Graco 308631A Cart-Mounted Airless Package Owner's Manual

INSTRUCTIONS-PARTS LIST
308–631
Rev. A
This manual contains important
warnings and information.
READ AND KEEP FOR REFERENCE.
INSTRUCTIONS
41:1 RATIO BULLDOG CARBON STEEL
Cart-Mounted Airless Package
WITH DURA-FLO 600 DISPLACEMENT PUMP
283 bar (4100 psi) Maximum Working Pressure
7 bar (100 psi) Maximum Air Inlet Pressure
Part No. 238–258, Series A
With High Pressure Fluid Filter
Part No. 238–261, Series A
With High Pressure Fluid Filter,
hose, and gun
Part No. 238–259, Series A
With High Pressure Surge Tank
Refer to page 2 for Table of Contents.
Model 238–261 Shown
GRACO INC.
P.O. BOX 1441 MINNEAPOLIS, MN
COPYRIGHT 1995, GRACO INC.
Graco Inc. is registered to I.S. EN ISO 9001
55440–1441
Table of Contents
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Graco Warranty and Disclaimers . . . . . . . . . . . . . . . . 20
Toll-Free Graco Phone Numbers . . . . . . . . . . . . . . . . 20
Symbols
Warning Symbol
WARNING
This symbol alerts you to the possibility of serious
injury or death if you do not follow the instructions.
Caution Symbol
CAUTION
This symbol alerts you to the possibility of damage to
or destruction of equipment if you do not follow the
instructions.
WARNING
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury.
INSTRUCTIONS
This equipment is for professional use only.
Read all instruction manuals, tags, and labels before operating the equipment.
Use the equipment only for its intended purpose. If you are not sure, call your Graco distributor.
Do not alter or modify this equipment.
Check equipment daily. Repair or replace worn or damaged parts immediately.
Do not exceed the maximum working pressure of the lowest rated system component. Refer to the
Technical Data on page 18 for the maximum working pressure of this equipment.
Use fluids and solvents which are compatible with the equipment wetted parts. Refer to the Technical Data section of all equipment manuals. Read the fluid and solvent manufacturer’s warnings.
Do not use hoses to pull equipment.
Route hoses away from traffic areas, sharp edges, moving parts, and hot surfaces. Do not expose
Graco hoses to temperatures above 82C (180F) or below –40C (–40F).
Wear hearing protection when operating this equipment.
Do not lift pressurized equipment.
Comply with all applicable local, state, and national fire, electrical, and safety regulations.
WARNING
INJECTION HAZARD
Spray from the gun, leaks or ruptured components can inject fluid into your body and cause extremely
serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin can also
cause serious injury.
Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medical attention.
Do not point the gun at anyone or at any part of the body.
Do not put your hand or fingers over the spray tip.
Do not stop or deflect leaks with your hand, body, glove or rag.
Do not “blow back” fluid; this is not an air spray system.
Always have the tip guard and the trigger guard on the gun when spraying.
Check the gun diffuser operation weekly. Refer to the gun manual.
Be sure the gun trigger safety operates before spraying.
Lock the gun trigger safety when you stop spraying.
Follow the Pressure Relief Procedure on page 8 if the spray tip clogs and before cleaning,
checking or servicing the equipment.
Tighten all fluid connections before operating the equipment.
Check the hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Do not repair high pressure couplings; you must replace the entire hose.
MOVING PARTS HAZARD
Moving parts, such as the air motor piston, can pinch or amputate your fingers.
Keep clear of all moving parts when starting or operating the pump.
Before servicing the equipment, follow the Pressure Relief Procedure on page 8 to prevent the
equipment from starting unexpectedly.
WARNING
FIRE AND EXPLOSION HAZARD
Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and
result in a fire or explosion and serious injury.
Ground the equipment and the object being sprayed. Refer to Grounding on page 5.
If there is any static sparking or you feel an electric shock while using this equipment, stop spraying immediately. Do not use the equipment until you identify and correct the problem.
Provide fresh air ventilation to avoid the buildup of flammable fumes from solvents or the fluid
being sprayed.
Keep the spray area free of debris, including solvent, rags, and gasoline.
Electrically disconnect all equipment in the spray area.
Extinguish all open flames or pilot lights in the spray area.
Do not smoke in the spray area.
Do not turn on or off any light switch in the spray area while operating or if fumes are present.
Do not operate a gasoline engine in the spray area.
TOXIC FLUID HAZARD
Hazardous fluid or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin,
inhaled, or swallowed.
Know the specific hazards of the fluid you are using.
Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,
state and national guidelines.
Always wear protective eyewear, gloves, clothing and respirator as recommended by the fluid and
solvent manufacturer.
4
308-631
Setup
General Information
Grounding
NOTE: Reference numbers and letters in parentheses
in the text refer to the callouts in the figures and the
parts drawing.
NOTE: Always use Genuine Graco Parts and Accessories, available from your Graco distributor. Refer to
the Product Data Sheet for your pump, Form No.
305–753. If you supply your own accessories, be sure
they are adequately sized and pressure rated for your
system.
Fig. 2 is only a guide for selecting and installing system components and accessories. Contact your Graco
distributor for assistance in designing a system to suit
your particular needs.
WARNING
FIRE AND EXPLOSION HAZARD
Before operating the pump, ground the
system as explained below. Also read
the section FIRE OR EXPLOSION HAZARD on page 4.
1. Pump: use the ground wire and clamp (supplied).
See Fig. 1. Loosen the grounding lug locknut (W)
and washer (X). Insert one end of the ground wire
(34) into the slot in lug (Z) and tighten the locknut
securely. Connect the other end of the wire to a
true earth ground.
W
Prepare the Operator
X
34
All persons who operate the equipment must be
trained in the safe, efficient operation of all system
components as well as the proper handling of all fluids.
All operators must thoroughly read all instruction
manuals, tags, and labels before operating the equipment.
Z
Prepare the Site
Fig. 1
The pump requires 2.8 m/min (100 scfm) of compressed air while operating at 7 bar (100 psi) air pressure and 60 cycles per minute. Ensure that you have
an adequate compressed air supply.
2. Air and fluid hoses: use only electrically conductive
hoses.
Refer to Fig. 2. Bring a compressed air supply line (A)
from the air compressor to the pump location. Be sure
all air hoses (A) are properly sized and pressure-rated
for your system. Use only electrically conductive
hoses. The air hose should have a 3/4 npt(m) thread.
3. Air compressor: follow manufacturer’s recommendations.
4. Spray gun: ground through connection to a properly grounded fluid hose and pump.
5. Fluid supply container: follow your local code.
6. Object being sprayed: follow your local code.
Install a bleed-type shutoff valve (B) in the air line to
isolate the air line components for servicing. Install an
air line moisture trap and drain valve (C) to help remove moisture from the compressed air supply.
Keep the site clear of any obstacles or debris that
could interfere with the operator’s movement.
Have a grounded, metal pail available for use when
flushing the system or draining the fluid filter.
7. Solvent pails used when flushing: follow your local
code. Use only metal pails, which are conductive,
placed on a grounded surface. Do not place the
pail on a nonconductive surface, such as paper or
cardboard, which interrupts the grounding continuity.
8. To maintain grounding continuity when flushing or
relieving pressure, hold a metal part of the spray
gun firmly to the side of a grounded metal pail,
then trigger the gun.
308-631
5
Setup
Supplied Components
Refer to Fig. 2.
WARNING
A red-handled bleed-type master air valve (35) and
a fluid drain valve (D) are supplied. These accessories help reduce the risk of serious injury, including
fluid injection and splashing of fluid in the eyes or
on the skin, and injury from moving parts if you are
adjusting or repairing the pump.
The bleed-type master air valve relieves air trapped
between this valve and the pump after the valve is
closed. Trapped air can cause the pump to cycle
unexpectedly. Locate the valve close to the pump.
The fluid drain valve assists in relieving fluid pressure in the displacement pump, hose, and gun.
Triggering the gun to relieve pressure may not be
sufficient.
The red-handled bleed-type master air valve
(35) is required in your system to relieve air trapped
between it and the air motor when the valve is
closed (see the WARNING above). Be sure the
bleed valve is easily accessible from the pump, and
is located downstream from the air filter/regulator
(41).
With a wrench, loosen and remove the female air
line coupler (38). Screw it onto the main air hose
(A). Leave the mating coupler (37) attached to the
air filter/regulator (41).
The fluid filter (7) or surge tank includes a 60
mesh (250 micron) stainless steel element to filter
particles from the fluid as it leaves the pump. It
includes the fluid drain valve (D), which is required in your system to relieve fluid pressure in the
hose and gun (see the WARNING at left).
The suction hose (8) and tube (11) allow the
pump to draw fluid from a 19 liter (5 gallon) pail (E).
Two fluid shutoff valves (9) are supplied at the
fluid filter outlets. Attach the fluid hose (103) to one
of the valves. Keep the other valve capped and
closed at all times unless you are using a second
hose and gun.
Connect the Suction Hose
Apply thread sealant to the suction hose (8) and screw
it into the bushing (5) at the pump’s fluid intake. Screw
the suction tube (11) onto the other end of the hose.
Connect the Fluid Hoses and Gun
NOTE: Model 238–261 includes a Hose and Gun Kit
(101), which supplies fluid hoses, a spray gun, and
connecting parts (ref. nos. 102–106). If you supply
your own fluid hoses and gun, be sure they are properly sized and pressure-rated for your system. Use only
electrically conductive hoses.
1. Connect the main fluid hose (103) to one fluid
shutoff valve (9) at the fluid filter (7) outlet.
2. Screw the coupling (105) onto the other end of the
main fluid hose (103).
3. Screw the short whip hose (104) onto the coupling
(105).
The air filter/regulator (41) controls pump speed
and outlet pressure by adjusting the air pressure to
the pump. It also removes harmful dirt and moisture from the compressed air supply. Locate close
to the pump, but upstream from the bleed-type
master air valve (35).
4. Screw the whip hose (104) onto the gun swivel
(106).
The air manifold (47) provides ports for connecting lines to air-powered accessories.
Assemble Model 238–261
The air relief valve (48) opens automatically to
prevent overpressurization of the pump.
The air line lubricator (43) provides automatic air
motor lubrication.
5. Screw the gun swivel (106) onto the fluid inlet of
the spray gun (102).
1. Assemble the fluid hoses and gun as explained in
the preceding paragraph.
2. Mark the date of assembly on the designation
plate (107) and install the plate as shown on its
separate instruction sheet.
Setup
KEY
SUPPLIED WITH ALL MODELS
1 Pump
2 Cart
5 Pump Intake Bushing
7 Fluid Filter (includes drain valve)
(surge tank on Model 238–259)
D Fluid Drain Valve (required)
8 Suction Hose
9 Fluid Shutoff Valves
11 Suction Tube
34 Ground Wire (required; see page 5
for installation instructions)
35 Red-Handled Bleed-Type Master
Air Valve (required, for pump)
37 Air Line Male Coupler
38 Air Line Female Coupler
41 Pump Air Filter/Regulator
43 Air Line Lubricator
47 Air Manifold
48 Air Relief Valve (partially hidden)
SUPPLIED WITH MODEL 238–261 ONLY
COMPONENTS YOU MUST SUPPLY
102 Airless Spray Gun
103 Electrically Conductive Fluid Supply Hose
104 Electrically Conductive Fluid Whip Hose
105 Coupling
106 Gun Swivel
A
B
C
E
Electrically Conductive Air Supply Hose
Bleed-Type Master Air Valve
(for accessories)
Air Line Moisture Trap and Drain Valve
Grounded 19 Liter (5 Gallon) Pail
B
Detail of Air Line Connections
41
C
1
Keep this valve capped and closed unless
you are using a second hose and gun.
47
34
A
102
38
35
35
37
106
43
48
1
104
8
2
105
11
7
9
1
E
9
D
103
5
Fig. 2
Model 238–261 Shown
05745
308-631
7
Operation
Pressure Relief Procedure
WARNING
INJECTION HAZARD
The system pressure must be manually
relieved to prevent the system from
starting or spraying accidentally. Fluid
under high pressure can be injected through the
skin and cause serious injury. To reduce the risk of
an injury from injection, splashing fluid, or moving
parts, follow the Pressure Relief Procedure
whenever you:
are instructed to relieve the pressure,
stop spraying,
check or service any of the system equipment,
or install or clean the spray tips.
1. Lock the gun trigger safety.
2. Close the red-handled bleed-type master air valve
(35, required in your system).
Packing Nut/Wet-Cup
Before starting, fill the packing nut (F) 1/3 full with
Graco Throat Seal Liquid (TSL) or compatible solvent.
See Fig. 3.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure at left.
The packing nut is torqued at the factory and is ready
for operation. If it becomes loose and there is leaking
from the throat packings, relieve pressure, then
torque the nut to 61–75 N.m (45–55 ft-lb) using the
supplied wrench. Do this whenever necessary. Do not
overtighten the packing nut.
3. Open the fluid shutoff valve (9).
4. Unlock the gun trigger safety.
5. Hold a metal part of the gun firmly to the side of a
grounded metal pail, and trigger the gun to relieve
pressure.
6. Lock the gun trigger safety.
7. Open the drain valve (D, required in your system),
having a container ready to catch the drainage.
8. Leave the drain valve open until you are ready to
spray again.
If you suspect that the spray tip or hose is completely
clogged, or that pressure has not been fully relieved
after following the steps above, very slowly loosen the
tip guard retaining nut or hose end coupling and relieve
pressure gradually, then loosen completely. Now clear
the tip or hose.
Flush the Pump Before First Use
The pump is tested with lightweight oil, which is left in
to protect the pump parts. If the fluid you are using
may be contaminated by the oil, flush it out with a
compatible solvent. See Flushing on page 10.
Using the Airless Spray Gun
Before operating the equipment, read the instruction
manual supplied with the gun.
Spray some test patterns before doing any finished
work. Refer to the gun manual for detailed information
on correct spraying technique.
Operation
CAUTION
To avoid tip-over, the cart must be on a flat and level
surface. Failure to follow this caution could result in
injury or equipment damage.
Prime the Pump
1. See Fig. 3. Remove the tip guard and spray tip
from the gun (102). See the gun instruction manual.
2. Close the air filter/regulator (41) and bleed-type air
valves (B, 35).
3. Close the fluid drain valve (D).
4. Engage the air line coupler (38) with the mating
coupler (37) attached to the air filter/regulator (41)
inlet and twist with a wrench to lock.
5. Check that all fittings throughout the system are
tightened securely.
6. Place the suction tube (11) into the fluid supply
container.
7. Open the fluid shutoff valve (9).
8. Open the bleed-type air valves (B, 35).
9. Hold a metal part of the gun (102) firmly to the side
of a grounded metal pail and hold the trigger open.
10. Slowly open the air filter/regulator (41) until the
pump starts.
11. Cycle the pump slowly until all air is pushed out
and the pump and hoses are fully primed.
12. Release the gun trigger and lock the trigger safety.
The pump should stall against pressure.
13. If the pump fails to prime properly, open the drain
valve (D). Use the drain valve as a priming valve
until the fluid flows from the valve. Close the valve.
NOTE: When changing fluid containers with the hose
and gun already primed, open the drain valve (D) to
help prime the pump and vent air before it enters the
hose. Close the drain valve when all air is eliminated.
Set the Air and Fluid Pressure
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
1. Relieve the pressure. Install the tip guard and
spray tip in the gun, as explained in the gun manual.
2. Open the air filter/regulator (41) slowly. Use the
regulator to control pump speed and fluid pressure. Always use the lowest air pressure necessary to get the desired results. Higher pressures
cause premature tip and pump wear.
NOTE: To open the air filter/regulator, turn the
T-handle in (clockwise). To close the regulator, turn the
handle counterclockwise. To lock the regulator setting,
tighten the jam nut.
WARNING
COMPONENT RUPTURE HAZARD
To reduce the risk of overpressurizing
your system, which could cause component rupture and serious injury, never
exceed the specified Maximum Incoming Air Pressure to the pump (see the Technical Data, on
page 18).
3. With the pump and lines primed, and with adequate air pressure and volume supplied, the pump
will start and stop as you open and close the gun.
CAUTION
Do not allow the pump to run dry. It will quickly
accelerate to a high speed, causing damage. If your
pump is running too fast, stop it immediately and
check the fluid supply. If the container is empty and
air has been pumped into the lines, refill the container and prime the pump and the lines, or flush and
leave it filled with a compatible solvent. Eliminate all
air from the fluid system.
308-631
9
Operation
Shutdown and Care of the Pump
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
For overnight shutdown, stop the pump at the bottom
of its stroke to prevent fluid from drying on the exposed displacement rod and damaging the throat
packings. Relieve the pressure.
Always flush the pump before the fluid dries on the
displacement rod. See Flushing below.
CAUTION
Never leave water or water-base fluid in the pump
overnight. If you are pumping water-base fluid, flush
with water first, then with a rust inhibitor such as
mineral spirits. Relieve the pressure, but leave the
rust inhibitor in the pump to protect the parts from
corrosion.
WARNING
To reduce the risk of serious injury whenever you
are instructed to relieve pressure, always follow the
Pressure Relief Procedure on page 8.
1. Relieve the pressure.
Flushing
WARNING
FIRE AND EXPLOSION HAZARD
Before flushing, read the section FIRE
OR EXPLOSION HAZARD on page 4.
Be sure the entire system and flushing
pails are properly grounded. Refer to
Grounding on page 5.
2. Remove the tip guard and spray tip from the gun.
See the gun instruction manual.
3. Remove the filter element from the fluid filter (7) or
surge tank. Reinstall the filter or surge tank bowl.
4. Place the suction tube (11) in a container of solvent.
5. Hold a metal part of the gun firmly to the side of a
grounded metal pail.
Flush the pump:
Before the first use
6. Start the pump. Always use the lowest possible
fluid pressure when flushing.
When changing colors or fluids
7. Trigger the gun.
Before fluid can dry or settle out in a dormant pump
(check the pot life of catalyzed fluids)
8. Flush the system until clear solvent flows from the
gun.
Before storing the pump.
Flush with a fluid that is compatible with the fluid you
are pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for
recommended flushing fluids and flushing frequency.
9. Relieve the pressure.
10. Clean the tip guard, spray tip, and fluid filter element separately, then reinstall them.
11. Clean the inside and outside of the suction tube
(11).
Operation
KEY
7
8
9
11
35
Fluid Filter (surge tank on Model 238–259)
Suction Hose
Fluid Shutoff Valve
Suction Tube
Red-Handled Bleed-Type Master Air Valve
(required, for pump)
37 Air Line Male Coupler
38 Air Line Female Coupler
41 Pump Air Filter/Regulator
102 Airless Spray Gun
103 Electrically Conductive Fluid Supply Hose
B Bleed-Type Master Air Valve (for accessories)
D Fluid Drain Valve (required)
F Packing Nut/Wet-Cup
1
B
Detail of Air Line Connections
41
Torque to 61–75 N.m (45–55 ft-lb)
102
35
38
35
37
1
8
F
11
7
9
D
103
05745
Model 238–261 Shown
Fig. 3
Parts
Part No. 238–258, Series A (includes items 1–50)
Part No. 238–261, Series A (includes items 1–107)
38
37
41
49
46
39 23
18 (Ref)
18
44
40
35
34
102
2c
4
106
10
1
2
47 39
48
36
43
45
3
42
14
104
20
19
21
22
13
105
2a
103
9
50
9
2b
7
103
(Ref)
6
5
8
11
Parts
Part No. 238–258, Series A (includes items 1–50)
Part No. 238–261, Series A (includes items 1–107)
Ref.
No.
Part No.
Description
1
236–463
2
238–271
2a
2b
2c
3
4
113–362
113–436
113–361
113–427
100–004
5
102–000
6
101–552
7
238–620
PUMP, Bulldog, 41:1 ratio;
See manual 308–349 for parts
1
CART, portable
Includes replaceable items 2a–2c
1
. WHEEL
2
2
. RING, retaining
. CAP
2
LOCKWASHER, external tooth; 3/8” 4
CAPSCREW, hex hd; 3/8–16 unc–2a;
31 mm (1.25 in.) long
4
BUSHING, reducer; 1–1/2” npt(m) x
1” npt(f); malleable iron
1
ELBOW, street, 90; 1–1/2” npt(m x f);
chrome-plated malleable iron
1
FLUID FILTER, with 250 micron
(60 mesh) stainless steel element
and drain valve
See manual 307–296 for parts
1
HOSE, suction; nylon; 25 mm (1 in.) ID;
1” npt (mbe); 1.8 m (6 ft) long
1
2
VALVE, ball; 3/8 npt (mbe)
SCREW, cap, hex hd;
5/16–18 x 19 mm (3/4 in.) long
4
TUBE, suction; aluminum
1
THROAT SEAL LIQUID;
0.5 liter (8 oz); not shown
1
NUT, lock; with nylon insert; 5/16–18 4
5
NUT, full, hex; 3/8–16 unc–2b
HOSE, air; 19 mm (3/4 in.) ID;
3/4 npt (mbe); 559 mm (22 in.) long
1
NIPPLE; 3/4 npt x 1–3/8 unf–2a;
carbon steel
1
O-RING; PTFE 1
ADAPTER; 3/4 npt(m); carbon steel
1
1
NUT; 1–3/8 unf–2b; carbon steel
PLUG, pipe; 1/4 npt
1
8
237–522
9
10
238–612
100–057
11
12
169–528
206–994
13
14
18*
111–040
100–131
238–374
19
190–413
20
21
22
23*
112–973
190–411
190–412
100–721
Qty.
Ref.
No.
Part No.
Description
34
35*
237–569
113–218
36*
37*
38*
39*
40*
41*
100–549
113–429
113–430
113–431
113–432
113–494
42
43*
44
191–383
113–435
113–428
45
46*
47*
48
49*
50
101
102–040
112–123
113–442
113–498
113–444
113–562
238–614
102
238–591
103
238–396
104
238–383
105
106
107
150–287
189–018
238–130
GROUND WIRE AND CLAMP
1
BLEED VALVE, red-handled;
3/4 npt (m x f)
1
1
ELBOW, street, 90; 3/4 npt (m x f)
COUPLER, air line; 3/4 npt(m)
1
COUPLER, air line; 3/4 npt(f)
1
2
CLAMP, air regulator
2
BRACKET, mounting
AIR FILTER/REGULATOR;
3/4 npt(f) inlet and outlet;
0.3–10 bar (5–150 psi) pressure range;
40 micron polypropylene filter
1
1
BRACKET, mounting
1
LUBRICATOR, air line
SCREW, hex socket;
1/4–20 x 25 mm (1 in.) long
4
4
NUT, lock, hex; 1/4–20
GAUGE, air
1
MANIFOLD, air; 1/4 npt(f)
1
RELIEF VALVE, air; 7.6 bar (110 psi) 1
1
ELBOW, 45; 1/4 npt (m x f)
CAP, valve
1
HOSE AND GUN KIT
Includes items 102–106
1
. AIRLESS SPRAY GUN
See manual 308–236 for parts
1
. HOSE, fluid; nylon; 9.5 mm (3/8 in.) ID;
3/8 npt(m) x 3/8 npsm(f);
15.2 m (50 ft) long
1
. HOSE, fluid; nylon; 6.3 mm (1/4 in.) ID;
1/4 npsm (fbe); 1.8 m (6 ft) long
1
. COUPLING; 1/4 npt(m) x 3/8 npt(f) 1
1
. SWIVEL, gun
1
KIT, designation plate (not shown)
Qty.
* These parts are included in Air Regulation Kit 238–590.
Parts
Part No. 238–259, Series A
38
37
41
49
18 (Ref)
39 23
46
18
44
40
34
35
1
2c
4
24
25
19
20
2
10
26
45
27
42
36
47 39
43
48
3
14
21
22
13
2a
9
50
9
2b
7
6
5
8
11
05748
14
308-631
Parts
Part No. 238–259, Series A
Ref.
No.
Part No.
Description
1
236–463
2
238–271
2a
2b
2c
3
4
113–362
113–436
113–361
113–427
100–004
5
102–000
6
101–552
7
238–623
8
237–522
9
10
238–612
100–057
11
12
169–528
206–994
13
14
18*
111–040
100–131
238–374
19
190–413
20
112–973
PUMP, Bulldog, 41:1 ratio;
See manual 308–349 for parts
1
CART, portable
Includes replaceable items 2a–2c
1
. WHEEL
2
2
. RING, retaining
. CAP
2
LOCKWASHER, external tooth; 3/8” 4
CAPSCREW, hex hd; 3/8–16 unc–2a;
31 mm (1.25 in.) long
4
BUSHING, reducer; 1–1/2” npt(m) x
1” npt(f); malleable iron
1
ELBOW, street, 90; 1–1/2” npt(m x f);
chrome-plated malleable iron
1
HIGH PRESSURE SURGE TANK,
with 250 micron (60 mesh)
stainless steel element and drain valve
See manual 307–296 for parts
1
HOSE, suction; nylon; 25 mm (1 in.) ID;
1” npt (mbe); 1.8 m (6 ft) long
1
2
VALVE, ball; 3/8 npt (mbe)
SCREW, cap, hex hd;
5/16–18 x 19 mm (3/4 in.) long
4
TUBE, suction; aluminum
1
THROAT SEAL LIQUID;
0.5 liter (8 oz); not shown
1
NUT, lock; with nylon insert; 5/16–18 4
5
NUT, full, hex; 3/8–16 unc–2b
HOSE, air; 19 mm (3/4 in.) ID;
3/4 npt (mbe); 559 mm (22 in.) long
1
NIPPLE; 3/4 npt x 1–3/8 unf–2a;
carbon steel
1
O-RING; PTFE 1
Qty.
Ref.
No.
Part No.
Description
21
22
23*
24
25
190–411
190–412
100–721
238–630
100–902
26
27
34
35*
100–015
100–016
237–569
113–218
36*
37*
38*
39*
40*
41*
100–549
113–429
113–430
113–431
113–432
113–494
42
43*
44
191–383
113–435
113–428
45
46*
47*
48
49*
50
102–040
112–123
113–442
113–498
113–444
113–562
ADAPTER; 3/4 npt(m); carbon steel
1
1
NUT; 1–3/8 unf–2b; carbon steel
PLUG, pipe; 1/4 npt
1
1
CLAMP, surge tank
SCREW, round hd machine;
1/4–20; 38 mm long
1
1
NUT, hex; 1/4–20
1
LOCKWASHER, spring; 1/4”
GROUND WIRE AND CLAMP
1
BLEED VALVE, red-handled;
3/4 npt (m x f)
1
1
ELBOW, street, 90; 3/4 npt (m x f)
COUPLER, air line; 3/4 npt(m)
1
COUPLER, air line; 3/4 npt(f)
1
2
CLAMP, air regulator
2
BRACKET, mounting
AIR FILTER/REGULATOR;
3/4 npt(f) inlet and outlet;
0.3–10 bar (5–150 psi) pressure range;
40 micron polypropylene filter
1
1
BRACKET, mounting
1
LUBRICATOR, air line
SCREW, hex socket;
1/4–20 x 25 mm (1 in.) long
4
4
NUT, lock, hex; 1/4–20
GAUGE, air
1
MANIFOLD, air; 1/4 npt(f)
1
RELIEF VALVE, air; 7.6 bar (110 psi) 1
1
ELBOW, 45; 1/4 npt (m x f)
CAP, valve
1
Qty.
* These parts are included in Air Regulation Kit 238–590.
308-631
15
Notes
Notes
308-631
17
Technical Data
Category
Data
Maximum fluid working pressure
283 bar (4100 psi)
Maximum air input pressure
7 bar (100 psi)
Ratio
41:1
Pump performance data
See pump manual 308–349
Air consumption data
See pump manual 308–349
Air inlet size
3/4 npsm(f)
Fluid outlet size (at fluid filter)
3/8 npt(m)
Fluid inlet size
1–1/2 in. npt(f)
Maximum operating temperature
82C (180F)
* Sound level at 100 psi, 25 cycles/min
93 dBa
* Sound power level at 100 psi,
25 cycles/min
108 dBa
Wetted parts
Pump: See pump manual 308–349
Fluid Filter/Surge Tank: See manual 307–296
Suction Hose and Tube: Nylon, Aluminum
Fluid Fittings: Zinc-Plated Malleable Iron, Zinc-Plated Carbon Steel
Drain Tube, Fluid Hoses: Nylon
* Tested in accordance with ISO 3744.
PTFE is a registered trademark
Dimensions
Model 238–258 Shown
A
B
C
Pump Model
A
B
C
Width Across
Wheels
Weight
238–258
1276 mm (50.25 in.)
724 mm (28.5 in.)
787 mm (31 in.) 660 mm (26 in.)
107 kg (236 lb)
238–261
1276 mm (50.25 in.)
724 mm (28.5 in.)
787 mm (31 in.) 660 mm (26 in.)
112 kg (247 lb)
238–259
1276 mm (50.25 in.)
724 mm (28.5 in.)
787 mm (31 in.) 660 mm (26 in.)
117 kg (259 lb)
308-631
19
The Graco Warranty and Disclaimers
WARRANTY
Graco warrants all equipment listed in this manual which is manufactured by Graco and bearing its name to be free from defects
in material and workmanship on the date of sale by an authorized Graco distributor to the original purchaser for use. Graco will,
for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear
caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident,
tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by
the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor
for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective
parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not
disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the
costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING
BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two
(2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS
FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS, OR COMPONENTS
SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors,
switches, hose, etc.) are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
For Sales to Canadian Customers:
Except as expressly stated herein, Graco makers no representations, warranties or conditions, express, implied or collateral, concerning any goods or services sold, and GRACO SHALL NOT BE LIABLE IN ANY MANNER FOR any other representation,
warranty or condition of any kind, whether arising by operation of law or otherwise, including but not limited to, WARRANTIES OF
MERCHANTABLE QUALITY OR FITNESS FOR A PARTICULAR PURPOSE.
LIMITATION OF LIABILITY
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or for the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of
contract, breach of warranty, the negligence of Graco, or otherwise.
SPECIAL WARRANTY FOR DURA-FLO DISPLACEMENT PUMP LOWERS
For no additional cost, Graco offers an extended warranty for Dura-Flo displacement pump lowers for 36 months from the date of
sale by an authorized Graco distributor to the original purchaser for use. All other terms and conditions of the Graco warranty
shall apply.
Graco Phone Numbers
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:
1–800–367–4023 Toll Free
Sales Offices: Atlanta, Chicago, Detroit, Los Angeles
Foreign Offices: Belgium, Canada, England, Korea, Switzerland, France, Germany, Hong Kong, Japan
GRACO INC.
P.O. BOX 1441 MINNEAPOLIS, MN
PRINTED IN U.S.A. 308–631 December 1995
55440–1441

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