Graco 3A3953C, ProBell® Speed Controller Instructions

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Important

Read all warnings and instructions in this manual and in your

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100 psi (0.7 MPa, 7.0 bar) Maximum Air

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3A3953C

EN

PROVEN QUALITY. LEADING TECHNOLOGY.

Models............................................................... 2

Related Manuals ................................................ 2

Warnings ........................................................... 3

ProBell System Information ................................. 5

System Connections and Features ...................... 6

Component Identification..................................... 7

Installation.......................................................... 8

Mount the Controller..................................... 8

Install the System Logic Controller ................ 9

Ground the Controller................................... 9

Controller Connections........................................ 10

Connect Air Lines......................................... 11

Connect Communication Cables ................... 11

Connect Fiber Optic Cable............................ 13

Connect Power ............................................ 13

Set Speed Control Identity ............................ 13

Wiring the System Status Output .................. 14

Wiring the Optional Interlock Input................. 14

Troubleshooting.................................................. 15

Repair................................................................ 18

Prepare for Service ...................................... 19

Replace the Fiber Optic Sensor .................... 19

Replace A Solenoid Valve ............................ 20

Replace the Control Module.......................... 21

Replace the Voltage to Pressure

Regulator ....................................... 23

Replace the Pressure Switch ........................ 24

Replace the Bearing Air Filter ....................... 24

Parts.................................................................. 25

Kits and Accessories........................................... 29

Technical Specifications...................................... 31

Graco Standard Warranty.................................... 32

24Z219

24Z220

Includes Speed Controller, Power Supply, System Logic Controller and

CAN cables.

Includes only the Speed Controller.

2

334452

334626

3A3657

3A3954

3A3955

3A4384

3A4232

3A4346

3A4738

3A4799A

ProBell ® Rotary Applicator, Instructions/Parts

ProBell ® Rotary Applicator, Hollow Wrist, Instructions/Parts

ProBell ® Electrostatic Controller

ProBell ® Air Controller

ProBell ® System Logic Controller

ProBell ® System CGM Installation Kit

ProBell ® Cart Systems

ProBell ® Hose Bundles Kit

ProBell ® Relective Speed Detection Kit

ProBell ® Air Filters Kit

3A3953C

Warnings

The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these

Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.

or solvent flowing through the equipment can cause static sparking. To help prevent fire and explosion:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop cloths (potential static sparking).

• Never spray or flush solvent at high pressure.

• Keep work area free of debris, including solvent, rags and gasoline.

• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are present.

• Use only grounded hoses.

• Hold gun firmly to side of grounded pail when triggering into pail. Do not use pail liners unless they are anti-static or conductive.

equipment until you identify and correct the problem.

• Keep a working fire extinguisher in the work area.

This equipment must be grounded. Improper grounding, setup, or usage of the system can cause electric shock.

• Turn off and disconnect power at main switch before disconnecting any cables and before servicing or installing equipment.

• Connect only to grounded power source.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

3A3953C 3

4

Warnings

Misuse can cause death or serious injury.

• Do not operate the unit when fatigued or under the influence of drugs or alcohol.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated

For complete information about your material, request the Safety Data Sheet (SDS) from distributor or retailer.

• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manufacturer’s replacement parts only.

• Do not alter or modify equipment. Alterations or modifications may void agency approvals and create safety hazards.

• Make sure all equipment is rated and approved for the environment in which you are using it.

• Use equipment only for its intended purpose. Call your distributor for information.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not kink or over bend hoses or use hoses to pull equipment.

• Keep children and animals away from work location.

• Comply with all applicable safety regulations.

Wear appropriate protective equipment when in the work location to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This protective equipment includes but is not limited to:

• Protective eyewear, and hearing protection.

• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.

3A3953C

ProBell System Information

The ProBell Speed Controller is an optional component in the ProBell Rotary Applicator system.

The Speed Controller directs the turbine air and braking air to the applicator. The controller uses a fiber optic signal from the ProBell applicator to provide precise closed-loop control of the cup rotational speed. This manual covers information specific to the Speed Controller. It includes information on installation, troubleshooting, repair, and parts. See the ProBell Rotary Applicator manual

(334452 or 334626) for all system information, including how to install and connect the whole system, required interlocks, system grounding, and required electrical tests. The applicator manual also contains all operation information. See the System

Logic Controller Manual (3A3955) for details on how to set up parameters for the Speed Controller.

Figure 1 Speed Controller with System Logic

Controller (Model 24Z219)

3A3953C 5

System Connections and Features

Ö*

Ö

Ö*

Ö*

Ö

Ö

Ö

Ö

Ö

Ö*

Ö*

Ö

Ö*

Ö

Ö

Ö

Ö

Ö

1, 2, 3, Ö

* In systems with a speed controller, a bearing air, bearing air return, and turbine air must be used on the speed controller, not the manual air controller.

6 3A3953C

Component Identification

G

H

J

D

E

F

K

A

B

C

Control Module — manages the operation of all components in the Speed Controller

Terminal Blocks —provide electrical wire connections

Fiber Optic Sensor Module — receives the fiber optic signal from the applicator regarding turbine speed

Pressure Switch — Verifies that the bearing air is at least 70 psi

Turbine Air Solenoid— activates air to run the turbine

Brake Air Solenoid — activates air to slow the turbine

Voltage to Pressure (V2P) Regulator — converts voltage to pressure for turbine air control

Air Manifold — directs incoming air to the controller components

Air Filter — Supplementary coalescing air filter, protects the bearing from any particles that get through the main air filtering system.

Optocoupler — isolated output to communicate an error to the PLC

3A3953C 7

Installation

To reduce the risk of fire or explosion, do not install equipment approved only for a non-hazardous location in a hazardous location.

location only.

The speed controller can be mounted on the cart or wall mounted. The box comes with four mounting brackets installed in a vertical orientation. Remove and turn the brackets if a horizontal orientation works better for your installation.

The pre-installed mounting brackets can be used to mount the controller on any flat wall. Mount the

Speed Controller in the non-hazardous area, as close to the applicator as possible to minimize pressure loss in the air lines.

1.

Determine the mounting location. Ensure that the wall is strong enough to support the weight of the mounting brackets and the controller. See

Technical Specifications, page 31 .

2.

See the Dimensions or use the box as a template to mark the mounting hole locations.

3.

Drill holes and use four screws to attach the speed controller to the wall.

8 3A3953C

Installation

For some ordering options, the speed controller will be mounted on the cart at the factory. If the cart was ordered separately, use the four screws (provided) to mount the speed controller box on the cart.

To protect it from damage during shipping, the

System Logic Controller is packaged separately. It is already loaded with the necessary software.

1.

Snap the System Logic Controller (101) into the bracket (102) on the front of the Speed Controller enclosure (1).

2.

Connect a Graco CAN cable (105) from the CAN port on the System Logic Controller to another open CAN port in the control system.

The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current.

For full system grounding instructions and requirements, see the ProBell Rotary Applicator manual (334452 or 334626). Use the ground wire and clamp provided to ground the Speed Controller to a true earth ground

Figure 2 Model 24Z219, shown with Cart and

Electrostatic Controller (both sold separately)

Figure 3 Ground the Controller

3A3953C 9

Controller Connections

A

B

BK

BR

CAN

F

MA

TA

AUX

10

Red

Purple

Red

Black

Black

Black

Brown

Black

Mounting Holes for Power Supply

Bearing Air — Use 8 mm (5/16 in) OD tube

Braking Air — Use 8 mm (5/16 in) OD tube with 1 mm

(0.04 in) wall to minimize pressure drop.

Bearing Air Return — Use 4 mm (5/32 in.) tubing.

Graco CAN / Power (24 VDC)

Fiber Optic Speed Sensor Port

Main Air Port — 1/2 in. npt

Turbine Air — Use 8 mm (5/16 in) OD tube with 1 mm

(0.04 in) wall to minimize pressure drop.

Auxiliary port for optional optocoupler wiring.

3A3953C

Controller Connections

The Graco Speed Controller is labeled with the same reference letters as the applicator, for easier matching: turbine air (TA), braking air (BK), bearing air (B), and bearing air return (BR).

Use filtered air to prevent contamination of the paint finish and to prevent damage to the air bearing. Air that is not adequately filtered can clog bearing air passages and cause bearing failure.

The ProBell Rotary Applicator manual contains detailed filtering specifications.

bearing air (B) lines, use 8 mm (5/16 in) OD tube with

1 mm (0.04 in) wall. For the bearing air return (BR), use 4 mm (5/32 in) tube.

Take great care to connect the air lines to the correct ports. Incorrect air line connections will damage the applicator.

The speed controller communicates to the rest of the system using Graco CAN. Each component and the power supply must be on the Graco CAN network.

The best connection pattern depends on whether or not the system design includes the ProBell Air

Controller.

1.

Connect the power supply (AA, 108) to the lower/rear Graco CAN port on the Speed

Controller (EE). There must be a termination resistor Part 120999 (109) installed on the splitter inside the speed controller where the power supply is connected. This resistor is installed at the factory on Model 24Z219, but must be done by the customer on Model 24Z220.

2.

Connect a Graco CAN cable (105) from the

Electrostatic Controller (CC) to the System Logic

Controller (DD).

3.

Connect a Graco CAN cable from the Speed

Controller (EE) to the next system component.

a.

Single

The Graco CAN cable connects from the

Speed Controller (EE) to the Electrostatic

Controller (CC)

1.

Connect the air lines to the applicator first. See your applicator manual for instructions.

2.

Connect the turbine air line into fitting TA, the braking air line into fitting BK, and the bearing air line into fitting B. Connect the bearing air return line into the smaller fitting BR.

3.

Connect the main air supply line into the air fitting on the side of the box.

out Port B. The controller has no option to turn this air off.

b.

Single Gun

Graco CAN cable connects from the Speed

Controller (EE) to the Air Controller (BB). An additional Graco CAN cable connects from the Air Controller (BB) to the Electrostatic

Controller (CC).

Because of system variability, only one Graco CAN cable (105) comes with Model 24Z219. Other cables must be purchased at desired length to complete the installation.

3A3953C 11

Controller Connections

Other configurations (not shown) are possible. Follow these rules when building the CAN network.

• Connect controllers in series.

• A termination resistor must be installed on the power supply port.

• Remove all other termination resistors from the system.

• Set identities on all controllers in a two gun network.

12 3A3953C

Controller Connections

The speed controller uses a fiber optic signal provided by a magnetic pickup sensor assembly in the applicator manifold. Connect the fiber optic cable from Port F on the Speed Controller to Port F on the applicator manifold. The amount of fiber extending past the nut should be 0.44 in. (11.2 mm) on the

Speed Controller side. On the applicator side, the amount of extended fiber is either 0.11 in. (2.8 mm) for the standard style or 1.48 in. (37.6 mm) for the hollow wrist style. See the detailed instructions in your ProBell Applicator manual, especially If you need to cut or repair the cable, so the dimensions at each end remain accurate.

The speed controller comes preset from the factory to control one applicator. In two-applicator systems, the identity of the control module must be set in order to communicate with the system logic controller properly.

1.

Remove plug to access control module rotary switch by pushing from the inside of the box with a screwdriver.

2.

Using a screwdriver, set the control module rotary switch to “1” for the speed controller that controls the second applicator.

One power supply is required in the CAN network, typically mounted on the bottom of the Speed

Controller or the Air Controller.

1.

Connect a power cord to the power supply connector. A cord (106) suitable for use in North

America is provided with the power supply. The power supply is included in Model 24Z219, but sold separately from Model 24Z220.

2.

Connect the other end of the cord to AC power.

See

Technical Specifications, page 31

.

3.

Replace the plug.

4.

Restart the system by removing and reapplying power.

3A3953C 13

Controller Connections

The System Status Output provides a means to signal connected devices that the turbine is spinning.

The System Status Output is active when the system is in Gun Off mode. The System Status Output is inactive in all other operation modes. See the

System Logic Controller manual (3A3955) for more information on operation modes.

The System Status Output uses an optocoupler to protect the Graco ProBell air control box from outside voltages.

• Optocoupler ports A1+ and A2– are wired to the control module.

• Optocoupler ports 13+ and 14 are wired to the external device or PLC.

For active-low signals/sourcing input: Connect GND to 14. Assuming the input signal is at non ground, monitor when 13+ is connected to GND to tell when the System Status output is active.

For active-high signals/sinking input: Connect 24

VDC to 13+. Monitor when 14 is connected to 24

VDC to tell when the System Status Output is active.

The Optional Interlock Input provides a means to signal the System Logic Controller to stop the

ProBell system. This normally open contact turns the applicator off when activated. If the ProBell speed controller reads the input as CLOSED it interrupts system operation and puts the gun into Gun Off mode. If the input is read as OPEN, the system operates normally.

The optional interlock optocoupler does not come pre-installed and must be purchased and installed separately. Install kit 24Z246 to use the Optional

Interlock Input.

Remove the wires in the existing terminal blocks and install in the Optocoupler ports as shown below.

7

8

System Status

Output Active

System Status

Output Inactive

24 VDC

Less than 13.5

VDC

13+ and 14 connected

13+ and 14 not connected

To prevent damage to equipment, do not use these terminal blocks without an optocoupler present.

The Optional Interlock Input uses an optocoupler to protect the Graco ProBell air control box from outside voltages.

• Optocoupler ports 13+ and 14 are wired to the control module.

• Optocoupler ports A1+ and A2- are wired to the external device or PLC.

Apply the 24 VDC signal to A1+ and GND to A2–.

Only one A2– port needs to be connected to GND, as the two ports labeled A2– are connected internally.

14

24 VDC

Less than 13.5 VDC

Interlock Activated

(system stop)

Interlock Inactive

(system run)

3A3953C

Troubleshooting

• For the paired Error codes, those that end in a 1 indicate a problem with Gun 1. Those that end in a

2 indicate a problem with Gun 2.

• References to screens pertain to the screens on the System Logic Controller.

Green on

Yellow

Red solid

Red flashing fast

Red flashing slow

The system is powered up.

Internal communication is in progress.

Hardware failure

The system is uploading software.

Token error

— — —

— — —

Replace the module.

— — —

Remove the token and upload the software token again.

Code Event

CAD1 or

CAD2

Alarm Communication Error

Speed Control

CA00

CDD1 or

CDD2

Alarm Communication Error

Logic Controller

Alarm Duplicate

Speed

Controller

The System Logic Controller does not see the Speed

Controller.

System Logic Controller communication is intermittent.

• Verify Graco CAN connection on bottom of Speed Controller.

• Check status LEDs on the control module.

• Cycle power.

Verify Graco CAN connections on the

System Logic Controller are making contact..

The System Logic Controller sees two or more Speed

Controllers set to the same gun.

• The speed controller has the same CAN

ID as another module.

• Adjust the selector switch on the FCM. See

Set Speed Control Identity, page 13

for instructions.

3A3953C 15

Troubleshooting

Code Event

K1D1 or

K1D2

K2D-

1or

K2D2

K3D1 or

K3D2

K4D1 or

K4D2

K5D1 or

K5D2

K6D1 or

K6D2

K7P1 or

K7P2

K8D1 or

K8D2

Alarm

Deviation

Deviation

Alarm

Alarm

Alarm

Speed Low

Alarm

Speed Low

Deviation

Speed High

Deviation

Speed High

Alarm

Speed

Controller

Calibration

Turbine V2P

Feedback

Error

Actual turbine speed is lower than the alarm limit for longer than the alarm time (as set on Gun Screen 4).

Actual turbine speed is lower than the deviation limit for longer than the deviation time (as set on Gun Screen

4).

Actual turbine speed is higher than the deviation limit for longer than the deviation time (as set on

Gun Screen 4).

Actual turbine speed is higher than the alarm limit for longer than the alarm time (as set on Gun Screen

4) or speed has exceeded

65k RPM.

When calibrating turbine voltage to pressure feedback voltage, the control module detects a fault in the voltage.

System cannot detect feedback from turbine V2P.

• Verify inlet air pressure and flow is sufficient.

• Check turbine air hose on the Speed

Controller is not pinched.

• Increase the alarm or deviation time.

• Verify that the voltage to pressure regulator in the Speed Controller is working properly

• Verify that the brake solenoid is operating properly.

• Increase the alarm or deviation time

• Relieve the inlet air pressure on speed control enclosure. Retry Calibration.

• Verify cable connection between voltage to pressure regulator and connector 6 on speed control on FCM. Retry calibration.

• Replace cable 17K902.

• Replace voltage to pressure regulator.

Alarm Speed Control

Pressure

Unknown

Alarm Speed Control

Feedback

Manual air controls only. The system cannot determine the pressure switch state.

Turbine speed feedback was not detected

• Verify wiring on the pressure switch.

• Verify Fiber Optic connection on speed control box.

• Verify Fiber Optic connection on applicator.

• Confirm ends of the fiber optic cable are in good shape.

Code Event

WJ11 or

WJ12

WJ21 or

WJ22

Alarm

Air Solenoid

Removed

Alarm Brake

Solenoid

Removed

System does not detect the turbine air solenoid.

System does not detect the brake air solenoid.

Verify wiring on terminals 1 and 2 in the

Speed Controller.

Verify wiring on terminals 3 and 4 in the

Speed Controller.

16 3A3953C

Troubleshooting

Code Event

K9D1 or

K9D2

K9P1 or k9P2

Alarm Bearing Air

Pressure

Switch Status

Unknown

Alarm Bearing Air

Removed

Pressure switch state cannot be determined.

Speed Controller no longer detects bearing air.

• Verify that inlet air pressure is greater than 70 psi, air flow is sufficient, and wiring on pressure switch is connected.

MD91 Advisory Maintenance Valve

Turbine Gun 1

MD92 Advisory Maintenance Valve

Turbine Gun 2

MDA1 Advisory Maintenance Valve

Brake Gun 1

MDA2 Advisory Maintenance Valve

Brake Gun 2

MMUX Advisory Maintenance USB

Logs Full

Gun 1 Turbine valve is due for maintenance

Gun 2 Turbine valve is due for maintenance

Gun 1 brake valve is due for maintenance

Gun 2 brake valve is due for maintenance

USB maintenance logs are full.

• Perform required maintenance

• Clear advisory and clear valve count on corresponding

Maintanance Screen

• Use a USB drive to save maintenance logs

3A3953C 17

Repair

18 3A3953C

Repair

• To avoid electric shock, remove power from the system before servicing.

• All electrical wiring must be done by a qualified electrician and comply with all local codes and regulations.

• Do not substitute or modify system components.

• Read

Warnings, page 3 .

Follow these directions to replace the fiber optic sensor (19, Kit 24Z524).

1.

Follow directions in

Prepare for Service, page 19

.

2.

Disconnect M8 cable (52) and fiber optic cable from the sensor assembly (19).

3.

Loosen and remove the nut, then remove the fiber optic sensor assembly (19).

To avoid equipment damage, the bearing air must be on while the turbine is spinning and must not be turned off until the cup comes to a complete stop.

1.

Verify that the cup is not rotating.

2.

Close the air shutoff valve on the speed controller air supply line.

3.

Unplug the power supply.

4.

Install the new fiber optic sensor assembly (19) and tighten the nut. Do not overtighten.

5.

Reconnect the M8 cable (52) and the fiber optic cable to the sensor assembly.

3A3953C 19

Repair

Follow these directions to replace either the turbine air solenoid or the brake air solenoid (Kit 116463).

1.

Follow directions in

Prepare for Service, page 19

.

2.

Disconnect air tubing (42).

3.

turbine solenoid (TA), disconnect the wires from terminal disconnect the wires from terminal blocks 3 and

4.

4.

Loosen the swivel on fitting (27). Remove the solenoid assembly.

5.

Remove fitting (29) and muffler (14) from the solenoid (28).

6.

Apply thread sealant to the threads on the fittings

(27, 29). Tighten the fittings and the muffler (14) into the new solenoid (28).

7.

Install the solenoid assembly and tighten the swivel on fitting (27).

8.

Turbine terminal blocks 1 and 2. It doesn’t matter which wire goes to which terminal.

9.

Brake terminal blocks 3 and 4. It doesn’t matter which wire goes to which terminal.

10. Reconnect air tubing (42).

11. Test using maintenance screens on System

Logic Controller. See manual 3A3955, System

Logic Controller, for more information.

20 3A3953C

Repair

Follow these instructions to replace the control module (Refs. 2 and 6). Order Kit 25C423, which includes the module and the necessary software token.

1.

Follow directions in

Prepare for Service, page 19

.

2.

Label each cable with the number of the connection port. Disconnect all cables from both the base (2) and the control module (6).

3.

Remove the module door (5).

4.

Loosen the fasteners (6a) and remove the control module (6).

5.

Remove fasteners (3, 4), then remove the base

(2).

6.

Install the new base (2). Tighten fasteners (3, 4).

7.

Install the new control module (6). Tighten the fasteners (6a).

8.

Reinstall the module door (5).

9.

Refer to the labels to reconnect each cable. If you did not use labels, remove the wire duct cover. Refer to the schematic and the following table for connection information.

10. Load the correct software onto the control module, using the token.

The module will not work if the software is not installed. See directions in the System Logic

Controller manual for loading the software.

3A3953C 21

Repair

1

2

5

6

7

3

4

Turbine and Brake Air

Pressure switch

System Status Optocoupler

Voltage to Pressure (V2P) Regulator

Fiber/Optic Sensor

Terminal Blocks 1–4

Terminal Blocks 9–11

Optocoupler (64)

Cable (44), M8, 4–pin

Cable (52), M8, 4–pin

Unused

Voltage to Pressure (V2P) Regulator

Unused

Cable (44), M12, 5–pin

22 3A3953C

Repair

Follow these directions to replace the voltage to pressure (V2P) regulator (9).

1.

Follow directions in

Prepare for Service, page 19

.

2.

Remove the turbine air solenoid (28). See

Replace A Solenoid Valve, page 20 .

3.

Disconnect cable (44) and tube (40).

4.

Remove screws (58) to remove the regulator assembly, including the bracket (57).

5.

Remove screws (57a) to disconnect the regulator from the bracket.

6.

Remove the elbow (15), muffler (14), and the reducer bushing (36).

7.

Apply thread sealant to the threads on the elbow

(15) and the reducer bushing (36). Tighten the elbow, the muffler, and the bushing into the new regulator (9).

8.

Use screws (57a) to attach the new regulator (9) to the bracket.

9.

Use screws (58) to attach the assembly to the controller box.

10. Reconnect the cable (44) and tube (40).

11. Reinstall the turbine air solenoid (28). See

Replace A Solenoid Valve, page 20 .

12. Calibrate the regulator. See Calibration Screen in Initial Setup in the System Logic Controller manual (3A3955).

as detailed in the instruction manual that is included with the V2P regulator. The unit should be powered on with no air applied.

3A3953C 23

Repair

Follow these directions to replace the pressure switch

(20, Kit 26A292).

1.

Follow directions in

Prepare for Service, page 19

.

2.

Disconnect the air tubing (41).

3.

Disconnect the wires (66) from the pressure switch (20).

4.

Remove two screws (47), then remove the pressure switch assembly.

5.

Use screws (47) to attach the pressure switch assembly to the box.

6.

Reconnect the wires (66).

Follow these directions to replace the bearing air filter (80).

1.

Follow directions in

Prepare for Service, page 19

.

2.

Remove connectors (81) from each side.

3.

Install the new filter (80) on the bottom fitting (81).

Note the flow direction arrow on the filter. The flow should go from the air manifold block to the bulkhead on the enclosure.

4.

Reattach the push-to-connect fitting (81) at the top.

COM

NO

NC

7.

Reconnect the air tubing (41).

9

10

11

24 3A3953C

Parts

3A3953C 25

Parts

26 3A3953C

Parts

10

11

13

14

15

16

17

18

19

21

22

23

25

6*

7

8

Ref Part

1

— — —

2*

3

4

5

289697

ENCLOSURE

BASE, control module

— — —

SCREW, machine, pan head, 6–32 x 1 1/2 in.

— — —

SCREW, machine, pan head, 6–32 x 0.75 in.

277674 DOOR, control module

289696 MODULE, control

158491 NIPPLE, 1/2–14 npt

— — —

MANIFOLD

9

20

27

28

29

30

31

32

33

34

35

17G386 REGULATOR, voltage to pressure, 3/8 npt

— — —

DUCT, wire

— — —

COVER, wire duct

110249 ADAPTER, elbow, 1/4–18 npt

112173 MUFFLER

16F151 ELBOW, swivel, 3/8 npt

121818 BULKHEAD, tube, 5/32

OD

— — —

RAIL, mounting

112446 BLOCK, clamp end

24Z524 MODULE, fiber optic sensor

26A292 SWITCH, pressure; includes connector (Ref.

48) and screw (Ref. 47)

120419 BLOCK, terminal

120490 COVER, end

— — —

PLUG, button

— — —

CABLE, CAN, M12 female

5–pin QD connector to

M12 male 5–pin bulkhead

156823 UNION, swivel, 1/4–18 npt to 1/4–18 npsm

116463 VALVE, solenoid, 3–way

115948 ELBOW, 1/4 npt(m) to

5/16T

110874 WASHER, flat

112144 SCREW, machine, pan head #8–32 x 0.25in.

— — — BULKHEAD, union, tube,

5/16 OD

— — —

PLUG

115950 CONNECTOR, 1/4npt(m) to 5/16 T

15T546 FITTING, straight, 3/8 T x

3/8 npt(m)

11

1

1

1

1

3

1

3

1

1

1

4

1

1

1

1

1

1

1

1

1

1

2

2

2

1

1

6

6

2

2

3

Ref Part

36

38

39

C19675 BUSHING, reducer, 3/8 x

1/4

514930 SCREW, cap, socket head, #10–32 x 2.5in.

100272 WASHER, lock, #6

40

41

42

52

53

57

48

49

50

44

47

51

58

60

054134 TUBE, 3/8 OD

598095 TUBE, 5/32 OD,

054776 TUBE, 5/16 OD

17K902 HARNESS, M8 (4–pin) x

M12 (5–pin)

100171 SCREW, pan head, #4–40 x 0.5 in.

— — —

CONNECTOR, 5/32 tube

— — —

— — —

CONNECTOR, terminal

— — —

— — —

MARKER, terminal block,

1–10

MARKER, terminal block,

11–20

17N184 CABLE, M8, 4–pin

CABLE, CAN, M12–5–pin

17D921 BRACKET, regulator

103833 SCREW, machine, #10–32 x 3/8 in.

111987 CONNECTOR, cord strain relief

— — —

BRACKET, mounting

— — — WIRE, ground

61

62

63

64

65

66

101390 WASHER, lock

24Z226 OPTOCOUPLER, terminal block

— — —

LABEL, port identification

— — —

— — —

WIRE, 3 Conductor, 18

AWG, shielded

PLUG

125946 PLUG

67

68

71 + 151395 WASHER, flat

72 + 103181 WASHER, lock

73 + 100518 SCREW, machine, pan head, #6–32 x 3/8 in.

74 116343 SCREW, ground

76 ▲ 17K394 LABEL, warning

80

81

82

17M754

— — —

— — —

FILTER, coalescing

FITTING, reducer

ELBOW

83

85

100721 PLUG, pipe

— — —

CABLE, splitter, bulkhead

3

2

1

1 ft.

1 ft.

3.5 ft.

1

2

1

3

2

2

1

1

1

2

1

1

1

4

4

2

1

4

1

2

1

4

1

1

1

2

1

1

1

3A3953C 27

Parts

Ref Part

101 24Z223 MODULE, System Logic

Control

102 277853 BRACKET, mounting

103 106084 SCREW, cap, M5–0.8 x 10 mm

104 111307 WASHERS, lock

105 121001 CABLE, CAN, 1 m (3.3 ft)

106 + 245202 CORD, power, USA, 10 ft. (3 m), 13A, 120V (not shown)

*

+

1

1

2

Replacement Warning labels, signs, tags, and cards are available at no cost.

Included in Kit 25C423, replacement

Control Module with Software.

Included in Kit 24Z224 Power Supply.

2

1

1

Ref Part

107 223547 WIRE, ground, 25ft. (7.6

m); not shown

108 24Z224 POWER SUPPLY, 24VDC,

2.5A, 60W; includes core

(Ref. 106), washers (Refs.

71, 72) and screws (Ref.

73)

109 120999 RESISTOR, termination 1

1

1

28 3A3953C

Kits and Accessories

130193

121001

121002

121003

0.5 m (1.6 ft.)

1 m (3.3 ft.)

1.5 m (4.9 ft.)

3 m (9.8 ft.)

CGMDN0

CGMEP0

24W462

CGMPN0

— — —

— — —

25A537

— — —

CABLE, M8, 4–pin, 2m (6.6ft)

SENSOR, fiber optic

CABLE, fiber optic, for applicator

GLAND, cable, strain relief

1

1

1

2

24Z190

24Z191

24Z192

24Z193

24Z194

24Z195

DeviceNet

EhterNet IP

Modbus TCP

PROFINET

36 ft (11 m)

66 ft (20 m)

99 ft (30 m)

36 ft (11 m)

66 ft (20 m)

99 ft (30 m)

Standard

Standard

Standard

Hollow Wrist

Hollow Wrist

Hollow Wrist

24Z578

130193

121901

— — —

100272

— — —

— — —

TOKEN, programming

CABLE, CAN, 0.5 m

SUPPRESSOR

SCREW, machine, 6–32 x

1–1/2

WASHER, lock, #6

SCREW, #6–32 x 0.75 in.

Grommet, bulkhead, cable entry

1

1

2

1

1

4

1

— — —

Block, terminal, optocoupler 1

24W875 Fiber Optic Repair Kit — Includes fittings for one double-strand fiber optic cable and a cutter tool.

24W876 Fiber Optic Bulkhead Fitting, stainless steel, Qty. 2 — Accepts Graco fiber optic cable fittings. Fits 1/2 in. (13 mm) panel hole.

24W877 Fiber Optic Bulkhead, plastic, Qty. 2 —

Accepts bare fiber optic cable. Fits 5/16 in. (8 mm) panel hole.

24W823 Fiber Optic Cutter Tool, Qty. 3

24X009 Marker Numbers for Fiber Optic Cable

Ends, pack of 30 (#1 and #2).

3A3953C 29

Kits and Accessories

— — —

245202

151395

103181

100518

POWER SUPPLY, 24VDC,

2.5A, 60W

CORD, power, USA, 10 ft. (3 m), 13A, 120V (not shown)

WASHER, flat

WASHER, lock

SCREW, machine, pan head,

#6–32 x 3/8 in.

1

1

4

4

4

30 3A3953C

Technical Specifications

Maximum air working pressure

Turbine speed, maximum operating

Bearing air, minimum required

Air Connection

Maximum Operating Voltage

Power connection for part 24Z224

External Power Requirements for part 24Z224

Operating Temperature Range

Storage Temperature Range

Weight (Model 24Z219)

100 psi 0.69 MPa, 7.0 bar

60,000 rpm

70 psi 0.5 MPa, 5.0 bar

1/2” npt

24 VDC, 2.5A

Straight IEC 320–C13 male connector and a North American

NEMA 5–15P ISP male plug are provided.

100–240 VAC, 50/60 Hz, 2A maximum draw, 15 amp circuit breaker is recommended

32° to 122° F 0° to 50° C

–22° to 140° F

34 lb.

–30° to 60° C

15.4 kg.

3A3953C 31

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall

Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS

IMPLIED,

OF

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above.

The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO

MERCHANTABILITY

ACCESSORIES,

GRACO.

are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from

Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

For the latest information about Graco products, visit www.graco.com. For patent information, see www.graco.com/patents.

To

Phone:

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

Original Instructions. This manual contains English, MM 3A3953

Graco Headquarters: Minneapolis

International www.graco.com

Revision C, April 2018

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