Graco 3A0145A Spool Replacement Kit for XD30 Series High Capacity Hose Reels Instructions

Instructions
Spool Replacement Kit for
XD30 High Capacity Hose
Reels
3A0145A
ENG
- Instructions for Replacing Spool on XD Series High Capacity Hose Reels -
Part No: 24C998
Important Safety Instructions
Read all warnings and instructions in this manual. For complete Warnings and instructions see
the XD30 High Capacity Hose Reel Instruction
Manual. Save all instructions.
Related Kits:
The following optional replacement kits are available for use when replacing the spool. Contact your Graco Distributor
or Graco Customer Service at 612-623-6928 or 1-800-533-9655 (toll free).
Swivel Replacement Kit: 24C993 or 24C994
Swivel Seal Replacement Kit: 24D134
Ratchet and Latch Replacement Kit: 3A0142
Hose Replacement Kit: 24C986, 24C987, 24C988, 24C989, 24C990, 24C991, 234C992
Warnings
Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from dispensing device, hose leaks, or ruptured components will pierce skin. This
may look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical
treatment.
• Do not point dispensing device at anyone or at any part of the body.
• Do not put your hand over the fluid outlet.
• Do not stop or deflect leaks with your hand, body, glove, or rag.
• Follow the Pressure Relief Procedure when you stop dispensing and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses and couplings daily. Replace worn or damaged parts immediately.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
Pressure Relief Procedure
2. Trigger fluid valve into a waste container until pressure is relieved (FIG. 2).
1. Close the supply pump’s bleed-type master air valve
(required for pneumatic systems) (FIG. 1).
FIG. 2
3. Leave the fluid valve open until you are ready to use
the system again.
FIG. 1
2
If you suspect that the dispensing valve, extension, or
grease fitting coupler is clogged, or that pressure has
not been fully relieved after you have followed the steps
above, very slowly loosen the coupler or hose end coupling to relieve the pressure gradually, then loosen it
completely. Then clear the clog.
3A0145A
Warnings
Disassembly
4. Pull hose to unwind it from reel.
NOTE: Part numbers provided in these instructions correspond to the part numbers used on the assembly
drawing provided in the XD30 High Capacity Hose Reel
Instruction Manual.
5. Disconnect hose fitting (B) from swivel fitting (23)
(FIG. 4) and finish removing hose from spool.
B
1. Relieve the pressure (page 2).
Never allow the reel to spin freely!
Most hose reel spools are replaced due to a broken
spring. Even though the spring is broken, there may
still be tension left in the spring which could cause the
reel to spin freely. Doing so causes the reel to spin out
of control, which could cause serious injury if you are
hit by the hose or other moving parts.
To ensure all tension is completely removed from the
spring, decrease spring tension using the procedure
provided on page 7.
2. Decrease spring tension (page 7).
3. Remove reel from service by removing 4 screws (A)
holding reel base to mounting surface (FIG. 3).
23
FIG. 4
6. Set the hose aside to reinstall on the new spool.
NOTE: Inspect hose for wear or damage. If necessary, replace hose. Hose replacement kits are available. To order a new hose for reassembly, contact
your local Graco distributor or Graco Customer Service.
7. To ensure spring tension is completely released and
has not been re-energized while removing the hose
from the reel, perform procedure for decreasing
spring tension again (page 7).
A
FIG. 3
3A0145A
3
Warnings
30
52
32
53
30
25
26
15
16
18
31
27
24
FIG. 5
Unless otherwise noted, steps 8 - 13 refer to FIG. 5.
8. Remove large nut (32).
Swivel Seals (24D134) are available. Contact your
local Graco Distributor or Graco Customer Service
to order this kit.
9. Remove two screws (27) holding pedestal (26) to
base (24) and three screws (52) and nuts (53) holding hose guide (31) to guide arm (30).
10. Completely remove guide arm and pedestal assembly (26 / 30) and set it aside to reinstall on the new
spool. These parts do not have to be disassembled.
23
3
21
11. Lay hose reel with spool side down so you can easily access the remaining installed guide arm and
pedestal (24 / 30). Remove long bolt (18) and washers (15 / 16).
NOTE: The swivel assembly is held in place by the
tension created when bolt (18) is tightened and
securely in place. When this tension is removed by
loosening the bolt, the swivel and swivel shaft
assembly parts (3 / 22) and washer (7) may come
apart (FIG. 6).
Examine swivel assembly and o-rings (20 /21). If
these parts are damaged, replacement kits for the
Swivel Assembly (24C993, 24C994) or just the
4
7
22
20
FIG. 6
12. Remove snap ring (25).
3A0145A
Warnings
13. Remove guide arm and pedestal base (24 / 30) as
one piece. These parts do not have to be disassembled.
14. Remove washer (17) (FIG. 7).
15. Remove screws (48) and ratchet (59) from spool.
Set these parts aside to reinstall on the new spool
(FIG. 7).
59
48
Reassembly
1. Place new spool (9) on its side on a work bench
(FIG. 8).
NOTE: It is easier to reattach the guide arm and
pedestal assembly to the spool if the spool is supported and somewhat level. Placing a couple blocks
of 1” thick scrap wood under the spool as shown in
FIG. 8 will help support the spool during the arm
installation.
2. Install ratchet (59) to side of spool using screws (48)
(FIG. 7).
17
9
3. Position guide arm and pedestal base (24 / 30)
assembly over spool. Adjust as needed to correctly
align parts (FIG. 8).
30
25
24
FIG. 7
NOTE: Ratchet and Latch Replacement Kit 24C995 is
available if you do not want to reuse the ratchet on the
new spool.
Latch (42) (not shown) is also included in the kit and can
be used to replace the latch currently installed on the
guide arm. Instructions for replacing this part are provided in the kit.
FIG. 8
4. Replace snap ring (25) (FIG. 8).
Contact your local Graco Distributor or Graco Customer
Service to order this kit.
Unless otherwise noted, steps 5 - 12 refer to FIG. 5,
page 4.
16. Discard old spool (9).
5. Install washers (15 / 16) over end of bolt (18) and
slide them over the threads to the bolt head.
6. Slide bolt (18) through hole in center of spool. Do
NOT tighten bolt.
7. Stand hose reel assembly upright on the base (24).
3A0145A
5
Warnings
8. Install swivel assembly (3 / 22 / 23) and washer (7)
in spool. Align fitting (23) with opening (A) in side of
spool. For hose reel to operate correctly, these parts
must be aligned correctly (FIG. 9).
23
13. Insert the hose fitting end (B) of hose through the
hose guide (31) and connect hose end to the hose
reel swivel fitting (23) (FIG. 10). Tighten securely.
A
B
7
23
22
3
FIG. 9
9. Tighten bolt (18).
10. Align pedestal assembly (26) to base (24). Install 2
screws (27). Tighten and torque screws to 20-30 ft.
lbs (89 - 133 N.m).
11. Align guide arm (30) and hose guide (31). Install
and tighten screws (52) and nuts (53).
12. Install large nut (32) (FIG. 5, page 4). Tighten and
torque nut to 85-105 ft. lbs (378 - 467 N.m).
6
FIG. 10
14. Hand wind hose around spool.
15. Reinstall hose reel to wall, ceiling or truck bed.
16. If a new hose is installed on reel, flush hose following flushing instructions provided in the Hose
Replacement Kit instruction manual (included in the
Hose Replacement kit).
17. Install meter or dispense valve to end of hose.
18. Set spring tension following Increasing Spring Tension instructions on page 9.
3A0145A
Adjusting Spring Tension
Adjusting Spring Tension
C
Uncontrolled spinning of the hose reel could cause
serious injury if you are hit by the hose.
•
Never allow the reel to spin freely.
•
The reel must be bolted securely in place when
making adjustments.
Decreasing Spring Tension
1. If it is not already loose, loosen (A) 3-5 turns. Do not
remove (A)! (FIG. 11).
B
FIG. 13
4. Turn ratchet (C) one full turn counter-clockwise (FIG.
14).
A
FIG. 11
2. If they are not already loose, loosen (B) 3-5 turns.
Do not remove (B) yet (FIG. 12).
FIG. 14
B
FIG. 12
3. Insert ratchet (C). Then remove screws (B) (FIG.
13).
3A0145A
7
Adjusting Spring Tension
5. Replace one screw (B). Leave ratchet (C) in place
(FIG. 15).
C
B
FIG. 17
8. Replace and tighten screws (B) and (A) (FIG. 18).
FIG. 15
6. Remove ratchet (C) (FIG. 16).
B
B
A
FIG. 18
FIG. 16
7. Pull hose to test tension. Repeat 3 - 7 if necessary
(FIG. 17).
8
3A0145A
Adjusting Spring Tension
Increasing Spring Tension
3. Insert ratchet (C) in slot (D) first, then entirely
remove screws (B) (FIG. 21).
Uncontrolled spinning of the hose reel could cause
serious injury if you are hit by the hose.
•
Never allow the reel to spin freely.
•
The reel must be bolted securely in place when
making adjustments.
C
D
1. Loosen, but DO NOT REMOVE, bolt (A) (approximately 3 to 5 turns) (FIG. 19).
B
B
FIG. 21
4. Tighten spring by turning ratchet (C) clockwise.
Refer to Table 1 to determine the number of full
turns recommended for setting the spring tension for
your hose reel model (FIG. 22).
A
FIG. 19
Table 1: Recommended Turns to Set Spring Tension
2. Loosen screws (B) approximately 3 to 5 turns. Do
not remove screws (B) yet (FIG. 20).
B
Model
HSHC5
HSLC8
HSLD5
HSLE3
HSMC8
HSMD5
HSPB8
Approx. No. Turns From Fully Relaxed
Position to Increase Spring Tension
12
7
10
12
7
13
9
C
FIG. 20
FIG. 22
3A0145A
9
5. Leave ratchet (C) in place. Replace one screw (B)
(FIG. 23).
7. Pull on hose to test tension (FIG. 25).
C
B
FIG. 23
FIG. 25
6. Remove ratchet (C) from opening (D) (FIG. 24).
8. If spring tension is still a little loose, reinsert ratchet
(C) in slot (D) and remove screw (B) again.
9. Turn ratchet (C) one full turn clockwise.
D
10. Repeat Steps 5 - 7 until tension is tight.
OR
11. If spring tension is too tight, follow instructions for
Decreasing Spring Tension, beginning on page 10.
12. When spring tension is set correctly, replace and
tighten screws (B) and bolt (A).
FIG. 24
Installing Dispensing Device
Install meter or dispense device to end of hose.
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 3A0145
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2009, Graco Inc. is registered to ISO 9001
www.graco.com
12/2009

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