Graco 3A0237D, Heated Hoses and Applicator Kits Instructions

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Graco 3A0237D, Heated Hoses and Applicator Kits Instructions | Manualzz
Instructions-Parts
Heated Hoses and
Applicator Kits
3A0237D
For use with Graco HFR Metering Systems.
Not approved for use in European explosive atmospheres. For professional use only.
See page 2 for Maximum Fluid Working Pressures and approvals.
130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure
180°F (82°C) Maximum Hose Operating Temperature
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
ENG
Related Manuals
Contents
Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Heated Hose Bundle Part Numbers . . . . . . . . . . . . 3
Fluid Temperature Sensor (FTS) . . . . . . . . . . . . . 4
Heated Whip Hose . . . . . . . . . . . . . . . . . . . . . . . 4
Individual Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Applicator Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
MD2 Valve Applicator Kits . . . . . . . . . . . . . . . . . 10
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Important Two-Component Material Information 14
Isocyanate Conditions . . . . . . . . . . . . . . . . . . . . 14
Material Self-ignition . . . . . . . . . . . . . . . . . . . . . 14
Keep Components A and B Separate . . . . . . . . 14
Moisture Sensitivity of Isocyanates . . . . . . . . . . 14
Foam Resins with 245 fa Blowing Agents . . . . . 14
Changing Materials . . . . . . . . . . . . . . . . . . . . . . 15
A and B Components . . . . . . . . . . . . . . . . . . . . . . 15
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Connect Whip Hose to Gun or Gun Manifold . . 16
Connect Heated Hoses . . . . . . . . . . . . . . . . . . . 17
Connect FTS and Heated Whip Hose . . . . . . . . 20
Connect Solenoid Kit . . . . . . . . . . . . . . . . . . . . 21
Check Hoses for Leaks . . . . . . . . . . . . . . . . . . . 22
Protective Covering . . . . . . . . . . . . . . . . . . . . . . 22
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Instructions for Replacing Individual A or B Hose 24
Clean Orifice . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Bundle Individual Whip Hoses . . . . . . . . . . . . . 26
Bundle Individual Heated Hoses . . . . . . . . . . . . 28
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Whip Hoses . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Heated Hose Bundles . . . . . . . . . . . . . . . . . . . . 32
Using Fluid Temperature Sensors For Single Heat
Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Using Fluid Temperature Sensors for Dual Heat
Zones . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
MD2 Applicator Kits . . . . . . . . . . . . . . . . . . . . . 38
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Solenoid Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Graco Standard Warranty . . . . . . . . . . . . . . . . . . . 44
Graco Information . . . . . . . . . . . . . . . . . . . . . . . . 44
2
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3A0237D
Heated Hose Bundle Part Numbers
Heated Hose Bundle Part Numbers
Each hose contains an A component hose, a B component hose, and an air hose (1/4 npt x 1/4 npsm, m x f).
Part No.
Ratio
ID
in. (mm)
Length
ft (m)
Single Hose Part No.
JIC Fittings
A (Red)
B (Blue)
A (Red)
B (Blue)
Maximum Fluid
Pressure
psi (MPa, bar)
24E934
24E936
24E938
24E940
24E934
24E936
24E938
24E940
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
24E910
24E912
24E914
24E916
24E910
24E912
24E914
24E916
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
261523
261517
261523
261517
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
2000 (13.8, 138)
2000 (13.8, 138)
2000 (13.8, 138)
2000 (13.8, 138)
261527
261527
246066✿
246060✿
246064✿
246068✿
246072✿
24D191
24D761
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
2000 (13.8, 138)
2000 (13.8, 138)
2000 (13.8, 138)
3500 (24.1, 241)
3500 (24.1, 241)
2000 (13.8, 138)
2000 (13.8, 138)
Stainless Steel Dual Heat Zone Hose Bundle with Air Hose
24D108
24D109
24D110
24D111
24D112
24D113
24D114
24D115
2:1
2:1
2:1
2:1
1:1
1:1
1:1
1:1
1/4 (6) A x 3/8 (10) B
1/4 (6) A x 3/8 (10) B
1/4 (6) A x 3/8 (10) B
1/4 (6) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
5 (1.5)
10 (3)
25 (7.6)
50 (15.2)
5 (1.5)
10 (3)
25 (7.6)
50 (15.2)
24E925
24E927
24E929
24E931
24E933
24E935
24E937
24E939
Carbon Steel Dual Heat Zone Hose Bundle with Air Hose
24D116
24D117
24D118
24D119
24D120
24D121
24D122
24D123
2:1
2:1
2:1
2:1
1:1
1:1
1:1
1:1
1/4 (6) A x 3/8 (10)B
1/4 (6) A x 3/8 (10)B
1/4 (6) A x 3/8 (10)B
1/4 (6) A x 3/8 (10)B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
5 (1.5)
10 (3)
25 (7.6)
50 (15.2)
5 (1.5)
10 (3)
25 (7.6)
50 (15.2)
24E901
24E903
24E905
24E907
24E911
24E913
24E915
24E917
Carbon Steel Single Heat Zone Hose Bundle with Air Hose
24D124
24D125
24D126
24D127
2:1
2:1
1:1
1:1
1/4 (6) A x 3/8 (10) B
1/4 (6) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
3/8 (10) A x 3/8 (10) B
25 (7.6)
50 (15.2)
25 (7.6)
50 (15.2)
261520
261514
261522
261516
Carbon Steel Single Heat Zone Hose Bundle with Air Hose
24D129
24D131
24E963
24E964
24E965
24E966
24E967
24E968
24E969
2:1
1:1
1:1
1:1
1:1
1:1
1:1
1:1
1:1
1/4 (6) A x 3/8 B
3/8 (10) A x 3/8 (10) B
1/4 (6) A x 1/4 (6) B
1/4 (6) A x 1/4 (6) B
1/2 (13) A x 1/2 (13) B
1/4 (6) A x 1/4 (6) B
1/2 (13) A x 1/2 (13) B
1/4 (6) A x 1/4 (6) B
3/8 (10) A x 3/8 (10) B
50 (15.2)
50 (15.2)
25 (7.6)
50 (15.2)
50 (15.2)
50 (15.2)
50 (15.2)
10 (3)
10 (3)
261524
261526
246065✿
246059✿
246063✿
246067✿
246071✿
24D190
24D760
✿ If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.
★ All heated hose bundles are CE approved.
3A0237D
3
Heated Hose Bundle Part Numbers
Fluid Temperature Sensor (FTS)
Part No.
Fittings
Description
Maximum Fluid
Pressure
psi (MPa, bar)
258756
258758
JIC to JIC
JIC to JIC
Fluid Temperature Sensors for dual heat zones with stainless steel fittings
Fluid Temperature Sensors for single heat zone with stainless steel fittings
5000 (34.5, 345)
5000 (34.5, 345)
Heated Whip Hose
Single Hose Part No. JIC Fittings
Part No.
ID
in. (mm)
Length
ft (m)
Stainless Steel Dual Heat Zone
24D194
1/4 (6)
10 (3)
24D751
3/8 (10)
10 (3)
Carbon Steel Dual Heat Zone
24D196
1/4 (6)
10 (3)
24D753
3/8 (10)
10 (3)
Carbon Steel Single Heat Zone
24D192
1/4 (6)
10 (3)
24D822
3/8 (10)
10 (3)
24E970
1/4 (6)
10 (3)
24E971
3/8 (10)
10 (3)
A (Red)
B (Blue)
A (Red)
B (Blue)
Maximum Fluid
Pressure
psi (MPa, bar)
262151
262159
262152
262160
5/5
5/5
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
262127
262135
262128
262136
5/5
5/5
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
24D190
24D760
15B390
15B391
24D191
24D760
15B932
15B393
5/5
5/5
5/5
5/5
6/6
6/6
6/6
6/6
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
3500 (24.1, 241)
★ All heated whip hoses are CE approved.
4
3A0237D
Individual Hoses
Individual Hoses
A Side Heated Hoses (Red)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Carbon Steel Heated Dual Heat Zone
24E901
1/4 (6)
5 (1.5)
5/5
24E903
1/4 (6)
10 (3)
5/5
24E905
1/4 (6)
25 (7.6)
5/5
24E907
1/4 (6)
50 (15.2) 5/5
24E909
3/8 (10)
5 (1.5)
5/5
24E911
3/8 (10)
10 (3)
5/5
24E913
3/8 (10)
25 (7.6)
5/5
24E915
3/8 (10)
50 (15.2) 5/5
24E917
1/2 (13)
5 (1.5)
5/5
24E919
1/2 (13)
10 (3)
5/5
24E921
1/2 (13)
25 (7.6)
5/5
24E923
1/2 (13)
50 (15.2) 5/5
Carbon Steel Heated Single Heat Zone
246065✿ 1/4 (6)
25 (7.6) 5/5
246059✿ 1/4 (6)
50 (15.2) 5/5
246067✿ 1/4 (6)
50 (15.2) 5/5
246094✿ 3/8 (10)
25 (7.6)
246061✿ 3/8 (10)
50 (15.2) 5/5
246069✿ 3/8 (10)
50 (15.2) 5/5
246063✿ 1/2 (13)
50 (15.2) 8/8
246071✿ 1/2 (13)
50 (15.2) 8/8
24D190
1/4 (6)
10 (3)
5/5
24D760
3/8 (10)
10 (3)
5/5
3A0237D
5/5
Maximum
Fluid
Pressure
psi
(MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
2000
(13.8, 138)
2000
(13.8, 138)
3500
(24.1, 241)
2000
(13.8, 138)
2000
(13.8, 138)
3500
(24.1, 241)
2000
(13.8, 138)
3500
(24.1, 241)
2000
(13.8, 138)
2000
(13.8, 138)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Stainless Steel Heated Dual Heat Zone
24E925
1/4 (6)
5 (1.5)
5/5
24E927
1/4 (6)
10 (3)
5/5
24E929
1/4 (6)
25 (7.6)
5/5
24E931
1/4 (6)
50 (15.2) 5/5
24E933
3/8 (10)
5 (1.5)
5/5
24E935
3/8 (10)
10 (3)
5/5
24E937
3/8 (10)
25 (7.6)
5/5
24E939
3/8 (10)
50 (15.2) 5/5
24E941
1/2 (13)
5 (1.5)
5/5
24E943
1/2 (13)
10 (3)
5/5
24E945
1/2 (13)
25 (7.6)
5/5
24E947
1/2 (13)
50 (15.2) 5/5
Maximum
Fluid
Pressure
psi
(MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
✿ If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.
★ All heated hoses are CE approved.
5
Individual Hoses
A Side Unheated Hoses (Red)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Carbon Steel Unheated
262173
1/4 (6)
5 (1.5)
5/5
262175
1/4 (6)
10 (3)
5/5
262177
1/4 (6)
25 (7.6)
5/5
262179
1/4 (6)
50 (15.2) 5/5
262181
3/8 (10)
5 (1.5)
5/5
262183
3/8 (10)
10 (3)
5/5
262185
3/8 (10)
25 (7.6)
5/5
262187
3/8 (10)
50 (15.2) 5/5
262189
1/2 (13)
5 (1.5)
5/5
262191
1/2 (13)
10 (3)
5/5
262193
1/2 (13)
25 (7.6)
5/5
262195
1/2 (13)
50 (15.2) 5/5
6
Maximum
Fluid
Pressure
psi (MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Stainless Steel Unheated
262236
1/4 (6)
5 (1.5)
5/5
262238
1/4 (6)
10 (3)
5/5
262240
1/4 (6)
25 (7.6)
5/5
262242
1/4 (6)
50 (15.2) 5/5
262244
3/8 (10)
5 (1.5)
5/5
262246
3/8 (10)
10 (3)
5/5
262248
3/8 (10)
25 (7.6)
5/5
262250
3/8 (10)
50 (15.2) 5/5
262252
1/2 (13)
5 (1.5)
5/5
262254
1/2 (13)
10 (3)
5/5
262256
1/2 (13)
25 (7.6)
5/5
262258
1/2 (13)
50 (15.2) 5/5
Maximum
Fluid
Pressure
psi (MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3A0237D
Individual Hoses
B Side Heated Hoses (Blue)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Carbon Steel Heated Dual Heat Zone
24E902
1/4 (6)
5 (1.5)
6/6
24E904
1/4 (6)
10 (3)
6/6
24E906
1/4 (6)
25 (7.6)
6/6
24E908
1/4 (6)
50 (15.2) 6/6
24E910
3/8 (10)
5 (1.5)
6/6
24E912
3/8 (10)
10 (3)
6/6
24E914
3/8 (10)
25 (7.6)
6/6
24E916
3/8 (10)
50 (15.2) 6/6
24E918
1/2 (13)
5 (1.5)
6/6
24E920
1/2 (13)
10 (3)
6/6
24E922
1/2 (13)
25 (7.6)
6/6
24E924
1/2 (13)
50 (15.2) 6/6
Carbon Steel Heated Single Heat Zone
246066✿ 1/4 (6)
25 (7.6) 6/6
246060✿ 1/4 (6)
50 (15.2) 6/6
246095✿ 3/8 (10)
25 (7.6)
246070✿ 3/8 (10)
50 (15.2) 6/6
246062✿ 3/8 (10)
50 (15.2) 6/6
246064✿ 1/2 (13)
50 (15.2) 6/6
246068✿ 1/4 (6)
50 (15.2) 6/6
246072✿ 1/2 (13)
50 (15.2) 6/6
24D191
1/4 (6)
10 (3)
6/6
24D761
3/8 (10)
10 (3)
6/6
3A0237D
6/6
Maximum
Fluid
Pressure
psi (MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
2000
(13.8, 138)
2000
(13.8, 138)
2000
(13.8, 138)
2000
(13.8, 138)
2000
(13.8, 138)
2000
(13.8, 138)
3500
(24.1, 241)
3500
(24.1, 241)
2000
(13.8, 138)
2000
(13.8, 138)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Stainless Steel Heated Dual Heat Zone
24E926
1/4 (6)
5 (1.5)
6/6
24E928
1/4 (6)
10 (3)
6/6
24E930
1/4 (6)
25 (7.6)
6/6
24E932
1/4 (6)
50 (15.2) 6/6
24E934
3/8 (10)
5 (1.5)
6/6
24E936
3/8 (10)
10 (3)
6/6
24E938
3/8 (10)
25 (7.6)
6/6
24E940
3/8 (10)
50 (15.2) 6/6
24E942
1/2 (13)
5 (1.5)
6/6
24E944
1/2 (13)
10 (3)
6/6
24E946
1/2 (13)
25 (7.6)
6/6
24E948
1/2 (13)
50 (15.2) 6/6
Maximum
Fluid
Pressure
psi (MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
✿ If ordered as replacement hose for a HFR hose bundles, reference manual 3A0237 not 309572.
★ All heated hoses are CE approved.
7
Individual Hoses
B Side Unheated Hoses (Blue)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Carbon Steel Unheated
262174
1/4 (6)
5 (1.5)
6/6
262176
1/4 (6)
10 (3)
6/6
262178
1/4 (6)
25 (7.6)
6/6
262180
1/4 (6)
50 (15.2) 6/6
262182
3/8 (10)
5 (1.5)
6/6
262184
3/8 (10)
10 (3)
6/6
262186
3/8 (10)
25 (7.6)
6/6
262188
3/8 (10)
50 (15.2) 6/6
262190
1/2 (13)
5 (1.5)
6/6
262192
1/2 (13)
10 (3)
6/6
262194
1/2 (13)
25 (7.6)
6/6
262196
1/2 (13)
50 (15.2) 6/6
8
Maximum
Fluid
Pressure
psi (MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
Part No.
ID
in. (mm)
Length
ft (m)
JIC
Fittings
Stainless Steel Unheated
262237
1/4 (6)
5 (1.5)
6/6
262239
1/4 (6)
10 (3)
6/6
262241
1/4 (6)
25 (7.6)
6/6
262243
1/4 (6)
50 (15.2) 6/6
262245
3/8 (10)
5 (1.5)
6/6
262247
3/8 (10)
10 (3)
6/6
262249
3/8 (10)
25 (7.6)
6/6
262251
3/8 (10)
50 (15.2) 6/6
262253
1/2 (13)
5 (1.5)
6/6
262255
1/2 (13)
10 (3)
6/6
262257
1/2 (13)
25 (7.6)
6/6
262259
1/2 (13)
50 (15.2) 6/6
Maximum
Fluid
Pressure
psi (MPa, bar)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3500
(24.1, 241)
3A0237D
Applicator Kits
Applicator Kits
The table below lists applicators that can be used with the heated hoses and identifies which applicators require solenoid kits. See Related Manuals for the applicator manual numbers.
NOTE: The MD2 valves must use one of the chemical connection kits to connect to the fluid hoses. See MD2
Valve Applicator Kits on page 10.
Applicator
Handle Options
Required Solenoid Kit
Automatic Fusion Air Purge Guns
No handle
Automatic Fusion Mechanical Purge Guns
No handle
24D161
24D161
Fusion Air Purge Guns
24C067
24C067
24C067
Fusion Mechanical Purge Guns
Fusion CS Guns
EP Gun
No handle
Electric actuated pistol
No handle
1:1 and 10:1 MD2 Valves
Electric actuated pistol
(See MD2 Valve Applicator Kits on page 10
Pneumatic
for models and chemical connection kits)
Electric actuated lever
3A0237D
Pressure Relief Kit
24D160, 24C757
24D160, 24C757
24D160, 24C757
9
Applicator Kits
MD2 Valve Applicator Kits
MD2 Handle
Part No.
(Series)
24D500
24D501
24D502
24D503
24D504
24D505
24D509
24D510
24D511
24D512
24D513
24D514
24D515
24D516
24D521
24D522
24D523
24D524
24D525
24D526
24D530
24D531
24D532
24D533
24D534
24D535
24D536
24D537
10
MD2 Valve
(see manual 312185)
255179
(1:1 with soft seats)
Electric
(255208)
Lever
(255249)
Chemical Connection Kit
Pneumatic
(255206)
Carbon Steel
(24D414)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
255180
(1:1 with hard seats)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
255181
(10:1 with soft seats)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
255182
(10:1 with hard seats)
Stainless Steel
(24D162)
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
✔
3A0237D
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
ELECTRIC SHOCK HAZARD
The hoses must be grounded. Improper grounding, set-up or usage of the hoses can cause electric
shock.
• Turn off and disconnect power before disconnecting before installing or servicing hoses.
• Connect to grounded power source.
• All electrical wiring must be done by a qualified electrician and comply with all local codes and
regulations.
• Never cut or puncture a hose cover.
• Do not expose to rain. Store indoors.
SKIN INJECTION HAZARD
High-pressure fluid from hose leaks, or ruptured components will pierce skin. This may look like just a
cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
• Inspect hose before each use for cuts, bulges, kinks or any other damage.
• Replace hoses proactively at regular intervals based on your operating conditions.
• Replace damaged hose immediately.
• Tighten all fluid connections before operating the equipment.
• Keep clear of leaks.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Never exceed hose Maximum Pressure or Temperature ratings.
• Only use chemicals that are compatible with wetted parts. See Technical Data in this manual.
Read MSDSs and fluid and solvent manufacturer’s recommendations.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
THERMAL EXPANSION HAZARD
Fluids subjected to heat in confined spaces, including hoses, can create a rapid rise in pressure due to
the thermal expansion. Over-pressurization can result in equipment rupture and serious injury.
• Open a valve to relieve the fluid expansion during heating.
• Replace hoses proactively at regular intervals based on your operating conditions.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns:
• Do not touch hot fluid or equipment.
3A0237D
11
Warnings
WARNING
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
• Always wear chemically impermeable gloves when spraying, dispensing, or cleaning equipment.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help
prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic
drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment
and follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
12
3A0237D
Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
3A0237D
13
Important Two-Component Material Information
Important Two-Component Material Information
Isocyanate Conditions
Spraying or dispensing materials containing
isocyanates creates potentially harmful mists, vapors,
and atomized particulates.
Read material manufacturer’s warnings and material
MSDS to know specific hazards and precautions
related to isocyanates.
Prevent inhalation of isocyanate mists, vapors, and
atomized particulates by providing sufficient
ventilation in the work area. If sufficient ventilation is
not available, a supplied-air respirator is required for
everyone in the work area.
To prevent contact with isocyanates, appropriate
personal protective equipment, including chemically
impermeable gloves, boots, aprons, and goggles, is
also required for everyone in the work area.
Material Self-ignition
Some materials may become self-igniting if applied
too thickly. Read material manufacturer’s warnings
and material MSDS.
Keep Components A and B
Separate
Cross-contamination can result in cured material in
fluid lines which could cause serious injury or
damage equipment. To prevent cross-contamination
of the equipment’s wetted parts, never interchange
component A (isocyanate) and component B (resin)
parts.
14
Moisture Sensitivity of
Isocyanates
Isocyanates (ISO) are catalysts used in two component
foam and polyurea coatings. ISO will react with moisture
(such as humidity) to form small, hard, abrasive crystals,
which become suspended in the fluid. Eventually a film
will form on the surface and the ISO will begin to gel,
increasing in viscosity. If used, this partially cured ISO
will reduce performance and the life of all wetted parts.
NOTE: NOTE: The amount of film formation and rate of
crystallization varies depending on the blend of ISO, the
humidity, and the temperature.
To prevent exposing ISO to moisture:
•
Always use a sealed container with a desiccant
dryer in the vent, or a nitrogen atmosphere. Never
store ISO in an open container.
•
Keep the ISO lube pump reservoir (if installed) filled
with Graco Throat Seal Liquid (TSL), Part 206995.
The lubricant creates a barrier between the ISO and
the atmosphere.
•
Use moisture-proof hoses specifically designed for
ISO, such as those supplied with your system.
•
Never use reclaimed solvents, which may contain
moisture. Always keep solvent containers closed
when not in use.
•
Never use solvent on one side if it has been contaminated from the other side.
•
Always lubricate threaded parts with ISO pump oil
or grease when reassembling.
Foam Resins with 245 fa
Blowing Agents
Some foam blowing agents will froth at temperatures
above 90°F (33°C) when not under pressure, especially
if agitated. To reduce frothing, minimize preheating in a
circulation system.
3A0237D
A and B Components
Changing Materials
•
When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
•
Always clean the fluid inlet strainers after flushing.
•
Check with your material manufacturer for chemical
compatibility.
•
Most materials use ISO on the A side, but some use
ISO on the B side.
•
Epoxies often have amines on the B (hardener)
side. Polyureas often have amines on the B (resin)
side.
A and B Components
IMPORTANT!
Material suppliers can vary in how they refer to plural
component materials.
Be aware that when standing in front of the manifold on
proportioner:
•
Component A (Red) is on the left side.
•
Component B (Blue) is on the right side.
3A0237D
For all machines:
•
•
•
The A (Red) side is intended for ISO, hardeners,
and catalysts.
If one of the materials being used is moisture-sensitive, that material should always be in the A (Red)
side.
The B (blue) side is intended for polyols, resins, and
bases.
NOTE: For ratios higher than 1:1, the higher volume
is typically the B (Blue) side.
15
Installation
Installation
Description
Tighten
The heated hose maintains proper fluid temperature
while dispensing.
Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major
volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permanently damage the hose.
Tighten
Hoses are 5 ft (1.5 m), 10 ft (3 m), 25 ft (7.6 m), and 50 ft
(15.2 m) long. The whip hose is 5 ft (1.5 m) or 10 ft (3 m)
long.
Tighten
FIG. 1: Fusion Gun
Connect Whip Hose to Gun or
Gun Manifold
153c
NOTE: For best whip hose flexibility, assemble whip
hose to gun or gun manifold as instructed.
B Side Hose
3b
E1
1. Assemble A and B component hoses to gun or gun
manifold fittings as shown in FIG. 1 and FIG. 2.
2. If applicable, assemble signal cable (E1) and air
hose to gun or gun manifold fittings.
3. Tighten fittings to A and B component hoses.
Ensure hose remains flat after fittings are tightened.
Loosen and retighten fittings as necessary to eliminate any torque on hoses. This will help achieve a
flat profile on the hose.
A Side Hose
153a
153b
153a
r_24d501_3a0237_1a
FIG. 2: MD2 Valve Kit 24D501
NOTE: Use chemical connection kit (153) on all MD2
valves. See FIG. 2.
4. For MD2 valves with 255208 and 255249 and both
EP Gun models, connect the signal cable (E1) from
the applicator to the whip hose signal cable (3b).
5. See applicator manual for complete setup instructions.
16
3A0237D
Installation
Connect Heated Hoses
4. Connect air hoses (C).
Single Heat Zone with A and B Heated Hose
D
1. Lay heated hoses end to end, matching the color
coding. Red for component A (ISO), blue for component B (RES).
C
B
TI14733a
Dual Heat Zone with A and B Heated Hose
D
A
C
TI14731a
TI15097a
D
Single Heat Zone with A or B Heated Hose
FIG. 3
D
2. Connect fluid hoses (A, B).
3. Connect signal cables (13).
B
C
D
TI15140a
FIG. 5
5. Connect electrical wires (D).
A
13
TI14732a
a. Ensure electrical wires ends are 5/8 in.
(0.625mm) long. If they are not, use a sharp
scissors to strip all four wire ends to the correct
length. See Strip Length Gauge for correct
length.
FIG. 4
Strip Length
NOTE: Do not connect the main air supply to the air
hose at this time.
This illustration is not to scale.
5/8 in.
(0.625 mm)
TI9733a
FIG. 6
3A0237D
17
Installation
NOTE: Be careful not to cut or nick copper strands.
If more than five strands are cut or nicked, trim wire
and re-strip.
a. Insert one wire from heated hose into connector. Ensure that ferrule is mating with connector
insert. See FIG. 9.
New hoses are pre-stripped at correct length;
remove insulation to expose bare wire.
a. Ensure strip length is correct by fitting ferrule
over exposed wire. Ferrule should be flush with
wire end. See FIG. 7.
NOTE: On some older heated hoses wire insulation
will not fit inside ferrule insulator. In these cases,
use scissors to split and remove ferrule insulator.
b.
If wire is short of ferrule end, adjust strip length
accordingly. If bare wire is protruding from ferrule, trim flush to ferrule end. See FIG. 7.
Incorrect
TI9770A
FIG. 9: Insert Wire and Setscrew
b.
Thread in setscrew and use hex wrench to
torque setscrew to 60 in-lbs (6.78 N•m).
NOTE: To reach approximately 60 in-lbs (6.78 N•m),
complete 4.5 revolutions with hex wrench after setscrew comes in contact with ferrule.
Correct
Incorrect
TI9768a
FIG. 7
c.
Remove ferrule and apply oxide inhibitor to bare
wire. See FIG. 8.
d. Reinsert wire in ferrule and apply more oxide
inhibitor to ferrule and wire end.
TI9779A
FIG. 10: Torque Setscrew
c.
Insert remaining wire from pair into connector;
ensure proper insertion depth. Thread setscrew
and torque to 60 in-lbs (6.78 N•m); see sub-step
B. See FIG. 9 and FIG. 10.
d. Repeat sub-steps A through C for remaining
wire pair.
e. Re-torque all setscrews to 60 in-lbs (6.78 N•m).
TI9769A
FIG. 8
NOTE: When torqued to 60 in-lbs (6.78 N•m) setscrews will be approximately flush with connector.
See FIG. 11.
6. Pair electrical wires as follows: A-Hose to A-Hose;
B-Hose to B-Hose.
NOTE: When connecting first hose section to proportioner, wire pairing does not make a difference.
18
3A0237D
Installation
f.
Insert cap plugs over setscrews. See FIG. 11.
Cap plugs
Setscrews
TI9771A
FIG. 11
g. Wrap connector and wire on each side of connector in black electrical tape to help seal out
moisture. Ensure 1 in. (25.4 mm) of wire on
each side of connector is wrapped.
7. Connect cables (F). Leave slack (G) in cables as
stress relief to prevent cable failure.
G
F
TI14734a
FIG. 12
8. Repeat for additional hoses.
9. See Connect FTS and Heated Whip Hose, page
20.
3A0237D
19
Installation
Connect FTS and Heated Whip Hose
3. Connect whip hose ground wire (K) to ground screw
on underside of FTS.
NOTICE
To prevent damage to probe, do not kink or excessively bend hose. Do not coil hose tighter than the
minimum bend radius of 3 ft (0.9 m). Do not subject
hose to excessive weight, impact, or other abuse.
4. Connect fluid hoses to FTS (J).
NOTE: To use 1/2 in. (13 mm) ID fluid hoses, remove
the adapters from the proportioner fluid manifold
and install them in the FTS swivel inlets.
1. For Single Zone Heat:
Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink
probe. Insert in component A (red) side of main
hose for foam or polyurea systems.
5. Connect electrical connectors (D).
6. Connect air hose (C) to whip air hose (L) or see
Connect Solenoid Kit on page 21 for installation
instructions.
For Dual Zone Heat:
Carefully extend FTS probe (H) into the hose sections from the proportioner. Do not bend or kink
probe. Insert in component A (red) and component
B (blue) side of main hose for foam or polyurea systems.
7. Connect hose assembly cable (F) to FTS cable (R).
Leave slack (G) in cables as stress relief, to prevent
cable failure.
8. See Check Hoses for Leaks, page 22.
2. Connect FTS (J) to whip hose (W).
D
Single Zone Heat
B
To Gun
K
J
R
F
G
A
B
3b
H
A
W
L
ti14735a
To Proportioner
24D160 or 24D161, page 21
C
24
D
K
B
To Gun
Dual Zone Heat
R
J
F
G
W
A
D
B
H
3b
A
D
L
To Proportioner
24
D
ti14736b
C
24D160 or 24D161, page 21
FIG. 13: FTS Connections
20
3A0237D
Installation
Connect Solenoid Kit
6. Install plug (203), or tube fitting (214) and ball valve
(213) in the other side of the tee fitting (202).
A solenoid kit is required for some applicators used with
Graco Metering Systems. See Individual Hoses on
page 5 to see which applicators require a solenoid kit.
NOTE: To ensure proper operation of valve, install
the solenoid kit within 15 ft (4.5 m) of the applicator.
The solenoid reaction time decreases if the solenoid
kit is farther away from the applicator. Ensure that
the scuff guard covers the solenoid if mounted
between the hose and whip hose.
1. Turn off all power to the system.
2. Apply anaerobic pipe sealant to pipe threads on
mufflers (205), tee fitting (202), and swivel fitting
(215). Connect to valve (201).
202
213
207
212
214
203
r_24D161_3a0237B_2b
FIG. 15
7. For solenoid kit 24D161: Connect elbow fitting (207)
and tubing (212) to the purge air port and tube fitting
(214). See applicator manual for port locations.
Connect Splitter
3. Connect elbow fittings (204), and wire harness
(206) to valve (201).
4. Connect air hose (C) to swivel fitting (215).
24D160 and 24D161 use a splitter (211) to allow the
Graco Metering System to dispense material from the
system controls.
5. Connect two elbows (207) and tubing (212) to open
and closed ports on the applicator. See applicator
manual for port locations.
1. Connect the splitter (211) to the valve (201) with
screw (208), washer (209), and nut (210).
NOTE: Cut tubing (212) to desired length if necessary.
2. Connect the hose communications cable (24) to the
single splitter (211) connection.
3. Connect the wire harness (206) and signal cable
(3b) from the whip hose to the splitter (211).
206
207
206 3b
205
212
210
202
209
201
204
215
208
211
24
205
r_24D160_3a0237b_1b
FIG. 16
201
r_24D161_3a0237b_1b
C
FIG. 14
3A0237D
21
Installation
4. For 24C757: Connect valve (201) to the B side
pump guard (GD) with screws (208) and washers
(209).
To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them
in the FTS swivel inlets.
M
GD
N
206
P
TI14737b
209
208
201
r_24c352_3A0237_2a
FIG. 17
5. Remove motor cover and connect solenoid cable
(206) to cable (2B).
FIG. 18
2. For spray guns, close fluid valves on gun fluid manifold. Remove manifold from gun, see gun manual.
Connect fluid whip hoses to manifold.
3. Check that all equipment is properly grounded. See
system operation manual.
2B
4. Pressure check hose. See proportioner manual for
priming instructions. After all lines are free of air,
check for leaks. If there are leaks, relieve pressure
as instructed in proportioner manual. Tighten connections, then pressurize again to ensure leaks
have stopped. Relieve pressure.
6. For 24D160 and 24D161: Connect the valve (201)
between the last hose bundle and the whip hose
with zip ties (not supplied.) See FIG. 13.
Protective Covering
1. Wrap all fluid hose connections with electrical tape.
NOTE: To ensure proper operation of valve, install
the solenoid kit within 15 ft (4.5 m) of the applicator.
The solenoid reaction time decreases if the solenoid
kit is farther away from the applicator. Ensure that
the scuff guard covers the solenoid if mounted
between the hose and whip hose.
Check Hoses for Leaks
TI14738a
FIG. 19
1. Grease with Fusion grease and connect fluid hoses
to proportioner fluid manifold (M). Red for hardener,
blue for resin. See FIG. 18.
2. Fold wire back on hose to ensure adequate strain
relief. Wrap all electrical connections and cable connections with electrical tape to protect them from
pulling apart and abrasion.
NOTE: The manifold hose adapters (N,P) allow use
of 1/4 in. and 3/8 in. ID fluid hoses.
3. Install protective cover, or wrap hose bundle with
duct tape to protect foam.
To check adapter tightness, torque as follows:
•
•
22
A (red) side (N) to 20-25 ft-lb (27-34 N•m).
B (blue) side (P) to 30-35 ft-lb (41-47 N•m).
4. For hoses that include a protective scuff cover,
unroll excess cover over hose and electrical connections. Tape securely.
3A0237D
Operation
Operation
Single Heat Zone Shown
M
Do not operate a coiled hose. A coiled hose creates
uneven heat buildup which can result in hose rupture
and cause serious injury, including fluid injection.
Maximum hose operating temperature is 180°F
(82°C). If using hose without an FTS, measure hose
temperature to ensure it does not exceed 180°F
(82°C).
F
13
D
Hose must be properly supported to avoid excessive
strain due to weight, bending, or sharp edges.
C
Fluids subjected to heat in confined spaces, including
hoses, can create a rapid rise in pressure due to the
thermal expansion. Over-pressurization can result in
equipment rupture and serious injury.
M
TI14737b
(24) connector
• Open a valve to relieve the fluid expansion during
heating.
•
Replace hoses proactively at regular intervals
based on your operating conditions.
1. Connect air hose (C) to main air supply if equipped.
FIG. 20
2. Connect electrical connectors (D) to connector from
fluid manifold (M) or accessory control box. See ,
page 16. Connect hose cable (F) to cable from proportioner fluid manifold (M) or accessory control
box. Connect signal cable (24) to connector behind
the proportioner fluid manifold (M).Wrap connections with electrical tape.
3A0237D
23
Maintenance
Maintenance
Clean Orifice
Only for MD2 Valve using Orifice Block Kit 24E505 and
an orifice.
1. Before disconnecting or repairing hoses, relieve all
fluid pressure and shut off electrical power to proportioner. See system operation manual.
2. Be sure fluid is cool before disconnecting hoses.
Instructions for Replacing
Individual A or B Hose
1. Before disconnecting hoses, relieve all fluid pressure and shut off electrical power to proportioner.
See system operation manual.
2. Disconnect electrical wire from connectors (5). Disconnect fluid hose and remove from bundle.
3. For whip hose bundles, see Bundle Individual
Whip Hoses on page 26.
4. For hose bundles, see Bundle Individual Heated
Hoses on page 28.
NOTE: 24E505 does not come with an orifice. See
24F227 Ratio Check Assembly on page 41 for orifice
part numbers.
1. Follow Pressure Relief Procedure in MD2 valve
manual.
2. Use 5/16 in. nut driver to remove orifices.
NOTICE
To prevent cross-contamination of the orifices do
not interchange A component and B component
parts. The A component orifice is marked with an
A.
3. Remove cap from orifice.
NOTE: The cap is held in place with reverse threads.
4. Remove needle from orifice. Thoroughly inspect all
o-rings and replace if necessary.
5. If necessary, use drill bit that is the same size as the
orifice to drill out the orifice. Orifice size is marked
on the orifice.
6. Liberally lubricate all o-rings.
7. Reassemble in reverse order. Torque orifices into
fluid housing to 20-30 in-lb (2.26-3.39 N•m).
24
3A0237D
Maintenance
3A0237D
25
Maintenance
Bundle Individual Whip Hoses
5. Apply scuff guard (10) on each individual material
hose up to the electrical connector (5).
Individual whip hoses must be bundled with scuff guards
and air and signal cables. Follow the instructions below
to bundle single and dual heat zone whip hose bundles.
6. Use red electrical tape (12) to secure the scuff
guard (10) on the red material hose.
See FIG. 21 on page 27.
7. Use blue electrical tape (13) to secure the scuff
guard (10) on the blue material hose.
1. Lay out the A and B material hoses with the male fittings at the same end of the bundle.
8. Use electrical tape and temporarily tape the hose
and cable ends together.
2. Lay out the air hose (3) with the male fitting at the
same end as the male fittings of the material hoses.
NOTE: The female fitting of the air hose should be 6
in. (152.4 mm) beyond the female fitting of the material hoses.
3. Lay out the signal cable (4) with the female end of
the signal cable at the same end as the male ends
of the material hoses.
NOTE:
•
The male sign cable connector (4) should be 6
in. beyond the female ends of the material
hoses.
• Use electrical tape (8) to secure position of signal cable 10 in. (254 mm) back from the end of
the material hose.
4. Connect Electrical Connectors.
9. Feed the scuff guard (4) over the male material
hose fittings.
10. Use black electrical tape (8) and secure at least 3 in.
(76.2 mm) of scuff guard (4) next to the electrical
connector (5) on side with male material hose fittings.
NOTE: Ensure no foam insulation is exposed on
either material hose.
11. Fold the scuff guard (4) over itself and feed the
remaining scuff guard over the entire length of the
bundle.
12. Leave excess scuff guard (4) loose on the end with
the female material fittings.
13. Remove electrical tape securing the hose and cable
ends together.
For Single Zone Heated Whip Hose Bundles:
a. Place one 6 AWG electrical connector (5) 24 in.
(609.6 mm) from the male material hose fittings.
b.
Connect the 6 AWG wire from each material
hose to the electrical connector (5).
c.
Use black electrical tape (8) to secure the connector to the hose bundle.
14. Apply warning label (10) in the center of the bundle.
Secure edges with black electrical tape.
For Dual Zone Heated Whip Hose Bundles:
a. Place two 6 AWG electrical connectors (5) 24
in. (609.6 mm) from the male material hose fittings.
26
b.
Unlace the 6 AWG wire from each material
hose, trim back the wire, and connect to the
electrical connector (5).
c.
Use black electrical tape (8) to secure both connectors (5) to the correct material hose.
3A0237D
Maintenance
Dual Heat Zone Heated Whip Hose Bundle
5
8
female fittings
8
13
10
2
male fittings
B Side
3
female
connector
4
A Side
male
connector
6 in.
(152.4 mm)
5
4
12
10
1
16 in.
(406.4 mm)
24 in.
(609.6 mm)
10 in.
(254 mm)
27 in.
(685.8 mm)
Single Heat Zone Heated Whip Hose Bundle
female fittings
8
4
10 8
10
2
male fittings
13
B Side
3
female
connector
4
male
connector
5
10
A Side
12
1
FIG. 21: Whip Hose Bundles
3A0237D
27
Maintenance
Bundle Individual Heated Hoses
7. Use electrical tape and temporarily tape the hose
and cable ends together.
Individual hoses must be bundled with a scuff guard,
FTS cable(s), and air and signal cables.Follow the
instructions below to bundle individual heated hoses for
dual and single zone heat.
8. Feed the scuff guard (26) over the female material
hose fittings.
See FIG. 22 on page 29.
1. Lay out the A and B material hoses with the male fittings at the same end of the bundle.
2. Lay out the air hose (23) with the male fitting at the
same end as the male fittings of the material hoses.
3. Lay out the signal cable (24) and FTS cable(s) (25)
with the female end of the cables at the same end
as the male fittings of the material hoses.
9. Use black electrical tape (29) and tape the scuff
guard (26) down 10 in. from the female fittings on
the material hoses. Tape at least 3 in. (76.2 mm) of
scuff guard (26).
NOTE: Ensure no foam insulation is exposed on
either material hose.
10. Fold the scuff guard (26) over itself and feed the
remaining scuff guard over the entire length of the
bundle.
11. Leave excess scuff guard (26) loose on the end with
the male material fittings.
NOTE:
•
All signal cable connectors (24) should be 2 in.
(50.8 mm) beyond the male fittings of the material hoses.
• Use electrical tape (29) to secure position of signal cable 10 in. (254 mm) back from the end of
the material hose.
4. Wrap FTS Cables.
12. Remove electrical tape securing the hose and cable
ends together.
13. Apply warning label (31) in the center of the bundle.
Secure edges with black electrical tape (29).
NOTICE
To heat material correctly, ensure that the red electrical
tape is on the A side FTS cable and the blue electrical
tape is on B side FTS cable.
a. Wrap each end of one FTS cable (25) with red
electrical tape (32). This FTS cable will correspond with the A material hose.
b.
For Dual Zone Heat Only: wrap each end of the
other FTS cable (25) with blue electrical tape
(33). This FTS cable will correspond with the B
material hose.
5. Carefully twist the material hoses, air hose (23), and
cables throughout the entire bundle with a 24 in
(609.6 mm) maximum pitch.
NOTE: Do not twist 5 ft and 10 ft hose bundle
lengths.
6. Tightly wrap the bundle with lace (28) with an 8 in.
maximum pitch. Use black electrical tape to stop the
lacing 10 in. (254 mm) from the material fittings on
each end of the hoses.
28
3A0237D
Maintenance
Dual Heat Zone Heated Hose Bundle Shown
male connectors
female connectors
26
29
28
29
4 in.
101.6 mm)
male fittings
female fittings
1
1 in.
(25.4 mm)
18 in.
457.2 mm)
3 in.
(76.2 mm)
10 in.
(254 mm)
19 in.
(482.6 mm)
Machine End
2 in.
50.8 mm)
25 32
21
23
21
32
23
A Side
A Side
25
25
B Side
33
25
1
B Side
22
24
22
24
33
No exposed foam permitted.
FIG. 22: Heated Hose Bundles
3A0237D
29
Parts
Parts
Whip Hoses
NOTE: A FTS assembly must connect the heated hose and whip hose. See page 35.
Dual Heat Zone Heated Whip Hose
5
8
8
13
10
2
B Side
3
4
A Side
5
4
12
10
1
Single Heat Zone Heated Whip Hose
8
4
10 8
10
2
13
B Side
3
4
5
30
10
A Side
12
1
3A0237D
Parts
Heated Whip Hoses
Common Parts
Ref.
No.
4★
7▲
8‡
9
10✿
12‡
13‡
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
Part No. Description
Qty.
SCUFF GUARD; 1.75 in. dia.; see
1
varied parts table for length
15B679 LABEL, safety; A hose, B Hose,
3
and whip hose
TAPE, electrical; black
1
120542 BAG, polyethylene; not shown
2
SCUFF GUARD; 1.25 in. dia.; see
2
varied parts table for length
TAPE, electrical; red
1
TAPE, electrical; blue
1
✖ Not shown.
‡ Purchase locally.
✿ Order 24E961for replacement scuff guard. Contains
30 ft (9 m) of braided polyester mesh.
★ Order 24E954 replacement scuff guard. Contains
200 ft (60.9 m) of braided polyester mesh.
Varied Parts
Reference Number and Description
2
3
4
5
6✖
Blue (B) Hose
Air Hose and
Signal Cable
Kit
Scuff Guard
Length
ft (m)
Electrical
Connector
Connector
Splice
24D169
9 (2.7)
261821
24D171
10 (3)
261821
24D169
33 (10)
261821
24D171
56 (17)
261821
24D169
9 (2.7)
261821
24D171
10 (3)
261821
24D169
33 (10)
261821
24D171
56 (17)
261821
24D171
10 (3)
261821 (1)
24D171
10 (3)
261821 (1)
24D171
10 (3)
261821 (1)
24D171
10 (3)
261821 (1)
1
Hose
Assy
Length
ft (m)
Red (A) Hose
Stainless Steel Dual Heat Zone
24D193
5 (1.5)
24D194
10 (3)
24D750
25 (7.6)
24D751
50 (15.2)
See Heated
Whip Hose,
page 4.
See Heated
Whip Hose,
page 4.
Carbon Steel Dual Heat Zone
24D195
5 (1.5)
24D196
10 (3)
24D752
25 (7.6)
24D753
50 (15.2)
See Heated
Whip Hose,
page 4.
See Heated
Whip Hose,
page 4.
Carbon Steel Single Heat Zone
24D192
10 (3)
24D822
10 (3)
24E970
10 (3)
24E971
10 (3)
See Heated
Whip Hose,
page 4.
Qty.
See Heated
Whip Hose,
page 4.
1
1
1
2 (1)
261181
1
Air Hose and Signal Cable Kits (3)
Reference Number and Description
Kit
3a
3b
Air Hose
5 Pin Signal Cable
24D169
24E953
24E900
24D171
15B280
24E899
Qty.
1
1
3A0237D
31
Parts
Heated Hose Bundles
NOTE: A FTS assembly must connect the heated hose and whip hose. See page 35.
Dual Heat Zone Heated Hose Bundle Shown
male connectors
female connectors
26
29
28
female fittings
29
male fittings
Machine End
2 in.
50.8 mm)
25 32
21
23
21
32
23
A Side
A Side
5
5
B Side
33
25
32
B Side
22
24
22
24
33
3A0237D
Parts
Dual Zone Heated Hose Bundles
Common Parts
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
Ref.
No.
26✿
Part No. Description
Qty.
SCUFF GUARD; 1.75 in. dia.; see
1
varied parts table for length
27
261821 CONNECTOR, electrical
2
29‡
TAPE, electrical; black
1
30✖ 120542 BAG, polyethylene
2
31▲✖ 15B679 LABEL, safety; A hose, B Hose,
3
and hose bundle
32‡
TAPE, electrical; red
1
33‡
TAPE, electrical; blue
1
✿ Order 24E954 for replacement scuff guard. Contains
200 ft (60.9 m) of braided polyester mesh.
✖ Not shown.
‡ Purchase locally.
Varied Parts
Reference Number and Description
21
Hose
Assy
24D108
Length
ft (m)
5 (1.5)
24D109
10 (3)
24D110
25 (7.6)
24D111
24D112
23
24
Air Hose
5 Pin
Signal
Cable
22
Red (A) Hose
Blue (B) Hose
See Heated
Hose Bundle
Part Numbers,
page 3.
See Heated
Hose Bundle
Part Numbers,
page 3.
24E953
24E900
25
26
28
FTS
Cable
Scuff
Guard
Length
ft (m)
Tie Hose
Lacing
Length
in. (mm)
24E896
9 (2.7)
15B280
24E899
24E895
10 (3)
18 (457.2)
24F179
24E898
24E894
33 (10)
45 (1143)
50 (15.2)
15B290
24E897
24E893
56 (17)
90 (2286)
5 (1.5)
24E953
24E900
24E896
9 (2.7)
24D113
10 (3)
15B280
24E899
24E895
10 (3)
18 (457.2)
24D114
25 (7.6)
24F179
24E898
24E894
33 (10)
45 (1143)
24D115
50 (15.2)
15B290
24E897
24E893
56 (17)
90 (2286)
24D116
5 (1.5)
24E953
24E900
24E896
9 (2.7)
24D117
10 (3)
15B280
24E899
24E895
10 (3)
18 (457.2)
24D118
25 (7.6)
24F179
24E898
24E894
33 (10)
45 (1143)
24D119
50 (15.2)
15B290
24E897
24E893
56 (17)
90 (2286)
24D120
5 (1.5)
24E953
24E900
24E896
9 (2.7)
24D121
10 (3)
15B280
24E899
24E895
10 (3)
18 (457.2)
24D122
25 (7.6)
24F179
24E898
24E894
33 (10)
45 (1143)
24D123
50 (15.2)
15B290
24E897
24E893
56 (17)
90 (2286)
1
1
2
1
see above
Qty.
3A0237D
1
1
33
Parts
Single Zone Heated Hose Bundles
Common Parts
▲ Replacement Danger and Warning labels, tags, and
cards are available at no cost.
Ref.
No.
26✿
Part No. Description
Qty.
SCUFF GUARD; 1.75 in. dia.; see
1
varied parts table for length
27
261821 CONNECTOR, electrical
1
29‡
TAPE, electrical; black
1
30✖ 120542 BAG, polyethylene
2
31▲✖ 15B679 LABEL, safety; A hose, B Hose,
3
and hose bundle
32‡
TAPE, electrical; red
1
33‡
TAPE, electrical; blue
1
✿ Order 24E954 for replacement scuff guard. Contains
200 ft (60.9 m) of braided polyester mesh.
✖ Not shown.
‡ Purchase locally.
Varied Parts
Reference Number and Description
21
Hose
Assy
24D124
Length
ft (m)
25 (7.6)
24D125
50 (15.2)
24D126
25 (7.6)
24D127
23
24
Air Hose
5 Pin
Signal
Cable
22
Red (A) Hose
Blue (B) Hose
See Heated
Hose Bundle
Part Numbers,
page 3.
See Heated
Hose Bundle
Part Numbers,
page 3.
24E953
24E900
25
26
28
FTS
Cable
Scuff
Guard
Length
ft (m)
Tie Hose
Lacing
Length
in. (mm)
24E896
33 (10)
45 (1143)
15B280
24E899
24E895
56 (17)
90 (2286)
24F179
24E898
24E894
33 (10)
45 (1143)
50 (15.2)
15B290
24E897
24E893
56 (17)
90 (2286)
24D129
50 (15.2)
15B280
24E899
24E895
56 (17)
90 (2286)
24D131
50 (15.2)
Qty.
34
1
1
15B290
24E897
24E893
56 (17)
90 (2286)
1
1
1
1
see above
3A0237D
Parts
Using Fluid Temperature Sensors For Single Heat Zones
258758 Carbon Steel Fluid Temperature Sensor
Fluid Temperature Sensor
27
2
Whip Hose
52
Heated Fluid Hose
10
25
1
22
21
51
3b
3a
23
TI1435a
24
Using Fluid Temperature Sensors for Dual Heat Zones
258757 Stainless Steel Fluid Temperature Sensor
2
Fluid Temperature Sensors 27
Whip Hose
52
24
10
1
22
21
51
3b
27
3a
23
24
TI14736b
Heated Fluid Hose
FTS Kits
Dual Heat Zones
Single Heat Zones
Ref.
Description
258756
258758
Qty.
51
52
FTS, sensor
COUPLER
24F392
24F393
16C806
24F393
1
1
3A0237D
35
Parts
15F144 Hose Wire Jumper
1. Wrap hose wire jumper (100) around resin hose
(101) in a spiral fashion.
Use the 15F144 Hose Wire Jumper to heat only the
major volume hose, in a wide ratio system.
2. Connect resin hose wire (101a) to other side of
Power-Lock connector (100a); see page 16.
To build one complete 50 ft single side heated hose bundle, order the following parts:
Ref.
Part
100
15F144
101
102
103
104
105
106
Description
Qty
JUMPER, hose wire; includes
1
two 117789 electrical connectors; 50 ft (15.2 m) long
chart 2, HOSE, resin, heated; 50 ft (15.2
1
page 36 m) minimum
15B296 CABLE, FTS
1
15C517 HARNESS, hose jumper
1
261670 FLUID TEMPERATURE
1
SENSOR
purHOSE, hardener, unheated; 50
1
chase
ft (15.2 m) minimum; customer
locally
supplied
purCONNECTORS, fluid; as
as
chase
required to complete assembly; req’d
locally
not shown
3. Wrap FTS cable (102) around resin hose (101) in a
spiral fashion.
4. Twist hoses (101 and 105) together to provide strain
relief.
5. Repeat steps 1-4 for each length of hose (101).
Connect hoses, electrical connectors, and cables;
see , page 16.
6. Install one -Lock connector (100a) between wires;
see page 17.
7. Connect 258758, page 20.
8. Install whip hose and gun. Ensure that gun is
grounded.
9. Connect hoses to proportioner.
10. Insulate and protect hoses. See Protective Covering, page 22.
Install as follows:
Hoses (101 and 105) must be sized and pressure
rated to meet the requirements of your system.
Do not operate heated hose (101) at more than 45 A.
If hose is cold, turn current adjustment fully counterclockwise before reheating hose.
Spray gun must be grounded.
105
102
100
FTS
101a
100a
100a
101
TI14739a
100
101a
36
3A0237D
Parts
MD2 Applicator Kits
See MD2 Valve Applicator Kits table on page 10 for kit descriptions.
MD2 Applicator Kit 24D501 Shown
B Side Hose
153c
1
151
A Side Hose
153a
153b
1
152
153a
r_24d501_3a0237_1a
1
Apply anaerobic pipe sealant.
MD2 Applicator Kits
Ref.
151
Part
152★
153★
Description
Qty.
VALVE; see Individual Hoses on
1
page 5
HANDLE; see MD2 Valve Applica- 1
tor Kits on page 10
KIT, chemical connection; see parts
1
lists.
★ MD2 valve kits only.
See Solenoid Kits on page 39 for parts.
3A0237D
(153) 24D162 Stainless Steel Connection
Kit
Ref. Part
Description
Qty.
153a 121394 FITTING, elbow; SAE 06 x 1/4
2
npt(f)
153b 122961 ADAPTER, swivel; JIC 6 x 1/4 npt
1
153c 122737 ADAPTER, swivel; 1/4 npt x JIC 5
1
(153) 24D414 Carbon Steel Connection Kit
Ref.
153a
153b
153c
Part
122969
122721
122963
Description
Qty.
FITTING, elbow; 1/4 npt x SAE 06
2
ADAPTER, swivel; JIC 6 x 1/4 npt
1
ADAPTER, swivel; JIC 5 x 1/4 npt
1
37
Parts
24E505 Orifice Block Kit
162
153c
161
153b
See MD2 Valve
Applicator Kits
on page 37.
162b
162a 1
161d
161b
161c
161a
1
Lubricate all o-rings and specified surfaces.
2
Torque to 20-30 in-lbs (2.2-3.4 N•m).
Ref.
161
Part
24D739
161a
161b
161c
161d
162
123886
24E569
162a
162b
16C339
117724
2
r_24d501_3a0237a_2b
Description
Qty.
HOUSING, orifice, assy;
1
includes 161a-161d
HOUSING, orifice
1
WASHER
1
NUT
1
O-RING
1
KIT, orifice block plug; includes
1
162a and 162b
PLUG, orifice
1
O-RING
1
See 24F227 Ratio Check Assembly table on page
41 for restrictors.
24E505 does not include a MD2 valve. See MD2
Valve Applicator Kits on page 37.
24E505 does not include swivel adapters. Use swivel
adapters included with MD2 Valve Applicator Kits
on page 37.
38
3A0237D
Accessories
Accessories
Scuff Guard
Use to keep hose clean and protect it from damage.
Part
Description
24E954
200 ft (60.9 m) braided polyester
mesh.
Fold back over itself for easy installation.
Part
Description
24E961
30 ft (9 m) braided polyester mesh.
Fold back over itself for easy installation.
50 ft (15.2 m) polyethylene bag.
Inflate with air for easy installation.
246456
Solenoid Kits
Not all applicator kits require a solenoid kit. See Applicator Kits, page 9.
24C757 Machine Mount Kit
1
Apply anaerobic pipe sealant to pipe threads.
2
Connects to applicator.
206
201
207 2
212
1 203
204
1 202
209
1 213
208
205 1
Ref.
201
202
203
204
205
206
Part
120900
108638
100721
121022
121021
122955
3A0237D
Description
VALVE, solenoid, 3 way
FITTING, pipe, tee
PLUG, pipe
FITTING, elbow, male, 1/4 npt
MUFFLER, 1/4 npt
HARNESS, m12 x mini din
Qty.
1
1
1
2
2
1
Ref.
207
208
209
212
213
r_24c3521_3a0237a_1b
Part
112698
115968
GC2107
054130
Description
Qty.
ELBOW, swivel, male; 1/8 npt
2
SCREW, cap, socket head
2
WASHER, lock, spring, #8
2
TUBING, polyethylene; 1/4 OD;
1
36 ft (11 m)
114339 FITTING, union, swivel, 1/4 npt; sst
1
39
Accessories
24D160 Remote Mount MD2 Kit
24D161 Remote Mount Fusion Kit
201
1 205
215
211
204
202
203 1
212
208
Only 24D160
213 1
206
214 1
2 207
Only 24D161
212
207
1
Apply anaerobic pipe sealant to pipe threads.
2
Connects to applicator.
Ref.
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
40
r_24d161_3a0237b_3b
Part
120900
108638
100721
121022
121021
122955
112698
120094
102360
15F988
120953
054130
Description
Qty.
VALVE, solenoid, 3 way
1
FITTING, pipe, tee
1
PLUG, pipe; for 24D160
1
FITTING, elbow, male; 1/4 npt
2
MUFFLER; 1/4 npt
2
HARNESS, m12 x mini din
1
ELBOW, swivel, male; 1/8 npt
2,3
SCREW, pan hd,
1
WASHER, flat
1
NUT, lock, hex
1
CONNECTOR, splitter
1
TUBING, polyethylene; 1/4 OD;
1
36 ft (11 m) for 24D160;
54 ft (16.5 m) for 24D161
15B565 VALVE, ball
1
116658 FITTING, tube, male; 1/4 npt;
1
24D161
114339 FITTING, union, swivel, 1/4 npt; sst
1
3A0237D
Accessories
24F227 Ratio Check Assembly
To check spray ratio with Fusion and Graco EP guns.
See manual 3A0861 for more information.
Orifice Kits
In the following table, shaded rows indicate “Super Standard” items that are typically stocked and provide the best
delivery dates. See EP Gun manual for repair instructions.
Impingement
Port Size
in.
mm
Kit Type and Kit Number
250 Model Polyol
Orifice Kit
250 Model Iso
Orifice Kit
0.016
0.41
24C805
24D229
0.020
0.51
24C751
24D223
0.024
0.61
24C806
24D230
0.028
0.71
24C807
24D231
0.031
0.79
24C752
24D224
0.035
0.89
24C808
24D232
0.039
0.99
24C809
24D233
0.042
1.07
24C810
24D234
0.047
1.19
24C753
24D225
0.052
1.32
24C811
24D235
0.055
1.40
24C812
24D236
0.060
1.52
24C754
24D226
0.063
1.60
24C813
24D237
0.067
1.70
24C755
24D227
0.073
1.85
24C815
24D238
0.086
2.18
24C756
24D228
3A0237D
41
Technical Data
Technical Data
Category
Data
Maximum
Fluid Working
Pressure
Maximum
Air Working
Pressure
Maximum
Operating
Temperature
Wetted Parts
See page 3
130 psi (0.9 MPa, 9 bar)
180°F (82°C)
Nylon, Zinc-Plated Carbon Steel,
303 Stainless Steel, Butyl
Total Heating
1/4” diameter: 11 watts/foot
Load (2 hoses)
(36 watts/meter)
3/8’ diameter: 13 watts/foot
(43 watts/meter)
1/2” diameter: 15 watts/foot
(49 watts/meter)
42
3A0237D
Technical Data
3A0237D
43
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Toll Free: 1-800-746-1334 or Fax: 330-966-3006
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A0237
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO OHIO INC. 8400 PORT JACKSON AVE NW, NORTH CANTON, OH 44720
Copyright 2010, Graco Inc. is registered to ISO 9001
www.graco.com
Revised 06/2010

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