Graco 309572J - Power-Lock Heated Hose Owner's Manual


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Graco 309572J - Power-Lock Heated Hose Owner's Manual | Manualzz

Instructions - Parts

Power-Lock

Heated Hose

309572J

For use with plural component proportioners. Not for use in explosive atmospheres.

See page 4 for Maximum Fluid Working Pressure

130 psi (0.9 MPa, 9 bar) Maximum Air Working Pressure

180°F (82°C) Maximum Hose Operating Temperature

Important Safety instructions.

Read all warnings and instructions in this manual.

Save these instruction. See page 2 for the Table of

Contents and page 4 for a list of part numbers.

Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441

Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001

2

Manual Conventions

Contents

Manual Conventions . . . . . . . . . . . . . . . . . . . . . . . . 2

Power-Lock Hose Bundle Part Numbers . . . . . . . . 3

Fluid Temperature Sensor (FTS) . . . . . . . . . . . . . 3

Cross Reference Table . . . . . . . . . . . . . . . . . . . . 4

Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Set Transformer Wire Taps . . . . . . . . . . . . . . . . . 7

Connect Heated Hoses . . . . . . . . . . . . . . . . . . . . 8

Connect 246079 FTS and

Heated Dual Whip Hose . . . . . . . . . . . . . . . . 9

Connect 248926 FTS . . . . . . . . . . . . . . . . . . . . 10

Check Hoses for Leaks . . . . . . . . . . . . . . . . . . . 11

Protective Covering . . . . . . . . . . . . . . . . . . . . . . 11

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

15F144 Hose Wire Jumper . . . . . . . . . . . . . . . . 17

Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Scuff Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Graco Phone Numbers . . . . . . . . . . . . . . . . . . . . . 20

Manual Conventions

Warning

WARNING

Caution

A warning alerts you to possible serious injury or death if you do not follow instructions.

Symbols, such as fluid injection (shown), alert you to a specific hazard and direct you to read the indicated hazard warnings on pages 6-7.

CAUTION

A caution alerts you to possible equipment damage or destruction if you do not follow instructions.

Note

A note indicates additional helpful information.

309572J

Manual Conventions

309572J 3

4

Power-Lock Hose Bundle Part Numbers

Power-Lock Hose Bundle Part Numbers

You need at least one 50 ft (15.2 m) main hose, one fluid temperature sensor (FTS), and one whip hose or one wire harness jumper (part no. 15C517) to make a complete heated hose assembly. See the tables below. Be sure the selected hose meets your maximum pressure and hose diameter requirements.

Each hose contains an A component hose, a B component hose, and an air hose (1/4 npt x 1/4 npsm, m x f).

Common insulated hoses do not contain an air hose. These hoses are typically used for non 1:1 ratio materials.

Length ft (m)

JIC Fittings

“A” inlet (f)/ outlet (m)

“B” inlet (f)/ outlet (m)

Maximum Fluid

Pressure psi (MPa, bar)

Part No.

(Series) Description

ID in. (mm)

2 Component Main Hoses - Individual Insulation with Air Hose

246045 (C) With FTS cable, no scuff guard

246046 (C) With FTS cable, no scuff guard

246047 (C) With FTS cable, no scuff guard

246048 (C) With FTS cable, no scuff guard

249587 (A) No FTS cable, no scuff guard

246049 (C) With FTS cable, no scuff guard

246074 (C)

246075 (C)

No FTS cable, no scuff guard

No FTS cable, no scuff guard

246076 (C) No FTS cable, no scuff guard

246678 (C) With FTS cable and scuff guard

246052 (C) With FTS cable, no scuff guard

246053 (C) With FTS cable, no scuff guard

246054 (C) With FTS cable, no scuff guard

246679 (C) With FTS cable and scuff guard

249588 (A)

247164 (A)

No FTS cable, no scuff guard

With FTS cable and scuff guard

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

1/2 (13)

3/8 (10)

1/4 (6)

3/8 (10)

1/2 (13)

3/8 (10)

3/8 (10)

1/4 (6) A x

3/8 (10) B

2 Component Whip Hoses - Individual Insulation with Air Hose

249586 (A)

246050 (C)

246051 (C)

246055 (C)

246056 (C)

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

1/4 (6)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

2 Component Main Hoses - Common Insulation without Air Hose

248907 (B)

248908 (B)

With FTS cable

With FTS cable

1/4 (6) x

3/8 (10)

3/8 (10) x

3/8 (10)

50 (15.2) 5/5

50 (15.2) 5/5

50 (15.2) 8/8

25 (7.6) 5/5

25 (7.6)

25 (7.6)

5/5

5/5

50 (15.2) 5/5

50 (15.2) 5/5

50 (15.2) 8/8

50 (15.2) 5/5

50 (15.2) 5/5

50 (15.2) 5/5

50 (15.2) 8/8

50 (15.2) 5/5

50 (15.2) 5/5

50 (15.2) 5/5

3 (.9)

10 (3)

10 (3)

10 (3)

10 (3)

50 (15.2)

50 (15.2)

5/5

5/5

5/5

5/5

5/5

6/6

6/6

6/6

6/6

6/6

10/10

6/6

6/6

6/6

10/10

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

10/10

6/6

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

3500 (24.1, 241)

2000 (13.8, 138)

2000 (13.8, 138)

2000 (13.8, 138)

3500 (24.1, 241)

3500 (24.1, 241)

5000 (34.5, 345)

5000 (34.5, 345)

Fluid Temperature Sensor (FTS)

Part No.

(Series)

246079 (B)

248926 (A)

Fittings

JIC to JIC (See pg. 14 for

fitting detail)

JIC to NPT (See pg. 15

for fitting detail)

Description

Fluid Temperature Sensor (for heated standard systems)

Fluid Temperature Sensor (for heated mix manifold systems)

Max. Fluid Pressure psi (MPa, bar)

5000 (34.5, 345)

5000 (34.5, 345)

309572J

Power-Lock Hose Bundle Part Numbers

Cross Reference Table

Max Fluid

Pressure psi (MPa, bar)

Length ft (m)

ID in. (mm) Description

2 Component Main Hoses - Individual Insulation with Air Hose

2000 (13.8, 138) 50 (15.2) 1/4 (6)

2000 (13.8, 138) 50 (15.2) 3/8 (10)

2000 (13.8, 138) 50 (15.2) 1/2 (13

2000 (13.8, 138) 50 (15.2) 1/4 (6)

With FTS cable, no scuff guard

With FTS cable, no scuff guard

With FTS cable, no scuff guard

No FTS cable, no scuff guard

2000 (13.8, 138) 50 (15.2) 3/8 (10)

2000 (13.8, 138) 50 (15.2) 1/2 (13

2000 (13.8, 138) 25 (7.6) 1/4 (6)

3500 (24.1, 241) 50 (15.2) 1/4 (6)

3500 (24.1, 241) 50 (15.2) 3/8 (10)

3500 (24.1, 241) 50 (15.2) 1/2 (13

3500 (24.1, 241) 50 (15.2) 3/8 (10)

No FTS cable, no scuff guard

No FTS cable, no scuff guard

No FTS cable, no scuff guard

With FTS cable, no scuff guard

With FTS cable, no scuff guard

With FTS cable, no scuff guard

No FTS cable, no scuff guard

Old Part

Number

Replaced

By

1225-TC-PL

1200-TC-PL

246045

246046

5225-50-TC-PL 246047

1225B-PL 246074

1200B-PL

5225-50-PL

246075

246076

1260A-PL 249587

14200-50-TC-PL 246052

14230-50-TC-PL 246053

14235-50-TC-PL 246054

14230-50-PL 249588

JIC Fittings

“A” inlet (f)/ outlet (m)

5/5

5/5

8/8

5/5

5/5

8/8

5/5

5/5

5/5

8/8

5/5

“B” inlet (f)/ outlet (m)

6/6

6/6

10/10

6/6

6/6

10/10

6/6

6/6

6/6

10/10

6/6

2 Component Whip Hoses - Individual Insulation with Air Hose

2000 (13.8, 138) 10 (3) 1/4 (6) Whip hose with scuff guard

2000 (13.8, 138) 10 (3)

2000 (13.8, 138) 3 (.9)

3500 (24.1, 241) 10 (3)

3500 (24.1, 241) 10 (3)

3/8 (10)

1/4 (6)

1/4 (6)

3/8 (10)

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Whip hose with scuff guard

Repair Hoses

2000 (13.8, 138) 50 (15.2) 1/4 (6)

2000 (13.8, 138) 50 (15.2) 1/4 (6)

2000 (13.8, 138) 50 (15.2) 3/8 (10)

2000 (13.8, 138) 50 (15.2) 3/8 (10)

2000 (13.8, 138) 50 (15.2) 1/2 (13

2000 (13.8, 138) 50 (15.2) 1/2 (13

2000 (13.8, 138) 25 (7.6) 1/4 (6)

2000 (13.8, 138) 25 (7.6) 1/4 (6)

2000 (13.8, 138) 25 (7.6) 3/8 (10)

2000 (13.8, 138) 25 (7.6) 3/8 (10)

3500 (24.1, 241) 50 (15.2) 1/4 (6)

3500 (24.1, 241) 50 (15.2) 1/4 (6)

3500 (24.1, 241) 50 (15.2) 3/8 (10)

3500 (24.1, 241) 50 (15.2) 3/8 (10)

3500 (24.1, 241) 50 (15.2) 1/2 (13

3500 (24.1, 241) 50 (15.2) 1/2 (13

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

Single hose, A (ISO) side

Single hose, B (RES) side

1250E-PL &

1250D-PL

1230D-PL

1250D-3-PL

14250A-PL &

14250-PL

14265-10-PL

1227A-PL

1226A-PL

1202-PL

1201-PL

5227C-50-PL

5226C-50-PL

1265A-PL

1261A-PL

None

None

None

None

14232-50-PL

14231-50-PL

14237-50-PL

14236-50-PL

246050

246051

249586

246055

246056

246094

246095

246067

246068

246069

246070

246071

246072

246059

246060

246061

246062

246063

246064

246065

246066

5/5

5/5

5/5

5/5

5/5

5/5

5/5

8/8

8/8

5/5

5/5

5/5

5/5

8/8

8/8

5/5

5/5

5/5

5/5

5/5

5/5

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

6/6

10/10

10/10

6/6

6/6

6/6

6/6

10/10

10/10

6/6

6/6

TSU is now FTS

Hose Power Jumper Plug

20206-4

0684-3

246079

15C517

See pg. 14 for fitting detail

309572J 5

Warnings

6

Warnings

Warning

Skin Injection Hazard

High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.

• Do not point the gun at anyone or at any part of the body.

• Do not put your hand or fingers over the gun fluid nozzle.

• Do not stop or deflect leaks with your hand, body, glove, or rag.

• Do not “blow back” fluid; this is not an air spray system.

Follow Technical Data , page 19, when you stop spraying and before cleaning, checking, or servicing

equipment.

• Use lowest possible pressure when flushing, priming, or troubleshooting.

• Engage spray gun piston safety lock when not spraying.

• Tighten all fluid connections before operating the equipment.

• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately. High pressure hose cannot be recoupled; replace the entire hose.

Fire, Explosion, AND ELECTRIC SHOCK Hazard

Solvent and fumes in work area can ignite or explode. To help prevent fire, explosion, and electric shock:

• Use equipment only in well ventilated area.

• Eliminate all ignition sources, such as pilot lights, cigarettes and plastic drop cloths (potential static arc).

• Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.

• Keep the work area free of debris, including solvent, rags, and gasoline.

• Ground equipment and conductive objects. See Grounding in your proportioner manual.

• Hold gun firmly to side of grounded pail when triggering into pail.

• Use only grounded hoses.

• If there is static sparking or you feel a shock, stop operation immediately.

Do not use equipment until you identify and correct the problem.

Equipment Misuse Hazard

Misuse can cause serious injury or death.

• For professional use only.

• Use equipment only for its intended purpose. Call your Graco distributor for information.

• Read manuals, warnings, tags, and labels before operating equipment. Follow instructions.

• Check equipment daily. Repair or replace worn or damaged parts immediately.

• Do not alter or modify equipment. Use only Graco parts and accessories.

• Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals.

• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.

• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.

• Do not use hoses to pull equipment.

• Comply with all applicable safety regulations.

309572J

309572J

Warnings

Warning

Burn Hazard

This equipment is used with heated fluid, which can cause equipment surfaces to become very hot. To avoid severe burns:

• Do not touch hot fluid or equipment.

• Allow equipment to cool completely before touching it.

• Wear gloves if fluid temperature exceeds 110°F (43°C).

Toxic Fluid or fumes Hazard

Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or swallowed.

• Read Material Safety Data Sheet (MSDS) to know the specific hazards of the fluids you are using.

• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.

Personal Protective Equipment

You must wear proper protective equipment when operating, servicing, or when in the operating area of the equipment to help protect you from serious injury, including eye injury; inhalation of toxic fumes; and hearing loss. This equipment includes but is not limited to:

• Protective eyewear

• Gloves, clothing, and respirator as recommended by the fluid and solvent manufacturer

• Hearing protection.

7

8

Installation

Installation

Description

WARNING

Set Transformer Wire Taps

Transformer tap wire connections vary depending on proportioner and length of heated hose. See proportioner operation manual for further information. Some models are automatic and have no user-set taps. Verify that tap wire connections are correct.

This hose must be used with an FTS and cable to provide grounding. Read warnings, page 6.

The heated hose maintains proper fluid temperature while spraying.

Fluid hoses are marked with red tape for ISO/hardener/minor volume side, blue tape for RES/resin/major volume side. Fittings have different sized threads to prevent incorrect connection, which can cause fluid crossover and permanently damage the hose.

Hoses are 50 ft (15.2 m) or 25 ft (7.6 m) long. The whip hose is 10 ft (3 m) long.

Hose Length* ft (m)

50 - 85 (15.2 - 25.9)

100 - 135 (30.5 - 41.1)

150 - 185 (48.7 - 56.4)

200 - 235 (60.1 - 71.6)

250 - 285 (76.2 - 86.9)

300 - 310 (91.4 - 94.5)

Tap Terminal

Label (ft)

50

100

150

200

250

300

To heat the major volume hose only in a wide ratio system, see

15F144 Hose Wire Jumper , page 17.

* Length includes heated fluid hose and whip hose.

309572J

Installation

Connect Heated Hoses

WARNING

Read warnings, pages 6 and 7.

1.

Lay heated hoses end to end, matching the color coding. Red for component A (ISO), blue for component B (RES).

B

Do not connect the main air supply to the air hose at this time.

Common insulated heated hoses do not contain an air hose.

3.

Connect air hoses (C) and electrical connectors

(D). Secure electrical connections with plastic ties (T). Leave slack (E) as stress relief, to prevent connector failure.

E

D

A

2.

Connect fluid hoses (A, B).

B A

D T D C

TI2682A

TI2678A

TI2682A-1

4.

Connect cables (F). Slide insulator sleeves over connection. Leave slack (G) in cables as stress relief, to prevent cable failure.

F

G

309572J

TI2683A

TI2679A

5.

Repeat for additional hoses.

6.

See

Connect 246079 FTS and Heated Dual

Whip Hose

, page 10, or Connect 248926 FTS

,

page 11.

9

Installation

Connect 246079 FTS and Heated Dual Whip Hose

CAUTION

To prevent damage to probe, do not kink or excessively bend hose. Do not coil hose tighter than the minimum bend radius of 3 ft (0.9 m). Do not subject hose to excessive weight, impact, or other abuse.

1.

Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe. Insert in component A (ISO) side of main hose for foam or polyurea systems.

5.

6.

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

Connect electrical connectors (D). Secure connections with plastic ties (T).

Connect air hose (C) to whip air hose (L).

2.

Connect FTS (J) to whip hose (W).

3.

Connect whip hose ground wire (K) to ground screw on underside of FTS.

4.

Connect fluid hoses to FTS (J).

7.

Connect hose assembly cable (F) to FTS cable

(R). Slide insulator sleeves (S) over connection.

Leave slack (G) in cables as stress relief, to prevent cable failure.

8.

See Check Hoses for Leaks , page 12.

J

T

K

D B

To Gun

To Proportioner

D

S

G

F

R

S

B

A

H

A

W

L

C

10

TI2684a1

309572J

Installation

Connect 248926 FTS

CAUTION

Do not coil hose tighter than the minimum bend radius of 3 ft (0.9 m). Do not subject hose to excessive weight, impact, or other abuse.

1.

Carefully extend FTS probe (H) into the hose section from the proportioner. Do not bend or kink probe.

Insert probe in major volume

(resin) side on systems which are not 1:1 mix ratio.

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

4.

Connect electrical connectors (D). Install jumper

(D1) in electrical connector (D) at last length of heated hose. Secure connections with plastic ties (T).

2.

Connect FTS (J) to mix manifold.

5.

Connect hose assembly cable (F) to FTS cable

(R). Slide insulator sleeves (S) over connection.

Leave slack (G) in cables as stress relief, to prevent cable failure.

3.

Connect fluid hoses to FTS (J).

6.

See

Check Hoses for Leaks , page 12.

J

To Mix Manifold (with no heated whip hose)

S

F

R

S

G

To

Proportioner

T

D

D1

H

TI2684B

309572J 11

Installation

Check Hoses for Leaks

1.

Connect fluid hoses to proportioner fluid manifold (M). Red for hardener (ISO), blue for resin

(RES).

3.

Check that all equipment is properly grounded.

See proportioner manual.

4.

Pressure check hose. See proportioner manual for priming instructions. After all lines are free of air check for leaks. If there are leaks, relieve pressure as instructed in proportioner manual.

Tighten connections, then pressurize again to ensure leaks have stopped. Relieve pressure.

The manifold hose adapters (N, P) allow use of

1/4 in. and 3/8 in. ID fluid hoses. To check adapter tightness, torque as follows:

• A side (N) to 43-47 ft-lb (58-63 N•m).

• B side (P) to 55-60 ft-lb (74-81 N•m).

To use 1/2 in. (13 mm) ID fluid hoses, remove the adapters from the proportioner fluid manifold and install them in the FTS swivel inlets.

M

Protective Covering

1.

Wrap all fluid hose connections with electrical tape.

N

TI2681A

P

2.

Fold wire back on hose to ensure adequate strain relief. Wrap all electrical connections and cable connections with electrical tape to protect them from pulling apart and abrasion.

TI2726A

2.

For spray guns, close fluid valves on gun fluid manifold. Remove manifold from gun, see gun manual. Connect fluid whip hoses to manifold.

3.

Install protective cover (see

Accessories

, page

19), or wrap hose bundle with duct tape to pro-

tect foam.

4.

For hoses that include a protective scuff cover, unroll excess cover over hose and electrical connections. Tape securely.

12 309572J

Operation

Operation

3.

Connect to spray gun. See gun manual.

WARNING

4.

Connect whip air hose to gun air inlet if equipped. See gun manual.

Read warnings, pages 6 and 7.

Do not operate a coiled hose. A coiled hose creates uneven heat buildup which can result in hose rupture and cause serious injury, including fluid injection.

Maximum hose operating temperature is 180°F

(82°C). If using hose without an FTS, measure hose temperature to ensure it does not exceed 180°F

(82°C).

Hose must be properly supported to avoid excessive strain due to weight, bending, sharp edges, or stress caused by running over a roof edge.

5.

Follow setup, startup, and operation procedures in proportioner manual.

Maintenance

WARNING

1.

Connect air hose (C) to main air supply if equipped.

Read warnings, pages 6 and 7.

2.

Connect electrical connector (D) to connector from fluid manifold (M) or accessory control box, and secure with plastic ties (T). Connect hose cable (F) to cable from proportioner fluid manifold (M) or accessory control box. Wrap connections with electrical tape.

1.

Before disconnecting or repairing hoses, relieve all fluid pressure and shut off electrical power to proportioner. See proportioner operation manual.

2.

Be sure fluid is cool before disconnecting hoses.

M

T

F

D

C

TI2726A

309572J 13

Parts

Using 246079 Fluid Temperature Sensor (JIC to JIC fittings)

Heated Fluid Hose Fluid Temperature Sensor

12a

12

Whip Hose

Parts

5c

5

5d

9

4

2

6

5a

5b

12

8

3

TI2684a

1

5a

5b

5c

5d

Ref.

No.

1

2

3

4

5

Part No. Description Qty chart 1, page 16 chart 2, page 16

HOSE, component A (ISO)

HOSE, component B (RES)

15B295 HOSE, air; 50 ft (15.2 m)

15C624 HOSE, air; 25 ft (7.6 m)

15B296 CABLE, FTS; 50 ft (15.2 m)

15C626 CABLE, FTS; 25 ft (7.6 m)

1

1

246079 FLUID TEMPERATURE SENSOR; includes items 5a-5d

1

117455 . NIPPLE; 1/4 npt(m) x #5 JIC (m) 1

1

1

1

1

117595 . SWIVEL; 1/4 npt(m) x #5 JIC (f)

117506 . SWIVEL; 1/4 npt(m) x #6 JIC (f)

116704 . NIPPLE; 1/4 npt(m) x #6 JIC (m) 1

1

1

8

9

Ref.

No.

Part No. Description

6

12 chart 6, page 16

HOSE, whip

15B280 HOSE, whip, air; 10 ft (3 m)

246077 SCUFF GUARD; 10 ft (3 m); included on whip hoses only

117789 CONNECTOR, electrical; on main hose sections

117789 CONNECTOR, electrical; on whip hose

Qty

1

2

1

1

1

Accessory

12a 15C517 HARNESS, hose jumper

(purchase if not using heated whip hose)

1

14 309572J

Using 248926 Fluid Temperature Sensor (JIC to NPT fittings)

Heated Fluid Hose

5

Fluid Temperature Sensor

5a

5b

4

5d

1 5c

12

12a

Parts

2

TI2684B

Ref.

No.

Part No. Description

1

2

4

5

5a

5b chart 1, page 16

HOSE, hardener chart 2, page 16

HOSE, resin

15B296 CABLE, FTS; 50 ft (15.2 m)

15C626 CABLE, FTS; 25 ft (7.6 m)

248926 FLUID TEMPERATURE SENSOR; includes items 5a-5d

156823 . SWIVEL; 1/4 npt (m x f)

117595 . SWIVEL; 1/4 npt(m) x #5 JIC (f)

Qty

1

1

1

1

1

1

1

Ref.

No.

Part No. Description

5c

5d

12

117506 . SWIVEL; 1/4 npt(m) x #6 JIC (f)

157705 . SWIVEL; 1/4 npt(m) x 3/8 npsm(f)

117789 CONNECTOR, electrical; on main hose sections

Qty

1

1

2

Accessory

12a 15C517 HARNESS, hose jumper

(purchase if not using heated whip hose)

1

309572J 15

Parts

See the tables on pages 4 and 5 for fitting sizes.

Chart for Ref. No. 1, Single Hardener (ISO) Hose

Hose

Part No.

246059

246061

246063

246065

246094

246067

246069

246071

15E750

15E751

Diameter in. (mm)

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

3/8 (10)

Length ft (m)

Maximum Fluid

Pressure psi (MPa, bar)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 5000 (34.5, 345)

50 (15.2) 5000 (34.5, 345)

Chart for Ref. No. 2, Single Resin (RES) Hose

Hose

Part No.

246060

246062

246064

246066

246095

246068

246070

246072

15E752

Diameter in. (mm)

1/4 (6)

3/8 (10)

1/2 (13)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

1/2 (13)

3/8 (10)

Length ft (m)

Maximum Fluid

Pressure psi (MPa, bar)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

50 (15.2) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

25 (7.6) 2000 (13.8, 138)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 3500 (24.1, 241)

50 (15.2) 5000 (34.5, 345)

Instructions for Replacing Individual A or B Hose

Before disconnecting hoses, relieve all fluid pressure and shut off electrical power to proportioner. See proportioner operation manual.

Disconnect electrical wire from connectors (12). Disconnect fluid hose and remove from bundle.

Install new hose in bundle, wrapping around other fluid

hose and air hose. Connect fluid hoses, see page 9.

Connect electrical wire from new hose into connectors

(12). Ensure that component A (ISO) wire is on + side of connector, component B (RES) wire is on - side.

Wrap all connections with electrical tape, see page 12.

Chart for Ref. No. 6, Dual Whip Hose

Hose

Part No.

246050

246051

246055

246056

Diameter in. (mm)

1/4 (6)

3/8 (10)

1/4 (6)

3/8 (10)

Length ft (m)

10 (3)

10 (3)

10 (3)

10 (3)

Maximum Fluid

Pressure psi (MPa, bar)

2000 (13.8, 138)

2000 (13.8, 138)

3500 (24.1, 241)

3500 (24.1, 241)

16 309572J

15F144 Hose Wire Jumper

Use the 15F144 Hose Wire Jumper to heat only the major volume hose, in a wide ratio system.

To build one complete 50 ft single side heated hose bundle, order the following parts:

Install as follows:

WARNING

Ref.

No.

Part No. Description

100 15F144 JUMPER, hose wire; includes two 117789 electrical connectors; 50 ft (15.2 m) long

101 chart 2, page 16

HOSE, resin, heated; 50 ft

(15.2 m) minimum

102 15B296 CABLE, FTS

103 15C517 HARNESS, hose jumper

104 248926 FLUID TEMPERATURE

SENSOR; see page 15

105 purchase locally

HOSE, hardener, unheated; 50 ft (15.2 m) minimum; customer supplied

106 purchase locally

CONNECTORS, fluid; as required to complete assembly; not shown

Qty

1

1

1

1

1

1 as req’d

Read warnings, pages 6 and 7.

Hoses (101 and 105) must be sized and pressure rated to meet the requirements of your system.

Do not operate heated hose (101) at more than 45 A.

If hose is cold, turn current adjustment fully counterclockwise before reheating hose.

Spray gun must be grounded.

1.

Wrap hose wire jumper (100) around resin hose

(101) in a spiral fashion.

2.

Connect resin hose wire (101a) to negative (-) side of electrical connector (100a) at both ends of jumper

(100).

3.

Wrap FTS cable (102) around resin hose (101) in a spiral fashion.

4.

Twist hoses (101 and 105) together to provide strain relief.

Parts

105

+

-

100a

102

100

101a

D T 101a

-

+

100

101

100a

T

103

FTS

TI5872a

309572J 17

Parts

5.

Repeat steps 1-4 for each length of hose (101).

Connect hoses, electrical connectors, and cables;

see Connect Heated Hoses , page 9.

6.

Install jumper harness (103) in electrical connector

(100a) at last length of heated hose. Secure connections with plastic ties (T).

7.

Connect 248926 FTS , page 11.

8.

Install whip hose and gun. Ensure that gun is grounded.

9.

Connect hoses to proportioner. Connect heated hose electrical connector (100a) to mating connector (D) from heat control device.

10. Insulate and protect hoses. See

Protective Covering , page 12.

11. Set transformer wire taps, using the following table.

Transformer tap wire connections vary depending on length of heated hose. See proportioner operation manual for further information. Verify that tap wire connections are correct.

Single Side Heated

Hose Length, ft (m)

50 (15.2)

100 (30.5)

150 (48.7)

200 (61.0)

250 (76.2)

300 (91.5)

350 (106.8)

400 (122.0)

Tap Terminal

Label (ft)

50

50

100

100

150

150

200

200

18 309572J

Technical Data

Category

Maximum

Fluid Working

Pressure

Maximum

Air Working

Pressure

Maximum

Operating

Temperature

Data

See page 4

130 psi (0.9 MPa, 9 bar)

180°F (82°C)

Wetted Parts Nylon, Zinc-Plated Carbon Steel,

303 Stainless Steel

Total Heating

Load (2 hoses)

1/4” diameter: 11 watts/foot

(36 watts/meter)

3/8’ diameter: 13 watts/foot

(43 watts/meter)

1/2” diameter: 15 watts/foot

(49 watts/meter)

Technical Data

Accessories

Scuff Guard

Use to keep hose clean and protect it from damage.

246077 10 ft (3 m) braided polyester mesh. For whip hose. Fold back over itself for easy installation.

246078 50 ft (15.2 m) braided polyester mesh.

Fold back over itself for easy installation.

246805 25 ft (7.6 m) braided polyester mesh.

Fold back over itself for easy installation.

246456 50 ft (15.2 m) polyethylene bag.

Inflate with air for easy installation.

309572J 19

Warranty

Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by

Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.

This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.

This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.

THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED

TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .

Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy

(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.

GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A

PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT

MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.

In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.

FOR GRACO CANADA CUSTOMERS

The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.

Graco Phone Numbers

TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:

1-800-328-0211 Toll Free

612-623-6921

612-378-3505 Fax

All written and visual data contained in this document reflects the latest product information available at the time of publication.

Graco reserves the right to make changes at any time without notice.

MM 309572

Graco Headquarters: Minneapolis

International Offices: Belgium, China, Japan, Korea

GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441 www.graco.com

Printed in USA 309572J

10/2002 Revised 4/2006

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