Graco 311103A Low Overspray Cleanshot Valve Owner's Manual

Graco 311103A Low Overspray Cleanshot Valve Owner's Manual | Manualzz
Instructions
Low Overspray
CleanShot™ Valve
Model 287727
For use on the Graco Low Overspray Kit.
Includes RAC 5 321 Switchtip and RAC 5 HandTite™ Guard.
3600 psi (25 MPa, 248 bar) Maximum Working Pressure
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
WLD
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441
Copyright 2005, Graco Inc. is registered to I.S. EN ISO 9001
311103A
Warnings
Warnings
The following general warnings are related to the safe setup, use, grounding, maintenance and repair of this equipment. In the text of this manual, the exclamation point symbol alerts you to a warning and the hazard symbol refers to
specific risks. Refer back to these General Warning pages. Additional procedure-specific warnings will be included
where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground equipment and conductive objects in work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a fire extinguisher in the work area.
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground equipment.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a fire extinguisher in the work area.
INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Do not point gun at anyone or at any part of the body.
• Do not put your hand over the spray tip.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Do not spray without tip guard and trigger guard installed.
• Engage trigger lock when not spraying.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
2
311103A
Warnings
WARNING
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings.
• Check equipment daily. Repair or replace worn or damaged parts immediately.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your Graco distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
PRESSURIZED ALUMINUM PARTS HAZARD
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical
reaction and equipment rupture, and result in death, serious injury, and property damage.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
• Protective eyewear
• Clothing and respirator as recommended by the fluid and solvent manufacturer
• Gloves
• Hearing protection
311103A
3
Pressure Relief Procedure
Pressure Relief Procedure
WARNING
Follow Pressure Relief Procedure when you stop
spraying and before cleaning, checking, servicing, or
transporting equipment. Read warnings.
1. Engage trigger lock.
2. Close the bleed-type master air valve.
6. Open all fluid drain valves in the system, having a
waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to spray
again.
7. If you suspect the spray tip or hose is clogged or
that pressure has not been fully relieved after following the steps above, VERY SLOWLY loosen tip
guard retaining nut or hose end coupling to relieve
pressure gradually, then loosen completely. Clear
hose or tip obstruction.
3. Disengage the trigger lock.
Trigger Lock
4. Hold a metal part of the gun firmly to a grounded
metal pail. Trigger the gun to relieve pressure.
Always engage the trigger lock when you stop spraying
to prevent the gun from being triggered accidentally by
hand or if dropped or bumped.
5. Engage the trigger lock.
4
311103A
Installation
Installation
WARNING
To reduce the risk of serios bodily injury from fluid
injection or splashing in the eyes or on the skin, stop
using the nozzle immediately if it starts to leak or cannot be turned easily.
Installing the Tip and Guard
(Fig. 1 and Fig. 2)
CAUTION
To avoid damage to the o-ring in the swivel:
• Relieve fluid pressure before rotating the swivel.
• Do not soak the entire swivel in solvent.
Flush and Spray
WLD
WLD
Fig. 2
The Low Overspray CleanShot Valve provides two settings: SPRAY and FLUSH. The valve is factory set to the
SPRAY position for spraying at pressures above 700 psi
(4.8 MPa, 48 bar). Turn the valve (override) to the
FLUSH position for flushing, cleaning, priming and
relieving pressure. FLUSH is also used for low pressure
spraying applications below 1000 psi (6.9 MPa, 69 bar).
Fig.1
1
Without the spray tip installed, start sprayer, turn the knob
on the Low Overspray CleanShot Valve counter-clockwise
to the FLUSH position (Fig. 2).
2
Flush and prime the spray system.
3
Follow the Pressure Relief Procedure described in the
warning pages of this manual.
4
Install the spray tip.
5
Turn the knob of the Low Overspray CleanShot Valve to
SPRAY (Fig. 2).
6
Rotate the Low Overspray CleanShot Valve to any desired
position within 180°. Do not use any tools.
7
Refer to your separate gun instruction manual for
operating and tip cleaning instructions.
8
This adapter is repairable.
311103A
5
Parts
Parts
CleanShot Repair Kit (31) 244162
Swivel Repair Kit (35) 244363
Valve Body Kit (36) 245687
A
4ORQUE FT LBS
B
C
D
E
A
D
C
F
B
G
H
I
4ORQUE IN LBS
J
* 36 Valve Body Kit must be purchased separately
6
4ORQUE FT LBS
K
TIA
311103A
Parts List
Parts List
Ref.
No.
31
31a
31b
31c
31d
31e
31f
31g
31h
31i
31j
31k
33
34
35
35a
35b
35c
35d
36
36a
36b
36c
Part No. Description
244162 KIT, CleanShot, repair
includes 31a-31k
SEAT, valve
GASKET
RETAINER, ball
DAMPENER, spring
SPRING, compression
GUIDE, spring
SEAL, u-cup
PACKING, o-ring
RETAINER, u-cup
CAP, end, u-cup
KNOB, valve
162863 GASKET, non-metalic
114049 PACKING, o-ring
244363 KIT, swivel repair
244663 SWIVEL, inlet assembly
116424 NUT, cap
107505 PACKING, o-ring
109576 PACKING, o-ring
245687 KIT, valve body
STUD, manifold
GASKET, nylon
VALVE, outlet
LL5321 RAC 5 TIP, spray, striping
(not shown)
243160 RAC 5 HandTite Guard
(not shown)
Qty.
1
1
1
1
1
1
1
1
1
1
1
1
2
2
1
1
1
2
1
1
1
1
1
Technical Data
Wetted parts . . . . . . . . . . Aluminum, Tungsten, Carbide,
PTFE, Stainless Steel
Fluid inlet/outlet . . . . . . . . . . . . . . . . . . . . . . . 7/8-14 UNF
Maximum working pressure . . . . . . . . 3600 psi (25 MPa,
248 bar)
311103A
7
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
TO PLACE AN ORDER, contact your Graco distributor, or call 1-800-690-2894 to identify the distributor closest to you.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
MM 311103A
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
www.graco.com
Printed in USA 311103A
4/2005
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