Graco 309572R, Power-Lock Heated Hose Owner's Manual

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Graco 309572R, Power-Lock Heated Hose Owner's Manual | Manualzz

Instructions - Parts

Power-Lock

Heated Hose

309572R

For use with plural component proportioners. Not for use in explosive atmospheres.

See page 3 for Maximum Fluid Working Pressure

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

Important Safety instructions.

Read all warnings and instructions in this manual.

Save these instructions. See page 3 for a list of

part numbers.

TI12157a

2

Manual Conventions

Contents

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2

Power-Lock Hose Bundle Part Numbers . . . . . . . . 3

Fluid Temperature Sensor (FTS) . . . . . . . . . . . . . 4

Cross Reference Table . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Set Transformer Wire Taps . . . . . . . . . . . . . . . . . 8

Connect Whip Hose to Gun or Gun Manifold . . . 9

Connect Heated Hoses . . . . . . . . . . . . . . . . . . . 10

Connect 261669 FTS and Heated Dual Whip Hose

13

Connect 261670 FTS . . . . . . . . . . . . . . . . . . . . 14

Check Hoses for Leaks . . . . . . . . . . . . . . . . . . . 15

Protective Covering . . . . . . . . . . . . . . . . . . . . . . 16

Manual Conventions

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Fluid Temperature Sensor (FTS) Calibration . . . 17

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Using 261669 Fluid Temperature Sensor (JIC to JIC fittings) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Using 261670 Fluid Temperature Sensor (JIC to

NPT fittings) . . . . . . . . . . . . . . . . . . . . . . . . 19

15F144 Hose Wire Jumper . . . . . . . . . . . . . . . . 21

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Graco Phone Numbers . . . . . . . . . . . . . . . . . . . . . 24

Warning

WARNING

A warning alerts you to possible serious injury or death if you do not follow instructions.

Symbols, such as fluid injection (shown), alert you to a specific hazard and direct you to read the indicated hazard warnings on

pages 6-7.

Caution

CAUTION

A caution alerts you to possible equipment damage or destruction if you do not follow instructions.

Note

A note indicates additional helpful information.

309572R

Power-Lock Hose Bundle Part Numbers

Power-Lock Hose Bundle Part Numbers

You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 15C517) to make a complete heated hose assembly. See the tables below. Be sure the selected hose meets your maximum pressure and hose diameter requirements.

Each hose contains an A component hose, a B component hose, and an air hose (1/4 npt x 1/4 npsm, m x f). Common insulated hoses do not contain an air hose. These hoses are typically used for non 1:1 ratio materials.

JIC Fittings

“A” inlet (f)/ outlet (m)

“B” inlet (f)/ outlet (m)

Maximum Fluid

Pressure psi (MPa, bar)

Part No.

(Series) Description

ID in. (mm)

Length ft (m)

2 Component Main Hoses - Individual Insulation with Air Hose

246045 (F) With FTS cable, no scuff guard 1/4 (6)

246046 (F) With FTS cable, no scuff guard 3/8 (10)

246047 (F) With FTS cable, no scuff guard 1/2 (13)

246048 (F) With FTS cable, no scuff guard 1/4 (6)

249587 (F) No FTS cable, no scuff guard 1/4 (6)

246049 (F) With FTS cable, no scuff guard 3/8 (10)

246074 (F) No FTS cable, no scuff guard

246075 (F) No FTS cable, no scuff guard

1/4 (6)

3/8 (10)

50 (15.2)

50 (15.2)

50 (15.2)

25 (7.6)

25 (7.6)

25 (7.6)

50 (15.2)

50 (15.2)

246076 (F) No FTS cable, no scuff guard 1/2 (13)

246678 (F) With FTS cable and scuff guard 3/8 (10)

246052 (F) With FTS cable, no scuff guard 1/4 (6)

246053 (F) With FTS cable, no scuff guard 3/8 (10)

50 (15.2)

50 (15.2)

50 (15.2)

50 (15.2)

246054 (F)

246679 (F)

With FTS cable, no scuff guard

With FTS cable and scuff guard

1/2 (13)

3/8 (10)

249588 (F) No FTS cable, no scuff guard 3/8 (10)

247164 (F) With FTS cable and scuff guard 1/4 (6) A x 3/8

(10) B

256548 (A) With FTS cable and scuff guard 1/2 (13)

50 (15.2)

50 (15.2)

50 (15.2)

50 (15.2)

256549 (A) No FTS cable, and scuff guard 3/8 (10)

261328 (F) No FTS cable, no scuff guard 3/8 (10)

261332 (F) No FTS cable, no scuff guard

261335 (F) No FTS cable, no scuff guard

3/8 (10)

1/2 (13)

50 (15.2)

50 (15.2)

25 (7.6)

25 (7.6)

50 (15.2)

261336 (F) With FTS cable, no scuff guard 3/8 (10) A x 1/2

(13) B

50 (15.2)

2 Component Whip Hoses - Individual Insulation with Air Hose

249586 (G) Whip hose with scuff guard

246050 (G) Whip hose with scuff guard

246051 (G) Whip hose with scuff guard

1/4 (6)

1/4 (6)

3/8 (10)

246055 (G) Whip hose with scuff guard

246056 (G) Whip hose with scuff guard

1/4 (6)

3/8 (10)

256407 (A) Unheated hose with scuff guard 1/4 (6)

2 Component Main Hoses - Common Insulation without Air Hose

3 (.9)

10 (3)

10 (3)

10 (3)

10 (3)

6 (1.8)

248907 (F) With FTS cable

248908 (F) With FTS cable

1/4 (6) x 3/8

(10)

3/8 (10) x 3/8

(10)

50 (15.2)

50 (15.2)

8/8

5/5

5/5

5/5

8/8

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

8/8

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

5/5

8/8

5/5

6/6

6/6

6/6

6/6

6/6

6/6

10/10

6/6

6/6

6/6

10/10

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

10/10

6/6

6/6

6/6

6/6

6/6

10/10

10/10

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

2000 (13.8, 138)

2000 (13.8, 138)

5000 (34.5, 345)

3500 (24.1, 241)

3500 (24.1, 241)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

5000 (34.5, 345)

5000 (34.5, 345)

309572R 3

4

Power-Lock Hose Bundle Part Numbers

Fluid Temperature Sensor (FTS)

Part No.

(Series) Fittings Description

Max. Fluid Pressure psi (MPa, bar)

261669 (A)

JIC to JIC (See pg. 18 for

fitting detail)

Fluid Temperature Sensor (for heated standard systems)

261670 (A)

JIC to NPT (See pg. 19

for fitting detail)

5000 (34.5, 345)

Fluid Temperature Sensor (for heated mix manifold systems) 5000 (34.5, 345)

Cross Reference Table

JIC Fittings

Max Fluid

Pressure psi

(MPa, bar)

Length ft (m)

ID in. (mm) Description Old Part

Replaced

By

2 Component Main Hoses - Individual Insulation with Air Hose

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

3500

(24.1, 241)

3500

(24.1, 241)

3500

(24.1, 241)

3500

(24.1, 241)

2000

(13.8, 138)

3500

(24.1, 241)

3500

(24.1, 241)

5000

(34.5, 345)

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13

25 (7.6) 1/4 (6)

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10)

50 (15.2) 1/2 (13

50 (15.2) 3/8 (10)

25 (7.6) 3/8 (10)

50 (15.2) 1/2 (13)

50 (15.2) 3/8 (10) x

1/2 (13)

50 (15.2) 3/8 (10)

With FTS cable, no scuff guard

With FTS cable, no scuff guard

With FTS cable, no scuff guard

No FTS cable, no scuff guard

No FTS cable, no scuff guard

No FTS cable, no scuff guard

No FTS cable, no scuff guard

With FTS cable, no scuff guard

With FTS cable, no scuff guard

With FTS cable, no scuff guard

No FTS cable, no scuff guard

No FTS cable, no scuff guard

No FTS cable, no scuff guard

1225-TC-PL

1200-TC-PL

5225-50-TC-PL

1225B-PL

1200B-PL

5225-50-PL

1260A-PL

246045

246046

246047

246074

246075

246076

249587

14200-50-TC-PL 246052

14230-50-TC-PL 246053

14235-50-TC-PL 246054

14230-50-PL

1200B-25-PL

14235-50-PL

249588

261328

26135

With FTS cable, no scuff guard 14276-50-TC-PL 261336

No FTS cable, no scuff guard 14230-25-PL 261332

5/5

5/5

8/8

5/5

5/5

8/8

5/5

5/5

5/5

8/8

5/5

5/5

8/8

5/5

5/5

“A” inlet (f)/ outlet (m)

“B” inlet (f)/ outlet (m)

6/6

6/6

10/10

6/6

6/6

10/10

6/6

6/6

6/6

10/10

6/6

6/6

10/10

10/10

6/6

309572R

Power-Lock Hose Bundle Part Numbers

Max Fluid

Pressure psi

(MPa, bar)

Length ft (m)

ID in. (mm) Description

2 Component Whip Hoses - Individual Insulation with Air Hose

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

3500

(24.1, 241)

3500

(24.1, 241)

10 (3)

10 (3)

3 (0.9)

10 (3)

10 (3)

1/4 (6)

3/8 (10)

1/4 (6)

1/4 (6)

3/8 (10)

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Old Part

Replaced

By

1250E-PL &

1250D-PL

1230D-PL

1250D-3-PL

14250A-PL &

14250-PL

14265-10-PL

246050

246051

249586

246055

246056

JIC Fittings

“A” inlet (f)/ outlet (m)

“B” inlet (f)/ outlet (m)

5/5

5/5

5/5

5/5

5/5

6/6

6/6

6/6

6/6

6/6

Repair Hoses

2000

(13.8, 138)

2000

(13.8, 138)

3500

(24.1, 241)

3500

(24.1, 241)

3500

(24.1, 241)

3500

(24.1, 241)

3500

(24.1, 241)

3500

(24.1, 241)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

2000

(13.8, 138)

50 (15.2) 1/4 (6)

50 (15.2) 1/4 (6)

50 (15.2) 3/8 (10) Single hose, A (ISO) side

50 (15.2) 3/8 (10) Single hose, B (RES) side

50 (15.2) 1/2 (13 Single hose, A (ISO) side

50 (15.2) 1/2 (13 Single hose, B (RES) side

25 (7.6) 1/4 (6)

25 (7.6) 1/4 (6)

25 (7.6) 3/8 (10) Single hose, A (ISO) side

25 (7.6) 3/8 (10) Single hose, B (RES) side

50 (15.2) 1/4 (6)

50 (15.2) 1/4 (6)

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

50 (15.2) 3/8 (10) Single hose, A (ISO) side

50 (15.2) 3/8 (10) Single hose, B (RES) side

50 (15.2) 1/2 (13 Single hose, A (ISO) side

50 (15.2) 1/2 (13 Single hose, B (RES) side

TSU is now FTS

Hose Power Jumper Plug

1227A-PL

1226A-PL

1202-PL

1201-PL

5227C-50-PL

5226C-50-PL

1265A-PL

1261A-PL

None

None

None

None

14232-50-PL

14231-50-PL

14237-50-PL

14236-50-PL

20206-4

0684-3

246059

246060

246061

246062

246063

246064

246065

246066

246094

246095

246067

246068

246069

246070

246071

246072

261669

15C517

See pg. 18 for fitting

detail

5/5

5/5

8/8

8/8

5/5

5/5

5/5

5/5

8/8

8/8

5/5

5/5

5/5

5/5

5/5

5/5

6/6

6/6

10/10

10/10

6/6

6/6

6/6

6/6

10/10

10/10

6/6

6/6

6/6

6/6

6/6

6/6

309572R 5

6

Warnings

Warnings

Warning

Skin Injection Hazard

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point the gun at anyone or at any part of the body.

• Do not put your hand or fingers over the gun fluid nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not “blow back” fluid; this is not an air spray system.

Follow Pressure Relief Procedure in your proportioner manualTechnical Data when you

stop spraying and before cleaning, checking, or servicing equipment.

• Use lowest possible pressure when flushing, priming, or troubleshooting.

• Engage spray gun piston safety lock when not spraying.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.

High pressure hose cannot be recoupled; replace the entire hose.

Fire, Explosion, and Electric Shock Hazard

Solvent and fumes in work area can ignite or explode. To help prevent fire, explosion, and electric shock:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static arc).

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Keep the work area free of debris, including solvent, rags, and gasoline.

• Ground equipment and conductive objects. See Grounding in your proportioner manual.

• Hold gun firmly to side of grounded pail when triggering into pail.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until you identify and correct the problem.

309572R

309572R

Warnings

Warning

Equipment Misuse Hazard

Misuse can cause serious injury or death.

• For professional use only.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Read manuals, warnings, tags, and labels before operating equipment. Follow instructions.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not alter or modify equipment. Use only Graco parts and accessories.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical

Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not use hoses to pull equipment.

• Comply with all applicable safety regulations.

Burn Hazard

This equipment is used with heated fluid, which can cause equipment surfaces to become very hot. To avoid severe burns:

• Do not touch hot fluid or equipment.

• Allow equipment to cool completely before touching it.

• Wear gloves if fluid temperature exceeds 110°F (43°C).

Toxic Fluid or fumes Hazard

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Material Safety Data Sheet (MSDS) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Personal Protective Equipment

You must wear proper protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury; inhalation of toxic fumes; and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer

• Hearing protection.

7

8

Installation

Installation

Description

WARNING

Set Transformer Wire Taps

Transformer tap wire connections vary depending on proportioner and length of heated hose. See proportioner operation manual for further information. Some models are automatic and have no user-set taps. Verify that tap wire connections are correct.

This hose must be used with an FTS and cable to provide grounding. Read warnings,

page 6.

The heated hose maintains proper fluid temperature while spraying.

Fluid hoses are marked with red tape for

ISO/hardener/minor volume side, blue tape for

RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permanently damage the hose.

Hoses are 50 ft (15.2 m) or 25 ft (7.6 m) long.

The whip hose is 10 ft (3 m) long.

Hose Length* ft (m) Tap Terminal

Label (ft)

50 - 85 (15.2 - 25.9) 50

100 - 135 (30.5 - 41.1) 100

150 - 185 (48.7 - 56.4) 150

200 - 235 (60.1 - 71.6) 200

250 - 285 (76.2 - 86.9) 250

300 - 310 (91.4 - 94.5) 300

* Length includes heated fluid hose and whip hose.

To heat the major volume hose only in a

wide ratio system, see 15F144 Hose

Wire Jumper, page 21.

309572R

Installation

Connect Whip Hose to Gun or Gun Manifold

For best whip hose flexibility, assemble whip hose to gun or gun manifold as instructed.

1. Assemble A and B component hoses to gun or gun manifold fittings as shown in

F IG . 1.

2. Tighten fittings to A and B component hoses. Ensure hose remains flat after fittings are tightened. Loosen and retighten fittings as necessary to eliminate any torque on hoses. This will help achieve a flat profile on the hose.

Tighten

Tighten

Tighten

F IG . 1

309572R 9

Installation

Connect Heated Hoses

WARNING

3. Connect air hoses (C).

Read warnings, pages 6 and 7.

1. Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES).

F IG . 4

B

A

TI2678B

D

C TI2682B

4. Connect electrical wires.

a. Ensure electrical wires ends are 5/8 in.

(0.625mm) long. If they are not, use a sharp scissors to strip all four wire ends to the correct length. See Strip Length

Gauge for correct length.

Strip Length

F IG . 2

D

2. Connect fluid hoses (A, B).

This illustration is not to scale.

F IG . 5

5/8 in.

(0.625 mm)

TI9733a

F IG . 3

B

A

TI2679B

Be careful not to cut or nick copper strands. If more than five strands are cut or nicked, trim wire and re-strip.

New hoses are pre-stripped at correct length; remove insulation to expose bare wire.

Do not connect the main air supply to the air hose at this time.

Common insulated heated hoses do not contain an air hose.

10 309572R

Installation a. Ensure strip length is correct by fitting ferrule over exposed wire. Ferrule should be flush with wire end. See F IG .

6.

On some older heated hoses wire insulation will not fit inside ferrule insulator. In these cases, use scissors to split and remove ferrule insulator.

b. If wire is short of ferrule end, adjust strip length accordingly. If bare wire is protruding from ferrule, trim flush to ferrule end. See F IG . 6.

a. Insert one wire from heated hose into connector. Ensure that ferrule is mating with connector insert. See F

F IG . 8: Insert Wire and Setscrew

IG . 8.

TI9770A

Incorrect b. Thread in setscrew and use hex wrench to torque setscrew to 60 in-lbs (6.78

N•m).

Incorrect

Correct

TI9768a

F IG . 6 c. Remove ferrule and apply oxide inhibi-

tor to bare wire. See F IG . 7.

d. Reinsert wire in ferrule and apply more oxide inhibitor to ferrule and wire end.

To reach approximately 60 in-lbs (6.78

N•m), complete 4.5 revolutions with hex wrench after setscrew comes in contact with ferrule.

TI9779A

F IG . 9: Torque Setscrew

F IG . 7

TI9769A c. Insert remaining wire from pair into connector; ensure proper insertion depth.

Thread setscrew and torque to 60 in-lbs

(6.78 N•m); see sub-step B. See F IG . 8 and F IG . 9.

d. Repeat sub-steps A through C for remaining wire pair.

5. Pair electrical wires as follows: A-Hose to

A-Hose; B-Hose to B-Hose.

When connecting first hose section to proportioner, wire pairing does not make a difference.

309572R 11

Installation e. Re-torque all four setscrews to 60 in-lbs

(6.78 N•m).

6. Connect cables (F). Slide insulator sleeves over connection. Leave slack (G) in cables as stress relief to prevent cable failure.

When torqued to 60 in-lbs (6.78 N•m) setscrews will be approximately flush with connector. See F IG . 10.

G f.

Insert cap plugs over setscrews. See

F IG . 10.

F

TI2683B

Cap plugs F IG . 11

Setscrews

F IG . 10

TI9771A g. Wrap connector and wire on each side of connector in black electrical tape to help seal out moisture. Ensure 1 in.

(25.4 mm) of wire on each side of connector is wrapped.

7. Repeat for additional hoses.

8. See Connect 261669 FTS and Heated

Dual Whip Hose, page 13, or Connect

261670 FTS, page 14.

12 309572R

Installation

Connect 261669 FTS and Heated Dual Whip Hose

4. Connect fluid hoses to FTS (J).

CAUTION

To prevent damage to probe, do not kink or excessively bend hose. Do not coil hose tighter than the minimum bend radius of 3 ft

(0.9 m). Do not subject hose to excessive weight, impact, or other abuse.

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

5. Connect electrical connectors (D).

1. Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe. Insert in component A

(ISO) side of main hose for foam or polyurea systems.

6. Connect air hose (C) to whip air hose (L).

7. Connect hose assembly cable (F) to FTS cable (R). Slide insulator sleeves (S) over connection. Leave slack (G) in cables as stress relief, to prevent cable failure.

2. Connect FTS (J) to whip hose (W).

8. See Check Hoses for Leaks, page 15

3. Connect whip hose ground wire (K) to ground screw on underside of FTS.

D

B To Gun

K

J

To Proportioner

S

G

F

R

S

B

A

H

A

W

L

C

TI9581B

309572R 13

Installation

Connect 261670 FTS

CAUTION

Do not coil hose tighter than the minimum bend radius of 3 ft (0.9 m). Do not subject hose to excessive weight, impact, or other abuse.

1. Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe. Insert probe in major volume (resin) side on systems which are not 1:1 mix ratio.

2. Connect FTS (J) to mix manifold.

3. Connect fluid hoses to FTS (J).

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

4. Install one connector (D) between wires.

Refer to page 10 for instructions.

5. Connect hose assembly cable (F) to FTS cable (R). Slide insulator sleeves (S) over connection. Leave slack (G) in cables as stress relief, to prevent cable failure.

6. See Check Hoses for Leaks, page 15.

J

To Mix Manifold

(with no heated whip hose)

R

S

F

S

G

H

D

To

Proportioner

TI2684D

14 309572R

Installation

Check Hoses for Leaks

1. Connect fluid hoses to proportioner fluid manifold (M). Red for hardener (ISO), blue for resin (RES).

The manifold hose adapters (N, P) allow use of 1/4 in. and 3/8 in. ID fluid hoses.

To check adapter tightness, torque as follows:

• A side (N) to 43-47 ft-lb (58-63 N•m).

• B side (P) to 55-60 ft-lb (74-81 N•m).

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

2. For spray guns, close fluid valves on gun fluid manifold. Remove manifold from gun, see gun manual. Connect fluid whip hoses to manifold.

3. Check that all equipment is properly grounded. See proportioner manual.

4. Pressure check hose. See proportioner manual for priming instructions. After all lines are free of air check for leaks. If there are leaks, relieve pressure as instructed in proportioner manual. Tighten connections, then pressurize again to ensure leaks have stopped. Relieve pressure.

N

M

TI9878A

F IG . 12

309572R 15

Installation

Protective Covering

1. Wrap all fluid hose connections with electrical tape.

3. Install protective cover (see Accessories, page 23), or wrap hose bundle with duct

tape to protect foam.

4. For hoses that include a protective scuff cover, unroll excess cover over hose and electrical connections. Tape securely.

TI2681A

F IG . 13

2. Fold wire back on hose to ensure adequate strain relief. Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abrasion.

16 309572R

Operation

Operation

WARNING

Read warnings, pages 6 and 7.

Do not operate a coiled hose. A coiled hose creates uneven heat buildup which can result in hose rupture and cause serious injury, including fluid injection.

Maximum hose operating temperature is

180°F (82°C). If using hose without an FTS, measure hose temperature to ensure it does not exceed 180°F (82°C).

Hose must be properly supported to avoid excessive strain due to weight, bending, sharp edges, or stress caused by running over a roof edge.

1. Connect air hose (C) to main air supply if equipped.

2. Connect electrical connectors (D) to connector from fluid manifold (M) or accessory

control box. See Connect Heated Hoses, page 10. Connect hose cable (F) to cable

from proportioner fluid manifold (M) or accessory control box. Wrap connections with electrical tape.

M

3. Connect to spray gun. See gun manual.

4. Connect whip air hose to gun air inlet if equipped. See gun manual.

5. Follow setup, startup, and operation procedures in proportioner manual.

Fluid Temperature Sensor

(FTS) Calibration

Calibrate the FTS ONLY at initial startup

(the first time the unit is operated) and any time the hose length changes.

1. Before turning on the unit, ensure all hoses and cables are properly connected. To ensure that the FTS in the hose is at the same temperature as the heaters, keep heat off and store the hose FTS near the machine for several minutes.

2. While holding down the temperature unit button (Fahrenheit - “F” or Celsius - “C”) turn the proportioner main power ON.

3. Hold the temperature unit button until temperature is shown on the display. The fluid temperature sensor is now correctly calibrated.

Maintenance

WARNING

F

F IG . 14

309572R

C

D

T ti9878A

Read warnings, pages 6 and 7.

1. Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electrical power to proportioner. See proportioner operation manual.

2. Be sure fluid is cool before disconnecting hoses.

17

Parts

Parts

Using 261669 Fluid Temperature Sensor (JIC to JIC fittings)

Heated Fluid Hose Whip Hose

Fluid Temperature Sensor

12

5d

5

5c

4

9

2

6

5a

5b

8

3

TI9581B

1

Ref. Part Description

1 chart 1,

page 20

HOSE, component A (ISO)

2 chart 2, page 20

HOSE, component B (RES)

3 15B295 HOSE, air; 50 ft (15.2 m)

15C624 HOSE, air; 25 ft (7.6 m)

4 15B296 CABLE, FTS; 50 ft (15.2 m)

15C626 CABLE, FTS; 25 ft (7.6 m)

5 261669 FLUID TEMPERATURE SENSOR; includes items 5a-5d

5a 117455 . NIPPLE; 1/4 npt(m) x #5 JIC (m)

5b 117595 . SWIVEL; 1/4 npt(m) x #5 JIC (f)

5c 117506 . SWIVEL; 1/4 npt(m) x #6 JIC (f)

5d 116704 . NIPPLE; 1/4 npt(m) x #6 JIC (m)

Qty

1

1

1

1

1

1

1

1

1

1

1

Ref. Part Description

6 chart 6, page 20

HOSE, whip

8 15B280 HOSE, whip, air; 10 ft (3 m)

9 256735 SCUFF GUARD; 7 ft (2.1 m); included on whip hoses only

12 261821 CONNECTOR, electrical; on main hose sections

Qty

1

1

1

1

18 309572R

Using 261670 Fluid Temperature Sensor (JIC to NPT fittings)

Heated Fluid Hose

5b

Fluid Temperature Sensor

5 5a

Parts

1

4

5d

5c

12

2

TI2684D

Ref.

Part

1

2

4

5

5a

5b chart 1,

page 20

chart 2, page 20

Description

HOSE, component A (ISO)

HOSE, component B (RES)

15B296 CABLE, FTS; 50 ft (15.2 m)

15C626 CABLE, FTS; 25 ft (7.6 m)

261670 FLUID TEMPERATURE SENSOR; includes items 5a-5d

156823 . SWIVEL; 1/4 npt (m x f)

117595 . SWIVEL; 1/4 npt(m) x #5 JIC (f)

Qty

1

1

1

1

1

1

1

Ref.

Part

5c

5d

12

Description

117506 . SWIVEL; 1/4 npt(m) x #6 JIC (f)

157705 . SWIVEL; 1/4 npt(m) x 3/8 npsm(f)

261821 CONNECTOR, electrical; on main hose sections

Qty

1

1

1

309572R 19

Parts

See the tables on pages 3 and 4 for fitting

sizes.

Chart for Ref. No. 1, Single Hardener (ISO)

Hose

Hose Part

246059

246061

246063

246065

246094

246067

246069

246071

15E750

15E751

Diameter in. (mm)

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

3/8 (10)

Length ft (m)

Maximum Fluid

Pressure psi (MPa, bar)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 5000 (34.5, 345)

50 (15.2) 5000 (34.5, 345)

Install new hose in bundle, wrapping around other fluid hose and air hose. Connect fluid

hoses, see page 10.

Connect electrical wire from new hose into connectors (12). Ensure that component A

(ISO) wire is on + side of connector, compo-

nent B (RES) wire is on - side. See page 10.

Wrap all connections with electrical tape, see

page 16.

Chart for Ref. No. 6, Dual Whip Hose

Hose Part

Diameter in. (mm)

246050

246051

246055

246056

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

Length ft (m)

10 (3)

10 (3)

10 (3)

10 (3)

Maximum Fluid

Pressure psi (MPa, bar)

2000 (13.8, 138)

2000 (13.8, 138)

3500 (24.1, 241)

3500 (24.1, 241)

Chart for Ref. No. 2, Single Resin (RES)

Hose

Hose Part

246060

246062

246064

246066

246095

246068

246070

246072

15E752

Diameter in. (mm)

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

1/2 (13)

3/8 (10)

Length ft (m)

Maximum Fluid

Pressure psi (MPa, bar)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 5000 (34.5, 345)

Instructions for Replacing Individual A or B

Hose

Before disconnecting hoses, relieve all fluid pressure and shut off electrical power to proportioner. See proportioner operation manual.

Disconnect electrical wire from connectors

(12). Disconnect fluid hose and remove from bundle.

20 309572R

Parts

15F144 Hose Wire Jumper

Use the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system.

To build one complete 50 ft single side heated hose bundle, order the following parts:

Install as follows:

WARNING

Ref. Part Description

100 15F144 JUMPER, hose wire; includes two 117789 electrical connectors; 50 ft (15.2 m) long

101 chart 2, page 20

HOSE, resin, heated; 50 ft

(15.2 m) minimum

102 15B296 CABLE, FTS

103 15C517 HARNESS, hose jumper

104 261670 FLUID TEMPERATURE

SENSOR; see page 19

105 purchase locally

HOSE, hardener, unheated; 50 ft (15.2 m) minimum; customer supplied

106 purchase locally

CONNECTORS, fluid; as required to complete assembly; not shown

Qty

1

1

1

1

1

1 as req’d

Read warnings, pages 6 and 7.

Hoses (101 and 105) must be sized and pressure rated to meet the requirements of your system.

Do not operate heated hose (101) at more than 45 A. If hose is cold, turn current adjustment fully counterclockwise before reheating hose.

Spray gun must be grounded.

1. Wrap hose wire jumper (100) around resin hose (101) in a spiral fashion.

2. Connect resin hose wire (101a) to other side of Power-Lock connector (100a); see

page 10.

3. Wrap FTS cable (102) around resin hose

(101) in a spiral fashion.

4. Twist hoses (101 and 105) together to provide strain relief.

5. Repeat steps 1-4 for each length of hose

(101). Connect hoses, electrical connec-

tors, and cables; see Connect Heated

Hoses, page 10.

6. Install one -Lock connector (100a) between

wires; see page 10.

309572R 21

Parts

7. Connect 261670 FTS, page 14.

8. Install whip hose and gun. Ensure that gun is grounded.

9. Connect hoses to proportioner.

10. Insulate and protect hoses. See Protective

Covering, page 16.

11. Set transformer wire taps, using the following table. Transformer tap wire connections vary depending on length of heated hose.

See proportioner operation manual for further information. Verify that tap wire connections are correct.

Single Side Heated

Hose Length, ft (m)

50 (15.2)

100 (30.5)

150 (48.7)

200 (61.0)

250 (76.2)

300 (91.5)

350 (106.8)

400 (122.0)

100

100

150

150

Tap Terminal

Label (ft)

50

50

200

200

105

102

100

101a

100a

FTS

100

101

100a

101a

TI5872C

22 309572R

Technical Data

Technical Data

Category Data

Maximum

Fluid Working

Pressure

See page 3

Maximum

Air Working

Pressure

130 psi (0.9 MPa, 9 bar)

Maximum

Operating

Temperature

180°F (82°C)

Wetted Parts Nylon, Zinc-Plated Carbon Steel,

303 Stainless Steel

Total Heating

Load (2 hoses)

1/4” diameter: 11 watts/foot

(36 watts/meter)

3/8’ diameter: 13 watts/foot

(43 watts/meter)

1/2” diameter: 15 watts/foot

(49 watts/meter)

Accessories

Scuff Guard

Use to keep hose clean and protect it from damage.

Part

256735

246078

246805

246456

Description

7 ft (2.1 m) braided polyester mesh. For whip hose. Fold back over itself for easy installation.

50 ft (15.2 m) braided polyester mesh.

Fold back over itself for easy installation.

25 ft (7.6 m) braided polyester mesh.

Fold back over itself for easy installation.

50 ft (15.2 m) polyethylene bag.

Inflate with air for easy installation.

309572R 23

Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Phone Numbers

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you: 1-800-328-0211 Toll Free

612-623-6921

612-378-3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

This manual contains English. MM 309572

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441

Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001 www.graco.com

Revised 6/2008

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