIRES

(1/4” MINIMUM CABLE

DIAMETER)

LAG BOLT

FOR HEIGHTS

FROM 4’ TO 8’

ROOF

Figure 42

L944 FIG23

SPRB ROOF BRACE

LAG BOLTS

FOR HEIGHTS

EXCEEDING

8’ UP TO 20’

ROOF

Figure 43


23

CANADA ONLY

CHIMNEY INSTALLATION

INSTRUCTIONS USING SECURITY

CHIMNEYS ASHT

CANADA APPROVED VENTING SYSTEMS:

7” diameter chimney - Canada

Models ASHT ® & S2100 manufacture by Security Chimneys ® or

DuraTech Canada (DTC) manufactured by DuraVent only, including:

- Chimney lengths

- Elbows (where necessary)

- Associated components as per these installation instructions

and instructions provided by the venting Manufacturer

Reference the installation instructions provided by venting manufacturer.

CHIMNEY ADAPTOR-CANADA ONLY

The fireplace is normally supplied with a chimney adaptor suitable for use with IHP SnapPak venting. In Canada, the use of Security Chimneys

ASHT adaptor is required (Security part number 7IHP2*).

* Two inch wall

CHIMNEY CHASE AND MULTIPLE TERMINATIONS

For the purpose of this manual, a chimney chase is considered a part of the chimney system rather than part of a building. The termination must be placed a minimum of 18” (460 mm) above the chase.

For installations where more than one chimney is located in the same chase or within the same area, we suggest that their terminations be separated by at least 16” (410 mm) horizontally, and 18” (460 mm) vertically. This separation is to prevent smoke migrating from one chimney to another (see Figure 45).

18” (460 mm)

16” (410 mm)

18” (460 mm)

16” (410 mm)

18” (460 mm)

Chimney Adaptor

*

-

Canada only

Figure 45

24

Figure 44


INSTALLATION INSTRUCTIONS FOR MASONRY APPLICATION

WARNING: Before starting the installation, the masonry chimney must be inspected by a qualified chimney sweep.

The following requirements must be respected:

1. The chimney must be absolutely clear of any soot residue or creosote.

Check for cracks, loose or missing bricks that could inhibit correct installation of the liner.

2. The clearance to combustible must be a minimum of 1” between the outside of the masonry and any wood framing or loose insulation.

3. The chimney must be built in accordance with the current building code.

4. No other appliance can be connected to the same chimney.

5. The clearances to combustible for these fireplace connectors are 2” on the side and bottom and 16” at the top.

6. The connector parts are not necessary if the connection between the insulated length and the stainless steel liner is done within the masonry chimney.

Installation:

Rigid stainless liner or stainless flex must be used and listed to UL-1777 for US applications and ULC-S635 for existing masonry or ULC-S640M for new masonry applications in Canada. The steel rigid or flex liner must be rated at 2100º F (1100º C).

Follow these steps:

1- Position the fireplace in its location. Temporarily install the 30° insulated elbow on the top of the fireplace and, using a level, mark with an oval the location where the flue liner will enter the masonry chimney.

2- In the middle of the oval, drill a hole in the masonry chimney at 30º.

3- Increase the size of the hole until a 30º liner elbow can be easily slipped through.

4- Slide the liner down from the top of the masonry chimney until you reach the hole level.

5- Slip through the hole a 30º liner elbow and connect it to the liner.

6- Add a small liner section to the liner elbow which will allow the liner to extend at least 12” (measured at the top of the liner) from the masonry chimney.

7- Seal the opening around the liner with high temperature refractory cement.

8- The next steps must be done in the following order:

See typical installation illustrated below.

A. Select the insulated pipe length that will fit between the 30° insulated elbow on top of the appliance and the exposed liner so that it will slide at least 2” over the liner section (You may need to cut the liner for a better fit).

B. Take that section and attach the pipe to the insulated liner connector and slide it over the liner. Make sure you have enough opening to be able to install the elbow without difficulty.

C. Install the 30º elbow on the fireplace.

D. Slide the length section back down on the elbow and twist lock the two together.

E. Pull the cover down over the length and install the insulation pad over the liner; be careful to cover the liner completely.

F. Slide back the cover over the insulation and fix it in place using the 3 metal screws supplied.

High-Temp.

Cement

Insulated Liner

Connector

6’ 8”

Insulated

Elbow - SnapPak for United States,

ASHT for Canada

3 Screws

Fireplace

1” Clearance

Firestop

Stainless Steel Liner

30 ° Liner Elbow

Liner Must Slide at Least 2” Inside

Length

Insulated

Length

Masonry Chimney,

New or Existing

Figure 46

25


26

OPTIONAL INSTALLATION ACCESSORIES

Installation Accessories

Description

Facades (Required - Order Separately) *

Montecito Estate™ CAT Facade Black, MONEST-FAC-BLK

Montecito Estate CAT Facade Hammered Steel, MONEST-FAC-HMRD

Doors - (Required - Order Separately) *

Montecito Estate CAT Doors Black, MONEST-DOOR-BLK

Montecito Estate CAT Doors Hammered Steel, MONEST-DOOR-HMRD

Outside Air Kit (included with fireplace)

Outside Air Coupler To Connect Outside Air (UZI) To Fireplace,

UZIAD

Outside Air Ducting - includes 4” insulated flex x 10’ long, UZI

Cat./Part No.

F2859

F3611

F2855

F3612

UZIAD

UZI

* Compatible with catalytic models only.

Fireplace Kits

Description

Central Forced Air Kit Accessories

Central Forced Air Kit, Central forced air kit including: blower

(BISZY), flex adaptor (BISAF), 2 clamps, variable speed control (VRUW), thermo-disk (VTU), fan to flexible pipe adapter (BISAVF), back draft damper (BISBD), aluminium tape, BISFWK-1

Flexible pipe 5” I.D. x 15 ft. Long, 5FLEX15

Flexible pipe 5” I.D. x 30 ft. Long, 5FLEX25

Heating and cooling thermostat, 24V, HCTW

Cat./Part No.

BISFWK-1

5FLEX15

5FLEX25

HCTW

REPLACEMENT PARTS LIST

Montecito Estate™ CAT - Replacement Parts

Description

Fireplace Blower

Blower Motor Speed Control

Snap Disc, Blower

Refractory Baffle Kit

Top Hearth Insulation

Front Refractory Bricks

Back Refractory Brick

Right Side Refractory Bricks - Back

Right Side Refractory Bricks - Front

Left Side Refractory Bricks - Back

Left Side Refractory Bricks - Front

Bottom Refractory ME CAT

Thermopile, gauge and label replacement

Catalytic Combustor with Gasket

Complete Catalytic Combustor Assembly

Burn Tube Kit (3)

Tube, Air 3/4 X 24 1/8 91TR 2L

Wooden Handle, Bypass

Wooden Door Handle

Door Latch (top and bottom)

Hinge Assembly, Fireplace and Door

Decorative Screw Caps, Black (2)

Decorative Screw Caps, Brushed Nickel (2)

Ceramic Glass Left

Ceramic Glass Right

Log Retainers (2)

Around the Glass Gasket (61-3/4”)

On the Door Frame Gasket (48-3/8”)

Between the Doors Gasket (17-5/8”)

Touch-up Paint, Aerosol, Black Metallic SBMB6309

Touch-up Paint, Charcoal (for hammered steel facade)

Outside Air Coupler For AC Chimney 4” ID, UACZI

Outside Air Coupler To Connect Outside Air (UZI) To

Fireplace, UZIAD

Blower 250 CFM for central forced air kit, BISZY

Blower variable speed control with decorative wall plate for (BISZY), VRUW

Thermo-disk, on/off blower control (for BISZY), VTU

Blower to flexible pipe adaptor, BISAVF

Backdraft damper, BISBD

Fireplace to Flex adaptor and 2 clamps, BISAF

Clevis Pin and Cotter Pin Kit

Montecito Estate Metal Fab Collar and Sleeve

UZIAD

Cat./Part No.

PR-SR2072

PR-SR1787

F4821

PR-SR1800T

PR-SACMEFBK

PR-SACMEFBN

PR-SR2356G

PR-SR2356D

PR-B2CH

PR-SR1685C

PR-SR1823I

PR-SR1823J

H8159

PR-P6201

H3274

UZY5

VRUW

VTU

F3017

PR-ISO2521

PR-SR2421

PR-SR2415

PR-SR2417

PR-SR2419

PR-SR2416

PR-SR2418

F3020

J8004

F3015

F3016

F3018

F3019

BISZY

VRUW

VTU

BISAVF

BISBD

BISAF

F3714

F4191

Contact an IHP dealer to obtain any of these parts. Never use substitute materials not approved by IHP. Use of non-approved parts can result in poor performance and safety hazards.

SPECIFICATIONS

Cat. No.

F2845

Model

MontecitoEstateCAT

Emission Rate

1.3 g/hr

Heat Output

11,500-40,000 btu/hr

Efficiency

70%

Product Reference Information

Weight

Height

520 lbs

49-3/8”

Width

Depth

Firebox W x H x D measured in front

Chimney weight -

Secure Temp ® GX (7” dia)

Chimney weight - ACBI

46-1/4”

27”

31” x 14-1/2” x 14”

9.5 lb per linear foot

3.75 lb per linear foot

CLEARANCE TO COMBUSTIBLES

Model

MontecitoEstateCAT

The following clearances meet the minimum requirements for a safe installation:

Side wall (fireplace front): 24” (457 mm) measured from the fireplace side.

Ceiling: 6’ 8” (2,032 mm) measured from the base of the fireplace

Fireplace enclosure:

Bottom: 0” to Non-combustible floor

Side: 0” to Standoff

Back: 0” to Standoff

Top: Do not fill the space above the fireplace with any material (Except the wood framing. See Figure 15 )

Chimney: 2” (50 mm), except for through ceiling application.

Mantel: 56” (1422 mm) measured from the base of the fireplace.

27

28

SECURITY CHIMNEYS

®

AND DURA VENT

®

- PARTS AND COMPONENTS

The components listed below must be ordered from Security Chimneys ® or DuraVent ® . Contact the chimney manufacturer Distributor or Dealer for ordering information.

Security Chimneys ®

2125 Monterey, Laval, Quebec

Canada, H7L 3T6 securitychimneys.com

450-973-9999

1-800-361-4909 (USA)

1-800-667-3387 (Canada)

M&G DuraVent

877 Cotting Court, Vacaville,

California, 95688 duravent.com

1-800-835-4429

Secure Temp ® GX - 2” Insulated Galvanized Chimney System

(Recommended Insulated System)

Galvanized (7” ID and 11” OD) U.S.A. ONLY

Description Cat./Part No.

Lengths and Misc. Chimney Components

Length 8”, 7GXL8 7GXL8

Length 12”, 7GXL12



Length 24” (stainless steel exterior flue), 7XL24





15º Elbow, 7GXE15

30º Elbow, 7GXE30

Rain Termination Cap, 7CC (stainless steel)

Wall Band, XBM

Offset Support, XSO

Roof / Floor support, XST

Roof Brace, XBS2

Supports

Roof Flashings

7GXL12

7GXL18

7GXL24

7XL24

7GXL36

7XL36

7GXL48

7XL48

7GXE15

7GXE30

7CC

XBM

XSO

XST

XBS2

7XF

7XFA

Roof Flashing, Flat (includes spacer and collar), 7XF

Roof Flashing, Adjustable (5º to 30º) (includes spacer and collar), 7XFA

Roof Flashing, Adjustable (30º to 45º) (includes spacer and collar), 7XFB

Storm Collar (spacer included), 7XFC

Firestops and Braces

Firestop, 7XBF

Radiation shield, 7XRS

Insulated attic radiation shield, 7XRSA

30º Insulated wall radiation shield, 7XRSMI30

Wall Band, XBM

7XFB

7XFC

7XBF

7XRS

7XRSA2

7XRSMI30

XBM

DuraVent ® Model DuraTech Premium 7” Diameter Chimney System

2” insulated double wall chimney system.

Listed to: UL 103HT (United States), and ULC S629 (Canada)

Fireplace Model Montecito Estate™ CAT - Approved Venting Components manufactured by Security Chimneys ® or DuraVent ® .

• 7” diameter chimney - Secure Temp ® GX (U.S. only), Secure Temp

S-2100+ (or Nova Temp ® HT6000+) or DuraVent ® DuraTech Premium.

NOTES: j and DuraTech Premium are equivalent to S-2100+.

SAFETY / LISTING LABEL - MONTECITO ESTATE™ CAT

Manufactured by / Fabriqué par: INNO

Serial No. Numéro de série Certification test emission value 1.3 g/hr per 2020 standard Valeur d’émission du test d’homologation 1,3 g/h selon la norme 2020


FRONT

FIREPLACE

IHP 16-38219

29

Limited Three Year Warranty - Innovative Hearth Products Combustor

THE WARRANTY

Innovative Hearth Products Limited Three Year Warranty ("IHP") warrants your Catalyst (“Product”) to be free from defects in materials and workmanship at the time of manufacture. After installation, if the Product is found to be defective in materials or workmanship during the Limited Three Year Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered component. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components. THERE ARE EXCLUSIONS AND LIMITATIONS to this Limited Three Year Warranty as described herein.

COVERAGE COMMENCEMENT DATE

Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.

EXCLUSIONS AND LIMITATIONS

This Limited Three Year Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.

This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided.

Labor coverage – Prevailing IHP labor rates apply for the warranty period of the Product.

Whenever practicable , IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the product.

IHP will not be responsible for:

(a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God;

(b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance. (The Product must be subject to normal use with approved fuels listed in the Operation Manual provided with the product. Fuel products with abnormal burning characteristics, including but not limited to fuel such as driftwood, coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly; IHP stoves, inserts and high efficiency EPA fireplaces are approved for burning dry seasoned wood only);

(c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product;

(d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.

IHP is not responsible for inadequate system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative air pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for smoking conditions caused by inadequate chimney height, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions. Certain IHP Products are listed for use with Security Chimneys International, Ltd. chimney systems only. Use of chimney components other than that specified in the Product manual will void the Product warranty.

LIMITATION ON LIABILITY

It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.

In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.

IHP makes no expressed warranties except as stated in this Limited Three Year Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.

No one is authorized to change this Limited Three Year Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited Three Year Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

INVESTIGATION OF CLAIMS AGAINST WARRANTY

IHP reserves the right to investigate any and all claims against this Limited Three Year Warranty and to decide, in its sole discretion, upon the method of settlement.

To receive the benefits and advantages described in this Limited Three Year Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.

Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contractor that is not approved without first obtaining IHP's prior written consent.

HOW TO REGISTER A CLAIM AGAINST WARRANTY

In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the

IHP Warranty Department at 1769 East Lawrence Street; Russellville, AL 35654 or visit our website at WWW.IHP.US.COM.

30

Printed in U.S.A. © 2018 Innovative Hearth Products

P/N 900943-00, Rev. NC, 10/2018


1769 East Lawrence Street • Russellville, AL 35654


Astria

®

Brand EPA Wood Burning Fireplace

Limited Lifetime Warranty

THE WARRANTY

Innovative Hearth Products ("IHP") Limited Lifetime Warranty warrants your Astria ® Brand EPA Wood Burning Fireplace ("Product") to be free from defects in materials and workmanship at the time of manufacture. The Product body, firebox and ceramic glass carry the Limited Lifetime Warranty. Ceramic glass carries the Limited Lifetime Warranty against thermal breakage only. After installation, if covered components manufactured by IHP are found to be defective in materials or workmanship during the Limited

Lifetime Warranty period and while the Product remains at the site of the original installation, IHP will, at its option, repair or replace the covered components. If repair or replacement is not commercially practical, IHP will, at its option, refund the purchase price or wholesale price of the IHP product, whichever is applicable. IHP will also pay IHP prevailing labor rates, as determined in its sole discretion, incurred in repairing or replacing such components for up to five years. THERE ARE EXCLUSIONS AND

LIMITATIONS to this Limited Lifetime Warranty as described herein.

COVERAGE COMMENCEMENT DATE

Warranty coverage begins on the date of purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the Product by an independent IHP dealer/distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from IHP, regardless of the installation or occupancy date.

EXCLUSIONS AND LIMITATIONS

This Limited Lifetime Warranty applies only if the Product is installed in the United States or Canada and only if operated and maintained in accordance with the printed instructions accompanying the Product and in compliance with all applicable installation and building codes and good trade practices.

This warranty is non-transferable and extends to the original owner only. The Product must be purchased through a listed supplier of IHP and proof of purchase must be provided. The Product body and firebox carry the Limited Lifetime Warranty from the date of installation. Vent components, trim components and paint are excluded from this Limited Lifetime Warranty. The following do not carry a Limited Lifetime Warranty but are warranted as follows:

Cast Iron Heat Exchanger – Replacement for five years from the date of installation

Cast iron parts – Replacement for one year from the date of installation

Catalyst – Carries a separate warranty. Refer to the warranty certificate provided for that part

Electrical components – Repair or replacement for one year from date of installation

Gaskets – Replacement for one year from the date of installation.

Gold & nickel plating – Replacement for two years from date of installation. Excludes tarnishing

Refractory & screens – Replacement for two years from date of installation. Excludes hairline cracks

Removable air tubes – Repair or replacement for seven years from date of installation. IHP prevailing labor rates for years one through five.

Labor coverage – Prevailing IHP labor rates apply for the warranty period of the component, unless otherwise noted

Parts not otherwise listed carry a 90 day warranty from the date of installation.

Whenever practicable, IHP will provide replacement parts, if available, for a period of 10 years from the last date of manufacture of the Product.

IHP will not be responsible for: (a) damages caused by normal wear and tear, accident, riot, fire, flood or acts of God; (b) damages caused by abuse, negligence, misuse, or unauthorized alteration or repair of the Product affecting its stability or performance. (The Product must be subject to normal use with approved fuels listed in the Operation

Manual provided with the product. Fuel products with abnormal burning characteristics, including but not limited to fuel such as driftwood, coal or plywood and wood products using a binder may burn at excessive temperatures and may cause damage to the Product or may cause it to function improperly; IHP stoves, inserts and high efficiency EPA fireplaces are approved for burning dry seasoned wood only.); (c) damages caused by failing to provide proper maintenance and service in accordance with the instructions provided with the Product; (d) damages, repairs or inefficiency resulting from faulty installation or application of the Product.

Coverage of this Limited Lifetime Warranty is conditional upon the appliance being operated without the use of grates, irons or any other method to elevate the fire.

IHP is not responsible for inadequate system draft caused by air conditioning and heating systems, mechanical ventilation systems, or general construction conditions which may generate negative air pressure in the room in which the appliance is installed. Additionally IHP assumes no responsibility for smoking conditions caused by inadequate chimney height, adjoining trees or buildings, adverse wind conditions or unusual environmental factors and conditions. Certain IHP Products are listed for use with Security

Chimneys International, Ltd. chimney systems only. Use of chimney components other than that specified in the Product manual will void the Product warranty.

This Limited Lifetime Warranty covers only parts and labor as provided herein. In no case shall IHP be responsible for materials, components or construction which are not manufactured or supplied by IHP or for the labor necessary to install, repair or remove such materials, components or construction. Additional utility bills incurred due to any malfunction or defect in equipment are not covered by this Limited Lifetime Warranty. All replacement or repair components will be shipped F.O.B. from the nearest stocking IHP factory.

LIMITATION ON LIABILITY

It is expressly agreed and understood that IHP’s sole obligation and the purchaser’s exclusive remedy under this warranty, under any other warranty, expressed or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified herein.

In no event shall IHP be liable for any incidental or consequential damages caused by defects in the Product, whether such damage occurs or is discovered before or after replacement or repair, and whether such damage is caused by IHP’s negligence. IHP has not made and does not make any representation or warranty of fitness for a particular use or purpose, and there is no implied condition of fitness for a particular use or purpose.

IHP makes no expressed warranties except as stated in this Limited Lifetime Warranty. The duration of any implied warranty is limited to the duration of this expressed warranty.

No one is authorized to change this Limited Lifetime Warranty or to create for IHP any other obligation or liability in connection with the Product. Some states and provinces do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. The provisions of this Limited

Lifetime Warranty are in addition to and not a modification of or subtraction from any statutory warranties and other rights and remedies provided by law.

INVESTIGATION OF CLAIMS AGAINST WARRANTY

IHP reserves the right to investigate any and all claims against this Limited Lifetime Warranty and to decide, in its sole discretion, upon the method of settlement.

To receive the benefits and advantages described in this Limited Lifetime Warranty, the appliance must be installed and repaired by a licensed contractor approved by IHP.

Contact IHP at the address provided herein to obtain a listing of approved dealers/distributors. IHP shall in no event be responsible for any warranty work done by a contractor that is not approved without first obtaining IHP's prior written consent.

HOW TO REGISTER A CLAIM AGAINST WARRANTY

In order for any claim under this warranty to be valid, you must contact the IHP dealer/distributor from which you purchased the product. If you cannot locate the dealer/ distributor, then you must notify IHP in writing. IHP must be notified of the claimed defect in writing within 90 days of the date of failure. Notices should be directed to the

IHP Warranty Department at 1769 East Lawrence Street; Russellville, AL 35654 or visit our website at WWW.ASTRIA.US.COM.


P/N 900200-00, Rev. B 02/2018



31

WARRANTY

Your fireplace is covered by a limited warranty. Please read the warranty to be familiar with its coverage.

Retain this manual. File it with your other documents for future reference.

PRODUCT REFERENCE INFORMATION

We recommend that you record the following important information about your fireplace. Please contact your IHP dealer for any questions or concerns.

REPLACEMENT PARTS

See Page 27 for a complete replacement parts list. Use only parts supplied from the manufacturer.

Normally, all parts should be ordered through your IHP distributor or dealer. Parts will be shipped at prevailing prices at time of order.

When ordering repair parts, always give the following information:

1.

The model number of the appliance.

2.

The serial number of the appliance.

3.

The part number.

4.

The description of the part.

5.

The quantity required.

6.

The installation date of the appliance.

If you encounter any problems or have any questions concerning the installation or IHP application of this system, please contact your dealer.

IHP

1769 East Lawrence Street

Russellville, AL 35654

Visit us at Astria.us.com

Model Number _____________________________________________________

Serial Number _____________________________________________________

Date Installed ______________________________________________________

Dealer’s Name _____________________________________________________

Dealer’s Phone Number ______________________________________________

Innovative Hearth Products (IHP) reserves the right to make changes at any time, without notice, in design, materials, specifications, prices and also to discontinue colors, styles and products. Consult your local distributor for fireplace code information.

32


P/N 901004-00 Rev. B 04/2022

P901004-00


Astria Montecito Estate Wood-Burning Fireplace Installation and Operation Instructions 32 Pages

Astria Montecito Estate Wood-Burning Fireplace Installation and Operation Instructions

INSTALLATION AND

OPERATION INSTRUCTIONS

MONTECITO ESTATE™ CAT

SAVE THESE INSTRUCTIONS

FOR FUTURE REFERENCE

EPA Wood-Burning Fireplace

P/N 901004-00 Rev. B 04/2022

MODEL

MontecitoEstateCAT

CONGRATULATIONS!

Thank you for selecting a IHP fireplace as the answer to your home supplemental heating needs.

TABLE OF CONTENTS

THE FIREPLACE

•

•

•

CAUTION: BURN UNTREATED WOOD

ONLY. OTHER MATERIALS SUCH AS

WOOD PRESERVATIVES, METAL FOILS,

COAL, PLASTIC, GARBAGE, SULPHUR OR

OIL MAY DAMAGE THE CATALYST.

CAUTION: DO NOT OPERATE WITHOUT

THE CATALYTIC COMBUSTOR IN PLACE.

CAUTION: NEVER BURN WITH THE BY-

PASS OPENED EXCEPT FOR FIRE START-

UP AND WHEN RELOADING THE STOVE.

PARTS REQUIRED

IMPORTANT! GENERAL SAFETY

PRECAUTIONS. READ AND

UNDERSTAND THESE SAFETY

RULES BEFORE YOUR FIRST FIRE.

THE FIREPLACE MUST BE OPER-

ATED WITH THE DOORS FULLY

CLOSED. IF THE DOORS ARE LEFT

PARTLY OPENED, GAS AND FLAME

MAY BE DRAWN OUT OF THE FIRE-

PLACE OPENING, CREATING RISKS

OF BOTH FIRE AND SMOKE.

Never modify or alter your fireplace system in any way. To do so may create a potential fire hazard and void the limited warranty

OPERATING THE FIREPLACE

DO NOT OVERFIRE THIS HEATER

Catalytic Bypass Gauge

Combustion Control

Heat Output

STARTING AND MAINTAINING A FIRE

REFUELING FOR BEST PERFORMANCE

SMOKING –

CAUSES AND TROUBLESHOOTING

IMPORTANT CAUTIONS

CATALYTIC COMBUSTOR TROUBLESHOOTING GUIDE

CATALYTIC COMBUSTOR TROUBLESHOOTING (continued)

SMOKE DETECTORS RECOMMENDED

CARBON MONOXIDE MONITOR RECOM-

MENDED

DEALING WITH A CHIMNEY FIRE

FUEL

Prohibited Fuels

MAINTAINING YOUR FIREPLACE

CATALYTIC COMBUSTOR

CLEANING THE COMBUSTOR (Figure 7) :

SECONDARY AIR TUBE REMOVAL IN-

STRUCTIONS

Catalyst Monitoring

REFRACTORY REPLACEMENT

5

6

4

2

1

6

3

7

DISPOSING OF ASHES

DOOR INSTALLATION

DOOR ADJUSTMENT

GLASS CARE

Glass Replacement

Glass Cleaning