Graco 313048C SDI15 Inline Electronic Meter Instructions

Instructions
SDI15® Inline
Electronic Meter
313048C
ENG
Used to measure the quantify of dispensed fluid. Not approved to European explosive
atmosphere requirements or for use in hazardous locations. For indoor use only.
Model: 247453: Use with petroleum-based
and synthetic oils and antifreeze only.
1500 psi (10.3 MPa, 103 bar) Maximum Working Pressure
15 gpm (57 lpm) Maximum Flow Rate
Model: 24G738: Use with diesel exhaust fluid
only.
1500 psi (10.3 MPa, 103 bar) Maximum Working Pressure
15 gpm (57 lpm) Maximum Flow Rate
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
US Patent Pending
ti12832a
Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
WARNING
FIRE AND EXPLOSION HAZARD
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources, such as cigarettes and portable electric lamps.
• Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.
• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.
• Ground all equipment in the work area.
• Use only grounded hoses.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
2
313048C
Warnings
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This may
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Engage trigger lock when not dispensing.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
313048C
3
Installation
Installation
Grounding
The equipment must be grounded.
To reduce the risk of static sparking, ground all system
components per local and national electrical codes. See
the user manuals for the pump and other system components to ground the following:
Pump: Follow manufacturer’s recommendations.
Air and fluid hoses: Only use grounded hoses.
Air compressor: Follow manufacturer’s recommendations.
Fluid supply container: Follow local code.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the dispense
valve firmly to the side of a grounded metal pail, then
trigger the valve.
Pressure Relief Procedure
The equipment stays pressurized until pressure is
relieved. To reduce the risk of serious injury from
pressurized fluid, accidental spray from the
dispenser or splashing fluid, follow the Pressure
Relief Procedure whenever you:
• Are instructed to relieve pressure.
• Stop dispensing.
• Check, clean or service any system equipment.
• Install or clean fluid nozzles.
1. Turn off power supply to pump.
2. Trigger the valve into a waste container to relieve
pressure.
3. Open any bleed-type master air valves and fluid
drain valves in the system.
4. Leave drain valves open until you have completed
repairs and are ready to pressurize system.
NOTE:
Before you check or repair the meter, be sure all other
valves, controls and the pump are operating properly.
Factory Settings
The meter is factory calibrated for water and the default
unit of measurement is quarts. For other fluids and different units of measurements, see Changing Measurement Units on page 7 and Recalibrating the Meter on
page 9.
4
313048C
Installation
Typical Installation
The meter must be installed in-line as part of a dispense system as shown in FIG. 1. The typical installation shown is
only a guide for selecting and installing an in-line meter; it is not an actual system design. Contact your Graco distributor for assistance in designing a system to suit your needs.
D
A
B
C
ti7263a
FIG. 1: Typical Installation
Key:
A
B
C
D
Shut-off Valve
SDI15 Inline Meter
Air Filter
Bleed-type Master Air Valve (required)
313048C
5
Meter Setup and Operation
Meter Setup and Operation
Setup
Keypad Keys (FIG. 3)
Terms
The following terms are shown on the display and/or
used often in this instruction manual.
•
R-TOTAL: Resettable Total
Shows the cumulative amount that has been dispensed. Can be reset to zero.
•
TOTAL: Non–Resettable Total
Shows the cumulative amount that has been dispensed for the life of the unit. Cannot be reset.
•
Dispense Mode
Dispense mode in which display counts up from
zero or from where it recently stopped.
•
ASLEEP / AWAKE Mode
Asleep is a battery–saving mode in which the display goes blank after 45 seconds of inactivity. The
display comes Awake from sleep mode when you
press any key on the keypad or fluid starts to flow.
Activation Mode
There are two ways to activate display:
•
•
Press any key on the keypad to wake up the digital
display. The amount displayed is the value stored
when the meter went into sleep mode.
Dispense fluid through the meter to wake up the digital display. Dispensing fluid through the meter
causes the meter to count up from the last displayed
value (FIG. 2).
,
TOTAL
R-TOTAL
RESET
FIG. 3 Keypad
TOTAL
In Dispense mode press the Total key once to display
the Resettable Total. Pressing the Total key again displays the Non–resettable Total.
During meter setup, Total is used to reset the Resettable
Total, scroll through available measurement units (see
Changing Measurement Units, page 7) and sets the new
calibration factor (See Recalibrating the Meter, page 9).
R-TOTAL: Resettable Total
The Resettable Total (displayed when R-TOTAL is on
the screen as shown in FIG. 4) is a running total of the
amount dispensed since the last time the total was
reset.
GAL
R-TOTAL
FIG. 2 Example of Total for Last Dispense Cycle
FIG. 4 R-TOTAL
To display the Resettable Total, push and hold the
TOTAL key for a few seconds until R-TOTAL displays on
the screen as shown in FIG. 4.
The amount displayed can be reset to zero at any time
from the setup menus.
6
313048C
Meter Setup and Operation
Non-resettable Total
Displaying Setup Menus
The Non-resettable Total (displayed when TOTAL is on
the screen as shown in FIG. 5) is the accumulated
amount that has been dispensed by the meter over the
life of the meter.
* Press and hold Reset and
Total keys simultaneously to
display meter setup menus.
The meter continues to increase the amount displayed,
up to 99,999.99 gallons (or liters) dispensed, before
returning to zero. The user cannot reset this amount.
,
TOTAL
R-TOTAL
RESET
Changing Measurement Units
TOTAL
FIG. 5 Example of Accumulated Total
To display the Non-resettable Total push and hold the
TOTAL key. The meter displays the R-TOTAL screen
(FIG. 4) first. Continue to hold the Total key until TOTAL
displays on the screen as shown in FIG. 5.
The non-resettable total is shown in gallons when the
unit of measurement is set in gallons, quarts, or pints.
The non-resettable total is shown in liters when the
measurement is in liters.
RESET*
In Dispense mode, press and hold the RESET key to
clear the digital display after each dispense cycle.
Always press the RESET key to clear the digital display
before each new dispense.
During meter setup the RESET key is used to display
the resettable totals and to display and set the units of
measurement (See Changing Measurement Units, page
8) and for setting a new calibration factor when recalibrating the meter (See Recalibrating the Meter, page 9).
For Maximum Dispense Accuracy
Set the meter to dispense in pints or quarts when dispensing 1 gallon (3.8 liters) or less.
313048C
FIG. 6 shows the various measurement units (Liter,
pints, quarts and gallons) as they appear on the display.
,
.
.
.
FIG. 6 Examples of Measurement Units
7
Meter Setup and Operation
unit (PTS, QTS, GAL, LITERS) programmed
into the meter (FIG. 9).
1. Press and hold both the TOTAL and RESET keys.
The All Segments screen and then the Software
Version screen shown in FIG. 7 display.
NOTE: The last two numeric digits of the number
displayed on the Software Version screen reflect the
version of software your meter is using.
In the illustration shown in FIG. 7; the software version is represented as “OO”. On your meter the
“OO” is replaced with a number which is the actual
software version used by your meter.
For example, if you are running software version 5,
the display will show: 1.01.05
.
FIG. 9
3. Press the TOTAL key to display the other available
measurement units.
NOTE:
Each time you press the Total key a different measurement unit flashes on the screen (FIG. 10).
All Segments Screen
PTS QTS
GAL
; ; ;
LITERS
AUTO CAL R-TOTAL
Software Version
.
.
FIG. 7 Reset and Software Version Screens
2. When the until R-TOTAL flashes (FIG. 8):
a. Press TOTAL again to clear the displayed resettable total and reset the Total to 0 . . . OR
R-TOTAL
FIG. 8 Programmed Unit of Measurement
b.
8
Continue with the meter setup by pressing the
RESET key to display the current measurement
FIG. 10 Unit of Measurement Flashes
4. When the desired unit of measurement displays,
push the RESET key to select it.
5. CAL flashes on the display as shown in FIG. 11. Do
one of the following:
313048C
Meter Setup and Operation
MODEL 24G738:
.
A one quart (US) or one liter (metric) Weights and Measures approved container is required for calibration.
CAL
FIG. 11 CAL Flashing; Meter Ready for Calibration
•
Use the current calibration.
This meter is factory calibrated to dispense water at
70°F (21°C) at 2.5 gpm (9.5 lpm).
a. If the unit of measurement is gallons, pints, or
quarts, dispense exactly one quart of water into
a calibrated 1–quart container.
a. Press and hold RESET key to lock in the current, unchanged, amount.
b.
If the unit of measurement is liters, dispense
exactly one liter of water into a calibrated 1–liter
container.
Display returns to the Dispense Mode.
OR . . .
•
For proper calibration, you must dispense
the exact amount.
Recalibrate the Meter
Continue calibration step b.
NOTE:
b.
MODEL 247453:
Hold down TOTAL key until display shows 1.00
(FIG. 12). The new calibration is complete.
A one quart (US) or one liter (metric) Weights and Measures approved container is required for calibration.
This meter is factory calibrated to dispense 10W-30
motor oil at 70°F (21°C) at 2.0 gpm (7.6 lpm) and is
acceptably accurate for most common fluids over a typical temperature range. If you will use the meter to dispense antifreeze or other approved fluids, you may have
to recalibrate it for greater accuracy.
a. If the unit of measurement is gallons, pints, or
quarts, dispense exactly one quart of fluid into a
calibrated 1–quart container.
If the unit of measurement is liters, dispense
exactly one liter of fluid into a calibrated 1–liter
container.
.
CAL
FIG. 12 Calibration Complete
c.
Press the RESET key to store the new calibration factor and return to the dispense mode.
NOTE:
If an error was made during meter recalibration, repeat
steps a - b of the recalibration procedure to recalibrate
the meter again.
For proper calibration, you must dispense
the exact amount.
Continue calibration step b.
313048C
9
Service
Service
Battery Replacement
Graco recommends using AA Alkaline batteries such as
Duracell®, Energizer®, Eveready®, and En22®. Properly
handle and dispose of the batteries.
3. Use your fingers to pull battery cover (16) out of
meter housing (1). Be careful not to lose the gasket
(21). Remove batteries (5).
Unless otherwise indicated, refer to FIG. 13 for reference numbers used in the following instructions.
1
17
5
Sparking can occur when changing the battery pack.
Only replace the battery pack in a non-hazardous location, away from flammable fluids or fumes.
21
16
1. Relieve pressure, page 6.
2. Loosen and remove screw, (17) holding battery
cover (16) in meter housing (1).
HINT: To initially push the battery cover out of the housing, when screw (17) is loosened sufficiently [almost disconnected from the battery cover (16)], use the
screwdriver to push the screw-head back into the meter
housing as far as it will go. This will push the cover out of
the housing enough to grasp it with your fingers to
remove it from the housing.
ti12808a
FIG. 13 Removing Battery Cover
4. Install new batteries (5) in battery cover (16). Note
location of positive (+) and negative (-) polarity indicated on the cover (16) to ensure proper battery
installation.
NOTICE
To ensure correct meter operation, always replace old
batteries with two NEW AA batteries. Do not combine
old and new batteries.
FIG. 14
5. Install battery cover (16) in meter housing (1).
Replace screw (17). Make sure gasket (21) is in
place between housing and cover (see FIG. 13). Use
a screwdriver to hand tighten screw (17).
10
313048C
Troubleshooting
Troubleshooting
Problem
Cause
Solution
Battery icon is shown on the display
Batteries are low
Replace batteries (5). See Replacing Battery, page 10. Replacement
battery information is also provided
in Technical Data, page 13.
Digital display does not activate
Batteries are low
Replace batteries (5). See Replacing Battery, page 10. Replacement
battery information is also provided
in Technical Data, page 13.
There is no fluid flow
Metering unit is malfunctioning
Replace the meter.
Pump is not turned on
Turn on the pump.
Flow has exceeded 15 gpm (57
lpm)
Purge air from line.
Calibration is off
Recalibrate meter. See Recalibrate
Meter instructions, page 9.
Err 1 is displayed
Accuracy is incorrect
313048C
Adjust flow rate < 15 gpm (57 lpm).
11
Parts
Parts
17
9
8
5
21
18
7
3, 6
16
2
1
14
10
15
Ref.
No.
1*
2
3*
5*
6*
7*
8
9
10
14*
15*
16
17
18*
21
*
12
Part No. Description
15U247
15M434
15M872
113412
15M432
15M920
109072
Qty.
HOUSING, meter
GASLET, housing, seal
BOARD, circuit assembly
BATTERIES, AA, alkaline
COVER, display
SCREW, cap
BEZEL, cover
LABEL, overlay
SCREW, mach, torx pan hd
COVER, metering chamber
SCREW, cap
COVER, battery
SCREW, seal, pan hd
DISPLAY, LCD
PACKING, o-ring
1
1
1
2
1
5
1
1
4
1
8
1
1
1
1
Only parts that include a part number are available
from Graco. All others are provided for reference
only.
313048C
Technical Data
Technical Data
Model 247453
Model 24G738
Flow Range
0.5 to 15 gpm
(1.9 to 57 lpm)
Flow range
0.5 to 15 gpm
(1.9 to 57 lpm)
Maximum working pressure
1500 psi (10.3 MPa, 103
bar)
Maximum working pressure
1500 psi (10.3 MPa, 103
bar)
Minimum working pressure
5 psi (34kPa, 0.3 bar)
Minimum working pressure
5 psi (34 MPa, 0.3 bar)
Weight
1.8 lb (0.82 kg)
Weight
1.8 lb (0.82 kg)
◆ Units of measurement
Factory-set in quarts
◆ Unit of measurement
Factory-set in quarts
† Accuracy
+/- 0.5 percent
† Accuracy
+/- 2.5% after calibration
‡ Repeatability
+/- 0.15 percent
‡ Repeatability
+/- 0.15%
Inlet and outlet
1/2 npt
Inlet and outlet
1/2 bspp
Operating temperature range
-4°F to 122°F (-25°C to
50°C)
Storage temperature range
-13°F to 122°F
-25°C to 50°C)
Storage temperature range
-13°F ti 122°F (-25°C to
50°C)
Wetted parts
nickel, LCP, nitrile rubber
Wetted parts
SST, nickel, fluoroelastomer
*Batteries
2 AA alkaline
*Batteries
2 AA Alkaline
Expected battery life
6 to 12 months
Expected battery life
6 to 12 months
-4°F to 122°F
Operating temperature range (-20°C to 50°C)
◆ Display shows quantity in 0.01 increments up to
999.99 gallons, quarts, pints or liters. Totalizes in gallons
or liters up to 99,999 units.
† At 2.5 gpm (9.5 lpm), at 70°F (21°C), with 10-weight
oil, and 1 gallon dispensed. May require calibration;
out-of-box accuracy is +/- 1.25 percent.
‡ At 2.5 gpm (9.5 lpm), at 70°F (21°C), with 10-weight
oil, and 1 gallon dispensed.
* Recommended batteries: Duracell® , Energizer®,
Eveready ®, En22®.
Duracell® is a registered trademark of Duracell Inc.
Eveready® and Energizer® are registered trademarks of
Eveready Battery Co., Inc.
◆ Display shows quantity in 0.01 increments up to 999.99
gallons, quarts, pints or liters. Totalizes in gallons or liters
up to 99,999 units.
† At 2.5 gpm (9.5 lpm) at 70°F (21°C), with water and 1
gallon dispensed. May require calibration; out-of-box
accuracy is +/- 5%.
‡ At 2.5 gpm (9.5 lpm), at 70°F (21°C), with water and 1
gallon dispensed.
* Recommended batteries: Duracell®, Energizer®,
Eveready®, EN22®
Duracell® is a registered trademark of Duracell Inc.
Eveready® and Energizer® are registered trademarks of
Eveready Battery Co., Inc.
313048C
13
Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313048
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2010, Graco Inc. is registered to ISO 9001
www.graco.com
4/2010, revised 3/2011

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